Weber Gas Grill 42373 User Manual

SUMMIT®  
#
42373  
SUMMIT® SILVER A  
BUILT-IN NATURAL GAS GRILL OWNER'S GUIDE  
YOU MUST READ THIS OWNERS GUIDE BEFORE OPERATING YOUR GAS GRILL  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid  
ƽ WARNING: Follow all leak-check proce-  
dures carefully in this manual prior to  
barbecue operation. Do this even if the  
barbecue was dealer-assembled.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽ WARNING  
1. Do not store spare liquid propane cylin-  
der within 10 feet (3m) of this appliance.  
2. Do not store or use gasoline or other  
flammable liquids or vapors within 25  
feet (8m) of this appliance.  
42373 US 04/01/04  
NG  
US English  
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WARRANTY  
The natural gas supply is easy to use and gives you more  
cooking control than charcoal fuel.  
Warranty  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL  
PURCHASER of this Weber® gas grill that it will be free of defects in mate-  
rial and workmanship from the date of purchase as follows:  
These instructions will give you the minimum require-  
ments for assembling your Weber® gas barbecue.  
Please read the instructions carefully before using  
your Weber® gas barbecue. Improper assembly can be  
dangerous.  
Aluminum Castings, lifetime, 1 year paint  
Stainless Steel Hood Section, 25 years  
Burners, 10 years  
Not for use by children.  
Igniter, 3 years  
If there are local codes that apply to portable gas grills,  
you will have to conform to them. If there are no local  
codes, you must conform to the latest edition of the  
National Fuel Gas Code: ANSI Z 223.1/NFPA54.  
This Weber® gas barbecue is designed for natural  
(piped in city) gas only. Do not use liquid propane (LP)  
bottled gas. The valves, orifices and hose are for natu-  
ral gas only.  
Cooking Grates, 7 years  
®
Flavorizer Bars, 5 year no rust  
through  
Thermoplastic/Thermoset Parts, 10 years Excluding  
fading  
Rotisserie and all related  
components, 1 year  
All Remaining Parts, 5 years,  
when assembled and operated in accordance with the printed instructions  
accompanying it.  
Do not use with charcoal fuel.  
Check that the area under the control panel and the  
bottom tray are free from debris that might obstruct the  
flow of combustion or ventilation air.  
Weber may require reasonable proof of your date of purchase. THERE-  
FORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of parts  
that prove defective under normal use and service and which on exami-  
nation shall indicate, to Weber’s satisfaction, they are defective. Before  
returning any parts, contact the Customer service representative in your  
region using the contact information sheet provided with your manual. If  
Weber® confirms the defect and approves the claim, Weber® will elect to  
replace such parts without charge. If you are required to return defective  
parts, transportation charges must be prepaid. Weber® will return parts to  
the purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties  
due to accident, abuse, misuse, alteration, misapplication, vandalism,  
improper installation or improper maintenance or service, or failure to  
perform normal and routine maintenance, including but not limited to dam-  
age caused by insects within the burner tubes, as set out in this owner’s  
manual.  
Storage  
The gas must be turned OFF at the natural gas supply  
when the Weber® gas barbecue is not in use.  
Check that the areas under the control panel and the  
slide out bottom tray are free from debris that might  
obstruct the flow of combustion or ventilation air.  
The Spider /Insect Screens should also be checked for  
any obstructions. (See Section: "Annual Maintenance.")  
Operating  
Deterioration or damage due to severe weather conditions such as hail,  
hurricanes, earthquakes or tornadoes, discoloration due to exposure  
to chemicals either directly or in the atmosphere, is not covered by this  
Limited Warranty.  
ƽ WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage, build-  
ing, breezeway or any other enclosed area.  
ƽ WARNING: Your Weber® gas barbecue shall not be  
used under an unprotected combustible roof or  
overhang.  
There are no other express warrants except as set forth herein and any  
applicable implied warranties of merchantability and fitness are limited in  
duration to the period of coverage of this express written Limited Warranty.  
Some regions do not allow limitation on how long an implied warranty  
lasts, so this limitation may not apply to you.  
ƽ WARNING: Your Weber® gas barbecue is not in-  
tended to be installed in or on recreational vehicles  
and/or boats.  
ƽ WARNING: Do not use the barbecue within 24  
inches of combustible materials, top, bottom, back  
or sides of the grill.  
Weber® is not liable for any special, indirect or consequential damages.  
Some regions do not allow the exclusion or limitation of incidental or con-  
sequential damages, so this limitation or exclusion may not apply to you.  
Weber® does not authorize any person or company to assume for it any  
other obligation or liability in connection with the sale, installation, use,  
removal, return, or replacement of its equipment; and no such representa-  
tions are binding on Weber®.  
ƽ WARNING: The entire cooking box gets hot when in  
use. Do not leave unattended.  
This Warranty applies only to products sold at retail.  
ƽ WARNING: Keep any electrical supply cord and the  
fuel supply hose away from any heated surface.  
ƽ WARNING: Keep the cooking area clear of flam-  
mable vapors and liquids, such as gasoline, alcohol,  
etc., and combustible materials.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
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GENERAL INSTRUCTIONS  
CLEANING  
ƽ WARNING: Turn your Weber® gas barbecue OFF and  
Gas Supply Testing  
Disconnect your Weber® gas barbecue when the gas  
supply is being tested at high pressures. This appliance  
and its individual shutoff valve must be disconnected  
from the gas supply piping system during any pressure  
testing of that system at test pressures in excess of 1/2  
psig (3.5 kPa).  
wait for it to cool before cleaning.  
ƽ CAUTION: Do not clean your Flavorizer® bars or  
cooking grates in a self-cleaning oven.  
For availability of replacement cooking grates and  
Flavorizer® bars contact the  
Customer Service Representative in your region using  
the contact information sheet  
provided with your manual.  
Turn OFF your Weber® gas barbecue when the gas  
supply is being tested at low pressures. This appliance  
must be isolated from the gas supply piping system by  
closing its individual manual shutoff valve during any  
pressure testing of the gas supply piping system at the  
pressure equal to or less than 1/2 psig (3.5 kPa).  
Outside surfaces - Use a warm soapy water solution to  
clean, then rinse with water.  
ƽ CAUTION: Do not use oven cleaner, abrasive  
cleansers (kitchen cleansers) cleaners that contain  
citrus products, or abrasive cleaning pads on  
barbecue or cart surfaces.  
Grilling Methods  
NOTE: If grill looses heat while cooking refer to the  
troubleshooting section of this manual.  
ƽ WARNING: Do not move the Weber® gas barbecue  
when operating or while barbecue is hot.  
You can adjust the Left and Right burners in each burner  
set as desired. The control settings are High (H), Medium  
(M), Low (L), or Off (O).  
Note: The temperature inside your cooking box for the first  
few uses, while surfaces are still very reflective, may be  
hotter than those shown in your cookbook. Cooking condi-  
tions. Such as wind and weather, may require the adjust-  
ment of the burner controls to obtain the correct cooking  
temperatures.  
Slide out Bottom tray - Remove excess grease, then  
wash with warm soapy water, then rinse  
Flavorizer® bars and Cooking grates - Clean with a  
suitable brass bristle brush. As needed, remove from grill  
and wash with warm soapy water, then rinse with water.  
Catch pan - Disposable foil trays are available, or you can  
line the catch pan with aluminum foil. To clean the catch  
pan, wash with warm soapy water, then rinse.  
Thermometer - Wipe with warm soapy water; clean with  
plastic scrub ball.  
If burners go out during cooking, open lid, turn off all  
burners and wait five minutes before relighting.  
Preheating - Your Weber® gas barbecue is an energy-ef-  
ficient appliance. It operates at an economical low BTU  
rate. To preheat: after lighting, close lid and turn all burners  
to high (HH). Preheating to between 500° and 550° F (260°  
and 290° C) will take 10 to 15 minutes depending on condi-  
tions such as air temperature and wind.  
Inside cooking module - Brush any debris off of  
burner tubes. DO NOT ENLARGE BURNER PORTS  
(OPENINGS). Wash inside of cooking box with warm soapy  
water and a water rinse.  
Inside Lid - While lid is warm, wipe inside with paper  
towel to prevent grease build-up. Flaking built-up grease  
resembles paint flakes.  
Drippings and grease - The Flavorizer® bars are designed  
to "smoke" the correct amount of drippings for flavorful  
cooking. Excess drippings and grease will accumulate in  
the catch pan under the slide out bottom tray. Disposable  
foil drip pans are available that fit the catch pan.  
Stainless steel surfaces - Wash with a soft cloth and a  
soap and water solution. Be careful to scrub with the grain  
direction of the stainless steel.  
ƽ WARNING: Check the bottom tray for grease build-  
up before each use. Remove excess grease to avoid  
a grease fire in the slide out bottom tray.  
Thermoset surfaces - Wash with a soft cloth and a soap  
and water solution.  
Do not use cleaners that contain acid, mineral spirits  
or xylene. Rinse well after cleaning.  
Thermoset work surfaces are not to be used as cutting  
boards.  
4
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GAS INSTRUCTIONS  
Check for gas leaks  
(1)  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for leaks.  
Sparks or open flames will result in a fire or  
explosion which can cause serious bodily  
injury or death and damage to property.  
(2)  
(3)  
ƽ WARNING: You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly  
checked for gas leaks. The burners have been flame-  
tested. As a safety precaution however, you should  
recheck all fittings for leaks before using your Weber® gas  
barbecue. Shipping and handling may loosen or damage a  
gas fitting.  
ƽ WARNING: Perform these leak checks even if your  
barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or  
brush to apply it.  
Put your fingers under the front edge of the control panel  
and lift off.  
Completely remove the control panel (4) from the cooking  
box assembly exposing the valves, burners, igniter, and  
manifold.  
Turn on gas supply.  
Check for leaks by wetting the connections with the soap  
and water solution and watching for bubbles. If bubbles  
form or if a bubble grows, there is a leak.  
Note - Since some leak test solutions, including soap and  
water, may be slightly corrosive, all connections should be  
rinsed with water after checking for leaks.  
ƽ WARNING: Do not ignite burners when leak  
checking.  
ƽWARNING : The gas connections of your Summit®  
gas grill have been factory tested. We do however  
recommend that you leak check all gas connections  
before operating your Summit® gas grill.  
(2)  
(4)  
Remove control panel  
Part required: Phillips Screwdriver.  
Remove the burner control knobs (1). The screws (2) need  
to be removed from the control panel (3) before the control  
panel is removed from the grill.  
5
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GAS INSTRUCTIONS  
Reinstall control panel  
Parts required: control panel, screws, and burner control  
knobs.  
Remove the Front Panel by sliding the panel up and out of  
the slots.  
Place the control panel back onto the control panel brackets  
on either side of the front of the cooking box.  
Line up screws with screw holes on both the control panel  
and control panel brackets. Tighten screws.  
(1)  
(2)  
Reinstall burner control knobs & igniter wires (if necessary).  
Place corresponding control knobs down onto the valve  
stems. From the underside of the control panel, replace the  
two wires (1, 2) of each igniter.  
Check:  
1) Gas line-to-manifold connections.  
ƽ WARNING: If there is a leak at connection (1),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
If a leak persists after re-tightening the fitting, turn  
OFF the gas. DO NOT OPERATE THE GRILL. Contact  
the Customer Service Representative in your region  
using the contact information sheet provided with your  
manual.  
2) Valves to manifold connections.  
ƽ WARNING: If there is a leak at connections (2), turn  
OFF the gas. DO NOT OPERATE THE GRILL. Contact  
the Customer Service Representative in your region  
using the contact information sheet provided with your  
manual.  
When leak checks are complete, turn gas supply OFF at  
the source and rinse connections with water.  
-
+
+
-
2
1
(1)  
(2)  
1 = White Tab with Black Wire  
2 = Yellow Tab with Black Wire  
6
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OPERATING INSTRUCTIONS  
Direct cooking  
The Direct Method, similar to broiling, means the food is  
Grilling Methods  
cooked directly over the heat source. For even cooking, food  
should be turned once halfway through the grilling time.  
Use the Direct method for foods that take less than 25 minutes  
to cook: steaks, chops, kabobs, sausages, vegetables, and  
more.  
Direct cooking is also necessary to sear meats. Searing cre-  
ates that wonderful crisp, caramelized texture where the food  
hits the grate. It also adds great color and flavor to the entire  
surface. Steaks, chops, chicken breasts, and larger cuts of  
meat all benefit from searing.  
To sear meats, place them over Direct High heat for 2 to 5  
minutes per side. Smaller pieces require less searing time.  
Usually after searing you finish cooking the food at a lower  
temperature. You can finish cooking fast-cooking foods by the  
Direct method; use  
NOTE: If grill looses heat while cooking refer to the  
troubleshooting section of this manual.  
You can adjust the Left and Right burners in each burner  
set as desired. The control settings are High (H), Medium  
(M), Low (L), or Off (O).  
If burners go out during cooking, turn off all burners  
and wait 5 minutes before relighting.  
ƽWARNING: Check the bottom tray and catch pan  
for grease build-up before each use. Remove excess  
grease to avoid a grease fire in the bottom tray.  
Preheating the grill before grilling is important. Light your  
Summit® gas grill according to the instructions in this  
Owner’s Manual. Turn both burners in each burner set  
to High (HH), close the lid, and preheat grill with the lid  
down until grill thermometer reaches 550ºF. This is the  
recommended broiling temperature.  
the Indirect method for longer-cooking foods.  
To set up your gas grill for Direct cooking, preheat the grill with  
all burners on High. Place food on the cooking grate, and then  
adjust all burners to the temperature noted in the recipe. Close  
the lid of the grill and lift it only to turn food or to test for done-  
ness at the end of the recommended cooking time.  
Preheating  
Preheating the grill before grilling is very important. Light  
your Summit® gas grill according to the instructions in your  
Owner’s Manual. Close the lid and wait until the thermom-  
eter in your lid reaches 500˚-550˚F (260˚-288˚C). This will  
take approximately 10 to 15 minutes, depending on outside  
temperatures.  
Covered cooking  
All grilling is done with the lid down to provide uniform,  
evenly circulated heat. With the lid closed, the Summit® gas  
grill cooks much like a convection oven. The thermometer  
in the lid indicates the cooking temperature inside the grill.  
All preheating and grilling is done with the lid down. No  
peeking — heat is lost every time you lift the lid.  
Flavorizer® system  
When meat juices drip from the food onto the specially  
angled Flavorizer® bars, they create smoke that gives  
foods an irresistible barbecued flavor. Thanks to the unique  
design of the burners, Flavorizer® bars and the flexible  
temperature controls, uncontrolled flare-ups are virtually  
eliminated, because YOU control the flames. Because of  
the special design of the Flavorizer® bars and burners,  
excess fats are directed through the funnel-shaped bottom  
tray into the grease catch pan.  
The most important thing to know about grilling is which  
cooking method to use for a specific food, Direct or Indirect.  
The difference  
is simple: place the food directly over the fire, or arrange  
the fire on either side of it. Using the right method is the  
shortest route to great results—and the best way to ensure  
doneness safety.  
7
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OPERATING INSTRUCTIONS  
Indirect cooking  
Grilling Tips & Helpful Hints  
The Indirect Method is similar to roasting, but with the added  
benefits of that grilled texture, flavor, and appearance you  
can’t get from an oven. To set up for Indirect cooking, gas  
burners are lit on either side of the food but not directly be-  
neath it. Heat rises, reflects off the lid and inside surfaces of  
the grill, and circulates to slowly cook the food evenly on all  
sides, much like a convection oven, so there’s no need to turn  
the food.  
• Always preheat the grill before cooking. Set all burners  
on HIGH heat and close lid; heat for 10 minutes, or until  
thermometer registers 500˚-550˚F (260˚-288˚C).  
• Sear meats and cook with the lid down for perfectly  
grilled food every time.  
• Grilling times in recipes are based on 70˚F (20˚C)  
weather and little or no wind. Allow more cooking time  
on cold or windy days, or at higher altitudes. Allow less  
cooking time in extremely hot weather.  
Use the Indirect method for foods that require 25 minutes or  
more of grilling time or that are so delicate that direct exposure  
to the flame would dry them out or scorch them. Examples  
include roasts, ribs, whole chickens, turkeys, and other large  
cuts of meat, as well as delicate fish fillets.  
To set up your gas grill for Indirect cooking, preheat the grill  
with all burners on High. Then adjust the burners on each side  
of the food to the temperature noted in the recipe and turn off  
the burner(s) directly below the food. For best results, place  
roasts, poultry, or large cuts  
of meat on a roasting rack set inside a disposable heavy-  
gauge foil pan. For longer cooking times, add water to the  
foil pan to keep drippings from burning. The drippings can  
be used to make gravies or sauces.  
• Grilling times in charts and recipes are approximate.  
Times can vary because of the weather, or the amount,  
size and shape of the food being grilled.  
• The temperature of your Summit® gas grill may run hotter  
than normal for the first few uses.  
• Grilling conditions may require the adjustment of  
the burner controls to attain the correct cooking  
temperatures.  
• In general, large pieces of meat will require more cooking  
time per pound than small pieces of meat. Foods on a  
crowded cooking grate will require more cooking time  
than just a few foods. Foods grilled in containers, such  
as baked beans, will require more time if grilled in a deep  
casserole rather than a shallow baking pan.  
• Trim excess fat from steaks, chops and roasts, leaving no  
more than a scant 1⁄4 inch of fat. Less fat makes cleanup  
easier, and is a virtual guarantee against unwanted flare-  
ups.  
• Foods placed on the cooking grate directly above burners  
may require turning or moving to a less hot area.  
• Use tongs rather than a fork for turning and handling  
meats to avoid losing natural juices. Use two spatulas for  
handling large whole fish.  
• If an unwanted flare-up should occur, turn all burners to  
OFF and move food to another area of the cooking grate.  
Any flames will quickly subside. After flames subside,  
relight the grill. NEVER USE WATER TO EXTINGUISH  
FLAMES ON A GAS GRILL.  
• Some foods, such as a casserole or thin fish fillets,  
will require a container for grilling. Disposable foil pans  
are very convenient, but any metal pan with ovenproof  
handles can also be used.  
• Always be sure the bottom tray and grease catch pan are  
clean and free from debris.  
• Do not line the funnel-shaped bottom tray with foil. This  
could prevent the grease from flowing into the grease  
catch pan.  
• Using a timer will help to alert you when “well-done” is  
about to become “over-done.”  
8
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OPERATING INSTRUCTIONS  
Lighting  
Summary lighting instructions are on the control panel.  
1
ƽ DANGER  
4,5,8  
Failure to open the lid while igniting the  
barbecue's burners, or not waiting 5  
minutes to allow the gas to clear if the  
barbecue does not light, may result in an  
explosive flame-up which can cause serious  
bodily injury or death.  
7
Crossover® Ignition System  
2
Note - The Crossover® ignition system ignites the set of left  
burners with a spark from the igniter electrode inside the  
Gas Catcher™ ignition chamber. You generate the energy  
for the spark by pushing the electronic ignition button.  
ƽ WARNING: Check hose before each use of barbecue  
for nicks, cracking, abrasions or cuts. If the hose  
is found to be damaged in any way, do not use the  
barbecue. Replace using only Weber® authorized  
replacement hose. Contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
6
3
2
*The grill illustrated may have slight differences than the  
model purchased.  
To Extinguish  
Push down and turn each burner control knob clock-  
wise to the OFF position. Turn gas supply OFF at the  
source.  
1) Open the lid.  
2) Make sure all burner control knobs are turned OFF.  
(Push each burner control knob down and turn  
clockwise to ensure that they are in the off position.)  
3) Turn the gas supply valve on.  
ƽWARNING: Do not lean over the open grill while  
lighting.  
4) Select the burner set you want to operate.  
5) Push LEFT burner control knob down and turn to  
START/HI in selected burner set.  
6) Push igniter button and hold until burner ignites. You  
will hear the igniter sparker.  
7) Check that the burner is lit by looking through the  
cooking grates. You should see a flame.  
ƽ WARNING: If the burner does not light, turn the  
LEFT burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again or  
try to light with a match.  
8) After the LEFT burner is lit you can turn on the RIGHT  
burner adjacent to it. The RIGHT burner lights from the  
LEFT burner.  
9
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OPERATING INSTRUCTIONS  
Manual Lighting  
1
ƽ DANGER  
Failure to open lid while igniting the  
barbecue's burners, or not waiting 5  
minutes to allow the gas to clear if the  
barbecue does not light, may result in  
an explosive flame-up which can cause  
serious bodily injury or death.  
4,5,7  
6
1) Open the lid.  
2) Make sure all burner control knobs are turned OFF.  
(Push each burner control knob down and turn  
clockwise to ensure they are in the off position.)  
3) Turn the gas supply valve on.  
2
3
4) Put match in the match holder and strike match.  
ƽ WARNING: Do not lean over open barbecue.  
5) Push LEFT burner control knob down and turn to  
START/HI.  
6) Insert match holder and lit match down through  
cooking grates and Flavorizor® bars to ignite LEFT  
burner in each selected burner set.  
2
*The grill illustrated may have slight differences than the  
model purchased.  
ƽ WARNING: If the burner does not light, turn the  
LEFT burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again.  
7) After LEFT burner is lit you can turn on the RIGHT  
burner adjacent to it. The RIGHT burner lights from the  
LEFT burner.  
To Extinguish  
Push down and turn each burner control knob clock-  
wise to the OFF position. Turn gas supply OFF at the  
source.  
10  
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MAIN BURNER TROUBLESHOOTING  
Problem  
Check  
Cure  
Burners burn with a yellow or  
orange flame, in conjunction  
with the smell of gas.  
Inspect Spider / Insect Screens for  
possible obstructions. (Blockage  
of holes.)  
Clean Spider / Insect Screens.  
(See Section “Annual  
Maintenance”)  
Burner does not light, or flame  
is low in HIGH position.  
Is LP fuel low or empty?  
Refill LP cylinder.  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Does the Left burner light with a  
match?  
If you can light the Left burner  
with a match, then check the  
Crossover® ignition system.  
Experiencing flare-ups:  
Are you preheating barbecue in  
the prescribed manner?  
All burners on high for 10 to 15  
minutes for preheating.  
Are the cooking grates and  
Flavorizer® bars heavily coated  
with burned-on grease?  
Clean thoroughly. (See Section  
“Cleaning”)  
Is the bottom tray “dirty” and not  
allowing grease to flow into catch  
pan?  
Clean bottom tray  
ƽ CAUTION: Do not line the  
bottom tray with aluminum foil.  
Burner flame pattern is erratic.  
Flame is low when burner is on  
HIGH. Flames do not run the  
whole length of the burner tube.  
Are burners clean?  
Clean burners. (See Section  
“Maintenance”.)  
Inside of lid appears to be  
“peeling.” (Resembles paint  
peeling.)  
The lid is stainless steel, not paint.  
It cannot “peel”. What you are  
seeing is baked on grease that  
has turned to carbon and is flaking  
off. THIS IS NOT A DEFECT.  
Clean thoroughly. (See Section  
“Cleaning”.)  
If problems cannot be corrected by using these methods, please contact the Customer  
Service Representative in your region using the contact information sheet provided  
with your manual.  
11  
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MAINTENANCE  
WEBER® SPIDER /INSECT SCREENS  
Your Weber® gas barbecue, as well as any outdoor gas  
appliance, is a target for spiders and other insects. They  
can nest in the venturi section(1) of the burner tubes. This  
blocks the normal gas flow, and can cause the gas to flow  
back out of the air shutter. This could result in a fire in and  
around the air shutters, under the control panel, causing  
serious damage to your barbecue.  
Lightly tap the burner to get debris and dirt out of the  
burner tube. Once the spider/insect screens and burners  
are clean replace the burners.  
If the spider/insect screen becomes damaged or cannot be  
cleaned, call Weber-Stephen Products Customer Service  
for replacement parts.  
MAIN BURNER FLAME PATTERN  
The Weber® gas barbecue burners have been factory set  
for the correct air and gas mixture. The correct flame pat-  
tern is shown.  
(1)  
1) Burner tube  
2) Tips occasionally flicker yellow  
3) Light blue  
4) Dark blue  
The burner tube air shutter is fitted with a stainless steel  
screen(1) to prevent spiders and other insects access to  
the burner tubes through the air shutter openings.  
(1)  
(2)  
(3)  
(4)  
(1)  
If the flames do not appear to be uniform throughout the  
burner tube, follow the burner cleaning procedures.  
MAIN BURNER CLEANING PROCEDURE  
Turn off the gas supply. Remove the manifold.  
Look inside each burner with a flashlight.  
We recommend that you inspect the Spider/Insect  
screens at least once a year. (See Section “Annual  
Maintenance”.) Also inspect and clean the the Spider/  
Insect screens if any of the following symptoms should  
ever occur:  
1) The smell of gas in conjunction with the burner flames  
appearing yellow and lazy.  
2) Barbecue does not reach temperature.  
3) Barbecue heats unevenly.  
4) One or more of the burners do not ignite.  
Clean the inside of the burners with a wire (a straightened-  
out coat hanger will work). Check and clean the air shutter  
opening at the ends of the burners. Check and clean the  
valve orifices at the base of the valves. Use a Steel bristle  
brush to clean outside of burners. This is to make sure all  
the burner ports are fully open.  
ƽ DANGER  
Failure to correct the above mentioned symptoms may  
result in a fire, which can cause serious bodily injury  
or death, and cause damage to property.  
ƽCAUTION: Do not enlarge the burner ports when  
cleaning.  
Annual Maintenance  
Inspection and cleaning of the Spider/Insect screens  
To inspect the spider/insect screens, remove the control  
panel. If there is dust or dirt on the screens, remove the  
burners for cleaning the screens.  
Brush the spider/inspect screens, lightly, with a soft bristle  
brush (i.e. an old toothbrush).  
ƽ CAUTION: Do not clean the spider/insect screens  
with hard or sharp tools. Do not dislodge the spider/  
insect screens or enlarge the screen openings.  
12  
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MAINTENANCE  
9.  
Remove screws from the manifold assembly:  
(a) Locate the screws on both sides of the manifold  
frame. (b) Remove the screws from manifold frame.  
Replacing Main Burners  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
Your Summit® gas grill must be OFF and cool.  
Turn gas OFF at source.  
Disconnect regulator.  
Remove cooking grates.  
Remove Smoker box.  
Remove Flavorizer® bars.  
To remove control panel refer to “Remove the control  
panel” under “Check for Gas Leaks.”  
Disconnect all ignition wires from the Ignition Module.  
8.  
(a)  
(a)  
(b)  
(b)  
10. Pull manifold assembly out from the manifold frame.  
-
+
+
-
2
1
1 = White Tab with Black Wire  
2 = Yellow Tab with Black Wire  
13  
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MAINTENANCE  
11. Lift and twist the burner assembly slightly, to sepa-  
ƽCAUTION: The burner openings (1) must be posi-  
tioned properly over the  
valve orifices (2).  
rate the Crossover® tube (a) from the burners (b).  
12. Remove the Crossover® tube.  
(2)  
(b)  
(b)  
(a)  
(1)  
13. Pull the selected burner(s) tube(s) from manifold  
frame and replace with a new burner tube.  
14. To reinstall the manifold assembly, reverse steps 7  
through 13.  
Check proper assembly before fastening manifold in  
place.  
ƽWARNING: After reinstalling the gas lines, they  
should be leak checked with a soap and water solu-  
tion before using the grill. (See, “Check for gas  
leaks.”)  
14  
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MAINTENANCE  
Crossover® Ignition System Operations  
If the Crossover® ignition system fails to ignite the LEFT  
burner in a burner set, light the LEFT burner with a match.  
If the LEFT burner lights with a match, then check the  
Crossover® ignition system.  
Check that both ignition wires(1,2) are attached prop-  
erly.  
Check that the Crossover® ignition button is activating.  
Replace battery with a like brand battery.  
You should hear the igniter sparking.  
If the Crossover® ignition system still fails to light, contact  
the Customer Service Representative in your region using  
the contact information sheet provided with your manual.  
(1)  
(2)  
Replace Igniter Batteries  
Parts required: 1 AA alkaline battery per igniter.  
Unscrew igniter button from top of control panel. Remove  
igniter button and contact spring. Remove old battery and  
replace with a new AA alkaline battery. Positive end(1) of  
battery faces up as shown in illustration. Replace spring  
contact(2) and screw igniter button(3) back down.  
15  
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