Vulcan Hart Electric Steamer ES25 ML 52642 User Manual

INSTALLATION , OPERATION  
SERVICE & PARTS MANUAL  
ES, EL & ET STEAM JACKETED KETTLES  
MODELS  
ES25  
ES30  
EL40  
ES60  
EL80  
ET100  
ET125  
ET150  
ML-52642  
ML-52643  
ML-52644  
ML-52645  
ML-52646  
ML-52647  
ML-52648  
ML-52649  
For additional information on Vulcan-Hart Company or to locate an authorized  
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791  
FORM 30965 Rev. A (06-03)  
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Installation, Operation and Care of  
MODEL ES, EL & ET STEAM JACKETED KETTLES  
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE  
GENERAL  
Your Vulcan steam jacketed kettle is produced with quality workmanship and material. Proper  
installation, usage and maintenance will result in many years of satisfactory performance.  
Vulcan-Hart Company suggests that you thoroughly read this entire manual and carefully follow all of  
the instructions provided.  
INSTALLATION  
Prior to installation verify that the electrical service agrees with the specifications on the machine data  
plate located inside the front cover at the lower left.  
UNPACKING  
This kettle was inspected before leaving the factory. The transportation company assumes full  
responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check  
for possible shipping damage. If the kettle is found to be damaged, save the packaging material and  
contact the carrier within 15 days of delivery.  
LOCATION  
Position the kettle in its final location. Check that there are sufficient clearances for operating and  
servicing the kettle, and for proper clearance of the cover when raised. The kettle draw off faucet should  
be located near a floor drain.  
LEVELING  
Place a spirit level on the rim of the kettle with the cover open. Adjust the feet to level the kettle left-  
to-right and front-to-back.  
INSTALLATION CODES AND STANDARDS  
Vulcan kettles must be installed in accordance with:  
In the United States:  
1. Local codes.  
2. National Electrical Code ANSI/NFPA-70 (latest edition).  
– 3 –  
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3. ANSI NFPA Standard #96 "Vapor Removal from Cooking Equipment," (latest edition), available  
from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.  
In Canada:  
1. Local codes.  
2. CSA Standard C22.1 Canadian Electrical Code, Part 1.  
ELECTRICAL CONNECTIONS  
WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE  
APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL  
ELECTRICAL CODES.  
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE  
DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.  
Make required electrical supply connections at the junction box located below the control box. There  
is no opening in the junction box for supply line conduit. The box is a sealed box and the conduit  
connection should be made with fittings of the water resistant type. Be sure the supply wiring and the  
circuit protection are adequate for the K.W. load drawn by the kettle. The wiring diagram is located on  
the back side of the removable control cover. Use copper wire suitable for at least 75°C temperature.  
If the kettle is for operation on an electric supply of over 240 volts, a transformer is provided to reduce  
the control circuit voltage to 120 volts.  
ELECTRICAL DATA CHART  
NOMINAL AMPS PER LINE WIRE  
3 PHASE  
230-240  
28.9  
43.4  
57.8  
86.8  
104.0  
1 PHASE  
230-240  
K.W.  
12  
18  
24  
36  
208  
33.4  
50.0  
66.7  
100.0  
119.9  
440-460-480  
14.5  
208  
57.6  
86.5  
115.4  
50.0  
75.0  
100.0  
21.7  
28.9  
43.4  
52  
43.2  
Each of the two elements draws one-half of the above listed total amperage.  
FAUCET CONNECTION (Optional)  
If the optional faucet assembly is to be installed, connect as required.  
– 4 –  
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OPERATION  
WARNING: THE KETTLE AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING  
AND SERVICING THE KETTLE.  
BEFORE FIRST USE  
Using a non-corrosive, grease-dissolving commercial cleaner, clean the protective metal oils from all  
surface parts and interior of the kettle. Follow the cleaner manufacturer's directions. Rinse thoroughly  
with warm water to remove all traces of the cleaner. Drain the kettle. Wipe dry with a soft clean cloth.  
CONTROLS  
On-Off Switch  
— Turns power to the kettle on or off.  
Thermostat Switch,  
Low Water Cutoff Switch,  
Limit Switch  
— These three switches are wired in series and control the supply of  
energy to the heating elements. Opening any one of these pressure  
switches will shut off the power supply to the heating elements.  
Thermostat  
— Senses the temperature in the steam jacket. At a dial setting of 5 to  
6, it will cut power off as the pressure gauge needle moves off zero.  
The higher dial settings are for cooking, the lower ones for  
holding. At the higher dial settings, the steam pressure in the  
jacket will drop to 2 to 21/2 psi after the thermostat cuts the power  
off and before it cuts it on.  
Low Water Cutoff Switch  
— Cuts off power to the heating elements if the jacket distilled water  
level is too low.  
Pressure Relief Valve,  
Pressure Limit Switch  
— Protect the kettle against excessive pressure should the thermostat  
malfunction. The pressure relief valve is rated so that it will  
relieve generated steam faster than the heating elements can  
generate it.  
Pressure Gauge  
— Indicates pressure in the jacket.  
Sight Glass Assembly  
Thermostatic Air Vent  
— Visually shows the distilled water depth in the steam jacket.  
Lets air out of jacket as steam is generated; closes at  
approximately 180°F to prevent the steam from escaping.  
Fill Assembly  
— Location for adding distilled water to the jacket. It is equipped with  
a manual valve plus a check valve to prevent a discharge should the  
manual valve be inadvertently opened while the jacket is under  
pressure.  
Food Draw-Off Valve  
— Allows food and liquid to be drawn off from the kettle.  
– 5 –  
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FILLING THE WATER JACKET  
APPLIANCE FAILURE CAUSED BY INADEQUATE WATER QUALITY IS NOT COVERED UNDER  
WARRANTY.  
Fill the outer jacket of the kettle to the top of the band on the gauge glass with a chemically pure distilled  
water, along with a suitable rust inhibitor.  
It should not be necessary to frequently add distilled water to the jacket, as little distilled water is lost  
in normal operation.  
USING THE KETTLE  
Before use, preheat the kettle empty. Set the thermostat at No. 12 or No. 13. When the orange light  
goes out, load food and set thermostat dial for desired cooking temperature.  
KETTLE FOOD DRAW-OFF VALVE  
When the food draw-off valve is turned off (no liquid or food product flow), the valve handle will point  
to either the 9 o'clock or 3 o'clock position. To open (allowing liquid or food product flow), slowly pull  
handle forward. With the valve handle pointing to the 6 o'clock position, the valve is in a fully open  
position. This food draw-off valve system requires a right or left turn to close off food flow.  
To allow for evenly mixed food products to flow into a food service pan or stock pot, first thoroughly stir  
the food product in the kettle before opening the food draw-off valve. Pans or pots may be placed on  
a portable dolly for easy movement and handling.  
CLEANING  
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING.  
After Each Use  
Clean and flush the kettle immediately after each use, especially if the product cooked contained salt  
or vinegar in any concentration.  
Daily — Kettle Food Draw-Off Valve  
1. With kettle empty, pull valve handle to the 7 o'clock position. (A pin locks the valve plug into the  
valve body and you can only remove or replace the valve plug when the valve handle is in the  
7 o'clock position.) Kettles built before July 2003 thru March 1992 - the removable position is at 4  
o'clock. Kettles built prior to March 1992 - the removable position is at 6 o'clock.  
2. Pull tapered plug from valve body.  
3. Using warm soapy water, wash the entire valve body and open area into the kettle interior.  
4. Wash the interior and exterior of the valve plug. CAUTION: Do not drop or hit the valve plug.  
This will nick or dent the soft metal.  
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5. After washing, lubricate the valve body and valve plug with Petro-Gel lubricant. Make sure all  
interior mating surfaces are covered with this lubrication. This lubrication must be done every day  
after use. If the food draw-off valve plug and inside of valve body are not lubricated, undesirable  
leakage can occur, or the valve plug could stick in a partially open position when the kettle is up  
to cooking temperature and the operator attempts to open the draw-off valve.  
A 4-ounce tube of Petro-Gel is furnished with your kettle. You can reorder through your local service  
agency or food service equipment dealer.  
6. Eachdraw-offvalvebodyandremovabletapereddraw-offplugisstampedwithasetofcorresponding  
numbers. After cleaning and lubricating, make sure the body and plug numbers match before  
reinserting the tapered plug.  
7. Examine the valve plug and valve body for nicks and deep scratches. Do not attempt to push or  
force the valve plug into the valve body if there are any obstructions, nicks, or deep scratches in  
either the plug or body. Contact your local Vulcan authorized servicer.  
8. Carefully slide the valve plug into the valve body. CAUTION: Do not attempt to slide valve plug  
into valve body when valve handle is at any other than the 7 o'clock position. This will damage  
the pin and the plug will not seat properly, causing leakage between the valve body and plug.  
Kettles built before July 2003 thru March 1992 - the removable position is at 4 o'clock. Kettles built  
prior to March 1992 - the removable position is at 6 o'clock.  
Sight Glass Assembly  
This component indicates the distilled water level inside the jacket and should be checked at least once  
a day. The correct distilled water level is a point one-half the height of the glass. Extreme murkiness  
indicates that the kettle jacket should be cleaned.  
– 7 –  
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MAINTENANCE  
WARNING: THE KETTLE AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING  
AND SERVICING THE KETTLE.  
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE  
DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.  
PERIODIC MAINTENANCE  
1. Pressure Relief Valve  
This protection device should be opened at least once a day to avoid lime build-up. Replace if  
leakage occurs or it opens below rated p.s.i.  
2. Low Water Cut-Off  
This device should be removed and inspected for lime build-up at least once a year. The float must  
move freely in its cage. Clean if necessary. Replace if lime or sludge cannot be removed to allow  
the float to move freely.  
3. Sight Glass Assembly  
This unit indicates the distilled water level inside the jacket and should be checked at least once  
a day. The correct distilled water level is a point one-half the height of the glass. Extreme murkiness  
indicates the kettle jacket should be cleaned.  
4. Draw-Off Valve  
The faces of this valve should be lubricated with Petro-Gel daily to prevent sticking.  
5. Vent  
Annually, when cool, check the air vent and clear any obstructions.  
6. Kettle Jacket Fluid  
Draining the water from the jacket (or flushing the jacket) is not required or desirable at frequent  
intervals and should be done only when there is evidence of scale or sludge inside the jacket.  
To drain the jacket, remove the drain plug on the exterior bottom plate of the kettle.  
The jackets are constructed of type 304 stainless steel, but they can pit and corrode under adverse  
conditions. Prompt, careful cleaning will help prevent this. To clean and flush the jacket, remove  
the low water cutoff switch and insert a water hose through this opening. When the jacket is refilled,  
always use chemically pure water, along with two ounces of a boiler feed water treatment  
compound. A 6-ounce bottle of treatment compound is available from Vulcan-Hart.  
– 8 –  
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SERVICE  
WARNING: THE KETTLE AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING  
AND SERVICING THE KETTLE.  
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE  
DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.  
GENERAL NOTES  
The signal light marked "Power On" glows when the On-Off switch is turned to ON, and electric power  
is supplied to the kettle.  
The signal light marked "Heat On" glows when the thermostat switch is closed (thermostat calling for  
heat).  
The thermostat, with the dial at the highest setting, should cut the power off at a jacket pressure of  
12 to 13 p.s.i. and before the pressure relief valve opens.  
The pressure limit switch is set to open when the jacket pressure reaches 15 p.s.i. and to close when  
jacket pressure drops to 6 p.s.i.  
The On-Off switch is a two-pole switch and opens both lines of the control circuit. The thermostat  
switch, the low water cut-off switch and the pressure limit switch are single-pole switches.  
SERVICING PROCEDURES  
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE  
DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.  
Thermostat  
To recalibrate, remove the dial by pulling it forward, and slightly turn the small screw in the center of  
the hollow dial shaft. Recalibration is indicated if the thermostat, with the dial at the highest setting,  
fails to shut the power off before the pressure relief valve opens, or if it shuts the heating elements off  
before the jacket pressure reaches 13 p.s.i.  
To replace the thermostat, remove two screws under the dial, disconnect the wire leads, unscrew the  
packing gland around the capillary tube where it enters the jacket, unscrew the bushing the gland was  
threaded into, and pull the bulb from the jacket.  
When installing the new thermostat, insert the bulb first. Be careful that the capillary tube is not bent  
sharply, that the packing gland seal is pressure tight, that the wire leads are clean and terminal screws  
are tight, and that the capillary tube is positioned so there is good clearance (3/4" minimum) between  
it and any uninsulated electrically live part.  
– 9 –  
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Low Water Cut-Off  
This service is indicated if the distilled water in the steam jacket is at the proper level but the switch does  
not close to make the circuit across the two top terminal screws (the bottom two are not used), if leakage  
is observed from the switch case, or if the distilled water level is near the bottom of the gauge glass  
and the switch does not open.  
To replace or to check the switch, remove the lead wires, remove the two screws and the metal cover  
over the switch. Remove the four flat head screws holding the switch in place, then remove the switch.  
To check the switch, gently press the bottom of the rocker toward the switch body; this should close  
the switch. Then press the rocker in the other direction; this should open the switch. When installing  
the switch, be sure the word "TOP" on the switch is at the top.  
To replace the complete unit, remove the lead wires, remove the ten screws around the base of the  
metal switch cover and pull the complete unit forward. When installing the new unit, be sure the word  
"TOP" on the switch is at the top and that the side of the square terminal block is vertical.  
Pressure Limit Switch  
This service is indicated if a circuit check shows the switch is not closed or if the switch is opening at  
too low a pressure. It was factory set to open at 15 p.s.i. and to close at 6 p.s.i.  
To remove the switch for service, disconnect the tubing from the bottom of the unit and remove two  
screws with nuts which anchor the mounting bracket for the unit.  
The cut-out and cut-in pressure setting of the switch is shown on the dial and is adjustable with slotted  
square shanks at the top of the case. Adjust the cut-out pressure setting first. If this adjustment does  
not cure the trouble, replace the complete unit.  
Magnetic Contactor  
This service is indicated if a circuit check shows power at the proper voltage is supplied to the magnet  
coil terminals, yet the contactor fails to open or close as it should or it chatters or hums.  
A chatter or a humming noise usually is the result of dirt or lint on the armature pole faces or around  
the armature core so that the magnet coil does not completely pull the armature into the sealed position.  
This can usually be corrected by blowing or wiping the pole faces clean. The pole faces are at the  
bottom of the contactor directly behind the magnet coil terminals.  
To inspect the contactor contact points, on 70 and 125 ampere contactors, remove the grey color  
plastic arc shield at the top of the contactor by removing the two screws holding it in place. The 50  
ampere contactor has no arc shield. For a better view or for other service, remove the two wires to the  
magnet coil at the coil terminals (terminals at the bottom of the contactor), remove the two screws  
holding the coil in place and lift the coil and armature assembly out.  
Pitted contacts should be replaced. These may be obtained from Vulcan-Hart.  
Electric Heating Elements  
This service is indicated if a check with an ammeter shows the K.W. input is not proper. Proper  
amperage for each K.W. input is shown under ELECTRICAL CONNECTIONS in this manual.  
– 10 –  
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To replace an element, drain the kettle jacket. Remove the wire from the element terminals, remove  
the four bolts in the element flange and pull element out. When replacing the element, always use a  
new gasket.  
Replace On-Off Switch  
Remove the large nut on the outside of the control box holding the unit to the box. The switch has two  
separate contact blocks held by special slotted screws to the back of the switch. It may be necessary  
to replace only one block. When remounting on the box, be sure the gasket is properly positioned  
between the switch and inner surface of the control box and the small pin at the top front of the switch  
fits into the small hole above the large hole in the control box wall.  
Replace Signal Light  
Remove the screw between the two signal lights in front of the control box. Note the position of the bar,  
the signal lights and the gaskets and replace with parts in the same position, with the bar against the  
back surface of the metal ring on the light, and the gasket around the light and between the metal ring  
and the inner surface of the control box wall.  
Replace Pressure Gauge  
Disconnect the copper tubing from the back of the gauge, remove two nuts holding the "U" strap in  
place, remove the "U" strap and remove gauge.  
Correct Leaking Draw-Off Valve  
Remove the plug from the body of the valve. Examine the tapered surface of each. Carefully dress  
any raised places with a very fine file or with emery cloth. Do not cut below the surface when removing  
any raised places. Coat the plug lightly with lapping compound, insert the plug in the body and rotate  
to seat the plug in the body. Use a medium grade of compound first and finish with a fine grade lapping  
compound. Valve grinding compound from an automobile supply house is suitable for this.  
Clean surface thoroughly after use of lapping compound. Lubricate surfaces lightly with Petro-Gel to  
prevent the plug from sticking.  
SERVICE AND PARTS INFORMATION  
To obtain service and parts information concerning the kettle, contact the Vulcan-Hart Service Agency  
in your area (refer to listing supplied with the kettle), or Vulcan-Hart Company Service Department at  
the address or phone number shown on the front cover of this manual.  
– 11 –  
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PARTS LIST  
NOTE: In ordering parts, always give model number, serial number, volts and phase of the kettle for which they are ordered.  
ITEM  
PART  
NUMBER  
NUMBER  
NUMBER  
DESCRIPTION  
REQUIRED  
1
836799-1  
836799-2  
817900  
817899  
831713  
11/2" Faucet (Old Style) ................................................................................................. 1  
21/2" Faucet w/2 bolt flange (Old Style)  
2" Faucet w/4 bolt flange (New Style) ........................................................................ 1  
3" Faucet  
2
3
4
Gasket for 11/2" draw off valve ..................................................................................... 1  
Gasket for 2" draw off valve  
831713  
833394  
Gasket for 3" draw off valve  
1
SC-119-36  
SC-119-36  
SC-119-38  
831623-10  
831623-11  
817168-2  
833213  
11/2" Draw off valve mounting screw, /2-20 x 11/4" ..................................................... 2  
2" Draw off valve mounting screw, /2-20 x 11/4" ........................................................ 2  
1
3" Draw off valve mounting screw, /8-18 x 11/4" ........................................................ 4  
5
Cover hinge L.H. ........................................................................................................... 1  
Cover hinge R.H. ........................................................................................................... 1  
Cover handle casting .................................................................................................... 1  
Cover handle ball .......................................................................................................... 1  
5
6
7
8
9
1
1
SC-41-50  
833211  
Screw, handle & hinge to cover /4-20 x /2" ............................................................... 6  
Plastic washer for above .............................................................................................. 6  
Cover hinge & stop rod - 201/2" O.D. kettle ................................................................ 2  
Cover hinge & stop rod - 25" O.D. kettle  
817115-1  
817115-2  
817115-3  
817115-4  
817115-5  
NS-025-04  
WL-13-14  
841496-1  
FP-84-16  
833239  
Cover hinge & stop rod - 29" O.D. kettle  
Cover hinge & stop rod - 33" O.D. kettle  
Cover hinge & stop rod - 361/2" O.D. kettle  
1
10  
11  
19  
Hinge rod acorn nut, /4"-20.......................................................................................... 4  
1
Lock washer for above INT /4" .................................................................................... 4  
3
Pressure relief valve /4" (15 Lb.)................................................................................. 1  
3
1
/
4" x /2" reducing bushing  
3
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
Air vent /4" ..................................................................................................................... 1  
Vacuum breaking check valve, /2" .............................................................................. 1  
1
833238  
3
FP-83-92  
FP-54-27  
FP-54-08  
FP-84-16  
836082-1  
833501  
Cross /4" ........................................................................................................................ 1  
3
/
/
/
4" close nipple .............................................................................................................. 1  
2" close nipple .............................................................................................................. 1  
1
3
1
4" x /2" reducing bushing ............................................................................................ 1  
Fill pipe assembly.......................................................................................................... 1  
Fill valve ......................................................................................................................... 1  
833648  
Check valve.................................................................................................................... 1  
1
FP-54-08  
833493-11  
833493  
833220  
833152  
906440-13  
906440-11  
906440-12  
833483  
833176  
SC-093-05  
906996  
833488  
833486  
880030  
833196-11  
880410  
SC-113-18  
832611-13  
832611-14  
832611-15  
832611-16  
832611-17  
832611-18  
832611-19  
832611-20  
832611-21  
/2" close nipple .............................................................................................................. 2  
Gauge glass with washers ........................................................................................... 1  
Gauge glass assembly complete ................................................................................. 1  
Thermostat with dial...................................................................................................... 1  
Pressure gauge ............................................................................................................. 1  
"Power-On" signal light (red) ..................................................................................... AR  
Signal light (clear) ....................................................................................................... AR  
"Heat-On" signal light (amber) ................................................................................... AR  
Signal light gasket ......................................................................................................... 2  
Signal light clamp bar ................................................................................................... 1  
35  
36  
37  
38  
39  
40  
41  
42  
1
Clamp bar screw, 8-32 x /2" ........................................................................................ 1  
"Off-On" switch block (normally open) ........................................................................ 1  
Pressure limit switch ..................................................................................................... 1  
Pressure limit switch bracket ....................................................................................... 1  
Low water cut off, complete ......................................................................................... 1  
Low water cut off, switch only ...................................................................................... 1  
Heating element gasket ................................................................................................ 2  
43  
44  
45  
5
Heating element screw, /16-18 x 1 .............................................................................. 8  
Heating element (9 KW, 208V.).................................................................................. 2  
Heating element (9 KW, 240V.).................................................................................. 2  
Heating element (9 KW, 480V.).................................................................................. 2  
Heating element (12 KW, 208V.) ............................................................................... 2  
Heating element (12 KW, 240V.) ............................................................................... 2  
Heating element (12 KW, 480V.) ............................................................................... 2  
Heating element (18 KW, 208V.) ............................................................................... 2  
Heating element (18 KW, 240V.) ............................................................................... 2  
Heating element (18 KW, 480V.) ............................................................................... 2  
– 12 –  
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ITEM  
PART  
NUMBER  
NUMBER  
NUMBER  
DESCRIPTION  
REQUIRED  
45 Cont.  
832611-22  
832611-23  
832611-24  
832611-25  
841496-2  
833220-11  
834472  
Heating element (21.6 KW, 208V.) ............................................................................ 2  
Heating element (21.6 KW, 240V.) ............................................................................ 2  
Heating element (21.6 KW, 480V.) ............................................................................ 2  
Jumper strap for element ........................................................................................... AR  
10-Lb. Pressure relief valve ......................................................................................... 1  
Thermostat knob............................................................................................................ 1  
16" Leg ........................................................................................................................... 3  
Contactor 40A (Use on 18KW, 208-240/60/1 and ..................................................... 2  
24KW, 240V, 1Ph & 208-240/60/3)  
46  
836804  
836805  
836806  
Contactor 50A (Use on 18 & 36 KW, 240/60/3 and .................................................. 2  
24KW, 208/60/1)  
Contactor 60A (Use on 18 & 36KW, 208/60/3 and .................................................... 2  
43.2KW, 208-240/60/3)  
881654  
881655  
881656  
836807  
Contactor 40A, 3P (Use on 18 & 24KW, 480/60/3) ................................................... 1  
Contactor 50A, 3P (Use on 36KW, 480/60/3) ............................................................ 1  
Contactor 60A, 3P (Use on 43.2KW, 480/60/3) ......................................................... 1  
Box-Contactor Bracket .................................................................................................. 1  
833651  
833652  
833525  
831912-10  
833515  
6 oz. bottle of rust inhibitor (2 ozs. per charge)  
Faucet lubricant in aerosol can (1 can)  
Control circuit transformer  
Gasket-50" extrusion  
Ring (11/4 seal)  
FOR UNITS SHIPPED BEFORE DECEMBER, 1980, CONSULT THE FACTORY.  
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WIRING DIAGRAM  
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WIRING DIAGRAM  
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WIRING DIAGRAM  
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WIRING DIAGRAM  
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DIMENSIONS AND SERVICE CONNECTIONS  
DIMENSIONS – ENGLISH  
Gallons  
Capacity  
Kilowatts  
Input  
Inches  
3" Draw-Off  
Model  
No.  
2" Draw-Off  
Full Wkg. Std. High  
A
B
C
D
E
F
G
D
E
F
G
H
J
K
L
M
N
P
Q
ES25  
ES30  
EL40  
ES60  
EL80  
ET100  
ET125  
ET150  
25  
30  
40  
60  
80  
21  
23  
33  
48  
68  
88  
18  
18  
24  
24  
24  
24  
36  
29 141/2 32 311/16 13 305/8 323/4 61/8 14 321/2 35 103/4 451/2 61 131/2 63/8 113/4 81/4 181/2  
29 141/2 32 311/16 13 305/8 323/4 61/8 14 321/2 35 103/4 451/2 61 131/2 63/8 113/4 81/4 181/2  
29 141/2 36 311/16 13 305/8 323/4 61/8 14 321/2 35 103/4 451/2 651/4 131/2 63/8 113/4 81/4 181/2  
36 361/2 181/4 35 311/16 13 381/4 401/8 61/8 14 40 423/4 13 561/2 71 171/4 83/4 15 101/4 221/2  
36 43.2 361/2 181/4 40 311/16 13 381/4 401/8 61/8 14 40 423/4 13 561/2 763/4 171/4 83/4 15 101/4 221/2  
36 43.2 361/2 181/4 45 311/16 13 381/4 401/8 61/8 14 40 423/4 13 561/2 82 171/4 83/4 15 101/4 221/2  
36 43.2 361/2 181/4 52 311/16 13 381/4 401/8 61/8 14 40 423/4 13 561/2 881/2 171/4 83/4 15 101/4 221/2  
100  
125 113  
150 138 43.2 NA 361/2 181/4 581/2 311/16 13 381/4 401/8 61/8 14 40 423/4 13 561/2 95 171/4 83/4 15 101/4 221/2  
DIMENSIONS – METRIC  
Liters  
Capacity  
Kilowatts  
Input  
Centimeters  
3" Draw-Off  
Model  
No.  
2" Draw-Off  
Full Wkg. Std. High  
A
B
C
D
9
9
9
9
9
9
9
9
E
F
G
D
E
F
G
H
J
K
L
M
N
P
Q
ES25  
ES30  
EL40  
ES60  
EL80  
ET100  
ET125  
ET150  
95  
114  
79  
87  
18  
18  
24  
24  
24  
24  
36  
36  
74 37 81  
74 37 81  
74 37 91  
93 46 89  
34 78 83 15 37 77 89 27 116 155 34 17 30 20 47  
34 78 83 15 37 77 89 27 116 155 34 17 30 20 47  
34 78 83 15 37 77 89 27 116 165 34 17 30 20 47  
34 98 103 15 37 102 109 33 140 180 44 22 38 26 57  
34 98 103 15 37 102 109 33 140 195 44 22 38 26 57  
34 98 103 15 37 102 109 33 140 208 44 22 38 26 57  
34 98 103 15 37 102 109 33 140 225 44 22 38 26 57  
34 98 103 15 37 102 109 33 140 241 44 22 38 26 57  
151 125  
227 182  
303 257  
319 333  
473 428  
36 43.2 93 46 102  
36 43.2 93 46 114  
36 43.2 93 46 132  
568 522 43.2 NA 93 46 149  
TOTAL CONNECTED AMPS  
TOTAL  
KW  
SINGLE PH  
THREE PH  
CONN 208V 240V 208V 240V 480V  
12 576 50 33.3 28.9 14.4  
18 86.6 75 50 43.3 21.7  
24 115.4 100 66.7 57.8 28.9  
36 N/A N/A 100 86.6 43.2  
43.2 N/A N/A 119.9 104 52  
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NOTES  
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NOTES  
– 20 –  
FORM 30965 Rev. A (06-03)  
PRINTED IN U.S.A.  
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