revision BØ february 2007
vehicular
gate operator
installation instructions and
safety information
LISTED 18TC
UL 325
-
UL 991
CLASS I, CLASS II, CLASS III and CLASS IV
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TTAABBLLEEOOFFCCOONNTTEENNTTSS
Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Important Safety Information
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Photo Beam (non-contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .6
Edge Sensor (contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Audible Alarm Reset Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Warning Placard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Important Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Plan of Installation – Open Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Plan of Installation – Open Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Gate Operator Installation
Step 1 through 7 – Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Step 8 through 9 – Limit Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Opening/Closing Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Reference Wiring Diagram; Limit Switch Connections . . . . . . . . . . . . . . . . . . . .15
Control Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Electrical Installation
Electrical Installation (120/220 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Single Unit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Master/Slave Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Vehicular Loop Detector Installation
Loop Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Accessory Connections
Open Commands; Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Radio Receiver; Hold Open Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Viking Electromagnetic Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Magnetic Lock; Solenoid; Guard Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Special Features
Intelligent Obstruction Sensor (Primary Entrapment Protection) . . . . . . . . . . . . .26
Gate Overlap Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Solar Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Viking Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-33
1
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IIMMPPOORRTTAANNTTSSAAFFEETTYYIINNFFOORRMMAATTIIOONN
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce the risk of severe injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF
THE MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when
an object activates the non-contact sensors. After adjusting the force or the limit of travel,
retest the gate operator. Failure to adjust and retest the gate operator properly can increase the
risk of injury or death.
5. Use the manual release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service per-
son make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
MUST
8. Every gate operator installation
have secondary protection devices
against entrapment, such as edge sensors and photo beams more in particularly
in places where the risk of entrapment is more likely to occur.
9. SAVE THESE INSTRUCTIONS.
IMPORTANT INSTALLATION INSTRUCTIONS
1. Install the gate operator only when:
a) The operator is appropriate for the construction of the gate and the usage Class of the gate
(refer to page 5),
b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate
to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm)
diameter sphere from passing through the openings anywhere in the gate, and in that
portion of the adjacent fence that the gate covers in the open position,
c) ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND
d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS.
2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be
supplied with a separate access opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will not come in contact with the
vehicular gate during the entire path of travel of the vehicular gate.
3. The gate must be installed in a location so that enough clearance is supplied between the gate
and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging
gates shall not open into public access areas.
4. The gate must be properly installed and work freely in both directions prior to the installation
of the gate operator. Do not over-tighten the operator clutch or pressure
relief valve to compensate for a damaged gate.
5. The gate operator controls must be placed so that the user has full view
of the gate area when the gate is moving AND AWAY FROM THE GATE
PATH PERIMETER,
2
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IIMMPPOORRTTAANNTTSSAAFFEETTYYIINNFFOORRMMAATTIIOONN
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT INSTALLATION INSTRUCTIONS Continued
6. Controls intended for user activation must be located at least six feet (6’) away from any mov-
ing part of the gate and where the user is prevented from reaching over, under, around or
through the gate to operate the controls. Outdoor or easily accessible controls shall have a secu-
rity feature to prevent unauthorized use.
7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the
reset control shall not cause the operator to start.
8. All warning signs and placards must be installed where visible in the area of the gate. A minimum
of two placards shall be installed. A placard is to be installed in the area of each side of the
gate and be visible to persons located on the side of the gate on which the placard is installed.
9. For gate operators utilizing a non-contact sensor (Photo beam or like) in
accordance with section 31.1.1 of the UL325 standard:
a) See instructions on the placement of non-contact sensors for each Type of
application (refer to page 6),
b) Care shall be exercised to reduce the risk of nuisance tripping, such as when
a vehicle, trips the sensor while the gate is still moving, and
c) One or more non-contact sensors shall be located where the risk of entrapment
or obstruction exists, such as the perimeter reachable by a moving gate or
barrier (refer to page 6).
d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
10. For a gate operator utilizing a contact sensor (Edge sensor or like) in
accordance with section 31.1.1 of the UL325 standard:
a) One or more contact sensors shall be located where the risk of entrapment or
obstruction exists, such as at the leading edge, trailing edge, and post mounted
both inside and outside of a vehicular horizontal slide gate (refer to page 7).
b) One or more contact sensors shall be located at the bottom edge of a vehicular
vertical lift gate.
c) One or more contact sensors shall be located at the pinch point of a vehicular
vertical pivot gate.
d) A hardwired contact sensor shall be located and its wiring arranged so that the
communication between the sensor and the gate operator is not subjected to
mechanical damage.
e) A wireless contact sensor such as one that transmits radio frequency (RF)
signals to the gate operator for entrapment protection functions shall be
located where the transmission of the signals are not obstructed or impeded
by building structures, natural landscaping or similar obstruction. A wireless
contact sensor shall function under the intended end-use conditions.
f) One or more contact sensors shall be located on the inside and outside leading
edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater
than 6 inches (152 mm) above the ground at any point in its arc of travel, one
or more contact sensors shall be located on the bottom edge (refer to page 7).
g) One or more contact sensors shall be located at the bottom
edge of a vertical barrier (arm).
h) Use only Miller Edge Model MGR20 or MGS20 edge sensor
to comply with UL325
3
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IIMMPPOORRTTAANNTTSSAAFFEETTYYIINNFFOORRMMAATTIIOONN
WARNING - Not following these instructions may cause severe injury or death to persons.
MAINTENANCE
Remove the Power Harness from the Control Board (refer to page 17)
• Clean and lubricate the turning pins and gate hinges using the recommended lubricant.
• Check that all mounting hardware of the gate operator is properly tighten.
• Ensure that the gate moves freely.
• Check for corroded parts and replace if necessary.
• Check the battery for the following:
Battery connections must be free of corrosion.
Battery voltage must be 26 VDC (fully charged battery).
Reconnect the Power Harness for the Control Board (refer to page 17)
• Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like).
• Check and confirm the operation of all installed accessories.
• Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold
Open Timer (refer to page 20 to 27)
• Check and confirm the operation of the manual release (refer to page 7)
• Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT
FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION.
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user.
Read them carefully as they contain important indications for the safe installation, use and maintenance.
• These instruction must be kept and forwarded to all possible future users of the system.
• This product must be used only for that which it has been expressly designed.
• Any other use is to be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or
unreasonable use.
• Avoid operating in the proximity of the hinges or moving mechanical parts.
• Do not enter the path of the moving gate while in motion.
• Do not obstruct the motion of the gate as this may cause a situation of danger.
• Do not allow children to play or stay within the the path of the moving gate.
• Keep remote control or any other control devices out of the reach of children, in order to avoid possible
involuntary activation of the gate operator.
• In case of break down or malfunctioning of the product, disconnect from the main power source. Do not
attempt to repair or intervene directly, contact only qualified personnel for repair.
• Failure to comply with the above may create a situation of danger.
• All cleaning, maintenance or repair work must be carried out by qualified personnel.
• In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s
instructions on maintenance of the gate and operator carried out by qualified personnel.
• In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
Installer:
_____________________________________________________ ____________
Signature
Date
Contact:
_________________________________________________________
_________________________________________________________
4
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TTEERRMMIINNOOLLOOGGYY
UL325 Gate Operator Classification
GLOSSARY
RESIDENTIAL VEHICULAR GATE OPERATOR
CLASS I – A vehicular gate operator (or system) intended for use
in a home of one-to four single family dwelling, or a garage or
parking area associated therewith.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR
CLASS II – A vehicular gate operator (or system) intended for use
in a commercial location or building such as a multi-family hous-
ing unit (five or more single family units), hotel, garages, retail
store, or other building servicing the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR
CLASS III – A vehicular gate operator (or system) intended for
use in an industrial location or building such as a factory or
loading dock area or other locations not intended to service the
general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR
CLASS IV – A vehicular gate operator (or system) intended for
use in a guarded industrial location or building such as an air-
port security area or other restricted access locations not servic-
ing the general public, in which unauthorized access is prevented
via supervision by security personnel.
Install the gate operator only when:
The operator is appropriate for the construction of the gate and the Usage
Class of the gate.
5
5
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IIMMPPOORRTTAANNTTSSAAFFEETTYYIINNFFOORRMMAATTIIOONN
WARNING - Not following these instructions may cause severe injury or death to persons.
NOTE - This type of installation DOES NOT reverse the gate all the way back to its limits when the photo-beam
is obstructed. This installation is only to protect against entrapment and to comply with UL325.
Photo Beam (non-contact sensor) Installation
Secondary Entrapment Protection
Photo beams or like must be installed to reduce the risk of entrapment.
Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
Make the electrical connections of the photoelectric sensor as described here in this page.
Care shall be exercised to reduce the risk of nuisance tripping, such as when a
vehicle, trips the sensor while the gate is still moving, and
One or more non-contact sensors shall be located where the risk of entrapmentor
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
Turn Switch
to 'Light On'
Position
nds
LoopConnector
Ra
Omron
Model
E3K-R10
Shown
1
(C1)
3
24VDC
(NC1)
Connection '1' (C1)
Connection '3' (NC1)
24 VDC Power Connections
24 VDC Power Connections
Potential Entrapment
Area (Shaded)
Photo Beam Unit
Reflector
Gate in Open Position
One or more non-contact sensors shall be located where the risk of entrapment or
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
Consult the installation manual for the UL325 device (photo
beam or like) for detail information about the usage,
installation and maintenance
6
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IIMMPPOORRTTAANNTTSSAAFFEETTYYIINNFFOORRMMAATTIIOONN
WARNING - Not following these instructions may cause severe injury or death to persons.
Edge Sensor (contact sensor) Installation
3-Sided Edge Sensor
3-Sided Edge Sensor
s
LoopConnector
Ra
Edge sensor or like must be installed to reduce the risk of entrapment.
Use only Miller Edge 3-sided activation type MGR20 or MDS20 to comply with UL325
One or more contact sensors shall be located on the inside and outside leading edge
of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6
inches (152 mm) above the ground at any point in its arc of travel, one or more
contact sensors shall be located on the bottom edge.
1. A hardwired contact sensor shall be located and its wiring arranged so that the
communication between the sensor and the gate operator is not subjected to
mechanical damage.
2. A wireless contact sensor such as one that transmits radio frequency (RF) signals
to the gate operator for entrapment protection functions shall be located where
the transmission of the signals are not obstructed or impeded by building
structures, natural landscaping or similar obstruction. A wireless contact sensor
shall function under the intended end-use conditions.
Manual Release
When manual operation is required:
Remove the cover, locate the chained key and
turn the key to push the locking-pin down.
At end of operations, lock the geared motor again
by releasing locking-pin.
Attention: Lock and release operations MUST
be performed with motor NOT RUNNING.
7
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IIMMPPOORRTTAANNTTSSAAFFEETTYYIINNFFOORRMMAATTIIOONN
WARNING - Not following these instructions may cause severe injury or death to persons.
Audible Alarm Reset Switch Installation
Manual Reset for the Audible Alarm
UL325 standard requires an audible alarm to go off after two consecutive events
detected by the primary entrapment protection of the gate operator (obstruction sensor).
The audible alarm will continue to sound for 5 minutes or until a stop command
gets actuated.
The Stop command can be actuated in two different forms
1. Using the Built in Stop switch on the Control Box or
2. Using an External Stop button within the sight of the gate, away from moving
parts of the gate and out of reach of children.
3. Controls intended for user activation must be located at least six feet (6’) away
from any moving part of the gate and where the user is prevented from reaching
over, under, around or through the gate to operate the controls. Outdoor or easily
accessible controls shall have a security feature to prevent unauthorized use.
4. The Stop and/or Reset button must be located in the line-of-sight of the gate.
Activation of the reset control shall not cause the operator to start.
/Slave
Guard Station
Open Command
STOP
5'
Minimum
N.O.
Manual Stop
Button
COM
P
O
T
S
Warning Placard Installation
All Warning Signs and Placards must be installed where visible in the area
of the gate. A minimum of two placards shall be installed. A placard is
to be installed in the area of each side of the gate and be visible.
8
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IIMMPPOORRTTAANNTTIINNSSTTAALLLLAATTIIOONNIINNFFOORRMMAATTIIOONN
CAUTION - FOR USE WITH GATES OF A MAXIMUM OF 14 FT IN LENGTH AND 600 LBS. IN WEIGHT.
WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS:
This is NOT a pedestrian gate operator
Do NOT Install the gate operator to lift gates
14'-0"
Control
Buttons
14’ maximum gate length
Locate Control Buttons:
1. Within sight of the gate,
600 lb.
2. At a minimum height of 5 feet so
small children are not able to
reach it, and
MAX.
3. Away from all moving parts of
the gate.
600 pounds maximum gate weight
Specifications
Maximum Gate Length:
Maximum Gate Weight:
Maximum Aperture Angle:
Power Requirements:
14 feet
600 lbs.
130 deg.
120 VAC Single Phase at 2 Amps
Or
220 VAC Single Phase at 1 Amp
Maximum Operating Temperature: -20°C (-4°F) to 70°C (158°F)
9
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PPLLAANNOOFFIINNSSTTAALLLLAATTIIOONN--OOPPEENNIINNSSIIDDEE
The gate must be installed in a location so that enough clearance is supplied
between the gate and adjacent structures when opening and closing to reduce the
risk of entrapment.
Swinging gates shall not open into public access areas.
C:
23-1/2"
Outside
G:
4.33"
Ref.
H:
2.55"
Ref.
Gate in Closed Position
A: 15-3/4" Max.
90°
Opening
F:
15-1/2"
Min.
Inside
Gate in Open Position
Figure A – 90° Opening
G:
4.33"
Ref.
7-1/4"
Max.
C:
19-1/2"
Outside
H:
2.55"
Ref.
Gate in Closed Position
120°
F:
15-1/2"
Min.
Opening
Inside
Gate in Open Position
Figure B – Up to 120° Opening
Open Inside Plans of Installation
Note: Varying from the dimensions shown
may severely affect the speed and
performance of the gate operator.
10
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PPLLAANNOOFFIINNSSTTAALLLLAATTIIOONN––OOPPEENNOOUUTTSSIIDDEE
The gate must be installed in a location so that enough clearance is supplied
between the gate and adjacent structures when opening and closing to reduce the
risk of entrapment.
Swinging gates shall not open into public access areas.
Outside
Gate in Open
Position
90°
C:
19-1/2"
Gate in Closed Position
A:
11-3/4"
Max.
G: 4.33"
Ref.
H:
2.55"
Ref.
Inside
Figure C
Open Outside Plan of Installation
Note: Varying from the dimensions shown
may severely affect the speed and
performance of the gate operator.
11
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GGAATTEEOOPPEERRAATTOORRIINNSSTTAALLLLAATTIIOONN
CAUTION - If mounting bar is not welded to
a frame member that runs the full length
of the gate, the gate operator may
damage the gate. Do not weld the bar or
backing plate to a few pickets.
STEP 1
14.173"
5.90" 5.90"
Check the integrity of the gate structure and
sufficiently sturdy such as pivot points are
properly lubricated and surfaces are free of
rust.
1.181"
3.937"
a) Remove the Motor/Gear Assembly from its
package. NOTE - The cover is not secured.
Motor/Gear Chassis
b) Disassemble the geared motor from the
mounting chassis.
STEP 2
1-1/2"
Position the pivot bracket in accordance with
figure A, B or C on page 10 or 11 and the
drawing at the right.
Tack weld the bracket in place. For non-ferrous
gates the bracket can be bolted in place.
STEP 3
Chassis Installation:
Chassis can be welded to the gatepost. In the
case of a non-ferrous post, anchoring the
chassis may require an additional embedded
bracket or special anchoring hardware to
ensure the longevity of the installation.
Note: Depending on type of anchor used, it
may be required to enlarge the holes in
the mounting chassis.
12
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GGAATTEEOOPPEERRAATTOORRIINNSSTTAALLLLAATTIIOONN
STEP 4
Remount the geared motor on the chassis
accordingly.
STEP 5
Attach the Articulated Arms with the
Positive Stop Extension to the Pivot Bracket
and the Motor/Gear Assembly.
NOTE - Additional holes are provided in the
Pivot Bracket to assist with proper
installation
STEP 6
With the cover off, perform the Manual
Release procedure as shown at the bottom of
page 7. The gate can now be moved
manually.
Check Operation
Through Entire
Range of
Movment
Ensure that the gate and gate operator move
freely.
Once it is determined the operator will work
properly, remove the operator and complete
the welding process.
STEP 7
Remount the gate operator. Lubricate the
moving parts (the bushings on the
articulated arm) and tighten the self-locking
nuts in such a way as to not restrict arm
movement. Leave the cover off until the
Limit Switches have been adjusted.
17
13
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GGAATTEEOOPPEERRAATTOORRIINNSSTTAALLLLAATTIIOONN
Limit Switch Setup
STEP 8
Additional Cam
Mounting Holes
A. Loosen the screws on the limit switch
cams and position the cams to the desired
locations. There are additional holes
provided in case of a wide or tight angle
of opening or closing.
B. Move the gate manually and ensure that
the limit switch gets actuated at the
Tighten Clamping
Screw Securely
Before Adjusting
Cams
Limit Switch
Holder
desired open and closed position. The
limit switch will click when engaged by
the limit cam.
Position Cam
to Suit
C. Retighten the screws on the limit switch
holders once the proper position has been
determined.
CAUTION – DO NOT OVERTIGHTEN
SCREWS!
D. Run the unit 2 full cycles without
interruption (from limit to limit) to
execute a “Learn Cycle.”
E. Fine-tune the adjustment of the Limit
Switch Cams.
Note: Leave cover off until after the installation
of the control box and the electrical
installation. Verify that the operator opens
and closes to the desired position under
power. Make any adjustments as necessary.
STEP 9
Replace the cover and secure it with screws
provided after finishing final adjustments.
14
18
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GGAATTEEOOPPEERRAATTOORRIINNSSTTAALLLLAATTIIOONN
Opening/Closing Setup:
To have the gate operator slow down prior to reaching its limits use the following steps:
1. Setup the limit switches manually at the desired open and close position.
2. Allow the gate operator to run a full open and close cycle (from limit to limit)
without interruption.
Note: During the first full open and close cycle: The gate operator doesn’t slow
down prior to reaching its limits. During subsequent cycles: The gate operator will
slow down prior to reaching its limits.
3. Verify that the gate opens and closes to the desired position.
To change the open or close limit position(s) the following steps MUST BE taken:
Slow
A.Reset the gate operator by performing one of the following steps:
i. Disconnect the Power Harness Connector (see page 17) or
Fast
ii. Disconnect the Motor/Limit Harness Connector
(see page 18 or 19) or
iii.Actuate both limits at the same time
Slow
B. Repeat steps 1,2 and 3.
Reference Wiring Diagram
Connect the lead wires as shown
Note: Use this wiring
diagram as a guide to
connect the wires to the
motor unit.
Wire Lead
From Control Box
To Limit
Switches
To Motor
Limit Switch Connections
The Limit Switches are wired as shown
Yellow
Brown
Orange Red
15
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CCOONNTTRROOLLBBOOXXIINNSSTTAALLLLAATTIIOONN
WARNING - If the control box is not
mounted properly it may fall, causing
damage and/or injury. The control box
weight is approximately 40 lbs. Be sure
that the substrate being mounted to and
the fasteners being used are appropriate
to support the weight of the control box.
1. Remove the control board mounting plate.
The plate is held in the box by four
screws.
15" Standard
17" Industrial
2. Position the control box in the desired
place and mark the mounting holes.
Prepare the holes to receive the
anchors/fasteners.
14" Standard
16" Industrial
Depth:
6.5" Standard
6.5" Industrial
3. Position the control box and secure it to
the mounting surface using the sealed
washers provided (place the rubber side
of the washers against the inside of the
control box).
Note: Depending on type of anchor used, it
may be necessary to enlarge the
mounting holes in the control box.
Mounting Fastener
(Customer Supplied)
Sealed Washer
(Supplied with Unit)
Control Box
Mounting Surface
16
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EELLEECCTTRRIICCAALLIINNSSTTAALLLLAATTIIOONN
Caution – Do not connect the power harness to the board
until the installation is ready for verification.
Power Harness
The X-9 Gate Operator requires a single phase
AC line to operate and charge the batteries.
1. Turn off the main switch or breaker for
Auxiliary Power Connection.
See page 29 for further details.
the power line being used.
2. Move the selector switch on the Incoming
Voltage Selector to the proper position
White
(115 for 110 to 120VAC, 230 for 200 to 240VAC).
3. Connect the incoming power wires to the
terminals as shown in the illustration.
4. Turn on the main switch or breaker once
Green
Red
the installation is ready for performance
check and adjustments.
Black
5. To verify that there is AC power to the
system, check that the ‘Charger’ LED on the
Control Board is on.
EMI
Board
To
Transformer
Tips for proper ground installation
3A FUSE
A good ground in a gate operator
installation will minimize or prevent damage
to the operator cause by natural events such
as lightning strikes.
Part # VAEMI
The following will provide a guideline for
proper grounding:
1. Use a ground rod to provide a ground
reference.
2. Consult your city code and be aware of
under-ground services in the site of the
gate operator to prevent inconveniences.
3. Use always a single bonding point for
grounding.
4. All ground wires must be as short and as
thick as possible.
5. Prevent unnecessary turns or loops in all
ground wires.
Earth Ground
Ground Rod
17
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EELLEECCTTRRIICCAALLIINNSSTTAALLLLAATTIIOONN––SSIINNGGLLEEUUNNIITT
Single Unit Connections
Connect the wires from the motor unit to
the terminal block mounted next to the
control board. Match wire colors to the
terminal block.
Match
Colors
Connect the wire harness to the “OPEN
RIGHT” connector if the gate opens towards
the right side. Connect the wire harness to
the “OPEN LEFT” connector if the gate opens
towards the left side.
Charger
UL
Radio
Open
Open
Charger
UL
Radio
18
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EELLEECCTTRRIICCAALLIINNSSTTAALLLLAATTIIOONN––MMAASSTTEERR//SSLLAAVVEE
Master/Slave Connections
A Master/SlaveControl Board is available,
when required, to run two gate operators in
synchronous mode.
Using the connectors provided insert the
arger
wires from the motor units as shown in the
diagram below. Insert the connectors in the
wer
w Battery
proper receptacles on the Master/Slave
Control Board. The ‘Slave’ gate opens first
il Safe/Secure
Master
Master Open
Inside Outside
Slave Open
Inside Outside
using the Overlap Delay (see page 28). If the
gate opens in a clockwise direction, connect
to the ‘Outside’ receptacle, if the gate opens
in a counter-clockwise direction, connect to
the ‘Inside’ receptacle
rake
Slave
Blue
Black
Free
Yellow
Brown
Red
Open
Open
Orange
Connect to ‘Outside’
Connect to ‘Inside’
19
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VVEEHHIICCUULLAARRLLOOOOPPDDEETTEECCTTOORRIINNSSTTAALLLLAATTIIOONN
e
d
i
s
t
p
o
e
u
o
d
i
L
O
s
t
n
u
e
p
O
o
e
R
p
o
o
L
r
e
t
n
e
C
p
o
o
L
n
e
p
o
e
R
e
d
i
s
n
I
p
o
o
L
t
i
x
E
e
d
i
s
n
I
Dimension A – 5’ for Single Gate Operator
6’ for Master/Slave Gate Operator
5'
5'
5'
A
A
Outside
Reopen
Loop
Inside
Reopen
Loop
Center
Loop
Exit
Loop
Make Even
with Open Gate
5'
Gate in Open Position
20
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VVEEHHIICCUULLAARRLLOOOOPPDDEETTEECCTTOORRIINNSSTTAALLLLAATTIIOONN
WARNING–Consult the installation instructions from the loop detector manufacturer. The following
statements are provided as a guide but different requirements may be required by the
vehicular loop detector manufacturer.
Guidelines for Vehicular Loop Detector Installation
1. Prevent sharp corners in the geometry of the loop sensor.
2. Install the appropriate number of turns for your loop geometry based on the loop perimeter. Use
Table C (below) as a guide.
3. Use XLP (cross-linked-polyethylene) type of wire. This wire reduces the effects of moisture and
other environmental events in altering the functionality of the vehicular loop detector.
4. Twist the lead wire at least 6 turns per foot.
5. Use BACKER-ROD to minimize damage to the loop detector wire prior to using the sealant.
6. Place the loop detector wire and adjust the sensitivity of the vehicular loop detector unit in a
way to minimize the effects of the gate over the loop detector wire.
IMPORTANT – Some of the following parameters may affect the proper functionality of the
vehicular loop detector (consult the installation manual and the manufacturer of the
vehicular loop detector).
• Gate size,
• Number of turns in the loop sensor wire;
• Distance from the loop sensor wire to the gate either at the open or close position.
Saw Cut
Table C – Recommended Number of Turns
Perimeter in Feet
Number of Turns
1" Min.
10
20
5
4
3
2
Sealant
Backer-Rod
30-40
50-100
Vehicular Loop
Detector Wire
(3 Turns Shown)
Provide Additional Saw Cuts
to Eliminate Sharp Corners
1/8" to 1/4" Saw Slot
Continuously Wind Wire
in Loop Slot for the
Required Number of Loops
(2 Loops Shown)
Twist Wire Outside the
Loop 6 Twists/Foot
Until Its Connection
to the Loop Detector
21
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AACCCCEESSSSOORRYYCCOONNNNEECCTTIIOONNSS
Open Commands
d Station
Open Commands
Lof
1
2
1
Connection Locations
(Single Unit Board shown)
F
I
R
Exit
E
Fire
Override
Loop
Detector
Vehicle loop detectors must be installed to
decrease the possibility of vehicle
Keypad
entrapment on the gate (see page 20).
Safety Connections
The SECONDARY ENTRAPMENT
PROTECTION like the edge sensor and
the photoelectric beam MUST BE PART
OF EVERY SINGLE INSTALLATION to
prevent pedestrian or animal
mands
LoopConnector
entrapment (see pages 6 and 7).
The edge sensor and/or the photoelectric
beam must be UL325 compliant devices.
2
Center
Loop
Detector
Reopen
Loop
Detector
Edge Sensor
Photo
Beam
Reopen Photo Beam
As an alternative to the Outside Reopen Loop,
a photo beam unit can be used as shown.
mands
LoopConnector
Outside
Inside
Photo
Beam
22
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AACCCCEESSSSOORRYYCCOONNNNEECCTTIIOONNSS
Radio Receiver
When connecting the Radio Receiver carefully verify the proper connections.
The maximum voltage that the control board provides for external accessories is the
maximum voltage of the battery, which is about 28 volts.
In the event of an electrical short the board will protect itself by shutting down and
will remain shut down until the short is corrected.
N.C.
The control board provides two modes of
COM
operation that a radio receiver can control
N.O.
the gate:
oonnector
Radio Station
Open-Stop-Close
1
1. By having the radio receiver connected as
illustrated and with the Hold Open Timer
OFF (see below):
Every command of the radio transmitter
will control the gate as follow:
a) First command opens the gate,
b) Second command stops the gate and
c) Third command closes the gate
d) Any subsequent commands will continue
in the same order to control the gate.
This type of configuration is not
recommended for a commercial
installations.
COM
NO
Gnd
External
Accessories
+24VDC
Open Only
2. By having the radio receiver connected as
illustrated and with the Hold Open Timer
ON (see below):
1
2
Each command of the radio transmitter is
ALWAYS AN OPEN COMMAND to the gate.
Connection Locations
(Single Unit Board shown)
Hold Open Timer
The Hold Open Timer function holds the gate at
the open position for a predetermined amount
of time, prior to closing automatically.
Set the Timer to the desired time, from 1 to
60 seconds.
2
p
If this feature is not needed, turn the Trim
Pot clockwise to the “off” position.
Note: The Hold Open Timer affects the “radio
receiver command” and the sequence of
operation for the gate (see page 23).
23
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VVIIKKIINNGG EELLEECCTTRROOMMAAGGNNEETTIICC LLOOCCKK
™
Standard Features
MM-2
• Mounting base with electrical box
Mounting Plate/Juction Box
(Weld to Post)
• 24VDC Plug-in transformer
Magnetic Lock
• 12VDC or 24VDC operation
Mounting Screw (4)
• 500mA at 12VDC operation
• 250mA at 24VDC operation
Mounting Screw
Weather Cover (4)
Floating Plate
• 1300 pounds of holding force
Guide Pin (2)
Use long or short pin
depending on number
of spacers used
Mounting Plate
Floating Plate
Magnetic Lock
Flexible Washer
Mounting Plate/
Juction Box
Spacer (0 to 3)
Use to adjust
gap between
Floating Plate and
Magnetic Lock
Mounting Plate
(Weld to Gate)
7.5"
Cover
Plate
Cover Plate
Set Screw
(Locks Floating Plate
Mounting Screw)
Mounting
10.625"
Screw (4)
24 Volt DC Transformer
(Supplied with Lock Kit)
Floating Plate
Mounting Screw
External supply for the magnetic
lock must be provided. This will
prevent rapid drainage of the bat-
tery in the event of power failure.
Connection Location
2.100"
3.000" to
3.125"
Relay Contact 10A-250VAC
(example)
Magnetic
Lock
24VDC Transformer
(Supplied with Lock Kit)
4-wire Cable
(Supplied with
Lock Kit)
Green
Black
24VDC
i o
White
Red
Radio Station
N.O.
COM
N.C.
This Magnetic Lock is an OPTIONAL ACCESORY available from
Viking Access Systems. Please order part number VA-MAG13.
24
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AACCCCEESSSSOORRYYCCOONNNNEECCTTIIOONNSS
Magnetic Lock
External supply for the magnetic lock must
be provided. This will prevent rapid drainage
of the battery in the event of power failure.
Relay Contact 10A-250VAC
2
1
1
Connection Locations
(Single Unit Board shown)
N.C.
COM
N.O.
Viking Access Systems can supply an
excellent Magnetic Lock unit (part number
VA-MAG13). See page 24 for more details.
Radio Station
Solenoid Connection
1
External supply for the solenoid connection
must be provided. This will prevent rapid
drainage of the battery in the event of
power failure.
N.C.
COM
N.O.
Relay Contact 10A-250VAC
Radio Station
Guard Station
The guard station provides control of the
gate operator to open, stop and close the
gate.
Slave
Guard Station
Open Commands
All three switches must be Normally Open
type of switch, and can share the same
common (ground).
2
Place the control switch box within sight of
the gate, away from moving parts of the
gate and out of reach of children.
N.O.
N.O.
OPEN
STOP
N.O.
CLOSE
COM
24
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SSPPEECCIIAALLFFEEAATTUURREESS
Intelligent Obstruction Sensor (Primary Entrapment Protection)
e
Trim Pot Location
(Single Unit Board shown)
min.
MAX
The Obstruction Sensor detects obstructions
in the path of the traveling gate. The Trim
Pot for the Obstruction Sensor adjusts the
sensitivity level that triggers the Sensor.
Turning the Trim Pot clockwise
increases the sensitivity.
Turning the Trim Pot counter-
clockwise decreases the sensitivity.
When the Obstruction Sensor detects an
obstruction it will:
1. Stop the gate’s movement and reverse it
momentarily.
2. Bring the gate to a resting position.
3. Disable the Hold Open Timer feature until the
Gate Operator receives a new command.
If another obstruction is detected before the
gate reaches either limit it will:
1. Stop the gate’s movement.
2. Bring the gate to a resting position.
3. Disable the Gate Operator.
UL325 standard requires an audio alarm to
go off after two consecutive entrapment
events sensed by the Inherent Entrapment
Protection of the Gate Operator.
The audio alarm will sound for a period of 5
minutes or until the “Stop” Button is
pressed (see page 8 for remote installation
of a “Stop” Button).
26
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27
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SSPPEECCIIAALLFFEEAATTUURREESS
Gate Overlap Setting
Setting the Overlap Delay Pot to “0” will cause the master and the slave units to
open and close at the same time
A Master/Slave control board is required to
operate two gates with a single controller.
Obstruct
Overlap Delay
Sensor
1.5
3
0
Trim Pot Location
(Master/Slave Unit Board shown)
mit
Hold Open
Setting the Overlap Delay Pot to any value
other than zero will cause the master unit to
delay in opening.
The time delay can be set for up to 3 seconds.
Outside
Master Unit
Slave Unit
Opens First
Inside
28
28
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SSOOLLAARRPPAANNEELLIINNSSTTAALLLLAATTIIOONN
For Viking Vehicular Gate Operators
24 VDC
Panel
12 VDC
Panels
STEP 1
+
–
+
–
Connect To Gate
Operator Input Block
Use a 24V solar panel or two solar panels of 12V
in series with a total capacity of 40 Watts..
STEP 2
Connect the solar panel cables to the power
harness as shown. Make sure you cut the wires
coming from the toroidal transformer.
Cut the Leads
to the Toroidal
Transformer
STEP 3
Replace the existing batteries with a battery pack
of 33AHr or greater.
Connect Leads from
Solar Panel(s), Polarity
is not important
STEP 4
Refer to the maps provided to get an idea about the
number of cycles the gate will be operated per day.
This figure is for a single gate operator with just:
a) One Radio reiver,
Red Wire
Black Wire
+
–
+
–
+
Connect New
Batteries to
Existing Leads
Observing Polarity
–
b) One low voltage low current loop detector and
c) One low voltage, low current photo cell
Reuse Existing
Battery Fuse Holder
Number of
Cycles per Day*
January
July
14
12
10
8
5
2
*With a 40 Watt (24VDC) Panel System.
NOTE –
1. Remember that the sun is your only source of energy.
2. The greater capacity of the batteries, the longer the system will operate on
cloudy days.
3. If more spcific information is needed, please consult with Viking Access Systems.
29
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VVIIKKIINNGG HHIINNGGEE
™
HH-4
These Hinges are OPTIONAL ACCESORIES available
from Viking Access Systems. Please order part
number VA-HD.
Standard Features
• Self-lubricating oil impregnated bronze bushing
• Port for adding a Zirk fitting
• 3000 lbs. capacity per pair
• Heat-treated stainless steel pin
Set Screw
(Can be removed
to add lubrication)
Bronze Bushing
Hinge Pin
(0.780" Diameter)
6.563"
(Installed)
1.563"
3.187"
2.375"
30
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TTRROOUUBBLLEESSHHOOOOTTIINNGG
Gate does not run – Motor Sensor indicator comes ON
Check all motor connections to Ensure that the motor
be fully engaged. Refer to page connections are:
Check that all motor cable
connections, junctions and
extensions are properly
connected and color-coded.
Refer to page 15.
18 and 19.
a) Properly connected;
b) Tight enough and;
c) Match color code.
Refer to page 15.
Check the 15 Amp fuse in the
control board
Gate does not run – Motor Sensor indicator is OFF
Check all motor connections to Check that limit switches are
Check that the stop command
is not active. Refer to page 8
and 25
be fully engaged. Refer to 15.
connected to the common and
the normally close position
refer to page 15.
Check that the UL command
(photo beam and/or edge
sensor) is not active. Refer to
page 6, 7 and 22.
Check that the vehicular loop
detectors are working properly. is not active. Refer to page 23.
Refer to page 20, 21 and 22.
Check that the radio command
Ensure that you external acces- Check the 4 Amps fuse in the
sories are working properly. control board
Ensure that you power cables are
adequate in voltage and properly
connected. Refer to page 17.
Gate does not run – Power failure
Check the 15 Amp battery fuse. Check the battery connections
Check the voltage of the
battery.
Refer to page 16
and cables.
Gate does not run – Obstruction sensor ON and audio alarm is SOUNDING
Ensure that the gate path is
clear of obstructions.
Note: To stop the audio alarm,
use the stop command. Refer
to page 8 and 25.
If necessary, adjust the trim pot
for the obstruction sensor.
Refer to page 26
Gate runs, stops and reverse momentarily – Obstruction sensor ON and audio alarm OFF
Ensure that the gate path is
clear of obstructions.
Check for proper functionality
and lubrication of the gate and obstruction sensor. Refer to
hardware (hinges and the like). page 26.
Adjust the trim pot of the
Gate ignores the limit switches
Check that the open limit
switch and close limit switch
are in the corresponding place. extensions are properly
Refer to page 15.
Check that all motor cable
connections, junctions and
Ensure that the motor cable is
away from sources of electrical
interference, such as
a) Electric motors
connected and color-coded.
Refer to 15.
b) Electric fences
c) Power lines
Check that the limit switch is
not faulty
Check that wires to the limit
switch are not shorted.
Note: To minimize effects
cause by electrical interference
use twisted pairs of cables with
the shield grounded.
29
31
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TTRROOUUBBLLEESSHHOOOOTTIINNGG
Gate does not open or close
Check all motor connections to Check that limit switches are
be fully engaged. Refer to page connected to the common and
Check that the stop command
is not active. Refer to page 8
and 25.
15.
the normally close position
refer to page 15.
Check that the UL command
(photo beam and/or edge
sensor) is not active. Refer to
page 6, 7 and 22.
Check that the vehicular loop
detectors are working properly. is not active. Refer to page 23.
Refer to page 20, 21 and 22.
Check that the radio command
Ensure that you external
accessories are working
properly
Automatic close does not function
Check that the trim pot of the
hold open timer is set to the
proper time delay. Refer to
page 23.
Note: Hold open timer closes
Verify proper functionality of:
Photo beam(s)
Loop Detectors
Radio Receiver
that may prevent closing the
gate.
the gate automatically once the
gate reaches the limit open.
The time delay to close is set
by the trim pot.
To turn this system off turn the
trim pot all the way clockwise.
Gate opens in the opposite desired direction
Verify your motor cable is
connected to the proper
connector. Refer to page 18
and 19.
Check that all motor cable
connections, junctions and
extensions are properly
connected and color-coded.
Refer to 15.
On a Master/Slave installation, one gate runs in the opposite direction
Check the motor and limit
Verify that one unit is
switch wiring. Refer to page 15 connected as open inside and
and 19.
one unit is connected as open
outside. Refer to page 19.
32
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TTRROOUUBBLLEESSHHOOOOTTIINNGG
Gate opens after few second delay
Set the overlap delay trim pot
to 0. Refer to page 28.
Note: Overlap trim pot is
normally recommended to use
in overlapping gates. Refer to
page 28.
Gate opens. Closes or stops on its own
Check that your external
devices are working properly
Check that your wires from
your accessories are:
a) Not shorting together
b) Not shorting a power line
c) Not shorting to metal or
earth ground.
L-3 unit runs slower than normal
Set the overlap delay trim pot
to 0. Refer to page 28.
Note: Overlap trim pot is
normally recommended to use
in overlapping gates. Refer to
page 28.
‘Charger’ LED off. Gate does not run - alarm sounds upon any input command
Check the 4 Amp fuse on the
control board.
Check the 3 Amp fuse on the
EMI control board. Refer to
page 17.
Make sure the incoming AC
line is properly connected.
Refer to page 17.
Check the incoming high
voltage power supply.
Check the proper selection of
power supply (120/220 VAC).
Refer to page 17.
Verify the EMI board by
reading high voltage across the
(4) blue and red wires at the
terminal block connections.
Battery voltage reads zero or very low
Ensure the batteries are connected as follows:
a) Left battery - Black terminal connected to the black wire from the harness (jacketed wire)
b) Left battery - Red terminal connected to the red wire from fuse holder
c) Right battery - Black terminal connected to the red wire from fuse holder
d) Right battery - Red terminal connected to the red wire from the harness (jacketed wire)
33
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UL325 and UL991 listed by Underwriter Laboratories (UL).
Accessible manual release via key operated mechanism.
Easy solution for complex installations.
Elegant design,appealing to any architectural project.
Opening up to 130°.
Operation speed of 10 to 13 seconds per 90°.
100% duty cycle under very wide temperature range.
Very low power consumption.
800 cycles of operation on backup battery (500 lb. gate and 12’ length).
Intelligent speed control with smooth start and stop, self-adjust system.
Modulated speed regulator prevents exceeding operating speed that may
reduce the service life of the gate operator and/or installation.
Intelligent obstruction detection with adjustable sensitivity
Overlap delay holds one gate momentarily by an adjustable time while the
other gate is operating (Master/Slave installation with overlap gates)
Built-in protection against lightning strikes or similar electrical surges.
Inherent overload protection in the regulated power supply for external
accessories with multiple devices of protection.
Modular connectors for easy installation.
LED indicators for verification of operation.
Solar panel and low voltage wiring compatibility.
24 VAC auxiliary power.
Viking Access Systems
T 800.908.0884 • F 949.753.1640
631 Wald - Irvine, CA 92618
vikingaccess.com
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