Vector Portable Generator 1000 WATT User Manual

VEC095  
ElectroMate™  
1000 WATT  
Electronic  
Generator  
110 Volt AC, 12 Volt DC Portable Power Supply  
OWNER’S MANUAL  
& WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,  
OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USING,  
READ AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND  
PRODUCT LABELS, PLUS YOUR VEHICLE’S BATTERY MANUFACTURER GUIDELINES.  
FAILURE TO DO SO COULD RESULT IN INJURY AND/OR PROPERTY DAMAGE.  
4140 SW 28th Way, FT. LAUDERDALE, FL 33312  
Tel: 954-584-4446 • TOLL-FREE: 866-584-5504 • Fax: 954-584-5556  
www.vectormfg.com  
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C o n t e n t s  
1. INTRODUCTION--------------------------------------------------------------- 4  
2. GENERAL DESCRIPTION -----------------------------------------------5,6,7  
2.1 Additional Key Features ---------------------------------------------- 7  
2.2 Applications --------------------------------------------------------- 7,8  
3. USING ELECTROMATE™ AS A JUMP-START SYSTEM ---------------- 8  
3.1 Jump-start Procedure ------------------------------------------------- 8  
4. USE AS A 12 VOLT DC PORTABLE POWER SYSTEM ----------------- 9  
5. POWER INVERTER ------------------------------------------------------------ 9  
5.1 Inverter Operation----------------------------------------------------- 9  
5.2 Principles of Operation --------------------------------------------- 10  
5.3 Operating Time ------------------------------------------------------ 11  
5.4 Powering on AC Load ---------------------------------------------- 11  
5.5 Placement of ElectroMate™ -----------------------------------11,12  
5.6 Operating Tips ------------------------------------------------------- 12  
5.7 Troubleshooting the Inverter --------------------------------------- 12  
6. COMPRESSOR/TIRE INFLATOR ------------------------------------------ 12  
6.1 Compressor Use------------------------------------------------------ 13  
6.2 Compressor Safety Information ----------------------------------- 13  
6.3 Inflation of Tire or Products with a Valve Stem ---------------- 13  
6.4 Typical Inflation Times ---------------------------------------------- 13  
6.5 Inflating items without a valve stem ------------------------------ 14  
7. FLUORESCENT LAMP------------------------------------------------------- 14  
8. RECHARGING ELECTROMATE ------------------------------------------- 14  
8.1 AC Recharge --------------------------------------------------------- 15  
8.2 DC Recharge -----------------------------------------------------16,17  
8.3 Simultaneous Recharge and Inverter Operation -------------- 16  
9. MAINTENANCE/REPLACEMENT PARTS------------------------------- 16  
10. BATTERY DISPOSAL --------------------------------------------------------- 16  
11. SPECIFICATIONS ------------------------------------------------------------ 17  
Appendix A – Battery Installation ------------------------------------17,18  
Appendix B – Extending Operating Time ------------------------------ 18  
Appendix C – Troubleshooting ------------------------------------------- 19  
WARRANTY ----------------------------------------------------------------------- 20  
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1 . I N T R O D U C T I O N  
Congratulations on selecting the Vector ElectroMate™ Model VEC095  
Auxiliary AC/DC Power System. ElectroMate is an advanced power and  
jump-start system with unique features that set it far above the value and utility  
of ordinary jump-starters, portable tire compressors and auxiliary AC and  
DC Power Supplies. It can jump-start any vehicle with a standard 12 Volt DC  
electrical system: boat, truck, car, airplane, RV, personal watercraft,  
snowmobile, tractor, etc. It supplies AC for 110 Volt appliances to 1000 watts,  
and DC for 12 Volt appliances to 30 Amps. It can inflate any sized tire from  
small utility trailers to large truck tires. It can inflate most popular inflatable  
items such as volley balls, footballs, and beach accessories. This ElectroMate  
model is modular in design and can be considered as several interconnected  
components. The major components are: Battery, Power Inverter, Automatic  
Battery Charger, Tire Compressor and Jump-Start System. Competitive  
jump-start and AC and DC power systems are not modular and if there is a  
component failure, the entire unit must be shipped for service. Each ElectroMate  
component is described in detail in its own section of this manual.  
(See Figure 1.)  
NOTE: The ElectroMate is shipped without an internal battery. The user  
must obtain and install a 12 Volt, deep-cycle, sealed, lead-acid  
battery. This battery shape is “Group 27” and are available with  
capacities that range from 85 to 125 ampere hours, depending  
on local availability.  
HANDLE  
RELEASE  
BUTTON  
FIGURE 1  
EXTENDED  
HANDLE  
FLUORESCENT  
LAMP  
DC ACCESSORY  
SOCKETS  
BATTERY  
STATUS  
PANEL  
INVERTER  
DUAL GFCI  
OUTLETS  
COMPRESSOR  
COMPRESSOR  
COMPRESSOR  
ON/OFF SWITCH  
HOSE STORAGE  
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2 . GENERAL  
DESCRIPTION  
This advanced system design is ideal for emergencies and can also enhance  
your fun by powering AC or DC appliances on the road, field location, in the  
garage and at the campsite. Please read this guide carefully before use to  
ensure best performance and avoid damage to the system or items that you  
are using it with. ElectroMate™ has several exclusive features that set it apart  
from other power centers.  
Compared to other cart type AC/DC power systems, ElectroMate provides for in-  
stallation of the largest capacity sealed lead acid battery. This means longest run  
times and highest power output.  
ElectroMate includes a 12 Volt DC to 110 Volt AC power inverter. This allows  
operation of most 110 Volt AC appliances to 1000 watts. The AC output is  
through a dual GFCI outlet. GFCI automatically disconnects the outlets when a  
ground fault is detected, ensuring user protection from electric shock because  
of faulty appliances or extension cords. The GFCI outlets can connect to any  
two- or three-pin North American standard appliance plugs.  
ElectroMate is also ideal to power 12 Volt DC cordless, portable appliances  
with a combined current rating up to 30 amperes. Two 12 Volt (See Figure 2)  
covered appliance outlets (ports) are on the front left panel of ElectroMate.  
Covers must be open for port use; closed after use. An internal 30 amp auto-  
matic reset breaker protects the outlets from electrical shorts or overloads. For  
information about Vector appliances, contact Vector Customer Support toll-  
free (866) 584-5504 for the location of the nearest retailer.  
A Battery Level Display on the left side of the front panel is an easy-to-read,  
series of LEDs (Light Emitting Diodes) that shows the level of charge in the  
battery (from Low to Full). The Charge Status Display activates whenever the  
Charge Status Push-button is pressed. (See figure 2.) Below the Battery Level  
Display are the Polarity indicators. These operate in conjunction with the Safety  
Switch.  
FIGURE 2  
CHARGER STORAGE HATCH  
HIGH  
CURRENT  
POST  
FLUORESCENT  
LIGHT  
DUAL DC  
OUTLETS  
BATTERY  
STATUS  
PANEL  
TERMINAL  
COVERS  
INVERTER  
GCFI OUTLETS  
COVER  
SCREWS  
BATTERY STATUS DISPLAY  
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Jump-Start Cables and Protection  
ElectroMate is equipped with extra heavy duty 78 inch (2 meters) long, 9mm  
2 diameter cables and heavy duty clamps. The cable storage area and cables  
are shown in Figure 3. To release clamps from unit squeeze handles.  
FIGURE 3  
FIGURE 4  
SAFETY  
SWITCH  
ON  
CHARGER  
STORAGE  
HATCH  
OFF  
BATTERY  
STATUS  
PANEL  
BATTERY  
CLAMPS  
The heavy duty manual safety switch turns the jump-start cables on and off.  
With the safety switch turned OFF, three indicators are enabled.  
(See Figure 4)  
1. An audible polarity alarm is enabled.  
2. A Polarity Correct LED is enabled (Figure 2).  
3. A Reverse Polarity Alarm LED is enabled (Figure 2).  
The audible alarm sounds and the Reverse Polarity LED lights if the cables are  
connected to the wrong polarity. The polarity correct LED lights when the cables  
and clamps are properly connected.  
WARNING: The safety switch is NEVER to be turned ON when the reverse  
polarity alarms indicate the polarity is incorrect. The cables position must  
be reversed and the correct polarity indicator must be lit before the safety  
switch is turned ON.  
ElectroMate is supplied with a fully automatic 12 Volt 10 ampere battery charger  
(Vector Part No. VEC077EM). The charger is stored in the Charger Storage Hatch  
and must be removed from the Storage Hatch for use. The VEC077EM is a high  
frequency, three stage charger that can either be permanently connected to  
ElectroMate or connected to a battery clamp adapter cable for charging other  
12 Volt batteries. A series of LED indicators on the charger enables the user to  
monitor the charging process. The charger output will only be turned on when the  
battery to be charged is connected with correct polarity.  
Another feature is the high pressure, removable Air Compressor.  
This Compressor allows quick inflation of tires, sports balls and other inflatables.  
An easy to read analog pressure gauge allows accurate pressure readings, so  
theres no guesswork about critical tire pressures. Now there is no excuse for  
driving on under-or over-inflated tires risking safe operation. A Compressor On/  
Off rocker switch is located to the left of the gauge and the front of the compressor  
controls operation. The AIR COMPRESSOR HOSE AND TIRE CHUCK are stored  
under the compressor. A DC cable connects the compressor to any DC accessory  
socket for operation away from ElectroMate. (Figure 1)  
A removable 8 watt Fluorescent Lamp operates from ElectroMates self-con-  
tained battery. It can be powered from either an ElectroMate DC outlet  
or it can be moved and plugged into any 12 Volt power source. (Figure 1)  
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For excellent light distribution, the light can be hooked onto the cross member  
of the extended handle. The fluorescent light can be completely  
removed from the Main Units storage channel and powered from any DC  
accessory socket in vehicle, vessel or portable 12 volt DC supply. This feature  
is invaluable when it becomes necessary to locate battery terminals while  
preparing to jump-start a dead battery in the dark, changing a tire, etc.  
The extendable handle allows for compact storage and moving. The handle  
has locking segments that are released by pushing the Handle Release Bar.  
This allows the raising or lowering of the handle.  
ElectroMates modular system increases flexibility of applications and eases  
troubleshooting and repair, should it become necessary.  
2.1 Additional Key Features  
Removable Automatic Battery Charger provides full output even if input AC is low  
Battery compartment is vented to prevent pressurization in hot weather  
Requires no maintenance (other than recharging) for optimum operation  
Heavy duty, industrial grade copper clamps and 9mm diameter jumper  
cables with exclusive cable storage assembly  
Removable 300 PSI Air Compressor  
Removable 8 Watt Fluorescent Lamp  
Easy-to-read LED Battery Level Display - activated by pressing the Battery  
Status Button  
Polarity Correct LED indicates when its safe to turn on the Safety Switch  
Audible alarm sounds when polarity is incorrect  
Visual LED Alarm indicates Reverse Polarity  
Adjustable locking handle allows safe movement and compact storage of  
the ElectroMate.  
A plastic dust cover protects ElectroMate from dust and dirt during  
storage  
2.2  
Applications:  
1. Jump-start (using heavy duty battery cables and clamps) any vehicle with  
a standard 12 Volt DC battery system: boat, truck, car, airplane, RV,  
personal watercraft, snowmobile, tractor, etc.  
2. Power/Recharge:  
Power AC Laptop computers and printers, color TVs, reading lamps, fans,  
and power hand tools, cellular phones, camcorders or operate virtually  
any appliance up to 1000 watts. Recharge batteries that have an  
appropriate charging adapter with a 110 Volt AC standard-type plug.  
3. Operate (using 30 ampere rated 12 Volt accessory sockets): 12 Volt DC  
fans, fluorescent work lights, spotlights, TVs, portable radios, cassette or  
CD players and more. Can operate and quick-charge a cellular phone by  
using the phones 12 Volt DC adapter cord.  
4. Inflate truck, auto, motorcycle and trailer tires and small popular beach  
and camping accessories such as volley/soccer balls, saving  
valuable time and effort.  
5. Illuminate areas: under the hood, inside tents, dark areas while changing  
tires, etc. The Fluorescent Lamp is removable from main unit and powered  
by the main unit or any 12 Volt source for light where you need it.  
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NOTE: Other appliances may also be used with the ElectroMate as long  
as they do not exceed the 30 ampere DC limit of the units’  
cigarette lighter type socket or the 1000 watt AC limit of the  
power inverter. Call Vector toll-free (866) 584-5504 for  
information on Vector AC and DC appliances.  
READ INSTRUCTION MANUAL AND PRODUCT LABELING CAREFULLY,  
BEFORE USING THIS PRODUCT. FOLLOW RECOMMENDED WARNINGS,  
CAUTIONS, SAFETY PROCEDURES AND MANUFACTURER’S  
GUIDELINES FOR YOUR VEHICLE BATTERY.  
IMPORTANT: This unit is delivered without a battery. The user must  
install a “Group 27” battery and assume that the battery is  
partially charged. You must then connect the battery charger and  
fully charge the battery before using the system. The battery must  
be a “Group 27”, sealed lead acid battery with terminals on top;  
otherwise the battery may not fit in the battery compartment.  
These batteries have a range of 85 to 125 Ampere Hour  
capacity. See Appendix A for Battery Installation information.  
3 . Using  
ElectroMate™  
as  
a
Jump-Start  
System  
Read all Warnings, Cautions and Notes carefully before using this  
unit. Read and understand all WARNINGS and CAUTIONS printed  
at the front of this manual.  
3.1  
Jump-start Procedure  
1. Make sure the ElectroMate Safety Switch is turned OFF, enabling the  
reverse polarity alarms and correct polarity indicator.  
2. Turn Off ignition and all accessories (radio, A/C, lights, etc.). Place  
vehicle in “park” and set the emergency brake.  
3. Observe jump-starting negative or positive ground system, as follows:  
Negative ground (negative battery terminal connected to chassis) -  
most common.  
4. Carefully unwrap the cables from the storage area starting at clamps.  
5. Connect positive (+) red clamp to vehicles positive battery terminal.  
6. Connect negative (-) black clamp to chassis or a solid, non-moving, metal  
vehicle component or body part - never clamp directly to negative battery  
terminal or moving part.  
7. If polarity is correct the POLARITY CORRECT LED will light. If the polarity  
is incorrect, the audible REVERSE POLARITY ALARM will sound and the  
LED will light.  
WARNING: IF REVERSE POLARITY ALARM SOUNDS, DO NOT TURN ON  
SAFETY SWITCH. REVERSE THE POSITION OF THE CLAMPS AND  
OBSERVE POLARITY LEDS. IF POLARITY CORRECT LED LIGHTS,  
THEN TURN ON THE SAFETY SWITCH.  
8. Start vehicle (crank engine in 3 - 5 second bursts). If engine won’t start,  
seek help and go to step 10.  
9. Leave engine running.  
10. Turn OFF the Safety switch.  
11. Remove clamps (disconnect the negative (black) clamp first; followed by  
the positive (red) clamp) and store cables and clamps.  
12. Recharge ElectroMate as soon as possible.  
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4 . USE  
AS  
A
12  
VOLT  
DC  
PORTABLE  
POWER  
SUPPLY  
WARNING: NEVER INSERT A CIGARETTE LIGHTER IN ELECTROMATE’S  
ACCESSORY SOCKET.  
1. Lift up the cover of one of the 12 Volt DC Accessory Sockets.  
2. Insert the 12 VOLT DC plug from the appliance into the Accessory Socket.  
3. Switch on the appliance, as usual.  
4. Periodically press the Battery Status Pushbutton to check battery level.  
5. When the Charge Status goes to one LED (EMPTY), recharge the battery.  
CAUTION: DO NOT USE ELECTROMATE TO OPERATE DC APPLIANCES  
THAT DRAW MORE THAN A TOTAL OF 30 AMPS. A self  
resetting breaker protects the outlets from overload and short circuits.  
The DC accessory sockets can provide power even when the battery has little  
charge. To avoid running the battery completely flat, periodically check the  
status display. Operate the inverter without an AC load while using the DC  
accessory sockets to automatically be alerted to a low battery condition.  
The inverters audible alarm will sound when the battery reaches 10.5 volts.  
Recharge the battery as soon as possible.  
5 . POWER  
INVERTER  
The Power Inverter is located above the Battery Compartment. The Power  
Inverter is an electronic device that converts low voltage DC (direct current)  
from the battery to GFCI dual outlets, 110 Volt 60 Hz AC (alternating current)  
household power. Its DC source is the installed 12 Volt battery. Safety features  
include an audible low battery alarm and automatic shutdown to prevent dam-  
age to your ElectroMate internal battery. (See Figure 5.)  
FIGURE 5  
INVERTER  
GFCI  
OUTLET  
5.1 Inverter Operation  
NOTE: On the outlet end of the inverter are: the GFCI AC receptacles, the  
On/Off Switch, a green LED and a red LED. The green LED, when lit,  
indicates power is applied to the inverter and it is operating properly. The  
red LED, when lit, indicates that something caused the inverter to shut down.  
The green LED will not be lit under shutdown conditions. Inverter shutdown  
is caused by: under or over-voltage, overheat or overload. If the inverter  
shuts down, first check the ElectroMates internal battery (use Battery Level  
Push-button and Display) to see if the battery is discharged, recharge the  
battery as soon as possible. If another condition caused the shutdown,  
investigate the appliance for excessive wattage or a short circuit in  
extension cord or appliance. If the inverter feels very warm let it cool before  
restarting it. Restart is accomplished by turning the Inverter Switch Off, then  
On. The inverter is equipped with GFCI outlets. These give protection from  
electric shocks caused by ground faults. The GFCI assembly has a TEST and  
a RESET button. When the inverter is operating, pressing the TEST button  
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simulates a short to ground and pops the breaker. This turns off the outlets.  
Pressing the RESET button allows the outlets to turn on and provide power.  
Use with Appliances  
Make sure the AC appliance can operate on 110/120 volts 60 Hz AC  
modified sine wave (MSW) most appliances sold in the USA can. There are a  
few exceptions, noted later.  
• Plug the appliances two or three-pin North American standard plug into  
the GFCI AC receptacle on the inverter  
• Turn On the inverters power switch  
Turn On the appliance and operate it as usual  
• After use, turn Off the power inverters On/Off Switch  
5.2 Principles of Operation  
The Power Inverter converts power in two stages. The first stage is a DC-to-DC  
conversion process that raises the low voltage DC at the inverter input to 145  
Volts DC. The second stage is the actual inverter stage that converts the high  
voltage DC into 110 Volts, 60 Hz AC, Modified Sine Wave (MSW). MSW is a  
waveform that has characteristics similar to the sine wave shape of utility  
power. This type of waveform is suitable for most AC loads, including linear  
and switching power supplies used in electronic equipment, transformers, and  
motors. The modified sine wave produced by the Power Inverter has an RMS  
(root mean square) voltage of 110, which is the same as standard household  
power. Most AC voltmeters (both digital and analog) are calibrated for RMS  
voltage under the assumption that the waveform measured will be a pure sine  
wave. These meters will NOT READ the RMS voltage of a modified sine wave  
correctly. They will read about 20 to 30 Volts low when measuring the output  
of the power inverter. For accurate measurement of the output voltage of this  
unit, use a voltmeter marked “TRUE RMS”. Figure 6 compares a Modified Sine  
Wave with a True Sine Wave.  
FIGURE 6  
Power is provided to the inverter through two conductors that pass through the  
battery compartment cover. With a full charge on the battery (typically 85AH),  
the inverter will supply an AC load of 100 watts for approximately 8 hours.  
Lower wattage loads will operate longer, higher wattage loads will operate  
for a shorter time.  
Example: If a load is rated at 100 watts AC, the power source must be able to  
deliver: 100 / 10 = 10 amperes  
CAUTION: The inverter must be connected only to batteries with a nominal  
output voltage of 12 Volts. The unit will not operate from a 6 volt battery and  
will sustain permanent damage if connected to a 24 VOLT battery.  
WARNING: NEVER TRY TO JUMPSTART A 6 OR 24 VOLT SYSTEM.  
DAMAGE TO THE INVERTER AND INTERNAL BATTERY CAN RESULT.  
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5.3  
5.4  
Operating Time  
Vector recommends that the operator recharge the battery system as frequently  
as possible using the supplied VEC077EM Battery Charger. This will guard  
against any unexpected shutdown of the equipment and will ensure that there  
is always sufficient battery capacity. The inverter will sound its alarm when  
DC voltage drops to 10.5 Volts.  
Powering an AC Load  
The Power Inverter is equipped with a dual GFCI receptacle and On/Off Switch.  
Plug the power cord from the equipment you wish to operate into the AC  
receptacle. The green LED will light to indicate that the unit is functioning.  
Make sure the wattage rating of your equipment is within 1000 watts. If so,  
turn on your equipment. If an audible alarm sounds, the DC supply voltage  
may be too low, and the battery needs to be recharged.  
Do not connect to AC distribution wiring: the inverter is engineered to be  
connected directly to standard electrical and electronic equipment in the  
manner described above. Do not directy wire the power inverter to household  
or RV AC distribution wiring. You may use extension cords and outlet strips.  
CAUTION: RECHARGEABLE APPLIANCES  
Certain rechargeable devices are recharged by plugging them directly into  
an AC receptacle. When first using a rechargeable device, monitor its  
temperature for the initial ten minutes of use to determine whether it becomes  
warmer than usual. If excessive heat is generated, it is a good indication that  
the device should not be used with this inverter. This problem does not occur  
with the majority of battery-operated equipment. Most of these devices use a  
separate charger or transformer that is plugged into an AC receptacle. This  
inverter is easily capable of powering most chargers and transformers.  
5.5  
Placement of ElectroMate  
For best operating results, keep in mind that the Inverter will generate heat –  
the larger the AC load the more heat generated. Therefore, the user should try  
to use ElectroMate in a cool dry place out of sunlight, if possible.  
WARNING: NEVER OPERATE ELECTROMATE WITH THE PLASTIC DUST  
COVER ON. REMOVE THE DUST COVER BEFORE OPERATING  
ELECTROMATE.  
WARNING: Inverters generate heat while operating. Power inverters  
should only be used in locations that meet the following criteria:  
DRY - Do not allow water or other liquids to come into contact with the  
inverter.  
COOL - Ambient air temperature should be between 30 degrees F  
(-1 degree C) non-condensing, and 100° F (38° C).  
VENTILATED - Keep the area surrounding the inverter clear to ensure free air  
circulation around the unit. Do not place items on or over the inverter during  
operation. Therefore, remove the plastic dust cover before operating the sys-  
tem. The unit will shut down if the internal temperature gets too hot. Restart the  
unit after it cools.  
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SAFE - Do not use the inverter near flammable materials or in any location  
that may accumulate flammable fumes or gases. The switch and clamp  
connections can cause sparks.  
5.6  
Operating Tips  
Rated versus Actual Current Draw of most equipment – electrical tools,  
appliances and audio/video equipment have labels that indicate the power  
consumption in amps or watts. Be sure that the power consumption of the item  
you wish to operate is rated at 1000 watts or less.(If the power consumption is  
rated in amps AC, simply multiply by the AC volts (110) to determine the  
wattage). The inverter has overload protection, so it is safe to try to operate  
equipment rated at 1000 watts or less. The inverter will shut down if it is  
overloaded and will restart once the overload is removed.  
Resistive loads are the easiest for the inverter to run; however, larger resistive  
loads, such as electric stoves or heaters, require more wattage than the in-  
verter can deliver. Inductive loads, such as TVs and stereos, require more  
start-up current to operate than do resistive loads of the same wattage rating.  
Induction motors, as well as some televisions, may require 2 to 6 times their  
wattage rating to start up. The most demanding in this category are those that  
start under load, such as compressors and pumps. Testing is the only definitive  
way to determine whether a specific load can be started and how long it can  
run. The unit will simply shut down if it is overloaded. To restart the unit after a  
shutdown due to overloading, momentarily turn off the power to the unit.  
5.7  
Troubleshooting the Inverter  
The following assumes that the Main Unit battery has a charge and that there  
is no output from the 110 VAC receptacles. If the GFCI breaker is tripped,  
determine the cause of the short before RESETTING the GFCI and restarting  
the power inverter again.  
1. Check for proper operation by powering a 110 VAC appliance. If there is  
still a problem, call Vector Technical Support toll-free (866) 584-5504.  
NOTE: If the internal battery is discharged, the Inverter may also be quickly  
checked and operated by connecting the Jumper cables to a known charged  
12 Volt battery. Follow the jump-start procedures to ensure correct  
polarity of the connection. Recharge the battery as soon as possible.  
6.  
Compressor/Tire  
Inflator  
The compressor can operate long enough to fill many average sized tires  
before the ElectroMate internal battery must be recharged. Note that the com-  
pressor is removable, just pull on the bail handle and disconnect the compres-  
sor from ElectroMate. (See Fig 7.)  
ON/OFF  
FIGURE 7  
SWITCH  
ANALOG  
PRESSURE  
GAUGE  
AIR HOSE  
COOLING FAN  
TIRE CHUCK  
DC CORD  
STORAGE  
HATCH  
DC PLUG  
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6.1  
Compressor Use  
IMPORTANT: Read Instructions carefully to avoid possible injury or  
property damage.  
The Compressor may be used by removing the air hose from its storage  
channel and fitting the tire chuck to the tire or inflatable. An On/Off  
switch located on the compressor controls the power. Refer to Figure 1 for  
locations of compressor switch and hose storage channel. When the  
compressor is removed from ElectroMate it is powered from an attached DC  
cable stored in a side compartment. This allows compressor use with other  
12 Volt power supplies or it can be used with a DC accessory outlet on  
ElectroMate to increase the “reach” of the compressor hose.  
6.2  
Compressor Safety Information  
The compressor is capable of inflating to 300 pounds per square inch (PSI)  
pressure. To avoid over-inflation, carefully follow instructions on articles to be  
inflated. Never exceed recommended pressures. Bursting articles can cause  
serious injury. Always check pressure with the pressure gauge. Never leave  
compressor unattended while in use. Allow unit to cool after 10 minutes of  
continuous operation.  
6.3  
Inflation of tire or products with a valve stem  
1. Place connector (chuck) on valve stem.  
2. Push connector toward valve stem and close thumb latch.  
3. Make sure connector is pushed on to valve stem as far as possible  
before closing thumb latch.  
4. Check pressure with the pressure gauge.  
5. When desired pressure is reached, open thumb latch and remove  
connector from valve stem.  
6. Turn OFF Compressor Power Switch.  
7. Store Compressor, cord, hose and tire chuck in their respective storage  
locations.  
IMPORTANT: Always leave the thumb latch in the open position when  
storing the hose unit.  
6.4  
Typical inflation times  
The following are approximate pressure and inflation times for various items.  
WARNING: Always follow tire manufacturers recommendations for  
pressure on item to be inflated.  
VEHICLE AND TRAILER TIRES  
TIRE SIZE  
PRESSURE  
26 PSI  
30 PSI  
30 PSI  
50 PSI  
TIME FROM “0” PRESSURE  
2 min.  
155/80R 13"  
185/70R 14"  
235/75R 15"  
235/85R 16"  
3 min.  
4 min.  
10 min.  
BICYCLE TIRES  
TIRE SIZE  
PRESSURE  
10 PSI  
TIME FROM “0” PRESSURE  
27 x 1" racing  
20 sec.  
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13  
6.5  
Inflating Items Without a a Tire Stem  
Three inflation adapters are stored in the compressors DC Cord Storage Hatch.  
Select and connect the appropriate adapter to the compressors tire chuck.  
Insert the adapter into the item to be inflated. Turn on the compressor using the  
On/Off Switch. Inflate the item to desired firmness. This can take a few sec-  
onds if the item is small.  
WARNING: DO NOT OPERATE COMPRESSOR UNATTENDED.  
When item is fully inflated, turn Off the Compressor Switch and disconnect the  
adapter from the item. Open the tire Chuck and replace the adapter in the DC  
Cord Storage Hatch.  
7 . Fluorescent  
Lamp  
The Fluorescent lamp is turned On by connecting its DC plug to a 12 Volt DC  
power source. The lamp must be removed from its storage location to gain access  
to the cord and DC plug. Most use will be with ElectroMate by means of an  
accessory outlet. Starting with a full charge, the ElectroMates battery can power  
the lamp for up 100 hours. The lamp has a hook at one end and can be used to  
hang the lamp on the raised handle. Release the handle by pressing the release  
bar and raising the handle vertically. After use, disconnect the DC plug and neatly  
store the cord and plug in the well and replace the lamp cord and lamp in its  
storage location. Note that the lamp only fits its storage channel one way. Use the  
hook as a guide to the correct location.  
NOTE: The lamp may be used with any 12 Volt DC source (vehicle accessory  
socket) that can supply at least one ampere. This allows great flexibility in  
positioning the lamp during tire inflation and during under-the-hood  
inspections. The lamp draws 8 watts so operation from an automobile  
battery is very efficient. With a full charge, a typical auto battery can  
power the lamp from 40 to 60 hours.  
8 . Recharging  
ElectroMate  
All batteries must be recharged as soon as possible after each use. If a battery  
is allowed to remain in a discharged state, battery life will be reduced.  
Lead-acid batteries require maintenance to maintain a full charge and to  
ensure good battery life. All lead-acid batteries suffer from self-discharge over  
time and more rapidly when they are at higher temperatures. Therefore, these  
types of batteries need periodic charging to replace energy lost through  
self-discharge. When ElectroMate is not in use Vector recommends that the  
battery be recharged at least every 60 days.  
NOTE: Recharging battery after each use will prolong battery life; frequent  
heavy discharges between recharges will reduce battery life.  
Overcharging will reduce battery life. The time required to fully recharge  
these batteries depends on the charge level of the battery after the use of  
DC appliances, Inverter and Compressor.  
NOTE: Pressing the battery status push-button turns on the battery level  
display on ElectroMate. Check the battery charge level by pressing the  
Charge Status Button. The LED Charge Status display will indicate the  
level of charge of the battery.  
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14  
8.1  
AC Recharge  
Recharge requires the use of the supplied VEC077EM Automatic Battery  
Charger. The charger must be powered from a 110 volt AC, 60 Hz North  
American standard household AC receptacle. Typical recharge time is ten  
hours.  
CAUTION: NEVER OPERATE THE VEC077EM CHARGER FROM ELECTROMATE’S  
POWER INVERTER. THERE IS NO SUCH THING AS A PERPETUAL MOTION  
MACHINE. HEAT WILL BE GENERATED AND THERE WILL BE A NET LOSS OF  
BATTERY ENERGY. YOU CAN POWER MOST OTHER APPLIANCE CHARGERS  
FROM THE POWER INVERTER. The battery charger is stored in the Charger  
Storage Hatch. Always remove the charger for use. Connect the red and  
black DC cable connector to the mating connector stored inside the charger  
storage hatch. The charger must be operated on a flat stable surface with free  
air space around it. (See Figure 8.) Keep charger 18 inches from the floor.  
FIGURE 8 – BATTERY CHARGER HOOKED TO ELECTROMATE  
HATCH  
CONNECTOR  
PAIR  
CHARGER  
WARNING: NEVER OPERATE THE CHARGER INSIDE THE CHARGER  
STORAGE HATCH - IT WILL OVERHEAT AND SHUT DOWN. POSSIBLE  
DAMAGE TO THE CHARGER MAY RESULT.  
As recharge progresses, the battery level LEDs will light one by one. Charge  
the ElectroMate until the Battery Status Display lights the FULL LED. Continue  
to recharge until the battery is fully charged. The charger is fully automatic  
and it can be left connected to ElectroMate indefinitely.  
The charger can be connected to the supplied battery clamp adapter cable for  
directly charging a battery in a vehicle, boat or other engine starting battery.  
For complete operation of the VEC077EM charger away from ElectroMate,  
refer to the manual supplied with the charger. To ensure rapid charging of the  
battery, make sure that the inverter, compressor and lamp are turned off  
during recharging.  
8.2  
DC Recharge  
During an emergency when AC is not available to power the VEC077EM  
Automatic Battery Charger, DC charging is an option. Recharging ElectroMates  
internal battery from an external DC power source requires the use of the  
Jumper Cables. It is recommended that the engine be left running so the vehicles  
battery is not discharged.  
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15  
To check the battery status, press the Battery Status Display Push-button. If the  
Jump-Starters battery is fully discharged, it is recommended that the host  
vehicle or boats engine being used for recharging be left operating while the  
unit is being charged using the 12 Volt DC/DC method.  
WARNING: DO NOT recharge main unit for more than 8 hours maximum  
using 12 Volt DC method. After charging, disconnect the cables and store  
them in the Cable Storage Area.  
8.3  
Simultaneous Recharge and Inverter Operation  
The inverter can be operated to power up to 80 watts during battery recharge.  
This will slow recharge, but ElectroMate can be used as a UPS system.  
9 . Maintenance/Replacement  
Parts  
For replacement parts, cables, etc, contact Vector Technical Support: toll-free  
(866) 584-5504. ElectroMate is modular in construction. If the charger, lamp,  
compressor or inverter require service, unit should be returned to Vector. Note  
that the inverter can be shipped back mounted to the battery compartment  
cover. Periodically, the cables and connectors should be inspected for dam-  
age, corrosion, dust and dirt. If surfaces are dirty, they can be wiped clean  
with a cloth moistened with water and a small drop of detergent. Contacts can  
be wiped clean with a dry cloth.  
WARNINGS: There are no user serviceable parts inside. Do not operate  
unit if there is any evidence of damage. The product must be returned to  
Vector for testing and repair. Replace any damaged cables immediately  
before further use.  
1 0 . Battery  
Disposal  
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which  
must be disposed of properly. Recycling is required. Contact your local  
authority for information. Failure to comply with local, state and federal  
regulations can result in fines or imprisonment. Sealed lead-acid battery must  
be recycled or disposed of properly.  
Battery Disposal Warnings:  
1. Do not dispose of the battery in fire as this may result in an explosion.  
2. Before disposing of the battery, protect exposed terminals with  
heavy-duty electrical tape to prevent shorting (shorting can result in  
injury or fire).  
3. Do not expose battery to fire or intense heat as it may explode  
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16  
1 1 . S p e c i f i c a t i o n s :  
Jump-Start Clamps ..................................................... 400 Amps - Heavy Duty Copper  
Jumper Cables ........................................................................... 9mm2 Welding Cable  
Battery .................................. User-Supplied 12 Volt, Group 27 size. Sealed Lead-Acid  
Flourescent Lamp..................................................................... 8 Watt Fluorescent Tube  
Dual Accessory Socket Protection ................................... 30 Amp Self-Resetting Breaker  
Power Inverter ........ 1000 Watt,15 minutes, 800 watt continuous, 60 Hz, 110-120 VAC  
Power Inverter Momentary Peak ................................................................. 2000 Watts  
Inverter Waveform........................................................................ Modified Sine Wave  
Inverter DC Input Range................................................................... 10.0 to 15.5 VDC  
Inverter Low Battery Audible Alarm .............................................................. 10.6 VDC  
Automatic Shutdown . ..................................Low Voltage, Overload, Over Temperature  
Compressor .............................................................................. Max Pressure, 300 PSI  
Pressure Gauge Type ................................................................................ Analog Dial  
Air Delivery ...................................................................................................9kg /cm  
Operating temp.................................................................................-20° C to +80° C  
Motor current .................................................................................................. 9 Amps  
Dimensions ..................................... 20”H x 20”W x 18”D (50.8cm x 50.5cm x 45.72)  
Weight .......................................................................30 lbs without battery (11.2 Kg)  
Appendix  
A
Battery  
Installation  
In most cases, the seald lead-acid battery is installed by the user. The battery  
is easily installed using the provided hardware. The user will need a medium  
Phillips head screwdriver and a wrench to do the battery installation.  
CAUTION: MAKE SURE THE RED (POSITIVE) CABLE CONNECTS TO THE  
POS (+) BATTERY TERMINAL AND THE BLACK (NEGATIVE) CABLE  
CONNECTS TO THE NEG (–) TERMINAL.  
Reverse connections will cause damage and void the warranty.  
NOTE: The inverter is attached to the battery compartment cover. The inverter  
is not separated from the cover during battery installation. The battery  
compartment cover is removed by unscrewing (counterclock-wise) two  
Phillips head screws located on the left and right forward corners of the  
cover. The two inverter terminal covers (red and black) are unsrcewed  
(counterclock-wise) and lifted off. (See Figures A1 and A2) Remove the  
lock washer on each terminal. The entire inverter and battery  
compartment cover are carefully lifted and placed on a flat stable  
surface. The battery compartment should contain the battery clamp  
adapter cable and the universal terminal adapter. Remove any items from  
the battery compartment. Lift the two cables out of the way so they are  
not down inside the battery compartment. Carefully lower the battery into  
the battery compartment. The terminals on the battery can be one of  
several types. The user should take the supplied universal connector and  
configure it to adapt the cable ends to the battery posts. Make sure all  
connections are mechanically tight. Replace the inverter and battery  
compartment cover. Replace the two Phillips screws and the lock washers  
and terminal covers. Make sure the red and black covers are on the  
correct terminals.  
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17  
Appendix  
A
Battery Installation Con’t  
FIGURE A1  
FIGURE A2  
PHILLIP SCREWS  
POST COVERS  
NEGATIVE  
POSITIVE  
Appendix  
B
Extending Operating Time  
Longer operating time can be realized by connecting ElectroMate to an  
external battery. The external battery will combine the Ampere Hour ratings  
of connected batteries. If your original configuration contains an 80 ampere  
hour rated battery, connecting another similar battery will provide 160  
ampere hours of capacity. This at least doubles the run time of your unit  
before the batteries must be recharged. The user should be aware that with  
two similar batteries connected, (one inside and one external) the charger  
will take twice as long to recharge as with a single battery. There are two  
methods to connect to an external battery: One is to use the Jumper cables;  
the other way is to direct wire to the high current posts. Use the jumper cables  
for extending run times of lighter temporary loads. Use the direct wiring method  
for extended and more permanent higher power loads.  
WARNINGS:  
Never use the jumper cables to connect to a battery that is not stationary  
– vibration can shake loose the cable clamps. A moving vehicle or boat  
can shake loose connections. Never operate ElectroMate or an external  
battery without securing them first. Cover any battery terminals.  
Vector Manufacturing has #2 AWG cable sets that will ease connection to  
an external battery. These are equipped with a fuse, fuse holder and ring  
terminals on the cable ends. The cables are easily connected between the  
external battery and the high current posts. The only cautions are that the  
high current post connection polarities must agree with the battery polarities.  
The red cable must connect the red cap post and Pos or (+) battery terminal.  
The black cable must connect the black cap post and Neg or (-) battery  
terminal. Make sure all connections are tight. If you require a cable set,  
contact Vector Technical Support at 866-584-5504.  
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18  
Troubleshooting  
Appendix  
C
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Inverter Alarm Sounds  
Low battery voltage  
Check Battery Level Display  
and recharge battery if low  
Inverter will not operate  
No LEDs lit  
Battery below 10.0 Volts  
Overloaded inverter  
Overheated Inverter  
Charge battery  
Inverter shuts down,  
Red LED lit  
Reduce AC load and reset  
inverter  
Inverter shuts down,  
Red LED lit  
Let inverter cool 15 minutes,  
reduce AC load and reset  
Inverter shuts down,  
Red LED lit  
Bad connection on battery  
cover posts or battery  
terminal connections  
Clean all contacts, tighten  
the post connectors and  
battery terminals  
Inverter will not operate,  
Internal failure of inverter  
Call Vector Technical Support-  
Return to Vector for service  
No LEDs lit, battery is charged  
No inverter output.  
Inverter Green LED lit,  
battery charged and  
no alarms sound.  
GFCI outlet assemble is tripped  
RESET GFCI assembly  
Battery is charged but  
Loose battery connections  
Clean all contacts, tighten  
the post connectors  
won’t handle large loads.  
and battery terminals  
Fluorescent Lamp does not light  
DC plug not fully inserted  
in DC socket.  
Insert plug in socket and  
rotate to make good contact  
Fluorescent Lamp does not light  
Fluorescent Lamp does not light  
Dead battery  
Charge battery  
Tube burned out or cracked  
Call Vector Technical Support  
- Return to Vector for service  
Compressor is laboring and slow  
Low battery voltage  
Check Battery Status Display  
and recharge battery  
Compressor is laboring and slow  
(external DC Source)  
Low battery, bad connections  
Compressor motor failure  
Recharge battery, clean and  
tighten connections  
Compressor does not operate  
but fan is turning  
Call Vector Technical Support  
- Return to Vector for service  
Noise in Radio or TV  
Appliance antenna too close  
close to inverter  
Move antenna away from  
inverter use shielded cable  
Contact Vector Technical Support toll free (866) 584-5504.  
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19  
1
YEAR  
REGISTRATION  
LIMITED  
WARRANTY  
FORM  
This Vector Manufacturing, Ltd. product is warranted, to the original purchaser only, to be free of  
defects in materials and workmanship for One Year from the date of purchase without additional  
charge. In no event will Vector Manufacturing, Ltd. be responsible for any amount of damages be-  
yond the retail purchase price of the product. All Vector Manufacturing, Ltd. products must be regis-  
tered within (10) days of purchase. To activate this warranty, mail the completed registration form  
along with a copy of the original sales receipt to the address shown below.  
RETURN/REPAIR POLICY: Defective products, other than accessories, may be returned postage  
prepaid to Vector Manufacturing. Any defective product, other than accessories, that is returned to  
Vector Manufacturing within 30 days of the date of purchase will be replaced free of charge. If such a  
product is returned more than 30 days but less than one year from the purchase date, Vector  
Manufacturing will repair the unit or, at its option, replace it free of charge.  
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting  
from normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage  
or exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unau-  
thorized use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance,  
fire, flood and Acts of God.  
If your problem is not covered by this warranty, call our Technical Support Department at (954) 584-  
4446 for general repair information and charges if applicable.  
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limita-  
tions on how long an implied warranty lasts or the exclusion or limitation of incidental or consequen-  
tial damages, so the exclusions or limitations stated herein may not apply. This warranty gives the  
purchaser specific legal rights; other rights, which vary from state to state, may apply.  
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector Manufacturing  
Technical Support by telephone, fax or mail. We suggest that you keep the original packaging in case  
you need to ship the unit. When returning a product, include your name, address, phone number,  
dated sales receipt (or copy) and a description of the reason for return and product serial number if  
available. After replacing the unit, we will attempt to return it to you within four weeks.  
All Vector Manufacturing, Ltd. products must be registered within (10) days of purchase to activate this warranty. Mail the  
completed registration form, along with a copy of the original sales receipt to:  
Please activate my Limited Warranty for Model# VEC095. I have enclosed a copy of my original sales receipt.  
Name _______________________ Street Address ______________________________  
City ________________________ State _______________ Zip Code _____________  
Phone ______________________ Fax ________________ E-mail ______________  
Store where purchased ____________________________________________________  
UPC Number from package (12 digits) ___________________________________________  
All Vector Manufacturing, Ltd. products must be registered within (10) days of purchase to activate this warranty.  
Mail the completed registration form, along with a copy of the original sales receipt to:  
ATTN.: CUSTOMER SERVICE / VECTOR MANUFACTURING, Ltd.  
4140 SW 28th Way, Ft. Lauderdale, FL 33312  
© 2002 VECTOR MANUFACTURING, Ltd.  
FT. LAUDERDALE, FL 33312 MADE IN CHINA  
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