Toastmaster Toaster MBT208 User Manual

BATCH TOASTER  
Models MBT208/MBT240  
Place this chapter in the Toaster  
Section of your Equipment Manual.  
MANUFACTURED  
EXCLUSIVELY FOR  
MCDONALD’S®  
BY  
TOASTMASTER®  
A Middleby Company  
1400 Toastmaster Drive  
Elgin, IL 60120  
PHONE: 1 (847) 741-3300  
FAX: 1 (847) 741-4406  
24-hour Service Hotline: 1 (800) 238-8444  
TABLE OF CONTENTS  
WARRANTY STATEMENT ............................................................................................................................................................................. 1  
INTRODUCTION ............................................................................................................................................................................................. 2  
SAFETY ........................................................................................................................................................................................................... 2  
SPECIFICATIONS .......................................................................................................................................................................................... 3  
INSTALLATION ............................................................................................................................................................................................... 4  
SET-UP, OPERATION, AND CLOSE PROCEDURES ................................................................................................................................. 6  
TROUBLESHOOTING .................................................................................................................................................................................... 9  
PARTS IDENTIFICATION AND FUNCTION ............................................................................................................................................... 10  
ORDERING AND SERVICE INFORMATION .............................................................................................................................................. 12  
ELECTRICAL WIRING DIAGRAM ............................................................................................................................................................... 14  
ELECTRICAL SCHEMATIC.......................................................................................................................................................................... 15  
McDONALD’S LIMITED WARRANTY  
This warranty is effective on all Toastmaster equipment manufactured for McDonald’s sold on or after 4/1/2000, and supersedes all previous warranties.  
Toastmaster warrants equipment that it manufactures to be free from defects in material and workmanship. Toastmaster’s obligation is limited to  
repairing or replacing, at Toastmaster’s option, without cost to the customer, any part found to be defective, as well as any labor or material expense  
required to replace the part. All Toastmaster products will be serviced on-site during the warranty period. This warranty is valid worldwide.  
Length of Warranty  
This warranty is effective for a period of 18 months from the date of shipment from Toastmaster, or 12 months from the date of purchase by the Buyer,  
whichever is earlier.  
Exceptions  
·
·
·
This warranty is valid only for the original owner/operator of the equipment.  
This warranty does not apply to normal maintenance functions, including (but not limited to) cleaning and lubrication.  
This warranty does not apply to service required due to customer abuse, including (but not limited to) improper operation, installation, or the use of  
an improper utility supply.  
·
·
·
·
This warranty is valid only if the equipment is used in a commercial setting. The equipment is designed and constructed for commercial use by  
trained professionals only. Any use of the equipment in private or domestic applications immediately voids this warranty.  
This warranty does not apply to any parts, labor, and material expenses for service that is NOT performed by a Toastmaster Authorized Service  
Agent. Any such service immediately voids this warranty.  
This warranty does not apply to any parts, labor, and material expenses associated with the installation of parts that are not factory-approved for use  
in the equipment. Any use of such parts immediately voids this warranty.  
This warranty is not valid if terms of payment have not been met.  
Toastmaster reserves the right to change the design and specifications of this equipment at any time. The Buyer is not entitled to upgrades resulting  
from these changes.  
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and implied. There are no implied warranties of  
merchantability or of fitness for a particular purpose.  
The foregoing is Toastmaster’s sole and exclusive obligation and the Buyer’s sole and exclusive remedy for any action including breach of contract or  
negligence. In no event shall Toastmaster be liable for a sum in excess of the purchase price of the equipment, or for any prospective or lost profits of  
the Buyer.  
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.  
© 2000 Toastmaster, A Middleby Company. All rights reserved.  
P/N 42495 • Rev. C • V1 • 5/00  
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SPECIFICATIONS  
Overall Dimensions  
Width  
17-1/2” (445mm)  
28” (711mm)  
Depth (inc. rear cord clearance, peel removed)  
Depth (inc. rear cord clearance, peel in toaster)  
Height (inc. legs)  
32” (813mm)  
10-1/2” (267mm)  
Toasting Area Dimensions  
Width, Loading Area of Peel  
11-1/4” (286mm)  
16-1/2” (419mm)  
1-3/4” (44mm)  
Length, Loading Area of Peel  
Vertical Clearance Above Peel in Toasting Chamber  
Toaster Information  
Approximate Net Wt.  
Approximate Shipping Wt.  
Construction  
58.0 lbs. (26.3kg)  
69.4 lbs. (31.5kg)  
Formed and welded sheet steel  
Stainless steel  
Finish  
Pre-Heat Time  
15 minutes  
Normal Product Load  
Capacity  
12 muffin halves or 6 bagel halves  
720 muffin halves per hour  
Electrical Specifications  
Operating Voltage  
Model MBT208: 208V  
Model MBT240: 230V or 240V  
Frequency  
Phase  
50/60Hz  
1 Ph  
kW Rating  
Model MBT208: 2.45kW at 208V  
Model MBT240: 2.45kW at 230V  
2.67kW at 240V  
Current Draw  
Model MBT208: 11.8A at 208V  
Model MBT240: 10.7A at 230V  
11.1A at 240V  
Cord and Plug Information  
USA & standard export:  
3-wire cord (2 hot, 1 gnd), #12 AWG, with 30A pin-and-sleeve plug  
OR  
3-wire cord (2 hot, 1 gnd), #12 AWG, with 30A twist-lock plug  
OR  
HO7RN-F harmonized cord with 3x4,0mm conductors  
and 30A twist-lock plug  
Europe:  
HO7RN-F harmonized cord with 3x4,0mm conductors  
and 32A pin-and-sleeve plug  
OR  
HO7RN-F harmonized cord with 3x4,0mm conductors  
and 16A pin-and-sleeve plug (Germany MBT240 only)  
3
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INSTALLATION  
IMPORTANT  
handle to the right side of the toaster, perform the  
following procedure:  
It is the customer’s responsibility to report any con-  
cealed or non-concealed damage to the freight com-  
pany.  
Rotate the door handle in a COUNTER-  
CLOCKWISE direction until it is free of its  
mounting shaft. See Figure 1.  
IMPORTANT  
The Batch Toaster may only be installed in a single-  
unit, countertop configuration.  
Remove the round metal plug that covers the  
handle mounting hole on the right side of the  
toaster.  
Assembly  
Reinstall the round metal plug into the left  
handle mounting hole.  
1. Pull the door handle up and forward to open the  
door. Then, remove all components from inside  
the toaster.  
Install the handle in place on its shaft on the  
right side of the toaster. Rotate it in a  
CLOCKWISE direction until it is firmly in place.  
2. Remove and discard all packing material from the  
toaster and components.  
Check that the door handle points DOWN  
while the door is in the closed position, as  
shown in Figure 1. If it is necessary to  
reposition the handle, loosen its 5/32”/4mm  
Allen set screw. Reposition the handle, then  
tighten the screw to fasten the handle in place.  
3. Position the toaster in place. Adjust the bottom  
section of each leg as necessary to level the  
toaster.  
4. Adjust the heat curtain at the rear of the toaster  
so that it sits on the countertop. Tighten the screws  
that hold the curtain in place. See Figure 2.  
6. Slide the lower deck into the toaster as shown in  
Figure 2.  
5. The door handle is pre-installed on the left side of  
the toaster. If it is necessary to move the door  
7. Store the peel in a clean, dry location underneath  
the toaster.  
Figure 1 - Moving the Door Handle to the Right Side of the Toaster (if so desired)  
4. (If necessary) Loosen Allen  
2. Remove  
plug  
set screw and reposition  
handle to point DOWN, then  
tighten set screw  
3. Reinstall  
handle and plug  
on OPPOSITE  
sides of toaster  
1. Remove  
door handle  
5/32”/4mm  
Allen wrench  
(not supplied)  
Figure 2 - Assembly  
Slide lower  
deck into  
toaster  
Install legs (4). Then,  
adjust bottom section  
of legs to level toaster  
Store peel  
underneath  
toaster  
Adjust heat curtain to  
sit on countertop, then  
tighten screws (2)  
4
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2. Check that the appropriate receptacle is available  
for the power cord plug.  
Electrical Connection  
3. Insert the power cord plug into its receptacle.  
IMPORTANT  
An electrical schematic for the toaster is provided  
at the back of this Manual.  
4. If required by national or local codes, connect an  
equipotential ground wire to the lug next to the  
symbol (shown in Figure 3). The equipotential  
ground connection must meet all applicable na-  
tional and local code requirements.  
The electrical connection to the toaster requires a  
circuit breaker/fused disconnect. Consult appli-  
cable national and local code requirements to de-  
termine the rating of the breaker/disconnect. Elec-  
trical specifications are listed on the toaster’s se-  
rial plate and in the Specifications section of this  
Manual.  
Checking the Installation  
1. Check that the toaster is properly connected to  
the electrical power supply.  
The toaster’s power cord and plug provide an  
electrical ground connection. A separate  
equipotential ground connection must also be  
made if required by national or local codes. The  
location of the equipotential ground lug is shown  
in Figure 3.  
2. Switch the circuit breaker/fused disconnect to the  
ON (“I”) position.  
3. Switch the  
switch to the ON (“I”) position. The  
as the toaster pre-heats.  
Consult all applicable national and local codes for  
further electrical connection requirements.  
display will flash  
1. Before proceeding with the electrical connection,  
check that the electrical supply matches the  
toaster’s requirements. Refer to the serial plate  
and to the Specifications section of this Manual.  
4. Allow the toaster to pre-heat for 15 minutes, until  
appears in the display.  
CAUTION - HOT SURFACES  
USE CAUTION TO AVOID INJURY.  
WARNING  
ENSURE THAT BOTH THE CIRCUIT  
BREAKER/FUSED DISCONNECT AND THE  
SWITCH ARE IN THE “O” (OFF) POSITION BE-  
FORE PROCEEDING.  
5. Look inside the toasting chamber and visually  
check that the heating elements are heating and  
glowing red.  
6. Push and hold the  
7. Push the key.  
key for 2 seconds.  
WARNING  
ENSURE THAT ANY PACKING MATE-  
RIAL RESIDUE HAS BEEN REMOVED FROM  
INSIDE THE TOASTING CHAMBER.  
8. Check that the digital timer begins counting down.  
9. Wait for the preset time to elapse. The control  
should sound an alarm as follows:  
Figure 3 - Equipotential Ground Connection  
The control will beep 5 times at 1-second intervals.  
Next, the control will beep very rapidly for another  
5 seconds.  
Next, the control will sound a steady tone.  
10. Press the  
key. The timer will reset, and the  
steady tone will shut off.  
11. Switch the  
switch to the OFF (“O”) position.  
The fan will remain in operation to allow the toaster  
to cool.  
12. After the fan stops, switch the circuit breaker/fused  
disconnect to the OFF (“O”) position.  
Equipotential ground  
lug and symbol  
5
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SET-UP, OPERATION, AND CLOSE PROCEDURES  
CAUTION - HOT SURFACES  
8. Wait for the preset time to elapse. The control  
will beep 5 times at 1-second intervals when the  
DURING OPERATION, THE PEEL AND  
TOASTER ARE HOT. USE CAUTION AS YOU  
HANDLE THE PEEL AND OPERATE THE TOASTER  
TO AVOID INJURY.  
preset time reaches  
, and the display will  
flash to show that the end of the preset time has  
been reached.  
9. Push the  
key.  
Setup  
10. Pull the door handle forward to open the door.  
1. Replace the lower deck inside the toaster.  
11. If you removed the peel in Step 6, insert it into the  
toaster and underneath the bakery product.  
2. Switch the circuit breaker/fused disconnect to the  
ON (“I”) position.  
12. Remove the peel (now holding the bakery prod-  
uct) from the toaster.  
3. Switch the  
switch to the ON (“I”) position. The  
as the toaster pre-heats.  
display will flash  
CAUTION  
When the preset time elapses, the bakery prod-  
uct is correctly toasted. Leaving the product  
inside the toaster after the first beep sounds  
will begin to burn the bakery product. The fol-  
lowing alerts will sound if the product is left inside  
the toaster:  
IMPORTANT  
If electrical power to the toaster is briefly inter-  
rupted, hold down the and keys while  
switching the switch to the ON (“I”) position.  
This bypasses the normal 15 minute pre-heat pe-  
riod. If the pre-heat period is bypassed while the  
toaster is cool, toasting will be inconsistent.  
The control will beep 5 times as described  
above. The product is correctly toasted when  
the first beep sounds.  
4. Allow the toaster to pre-heat for 15 minutes. When  
the toaster has finished pre-heating,  
(ready) will appear in the display. The toaster is  
now ready for normal operation.  
Next, the control will beep very rapidly for  
another 5 seconds.  
Next, the control will sound a continuous tone  
Operation  
until the  
key is pressed and the prod-  
uct is removed.  
1. Push and hold the appropriate  
Key) for 2 seconds, until the control beeps once.  
The green light above the key will illuminate  
key (Program  
Always remove the product promptly when the first  
beep sounds!  
to show that the program has been selected.  
13. Remove the bakery product from the peel.  
14. Proceed as follows:  
2. Load the bakery product onto the peel, with the  
cut side facing UP.  
If you will be toasting another batch of the  
same bakery product, go back to Step 2.  
3. Pull the door handle forward to open the door.  
4. Slide the peel into the toaster to load the product.  
5. Release the door handle to allow the door to close.  
If you will be toasting another type of bakery  
product, go back to Step 1.  
During idle periods, store the peel in a clean,  
dry location underneath the toaster.  
6. During toasting, the peel can either be  
left inside the toaster, or removed, as  
you prefer. If you wish to remove the  
peel, slide it out of the toaster while hold-  
Figure 4 - Control Panel Functions: Operating Mode  
Display: Displays the remaining set time, a “ready”  
indication, or diagnostic information, as appropriate  
STOP/START key:  
Starts/stops a program  
ing the door handle in the closed posi-  
tion. The closed door will hold the bak-  
ery product inside the toasting cham-  
ber.  
7. Push the  
key. The digital timer  
will begin counting down.  
Green lights: Illuminate to  
show that a menu program  
(1-6) has been selected  
PROGRAM 1-6 keys:  
Select a menu program  
POWER ON/OFF (“I/O”)  
switch: Switches the  
toaster on (“I”) and off (“O”)  
6
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Programming  
When programming mode is active, push the  
key to toggle the display between the  
following settings:  
The Batch Toaster is pre-programmed with standard  
menu programs at the factory. Perform the following  
steps ONLY if you wish to change a program’s settings.  
a.  
IMPORTANT  
Programming a new menu program will OVERWRITE  
an existing program. Do not overwrite a program that  
you wish to keep!  
“#:##” is the currently-programmed set time.  
When this display is shown, the set time can  
be adjusted using the  
and  
keys.  
Refer to Figure 5 for an illustration of the controls used  
to program a menu selection.  
b.  
or  
1. Select a Program to Change  
Shows whether Relay 1 (and the heating  
elements that it controls ) is currently on (“on”)  
or off (“--”). When this display is shown, Relay  
1 can be toggled on or off as desired with the  
a. Push and hold the appropriate  
key. Af-  
ter 2 seconds, the control will beep once,  
showing that the program has been selected.  
DO NOT RELEASE THE KEY AT THIS TIME.  
or  
keys.  
b. Continue to hold the  
key until the control  
c.  
d.  
or  
beeps twice and the display shows  
.
Displays the current setting for Relay 2 (and  
the heating elements that it controls). This  
setting can be changed as desired with the  
Release the key. The “P” shows that  
programming mode is now active, and “#:##”  
is the currently-programmed set time. The  
or  
keys.  
green light above the  
key will also flash  
or  
to inform you which program will be changed.  
Displays the current setting for Relay 3 (and  
the heating elements that it controls). This  
setting can be changed as desired with the  
2. Adjust the Set Time and Relays  
NOTE  
The toaster regulates heat through three relays.  
Each relay controls four of the twelve heating  
elements. Switching the relay on or off will also  
switch the four heating elements on or off. This  
allows the operator to adjust the toasting  
temperature.  
or  
keys.  
If necessary, you can continue to press the  
key to repeat the cycle.  
3. Save Changes and Return to Operating Mode  
Setting the relays to different on/off combinations  
for different menu programs allows the toaster to  
accomodate a variey of toasting temperatures.  
When your changes are complete, press the  
key to save the changes. The toaster will return  
to normal operating mode. Access the new  
Refer to the electrical wiring diagram at the back  
of this Manual for a listing of the heating elements  
that are controlled by each relay.  
program by pressing the appropriate  
key.  
Figure 5 - Control Panel Functions: Programming Mode  
Display:  
STOP/START key:  
Shows changes to the set time and relay settings  
Locks in changes to a program  
Green lights: Flash to show  
that a menu program (1-6) is  
being programmed  
PROGRAM 4 key:  
Toggles display between time  
and Relay 1, 2, and 3 settings  
PROGRAM 5 and 6 keys:  
Adjust the set time up or down,  
or toggle relay settings on or off  
7
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4. Cleaning the Toaster  
Close  
WARNING  
1. Switch the  
switch to the OFF (“O”) position.  
WHEN CLEANING THE TOASTER,  
The fan will remain in operation to allow the toaster  
to cool.  
NEVER APPLY ENOUGH LIQUID TO STAND IN  
PLACE ON THE UNIT. DO NOT SPRAY, RINSE,  
OR SUBMERGE THE TOASTER. EXCESSIVE  
MOISTURE IN THE UNIT WILL CAUSE A SE-  
VERE ELECTRICAL HAZARD AND MAY OTH-  
ERWISE DAMAGE THE TOASTER.  
2. After the fan stops, switch the circuit breaker/fused  
disconnect to the OFF (“O”) position.  
3. Cleaning the Peel and Lower Deck  
CAUTION  
CAUTION - HOT SURFACES  
DO NOT TOUCH HOT SURFACES ON  
THE TOASTER. DO NOT REACH INTO THE  
TOASTING CHAMBER UNTIL THE UNIT HAS  
COOLED THOROUGHLY.  
DO NOT clean your toaster using abrasive clean-  
ers or pads. Both will scratch and dull the finish.  
a. Thoroughly clean the fan (on the back wall of  
the toaster) using a stiff nylon brush. See Fig-  
ure 7.  
a. Remove the lower deck from inside the  
toaster. To remove the lower deck:  
CAUTION  
The fan must be cleaned regularly. If the fan  
is blocked or plugged, bakery products will not  
be properly toasted and the toaster’s interior  
components may be damaged.  
Pull the door handle forward to open the  
door.  
Lift the front edge of the lower deck, and  
then pull it forward and out of the toaster.  
See Figure 6.  
b. Wipe the exterior of the toaster with a clean,  
sanitized towel dampened with a hot solution  
of McD All Purpose Concentrate (APC)  
(HCS), as drawn from the sink proportioner.  
Release the door handle.  
b. Wash the peel and the lower deck using a hot  
solution of McD All Purpose Concentrate  
(APC) (HCS). If necessary, scrub these com-  
ponents using a McD No Scratch Pad to re-  
move discolorations.  
c. Wipe the exterior of the toaster with a clean,  
sanitized towel dampened in water to remove  
any residual foreign material or cleaning so-  
lution. Ensure that all visible moisture has  
been removed from the unit.  
c. Rinse the peel and lower deck thoroughly.  
d. Immerse the peel and lower deck in McD Sink  
Sanitizer Solution (HCS). Use 1 pack of so-  
lution for 10 gallons of water.  
d. Allow the exterior of the toaster to air dry.  
5. Replace the lower deck inside the toaster.  
e. Remove the parts from the sanitizer solution,  
and allow them to air dry.  
6. Store the peel in a clean, dry location underneath  
the toaster.  
7. Pull the door handle forward to open the door.  
Check that the back side of the door is slippery to  
the touch. If necessary, apply a thin coating of  
McD Bun Toaster Release Agent (HCS) to the  
back side of the door using a paper towel.  
Figure 6 - Removing the Lower Deck  
1. Pull door  
handle forward  
Figure 7 - Cleaning the Fan  
2. Lift front  
edge of  
lower deck  
4. Release  
door handle  
3. Pull lower  
deck forward  
8
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TROUBLESHOOTING  
CORRECTIVE ACTION  
PROBLEM  
PROBABLE CAUSE  
Allow toaster to preheat until  
(ready) ap-  
Product is toasted  
too dark or too  
light.  
Toaster was not adequately  
preheated.  
pears in the display. This should occur about 15  
minutes after electrical power is restored to the  
toaster.  
Enter Programming Mode to increase or decrease  
the toasting time as necessary. Refer to the Pro-  
gramming section of this Manual.  
Preset toasting time is incor-  
rect.  
Bakery products must be at room temperature BE-  
FORE toasting for consistent results. Allow a 2-  
day-old rotation when using fresh bakery products.  
Using refrigerated or frozen  
bakery products.  
Bakery product is  
jammed in toaster.  
Loading is excessive.  
OR  
Product is loaded incorrectly.  
OR  
Switch the  
switch to the OFF (“O”) position. Wait  
for the fan to stop operating. Then, switch the circuit  
breaker/fused disconnect to the OFF (“O”) position  
and allow the toaster to cool.  
Carbonized deposits on  
lower deck are sticking to the  
bakery product.  
Next, carefully clear the jam using a long object as  
a probe. The probe should preferably be made of  
wood, which is less likely to damage the heating  
elements.  
WARNING  
NEVER USE A PLASTIC OR METAL  
OBJECT AS A PROBE TO CLEAR A JAM.  
WARNING  
DO NOT INSERT THE HANDS INTO THE  
TOASTING CHAMBER TO CLEAR A JAM. IF THE  
UNIT HAS NOT COMPLETELY COOLED, SEVERE  
INJURY MAY RESULT.  
After clearing a jam, thoroughly clean the peel and  
the lower deck before resuming operation. Refer to  
Cleaning the Peel and Lower Deck in this Manual.  
Toaster overheats  
and shuts down.  
Cooling fan is dirty or inop-  
erative.  
Switch the  
switch to the OFF (“O”) position. Wait  
for the fan to stop operating. Then, switch the circuit  
breaker/fused disconnect to the OFF (“O”) position  
and allow the toaster to cool.  
Thoroughly clean the fan before resuming operation.  
Refer to Cleaning the Toaster in this Manual.  
High Limit system has acti-  
vated, shutting down the  
toaster.  
Switch the  
switch to the OFF (“O”) position. Wait  
for the fan to stop operating. Then, switch the circuit  
breaker/fused disconnect to the OFF (“O”) position  
and allow the toaster to cool.  
Restart the toaster, following the procedure in the  
Set-up, Operation, and Close Procedures section.  
If the problem persists, or is not described above, contact your Authorized Service Agent.  
9
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11  
14  
36  
33  
32  
13  
36  
31  
12  
2
27  
34  
21  
19  
4
41  
18  
20  
35  
16  
28  
40  
36  
30  
23  
28  
7
24  
42  
3
8
17  
28  
6
15  
36  
25  
9
26  
24  
22  
29  
10  
28  
5
28  
28  
37  
1
30  
39  
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Parts List  
AS SHOWN ON THE PREVIOUS PAGE:  
Item Part No. Qty. Description  
PANEL, LEFT SIDE  
Item Part No.  
Qty. Description  
1
2
41706  
39806  
32458  
41902  
39804  
42482  
41837  
41733  
35824  
43161  
41805  
41806  
41807  
1
1
1
1
1
1
1
1
1
4
1
1
1
23  
41840  
1
PANEL, INSULATION COVER,  
RIGHT  
PANEL, RIGHT SIDE  
PANEL, REAR  
24  
41921  
41771  
2
INSULATION, PRE-CUT  
3
25a  
12  
HEATING ELEMENT, 208V TOAST-  
ERS - 104V/204W  
4
PANEL, SSR MOUNTING  
LOWER DECK  
5
25b  
41842  
12  
HEATING ELEMENT, 230V TOAST-  
ERS - 115V/204W  
6
CONTROL PANEL  
DECAL, CONTROL PANEL  
TIMER BOARD  
26  
27  
41841  
34753  
1
1
RETAINER PANEL, HEATERS  
PLUG, METAL, 1”/25mm DIA.  
7
8
28 3B20A8801 A/R SCR, HWH #8-32 X 3/8”  
29 B301A8827 A/R SCR, PANHD #6-32 X 1/4”  
9
SWITCH, POWER ON/OFF 2-POLE  
LEG, 1-1/2” (38mm)  
HINGE, DOOR  
10  
11  
12  
13  
30  
2000105  
A/R SCR, SLT TRSHD #8-32 X 3/8”  
31 1411D8805 A/R SCR, PANHD #6-32 X 3/4”  
DOOR  
32  
33  
220210  
A/R SCR, SLT PANHD #6-32 X 1/4”  
BLACK  
HANDLE, DOOR, WITH 5/32”/4mm  
ALLEN SET SCREW  
2000023  
A/R SCR, SLT HWH #6-32 X 1/4”  
14a  
14b  
42902  
38469  
3
3
RELAY, TELEDYNE, SOLID STATE  
240V 25A  
34 4005A8801 A/R SCR, PHIL PANHD #10-32 X 3/8”  
RELAY, CROUZET, SOLID STATE  
240V 25A  
35  
36  
K1DS195 A/R SCR, SLT PANHD #5-40 X 1/4”  
2001327  
A/R HEX NUT, KEPS #6-32  
15  
16  
17  
3000639  
41872  
1
1
1
1
1
CONTACTOR  
37  
38  
42456  
41698  
42950  
1
1
1
ASSEMBLY, PEEL (inc. Items 38-39)  
HANDLE, PEEL  
TRANSFORMER, 230Vp : 24Vs  
FAN, 230V  
97525  
39a  
LABEL, INTERNATIONAL CAU-  
TION-HOT SYMBOL  
18 27470-0004  
FAN GRILLE  
39b 1112B8303  
40a 42950  
40b 1112B8303  
1
1
LABEL, ENGLISH “CAUTION-  
HOT”  
19  
30519  
HIGH LIMIT THERMOSTAT, NOR-  
MAL CLOSED - 250°F/121°C  
LABEL, INTERNATIONAL CAUTION-  
HOT SYMBOL  
20  
38079  
1
COOLDOWN THERMOSTAT, NOR-  
MAL OPEN - 120°F/49°C  
1
1
1
LABEL, ENGLISH “CAUTION-HOT”  
STRAIN RELIEF, CORD/PLUG SET  
REAR HEAT CURTAIN  
21  
22  
33406  
41879  
1
1
TERMINAL BLOCK, 3-POLE  
41  
42  
36440  
43339  
PANEL, INSULATION COVER, LEFT  
NOT SHOWN:  
Item Part No.  
Qty. Description  
Item Part No.  
Qty. Description  
43a  
43b  
30640  
31974  
1
CORD/PLUG SET, USA & STD. EX-  
PORT, WITH 30A PIN-AND-SLEEVE  
PLUG  
46  
43006  
1
RESISTOR, 470k OHMS, 0.5W (Eu-  
ropean MBT240 only)  
47  
39205  
1
1
1
1
FUSE, 0.25A  
1
CORD/PLUG SET, USA & STD. EX-  
PORT, WITH 30A TWIST-LOCK  
PLUG  
48 27159-0003  
CORDSET, COOLING FAN  
WIRESET, MBT TOASTER  
49  
42497  
43084  
43c  
43d  
30641  
31998  
1
1
CORD/PLUG SET, EUROPE, WITH  
32A PIN-AND-SLEEVE PLUG  
50a  
MANUAL ASSEMBLY, ENGLISH (in-  
cludes Equipment Manual, PM Card  
and Quick Reference Sheet)  
CORD/PLUG SET, EUROPE (Ger-  
many only), WITH 16A PIN-AND-  
SLEEVE PLUG  
50b  
50c  
50d  
50e  
51  
43162  
43238  
1
1
1
1
1
MANUAL ASSEMBLY, GERMAN  
MANUAL ASSEMBLY, FRENCH  
MANUAL ASSEMBLY, SPANISH  
MANUAL ASSEMBLY, MANDARIN  
43e  
31973  
1
CORD/PLUG SET, EUROPE, WITH  
30A TWIST-LOCK PLUG  
43239  
43240  
44  
45  
42997  
43005  
1
1
ALLEN KEY, 5/32” (4mm)  
1002040  
TOASTMASTER AUTHORIZED SER-  
VICE AGENCY LISTING  
CAPACITOR, 250VAC, 1µF (Euro-  
pean MBT240 only)  
11  
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ORDERING AND SERVICE INFORMATION  
IMPORTANT  
You Batch Toaster comes with a warranty from Toastmaster. Terms and conditions of this warranty are  
described on the front cover of this Manual. During this warranty period, all parts replacement and servic-  
ing should be performed by your Toastmaster Authorized Service Agent. A service agency listing is sup-  
plied with your toaster. Service that is performed by parties other than your Toastmaster Authorized Ser-  
vice Agent will void your toaster’s warranty.  
Toaster Information  
IMPORTANT  
Record the following toaster information for easy access when ordering parts and service for your toaster. The  
serial number of your toaster is stamped on the serial plate, located on the back panel.  
Manufacturer: Toastmaster®  
Authorized Service Agent: _____________________  
Address: __________________________________  
__________________________________  
Model Number: MBT______________ Batch Toaster  
Serial Number: _____________________________  
Delivery Date: ________ / ________ / ________  
Phone: __________________________________  
Ordering Parts  
Return Policy  
Use only genuine Toastmaster (manufacturer)  
replacement parts in your toaster. Use of parts other  
than those supplied or approved by Toastmaster will  
void the toaster’s warranty and agency approval.  
An RGA number (Return Goods Authorization) must  
be obtained from Toastmaster before returning a  
product. All shipping charges must be prepaid by the  
buyer. Returned goods are subject to Toastmaster’s  
inspection and acceptance.  
If your toaster requires a replacement part, locate the  
part in the drawing in the Parts Identification and  
Function section of this Manual. Then, find the part  
number and description in the parts list.  
Requesting Service  
If technical help is needed, or if your toaster requires  
professional servicing, contact your Toastmaster  
Authorized Service Agency. Please have the following  
information ready when you call:  
Parts orders should be placed with your Toastmaster  
Authorized Service Agency. The agency has a current  
parts price list, and can inform you of the cost of your  
order. Please have the following information ready  
when you call:  
Toaster information (above)  
List of problems experienced with toaster (list  
below for easy reference)  
Toaster information (above)  
Number and description of part(s) required (list  
below for easy reference)  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
_____________ ___________________________  
12  
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NOTES  
13  
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ELECTRICAL WIRING DIAGRAM  
POWER  
ON/OFF  
(“I/O”)  
470k OHMS  
SEE  
NOTE  
BELOW  
TERMINAL  
BLOCK  
SWITCH  
TSTAT  
NC  
1µF  
HI LIMIT  
FAN  
TSTAT  
NO  
COOL DN  
CONTACTOR  
HEATING  
1
2
3
4
5
6
7
8
9
10 11 12  
ELEMENTS  
TIMER BOARD  
AC  
IN  
R3 R2 R1 12V+  
TRANSFORMER  
230Vp : 24Vs  
0.5A  
FUSE  
-
-
-
RELAY 1  
+
RELAY 2  
+
RELAY 3  
+
Wiring Diagram Notes:  
• Capacitor and resistor inside dashed box are used ONLY on European MBT240  
• Heating elements are numbered back-to-front  
• Relay 1 powers elements 1, 4, 7, and 10  
• Relay 2 controls elements 2, 5, 8, and 11  
• Relay 3 controls elements 3, 6, 9, and 12  
14  
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ELECTRICAL SCHEMATIC  
GND  
(E)  
L1  
(X)  
L2  
(Y)  
SEE  
NOTE  
BELOW  
470k OHMS  
1µF  
TSTAT NO  
COOL DOWN  
FAN  
TSTAT NC  
HIGH LIMIT  
POWER ON/OFF (“I/O”) SWITCH 2 POLE  
C
C1  
C2  
0.5A  
FUSE  
TFRMR  
230Vp:24Vs  
TIMER BOARD  
+12V  
R1  
R2  
R3  
SSR 1  
SSR 2  
SSR 3  
HEATING  
ELEMENTS  
HEATING  
ELEMENTS  
HEATING  
ELEMENTS  
Schematic Notes:  
• Capacitor and resistor inside dashed box are used ONLY on European MBT240  
15  
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Toastmaster • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406  
Middleby Corp 24-Hour Service Hotline 1-800-238-8444  
A Middleby Company  
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