BATCH TOASTER
Models MBT208/MBT240
Place this chapter in the Toaster
Section of your Equipment Manual.
MANUFACTURED
EXCLUSIVELY FOR
MCDONALD’S®
BY
TOASTMASTER®
A Middleby Company
1400 Toastmaster Drive
Elgin, IL 60120
PHONE: 1 (847) 741-3300
FAX: 1 (847) 741-4406
24-hour Service Hotline: 1 (800) 238-8444
TABLE OF CONTENTS
WARRANTY STATEMENT ............................................................................................................................................................................. 1
INTRODUCTION ............................................................................................................................................................................................. 2
SAFETY ........................................................................................................................................................................................................... 2
SPECIFICATIONS .......................................................................................................................................................................................... 3
INSTALLATION ............................................................................................................................................................................................... 4
SET-UP, OPERATION, AND CLOSE PROCEDURES ................................................................................................................................. 6
TROUBLESHOOTING .................................................................................................................................................................................... 9
PARTS IDENTIFICATION AND FUNCTION ............................................................................................................................................... 10
ORDERING AND SERVICE INFORMATION .............................................................................................................................................. 12
ELECTRICAL WIRING DIAGRAM ............................................................................................................................................................... 14
ELECTRICAL SCHEMATIC.......................................................................................................................................................................... 15
McDONALD’S LIMITED WARRANTY
This warranty is effective on all Toastmaster equipment manufactured for McDonald’s sold on or after 4/1/2000, and supersedes all previous warranties.
Toastmaster warrants equipment that it manufactures to be free from defects in material and workmanship. Toastmaster’s obligation is limited to
repairing or replacing, at Toastmaster’s option, without cost to the customer, any part found to be defective, as well as any labor or material expense
required to replace the part. All Toastmaster products will be serviced on-site during the warranty period. This warranty is valid worldwide.
Length of Warranty
This warranty is effective for a period of 18 months from the date of shipment from Toastmaster, or 12 months from the date of purchase by the Buyer,
whichever is earlier.
Exceptions
·
·
·
This warranty is valid only for the original owner/operator of the equipment.
This warranty does not apply to normal maintenance functions, including (but not limited to) cleaning and lubrication.
This warranty does not apply to service required due to customer abuse, including (but not limited to) improper operation, installation, or the use of
an improper utility supply.
·
·
·
·
This warranty is valid only if the equipment is used in a commercial setting. The equipment is designed and constructed for commercial use by
trained professionals only. Any use of the equipment in private or domestic applications immediately voids this warranty.
This warranty does not apply to any parts, labor, and material expenses for service that is NOT performed by a Toastmaster Authorized Service
Agent. Any such service immediately voids this warranty.
This warranty does not apply to any parts, labor, and material expenses associated with the installation of parts that are not factory-approved for use
in the equipment. Any use of such parts immediately voids this warranty.
This warranty is not valid if terms of payment have not been met.
Toastmaster reserves the right to change the design and specifications of this equipment at any time. The Buyer is not entitled to upgrades resulting
from these changes.
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and implied. There are no implied warranties of
merchantability or of fitness for a particular purpose.
The foregoing is Toastmaster’s sole and exclusive obligation and the Buyer’s sole and exclusive remedy for any action including breach of contract or
negligence. In no event shall Toastmaster be liable for a sum in excess of the purchase price of the equipment, or for any prospective or lost profits of
the Buyer.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.
© 2000 Toastmaster, A Middleby Company. All rights reserved.
P/N 42495 • Rev. C • V1 • 5/00
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SPECIFICATIONS
Overall Dimensions
Width
17-1/2” (445mm)
28” (711mm)
Depth (inc. rear cord clearance, peel removed)
Depth (inc. rear cord clearance, peel in toaster)
Height (inc. legs)
32” (813mm)
10-1/2” (267mm)
Toasting Area Dimensions
Width, Loading Area of Peel
11-1/4” (286mm)
16-1/2” (419mm)
1-3/4” (44mm)
Length, Loading Area of Peel
Vertical Clearance Above Peel in Toasting Chamber
Toaster Information
Approximate Net Wt.
Approximate Shipping Wt.
Construction
58.0 lbs. (26.3kg)
69.4 lbs. (31.5kg)
Formed and welded sheet steel
Stainless steel
Finish
Pre-Heat Time
15 minutes
Normal Product Load
Capacity
12 muffin halves or 6 bagel halves
720 muffin halves per hour
Electrical Specifications
Operating Voltage
Model MBT208: 208V
Model MBT240: 230V or 240V
Frequency
Phase
50/60Hz
1 Ph
kW Rating
Model MBT208: 2.45kW at 208V
Model MBT240: 2.45kW at 230V
2.67kW at 240V
Current Draw
Model MBT208: 11.8A at 208V
Model MBT240: 10.7A at 230V
11.1A at 240V
Cord and Plug Information
USA & standard export:
3-wire cord (2 hot, 1 gnd), #12 AWG, with 30A pin-and-sleeve plug
OR
3-wire cord (2 hot, 1 gnd), #12 AWG, with 30A twist-lock plug
OR
HO7RN-F harmonized cord with 3x4,0mm conductors
and 30A twist-lock plug
Europe:
HO7RN-F harmonized cord with 3x4,0mm conductors
and 32A pin-and-sleeve plug
OR
HO7RN-F harmonized cord with 3x4,0mm conductors
and 16A pin-and-sleeve plug (Germany MBT240 only)
3
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INSTALLATION
IMPORTANT
handle to the right side of the toaster, perform the
following procedure:
It is the customer’s responsibility to report any con-
cealed or non-concealed damage to the freight com-
pany.
•
Rotate the door handle in a COUNTER-
CLOCKWISE direction until it is free of its
mounting shaft. See Figure 1.
IMPORTANT
The Batch Toaster may only be installed in a single-
unit, countertop configuration.
•
Remove the round metal plug that covers the
handle mounting hole on the right side of the
toaster.
Assembly
•
•
Reinstall the round metal plug into the left
handle mounting hole.
1. Pull the door handle up and forward to open the
door. Then, remove all components from inside
the toaster.
Install the handle in place on its shaft on the
right side of the toaster. Rotate it in a
CLOCKWISE direction until it is firmly in place.
2. Remove and discard all packing material from the
toaster and components.
•
Check that the door handle points DOWN
while the door is in the closed position, as
shown in Figure 1. If it is necessary to
reposition the handle, loosen its 5/32”/4mm
Allen set screw. Reposition the handle, then
tighten the screw to fasten the handle in place.
3. Position the toaster in place. Adjust the bottom
section of each leg as necessary to level the
toaster.
4. Adjust the heat curtain at the rear of the toaster
so that it sits on the countertop. Tighten the screws
that hold the curtain in place. See Figure 2.
6. Slide the lower deck into the toaster as shown in
Figure 2.
5. The door handle is pre-installed on the left side of
the toaster. If it is necessary to move the door
7. Store the peel in a clean, dry location underneath
the toaster.
Figure 1 - Moving the Door Handle to the Right Side of the Toaster (if so desired)
4. (If necessary) Loosen Allen
2. Remove
plug
set screw and reposition
handle to point DOWN, then
tighten set screw
3. Reinstall
handle and plug
on OPPOSITE
sides of toaster
1. Remove
door handle
5/32”/4mm
Allen wrench
(not supplied)
Figure 2 - Assembly
Slide lower
deck into
toaster
Install legs (4). Then,
adjust bottom section
of legs to level toaster
Store peel
underneath
toaster
Adjust heat curtain to
sit on countertop, then
tighten screws (2)
4
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2. Check that the appropriate receptacle is available
for the power cord plug.
Electrical Connection
3. Insert the power cord plug into its receptacle.
IMPORTANT
•
An electrical schematic for the toaster is provided
at the back of this Manual.
4. If required by national or local codes, connect an
equipotential ground wire to the lug next to the
symbol (shown in Figure 3). The equipotential
ground connection must meet all applicable na-
tional and local code requirements.
•
The electrical connection to the toaster requires a
circuit breaker/fused disconnect. Consult appli-
cable national and local code requirements to de-
termine the rating of the breaker/disconnect. Elec-
trical specifications are listed on the toaster’s se-
rial plate and in the Specifications section of this
Manual.
Checking the Installation
1. Check that the toaster is properly connected to
the electrical power supply.
•
•
The toaster’s power cord and plug provide an
electrical ground connection. A separate
equipotential ground connection must also be
made if required by national or local codes. The
location of the equipotential ground lug is shown
in Figure 3.
2. Switch the circuit breaker/fused disconnect to the
ON (“I”) position.
3. Switch the
switch to the ON (“I”) position. The
as the toaster pre-heats.
Consult all applicable national and local codes for
further electrical connection requirements.
display will flash
1. Before proceeding with the electrical connection,
check that the electrical supply matches the
toaster’s requirements. Refer to the serial plate
and to the Specifications section of this Manual.
4. Allow the toaster to pre-heat for 15 minutes, until
appears in the display.
CAUTION - HOT SURFACES
USE CAUTION TO AVOID INJURY.
WARNING
ENSURE THAT BOTH THE CIRCUIT
BREAKER/FUSED DISCONNECT AND THE
SWITCH ARE IN THE “O” (OFF) POSITION BE-
FORE PROCEEDING.
5. Look inside the toasting chamber and visually
check that the heating elements are heating and
glowing red.
6. Push and hold the
7. Push the key.
key for 2 seconds.
WARNING
ENSURE THAT ANY PACKING MATE-
RIAL RESIDUE HAS BEEN REMOVED FROM
INSIDE THE TOASTING CHAMBER.
8. Check that the digital timer begins counting down.
9. Wait for the preset time to elapse. The control
should sound an alarm as follows:
Figure 3 - Equipotential Ground Connection
•
•
The control will beep 5 times at 1-second intervals.
Next, the control will beep very rapidly for another
5 seconds.
•
Next, the control will sound a steady tone.
10. Press the
key. The timer will reset, and the
steady tone will shut off.
11. Switch the
switch to the OFF (“O”) position.
The fan will remain in operation to allow the toaster
to cool.
12. After the fan stops, switch the circuit breaker/fused
disconnect to the OFF (“O”) position.
Equipotential ground
lug and symbol
5
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SET-UP, OPERATION, AND CLOSE PROCEDURES
CAUTION - HOT SURFACES
8. Wait for the preset time to elapse. The control
will beep 5 times at 1-second intervals when the
DURING OPERATION, THE PEEL AND
TOASTER ARE HOT. USE CAUTION AS YOU
HANDLE THE PEEL AND OPERATE THE TOASTER
TO AVOID INJURY.
preset time reaches
, and the display will
flash to show that the end of the preset time has
been reached.
9. Push the
key.
Setup
10. Pull the door handle forward to open the door.
1. Replace the lower deck inside the toaster.
11. If you removed the peel in Step 6, insert it into the
toaster and underneath the bakery product.
2. Switch the circuit breaker/fused disconnect to the
ON (“I”) position.
12. Remove the peel (now holding the bakery prod-
uct) from the toaster.
3. Switch the
switch to the ON (“I”) position. The
as the toaster pre-heats.
display will flash
CAUTION
When the preset time elapses, the bakery prod-
uct is correctly toasted. Leaving the product
inside the toaster after the first beep sounds
will begin to burn the bakery product. The fol-
lowing alerts will sound if the product is left inside
the toaster:
IMPORTANT
If electrical power to the toaster is briefly inter-
rupted, hold down the and keys while
switching the switch to the ON (“I”) position.
This bypasses the normal 15 minute pre-heat pe-
riod. If the pre-heat period is bypassed while the
toaster is cool, toasting will be inconsistent.
•
The control will beep 5 times as described
above. The product is correctly toasted when
the first beep sounds.
4. Allow the toaster to pre-heat for 15 minutes. When
the toaster has finished pre-heating,
(ready) will appear in the display. The toaster is
now ready for normal operation.
•
•
Next, the control will beep very rapidly for
another 5 seconds.
Next, the control will sound a continuous tone
Operation
until the
key is pressed and the prod-
uct is removed.
1. Push and hold the appropriate
Key) for 2 seconds, until the control beeps once.
The green light above the key will illuminate
key (Program
Always remove the product promptly when the first
beep sounds!
to show that the program has been selected.
13. Remove the bakery product from the peel.
14. Proceed as follows:
2. Load the bakery product onto the peel, with the
cut side facing UP.
•
•
•
If you will be toasting another batch of the
same bakery product, go back to Step 2.
3. Pull the door handle forward to open the door.
4. Slide the peel into the toaster to load the product.
5. Release the door handle to allow the door to close.
If you will be toasting another type of bakery
product, go back to Step 1.
During idle periods, store the peel in a clean,
dry location underneath the toaster.
6. During toasting, the peel can either be
left inside the toaster, or removed, as
you prefer. If you wish to remove the
peel, slide it out of the toaster while hold-
Figure 4 - Control Panel Functions: Operating Mode
Display: Displays the remaining set time, a “ready”
indication, or diagnostic information, as appropriate
STOP/START key:
Starts/stops a program
ing the door handle in the closed posi-
tion. The closed door will hold the bak-
ery product inside the toasting cham-
ber.
7. Push the
key. The digital timer
will begin counting down.
Green lights: Illuminate to
show that a menu program
(1-6) has been selected
PROGRAM 1-6 keys:
Select a menu program
POWER ON/OFF (“I/O”)
switch: Switches the
toaster on (“I”) and off (“O”)
6
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Programming
When programming mode is active, push the
key to toggle the display between the
following settings:
The Batch Toaster is pre-programmed with standard
menu programs at the factory. Perform the following
steps ONLY if you wish to change a program’s settings.
a.
IMPORTANT
Programming a new menu program will OVERWRITE
an existing program. Do not overwrite a program that
you wish to keep!
“#:##” is the currently-programmed set time.
When this display is shown, the set time can
be adjusted using the
and
keys.
Refer to Figure 5 for an illustration of the controls used
to program a menu selection.
b.
or
1. Select a Program to Change
Shows whether Relay 1 (and the heating
elements that it controls ) is currently on (“on”)
or off (“--”). When this display is shown, Relay
1 can be toggled on or off as desired with the
a. Push and hold the appropriate
key. Af-
ter 2 seconds, the control will beep once,
showing that the program has been selected.
DO NOT RELEASE THE KEY AT THIS TIME.
or
keys.
b. Continue to hold the
key until the control
c.
d.
or
beeps twice and the display shows
.
Displays the current setting for Relay 2 (and
the heating elements that it controls). This
setting can be changed as desired with the
Release the key. The “P” shows that
programming mode is now active, and “#:##”
is the currently-programmed set time. The
or
keys.
green light above the
key will also flash
or
to inform you which program will be changed.
Displays the current setting for Relay 3 (and
the heating elements that it controls). This
setting can be changed as desired with the
2. Adjust the Set Time and Relays
NOTE
The toaster regulates heat through three relays.
Each relay controls four of the twelve heating
elements. Switching the relay on or off will also
switch the four heating elements on or off. This
allows the operator to adjust the toasting
temperature.
or
keys.
If necessary, you can continue to press the
key to repeat the cycle.
3. Save Changes and Return to Operating Mode
Setting the relays to different on/off combinations
for different menu programs allows the toaster to
accomodate a variey of toasting temperatures.
When your changes are complete, press the
key to save the changes. The toaster will return
to normal operating mode. Access the new
Refer to the electrical wiring diagram at the back
of this Manual for a listing of the heating elements
that are controlled by each relay.
program by pressing the appropriate
key.
Figure 5 - Control Panel Functions: Programming Mode
Display:
STOP/START key:
Shows changes to the set time and relay settings
Locks in changes to a program
Green lights: Flash to show
that a menu program (1-6) is
being programmed
PROGRAM 4 key:
Toggles display between time
and Relay 1, 2, and 3 settings
PROGRAM 5 and 6 keys:
Adjust the set time up or down,
or toggle relay settings on or off
7
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4. Cleaning the Toaster
Close
WARNING
1. Switch the
switch to the OFF (“O”) position.
WHEN CLEANING THE TOASTER,
The fan will remain in operation to allow the toaster
to cool.
NEVER APPLY ENOUGH LIQUID TO STAND IN
PLACE ON THE UNIT. DO NOT SPRAY, RINSE,
OR SUBMERGE THE TOASTER. EXCESSIVE
MOISTURE IN THE UNIT WILL CAUSE A SE-
VERE ELECTRICAL HAZARD AND MAY OTH-
ERWISE DAMAGE THE TOASTER.
2. After the fan stops, switch the circuit breaker/fused
disconnect to the OFF (“O”) position.
3. Cleaning the Peel and Lower Deck
CAUTION
CAUTION - HOT SURFACES
DO NOT TOUCH HOT SURFACES ON
THE TOASTER. DO NOT REACH INTO THE
TOASTING CHAMBER UNTIL THE UNIT HAS
COOLED THOROUGHLY.
DO NOT clean your toaster using abrasive clean-
ers or pads. Both will scratch and dull the finish.
a. Thoroughly clean the fan (on the back wall of
the toaster) using a stiff nylon brush. See Fig-
ure 7.
a. Remove the lower deck from inside the
toaster. To remove the lower deck:
CAUTION
The fan must be cleaned regularly. If the fan
is blocked or plugged, bakery products will not
be properly toasted and the toaster’s interior
components may be damaged.
•
Pull the door handle forward to open the
door.
•
Lift the front edge of the lower deck, and
then pull it forward and out of the toaster.
See Figure 6.
b. Wipe the exterior of the toaster with a clean,
sanitized towel dampened with a hot solution
of McD All Purpose Concentrate (APC)
(HCS), as drawn from the sink proportioner.
•
Release the door handle.
b. Wash the peel and the lower deck using a hot
solution of McD All Purpose Concentrate
(APC) (HCS). If necessary, scrub these com-
ponents using a McD No Scratch Pad to re-
move discolorations.
c. Wipe the exterior of the toaster with a clean,
sanitized towel dampened in water to remove
any residual foreign material or cleaning so-
lution. Ensure that all visible moisture has
been removed from the unit.
c. Rinse the peel and lower deck thoroughly.
d. Immerse the peel and lower deck in McD Sink
Sanitizer Solution (HCS). Use 1 pack of so-
lution for 10 gallons of water.
d. Allow the exterior of the toaster to air dry.
5. Replace the lower deck inside the toaster.
e. Remove the parts from the sanitizer solution,
and allow them to air dry.
6. Store the peel in a clean, dry location underneath
the toaster.
7. Pull the door handle forward to open the door.
Check that the back side of the door is slippery to
the touch. If necessary, apply a thin coating of
McD Bun Toaster Release Agent (HCS) to the
back side of the door using a paper towel.
Figure 6 - Removing the Lower Deck
1. Pull door
handle forward
Figure 7 - Cleaning the Fan
2. Lift front
edge of
lower deck
4. Release
door handle
3. Pull lower
deck forward
8
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TROUBLESHOOTING
CORRECTIVE ACTION
PROBLEM
PROBABLE CAUSE
Allow toaster to preheat until
(ready) ap-
Product is toasted
too dark or too
light.
Toaster was not adequately
preheated.
pears in the display. This should occur about 15
minutes after electrical power is restored to the
toaster.
Enter Programming Mode to increase or decrease
the toasting time as necessary. Refer to the Pro-
gramming section of this Manual.
Preset toasting time is incor-
rect.
Bakery products must be at room temperature BE-
FORE toasting for consistent results. Allow a 2-
day-old rotation when using fresh bakery products.
Using refrigerated or frozen
bakery products.
Bakery product is
jammed in toaster.
Loading is excessive.
OR
Product is loaded incorrectly.
OR
Switch the
switch to the OFF (“O”) position. Wait
for the fan to stop operating. Then, switch the circuit
breaker/fused disconnect to the OFF (“O”) position
and allow the toaster to cool.
Carbonized deposits on
lower deck are sticking to the
bakery product.
Next, carefully clear the jam using a long object as
a probe. The probe should preferably be made of
wood, which is less likely to damage the heating
elements.
WARNING
NEVER USE A PLASTIC OR METAL
OBJECT AS A PROBE TO CLEAR A JAM.
WARNING
DO NOT INSERT THE HANDS INTO THE
TOASTING CHAMBER TO CLEAR A JAM. IF THE
UNIT HAS NOT COMPLETELY COOLED, SEVERE
INJURY MAY RESULT.
After clearing a jam, thoroughly clean the peel and
the lower deck before resuming operation. Refer to
Cleaning the Peel and Lower Deck in this Manual.
Toaster overheats
and shuts down.
Cooling fan is dirty or inop-
erative.
Switch the
switch to the OFF (“O”) position. Wait
for the fan to stop operating. Then, switch the circuit
breaker/fused disconnect to the OFF (“O”) position
and allow the toaster to cool.
Thoroughly clean the fan before resuming operation.
Refer to Cleaning the Toaster in this Manual.
High Limit system has acti-
vated, shutting down the
toaster.
Switch the
switch to the OFF (“O”) position. Wait
for the fan to stop operating. Then, switch the circuit
breaker/fused disconnect to the OFF (“O”) position
and allow the toaster to cool.
Restart the toaster, following the procedure in the
Set-up, Operation, and Close Procedures section.
If the problem persists, or is not described above, contact your Authorized Service Agent.
9
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11
14
36
33
32
13
36
31
12
2
27
34
21
19
4
41
18
20
35
16
28
40
36
30
23
28
7
24
42
3
8
17
28
6
15
36
25
9
26
24
22
29
10
28
5
28
28
37
1
30
39
38
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Parts List
AS SHOWN ON THE PREVIOUS PAGE:
Item Part No. Qty. Description
PANEL, LEFT SIDE
Item Part No.
Qty. Description
1
2
41706
39806
32458
41902
39804
42482
41837
41733
35824
43161
41805
41806
41807
1
1
1
1
1
1
1
1
1
4
1
1
1
23
41840
1
PANEL, INSULATION COVER,
RIGHT
PANEL, RIGHT SIDE
PANEL, REAR
24
41921
41771
2
INSULATION, PRE-CUT
3
25a
12
HEATING ELEMENT, 208V TOAST-
ERS - 104V/204W
4
PANEL, SSR MOUNTING
LOWER DECK
5
25b
41842
12
HEATING ELEMENT, 230V TOAST-
ERS - 115V/204W
6
CONTROL PANEL
DECAL, CONTROL PANEL
TIMER BOARD
26
27
41841
34753
1
1
RETAINER PANEL, HEATERS
PLUG, METAL, 1”/25mm DIA.
7
8
28 3B20A8801 A/R SCR, HWH #8-32 X 3/8”
29 B301A8827 A/R SCR, PANHD #6-32 X 1/4”
9
SWITCH, POWER ON/OFF 2-POLE
LEG, 1-1/2” (38mm)
HINGE, DOOR
10
11
12
13
30
2000105
A/R SCR, SLT TRSHD #8-32 X 3/8”
31 1411D8805 A/R SCR, PANHD #6-32 X 3/4”
DOOR
32
33
220210
A/R SCR, SLT PANHD #6-32 X 1/4”
BLACK
HANDLE, DOOR, WITH 5/32”/4mm
ALLEN SET SCREW
2000023
A/R SCR, SLT HWH #6-32 X 1/4”
14a
14b
42902
38469
3
3
RELAY, TELEDYNE, SOLID STATE
240V 25A
34 4005A8801 A/R SCR, PHIL PANHD #10-32 X 3/8”
RELAY, CROUZET, SOLID STATE
240V 25A
35
36
K1DS195 A/R SCR, SLT PANHD #5-40 X 1/4”
2001327
A/R HEX NUT, KEPS #6-32
15
16
17
3000639
41872
1
1
1
1
1
CONTACTOR
37
38
42456
41698
42950
1
1
1
ASSEMBLY, PEEL (inc. Items 38-39)
HANDLE, PEEL
TRANSFORMER, 230Vp : 24Vs
FAN, 230V
97525
39a
LABEL, INTERNATIONAL CAU-
TION-HOT SYMBOL
18 27470-0004
FAN GRILLE
39b 1112B8303
40a 42950
40b 1112B8303
1
1
LABEL, ENGLISH “CAUTION-
HOT”
19
30519
HIGH LIMIT THERMOSTAT, NOR-
MAL CLOSED - 250°F/121°C
LABEL, INTERNATIONAL CAUTION-
HOT SYMBOL
20
38079
1
COOLDOWN THERMOSTAT, NOR-
MAL OPEN - 120°F/49°C
1
1
1
LABEL, ENGLISH “CAUTION-HOT”
STRAIN RELIEF, CORD/PLUG SET
REAR HEAT CURTAIN
21
22
33406
41879
1
1
TERMINAL BLOCK, 3-POLE
41
42
36440
43339
PANEL, INSULATION COVER, LEFT
NOT SHOWN:
Item Part No.
Qty. Description
Item Part No.
Qty. Description
43a
43b
30640
31974
1
CORD/PLUG SET, USA & STD. EX-
PORT, WITH 30A PIN-AND-SLEEVE
PLUG
46
43006
1
RESISTOR, 470k OHMS, 0.5W (Eu-
ropean MBT240 only)
47
39205
1
1
1
1
FUSE, 0.25A
1
CORD/PLUG SET, USA & STD. EX-
PORT, WITH 30A TWIST-LOCK
PLUG
48 27159-0003
CORDSET, COOLING FAN
WIRESET, MBT TOASTER
49
42497
43084
43c
43d
30641
31998
1
1
CORD/PLUG SET, EUROPE, WITH
32A PIN-AND-SLEEVE PLUG
50a
MANUAL ASSEMBLY, ENGLISH (in-
cludes Equipment Manual, PM Card
and Quick Reference Sheet)
CORD/PLUG SET, EUROPE (Ger-
many only), WITH 16A PIN-AND-
SLEEVE PLUG
50b
50c
50d
50e
51
43162
43238
1
1
1
1
1
MANUAL ASSEMBLY, GERMAN
MANUAL ASSEMBLY, FRENCH
MANUAL ASSEMBLY, SPANISH
MANUAL ASSEMBLY, MANDARIN
43e
31973
1
CORD/PLUG SET, EUROPE, WITH
30A TWIST-LOCK PLUG
43239
43240
44
45
42997
43005
1
1
ALLEN KEY, 5/32” (4mm)
1002040
TOASTMASTER AUTHORIZED SER-
VICE AGENCY LISTING
CAPACITOR, 250VAC, 1µF (Euro-
pean MBT240 only)
11
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ORDERING AND SERVICE INFORMATION
IMPORTANT
You Batch Toaster comes with a warranty from Toastmaster. Terms and conditions of this warranty are
described on the front cover of this Manual. During this warranty period, all parts replacement and servic-
ing should be performed by your Toastmaster Authorized Service Agent. A service agency listing is sup-
plied with your toaster. Service that is performed by parties other than your Toastmaster Authorized Ser-
vice Agent will void your toaster’s warranty.
Toaster Information
IMPORTANT
Record the following toaster information for easy access when ordering parts and service for your toaster. The
serial number of your toaster is stamped on the serial plate, located on the back panel.
Manufacturer: Toastmaster®
Authorized Service Agent: _____________________
Address: __________________________________
__________________________________
Model Number: MBT______________ Batch Toaster
Serial Number: _____________________________
Delivery Date: ________ / ________ / ________
Phone: __________________________________
Ordering Parts
Return Policy
Use only genuine Toastmaster (manufacturer)
replacement parts in your toaster. Use of parts other
than those supplied or approved by Toastmaster will
void the toaster’s warranty and agency approval.
An RGA number (Return Goods Authorization) must
be obtained from Toastmaster before returning a
product. All shipping charges must be prepaid by the
buyer. Returned goods are subject to Toastmaster’s
inspection and acceptance.
If your toaster requires a replacement part, locate the
part in the drawing in the Parts Identification and
Function section of this Manual. Then, find the part
number and description in the parts list.
Requesting Service
If technical help is needed, or if your toaster requires
professional servicing, contact your Toastmaster
Authorized Service Agency. Please have the following
information ready when you call:
Parts orders should be placed with your Toastmaster
Authorized Service Agency. The agency has a current
parts price list, and can inform you of the cost of your
order. Please have the following information ready
when you call:
•
•
Toaster information (above)
List of problems experienced with toaster (list
below for easy reference)
•
•
Toaster information (above)
Number and description of part(s) required (list
below for easy reference)
P/N
DESCRIPTION
P/N
DESCRIPTION
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
_____________ ___________________________
12
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NOTES
13
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ELECTRICAL WIRING DIAGRAM
POWER
ON/OFF
(“I/O”)
470k OHMS
SEE
NOTE
BELOW
TERMINAL
BLOCK
SWITCH
TSTAT
NC
1µF
HI LIMIT
FAN
TSTAT
NO
COOL DN
CONTACTOR
HEATING
1
2
3
4
5
6
7
8
9
10 11 12
ELEMENTS
TIMER BOARD
AC
IN
R3 R2 R1 12V+
TRANSFORMER
230Vp : 24Vs
0.5A
FUSE
-
-
-
RELAY 1
+
RELAY 2
+
RELAY 3
+
Wiring Diagram Notes:
• Capacitor and resistor inside dashed box are used ONLY on European MBT240
• Heating elements are numbered back-to-front
• Relay 1 powers elements 1, 4, 7, and 10
• Relay 2 controls elements 2, 5, 8, and 11
• Relay 3 controls elements 3, 6, 9, and 12
14
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ELECTRICAL SCHEMATIC
GND
(E)
L1
(X)
L2
(Y)
SEE
NOTE
BELOW
470k OHMS
1µF
TSTAT NO
COOL DOWN
FAN
TSTAT NC
HIGH LIMIT
POWER ON/OFF (“I/O”) SWITCH 2 POLE
C
C1
C2
0.5A
FUSE
TFRMR
230Vp:24Vs
TIMER BOARD
+12V
R1
R2
R3
SSR 1
SSR 2
SSR 3
HEATING
ELEMENTS
HEATING
ELEMENTS
HEATING
ELEMENTS
Schematic Notes:
• Capacitor and resistor inside dashed box are used ONLY on European MBT240
15
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Toastmaster • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406
Middleby Corp 24-Hour Service Hotline 1-800-238-8444
A Middleby Company
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