GAS HOT PLATES
Models
TMHP2,TMHP4,TMHP6
Installation and
Operation
Instructions
2M-Zꢀ2969 Rev. - March ꢀ3, 20ꢀ3
TMHP2
TMHP4
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations. For equipment to be used by the general public, please
contact the factory.
CAUTION
This gas appliance is equipped for the types of gas indicated on the nameplate mounted on the front
panel. It is shipped adjusted for use on natural gas.
The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI
Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2
PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing the equipment.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE. KEEP THE APPLIANCE AREA CLEAR
AND FREE FROM COMBUSTIBLES.
This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that system at test pressures in excess of ꢀ/2
PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of the gas supply piping system
at test pressures equal to or less than 1/2 PSIG. For your protection, we recommend a qualified
installing agency install this appliance. They should be familiar with gas installations and your local
gas requirements. In any case, your gas company should be called to approve the final installation.
In addition, there should be posted, in a prominent location, detailed instructions to be followed in the
event the operator smells gas. Obtain the instructions from the local gas supplier.
LEVELING UNIT
Units are shipped with feet detached. To attach feet, remove the grates, lay unit on it's side and screw
feet into sockets on bottom. Level unit by adjusting the (4) feet which have an adjustment of ꢀ-3/4" for
accurate and perfect line-up with other Star-Max series units.
DO NOT REMOVE FEET.
CAUTION
GAS PIPING
Gas piping shall be new, clean and of such size and so installed as to provide a supply of gas sufficient
to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it
shall be checked to determine if it has adequate capacity. Joint compound (pipe dope) shall be used
sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the
action of L.P. gases. WARNING: Any loose dirt or metal particles which are allowed to enter the gas
lines on the appliance will damage the automatic valve and affect its operation. When installing this
appliance, all pipe and fittings must be free from all internal loose dirt.
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CLEARANCE
Minimum wall clearances for the sides and back of the models contained in this manual shall be as
follows:
Combustible
Non-Combustible
Wall
Wall
Hotplates
9"
0"
PRESSURE REGULATOR
A convertible pressure regulator set at 6" water column for use on natural gas is furnished. (For LP
models the regulator is set for ꢀ0" water column pressure.) Attach the regulator to the supply pipe,
located at the back of the unit, make sure gas flow arrow on regulator is pointing towards manifold.
The gas supply is then connected to the regulator. A ꢀ/8" tap is furnished on the manifold for checking
pressure. The manifold is accessible by removing the front panel.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream from the unit and within six feet of the appliance,
and is not provided.
CONNECTING GAS SUPPLY LINE
The gas inlet on this appliance is sealed at the factory to prevent entry of dirt. Do not remove this seal
until the actual connection is made to the gas supply line.
CHECKING FOR GAS LEAKS
Soap and water solution or other material acceptable for the purpose, shall be used in locating gas
leakage. Matches, candle flame or other sources of ignition shall not be used for this purpose.
AIR SUPPLY
Provisions for adequate air supply must be furnished.
AIR INTAKES IN BOTTOM
Make certain the air intake openings in the bottom of the appliance are not obstructed. They are
essential for proper combustion and operation of the appliance.
EXHAUST CANOPY
It is essential that facilities be provided to carry off fumes and gases.
GAS INPUT OF OPEN TOP RANGES
For Natural Gas: Regulator output pressure set at 6" water column.
For Propane Gas: Regulator output pressure set at ꢀ0" water column.
Note: The appliance is equipped with natural gas orifice hoods. A separate set of hoods will be
provided for use on propane gas. The propane hoods are located on the front panel.
Factory set LP models do not include the natural gas hoods.
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LIGHTING INSTRUCTIONS
The appliance is equipped with standing pilots; each pilot is located in front of the burner on Models TMHP2,
TMHP6. Pilots should be lighted immediately after the gas is turned on by the manual shutoff valve.
ꢀ. Turn control knobs to "OFF" position.
1/4”
Flame
2. Light pilot with a lighted taper.
Pilot
3
Thepilotvalvesarelocatedonthemanifoldinstalled
at the front of the unit behind the front panel. For
access to the valves
4. Loosen the set screws securing the knobs in
position, and remove the knobs. Remove the front
panel, which is attached to the frame with 4 sheet
metal screws.
ꢁ. Turn the adjustment screws on the front of the
pilot valves. The pilots should be adjusted to blue
short flame (1/4" high) to have good ignition to the
burners. Repeat for remaining pilots.
Pilot Valve
6. If the pilot(s) is out turn off gas, wait ꢁ minutes and
repeat steps (ꢀ) through (ꢁ).
Control
Valve
IL2426
ADJUSTING BURNERS
Air Shutter
7. With control valve for the front burner turned to
full "ON" position, close the air shutters to give a
soft blue flame having luminous tips and open to a
point where the yellow tips disappear, then tighten
the locking screws. Repeat this procedure with the
remaining burners.
8. Install the front panel to the front of the frame & reconnect and secure the knobs back into position.
ADJUSTING UNIT FOR USE ON PROPANE GAS
Units are shipped with orifices and pressure regulator for operation with natural gas (6" water column). To
convert unit from natural to propane gas follow these instructions
ꢀ. Set regulator outlet pressure to ꢀ0" water column. A ꢀ/8" pipe plug on the manifold can be removed for
attaching a pressure gauge. Remove the slotted cover from the pressure regulator and invert the plug.
Replace the cover on the regulator and plug on the manifold. Regulator is now set at ꢀ0" W.C.
2. Remove natural gas orifices, #46 for all models, and install propane orifices, painted black,
(#ꢁ4 for all models except) located in a bag on the outside of the front panel. In order to remove natural
gas orifices:
a. Remove grates and burners.
b. Remove orifices from the manual valves and from fittings on extended gas pipes, replace with the propane
orifices.
c. Install burners and grates.
OPERATING PROCEDURE
Each burner will deliver up to 22,000 BTU/HR of heat on all models and is controlled by a manual On/Off valve.
The right control knob controls the front burner and the left control knob controls the rear burner on all models.
After the pilot is once lit and adjusted, the burners will ignite automatically by turning the control knob to any
position between On and Off.
CLEANING THE EXTERIOR (Stainless Steel Only)
The exterior surface can be kept clean and attractive by regularly wiping it with a clean soft cloth. Any
discoloration can be removed with a non-abrasive cleaner. The burner grates and trough tray can be removed
for cleaning.
MAINTENANCE AND REPAIRS
Contact the factory or one of its representatives or a local service company for service or maintenance if
required.
ꢁ
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1
2
3
23
4
5
6
22
9
21
8
20
19
18
17
16
15
14
7
10
13
11
12
MODEL: TMHP2, TMHP4, TMHP6
Gas Hotplates
SK2431
REV -
8/26/09
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PARTS LIST
October ꢀ, 2008, Rev -
MODEL: TMHP2, TMHP4, TMHP6, Gas Hotplates
FIG No. Part No Qty Description
Application
2
4
6
2
4
6
2
4
6
1
2
3
1
2
3
2
4
6
1
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
ALL
TMHP2
TMHP4
TMHP6
TMHP2
TMHP2
TMHP4
TMHP6
TMHP2
TMHP2
TMHP4
TMHP6
TMHP2
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
1
2
3
4
5
2F-Z0637
2F-Z0615
2I-Z0752
I4-602014
I4-602013
2F-Z0747
CASTING
BURNER 7” ROUND
GASKET-BURNER
PILOT TUBE ASSY LONG
PILOT TUBE ASSY SHORT
6
7
VENTURI SHORT CASTING
PLUG-PIPE 1/8NPT SQ HD
MANIFOLD ASSEMBLY
2P-1453
2J-602012
2J-604002
2J-606002
2J-Z0792
I8-TC0010
I8-TC0012
I8-TC0014
2A-Z0314
I4-Z6024
I4-Z6025
I4-Z6026
2C-8833
8
1
1
1
4
1
9
REGULATOR
BASIC ASSY HOTPLATE 12”
BASIC ASSY HOTPLATE 24”
BASIC ASSY HOTPLATE 36”
FOOT, 4 IN DIE CAST
PAN-12
10
11
12
13
14
PAN-24
PAN-36
AR SCREW 8-18X1/2 HEX STL NP
2
4
6
2R-Z13014
KNOB, MANUAL GAS
2M-Z12936
2M-Z12937
2M-Z12938
I4-Z6012
I4-Z6013
I4-Z6014
GRAPHIC PANEL, 12” HTPLT
GRAPHIC PANEL, 24” HTPLT
GRAPHIC PANEL, 36” HTPLT
FRONT PANEL-12
FRONT PANEL-24
FRONT PANEL-36
15
16
1
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
OF
ꢀ
2
Some items are included for illustrative purposes only and in certain instances may not be available.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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PARTS LIST
October ꢀ, 2008, Rev -
MODEL: TMHP2, TMHP4, TMHP6, Gas Hotplates
Fig No.
Part No
Qty
Description
Application
2
4
6
1
2
3
2
4
6
1
2
3
1
2
3
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
TMHP2
TMHP4
TMHP6
ALL
17
2V-Y8832
VALVE-MANUAL GAS
18
19
20
2A-Z0790
2V-6671
FITTING-STRAIGHT
VALVE-LINCOLN BRASS#3817
TUBE 3/8 DIA
2V-Z0869
2A-Y3961
21
22
23
ORIFICE FITTING
2A-Y3297
2A-Z1455
I8-TC0011
I8-TC0013
I8-TC0015
2,4,6 ORIFICE #46 NAT
2,4,6 ORIFICE #54 LP
ALL
FRONT BULLNOSE ASSY 12”
FRONT BULLNOSE ASSY 24”
FRONT BULLNOSE ASSY 36”
TMHP2
TMHP4
TMHP6
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
PAGE
OF
2
2
Some items are included for illustrative purposes only and in certain instances may not be available.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
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Warranty Statement
This warranty is effective on all Toastmaster equipment sold on or after July 1, 2006, and supersedes all
previous warranties.
Toastmaster warrants equipment that it manufactures to be free from defects in material and
workmanship. Toastmaster’s obligation is limited to repairing or replacing, at Toastmaster’s option, without
cost to the customer, any part found to be defective, as well as any labor or material expense required to
replace the part.
Length of Warranty
This warranty is effective for a period of 18 months from the date of shipment from Toastmaster,
or 12 months from the date of purchase by the end user, whichever is earlier.
Exceptions
•
•
This warranty is valid only for the original end user owner/operator of the equipment.
This warranty does not apply to normal maintenance functions, including (but not limited to)
improper operation, installation or the use of an improper utility supply.
•
•
•
This warranty is valid only if the equipment is used in a commercial setting. The equipment
is designed and constructed for commercial use by trained professionals only. Any use of the
equipment in private or domestic applications immediately voids this warranty.
This warranty does not apply to any parts, labor and material expenses for service that is not
pre-approved and performed by a Toastmaster authorized service agent. Any such service
immediately voids this warranty.
This warranty does not apply to any parts, labor and material expenses associated with the
installation of parts that are not factory-approved for use in the equipment. Any use of such
parts immediately voids this warranty.
•
•
This warranty is not valid if terms of payment have not been met.
For warranty service on Pop-up toasters and light countertop equipment, an exchange program
would supersede a service call. Please find Warranty Exchange Program’ authorization to
follow. (http://www.toastmastercorp.com/filespdfcat/warranty_exchange_2008.pdf)
Toastmaster reserves the right to change the design and specifications of this equipment or any related
documentation at any time. The end user is not entitled to upgrades resulting from these changes.
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and
implied. There are no implied warranties of merchantability or of fitness for a particular purpose.
The foregoing is Toastmaster’s sole and exclusive obligation and the end user sole and exclusive remedy
for any action including breach of contract or negligence. In no event shall Toastmaster be liable for a sum
in excess of the purchase price of the equipment, or for any prospective or lost profits of the end user.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
9
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ꢁ
m a i n t e n a n c e e t l e s r é p a r
C o n t a c t e z l ’ u s i n e o u l ’ u n
M A I N T E N A N C E E T
T I O N A S R A
ê t r e r e t i r é s p o u r ê t r e n e t t
ê t r e n e t t o y é e s à l ’ a i d e d ’
L a s u r f a c e e x t e r n e p e u t ê
’ E X T É R I E U A R G O E Y D ( A E c N i L e E r T i n T o x y d a b l e s e u l
f .
A p r è s q u e l e p i l o t e e s t u n e
c o m m a n d e v e r s n ' i m p o r t
f o i s a l l u m é e t r é g l é , l e s b
d e c o n t r ô l e d e g a u c h e c o
f v a l v e . L e b o u t m o n a n d u e e c l o O m n m / a O n f d e d e d r o
C h a q u e b r û l e u r s e l i v r e r
P R O C É D U R E D E F O
R é i n c s . t a l l e z l e s b r û l e u r s e t l e s g r i l
a v e c l e s o r i fi c e s à p r o p a n e .
e t d e s r a c c o r d s s u r l e s t u y a u x à g a z e t r e R m e p t l i a r b e c . z e z l e - l s e s o r i fi c e s d e s r o b i n e t s m
R e t i r a e . z l e s g r i l l e s e t l e s b r û l e u r s .
d e s u p p r i m e r l e s o r i fi c e s d e g a
A fi n a v a n f t a . c l a e d e
l ' e à x t é r s i e a u c u r n d a n s s i t u é
e x c e p t é ) , m o d l e è s l e s t o u s p o u 5 r 4 ( # , n o i r e n
n a t u g r e a l z , d e o r i fi c e s R e t i r 2 e . r
p e i n t e p r o p a n e o , r i fi c e s d ' i n e s t t a l l e r m o d l e è s l e s , t o u s p o u 4 r 6 #
0 ꢀ p o u c e s d ) ’ e . a u (
b r a e n t c h e z r é g u l a t e u r
r é g d u u l a t e u r r a i n u r é c o u l e v e r c l e
c o l o d n e n e m m 4 ꢁ . 2 à
l e s u r c o u l e v e r c l e R e p l a c p e r i z l s a e .
R e t i r e z p r e s d s e i o n . j a u g e u n e
r é g l é
m a i n e t s e t n a n t
i n s e é t r e z - y p r e d s s e i o n
c o y n n e c p t e o r u r r e t i r é ê t r e p e u t
p o 0 u ꢀ c ( e s ) . d ’ e a u c o l o d n e n e m m 4 ꢁ 2 à r é g u d l u a t e u r s o r t d i e e
r é g L u e l a t e u r c o n l e d u i s t . u r
c o n l e d u i s t u r
p o u d c e e / 8 ꢀ d e
t u y a U u n
p r e l a s s i o n R é . g ꢀ l e z
i n s t r u c t i o n s c i - d e s s o u s :
2 m ꢀ m ꢁ d e c o l o n n e g d a ’ z e a n u a t - u 6 r e p l o ( à u c e s ) . P o u r
L e s u n i t é s s o n t e n v o y é e s
A N E
A U P R T O I O P N
’ U T I L I S A
’ U N I T É P O U R L R É G L A G E D E L
S e r r e z e n s u i t e l e s v i s d e
fl a m m e b l e u e d o n t l e s e x
d e c o n t r ô l e d u b r û l e u r f r o
R e t i r e z l e p a n n e a u f r o n t a
R É G L A G E D E S B R
. ꢁ I n s t a l l e z l e p a n n e a u f r o n t
) ꢀ à ( ( 3 ) .
é t a p l e e s s
r e p e r t e n e z m i ꢁ n u t e s a t t e n g d a e l z e ,
f e r m e z é t e i n t s e o s n , t
v e i l l e d u e s s o e u s u n e S i 4 .
p o u c e d e h a u t ) p o u r o b t e n i r u n
d e q u a r ( t u n
c o u e r t t e b l e u s e o i t
l ’ a à v a n t s i t u é e s r é g d l a e g e v i s l e s
d é v e i s n s a n t f r o n t e a a l u p a l n e n r e t i r e z r o b i n a e u t x s ,
d e r r i è r e l ’ u n i d t é e , l ’ a v à a n t i n s i t a l l é c o n l e d u s u r s i t u é s s o n t
fl a l m a m e q u e c e à
f a ç o d n e
r é g l é ê e t s r e
d e v r o n t v e i l l e L u e s s e s
v e i l l e d u e s s e s . r o b i n d e e t s
q u a l t e r e s
o T u r n e z c a d a r e u .
a c c é d P e o r u r f r o n t a l . p a n n e a u
v e i l l e d u e s s e s r o b i n L e e t s s 3 .
r e t l e e n a v n i s t
( 4 )
l e
A l l u m 2 . e z l e s v e i l l e u s e s à l ’ a i d e
P l a . c ꢀ e z l e s b o u t o n s e n p o s i t i o n
q u e l e g a z e s t o u v e r t a u
T M H P 6 . T L M e s H P v e 2 i , l l e u s e s d e v r a i e n t ê t r e a l l u m é e s d e è v s a n t c h a q u e b r û l e u r s u
’ a L p p a r e i l e s t é q u i p é d e v e
’ A L L U M A G E
I N S T R U C T I O N S P O
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4
n a t u r e l .
n ' i n c l u e n t p a s l e s c a p o t s d e g a z
s i t u é s s u r l e p a n n e a u f r o
c o u v e r c l e s e s t f o u r n i p o u
’ a p p a r e i l e s t é R q e u m i p a é r d q e u e c o : u L v e r c l e s d ’ o r
0 ꢀ p o u c e s ) .
4 ꢁ m m d e c o l o n n e d ’ e a u (
P o u r l e p r o p a n e : L a p r e s
2 m ꢀ m ꢁ d e c o l o n n e d ’ e a u ( 6 p o u c e s ) .
P o u r l e g a z n a t u r e l : L a p
E N T R É E D E G A Z D
I l e s t p r i m o r d i a l q u e d e s
A S P I R A H N O T E T T E
s o n t p r i m o r d i a l e s p o u r
A s s u r e z - v o u s q u e l e s
O U V E R T U R E S E N D
’ U N I T É
o u V s d e v r e z p r é v o i r u n e a l i
T I A O N D ’ A I R A L I M E N T
a u c u n c a s ê t r e u t i l i s é e s d
l o c a l i s e r l e s f u i t e s d e g a z
I l e s t p o s s i b l e d ’ u t i l i s e r u
R E C H E R C H E D E F U
c a n a l i s a t i o n d ’ a l i m e n t a t i o
l ’ u n i t é . G a r d e z l a p r o t e c t
’ e L n t r é e d e g a z p o u r c e t a p
f e c t u e r l a c o n n e x i o n à l a
T I A O N D E G A Z
T I O N D ’ A L I M C E A N N T A L I S A
C O N N E X I O N D E L A
l ’ a p p a r e i l . C e r o b i n e t n ’ e s
U n r o b i n e t d ’ a r r ê t m a n u e
R O B I N E T D ’ A R R Ê T
8 ꢀ 3 c m ( 6 p i e d s ) d e
d i s t r i b u t i o n e n r e t i r a n t l e
i n s t a l l é s u r l e c o n d u i t d e
’ a L l i m e n t a t i o n d e g a z d o i t e
a s s u r e z - v o u s q u e l a fl è c h
p r e s s i o n d e e a u c o l o n n e
a v e c d u g a z n a t u r e l e s t f
/ 8 ꢀ d e p o u c e e s t . U n r o b i n e t d e
0 ꢀ "
m o d è l e l e r é g u l a t e u r e s t p l a c é p o u r
2 m ꢀ m ꢁ d e c o l o n n e d ’ e a u ( 6 p o u c e s ) p o u r ê t r e u t i l i U s é n r é g u l a t e u r d e p r e s s i o
T E U R D E R P É R G E U S L S A I O N
0 "
9 "
f a n t e s
P l a q u e s C h a u f
N o n - C o m b u s t i b l C e o m b u s t i b l e
M u r
M u r
c o m m e s u i t :
M i n i m u m d i s t a n c e s a u x m
D É G A G E M E N T
.
s a l e t é à l ’ i n t é r i e u r
i n s t a l l e z c e t a p p a r e i l , a i n
l ’ a p p a r e i l e n d o m m a g e r o n
f e c t e r o n t s o n f o n c t i o n n e m e n t . L o r s q u e v o u s
o T u t e : s l e s s a l e t é s T I o S u S V p E A a E M r R t E i c N u l T e s d e m é t a l d a n s l
e x t é r i e u r d e s t u y a u x . L e s
a d é q u a t e . L a p â t e l u b r i fi a
c a n a l i s a t i o n s d é j à e x i s t a
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