Teledyne Carbon Monoxide Alarm T801 User Manual

OPERATION MANUAL  
MODEL T801  
NDIR CO2 ANALYZER  
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION  
9480 CARROLL PARK DRIVE  
SAN DIEGO, CA 92121-5201  
USA  
Toll-free Phone: 800-324-5190  
Phone: 858-657-9800  
Fax: 858-657-9816  
Website: http://www.teledyne-api.com/  
Copyright 2011-2013  
Teledyne Advanced Pollution Instrumentation  
07274B DCN6418  
11 January 2013  
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ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)  
Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of  
Teledyne Instruments, Inc., is a worldwide market leader in the design and  
manufacture of precision analytical instrumentation used for air quality  
monitoring, continuous emissions monitoring, and specialty process monitoring  
applications. Founded in San Diego, California, in 1988, TAPI introduced a  
complete line of Air Quality Monitoring (AQM) instrumentation, which comply  
with the United States Environmental Protection Administration (EPA) and  
international requirements for the measurement of criteria pollutants, including  
CO, SO2, NOX and Ozone.  
Since 1988 TAPI has combined state-of-the-art technology, proven measuring  
principles, stringent quality assurance systems and world class after-sales support  
to deliver the best products and customer satisfaction in the business.  
For further information on our company, our complete range of products, and the  
applications that they serve, please visit www.teledyne-api.com or contact  
NOTICE OF COPYRIGHT  
© 2011-2013 Teledyne Advanced Pollution Instrumentation. All rights reserved.  
TRADEMARKS  
All trademarks, registered trademarks, brand names or product names appearing  
in this document are the property of their respective owners and are used herein  
for identification purposes only.  
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SAFETY MESSAGES  
Important safety messages are provided throughout this manual for the purpose of  
avoiding personal injury or instrument damage. Please read these messages  
carefully. Each safety message is associated with a safety alert symbol, and are  
placed throughout this manual; the safety symbols are also located inside the  
instrument. It is imperative that you pay close attention to these messages, the  
descriptions of which are as follows:  
WARNING: Electrical Shock Hazard  
HAZARD: Strong oxidizer  
GENERAL WARNING/CAUTION: Read the accompanying message for specific  
information.  
CAUTION: Hot Surface Warning  
Do Not Touch: Touching some parts of the instrument without protection or  
proper tools could result in damage to the part(s) and/or the instrument.  
Technician Symbol: All operations marked with this symbol are to be performed  
by qualified maintenance personnel only.  
Electrical Ground: This symbol inside the instrument marks the central safety  
grounding point for the instrument.  
CAUTION  
This instrument should only be used for the purpose and in the manner described  
in this manual. If you use this instrument in a manner other than that for which it  
was intended, unpredictable behavior could ensue with possible hazardous  
consequences.  
NEVER use any gas analyzer to sample combustible gas(es)!  
Note  
For Technical Assistance regarding use and maintenance of this or any other  
Teledyne API product, contact Teledyne API’s Technical Support Department:  
Telephone: 800-324-5190  
or access the service options on our website at http://www.teledyne-api.com/  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
CONSIGNES DE SÉCURITÉ  
Des consignes de sécurité importantes sont fournies tout au long du présent  
manuel dans le but d’éviter des blessures corporelles ou d’endommager les  
instruments. Veuillez lire attentivement ces consignes. Chaque consigne de  
sécurité est représentée par un pictogramme d’alerte de sécurité; ces  
pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les  
symboles correspondent aux consignes suivantes :  
AVERTISSEMENT : Risque de choc électrique  
DANGER : Oxydant puissant  
AVERTISSEMENT GÉNÉRAL  
/
MISE EN GARDE : Lire la consigne  
complémentaire pour des renseignements spécifiques  
MISE EN GARDE : Surface chaude  
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou  
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à  
l’instrument.  
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent  
être effectuées uniquement par du personnel de maintenance qualifié.  
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central  
de la mise à la terre sécuritaire de l’instrument.  
MISE EN GARDE  
Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce  
manuel. Si vous utilisez cet instrument d’une autre manière que celle pour  
laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible  
et entraîner des conséquences dangereuses.  
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz  
combustibles!  
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WARRANTY  
WARRANTY POLICY (02024F)  
Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne  
Instruments, Inc., provides that:  
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should  
equipment failure occur, TAPI assures its customers that prompt service and support  
will be available.  
COVERAGE  
After the warranty period and throughout the equipment lifetime, TAPI stands ready  
to provide on-site or in-plant service at reasonable rates similar to those of other  
manufacturers in the industry. All maintenance and the first level of field  
troubleshooting are to be performed by the customer.  
NON-TAPI MANUFACTURED EQUIPMENT  
Equipment provided but not manufactured by TAPI is warranted and will be repaired  
to the extent and according to the current terms and conditions of the respective  
equipment manufacturer’s warranty.  
PRODUCT RETURN  
All units or components returned to Teledyne API should be properly packed for  
handling and returned freight prepaid to the nearest designated Service Center.  
After the repair, the equipment will be returned, freight prepaid.  
The complete Terms and Conditions of Sale can be reviewed at  
http://www.teledyne-api.com/terms_and_conditions.asp  
CAUTION – Avoid Warranty Invalidation  
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and  
packing instructions and Return Merchandise Authorization (RMA) procedures  
when returning parts for repair or calibration may void your warranty. For anti-  
ESD handling and packing instructions please refer to “Packing Components for  
Return to Teledyne API’s Technical Support” in the Primer on Electro-Static  
Discharge section of this manual, and for RMA procedures please refer to our  
Website at http://www.teledyne-api.com under Customer Support > Return  
Authorization.  
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ABOUT THIS MANUAL  
This operation manual, PN 07274, is comprised of multiple documents in PDF  
format, as listed below.  
Part No.  
07274  
06843  
07269  
06532  
Rev  
Name/Description  
B
B
A
C
T801 Operation manual  
Menu Trees and Software Documentation (inserted as Appendix A in this manual)  
Spare Parts List (located in Appendix B of this manual)  
Repair Request Form (inserted as Appendix C in this manual)  
Appendix D Documents:  
0738001  
07380  
05803  
06698  
06882  
06731  
A
A
B
D
B
B
Interconnect List  
Interconnect Diagram  
SCH, PCA 05802, MOTHERBOARD, GEN-5  
SCH, PCA 06697, INTRFC, LCD TCH SCRN  
SCH, LVDS TRANSMITTER BOARD  
SCH, AUXILLIARY-I/O BOARD  
Note  
We recommend that this manual be read in its entirety before any attempt is  
made to operate the instrument.  
ORGANIZATION  
This manual is divided among three main parts and a collection of appendices at  
the end:  
Part I contains introductory information that includes an overview of the  
analyzer, specifications, descriptions of the available options, installation and  
connection instructions, and the initial calibration and functional checks.  
Part II comprises the operating instructions, which include setup and calibration,  
as well as remote operation, and ends with the specifics of calibrating for use in  
monitoring within EPA protocol.  
Part III provides detailed technical information starting with maintenance,  
troubleshooting and service, frequently asked questions, principles of operation, a  
primer on electrostatic discharge, and a glossary.  
The appendices at the end of the manual provide support inoformation such as  
version-specific software documentation, lists of spare parts* and recommended  
stocking levels, and schematics.  
*Part numbers do not reflect real-time updates – contact Sales or Technical  
Support).  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
CONVENTIONS USED  
In addition to the safety symbols as presented in the Important Safety Information  
page, this manual provides special notices related to the safety and effective use  
of the analyzer and other pertinent information.  
Special Notices appear as follows:  
COULD DAMAGE INSTRUMENT AND VOID WARRANTY  
ATTENTION  
This special notice provides information to avoid damage to your  
instrument and possibly invalidate the warranty.  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Could either affect accuracy of instrument readings or cause loss of  
data.  
Note  
Pertinent information associated with the proper care, operation or  
maintenance of the analyzer or its parts.  
REVISION HISTORY  
T801 Operation and Maintenance Manual, PN07274  
Date  
Rev  
B
DCN  
6418  
6009  
Description  
Administrative and specs updates  
Initial Release  
2013 January 11  
2011 March30  
A
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TABLE OF CONTENTS  
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI).......................................................................... i  
SAFETY MESSAGES..................................................................................................................................................iii  
CONSIGNES DE SÉCURITÉ ....................................................................................................................................... iv  
WARRANTY.............................................................................................................................................................. v  
ABOUT THIS MANUAL...............................................................................................................................................vii  
REVISION HISTORY ................................................................................................................................................viii  
TABLE OF CONTENTS .............................................................................................................................................. ix  
List of Figures .......................................................................................................................................................xii  
List of Tables .......................................................................................................................................................xiii  
List of Appendices ...............................................................................................................................................xiv  
PART I – GENERAL INFORMATION and Setup...............................................................................................15  
1. INTRODUCTION, FEATURES, AND OPTIONS.................................................................17  
1.1. T801 Overview..............................................................................................................................................17  
1.2. Features........................................................................................................................................................17  
1.3. Options .........................................................................................................................................................18  
2. SPECIFICATIONS, APPROVALS & COMPLIANCE ...........................................................21  
2.1. Specifications................................................................................................................................................21  
2.2. Approvals and Certifications.........................................................................................................................22  
2.2.1. Safety ....................................................................................................................................................22  
2.2.2. EMC.......................................................................................................................................................22  
2.2.3. Other Type Certifications.......................................................................................................................22  
3. GETTING STARTED...........................................................................................................23  
3.1. Unpacking the T801 Analyzer ......................................................................................................................23  
3.1.1. Ventilation Clearance ............................................................................................................................24  
3.2. Instrument Layout.........................................................................................................................................25  
3.2.1. Front Panel............................................................................................................................................25  
3.2.2. Rear Panel.............................................................................................................................................29  
3.2.3. Internal Chassis Layout.........................................................................................................................31  
3.3. Connections and Setup ................................................................................................................................32  
3.3.1. Electrical Connections...........................................................................................................................32  
3.3.2. Pneumatic Connections ........................................................................................................................46  
3.4. Startup, Functional Checks, and Initial Calibration.......................................................................................50  
3.4.1. Startup...................................................................................................................................................50  
3.4.2. Functional Checks.................................................................................................................................52  
3.4.3. Initial Calibration....................................................................................................................................52  
Part II – OPERATING INSTRUCTIONS..............................................................................................................55  
4. BASIC OPERATION OF THE T801 ANALYZER ...............................................................57  
4.1. Overview of Operating Modes......................................................................................................................57  
4.2. Sample Mode................................................................................................................................................58  
4.2.1. Test Functions.......................................................................................................................................59  
4.3. Calibration Mode...........................................................................................................................................60  
4.4. Setup MODE.................................................................................................................................................60  
4.4.1. Primary Setup Menu..............................................................................................................................61  
4.4.2. Secondary Setup Menu (Setup>More)..................................................................................................61  
5. SETUP MENU ..................................................................................................................63  
5.1. SETUP CFG: Configuration Information..................................................................................................63  
5.2. SETUP ACAL: [NOT uSED].....................................................................................................................63  
5.3. SETUP DAS: Internal Data Acquisition System ......................................................................................64  
5.4. SETUP RNGE: Analog Output Reporting Range Configuration..............................................................64  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
5.4.1. Physical Range versus Analog Output Reporting Ranges....................................................................64  
5.4.2. Analog Output Ranges for CO2 Concentration......................................................................................65  
5.4.3. Reporting Range Modes .......................................................................................................................66  
5.4.4. SETUP RNGE DIL: Using the Optional Dilution Ratio Feature.....................................................70  
5.5. SETUP PASS: Password Protection .......................................................................................................72  
5.6. SETUP CLK: Setting the Analyzer’s Internal Clock.................................................................................74  
5.6.1. Setting the Internal Clock’s Time and Day............................................................................................74  
5.6.2. Adjusting the Internal Clock’s Speed.....................................................................................................74  
5.7. SETUP MORECOMM: Communication Ports.....................................................................................76  
5.7.1. ID (Machine Identification).....................................................................................................................76  
5.7.2. INET (Ethernet) .....................................................................................................................................77  
5.7.3. COM1[COM2] (Mode, Baude Rate and Test Port) ...............................................................................78  
5.8. SETUP VARS: Variables Setup and Definition........................................................................................78  
5.9. SETUP MORE DIAG: Diagnostics Functions....................................................................................81  
5.9.1. Signal I/O...............................................................................................................................................83  
5.9.2. Analog Output........................................................................................................................................84  
5.9.3. Analog I/O Configuration.......................................................................................................................84  
5.10. SETUP MORE ALRM: Using the Gas Concentration Alarms (Option 61).......................................102  
5.10.1. Setting the T801 Option 61 Concentration Alarm Limits...................................................................102  
6. COMMUNICATIONS SETUP AND OPERATION.............................................................105  
6.1. Data Terminal/Communication Equipment (DTE DCE)..................................................................................105  
6.2. Communication Modes, Baud Rate and Port Testing ................................................................................105  
6.2.1. Communication Modes........................................................................................................................106  
6.2.2. COM Port Baud Rate ..........................................................................................................................108  
6.2.3. COM Port Testing................................................................................................................................109  
6.3. Remote Access via the Ethernet ................................................................................................................110  
6.3.1. Configuring the Ethernet using DHCP.................................................................................................110  
6.3.2. Manually Configuring the Network IP Addresses................................................................................113  
6.4. USB Port for Remote Access .....................................................................................................................116  
6.5. Communications Protocols.........................................................................................................................118  
6.5.1. MODBUS.............................................................................................................................................118  
6.5.2. Hessen ................................................................................................................................................120  
7. DATA ACQUISITION SYSTEM (DAS) & APICOM.............................................................129  
7.1. DAS Structure.............................................................................................................................................130  
7.1.1. DAS Channels.....................................................................................................................................130  
7.1.2. Default DAS Channels.........................................................................................................................131  
7.1.3. SETUP DAS VIEW: Viewing DAS Channels and Individual Records.........................................134  
7.1.4. SETUP DAS EDIT: Accessing the DAS Edit Mode ....................................................................135  
7.2. Remote DAS Configuration ........................................................................................................................148  
7.2.1. DAS Configuration via APICOM..........................................................................................................148  
7.2.2. DAS Configuration via Terminal Emulation Programs ........................................................................150  
8. REMOTE OPERATION.....................................................................................................151  
8.1. Computer Mode..........................................................................................................................................151  
8.1.1. Remote Control via APICOM ..............................................................................................................151  
8.2. Interactive Mode .........................................................................................................................................152  
8.2.1. Remote Control via a Terminal Emulation Program............................................................................152  
8.3. Remote Access by Modem.........................................................................................................................155  
8.4. COM Port Password Security.....................................................................................................................157  
9. CALIBRATION PROCEDURES .......................................................................................159  
9.1. Before Calibration.......................................................................................................................................160  
9.1.1. Required Equipment, Supplies, and Expendables..............................................................................160  
9.1.2. Calibration Gases................................................................................................................................160  
9.1.3. Data Recording Devices......................................................................................................................161  
9.2. Manual Calibration Checks and Calibration ...............................................................................................162  
9.2.1. Setup for Calibration Checks and Calibration .....................................................................................162  
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Table of Contents  
9.2.2. Performing a Manual Calibration Check..............................................................................................163  
9.2.3. Performing a Manual Calibration.........................................................................................................164  
9.3. Assessing Calibration Quality.....................................................................................................................166  
9.4. Calibrating the Electronic Subsystems.......................................................................................................166  
9.4.1. Pressure Calibration............................................................................................................................166  
9.4.2. Flow Calibration...................................................................................................................................168  
Part III – Maintenance and Service ...................................................................................................................169  
10. MAINTENANCE SCHEDULE & PROCEDURES...........................................................171  
10.1. Maintenance Schedule.............................................................................................................................171  
10.2. Predictive Diagnostics ..............................................................................................................................175  
10.3. Maintenance Procedures..........................................................................................................................175  
10.3.1. Replacing the Sample Particulate Filter............................................................................................175  
10.3.2. Rebuilding the Sample Pump............................................................................................................176  
10.3.3. Performing Leak Checks...................................................................................................................177  
10.3.4. Performing a Sample Flow Check.....................................................................................................178  
10.3.5. Cleaning Exterior Surfaces of the T801 ............................................................................................178  
11. TROUBLESHOOTING AND SERVICE..........................................................................179  
11.1. General Troubleshooting..........................................................................................................................179  
11.1.1. Fault Diagnosis with WARNING Messages ......................................................................................180  
11.1.2. Fault Diagnosis with TEST Functions ...............................................................................................183  
11.1.3. DIAG SIGNAL I/O: Using the Diagnostic Signal I/O Function.....................................................184  
11.2. Using the Internal Electronic Status LEDs ...............................................................................................186  
11.2.1. CPU Status Indicator.........................................................................................................................186  
11.2.2. Relay PCA Status Indicators.............................................................................................................186  
11.3. Gas Flow Problems ..................................................................................................................................187  
11.3.1. T801 Internal Gas Flow Diagrams.....................................................................................................188  
11.3.2. Typical Sample Gas Flow Problems .................................................................................................188  
11.4. Calibration Problems ................................................................................................................................190  
11.4.1. Miscalibrated .....................................................................................................................................190  
11.4.2. Non-Repeatable Zero and Span .......................................................................................................190  
11.4.3. Inability to Span – No SPAN Button..................................................................................................191  
11.4.4. Inability to Zero – No ZERO Button...................................................................................................191  
11.5. Other Performance Problems...................................................................................................................191  
11.5.1. Temperature Problems......................................................................................................................192  
11.6. Subsystem Checkout................................................................................................................................192  
11.6.1. AC Mains Configuration ....................................................................................................................192  
11.6.2. DC Power Supply ..............................................................................................................................192  
11.6.3. I2C Bus...............................................................................................................................................193  
11.6.4. Touch Screen Interface.....................................................................................................................194  
11.6.5. LCD Display Module..........................................................................................................................194  
11.6.6. Relay Board.......................................................................................................................................194  
11.6.7. Sensor Assembly...............................................................................................................................194  
11.6.8. Pressure/Flow Sensor Assembly ......................................................................................................195  
11.6.9. Motherboard ......................................................................................................................................196  
11.6.10. CPU.................................................................................................................................................197  
11.6.11. RS-232 Communications ................................................................................................................198  
11.6.12. CO2 Sensor STATUS LED’s............................................................................................................199  
11.7. Repair Procedures....................................................................................................................................199  
11.7.1. Repairing Sample Flow Control Assembly........................................................................................199  
11.7.2. Disk-On-Module Replacement Procedure ........................................................................................200  
11.8. FRequently Asked Questions (FAQ’s)......................................................................................................201  
11.9. Technical Assistance................................................................................................................................202  
12. PRINCIPLES OF OPERATION ......................................................................................203  
12.1. NDIR Measurement of CO2 ......................................................................................................................203  
12.2. Operation within the T801 Analyzer .........................................................................................................204  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
12.3. Pneumatic Operation................................................................................................................................205  
12.4. Flow Rate Control.....................................................................................................................................206  
12.4.1. Critical Flow Orifice............................................................................................................................206  
12.4.2. Particulate Filter.................................................................................................................................207  
12.4.3. Pneumatic Sensors ...........................................................................................................................208  
12.5. Electronic Operation.................................................................................................................................208  
12.5.1. Overview............................................................................................................................................208  
12.5.2. Central Processing Unit (CPU)..........................................................................................................209  
12.5.3. Relay Board.......................................................................................................................................210  
12.5.4. Motherboard ......................................................................................................................................213  
12.5.5. Power Supply / Circuit Breaker .........................................................................................................215  
12.5.6. Front Panel Touch Screen/Display Interface ....................................................................................216  
12.5.7. Software Operation............................................................................................................................218  
12.5.8. Adaptive Filter....................................................................................................................................218  
12.5.9. Calibration - Slope and Offset ...........................................................................................................219  
12.5.10. Temperature and Pressure Compensation.....................................................................................219  
12.5.11. Internal Data Acquisition System (DAS) .........................................................................................219  
13. A PRIMER ON ELECTRO-STATIC DISCHARGE .........................................................221  
13.1. How Static Charges are Created..............................................................................................................221  
13.2. How Electro-Static Charges Cause Damage ...........................................................................................222  
13.3. Common Myths About ESD Damage.......................................................................................................223  
13.4. Basic Principles of Static Control..............................................................................................................224  
13.4.1. General Rules....................................................................................................................................224  
13.4.2. Basic Anti-ESD Procedures for Analyzer Repair and Maintenance..................................................225  
Glossary.............................................................................................................................................................229  
INDEX................................................................................................................................................................233  
LIST OF FIGURES  
Figure 3-1:  
Figure 3-2:  
Figure 3-3:  
Figure 3-4:  
Figure 3-5:  
Figure 3-6.  
Figure 3-7:  
Figure 3-8:  
Figure 3-9:  
Figure 3-10:  
Figure 3-11:  
Figure 3-12:  
Figure 3-13.  
Figure 3-14:  
Figure 3-15:  
Figure 3-16:  
Figure 3-17:  
Figure 3-18:  
Figure 4-1:  
Figure 4-2:  
Figure 5-1:  
Figure 5-2:  
Figure 5-3:  
Front Panel Layout.........................................................................................................25  
Display Screen and Touch Control................................................................................. 26  
Display/Touch Control Screen Mapped to Menu Charts................................................ 28  
Rear Panel Layout..........................................................................................................29  
Analog In Connector.......................................................................................................33  
Analog Output Connector............................................................................................... 34  
Current Loop Option Installed ........................................................................................ 35  
Status Output Connector................................................................................................ 37  
Control Input Connector ................................................................................................. 38  
Concentration Alarm Relay ............................................................................................ 39  
Default Pin Assignments, Rear Panel COM Port Connectors ....................................... 41  
CPU Connector Pin-Outs for RS-232 Mode................................................................... 42  
Jumper and Cables for Multidrop Mode......................................................................... 44  
RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram........................................ 45  
Pneumatic Connections, Using Bottled Span Gas......................................................... 48  
T801 Internal Gas Flow.................................................................................................. 49  
Viewing and Clearing WARNING Messages ................................................................ 51  
Front Panel Touchscreen and Display........................................................................... 58  
Viewing Test Functions .................................................................................................. 59  
Analog Output Connector Pin Out.................................................................................. 65  
Setup for Checking / Calibrating DCV Analog Output Signal Levels ............................. 91  
Setup for Checking / Calibrating Current Output Signal Levels Using an Ammeter...... 93  
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Table of Contents  
Figure 5-4:  
Figure 7-1:  
Figure 7-2:  
Figure 7-3:  
Figure 7-4:  
Figure 9-1:  
Alternative Setup Using 250Resistor for Checking Current Output Signal Levels..... 95  
Default DAS Channel Setup.........................................................................................133  
APICOM Remote Control Program Interface............................................................... 148  
APICOM User Interface for Configuring the DAS ........................................................ 149  
DAS Configuration Through a Terminal Emulation Program....................................... 150  
Pneumatic Connections Using Bottled Span Gas........................................................162  
Sample Particulate Filter Assembly..............................................................................176  
Viewing and Clearing Warning Messages ...................................................................182  
Example of Signal I/O Function....................................................................................185  
CPU Status Indicator....................................................................................................186  
Relay PCA Status LEDS Used for Troubleshooting..................................................... 187  
T801 – Internal Gas Flow.............................................................................................188  
Location of Diagnostic LEDs on CO2 Sensor PCA....................................................... 199  
Critical Flow Restrictor Assembly / Disassembly ......................................................... 200  
CO2 Sensor Theory of Operation .................................................................................204  
CO2 Sensor PCA Layout and Electronic Connections................................................. 205  
Internal Pneumatic Flow...............................................................................................206  
Flow Control Assembly & Critical Flow Orifice.............................................................207  
T801 Electronic Block Diagram....................................................................................209  
Relay PCA Layout (PN 04135).....................................................................................211  
Relay PCA with AC Relay Retainer in Place................................................................212  
Status LED Locations – Relay PCA .............................................................................213  
Power Distribution Block Diagram................................................................................216  
Front Panel and Display Interface Block Diagram ....................................................... 217  
Basic Software Operation.............................................................................................218  
Triboelectric Charging ..................................................................................................221  
Basic anti-ESD Workbench.......................................................................................... 224  
Figure 10-1:  
Figure 11-1:  
Figure 11-2:  
Figure 11-3:  
Figure 11-4:  
Figure 11-5:  
Figure 11-6:  
Figure 11-7:  
Figure 12-1.  
Figure 12-2.  
Figure 12-3:  
Figure 12-4:  
Figure 12-5:  
Figure 12-6.  
Figure 12-7:  
Figure 12-8:  
Figure 12-9:  
Figure 12-10:  
Figure 12-11:  
Figure 12-12:  
Figure 13-1:  
Figure 13-2:  
LIST OF TABLES  
Table 1-1.  
Table 2-1:  
Table 3-1:  
Table 3-2:  
Table 3-3:  
Table 3-4:  
Table 3-5:  
Table 3-6:  
Table 3-7:  
Table 3-8:  
Table 4-1:  
Table 4-2:  
Table 4-3:  
Table 4-4:  
Table 5-1:  
Table 5-2:  
Table 5-3:  
Table 5-4:  
Table 5-5:  
Table 5-6:  
Table 5-7:  
Table 5-8:  
T801 CO2 Specifications ................................................................................................ 21  
Ventilation Clearance ..................................................................................................... 24  
Display Screen and Touch Control Description ............................................................. 27  
Rear Panel Component Descriptions............................................................................. 30  
Analog Input Pin Assignments .......................................................................................33  
Analog Output Pin-Outs ................................................................................................. 34  
Status Output Signals..................................................................................................... 37  
Control Input Signals...................................................................................................... 38  
Front Panel Display during System Warm-Up ............................................................... 50  
Analyzer Operating Modes............................................................................................. 58  
Test Functions Defined .................................................................................................. 60  
Primary Setup Mode Features and Functions................................................................ 61  
Secondary Setup Mode Features and Functions........................................................... 61  
Password Levels ............................................................................................................ 72  
Variable Names (VARS)................................................................................................. 79  
Diagnostic Mode (DIAG) Functions................................................................................ 81  
DIAG - Analog I/O Functions..........................................................................................84  
Analog Output Voltage Range Min/Max......................................................................... 86  
Voltage Tolerances for the TEST CHANNEL Calibration .............................................. 91  
Current Loop Output Check ........................................................................................... 95  
Test Channels Functions available on the T801’s Analog Output ................................. 98  
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Table of Contents  
Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Table 5-9:  
Table 6-1:  
Table 7-1:  
Table 7-2:  
Table 7-3:  
Table 8-1:  
Table 8-2:  
Table 9-1:  
Table 9-2:  
Table 10-1:  
Table 10-2:  
Table 10-3:  
Table 11-1:  
Table 11-2:  
Table 11-3:  
Table 11-4:  
Table 11-5:  
Table 11-6:  
Table 11-7:  
Table 11-8:  
Table 12-1:  
Table 13-1:  
Table 13-2:  
Concentration Alarm Default Settings ..........................................................................102  
COM Port Communication Modes................................................................................106  
Front Panel LED Status Indicators for DAS .................................................................129  
DAS Data Channel Properties......................................................................................131  
DAS Data Parameter Functions...................................................................................138  
Terminal Mode Software Commands...........................................................................152  
Teledyne API Serial I/O Command Types ................................................................... 153  
NISTSRM's Available for Traceability of CO2 Calibration Gases.................................. 161  
Calibration Data Quality Evaluation.............................................................................. 166  
T801 Maintenance Schedule........................................................................................173  
T801 Test Function Record..........................................................................................174  
Predictive Uses for Test Functions...............................................................................175  
Warning Messages - Indicated Failures.......................................................................182  
Test Functions - Indicated Failures ..............................................................................184  
Relay PCA Watchdog LED Failure Indications ............................................................186  
Relay PCA Status LED Failure Indications ..................................................................187  
DC Power Test Point and Wiring Color Codes ............................................................193  
DC Power Supply Acceptable Levels...........................................................................193  
Analog Output Test Function - Nominal Values Current Outputs ................................ 196  
Status Outputs Check ..................................................................................................197  
Relay PCA Status LEDs...............................................................................................212  
Static Generation Voltages for Typical Activities..........................................................222  
Sensitivity of Electronic Devices to Damage by ESD................................................... 222  
LIST OF APPENDICES  
APPENDIX A – MENU TREES AND SOFTWARE DOCUMENTATION  
APPENDIX B - SPARE PARTS LIST  
APPENDIX C –REPAIR QUESTIONNAIRE  
APPENDIX D –ELECTRONIC SCHEMATICS  
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PART I  
GENERAL INFORMATION AND SETUP  
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1. INTRODUCTION, FEATURES, AND OPTIONS  
1.1. T801 OVERVIEW  
The Model T801 NDIR CO2 Analyzer is a microprocessor-controlled analyzer  
that employs Non-Dispersive Infrared (NDIR) spectroscopy to determine the  
concentration of molecular carbon dioxide (CO2) in the sample gas drawn  
through the instrument. It uses infrared absorption to measure CO2.  
The Model T801 analyzer’s multi-tasking software gives the ability to track and  
report a large number of operational parameters in real time. These readings are  
compared to diagnostic limits kept in the analyzer’s memory where, should any  
fall outside of those limits, the analyzer issues automatic warnings.  
Built-in data acquisition capability using the analyzer's internal memory allows  
logging of multiple parameters including averaged or instantaneous concentration  
values, calibration data, and operating parameters such as pressure and flow rate.  
Stored data are easily retrieved through rear panel communications ports via our  
APICOM software, allowing operators to perform predictive diagnostics and  
enhanced data analysis by tracking parameter trends. Multiple averaging periods  
of one minute to 365 days are available for over a period of one year.  
1.2. FEATURES  
Some of the exceptional features of your T801 NDIR CO2 Analyzer are:  
Non-depleting, CO2 measurement technologies:  
Virtually no cross-sensitivities  
Rapid response times  
No consumable parts  
Consistent performance over time  
Microprocessor controlled for versatility  
LCD Graphical User Interface with capacitive touch screen  
Multi-tasking software for viewing of test variables during operation  
Continuous self checking with alarms  
Bi-directional USB (option), RS-232, and 10BaseT/100BaseT Ethernet ports  
for remote operation (optional RS-485)  
Front panel USB ports for peripheral devices  
Digital status outputs to indicate instrument operating condition  
Adaptive signal filtering to optimize response time  
Internal data logging with 1 min to 365-day multiple average  
Remote operation when used with Teledyne API’s APICOM software  
Temperature and Pressure Compensation  
Ranges, 0-1% to 0-20.0%, user adjustable  
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Introduction, Features, and Options  
Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
1.3. OPTIONS  
Table 1-1 presents the options available with the T801 analyzer. For assistance  
with ordering, please contact the Sales department of Teledyne API at:  
PHONE (toll free,  
North America)  
800-324-5190  
FAX:  
858-657-9816  
PHONE (Direct):  
E-MAIL:  
858-657-9800  
www.teledyne-api.com  
WEB SITE  
Table 1-1. Analyzer Options  
Option  
Number  
Option  
Description/Notes  
Reference  
Pumps meet all typical AC power supply standards while exhibiting same pneumatic  
performance.  
Pumps  
10A  
10B  
10C  
10D  
10E  
14  
External Pump 100V - 120V @ 60 Hz  
External Pump 220V - 240V @ 50 Hz  
External Pump 220V - 240V @ 60 Hz  
External Pump 100V – 120V @ 50 Hz  
External Pump 100V @ 60 Hz  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
Internal Pump  
13  
High Voltage Internal Pump 240V @ 50Hz  
Rack Mount  
Kits  
Options for mounting the analyzer in standard 19” racks  
20A  
20B  
21  
Rack mount brackets with 26 in. chassis slides  
Rack mount brackets with 24 in. chassis slides  
N/A  
N/A  
Rack mount brackets only (compatible with carrying strap, Option 29) N/A  
23  
Rack mount for external pump pack (no slides)  
N/A  
Carrying Strap/Handle  
Side-mounted strap for hand-carrying analyzer  
Extends from “flat” position to accommodate hand for carrying.  
Recesses to 9mm (3/8”) dimension for storage.  
Can be used with rack mount brackets, Option 21.  
Cannot be used with rack mount slides.  
29  
N/A  
CAUTION - GENERAL SAFETY HAZARD  
THE T801 WEIGHS ABOUT 28 POUNDS (12.7 KG). TAKE CARE TO  
AVOID PERSONAL INJURY WHEN LIFTING/CARRYING THE  
ANALYZER.  
ALSO, DISCONNECT ALL CABLES AND TUBING FROM THE  
ANALYZER BEFORE MOVING IT.  
Used for connecting external voltage signals from other instrumentation (such as  
meteorological instruments).  
Analog Inputs w/USB port  
Also can be used for logging these signals in the analyzer’s internal  
DAS. (See Option 64A for USB port only).  
Sections 3.3.1.2  
64B  
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Introduction, Features, and Options  
Option  
Number  
Option  
Description/Notes  
Reference  
Current Loop Analog  
Outputs  
Adds isolated voltage-to-current conversion circuitry to the analyzer’s analog  
outputs.  
Can be configured for 0-20 mA or 4-20 mA.  
41  
May be ordered separately for any of the analog outputs.  
Can be installed at the factory or retrofitted in the field.  
Section 3.3.1.4  
Parts Kits  
Spare parts and expendables  
Expendables Kit for analyzer with a pump, includes a recommended  
set of expendables for one year of operation.  
42A  
Appendix B  
Appendix B  
Expendables Kit for analyzer without a pump, includes a  
recommended set of expendables for one year of operation.  
42D  
Communication Cables  
For remote serial, network and Internet communication with the analyzer.  
Type  
Description  
Shielded, straight-through DB-9F to DB-25M cable, about  
1.8 m long. Used to interface with older computers or  
code activated switches with DB-25 serial connectors.  
60A  
RS-232  
Shielded, straight-through DB-9F to DB-9F cable of about  
1.8 m length.  
60B  
60C  
60D  
RS-232  
Ethernet  
USB  
Sections 3.3.1.8  
and 6  
Patch cable, 2 meters long, used for Internet and LAN  
communications.  
Cable for direct connection between instrument (rear  
panel USB port) and personal computer.  
Concentration Alarm Relay Issues warning when gas concentration exceeds limits set by user.  
Four (4) “dry contact” relays on the rear panel of the instrument. This  
61  
RS-232 Multidrop  
relay option is different from and in addition to the “Contact Closures”  
that come standard on all TAPI instruments.  
Section 3.3.1.7  
Enables communications between host computer and up to eight analyzers.  
Multidrop card seated on the analyzer’s CPU card.  
62  
Section 3.3.1.8  
Each instrument in the multidrop network requires this card and a  
communications cable (Option 60B).  
USB COM Port  
Separate option if instrument not configured with Option 64B (analog Sections 3.3.1.8 and  
64A  
inputs). Disabled when using Multidrop or RS-485 communication.  
Special Features  
Built in features, software activated  
Maintenance Mode Switch, located inside the instrument, places the  
analyzer in maintenance mode where it can continue sampling, yet  
ignore calibration, diagnostic, and reset instrument commands. This  
feature is of particular use for instruments connected to Multidrop or  
Hessen protocol networks.  
N/A  
N/A  
Call Technical Support for activation.  
Second Language Switch activates an alternate set of display  
messages in a language other than the instrument’s default language.  
Call Technical Support for a specially programmed Disk on Module containing  
the second language.  
N/A  
N/A  
N/A  
Dilution Ratio Option allows the user to compensate for diluted  
sample gas, such as in continuous emission monitoring (CEM) where  
the quality of gas in a smoke stack is being tested and the sampling  
method used to remove the gas from the stack dilutes the gas.  
Call Technical Support for activation.  
Section 5.4.4  
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Introduction, Features, and Options  
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2. SPECIFICATIONS, APPROVALS & COMPLIANCE  
This section presents specifications, agency approvals, and safety compliance details.  
2.1. SPECIFICATIONS  
Table 2-1: T801 CO2 Specifications  
Parameter  
Description  
Min: 0-1% Full scale  
Max: 0-20% Full scale (selectable, dual ranges and auto-ranging supported).  
Ranges  
Zero Noise1  
<0.02% (RMS)  
<± 0.1% of reading (RMS)  
<0.04%  
Span Noise1  
Lower Detectable Limit2  
<± 0.02% (24 hours)  
<± 0.05% (7 days)  
Zero Drift  
Span Drift  
<± 0.1% (7 days)  
Accuracy  
<± (1.5% of range + 2% of reading)  
<± 0.01% /°C  
Temperature Coefficient  
Rise and Fall Time  
Pressure Range  
Temperature Range  
Humidity Range  
Sample Flow Rate  
Dimensions (HxWxD)  
Weight  
<60 seconds to 95%  
25-31 in•Hg  
5 - 40C operating  
0-95% RH, Non-Condensing  
120ml ± 20ml/min  
7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)  
28 lb (12.7 kg)  
100-120V 60 Hz (79W)  
220-240V 50 Hz (69W)  
AC Power  
All Outputs: 0.1 V, 1 V, 5 V or 10 V (selectable)  
Three outputs convertible to 4-20 mA isolated current loop.  
All Ranges with 5% under/over-range  
Analog Output Ranges  
Recorder Offset  
± 10%  
Analog Output Resolution  
1 part in 4096 of selected full-scale voltage  
1 Ethernet: 10/100Base-T  
2 RS-232 (300 – 115,200 baud)  
2 USB device ports  
8 opto-isolated digital status outputs  
6 opto-isolated digital control inputs  
4 analog outputs  
Standard I/O  
Optional I/O  
1 USB com port  
1 RS485  
8 analog inputs (0-10V, 12-bit)  
4 digital alarm outputs  
Multidrop RS232  
2 4-20mA current outputs  
Alarm outputs (option)  
2 opto-isolated alarm outputs with user settable alarm limits  
1 As defined by the USEPA  
2 Defined as twice the zero noise level by the USEPA  
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Specifications, Approvals & Compliance  
Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
2.2. APPROVALS AND CERTIFICATIONS  
The Teledyne API Model T801 NDIR CO2 Analyzer was tested and certified for Safety  
and Electromagnetic Compatibility (EMC). This section presents the compliance  
statements for those requirements and directives.  
2.2.1. SAFETY  
IEC 61010-1:2001, Safety requirements for electrical equipment for measurement,  
control, and laboratory use.  
CE: 2006/95/EC, Low-Voltage Directive  
North American:  
cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04  
NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)  
2.2.2. EMC  
EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity  
EN 55011 (CISPR 11), Group 1, Class A Emissions  
FCC 47 CFR Part 15B, Class A Emissions  
CE: 2004/108/EC, Electromagnetic Compatibility Directive  
2.2.3. OTHER TYPE CERTIFICATIONS  
For additional certifications, please contact Technical Support:  
Toll-free Phone: 800-324-5190  
Phone: 858-657-9800  
Fax: 858-657-9816  
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3. GETTING STARTED  
This section addresses the procedures for unpacking the instrument and  
inspecting for damage, presents clearance specifications for proper ventilation,  
introduces the instrument layout, then presents the procedures for getting started:  
making electrical and pneumatic connections, and conducting an initial  
calibration check.  
3.1. UNPACKING THE T801 ANALYZER  
CAUTION  
GENERAL SAFETY HAZARD  
To avoid personal injury, always use two persons to lift and carry the T801.  
COULD DAMAGE INSTRUMENT AND VOID WARRANTY  
ATTENTION  
Printed Circuit Assemblies (PCAs) are sensitive to electro-static  
discharges too small to be felt by the human nervous system. Failure to  
use ESD protection when working with electronic assemblies will void  
the instrument warranty. Refer to Section 13 for more information on  
preventing ESD damage.  
CAUTION!  
Do not operate this instrument until you’ve removed dust plugs from SAMPLE  
and EXHAUST ports on the rear panel.  
Note  
Teledyne API recommends that you store shipping containers/materials  
for future use if/when the instrument should be returned to the factory  
for repair and/or calibration service. See Warranty section in this manual  
and shipping procedures on our Website at http://www.teledyne-api.com  
under Customer Support > Return Authorization.  
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Getting Started  
Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Verify that there is no apparent external shipping damage. If damage has  
occurred, please advise the shipper first, then Teledyne API.  
Included with your analyzer is a printed record of the final performance  
characterization performed on your instrument at the factory. This record, titled  
Final Test and Validation Data Sheet (P/N 068340000) is an important quality  
assurance and calibration record for this instrument. It should be placed in the  
quality records file for this instrument.  
With no power to the unit, carefully removed the top cover of the analyzer and  
check for internal shipping damage by carrying out the following steps:  
1. Carefully remove the top cover of the analyzer and check for internal shipping  
damage, as follows:  
a) Remove the locking screw located in the top, center of the Front panel;  
b) Remove the two flat head, Phillips screws on the sides of the instrument  
(one per side towards the rear);  
c) Slide the cover backwards until it clears the analyzer’s front bezel;  
d) Lift the cover straight up.  
2. Inspect the interior of the instrument to ensure all circuit boards and other  
components are in good shape and properly seated.  
3. Check the connectors of the various internal wiring harnesses and pneumatic  
hoses to ensure they are firmly and properly seated.  
4. Verify that all of the optional hardware ordered with the unit has been  
installed. These are listed on the paperwork accompanying the analyzer.  
WARNING – ELECTRICAL SHOCK HAZARD  
Never disconnect PCAs, wiring harnesses or electronic subassemblies  
while under power.  
3.1.1. VENTILATION CLEARANCE  
Whether the analyzer is set up on a bench or installed into an instrument rack, be  
sure to leave sufficient ventilation clearance.  
Table 3-1:  
AREA  
Ventilation Clearance  
MINIMUM REQUIRED  
CLEARANCE  
Back of the instrument  
Sides of the instrument  
4 in.  
1 in.  
Above and below the instrument 1 in.  
Various rack mount kits are available for this analyzer. See Table 1-1 of this  
manual for more information.  
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Getting Started  
3.2. INSTRUMENT LAYOUT  
Instrument layout shows front panel and display, rear panel connectors, and  
internal chassis layout.  
3.2.1. FRONT PANEL  
Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the  
display screen in Figure 3-2, which is described in Table 3-2. The two USB ports  
on the front panel are provided for the connection of peripheral devices:  
plug-in mouse (not included) to be used as an alternative to the touchscreen  
interface  
thumb drive (not included) to download updates to instruction software  
(contact TAPI Technical Support for information).  
Figure 3-1:  
Front Panel Layout  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Figure 3-2:  
Display Screen and Touch Control  
The front panel liquid crystal display screen includes touch control. Upon  
analyzer start-up, the screen shows a splash screen and other initialization  
indicators before the main display appears, similar to Figure 3-2 above (may or  
may not display a Fault alarm). The lights on the display screen, herein referred  
to as LEDs, indicate the Sample, Calibration and Fault states; also on the screen  
is the gas concentration field (Conc), which displays real-time readouts for the  
primary gas and for the secondary gas if installed. The display screen also shows  
what mode the analyzer is currently in, as well as messages and data (Param).  
Along the bottom of the screen is a row of touch control buttons; only those that  
are currently applicable will have a label. Table 3-2 provides detailed information  
for each component of the screen.  
COULD DAMAGE INSTRUMENT AND VOID WARRANTY  
ATTENTION  
Do not use hard-surfaced instruments such as pens to operate the  
control buttons.  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Getting Started  
Table 3-2: Display Screen and Touch Control Description  
Field  
Description/Function  
Status  
LEDs indicating the states of Sample, Calibration and Fault, as follows:  
Name  
Color  
State  
Off  
Definition  
Unit is not operating in sample mode, DAS is disabled.  
On  
Sample Mode active; Front Panel Display being updated; DAS data  
being stored.  
SAMPLE Green  
Unit is operating in sample mode, front panel display being updated,  
DAS hold-off mode is ON, DAS disabled  
Blinking  
Off  
Auto Cal disabled  
CAL  
Yellow  
Red  
On  
Auto Cal enabled  
Blinking  
Unit is in calibration mode  
Off  
Blinking  
No warnings exist  
Warnings exist  
FAULT  
Displays the actual concentration of the sample gas currently being measured by the analyzer in the  
currently selected units of measure  
Conc  
Mode  
Displays the name of the analyzer’s current operating mode  
Displays a variety of informational messages such as warning messages, operational data, test function  
values and response messages during interactive tasks.  
Param  
Control Buttons  
Displays dynamic, context sensitive labels on each button, some blank when inactive until applicable.  
Figure 3-3 shows how the front panel display is mapped to the menu charts  
illustrated in this manual. The Mode, Param (parameters), and Conc (gas  
concentration) fields in the display screen are represented across the top row of  
each menu chart. The eight touch control buttons along the bottom of the display  
screen are represented in the bottom row of each menu chart.  
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Getting Started  
Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Figure 3-3:  
Display/Touch Control Screen Mapped to Menu Charts  
Note  
The menu charts in this manual contain condensed representations  
of the analyzer’s display during the various operations being  
described. These menu charts are not intended to be exact visual  
representations of the actual display.  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Getting Started  
3.2.2. REAR PANEL  
Figure 3-4:  
Rear Panel Layout  
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Table 3-3: Rear Panel Component Descriptions  
Component  
Function  
Pulls ambient air into chassis through side vents and exhausts through rear.  
Connector for three-prong cord to apply AC power to the analyzer.  
CAUTION! The cord’s power specifications (specs) MUST comply with the power  
specs on the analyzer’s rear panel Model number/Volt/Freq information label  
cooling fan  
AC power  
connector  
Identifies the analyzer model number and provides power specs  
Inlet connection to be used for any one of the following:  
Model/specs label  
Sample gas  
Span gas  
Calibration gas  
Zero air  
SAMPLE  
Connect an exhaust gas line of not more than 10 meters long here that leads outside  
the shelter or immediate area surrounding the instrument.  
EXHAUST  
Not used.  
SPAN 1  
SPAN2/VENT  
ZERO AIR  
RX TX  
Not used.  
Not used.  
LEDs indicate receive (RX) and transmit (TX) activity on the when blinking.  
Serial communications port for RS-232 or RS-485.  
Serial communications port for RS-232 only.  
COM 2  
RS-232  
Switch to select either data terminal equipment or data communication equipment  
during RS-232 communication.  
DCE DTE  
For ouputs to devices such as Programmable Logic Controllers (PLCs).  
For voltage or current loop outputs to a strip chart recorder and/or a data logger.  
For remotely activating the zero and span calibration modes.  
STATUS  
ANALOG OUT  
CONTROL IN  
ALARM  
Option for concentration alarms and system warnings.  
Connector for network or Internet remote communication, using Ethernet cable  
ETHERNET  
Option for external voltage signals from other instrumentation and for logging these  
signals  
ANALOG IN  
Option for direct connection to personal computer, using USB com cable.  
Includes voltage and frequency specifications  
USB  
Information Label  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Getting Started  
3.2.3. INTERNAL CHASSIS LAYOUT  
Figure 3-5:  
Internal Layout  
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Getting Started  
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3.3. CONNECTIONS AND SETUP  
This section presents the electrical (Section 3.3.1) and pneumatic (Section 3.3.2)  
connections for setup and preparing for instrument operation.  
3.3.1. ELECTRICAL CONNECTIONS  
Note  
To maintain compliance with EMC standards, it is required that the  
cable length be no greater than 3 meters for all I/O connections,  
which include Analog In, Analog Out, Status Out, Control In,  
Ethernet/LAN, USB, RS-232, and RS-485.  
This section presents the electrical connections for AC power and  
communications.  
3.3.1.1. CONNECTING POWER  
WARNING - ELECTRICAL SHOCK HAZARD  
High Voltages are present inside the analyzers case.  
Turn OFF analyzer power before disconnecting or connecting PCAs, wiring  
harnesses or electrical subassemblies.  
Power connection must have functioning ground connection.  
Do not defeat the ground wire on power plug.  
Do not operate with cover off.  
Attach the power cord to the analyzer and plug it into a power outlet capable of  
carrying at least 10 A current at your AC voltage and that it is equipped with a  
functioning earth ground.  
CAUTION  
GENERAL SAFETY HAZARD  
The T801 analyzer can be configured for both 100-130 V and 210-240 V at either  
47 or 63 Hz.  
To avoid damage to your analyzer, make sure that the AC power voltage  
matches the voltage indicated on the Analyzer’s serial number label (See  
Figure 3-4) before plugging the T801 into line power.  
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3.3.1.2. CONNECTING ANALOG INPUTS (OPTION 64)  
The Analog In connector is used for connecting external voltage signals from  
other instrumentation (such as meteorological instruments) and for logging these  
signals in the analyzer’s internal DAS. The input voltage range for each analog  
input is 0-10 VDC, and the input impedance is nominally 20kin parallel with  
0.1µF.  
Figure 3-6.  
Analog In Connector  
Pin assignments for the Analog In connector are presented in Table 3-4.  
Table 3-4: Analog Input Pin Assignments  
DAS  
PIN  
DESCRIPTION  
PARAMETER1  
AIN 1  
1
Analog input # 1  
Analog input # 2  
Analog input # 3  
Analog input # 4  
Analog input # 5  
Analog input # 6  
Analog input # 7  
Analog input # 8  
Analog input Ground  
2
AIN 2  
3
AIN 3  
4
AIN 4  
5
6
AIN 5  
AIN 6  
7
AIN 7  
8
AIN 8  
GND  
N/A  
1 See Section 7 for details on setting up the DAS.  
3.3.1.3. CONNECTING ANALOG OUTPUTS  
The T801 is equipped with several analog output channels accessible through the  
ANALOG OUT connector on the rear panel of the instrument. The standard  
configuration for these outputs is VDC. An optional current loop output is  
available for each (Section 3.3.1.4).  
When the instrument is in its default configuration, channel A1 outputs a signal  
that is proportional to the CO2 concentration of the sample gas. If Dual or Auto  
range is configured, channels A1 and A2 each output a signal proportional to the  
CO2 concentration of the sample gas. Please refer to Section 5.4.3 for details.  
Channel A3 is not used.  
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Channel A4 is special. It can be set by the user (see Section 5.9.3.10) to output  
any one of the parameters accessible through the <TST TST> buttons of the  
unit’s front panel menu.  
To access these signals attach a strip chart recorder and/or data-logger to the  
appropriate analog output connections on the rear panel of the analyzer.  
ANALOG OUT  
A1  
A2  
A3  
A4  
+
-
+
-
+
-
+
-
Figure 3-7:  
Analog Output Connector  
Table 3-5:  
PIN  
Analog Output Pin-Outs  
ANALOG  
VOLTAGE SIGNAL CURRENT SIGNAL  
OUTPUT  
1
2
3
4
5
6
7
8
V Out  
Ground  
V Out  
I Out +  
I Out -  
I Out +  
I Out -  
I Out +  
I Out -  
NA  
A1  
A2  
Ground  
V Out  
A3  
(not used)  
Ground  
V Out  
A4  
Ground  
NA  
3.3.1.4. CURRENT LOOP ANALOG OUTPUTS (OPTION 41) SETUP  
If your analyzer had this option installed at the factory, there are no further  
connectons to be made. Otherwise, it can be installed as a retrofit for each of the  
analog outputs of the analyzer . This option converts the DC voltage analog  
output to a current signal with 0-20 mA output current. The outputs can be scaled  
to any set of limits within that 0-20 mA range. However, most current loop  
applications call for either 2-20 mA or 4-20 mA range. All current loop outputs  
have a +5% over-range. Ranges with the lower limit set to more than 1 mA (e.g.,  
2-20 or 4-20 mA) also have a -5% under-range.  
Figure 3-8 provides installation instructions and illustrates a sample combination  
of one current output and two voltage outputs configuration. The section  
following this provides instructions for converting current loop analog outputs to  
standard 0-to-5 VDC outputs. Information on calibrating or adjusting these  
outputs can be found in Section 5.9.3.7.  
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Figure 3-8:  
Current Loop Option Installed  
CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD  
VOLTAGE OUTPUTS  
CAUTION – Avoid Invalidating Warranty  
Servicing or handling of circuit components requires electrostatic discharge  
(ESD) protection, i.e. ESD grounding straps, mats and containers. Failure to  
use ESD protection when working with electronic assemblies will void the  
instrument warranty. See Section 12 for more information on preventing ESD  
damage.  
To convert an output configured for current loop operation to the standard 0 to 5  
VDC output operation:  
1. Turn off power to the analyzer.  
2. If a recording device was connected to the output being modified, disconnect  
it.  
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3. Remove the top cover as follows:  
a) Remove the set screw located at the top center of the rear panel  
b) Remove the screws fastening the top cover to the unit (two per side).  
c) Slide cover back.  
d) Lift the cover straight up.  
4. Remove the screw holding the current loop option to the motherboard.  
5. Disconnect the current loop option PCA from the appropriate connector on  
the motherboard (see Figure 3-8).  
a) Each connector, J19, J21 and J23, requires two shunts: Place one shunt  
on the two left most pins.  
b) Place the second shunt on the two pins next to it (refer to Figure 3-8 for an  
example).  
6. Reattach the top case to the analyzer.  
7. The analyzer is now ready to have a voltage-sensing, recording device  
attached to that output.  
3.3.1.5. CONNECTING THE STATUS OUTPUTS  
The status outputs report analyzer conditions via optically isolated NPN  
transistors, which sink up to 50 mA of DC current. These outputs can be used to  
interface with devices that accept logic-level digital inputs, such as programmable  
logic controllers (PLCs). Each status bit is an open collector output that can  
withstand up to 40 VDC. All of the emitters of these transistors are tied together  
and connected at Pin D.  
Note  
Most PLCs have internal provisions for limiting the current that the input will  
draw from an external device. When connecting to a unit that does not have  
this feature, an external dropping resistor must be used to limit the current  
through the transistor output to less than 50 mA.  
At 50 mA, the transistor will drop approximately 1.2V from its collector to  
emitter.  
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The status outputs are accessed via a 12-pin connector on the analyzer’s rear  
panel labeled STATUS (see Figure 3-4). Pin-outs for this connector are:  
STATUS  
1
2
3
4
5
6
7
8
D
+
Figure 3-9:  
Status Output Connector  
Table 3-6: Status Output Signals  
Rear Panel Label Status Definition Condition  
ON if no faults are present.  
OFF if alarm condition  
SYSTEM  
OK/ALARM  
1
2
ON if concentration measurement is valid.  
OFF any time the HOLD OFF feature is active, such as during calibration or when  
any faults exist invalidating the measurement.  
CONC  
VALID/CONC  
INVALID  
ON whenever the instrument is in Calibration Mode  
OFF when instrument in Measure Mode  
CAL MODE/  
MEAS MODE  
3
4
5
6
ON whenever the instrument’s SPAN point is being calibrated.  
OFF whenever the instrument’s ZERO point is being calibrated.  
SPAN/ZERO  
CAL  
ON if unit is in high range of either the DUAL or AUTO range modes.  
RANGE2 CAL  
RANGE1 CAL  
OFF if unit is in default low, single range mode  
ON when CO2 sensor is in calibration mode.  
OFF when calibration mode is exited.  
CO2 Sensor CAL  
SPARE  
7 & 8  
D
EMITTER BUS  
SPARE  
The emitters of the transistors on Pins 1-8 are bussed together.  
DC POWER  
+ 5 VDC, 300 mA source (combined rating with Control Output, if used).  
The ground level from the analyzer’s internal DC power supplies  
+
Digital Ground  
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3.3.1.6. CONNECTING THE CONTROL INPUTS  
If you wish to use the analyzer to remotely activate the zero and span calibration  
modes, several digital control inputs are provided through a 10-pin connector  
labeled CONTROL IN on the analyzer’s rear panel.  
There are two methods for energizing the control inputs. The internal +5V  
available from the pin labeled “+” is the most convenient method (Figure 3-10,  
left). However, if full isolation is required, an external 5 VDC power supply  
should be used (Figure 3-10, right).  
CONTROL IN  
CONTROL IN  
A
B
C
D
E
F
U
+
A
B
C
D
E
F
U
+
5 VDC  
Power Supply  
+
-
External Power Connections  
Local Power Connections  
Figure 3-10:  
Control Input Connector  
Table 3-7: Control Input Signals  
Input # Status Definition  
Open/Closed Condition Description  
Closed: initiates Calibration mode. Front panel display Mode field will read  
CAL CO2 R or CAL CO2 ZR.  
Open: initiates Sample (Measure) mode. Front panel display Mode field will  
read SAMPLE.  
CALIBRATION MODE or  
A
SAMPLE MODE  
Closed: initiates remote SPAN calibration mode as part of performing a low  
span calibration. Front panel display Mode field will read CAL CO2 SR.  
Open: initiates remote ZERO calibration mode. Front panel display Mode  
field will read ZERO MODE.  
REMOTE SPAN or REMOTE  
B
ZERO CALIBRATION  
Closed: selects High Range for calibration (C2H).  
Open: selects Low Range (C2L), default range in single range mode.  
RANGE2 or RANGE1  
C
CALIBRATION  
Closed: Initiates CO2 sensor calibration. Front panel display Mode field will  
read CAL CO2 R or CAL CO2 ZR.  
Open: Exits CO2 sensor calibration and returns to SAMPLE mode.  
CO2 SENSOR  
CALIBRATION  
D
E & F  
SPARE  
Digital Ground  
The ground level from the analyzer’s internal DC power supplies (same as  
chassis ground)  
U
+
External Power input  
5 VDC output  
Input pin for +5 VDC required to activate Pins A – F.  
Internally generated 5V DC power. To activate inputs A – F, place a jumper  
between this pin and the “U” pin. The maximum amperage through this port  
is 300 mA (combined with the analog output supply, if used).  
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3.3.1.7. CONCENTRATION ALARM RELAY (OPTION 61)  
The Teledyne API T-Series analyzers have an option for four (4) “dry contact”  
relays on the rear panel of the instrument. This relay option is different from and  
in addition to the “Contact Closures” that come standard on all TAPI instruments.  
The relays have three pins that have connections on the rear panel (refer Figure  
3-11). They are a Common (C), a Normally Open (NO), and a Normally Closed  
(NC) pin.  
Figure 3-11:  
Alarm 1 “System OK 2”  
Concentration Alarm Relay  
Alarm 2 “Conc 1”  
Alarm 3 “Conc 2”  
Alarm 4 “Range Bit”  
“ALARM 1” RELAY  
Alarm 1 which is “System OK 2” (system OK 1, is the status bit) is in the  
energized state when the instrument is “OK” & there are no warnings. If there is  
a warning active or if the instrument is put into the “DIAG” mode, Alarm 1 will  
change states. This alarm has “reverse logic” meaning that if you put a meter  
across the Common and Normally Closed pins on the connector you will find that  
it is OPEN when the instrument is OK. This is so that if the instrument should  
turn off or lose power, it will change states & you can record this with a data  
logger or other recording device.  
“ALARM 2” RELAY AND “ALARM 3” RELAY  
The “Alarm 2 Relay” on the rear panel, is associated with the “Concentration  
Alarm 1” set point in the software and the “Alarm 3 Relay” on the rear panel is  
associated with the “Concentration Alarm 2” set point in the software.  
Alarm 2 Relay  
Alarm 3 Relay  
CO2 Alarm 1 = xxx %  
CO2 Alarm 2 = xxx %  
The Alarm 2 Relay will be turned on any time the concentration set-point is  
exceeded and will return to its normal state when the concentration value goes  
back below the concentration set-point.  
Even though the relay on the rear panel is a NON-Latching alarm and resets when  
the concentration goes back below the alarm set point, the warning on the front  
panel of the instrument will remain latched until it is cleared. You can clear the  
warning on the front panel by either pushing the CLR button on the front panel or  
through the serial port.  
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The software for this instrument is flexible enough to allow you to configure the  
alarms so that you can have 2 alarm levels.  
CO2 Alarm 1 = 5%  
CO2 Alarm 2 = 10 %  
Another likely configuration for this would be to disable “Alarm 1” relay and set  
the other concentration on the “Alarm 2” relay.  
CO2 Alarm 1 = Disabled  
CO2 Alarm 2 = 10%  
“ALARM 4” RELAY  
This relay is connected to the “range bit”. If the instrument is configured for  
“Auto Range” and the instrument goes up into the high range, it will turn this  
relay on.  
3.3.1.8. CONNECTING THE COMMUNICATIONS INTERFACES  
The T-Series analyzers are equipped with connectors for remote communications  
interfaces: Ethernet, USB, RS-232, optional RS-232 Multidrop, and optional RS-  
485. In addition to using the appropriate cables (Table 1-1 describes the cable  
options, 60A through 60D), each type of communication method must be  
configured using the SETUP>COMM menu (Section 5.7).  
ETHERNET CONNECTION  
For network or Internet communication with the analyzer, connect an Ethernet  
cable from the analyzer’s rear panel Ethernet interface connector to an Ethernet  
port. Although the analyzer is shipped with DHCP enabled by default, it should  
be manually assigned a static IP address.  
Configuration: Section 6.3  
USB OPTION CONNECTION  
For direct communication between the analyzer and a personal computer (PC),  
connect a USB cable between the analyzer and desktop or laptop USB ports.  
Setup instructions include downloading the USB driver and ensuring that the  
baud rate of the PC and the analyzer match.  
Configuration: Section 6.4.  
Note  
If this option is installed, the rear panel COM2 port cannot be used  
for anything other than Multidrop communication.  
RS-232 CONNECTION  
For RS-232 communications with data terminal equipment (DTE) or with data  
communication equipment (DCE) connect the applicable cable option (Table 1-1:  
either a DB9-female-to-DB25-male cable, Option 60A, or a DB9-female-to-DB9-  
female cable, Option 60B) from the analyzer’s rear panel RS-232 port to the  
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device. Adjust the DCE-DTE switch (Figure 3-4) to select DTE or DCE as  
appropriate.  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Cables that appear to be compatible because of matching  
connectors may incorporate internal wiring that makes the link  
inoperable. Check cables acquired from sources other than  
Teledyne API for pin assignments before using.  
Received from the factory, the analyzer is set up to emulate a DCE or modem,  
with Pin 3 of the DB-9 connector designated for receiving data and Pin 2  
designated for sending data..  
COM1: RS-232 (fixed) DB-9 male connector  
Baud rate: 115200 bits per second (baud)  
Data Bits: 8 data bits with 1 stop bit  
Parity: None  
COM2: RS-232 (configurable to RS 485), DB-9 female connector  
Baud rate:19200 bits per second (baud)  
Data Bits: 8 data bits with 1 stop bit  
Parity: None  
Figure 3-12:  
Default Pin Assignments, Rear Panel COM Port Connectors  
The signals from these two connectors are routed from the motherboard via a  
wiring harness to two 10-pin connectors on the CPU card, J11 and J12.  
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Figure 3-13.  
CPU Connector Pin-Outs for RS-232 Mode  
To assist in properly connecting the serial ports to either a computer or a modem,  
there are activity indicators just above the RS-232 port. Once a cable is  
connected between the analyzer and a computer or modem, both the red and  
green LEDs should be on.  
If the lights are not lit, use the small switch on the rear panel to switch it  
between DTE and DCE modes  
If both LEDs are still not illuminated, make sure the cable is properly  
constructed.  
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RS-232 MULTIDROP OPTION CONNECTION  
When the RS-232 Multidrop option is installed, connection adjustments and  
configuration through the menu system are required. This section provides  
instructions for the internal connection adjustments, then for external  
connections, and ends with instructions for menu-driven configuration.  
Note  
Because the RS-232 Multidrop option uses both the RS232 and  
COM2 DB9 connectors on the analyzer’s rear panel to connect the  
chain of instruments, COM2 port is no longer available for separate  
RS-232 or RS-485 operation.  
COULD DAMAGE INSTRUMENT AND VOID WARRANTY  
ATTENTION  
Printed Circuit Assemblies (PCAs) are sensitive to electro-static  
discharges too small to be felt by the human nervous system. Failure to  
use ESD protection when working with electronic assemblies will void  
the instrument warranty. Refer to Section 13 for more information on  
preventing ESD damage.  
In each instrument with the Multidrop option there is a shunt jumpering two pins  
on the serial Multidrop and LVDS printed circuit assembly (PCA), as shown in  
Figure 3-14. This shunt must be removed from all instruments except that  
designated as last in the multidrop chain, which must remain terminated. This  
requires powering off and opening each instrument and making the following  
adjustments:  
1. With NO power to the instrument, remove its top cover and lay the rear  
panel open for access to the Multidrop/LVDS PCA, which is seated on the  
CPU.  
2. On the Multidrop/LVDS PCA’s JP2 connector, remove the shunt that jumpers  
Pins 21 22 as indicated in Figure 3-14. (Do this for all but the last  
instrument in the chain where the shunt should remain at Pins 21 22).  
3. Check that the following cable connections are made in all instruments  
(again refer to Figure 3-14):  
J3 on the Multidrop/LVDS PCA to the CPU’s COM1 connector  
(Note that the CPU’s COM2 connector is not used in Multidrop)  
J4 on the Multidrop/LVDS PCA to J12 on the motherboard  
J1 on the Multidrop/LVDS PCS to the front panel LCD  
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Figure 3-14:  
Jumper and Cables for Multidrop Mode  
(Note: If you are adding an instrument to the end of a previously configured chain,  
remove the shunt between Pins 21 22 of JP2 on the Multidrop/LVDS PCA in  
the instrument that was previously the last instrument in the chain.)  
4. Close the instrument.  
5. Referring to Figure 3-15 use straight-through DB9 male DB9 female  
cables to interconnect the host RS232 port to the first analyzer’s RS232 port;  
then from the first analyzer’s COM2 port to the second analyzer’s RS232  
port; from the second analyzer’s COM2 port to the third analyzer’s RS232  
port, etc., connecting in this fashion up to eight analyzers, subject to the  
distance limitations of the RS-232 standard.  
6. On the rear panel of each analyzer, adjust the DCE DTE switch so that the  
green and the red LEDs (RX and TX) of the COM1 connector (labeled  
RS232) are both lit. (Ensure you are using the correct RS-232 cables  
internally wired specifically for RS-232 communication; see Table 1-1,  
“Communication Cables” and the preceding subsection, “RS-232  
Connection”).  
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Female DB9  
Male DB9  
Host  
RS-232 port  
Analyzer  
Analyzer  
Analyzer  
Last Analyzer  
COM2  
COM2  
COM2  
COM2  
RS-232  
RS-232  
RS-232  
RS-232  
Ensure jumper is  
installed between  
JP2 pins 21  
last instrument of  
multidrop chain.  
22 in  
Figure 3-15:  
RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram  
7. BEFORE communicating from the host, power on the instruments and check  
that the Machine ID is unique for each (Section 5.7.1).  
a. In the SETUP Mode menu go to SETUP>MORE>COMM>ID. The default  
ID is typically the model number or “0”.  
b. to change the identification number, press the button below the digit to be  
changed.  
c. Press/select ENTER to accept the new ID for that instrument.  
8. Next, in the SETUP>MORE>COMM>COM1 menu (do not use the COM2  
menu for multidrop), edit the COM1 MODE parameter as follows:  
press/select EDIT and set only QUIET MODE, COMPUTER MODE, and  
MULTIDROP MODE to ON. Do not change any other settings.  
9. Press/select ENTER to accept the changed settings, and ensure that COM1  
MODE now shows 35.  
10. Press/select SET> to go to the COM1 BAUD RATE menu and ensure it  
reads the same for all instruments (edit as needed so that all instruments are  
set at the same baud rate).  
Teledyne API recommends setting up the first link, between the Host and the  
first analyzer, and testing it before setting up the rest of the chain.  
Note  
Note  
The (communication) Host instrument can address only one instrument at a  
time, each by its unique ID (see step 7 above).  
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RS-485 CONNECTION  
As delivered from the factory, COM2 is configured for RS-232 communications.  
This port can be reconfigured for operation as a non-isolated, half-duplex RS-485  
port. Using COM2 for RS-485 communication will disable the USB port. To  
reconfigure this port for RS-485 communication, please contact the factory.  
3.3.2. PNEUMATIC CONNECTIONS  
This section presents information about gases and pneumatic connections.  
CAUTION  
GENERAL SAFETY HAZARD: CO2  
While CO2 itself is not toxic, in sufficient concentrations it can be an irritant and  
an asphyxiant.  
Obtain a Material Safety Data Sheet for CO2 and any other hazardous components  
of sample and calibration gases, and follow the prescribed safety guidelines.  
Do not vent sample gases into the immediate vicinity of the analyzer nor into any  
enclosed areas.  
3.3.2.1. CALIBRATION GASES  
ZERO GAS  
Zero gas is similar in chemical composition to the earth’s atmosphere but  
scrubbed of all components that might affect the analyzer’s readings. Teledyne  
API recommends using pure N2 when calibrating the zero point of your CO2  
sensor.  
CAUTION  
GENERAL SAFETY HAZARD  
Rapid release of pure N2 gas into an enclosed space can displace oxygen, and  
therefore represents an asphyxiation hazard. This may happen with few  
warning symptoms.  
Do not vent calibration gases into enclosed areas.  
SPAN GAS  
Span gas is specifically mixed to match the chemical composition of the type of  
gas being measured at near full scale of the desired measurement range. Teledyne  
API recommends the following when calibrating the span point of the CO2  
sensor:  
16% CO2 in N2  
Cylinders of calibrated gas traceable to NIST-Standard Reference Material  
specifications (also referred to as SRMs or EPA protocol calibration gases) are  
commercially available.  
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INTERFERENTS  
Some gases, if present in the sample stream in high concentrations, could  
potentially interfere with the analyzer. For example, if the Sample Gas to be  
measured contains high levels of nitrogen dioxide (NO2) and/or nitrous oxide  
(NO), the gases used for both the zero point calibration and the span calibration  
should contain the same components in the same proportion in order to cancel  
any interference effects.  
3.3.2.2. BASIC PNEUMATIC CONNECTIONS  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Sample and calibration gases should only come into contact with  
Stainless Steel, PTFE (Teflon) tubing, glass or electroless nickel.  
COULD DAMAGE INSTRUMENT AND VOID WARRANTY  
ATTENTION  
Remove dust plugs from rear panel exhaust and supply line fittings  
before powering on/operating instrument. These plugs should be  
kept for reuse in the event of future storage or shipping to prevent  
debris from entering the pneumatics.  
CAUTION - GENERAL SAFETY HAZARD  
The exhaust from the analyzer’s internal or customer supplied external  
pump MUST be vented outside the immediate area or shelter surrounding  
the instrument.  
See Figure 3-4 for the location and descriptions of the various pneumatic  
inlets/outlets referred to in this section  
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Figure 3-16:  
Pneumatic Connections, Using Bottled Span Gas  
3.3.2.3. SAMPLE GAS SOURCE  
Attach a sample inlet line to the SAMPLE inlet port. The SAMPLE input line  
should not be more than two (2) meters long.  
Maximum pressure of any gas at the SAMPLE inlet should not exceed 1.5 in-  
hg above ambient pressure and ideally should equal ambient atmospheric  
pressure.  
In applications where the sample gas is received from a pressurized  
manifold, a vent must be placed on the sample gas before it enters the  
analyzer. Please refer to Figure 3-16.  
3.3.2.4. CALIBRATION GAS SOURCES  
The source of calibration gas is also attached to the SAMPLE inlet, but only  
when a calibration operation is actually being performed.  
Zero air and span gas flows should be supplied in excess of the 120 cm3/min  
demand of the analyzer.  
Note  
3.3.2.5. INPUT GAS VENTING  
The span gas, zero air supply and sample gas (if pressurized) line MUST be  
vented (Figure 3-16) for two reasons: in order to ensure that the gases input do  
not exceed the maximum inlet pressure of the analyzer, and to prevent back  
diffusion and pressure effects. These vents should be:  
At least 0.2m long;  
No more than 2m long and;  
Vented outside the shelter or at least into a well-ventilated area and away  
from the immediate area surrounding the instrument  
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3.3.2.6. EXHAUST OUTLET  
Attach an exhaust line to the analyzer’s EXHAUST outlet fitting. The exhaust  
line should be:  
PTEF tubing; minimum O.D ¼”  
A maximum of 10 meters long.  
Vented outside the T801 analyzer’s enclosure, preferably outside the shelter  
or at least into a well-ventilated area.  
Figure 3-17:  
T801 Internal Gas Flow  
Leak Check:  
IMPORTANT  
Run a leak check once the appropriate pneumatic connections  
have been made; check all pneumatic fittings for leaks using the  
procedures defined in Section 10.3.3.  
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3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL  
CALIBRATION  
IMPORTANT  
IMPACT ON READINGS OR DATA  
The analyzer’s cover must be installed to ensure that the  
temperatures of the internal components are properly controlled.  
If you are unfamiliar with the theory of operation, we recommend that you read  
Section 12. For information on navigating the analyzer’s software menus, see the  
menu trees described in Appendix A.1.  
3.4.1. STARTUP  
After the electrical and pneumatic connections are made, an initial functional  
check is in order. Turn on the instrument. The pump and exhaust fan should start  
immediately. The display will show a splash screen and other information during  
the initialization process while the CPU loads the operating systems, the  
firmware, and the configuration data.  
The analyzer should automatically switch to Sample Mode after completing the  
boot-up sequence and start monitoring CO2 gas. However, there is a warm-up  
period of about 60 minutes before reliable gas measurements can be taken.  
During the warm-up period the front panel display may behave as described in  
Table 3-8: Front Panel Display during System Warm-Up  
FIELD  
COLOR  
BEHAVIOR  
SIGNIFICANCE  
Conc  
(Concentration)  
N/A  
Displays current,  
compensated H2S  
concentration  
This is normal operation, but deemed inaccurate during the  
warm-up period.  
Mode  
N/A  
N/A  
Displays blinking  
“SAMPLE”  
Instrument is in sample mode but is still in the process of  
warming up.  
Displays menus,  
parameters, and  
messages.  
Param  
(Parameters)  
Use any warning messages as a means of diagnosing problems.  
STATUS LEDS  
Sample  
Green  
On  
Unit is operating in sample mode; front panel display is being  
updated.  
Cal  
Yellow  
Red  
Off  
The instrument’s calibration is not enabled.  
Fault  
Blinking  
The analyzer is warming up and hence out of specification for a  
fault-free reading. various warning messages appear in the  
Param field.  
3.4.1.1. WARNING MESSAGES  
Because internal temperatures and other conditions may be outside the specified  
limits during the analyzer’s warm-up period, the software will suppress most  
warning conditions for 30 minutes after power up. If warning messages persist  
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after the 60-minute warm up period, investigate their cause using the  
troubleshooting guidelines in Section 11.1.1.  
To view and clear warning messages, press:  
Figure 3-18:  
Viewing and Clearing WARNING Messages  
Table 3-9 lists brief descriptions of the warning messages that may occur during  
startup.  
Table 3-9 :  
Warning Messages  
MESSAGE  
DEFINITION  
ANALOG CAL WARNING  
BOX TEMP WARNING  
CANNOT DYN SPAN2  
CANNOT DYN ZERO3  
CONFIG INITIALIZED  
CO2 ALRM1 WARNING4  
CO2 ALRM2 WARNING4  
The instrument's A/D circuitry or one of its analog outputs is not calibrated.  
The temperature inside the T801 chassis is outside the specified limits.  
Remote span calibration failed while the dynamic span feature was set to ON  
Remote zero calibration failed while the dynamic zero feature was set to ON  
Configuration was reset to factory defaults or was erased.  
CO2 concentration alarm limit 1 exceeded  
CO2 concentration alarm limit 2 exceeded  
CO2 sensor cell temperature outside of warning limits specified by  
CO2_CELL_SET variable.  
CO2 CELL TEMP WARN  
DATA INITIALIZED  
REAR BOARD NOT DET  
RELAY BOARD WARN  
SAMPLE FLOW WARN  
DAS data storage was erased.  
CPU unable to communicate with the motherboard.  
CPU is unable to communicate with the relay PCA.  
The flow rate of the sample gas is outside the specified limits.  
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MESSAGE  
DEFINITION  
SAMPLE PRESS WARN  
Sample gas pressure outside of operational parameters.  
The analyzer was rebooted or the CPU was reset.  
SYSTEM RESET1  
1
2
3
4
Does not clear after power up.  
Clears the next time successful span calibration is performed.  
Clears the next time successful zero calibration is performed.  
Only active if the Concentration Alarm Option is installed  
3.4.2. FUNCTIONAL CHECKS  
After the analyzer’s components have warmed up for at least 60 minutes, verify  
that the software properly supports any hardware options that were installed. For  
information on navigating through the analyzer’s software menus, see the menu  
trees described in Appendix A.1.  
Check to make sure that the analyzer is functioning within allowable operating  
parameters. Appendix C includes a list of test functions, viewable from the  
analyzer’s front panel, and their expected values. These functions are also useful  
tools for diagnosing performance problems (Section 11.1.2) with your analyzer.  
The enclosed Final Test and Validation Data Sheet (PN 068340000) lists these  
values before the instrument left the factory. To view the current values of these  
parameters, press the front panel button sequence for TEST functions. Remember  
until the unit has completed its warm up these parameters may not have  
stabilized.  
If your local area network (LAN) is running a dynamic host configuration  
protocol (DHCP) software package, the Ethernet will automatically configure its  
interface with your LAN. However, it is a good idea to check these settings to  
make sure that the DHCP has successfully downloaded the appropriate network  
settings from your network server (see Section 6.3.1).  
If your network is not running DHCP, see your network administrator or  
configure the Ethernet interface manually (see Section 6.3.2).  
3.4.3. INITIAL CALIBRATION  
To perform the calibration you must have sources for zero air and span gas  
available for input into the SAMPLE port on the back of the analyzer. See  
Section 3.3.2.1 for instructions for connecting these gas sources.  
The initial calibration should be carried out using the same reporting range set up  
as used during the analyzer’s factory calibration. This will allow you to compare  
your calibration results to the factory calibration as listed on the Final Test and  
Validation Data Sheet.  
If both available DAS parameters for a specific gas type are being reported via  
the instrument’s analog outputs e.g. CONC1 and CONC2 when the DUAL  
range mode is activated, separate calibrations should be carried out for each  
parameter.  
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Use the RNG1 button when calibrating for CONC1 (equivalent to LOW  
RANGE).  
Use the RNG2 button when calibrating for CONC2 (equivalent to HIGH  
RANGE).  
The calibration procedures assume:  
that the zero point and span gases have been adjusted for known interferents  
(Section 3.3.2.1)  
that the calibration gas will be supplied through the SAMPLE port  
that the pneumatic setup matches that described in Section 3.3.2  
Perform the following outline of procedures for each sensor:  
1. Verify the Reporting Range settings as presented in Section 5.4.3. We  
recommend that you perform this initial checkout using the following reporting  
range settings:  
Mode Setting: SNGL  
Analog Output Reporting Range: 16% for CO2  
2. If the Dilution Ratio Option is enabled on your T801, perform the Dilution  
Ratio set up as presented in Section 5.4.4  
3. Set the expected Span Gas Concentration for CO2 as presented in Section  
9.2.3.1. This should be 80% of concentration range for which the analyzer’s  
analog output range is set.  
4. Perform the Zero/Span point calibration presented in Section 9.2.3.2  
The analyzer is now ready for operation.  
Note  
Once you have completed the above set-up procedures, please fill out the  
Quality Questionnaire that was shipped with your unit and return it to  
Teledyne API. This information is vital to our efforts in continuously  
improving our service and our products. THANK YOU.  
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PART II  
OPERATING INSTRUCTIONS  
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4. BASIC OPERATION OF THE T801 ANALYZER  
The T801 analyzer is a computer-controlled analyzer with a dynamic menu  
interface that allows all major operations to be controlled from the front panel  
touchscreen through user-friendly menus (A complete set of menu trees is located  
in Appendix A of this manual)  
This section includes step-by-step instructions for using the display/touchscreen  
to set up and operate the analyzer's CO2 measurement features and functional  
modes.  
4.1. OVERVIEW OF OPERATING MODES  
The T801 software has several operating modes (Table 6-1), and most commonly  
operates in SAMPLE mode. In this mode a continuous read-out of the gas  
concentration is displayed on the front panel. SAMPLE mode is used to:  
perform calibrations  
run test functions  
read and clear warning messages  
output analog data (when enabled)  
The next most commonly used operating mode is SETUP mode, which is used  
to:  
perform certain configuration operations, such as programming the DAS  
system or the configurable analog output channels  
set up the analyzer’s serial communication channels (RS-232, RS-485,  
Ethernet)  
perform various diagnostic tests during troubleshooting  
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Figure 4-1:  
Front Panel Touchscreen and Display  
The mode field of the front panel display indicates to the user which operating  
mode the unit is currently running.  
In addition to SAMPLE and SETUP, other modes the analyzer can be operated  
in are:  
Table 4-1: Analyzer Operating Modes  
MODE  
DESCRIPTION  
SAMPLE  
Sampling normally, flashing text indicates adaptive filter is on.  
SAMPLE A  
Indicates that unit is in Sample Mode while AUTOCAL feature is active.  
This is the basic calibration mode of the instrument and is activated by pressing the CAL key.  
CO2 M-P CAL  
SETUP mode is being used to configure the analyzer. The gas measurement will continue during this  
process. The revision of the T801 firmware being run will appear after the word “SETUP”  
SETUP [X.X]  
CAL CO2 Z[type] 2 & 3  
CAL CO2 S[type] 2 & 3  
DIAG Mode  
Unit is performing CO2 ZERO calibration procedure.  
Unit is performing CO2 SPAN calibration procedure.  
One of the analyzer’s diagnostic modes is active (Section 5.9).  
[type:]  
2M: initiated manually by the user via the front panel touchscreen.  
3R: initiated remotely through the COM ports or digital control inputs  
4.2. SAMPLE MODE  
This is the analyzer’s standard operating mode. In this mode the instrument is  
analyzing the gas in the sample chamber, calculating CO2 concentrations and  
reporting this information to the user via the front panel display, the analog  
outputs and, if set up properly, the RS-232/485/Ethernet ports.  
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4.2.1. TEST FUNCTIONS  
A series of TEST functions are available for viewing at the front panel whenever  
the analyzer is SAMPLE MODE. These functions provide information about the  
various functional parameters related to the analyzer’s operation, its current  
operating status, and its measurement of gas concentrations. This information is  
particularly useful when troubleshooting a performance problem (see Section  
11.1.2). They can also be recorded in one of the DAS channels (Section 7) for  
data analysis.  
To view these TEST functions, press,  
Figure 4-2:  
Viewing Test Functions  
Note  
Note  
A value of “Warnings” displayed for any of the TEST functions indicates an  
out-of-range reading or the analyzer’s inability to calculate it.  
All pressure measurements are represented in terms of absolute pressure.  
Absolute, atmospheric pressure is 29.92 in-Hg-A at sea level. It decreases  
about 1 in-Hg per 300 m gain in altitude. A variety of factors such as air  
conditioning and passing storms can cause changes in the absolute  
atmospheric pressure.  
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Table 4-2: Test Functions Defined  
PARAMETER  
DISPLAY TITLE  
UNITS  
DEFINITION  
RNG  
RN1  
RN2  
The full scale limit at which the reporting range of the analyzer is  
currently set. THIS IS NOT the Physical Range of the instrument.  
See Section 5.4.1 for more information.  
%
Range  
Standard deviation of CO2 concentration readings. Data points are  
recorded every ten seconds using the last 25 data points.  
STABIL  
PRES  
%
Stability  
The absolute pressure of the Sample gas as measured by a  
pressure sensor located inside the sample chamber.  
In-Hg-A  
Sample Pressure  
Sample Flow  
Sample mass flow rate as measured by the flow rate sensor in the  
sample gas stream.  
SAMP FL  
CO2 SLOPE  
CO2 OFST  
cm3/min  
CO2 Sensor  
Slope  
-
-
CO2 slope, computed during zero/span calibration.  
CO2 offset, computed during zero/span calibration.  
CO2 Sensor  
Offset  
CO2 CELL  
TEMP  
CO2 Cell  
Temperature  
The current temperature of the CO2 sensor measurement cell.  
The temperature inside the analyzer chassis.  
C  
C  
-
BOX TEMP  
TIME  
Box Temperature  
The current time. This is used to create a time stamp on DAS  
readings, and by the AUTOCAL feature to trigger calibration events.  
Current Time  
4.3. CALIBRATION MODE  
The T801 will switch into calibration mode when the user presses the CAL  
button. In this mode the user can, in conjunction with introducing zero or span  
gases of known concentrations into the analyzer, cause it to adjust and recalculate  
the slope (gain) and offset of the its measurement range. This mode is also used  
to check the current calibration status of the instrument.  
Section 9 provides more information about setting up and performing standard  
calibration operations or checks.  
Note  
It is recommended that span calibration be performed at 80% of full scale of  
the analyzer’s currently selected reporting range.  
EXAMPLE: If the reporting range is set for 0 to 10%, an appropriate span  
point would be 8%.  
4.4. SETUP MODE  
The SETUP mode is used to configure the analyzer’s hardware and software  
features, perform diagnostic procedures, gather information on the instrument’s  
performance and configure or access data from the internal data acquisition  
system (DAS) (Section 7). SETUP Mode has a Primary and a Secondary setup  
menu.  
Note  
Any changes made to a variable during one of the SETUP procedures are not  
acknowledged by the instrument until the ENTR button is pressed. If the EXIT  
button is pressed before the ENTR button, the analyzer will beep to notify the  
user that the newly entered value has been lost.  
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Setup Mode can be protected by password security through the SETUP>PASS  
menu (Section 5.5) to prevent unauthorized or inadvertent configuration  
adjustments.  
4.4.1. PRIMARY SETUP MENU  
For a visual representation of the software menu trees, refer to Appendix A-1.  
The areas accessible under the SETUP mode are shown below:  
Table 4-3: Primary Setup Mode Features and Functions  
MENU  
ITEM  
MANUAL  
SECTION  
MODE OR FEATURE  
DESCRIPTION  
Analyzer Configuration  
Lists key hardware and software configuration information  
CFG  
Auto Cal Feature  
(Special configuration; consult factory).  
n/a  
ACAL  
Internal Data Acquisition  
(DAS)  
Used to set up the DAS system and view recorded data  
DAS  
Analog Output Reporting  
Range Configuration  
Calibration Password  
Security  
Used to configure the output signals generated by the  
instruments Analog outputs.  
RNGE  
Turns the calibration password feature ON/OFF  
Used to Set or adjust the instrument’s internal clock  
PASS  
CLK  
Internal Clock Configuration  
This button accesses the instrument’s secondary setup  
menu  
See  
Table 6-5  
Advanced SETUP features  
MORE  
4.4.2. SECONDARY SETUP MENU (SETUP>MORE)  
Table 4-4: Secondary Setup Mode Features and Functions  
MENU  
MANUAL  
SECTION  
MODE OR FEATURE  
DESCRIPTION  
ITEM  
Used to set up and operate the analyzer’s various external I/O  
channels including RS-232, RS-485, modem communication  
and/or Ethernet access.  
External Communication  
Channel Configuration  
COM  
Used to view various variables related to the instruments current  
operational status  
System Status Variables  
VARS  
Changes made to any variable will not be recorded in the  
instrument’s memory until the ENTR key is pressed.  
Pressing the EXIT key ignores the new setting.  
Used to access a variety of functions that configure, test or  
diagnose problems with a variety of the analyzer’s basic  
systems.  
System Diagnostic Features  
and  
DIAG  
Analog Output Configuration  
Most notably, the menus to configure the output signals  
generated by the instruments Analog outputs are located here.  
Used to turn the instrument’s two alarms on and off as well as  
set the trigger limits for each.  
Alarm Limit Configuration1  
1
ALRM  
Alarm warnings only present when optional concentration alarm relay package is installed.  
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5. SETUP MENU  
The SETUP menu is used to set instrument parameters for performing  
configuration, calibration, reporting and diagnostics operations.  
5.1. SETUP CFG: CONFIGURATION INFORMATION  
Pressing the CFG button displays the instrument’s configuration information.  
This display lists the analyzer model, serial number, firmware revision, software  
library revision, CPU type and other information.  
Special instrument or software features or installed options may also be listed  
here.  
Use this information to identify the software and hardware installed in your  
T801 analyzer when contacting Technical Support.  
To access the configuration table, press:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
Press NEXT or PREV to scroll through the  
following list of Configuration information:  
SETUP X.X  
PREV NEXT  
SUPPORT: TELEDYNE-API.COM  
EXIT  
Press EXIT at  
any time to  
MODEL TYPE, NUMBER AND NAME  
PART NUMBER  
SERIAL NUMBER  
return to the  
SETUP menu  
SOFTWARE REVISION  
LIBRARY REVISION  
OS REVISION  
5.2. SETUP ACAL: [NOT USED]  
ACAL on the primary SETUP menu is a special configuration. Contact factory.  
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Setup Menu  
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5.3. SETUP DAS: INTERNAL DATA ACQUISITION SYSTEM  
Use the SETUP>DAS menu to capture and record data. Refer to Section 7 for  
configuration and operation details.  
5.4. SETUP RNGE: ANALOG OUTPUT REPORTING RANGE  
CONFIGURATION  
Use the SETUP>RNGE menu to configure output reporting ranges, including  
scaled reporting ranges to handle data resolution challenges. This section  
describes configuration for Single, Dual, and Auto Range modes.  
5.4.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING  
RANGES  
Functionally, the T801 analyzers have one hardware PHYSICAL RANGE that is  
capable of determining concentrations from 0.00 % to 20.00 % (the full range of  
the sensor).  
This architecture improves reliability and accuracy by avoiding the need for  
extra, switchable, gain-amplification circuitry. Once properly calibrated, the  
analyzer’s front panel will accurately report concentrations along the entire span  
of its physical range.  
Because many applications use only a small part of the analyzer’s full physical  
range, data resolution problems can occur for most analog recording devices. For  
example, in a typical application where an T801 is being used to measure low  
levels CO2 concentration, the full scale of expected values could be 10% of the  
instrument’s full measurement range. Unmodified, the corresponding analog  
output signal would also be recorded across only 10% of the range of the  
recording device.  
The T801 analyzers solve this problem by allowing the user to select a scaled  
reporting range for the analog outputs that only includes that portion of the  
physical range relevant to the specific application.  
Only this REPORTING RANGE of the analog outputs is scaled, the physical  
range of the analyzer and the readings displayed on the front panel remain  
unaltered.  
Note  
Both the DAS values stored in the CPU’s memory and the concentration  
values reported on the front panel are unaffected by the settings chosen for  
the reporting range(s) of the instrument.  
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5.4.2. ANALOG OUTPUT RANGES FOR CO2 CONCENTRATION  
The analyzer has several active analog output signals accessible through a  
connector on the rear panel (see Figure 3-4).  
ANALOG OUT  
CO2 concentration outputs  
Not Used  
Test Channel  
A1  
A2  
A3  
A4  
+
-
+
-
+
-
+
-
LOW range when DUAL  
HIGH range when DUAL  
or AUTO mode is selected  
or AUTO mode is selected  
Figure 5-1:  
Analog Output Connector Pin Out  
All three outputs can be configured either at the factory or by the user for full  
scale outputs of 0.1 VDC, 1VDC, 5VDC or 10VDC.  
Additionally A1 and A2 may be equipped with optional 0-20 mA current loop  
drivers and configured for any current output within that range (e.g. 0-20, 2-20,  
4-20, etc.). (Please contact Sales for the Current Loop option) The user may also  
adjust the signal level and scaling of the actual output voltage or current to match  
the input requirements of the recorder or datalogger (See Section 5.9.3.9).  
When the instrument is in its default configuration, channels A1 and A2 (Dual or  
Auto range) output a signal proportional to the CO2 concentration of the sample  
gas. (See Section 5.4.3). A3 is not used.  
The output, labeled A4 is special. It can be set by the user (See Section 5.9.3.10)  
to output several of the test functions accessible through the <TST TST> menu  
buttons.  
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Setup Menu  
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5.4.3. REPORTING RANGE MODES  
The T801 provides three analog output range modes to choose from.  
Single range (SNGL) mode sets a single maximum range for the analog  
output. If single range is selected, all three outputs are slaved together and  
will represent the same measurement span (e.g. 0-20 %); however, their  
electronic signal levels may be configured for different ranges (e.g. 0-10  
VDC vs. 0-.1 VDC).  
Dual range (DUAL) allows the A1 and A2 outputs to be configured with  
different measurement spans as well as separate electronic signal levels.  
Auto range (AUTO) mode gives the analyzer the ability to output data via a  
low range and high range. When this mode is selected the analyzer will  
automatically switch between the two ranges dynamically as the  
concentration value fluctuates.  
Range status is also output via the external digital I/O status outputs (See Section  
To select the Analog Output Range Type press:  
Upper span limit setting for the individual range modes are shared. Resetting the  
span limit in one mode also resets the span limit for the corresponding range in  
the other modes as follows:  
SNGL  
Range  
DUAL  
 Range1  
Range2  
AUTO  
Low Range  
High Range  
  
  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
Setup Menu  
5.4.3.1. RNGE MODE SNGL: CONFIGURING THE T801 ANALYZER FOR SINGLE  
RANGE MODE  
Single Range Mode (SNGL) is the default reporting range mode for the analyzer.  
When the single range mode is selected (SNGL), all concentration outputs (A1,  
A2) are slaved together and set to the same reporting range limits (e.g. 0- 20.00  
%). The span limit of this reporting range can be set to any value within the  
physical range of the analyzer.  
Although the outputs share the same concentration reporting range, the electronic  
signal ranges of the analog outputs may still be configured for different values  
(e.g. 0-5 VDC, 0-10 VDC, etc; see Section 5.9.3.1)  
To select SNGL range mode and to set the upper limit of the range, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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5.4.3.2. RNGE MODE DUAL: CONFIGURING THE T801 ANALYZER FOR DUAL  
RANGE MODE  
Selecting the DUAL range mode allows the A1 and A2 outputs to be configured  
with different reporting ranges. The analyzer software calls these two ranges  
RNG1 (low) and RNG2 (high).  
The C2L RANGE 1 setting corresponds with the analog output labeled A1 on  
the rear panel of the instrument.  
The C2H RANGE 2 setting corresponds with the A2 output.  
In DUAL range mode the RANGE test function displayed on the front panel will  
be replaced by two separate functions:  
CO2 RN1: The range setting for the A1 output.  
CO2 RN2: The range setting for the A2 output.  
To select the DUAL range mode press following menu button sequence:  
When the instrument’s range mode is set to Dual the concentration field in the  
upper right hand corner of the display alternates between displaying the low  
range value and the high range value. The concentration that would be displayed,  
is identified as follows: ”C2L” = LOW (or A1) and ”C2H” = HIGH (or A2).  
Note  
In DUAL range mode C2L and C2H have separate slopes and offsets for  
computing CO2 concentrations. The two ranges must be independently  
calibrated.  
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Setup Menu  
To set the upper range limit for each independent reporting range, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
5.4.3.3. RNGE MODE AUTO: CONFIGURING THE T801 ANALYZER FOR AUTO  
RANGE MODE  
In AUTO range mode, the analyzer automatically switches the reporting range  
between two user-defined ranges (low and high).  
The unit will switch from low range to high range when the CO2 concentration  
exceeds 98% of the low range span.  
The unit will return from high range back to low range once the CO2  
concentration falls below 75% of the low range span.  
In AUTO Range mode the instrument reports the same data in the same range on  
both the A1 and A2 outputs and automatically switches both outputs between  
ranges as described above.  
Also the RANGE test function displayed on the front panel will be replaced by  
two separate functions:  
CO2 RNG1: The LOW range setting for all analog outputs.  
CO2 RNG2: The HIGH range setting for all analog outputs.  
The high/low range status is also reported through the external, digital status bits  
(See Section 3.3.1.4).  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
To set individual ranges press the following menu sequence:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
5.4.4. SETUP RNGE DIL: USING THE OPTIONAL DILUTION RATIO  
FEATURE  
This feature is an optional software utility that is used to compensate for any  
dilution of the sample gas that may occur before it enters the sample inlet.  
Typically this occurs in continuous emission monitoring (CEM) applications  
where the sampling method used to remove the gas from the stack, dilutes the  
sample.  
To set up and use the dilution ratio option:  
1. In the DIAG menu, use the 929 password and navigate to Factory Options  
and enable the Dilution Ratio feature. (Press ENTER to save setting, and  
then return to SETUP menu).  
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Setup Menu  
2. Select the reporting range mode and set the reporting range upper limit (see  
Section 5.4.3).  
3. Ensure that the upper span limit entered for the reporting range is the  
maximum expected concentration of the non-diluted gas.  
4. Set the dilution factor as a gain (e.g., a value of 20 means 20 parts diluent  
and 1 part of sample gas):  
5. Calibrate the analyzer.  
Make sure that the calibration span gas is either supplied through the  
same dilution system as the sample gas or has an appropriately lower  
actual concentration.  
EXAMPLE: If the reporting range limit is set for 20 % and the dilution ratio  
of the sample gas is 20, either:  
a span gas with the concentration of 20 % can be used if the span gas  
passes through the same dilution steps as the sample gas, or;  
a 1 % span gas must be used if the span gas IS NOT routed through the  
dilution system.  
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5.5. SETUP PASS: PASSWORD PROTECTION  
The menu system provides password protection of the calibration and setup  
functions to prevent unauthorized adjustments. When the passwords have been  
enabled in the PASS menu item, the system will prompt the user for a password  
anytime a password-protected function (e.g., SETUP) is selected. This allows  
normal operation of the instrument, but requires the password (101) to access to  
the menus under SETUP. When PASSWORD is disabled (SETUP>PASS>OFF),  
any operator can enter the Primary Setup (SETUP) and Secondary Setup  
(SETUP>MORE) menus. Whether PASSWORD is enabled or disabled, a  
password (default 818) is required to enter the VARS or DIAG menus in the  
SETUP>MORE menu.  
Table 5-1: Password Levels  
PASSWORD  
LEVEL  
MENU ACCESS ALLOWED  
Null (000)  
Operation  
All functions of the main menu (top level, or Primary, menu)  
Access to Primary and Secondary SETUP Menus when PASSWORD is  
enabled  
Configuration/Maintenance  
101  
818  
Configuration/Maintenance Access to Secondary SETUP Submenus VARS and DIAG whether  
PASSWORD is enabled or disabled.  
IMPORTANT  
IMPACT ON READINGS OR DATA  
There are more VARS available when using the password, 929, for  
configuration. Use caution when pressing any buttons while in this  
setup. Any changes made may alter the performance of the  
instrument or cause the instrument to not function properly. To  
discard an accidental change to a setup parameter, press EXIT.  
To enable or disable passwords, press:  
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Setup Menu  
Example: If all passwords are enabled, the following menu sequence would be  
required to enter the SETUP menu:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
SYSTEM  
0
ENTER PASSWORD:0  
Press individual  
buttons to set  
number  
0
0
0
ENTR EXIT  
SYSTEM  
1
ENTER PASSWORD:101  
1
EXAMPLE: This  
password enables the  
SETUP mode  
ENTR EXIT  
Analyzer enters selected menu  
Note  
When PASSWORD ENABLE is set to OFF, the instrument still prompts for a  
password when entering the VARS and DIAG menus, but it displays the  
default password (818). Press ENTR to continue.  
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5.6. SETUP CLK: SETTING THE ANALYZER’S INTERNAL  
CLOCK  
The analyzer has an internal clock for setting the time and day; it’s speed can be  
adjusted to compensate for faster or slower CPU clocks. Press SETUP>CLK to  
access the clock.  
5.6.1. SETTING THE INTERNAL CLOCK’S TIME AND DAY  
The T801 has a time of day clock that supports the time of day TEST function,  
the time stamps for the DAS feature and most COM port messages.  
To set the clock’s time and day, press:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
SETUP X.X  
TIME-OF-DAY CLOCK  
TIME DATE  
EXIT  
SETUP X.X  
TIME: 12:00  
0
SETUP X.X  
DATE: 01-OCT-09  
1
2
:0  
ENTR EXIT  
0
1
OCT  
0
9
ENTR EXIT  
Toggle these  
buttons to enter  
current hour  
Toggle these buttons  
to change day, month  
and/or year.  
HOUR  
SETUP X.X  
MINUTE  
DAY MONTH YEAR  
TIME: 22:30  
SETUP X.X  
DATE: 15-OCT-09  
2
2
:3  
0
ENTR EXIT  
1
5
OCT  
0
9
ENTR EXIT  
SETUP X.X  
TIME-OF-DAY CLOCK  
EXIT returns to  
SETUP X.X  
display  
TIME DATE  
EXIT  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
5.6.2. ADJUSTING THE INTERNAL CLOCK’S SPEED  
In order to compensate for CPU clocks that run faster or slower, you can adjust a  
variable called CLOCK_ADJ to speed up or slow down the clock by a fixed  
amount every day.  
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Setup Menu  
The CLOCK_ADJUST variable is accessed via the VARS submenu: To change  
the value of this variable, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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5.7. SETUP MORECOMM: COMMUNICATION PORTS  
This section introduces the communications setup menu; Section 6 provides the  
setup instructions and operation information. To arrive at the communications  
menu, press SETUP>ENTR>MORE>COMM.  
5.7.1. ID (MACHINE IDENTIFICATION)  
Each type of Teledyne API’s analyzer is configured with a default ID code. The  
default ID code for T801 analyzers is either 0 or 801.  
The ID number is only important if more than one of the same model analyzer is  
connected to the one communications channel, such as when several analyzers  
are:  
in an RS-232 multidrop chain (Section 3.3.1.8)  
on the same Ethernet LAN (Section 6.3)  
when applying MODBUS protocol (Section 6.5.1)  
when applying HESSEN protocol (Section 6.5.2)  
If two analyzers of the same model type are used on one channel, the ID codes of  
one or both of the instruments needs to be changed.  
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Setup Menu  
To edit the instrument’s ID code, press:  
The ID can also be used for to identify any one of several analyzers attached to  
the same network, e.g., by location number, company asset number, etc.).  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
5.7.2. INET (ETHERNET)  
Use SETUP>COMM>INET to configure Ethernet communications, whether  
manually or via DHCP. Please see Section 6.3 for configuration details.  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
5.7.3. COM1[COM2] (MODE, BAUDE RATE AND TEST PORT)  
Use the SETUP>COMM>COM1[COM2] menus to:  
configure communication modes (Section 6.2.1)  
view/set the baud rate (Section 6.2.2)  
test the connections of the com ports (Section 6.2.3).  
Configuring COM1 or COM2 requires setting the DCE DTE switch on the rear  
panel. Section 6.1 provides DCE DTE information.  
5.8. SETUP VARS: VARIABLES SETUP AND DEFINITION  
Through the SETUP>MORE>VARS menu there are several user-adjustable  
software variables, which define certain operational parameters. Usually, these  
variables are automatically set by the instrument’s firmware, but can be manually  
re-defined using the VARS menu.  
Table 5-2 lists variables that are available within the 818 password protected  
level. See Appendix A2 for a detailed listing of the T801 variables that are  
accessible through the remote interface.  
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Setup Menu  
Table 5-2: Variable Names (VARS)  
VARS  
ALLOWED  
SETTINGS  
NO.  
VARIABLE  
DESCRIPTION  
Default  
settings  
Changes the Internal Data Acquisition System (DAS) HOLD  
OFF timer:  
May be set for  
intervals  
between  
0.5 – 20 min  
No data are stored in the DAS channels during situations  
when the software considers the data to be questionable  
such as during warm up or just after the instrument returns  
from one of its calibration modes to SAMPLE Mode.  
DAS_HOLD_OFF  
15 min.  
ON  
0
NOTE: It is strongly recommended that this variable  
NOT be changed.  
TPC_ENABLE  
DYN_ZERO  
Special configuration;  
consult factory  
ON, OFF  
1
ON enables, OFF disables temperature and pressure  
compensation  
[Automatically adjusts offset and slope of the CO2 response  
when performing a zero point calibration during an AutoCal.]  
[ON, OFF]  
[ON, OFF]  
[OFF]  
[OFF]  
2
3
4
5
DYN_SPAN  
Special configuration;  
consult factory  
[Automatically adjusts offset and slope of the CO2 response  
when performing a zero point calibration during an AutoCal.]  
Allows the user to set the number of significant digits to the  
AUTO, 1, 2,  
3, 4  
CONC_PRECISION right of the decimal point display of concentration and  
AUTO  
stability values.  
Adjusts the speed of the analyzer’s clock. Choose the +  
sign if the clock is too slow, choose the - sign if the clock is  
too fast. Toggle keys to change the number of seconds.  
-60 to +60  
s/day  
CLOCK_ADJ  
0 Sec/Day  
Pressing the OFF button to display SERVICE_CLEAR:ON,  
followed by pressing ENTR resets the service interval timer  
and returns this Var back to its default setting, ready for the  
next reset.  
SERVICE_CLEAR  
6
ON, OFF  
OFF  
Displays time in hours since last service (restarted by the  
SERVICE_CLEAR Variable).  
TIME_SINCE_SVC  
SVC_INTERVAL  
0-50,000  
0
0
7
8
Sets the interval in hours between service reminders.  
0-100,000  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
To access and navigate the VARS menu, use the following key sequence.  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
MSG  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
SETUP X.X  
SECONDARY SETUP MENU  
In all cases:  
EXIT discards the new  
setting  
COMM VARS DIAG  
EXIT  
ENTR accepts the  
SETUP X.X  
ENTER PASSWORD:818  
new setting  
8
1
8
ENTR EXIT  
Toggle these  
buttons to enter  
the correct  
SETUP X.X  
0) DAS_HOLD_OFF=15.0 Minutes  
PASSWORD  
PREV NEXT JUMP  
EDIT PRNT EXIT  
SETUP X.X  
DAS_HOLD_OFF=15.0 Minutes  
1
5
.0  
ENTR EXIT  
Toggle these buttons to set  
the DAS HOLDOFF time  
period in minutes  
SETUP X.X  
2) TPC_ENABLE=ON  
(MAX = 20 minutes).  
PREV NEXT JUMP  
EDIT PRNT EXIT  
SETUP X.X  
TPC_ENABLE:ON  
ON  
ENTR EXIT  
SETUP X.X  
3) DYN_ZERO=OFF  
Toggle to turn on or turn  
OFF temperature pressure  
compensation.  
PREV NEXT JUMP  
EDIT PRNT EXIT  
SETUP X.X  
4) DYN_SPAN=OFF  
PREV NEXT JUMP  
EDIT PRNT EXIT  
SETUP X.X  
5) CONC_PRECISION=AUTO  
PREV NEXT JUMP  
EDIT PRNT EXIT  
SETUP X.X  
CONC_PRECISION=AUTO  
ENTR EXIT  
AUTO  
1
2
3
4
Use these buttons to select  
the precision of the gas  
concentration display  
SETUP X.X  
6) CLOCK_ADJUST=0 Sec/Day  
PREV NEXT JUMP  
EDIT ENTR EXIT  
SETUP X.X  
CLOCK_ADJUST=0 Sec/Day  
ENTR EXIT  
+
0
0
Enter sign and number of  
seconds per day the clock  
gains (-) or loses(+)  
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Setup Menu  
5.9. SETUP MORE DIAG: DIAGNOSTICS FUNCTIONS  
A
series of diagnostic tools is grouped together under the  
SETUPMOREDIAG menu. These tools can be used in a variety of  
troubleshooting and diagnostic procedures and are referred to in many places of  
the maintenance and trouble-shooting sections of this manual.  
The various operating modes available under the DIAG menu are:  
Table 5-3: Diagnostic Mode (DIAG) Functions  
Front Panel Mode  
Indicator  
MANUAL  
SECTION  
DIAG SUBMENU  
SUBMENU FUNCTION  
Allows observation of all digital and analog signals in  
the instrument. Allows certain digital signals such as  
SIGNAL I/O  
DIAG I/O  
heaters to be toggled ON and OFF.  
These  
parameters are dependent on firmware revision, (see  
Appendix A).  
When entered, the analyzer performs an analog  
ANALOG OUTPUT output step test. This can be used to calibrate a  
DIAG AOUT  
chart recorder or to test the analog output accuracy.  
This submenu allows the user to configure the  
analyzer’s analog output channels, including  
choosing what parameter will be output on each  
ANALOG I/O  
channel.  
Instructions that appear here allow  
DIAG AIO  
CONFIGURATION adjustment and calibration of the voltage signals  
associated with each output as well as calibration of  
the analog to digital converter circuitry on the  
motherboard.  
PRESSURE  
This function is used to calibrate the Sample  
Pressure sensor.  
DIAG PCAL  
DIAG FCAL  
DIAG TCHN  
CALIBRATION1  
FLOW  
This function is used to calibrate the sample gas  
flow.  
CALIBRATION1  
TEST CHAN  
OUTPUT  
Selects one of the available test channel signals to  
output over the A4 analog output channel.  
1
These settings are retained after exiting DIAG mode.  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
To access the DIAG functions press the following menu sequence:  
<TST TST> CAL  
MSG  
SETUP X.X  
CFG DAS ACAL RNGE PASS CLK  
EXIT  
EXIT  
EXIT  
SETUP X.X  
COMM VARS  
SETUP X.X  
PREV  
PREV  
PREV  
returns to the  
Activates the  
selected  
submenu  
PREV  
PREV  
PREV  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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Setup Menu  
5.9.1. SIGNAL I/O  
The signal I/O diagnostic mode allows a user to review and change the digital and  
analog input/output functions of the analyzer. It can also be used for  
troubleshooting purposes (Section 11.1.3). Refer to Appendix A for a complete  
list of the parameters available for review under this menu.  
IMPACT ON READINGS OR DATA  
IMPORTANT  
Any changes of signal I/O settings will remain in effect only until the  
signal I/O menu is exited. Exceptions are the ozone generator  
override and the flow sensor calibration, which remain as entered  
when exiting.  
Access the Signal I/O test mode from the DIAG Menu and press ENTR to access  
its parameters:  
DIAG  
SIGNAL I / O  
Press NEXT & PREV to  
move between signal  
types.  
PREV NEXT JUMP  
ENTR EXIT  
Press JUMP to go  
directly to a specific  
signal  
DIAG I / O  
0) EXT_ZERO_CAL=OFF  
PREV NEXT JUMP  
PRNT EXIT  
See Appendix A-4 for  
a complete list of  
available SIGNALS  
EXAMPLE  
DIAG I / O  
JUMP TO: 12  
EXAMPLE:  
1
2
ENTR EXIT  
Enter 12 to Jump to  
12) ST_SYSTEM_OK=ON  
DIAG I / O  
12) ST_SYSTEM_OK = ON  
Exit to return  
to the  
DIAG menu  
PREV NEXT JUMP  
ON PRNT EXIT  
Pressing the PRNT button will send a formatted  
printout to the serial port and can be captured  
with a computer or other output device.  
Toggle ON/(OFF) button to  
change status.  
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5.9.2. ANALOG OUTPUT  
The T801 analyzer comes equipped with four analog outputs.  
The first two analog output (A1 & A2) signals represent the currently  
measured CO2 concentration (see Section 5.4.2).  
The third analog output (A3) is not used.  
The fourth output (A4) outputs a signal that can be set to represent the  
current value of one of several test functions (see Table 5-8).  
5.9.3. ANALOG I/O CONFIGURATION  
The following lists the analog I/O functions that are available in the T801  
analyzer.  
Table 5-4: DIAG - Analog I/O Functions  
SUB MENU  
FUNCTION  
Initiates a calibration of the A1, A2, A3 and A4 analog output channels that determines the  
slope and offset inherent in the circuitry of each output.  
AOUT  
CALIBRATED  
These values are stored in the memory and applied to the output signals by the CPU  
automatically.  
Sets the basic electronic configuration of the A1 output (CO2 Concentration).  
There are four options:  
RANGE1: Selects the signal type (voltage or current loop) and level of the output  
REC OFS: Allows them input of a DC offset to let the user manually adjust the output  
level  
CONC_OUT_1  
AUTO CAL: Enables / Disables the AOUT CALIBRATION Feature  
CALIBRATED: Performs the same calibration as AOUT CALIBRATED, but on this one  
channel only.  
Same as for CONC_OUT_1 but for analog channel A2 and only if Auto or Dual range is  
selected (CO2 high range, RNG2)  
CONC_OUT_2  
TEST OUTPUT  
Not used.  
Same as for CONC_OUT_1 but for analog channel A4 (TEST CHANNEL)  
AIN  
CALIBRATED  
Initiates a calibration of the A-to-D Converter circuit located on the Motherboard.  
XIN1  
.
For each of 8 external analog inputs channels, shows the gain, offset, engineering  
units, and whether the channel is to show up as a Test function.  
.
.
XIN8  
1
Any changes made to RANGE or REC_OFS require recalibration of this output.  
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Setup Menu  
To access the ANALOG I/O CONFIGURATION sub menu, press:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
MSG  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
SETUP X.X  
SECONDARY SETUP MENU  
COMM VARS DIAG  
EXIT  
SETUP X.X  
ENTER PASSWORD:818  
8
1
8
ENTR EXIT  
Toggle these  
buttons to enter  
the correct  
DIAG  
SIGNAL I/O  
PASSWORD  
NEXT  
ENTR  
EXIT  
Continue pressing NEXT until ...  
AIO Configuration Submenu  
DIAG  
ANALOG I/O CONFIGURATION  
ENTR  
PREV NEXT  
EXIT  
EXIT  
EXIT  
EXIT  
EXIT  
DIAG AIO  
AOUTS CALIBRATED: NO  
SET> CAL  
DIAG AIO  
CONC_OUT_1: 5V, OVR, CAL  
Adjusts the signal output  
for Analog Output A1  
<SET SET> EDIT  
DIAG AIO  
CONC_OUT_2: 5V, OVR, CAL  
Adjusts the signal output  
for Analog Output A2  
<SET SET> EDIT  
DIAG AIO  
CONC_OUT_3: 5V, OVR, CAL  
Adjusts the signal output  
<SET SET> EDIT  
for Analog Output A3  
(O2 Sensor Only)  
DIAG AIO  
TEST_OUTPUT: 5V,OVR, CAL  
Selects the parameter to be  
output on the TEST channel and  
adjusts its signal output  
<SET SET> EDIT  
EXIT  
DIAG AIO  
<SET  
AIN CALIBRATED: YES  
CAL  
EXIT  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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5.9.3.1. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION  
In its standard configuration the analog outputs are set to output a 0 – 5 VDC  
signals. Several other output ranges are available. Each range is usable from -  
5% to + 5% of the rated span.  
Table 5-5: Analog Output Voltage Range Min/Max  
RANGE NAME  
RANGE SPAN  
0-100 mVDC  
0-1 VDC  
MINIMUM OUTPUT  
-5 mVDC  
MAXIMUM OUTPUT  
105 mVDC  
0.1V  
1V  
-0.05 VDC  
1.05 VDC  
5V  
0-5 VDC  
-0.25 VDC  
5.25 VDC  
10V  
0-10 VDC  
-0.5 VDC  
10.5 VDC  
The default offset for all VDC ranges is 0-5 VDC.  
CURR  
0-20 mA  
0 mA  
20 mA  
While these are the physical limits of the current loop modules, typical applications use 2-20 or 4-20 mA for the lower and  
upper limits. Please specify desired range when ordering this option.  
The default offset for all current ranges is 0 mA.  
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Setup Menu  
To change the output type and range, select the ANALOG I/O  
CONFIGURATION submenu (see Section 5.9.3) then press,  
5.9.3.2. CALIBRATION OF THE ANALOG OUTPUTS  
Analog output calibration should to be carried out on first startup of the analyzer  
(performed in the factory as part of the configuration process) or whenever  
recalibration is required. The analog outputs can be calibrated automatically,  
either as a group or individually, or adjusted manually.  
In its default mode, the instrument is configured for automatic calibration of all  
channels, which is useful for clearing any analog calibration warnings associated  
with channels that will not be used or connected to any input or recording device,  
e.g., datalogger.  
Manual calibration should be used for the 0.1V range or in cases where the  
outputs must be closely matched to the characteristics of the recording device.  
Manual calibration requires the AUTOCAL feature to be disabled.  
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5.9.3.3. ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG  
OUTPUT  
To enable or disable the AutoCal feature for an individual analog output, elect  
the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:  
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5.9.3.4. AUTOMATIC GROUP CALIBRATION OF THE ANALOG OUTPUTS  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Manual calibration should be used for any analog output set for a  
0.1V output range or in cases where the outputs must be closely  
matched to the characteristics of the recording device.  
Before performing this procedure, ensure that the AUTO CAL for  
each analog output is enabled. (See Section 5.9.3.3).  
To  
calibrate  
the  
outputs  
as  
a
group  
with  
the  
AOUTS  
CALIBRATION command, select the ANALOG I/O CONFIGURATION  
submenu (see Section 5.9.3) then press:  
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5.9.3.5. AUTOMATIC INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS  
To use the AUTO CAL feature to initiate an automatic calibration for an  
individual analog output, select the ANALOG I/O CONFIGURATION  
submenu (see Section 5.9.3) then press:  
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5.9.3.6. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR  
VOLTAGE RANGES  
For highest accuracy, the voltages of the analog outputs can be manually  
calibrated.  
Note  
The menu for manually adjusting the analog output signal level will only  
appear if the AUTO-CAL feature is turned off for the channel being adjusted  
(See Section 5.9.3.3).  
Calibration is performed with a voltmeter connected across the output terminals  
and by changing the actual output signal level using the front panel touchscreen  
in 100, 10 or 1 count increments. See Figure 3-7 for pin assignments and  
diagram of the analog output connector.  
V
+DC Gnd  
Figure 5-2:  
Setup for Checking / Calibrating DCV Analog Output Signal Levels  
Table 5-6:  
Voltage Tolerances for the TEST CHANNEL Calibration  
MINIMUM  
ZERO  
SPAN  
SPAN  
FULL SCALE  
ADJUSTMENT  
TOLERANCE  
VOLTAGE  
TOLERANCE  
(1 count)  
0.1 VDC  
1 VDC  
±0.0005V  
±0.001V  
±0.002V  
±0.004V  
90 mV  
900 mV  
4500 mV  
4500 mV  
±0.001V  
±0.001V  
±0.003V  
±0.006V  
0.02 mV  
0.24 mV  
1.22 mV  
2.44 mV  
5 VDC  
10 VDC  
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To adjust the signal levels of an analog output channel manually, select the  
ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:  
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Setup Menu  
5.9.3.7. MANUAL ADJUSTMENT OF CURRENT LOOP OPTION OUTPUT SPAN AND  
OFFSET  
A current loop option may be purchased for the A1 and A2 analog outputs of the  
analyzer. This option places circuitry in series with the output of the A-to-D  
converter on the motherboard that changes the normal DC voltage output to a 0-  
20 milliamp signal (See Section 3.3.1.4).  
The outputs can be ordered scaled to any set of limits within that 0-20 mA  
range, however most current loop applications call for either 0-20 mA or 4-20  
mA range spans.  
All current loop outputs have a + 5% over range. Ranges whose lower limit is  
set above 1 mA also have a 5% under range.  
To switch an analog output from voltage to current loop, follow the instructions  
in Section 5.9.3.1 (select CURR from the list of options on the “Output Range”  
menu).  
Adjustment of the signal zero and span levels of the current loop output is done  
by raising or lowering the voltage output of the D-to-A converter circuitry on the  
analyzer’s motherboard. This raises or lowers the signal level produced by the  
current loop option circuitry.  
The software allows this adjustment to be made in 100, 10 or 1 count increments.  
Since the exact amount by which the current signal is changed per D-to-A count  
varies from output-to-output and instrument–to–instrument, you will need to  
measure the change in the signal levels with a separate, current meter placed in  
series with the output circuit. See Figure 3-7 for pin assignments and diagram of  
the analog output connector.  
Figure 5-3:  
Setup for Checking / Calibrating Current Output Signal Levels Using an Ammeter  
CAUTION  
GENERAL SAFETY HAZARD  
Do not exceed 60 V peak voltage between current loop outputs and instrument ground.  
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To adjust the zero and span signal levels of the current outputs, select the  
ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:  
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Setup Menu  
An alternative method for measuring the output of the Current Loop converter is  
to connect a 250 ohm 1% resistor across the current loop output in lieu of the  
current meter (see Figure 3-7 for pin assignments and diagram of the analog  
output connector). This allows the use of a voltmeter connected across the  
resistor to measure converter output as VDC or mVDC.  
V
+DC Gnd  
Figure 5-4:  
Alternative Setup Using 250Resistor for Checking Current Output Signal Levels  
In this case, follow the procedure above but adjust the output for the following  
values:  
Table 5-7: Current Loop Output Check  
Voltage across  
Resistor for 2-20 mA  
Voltage across  
Resistor for 4-20 mA  
% FS  
0
500 mVDC  
1000 mVDC  
5000 mVDC  
100  
5000 mVDC  
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5.9.3.8. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF  
In its default configuration, a ± 5% over-range is available on each of the T801’s  
analog outputs. This over-range can be disabled if your recording device is  
sensitive to excess voltage or current.  
To turn the over-range feature on or off, select the ANALOG I/O  
CONFIGURATION submenu (see Section 5.9.3) then press  
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5.9.3.9. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT  
Some analog signal recorders require that the zero signal be significantly different  
from the baseline of the recorder in order to record slightly negative readings  
from noise around the zero point. This can be achieved in the T801 by defining a  
zero offset, a small voltage (e.g., 10% of span).  
To add a zero offset to a specific analog output channel, select the ANALOG I/O  
CONFIGURATION submenu (see Section 5.9.3) then press:  
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5.9.3.10. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4  
The test functions available to be reported are:  
Table 5-8: Test Channels Functions available on the T801’s Analog Output  
TEST CHANNEL  
NONE  
DESCRIPTION  
ZERO  
FULL SCALE  
Test Channel is turned off  
The absolute pressure of the Sample gas as  
measured by a pressure sensor located inside  
the sample chamber.  
SAMPLE PRESSURE  
0 "Hg  
40 "Hg  
Sample mass flow rate as measured by the  
flow rate sensor in the sample gas stream.  
SAMPLE FLOW  
CO2 CELL TEMP  
0 cm3/m  
1000 cm3/m  
The temperature of the gas inside the CO2  
sensor sample chamber.  
0C  
70C  
CHASSIS TEMP  
The temperature inside the analyzer chassis.  
0C  
70C  
Once a function is selected, the instrument not only begins to output a signal on  
the analog output, but also adds TEST to the list of test functions viewable via  
the front panel display.  
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Setup Menu  
To activate the TEST Channel and select a function (in this example SAMPLE  
PRESSURE), press:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
SETUP X.X  
SECONDARY SETUP MENU  
COMM VARS DIAG  
EXIT  
SETUP X.X  
ENTER PASSWORD:818  
8
1
8
ENTR EXIT  
Toggle to enter  
the correct  
PASSWORD  
DIAG  
SIGNAL I/O  
PREV NEXT  
ENTR EXIT  
Continue pressing NEXT until ...  
DIAG  
TEST CHAN OUTPUT  
PREV NEXT  
ENTR  
EXIT  
DIAG  
TEST CHAN:NONE  
PREV NEXT  
ENTR EXIT  
Toggle to scroll to  
Sample Pressure  
TEST channel  
parameter  
DIAG  
TEST CHANNEL:SAMPLE PRESSURE  
ENTR EXIT  
EXIT discards the new  
PREV NEXT  
setting  
ENTR accepts the  
new setting  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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5.9.3.11. AIN CALIBRATION  
This is the sub-menu to conduct a calibration of the T801 analyzer’s analog  
inputs. This calibration should only be necessary after major repair such as a  
replacement of CPU, motherboard or power supplies.  
To perform an analog input calibration, select the ANALOG I/O  
CONFIGURATION submenu (see Section 5.9.3) then press:  
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5.9.3.12. ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION  
To configure the analyzer’s optional analog inputs, define for each channel:  
gain (number of units represented by 1 volt)  
offset (volts)  
engineering units to be represented in volts (each press of the touchscreen  
button scrolls the list of alphanumeric characters from A-Z and 0-9)  
whether to display the channel in the Test functions  
To adjust settings for the Analog Inputs option parameters press:  
DIAG  
ANALOG I / O CONFIGURATION  
PREV  
NEXT  
ENTR  
EXIT  
EXIT  
DIAG AIO  
AOUTS CALIBRATED: NO  
Press SET> to scroll to the first  
channel. Continue pressing SET>  
to view each of 8 channels.  
< SET SET> CAL  
DIAG AIO  
XIN1:1.00,0.00,V,OFF  
Press EDIT at any channel  
< SET SET> EDIT  
EXIT  
to to change Gain, Offset,  
Units and whether to display  
the channel in the Test  
functions (OFF/ON).  
DIAG AIO  
XIN1 GAIN:1.00V/V  
SET> EDIT  
EXIT  
DIAG AIO  
XIN1 OFFSET:0.00V  
DIAG AIO  
XIN1 GAIN:1.00V/V  
< SET SET> EDIT  
EXIT  
+
0
0
1
.0  
0
ENTR EXIT  
DIAG AIO  
XIN1 UNITS:V  
Press to change  
Gain value  
< SET SET> EDIT  
EXIT  
EXIT  
DIAG AIO  
< SET  
XIN1 DISPLAY:OFF  
EDIT  
Pressing ENTR records the new setting  
and returns to the previous menu.  
Pressing EXIT ignores the new setting and  
returns to the previous menu.  
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5.10. SETUP MORE ALRM: USING THE GAS  
CONCENTRATION ALARMS (OPTION 61)  
The T801 concentration alarm option includes two alarms. Each alarm has a  
user-settable limit, and is associated with an opto-isolated TTL relay accessible  
via the status output connector on the instrument’s back panel (See Section  
3.3.1.4). If the concentration measured by the instrument rises above that limit,  
the alarm‘s status output relay is closed.  
The default settings for ALM1 and ALM2 are:  
Table 5-9:  
ALARM  
Concentration Alarm Default Settings  
STATUS  
Disabled  
Disabled  
LIMIT SET POINT  
CO2 ALARM1  
CO2 ALARM2  
5.000 %  
10.00 %  
Note  
To prevent the concentration alarms from activating during span calibration  
operations make sure to press CAL button prior to introducing span gas into  
the analyzer..  
5.10.1. SETTING THE T801 OPTION 61 CONCENTRATION ALARM  
LIMITS  
To enable concentration alarms and set the limit points, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6. COMMUNICATIONS SETUP AND OPERATION  
This instrument’s rear panel connections include an Ethernet port, a USB port  
(option) and two serial communication (COM) ports labeled RS232, which is the  
COM1 port, and COM2 (see Figure 3-2). These ports operate similarly and give  
the user the ability to communicate with, issue commands to, and receive data  
from the analyzer through an external computer system or terminal. Connection  
instructions were provided in Section 3.3.1.8.  
This section provides pertinent information regarding communication equipment,  
describes the instrument’s communications modes, presents configuration  
instructions for the communications ports, and provides instructions for their use,  
including communications protocol. Data acquisition is presented in Section 7.  
6.1. DATA TERMINAL/COMMUNICATION EQUIPMENT (DTE DCE)  
RS-232 was developed for allowing communications between data terminal  
equipment (DTE) and data communication equipment (DCE). Basic data  
terminals always fall into the DTE category whereas modems are always  
considered DCE devices.  
Electronically, the difference between the DCE and DTE is the pin assignment of  
the Data Receive and Data Transmit functions.  
DTE devices receive data on Pin 2 and transmit data on Pin 3.  
DCE devices receive data on Pin 3 and transmit data on Pin 2.  
A switch located below the serial ports on the rear panel allows the user to switch  
between DTE (for use with data terminals) or DCE (for use with modems). Since  
computers can be either DTE or DCE, check your computer to determine which  
mode to use.  
6.2. COMMUNICATION MODES, BAUD RATE AND PORT  
TESTING  
Use the SETUP>MORE>COMM menu to configure COM1 (labeled RS232 on  
instrument rear panel) and/or COM2 (labeled COM2 on instrument rear panel)  
for communication modes, baud rate and/or port testing for correct connection. If  
using a USB option communication connection, setup requires configuring the  
COM2 baud rate and other settings for USB (Sections 6.2.2 and 6.4).  
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6.2.1. COMMUNICATION MODES  
Each of the analyzer’s serial ports can be configured to operate in a number of  
different modes, listed in Table 6-1. As modes are selected, the analyzer sums  
the mode ID numbers and displays this combined number on the front panel  
display. For example, if quiet mode (01), computer mode (02) and Multi-Drop-  
Enabled mode (32) are selected, the analyzer would display a combined MODE  
ID of 35.  
Table 6-1: COM Port Communication Modes  
MODE1  
ID  
DESCRIPTION  
Quiet mode suppresses any feedback from the analyzer (such as warning messages)  
to the remote device and is typically used when the port is communicating with a  
computer program where such intermittent messages might cause communication  
problems.  
QUIET  
1
Such feedback is still available but a command must be issued to receive them.  
Computer mode inhibits echoing of typed characters and is used when the port is  
communicating with a computer operated control program.  
COMPUTER  
2
16  
HESSEN  
PROTOCOL  
The Hessen communications protocol is used in some European countries.  
TELEDYNE API PN 02252 contains more information on this protocol.  
When turned on this mode switches the COM port settings from  
E, 8, 1  
E, 7, 1  
8192  
2048  
1024  
4
NO PARITY; 8 data bits; 1 stop bit to EVEN PARITY; 8 data bits; 1 stop bit.  
When turned on this mode switches the COM port settings from  
NO PARITY; 8 DATA BITS; 1 stop bit to EVEN PARITY; 7 DATA BITS; 1 stop bit.  
Configures the COM2 Port for RS-485 communication. RS-485 mode has  
precedence over multidrop mode if both are enabled.  
RS-485  
When enabled, the serial port requires a password before it will respond (see Section  
8.4). The only command that is active is the help screen (? CR).  
SECURITY  
MULTIDROP  
PROTOCOL  
Multidrop protocol allows a multi-instrument configuration on a single communications  
channel. Multidrop requires the use of instrument IDs.  
32  
Enables to send a modem initialization string at power-up. Asserts certain lines in the  
RS-232 port to enable the modem to communicate.  
ENABLE MODEM  
64  
ERROR  
Fixes certain types of parity errors at certain Hessen protocol installations.  
CHECKING2  
128  
256  
XON/XOFF  
Disables XON/XOFF data flow control also known as software handshaking.  
HANDSHAKE2  
Enables CTS/RTS style hardwired transmission handshaking. This style of data  
transmission handshaking is commonly used with modems or terminal emulation  
protocols as well as by Teledyne Instrument’s APICOM software.  
HARDWARE  
HANDSHAKE  
8
HARDWARE  
FIFO  
Disables the HARDWARE FIFO (First In – First Out), When FIFO is enabled it  
improves data transfer rate for that COM port.  
512  
COMMAND  
PROMPT  
Enables a command prompt when in terminal mode.  
4096  
1 Modes are listed in the order in which they appear in the  
SETUP MORE COM COM[1 OR 2] MODE menu  
2 The default setting for this feature is ON. Do not disable unless instructed to by Teledyne API Technical Support  
personnel.  
Note  
Communication Modes for each COM port must be configured  
independently.  
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Communications Setup and Operation  
Press the following menu buttons to select communication modes for one of the  
COM Ports, such as the following example where HESSEN is enabled:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.2.2. COM PORT BAUD RATE  
To select the baud rate of either COM Port, go to SETUP>MORE>COMM and  
select either COM1 or COM2 as follows:  
SETUP X.X  
COMMUNICATIONS MENU  
Select which COM  
port to configure.  
(COM1 for example).  
ID INET COM1 COM2  
SETUP X.X  
SET> EDIT  
COM1 MODE:0  
Press SET> until you  
reach the COM1  
BAUD RATE  
EXIT  
EXIT  
EXIT  
EXIT  
EXAMPLE  
SETUP X.X  
COM1 BAUD RATE:19200  
Use PREV and NEXT  
to move between  
available baud rates.  
EXIT  
ignores  
the new  
setting  
<SET SET> EDIT  
300  
1200  
4800  
SETUP X.X  
COM1 BAUD RATE:19200  
ENTR  
9600  
ENTR  
accepts  
the new  
setting  
19200  
38400  
57600  
115200  
PREV NEXT  
SETUP X.X  
COM1 BAUD RATE:9600  
ENTR  
NEXT ON  
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6.2.3. COM PORT TESTING  
The serial ports can be tested for correct connection and output in the COMM  
menu. This test sends a string of 256 ‘w’ characters to the selected COM port.  
While the test is running, the red LED on the rear panel of the analyzer should  
flicker.  
To initiate the test press the following menu button sequence:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.3. REMOTE ACCESS VIA THE ETHERNET  
For network or Internet communication, the analyzer can be connected to any  
standard 10BaseT or 100BaseT Ethernet network via low-cost network hubs,  
switches or routers. The interface operates as a standard TCP/IP device on port  
3000. This allows a remote computer to connect through the internet to the  
analyzer using APICOM, terminal emulators or other programs.  
The Ethernet cable connector on the rear panel has two LEDs indicating the  
Ethernet’s current operating status.  
Table 6-2: Ethernet Status Indicators  
LED  
amber (link)  
green (activity  
FUNCTION  
On when connection to the LAN is valid.  
Flickers during any activity on the LAN.  
The analyzer is shipped with DHCP enabled by default. This allows the  
instrument to be connected to a network or router with a DHCP server. The  
instrument will automatically be assigned an IP address by the DHCP server This  
configuration is useful for quickly getting an instrument up and running on a  
network. However, for permanent Ethernet connections, a static IP address should  
be used. Section 6.3.2 details how to configure the instrument with a static IP  
address.  
6.3.1. CONFIGURING THE ETHERNET USING DHCP  
The Ethernet for your T801 uses Dynamic Host Configuration Protocol (DHCP)  
to configure its interface with your LAN automatically. This requires that your  
network servers also be running DHCP. The analyzer will do this the first time  
you turn the instrument on after it has been physically connected to your network.  
Note  
Check the INET settings the first time you power up your analyzer after it has  
been physically connected to the LAN/Internet to make sure that the DHCP  
has successfully downloaded the appropriate information from you network  
server(s). The Ethernet configuration properties (Table 6-3) are viewable via  
the analyzer’s front panel display.  
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Table 6-3:  
LAN/Internet Configuration Properties  
DEFAULT STATE  
PROPERTY  
DESCRIPTION  
This displays whether the DHCP is turned ON or OFF.  
Press EDIT and toggle ON for automatic configuration  
after first consulting network administrator.  
ON  
DHCP  
INSTRUMENT  
IP ADDRESS  
This string of four packets of 1 to 3 numbers each (e.g.  
192.168.76.55.) is the address of the analyzer itself.  
Can only be edited when DHCP is set to OFF.  
0.0.0.0  
GATEWAY IP  
ADDRESS  
A string of numbers very similar to the Instrument IP  
address (e.g. 192.168.76.1.) that is the address of the  
computer used by your LAN to access the Internet.  
Can only be edited when DHCP is set to OFF.  
Also a string of four packets of 1 to 3 numbers each (e.g.  
255.255.252.0) that identifies the LAN to which the device  
is connected.  
0.0.0.0  
SUBNET MASK  
All addressable devices and computers on a LAN must  
have the same subnet mask. Any transmissions sent to  
devices with different subnets are assumed to be outside  
of the LAN and are routed through the gateway computer  
onto the Internet.  
This number defines the terminal control port by which the  
instrument is addressed by terminal emulation software,  
such as Internet or Teledyne API’s APICOM.  
3000  
T801  
TCP PORT1  
The name by which your analyzer will appear when  
addressed from other computers on the LAN or via the  
Internet. To change, see Section 6.3.2.1.  
HOST NAME  
1 Do not change the setting for this property unless instructed to by Teledyne API’s Technical Support  
personnel.  
Note  
If the gateway IP, instrument IP and the subnet mask are all zeroes (e.g.  
“0.0.0.0”), the DCHP was not successful in which case you may have to  
configure the analyzer’s Ethernet properties manually. See your network  
administrator.  
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To view the above properties listed in Table 6-3, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES  
There are several circumstances when you may need to configure the interface  
settings of the analyzer’s Ethernet card manually:  
your LAN is not running a DHCP software package  
the DHCP software is unable to initialize the analyzer’s interface  
you wish to create a static IP  
1. Connect a cable from the analyzer’s Ethernet port to a Local Area Network  
(LAN) or Internet port.  
2. Access Ethernet configuration through: SETUP>MORE>COMM>INET.  
3. Follow the setup sequence as shown in the illustrations that follow, and edit  
the Instrument and Gateway IP addresses and Subnet Mask to the desired  
settings. (From the computer, enter the same information through an  
application such as HyperTerminal).  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
SETUP X.X  
COMMUNICATIONS MENU  
< TST TST > CAL  
ID  
INET COM1 COM2  
EXIT  
EXIT  
SAMPLE  
ENTER SETUP PASS : 818  
SETUP X.X  
DHCP: ON  
8
1
8
ENTR EXIT  
<SET SET> EDIT  
SETUP X.X  
DHCP: ON  
SETUP X.X  
PRIMARY SETUP MENU  
ON  
ENTR EXIT  
ENTR EXIT  
CFG DAS RNGE PASS CLK MORE  
EXIT  
EXIT  
SETUP X.X  
DHCP: OFF  
SETUP X.X SECONDARY SETUP MENU  
OFF  
COMM VARS DIAG  
(continues in next illustration)  
ENTR accept  
new settings  
EXIT ignores  
new settings  
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Internet Configuration Touchscreen Functions  
(Continued from preceding illustration)  
BUTTON  
[0]  
FUNCTION  
Press this key to cycle through the range of  
numerals and available characters (“0 – 9” & “ . ”)  
<CH CH>  
DEL  
Moves the cursor one character left or right.  
Deletes a character at the cursor location.  
SETUP X.X  
DHCP: OFF  
Accepts the new setting and returns to the previous  
menu.  
ENTR  
EXIT  
SET> EDIT  
EXIT  
EXIT  
Ignores the new setting and returns to the previous  
menu.  
Buttons appear only as applicable.  
SETUP X.X INST IP: 000.000.000.000  
<SET SET> EDIT  
Cursor  
location is  
indicated by  
brackets  
SETUP X.X INST IP: [0] 00.000.000  
<CH CH>  
DEL [0]  
ENTR EXIT  
SETUP X.X GATEWAY IP: 000.000.000.000  
<SET SET> EDIT  
EXIT  
SETUP X.X GATEWAY IP: [0] 00.000.000  
<CH CH> DEL [?] ENTR EXIT  
SETUP X.X SUBNET MASK:255.255.255.0  
<SET SET> EDIT  
EXIT  
EXIT  
SETUP X.X SUBNET MASK:[2]55.255.255.0  
<CH CH> DEL [?] ENTR EXIT  
SETUP X.X TCP PORT 3000  
<SET  
EDIT  
The PORT number needs to remain at 3000.  
Do not change this setting unless instructed to by  
Teledyne API’s Customer Service personnel.  
Pressing EXIT from  
any of the above  
display menus  
causes the Ethernet  
card to reinitialize its  
internal interface  
firmware  
SETUP X.X  
INITIALIZING INET 0%  
INITIALIZING INET 100%  
SETUP X.X  
INITIALIZATI0N SUCCEEDED  
SETUP X.X  
INITIALIZATION FAILED  
Contact your IT  
Network Administrator  
SETUP X.X  
COMMUNICATIONS MENU  
ID  
INET COM1 COM2  
EXIT  
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6.3.2.1. CHANGING THE ANALYZER’S HOSTNAME  
The HOSTNAME is the name by which the analyzer appears on your network.  
The default name for all Teledyne API T801 analyzers iseither 0 or T801.  
To change this name (particularly if you have more than one T801 analyzer on  
your network), press:  
BUTTON  
<CH  
FUNCTION  
Moves the cursor one character to the left.  
CH>  
Moves the cursor one character to the right.  
Inserts a character before the cursor location.  
Deletes a character at the cursor location.  
INS  
DEL  
Press to cycle through the range of numerals  
and characters available for insertion. 0-9, A-  
Z, space ’ ~ ! # $ % ^ & * ( ) - _ = +[ ] { } <  
>\ | ; : , . / ?  
[?]  
Accepts the new setting and returns to the  
previous menu.  
ENTR  
EXIT  
Ignores the new setting and returns to the  
previous menu.  
Buttons appear only as applicable.  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.4. USB PORT FOR REMOTE ACCESS  
The analyzer can be operated through a personal computer by downloading the  
TAPI USB driver and directly connecting their respective USB ports.  
1. Install the Teledyne T-Series USB driver on your computer, downloadable  
from the Teledyne API website under Help Center>Software Downloads  
(www.teledyne-api.com/software).  
2. Run the installer file: “TAPIVCPInstaller.exe”  
3. Connect the USB cable between the USB ports on your personal computer  
and your analyzer. The USB cable should be a Type A – Type B cable,  
commonly used as a USB printer cable.  
4. Determine the Windows XP Com Port number that was automatically  
assigned to the USB connection. (Start Control Panel System →  
Hardware Device Manager). This is the com port that should be set in the  
communications software, such as APIcom or Hyperterminal.  
Refer to the Quick Start (Direct Cable Connection) section of the Teledyne  
APIcom Manual, PN 07463.  
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5. In the instrument’s SETUP>MORE>COMM>COM2 menu, make the following  
settings:  
Baud Rate: 115200  
COM2 Mode Settings:  
Quiet Mode  
ON  
ON  
SECURITY MODE  
MULTIDROP MODE  
ENABLE MODEM  
ERROR CHECKING  
XON/XOFF HANDSHAKE  
HARDWARE HANDSHAKE OFF  
OFF  
OFF  
OFF  
ON  
Computer Mode  
MODBUS RTU  
MODBUS ASCII  
E,8,1 MODE  
E,7,1 MODE  
RS-485 MODE  
OFF  
OFF  
OFF  
OFF  
OFF  
OFF  
HARDWARE FIFO  
ON  
COMMAND PROMPT  
OFF  
6. Next, configure your communications software, such as APIcom. Use the  
COM port determined in Step 4 and the baud rate set in Step 5. The figures  
below show how these parameters would be configured in the Instrument  
Properties window in APIcom when configuring a new instrument. See the  
APIcom manual (PN 07463) for more details.  
USB configuration requires that the baud rates of the instrument  
and the PC match; check the PC baud rate and change if needed.  
Note  
Using the USB port disallows use of the rear panel COM2 port  
except for multidrop communication.  
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6.5. COMMUNICATIONS PROTOCOLS  
This section presents MODBUS and HESSEN information.  
6.5.1. MODBUS  
The following set of instructions assumes that the user is familiar with MODBUS  
communications, and provides minimal information to get started. For additional  
instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also  
refer to www.modbus.org for MODBUS communication protocols.  
Minimum Requirements  
Instrument firmware with MODBUS capabilities installed.  
MODBUS-compatible software (TAPI uses MODBUS Poll for testing; see  
www.modbustools.com)  
Personal computer  
Communications cable (Ethernet or USB or RS232)  
Possibly a null modem adapter or cable  
Table 6-4:  
MODBUS Quick Setup  
Set Com Mode parameters  
Comm  
Ethernet:  
Using the front panel menu, go to SETUP – MORE – COMM – INET; scroll through  
the INET submenu until you reach TCP PORT 2 (the standard setting is 502), then  
continue to TCP PORT 2 MODBUS TCP/IP; press EDIT and toggle the menu  
button to change the setting to ON, then press ENTR. (Change Machine ID if  
needed: see “Slave ID”).  
USB/RS232: Using the front panel menu, go to SETUP – MORE – COMM – COM2 – EDIT; scroll  
through the COM2 EDIT submenu until the display shows COM2 MODBUS RTU:  
OFF (press OFF to change the setting to ON. Scroll NEXT to COM2 MODBUS  
ASCII and ensure it is set to OFF. Press ENTR to keep the new settings. (If RTU is  
not available with your communications equipment, set the COM2 MODBUS ASCII  
setting to ON and ensure that COM2 MODBUS RTU is set to OFF. Press ENTR to  
keep the new settings).  
If your analyzer is connected to a network with at least one other analyzer of the same model, a  
unique Slave ID must be assigned to each. Using the front panel menu, go to SETUP – MORE –  
COMM – ID. The MACHINE ID default is the same as the model number. Toggle the menu buttons  
to change the ID.  
Slave ID  
Reboot analyzer  
For the settings to take effect, power down the analyzer, wait 5 seconds, and power up the  
analyzer.  
Make appropriate cable  
connections  
Connect your analyzer either:  
via its Ethernet or USB port to a PC (this may require a USB-to-RS232 adapter for your PC; if so,  
also install the software driver from the CD supplied with the adapter, and reboot the computer if  
required), or  
via its COM2 port to a null modem (this may require a null modem adapter or cable).  
Specify MODBUS software  
settings  
1. Click Setup / [Read / Write Definition] /.  
a. In the Read/Write Definition window (see example that follows) select a Function (what you  
(examples used here are for  
MODBUS Poll software)  
wish to read from the analyzer).  
b. Input Quantity (based on your firmware’s register map).  
c. In the View section of the Read/Write Definition window select a Display (typically Float  
Inverse).  
d. Click OK.  
2. Next, click Connection/Connect.  
a. In the Connection Setup window (see example that follows), select the options based on  
your computer.  
b. Press OK.  
Read the Modbus Poll  
Register  
Use the Register Map to find the test parameter names for the values displayed (see example that  
follows If desired, assign an alias for each.  
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Example Read/Write Definition window:  
Example Connection Setup window:  
Example MODBUS Poll window:  
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6.5.2. HESSEN  
The Hessen protocol is a multidrop protocol, in which several remote instruments  
are connected via a common communications channel to a host computer. The  
remote instruments are regarded as slaves of the host computer. The remote  
instruments are unaware that they are connected to a multidrop bus and never  
initiate Hessen protocol messages. They only respond to commands from the  
host computer and only when they receive a command containing their own  
unique ID number.  
The Hessen protocol is designed to accomplish two things: to obtain the status of  
remote instruments, including the concentrations of all the gases measured; and to  
place remote instruments into zero or span calibration or measure mode. API’s  
implementation supports both of these principal features.  
The Hessen protocol is not well defined; therefore, while TAPI’s application is  
completely compatible with the protocol itself, it may be different from  
implementations by other companies.  
Note  
The following sections describe the basics for setting up your instrument to  
operate over a Hessen Protocol network. For more detailed information as  
well as a list of host computer commands and examples of command and  
response message syntax, download the Manual Addendum for Hessen  
Protocol from the Teledyne API web site: http://www.teledyne-  
api.com/manuals/.  
6.5.2.1. HESSEN COM PORT CONFIGURATION  
Hessen protocol requires the communication parameters of the T801’s COM  
ports to be set differently than the standard configuration as shown in the table  
below.  
Table 6-5:  
RS-232 Communication Parameters for Hessen Protocol  
PARAMETER  
STANDARD  
HESSEN  
1200  
7
Baud Rate  
Data Bits  
Stop Bits  
Parity  
300 – 115200  
8
1
2
None  
Full  
Even  
Half  
Duplex  
To change the baud rate of the T801’s COM ports, See Section 6.2.2.  
To change the other COM port parameters listed in the table above, see Section  
Note  
Make sure that the communication parameters of the host computer are also  
properly set.  
In addition, rather than issuing commands to the instrument in rapid  
succession, bear in mind that the instrument software has a 200 ms latency  
period before it responds to commands issued by the host computer.  
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6.5.2.2. ACTIVATING HESSEN PROTOCOL  
Once the COM port has been properly configured, the next step in configuring  
the T801 to operate over a Hessen protocol network is to activate the Hessen  
mode for COM ports and configure the communication parameters for the port(s)  
appropriately.  
Press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.5.2.3. SELECTING A HESSEN PROTOCOL TYPE  
Currently there are two versions of Hessen Protocol in use. The original  
implementation, referred to as TYPE 1, and a more recently released version,  
TYPE 2 that has more flexibility when operating with instruments that can  
measure more than one type of gas.  
For more specific information about the difference between TYPE 1and TYPE 2  
download the Manual Addendum for Hessen Protocol from the Teledyne API  
web site: http://www.teledyne-api.com/manuals/.  
To select a Hessen Protocol Type press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
Note  
While Hessen Protocol Mode can be activated independently for COM1 and  
COM2, The TYPE selection affects both ports.  
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6.5.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE  
The Teledyne API implementation of Hessen Protocol allows the user to choose  
one of several different modes of response for the analyzer.  
Table 6-6: Teledyne API Hessen Protocol Response Modes  
MODE ID  
CMD  
MODE DESCRIPTION  
This is the Default Setting. Reponses from the instrument are encoded as the traditional  
command format. Style and format of responses depend on exact coding of the initiating  
command.  
Responses from the instrument are always delimited with <STX> (at the beginning of the  
response, <ETX> (at the end of the response followed by a 2 digit Block Check Code  
(checksum), regardless of the command encoding.  
BCC  
Responses from the instrument are always delimited with <CR> at the beginning and the  
end of the string, regardless of the command encoding.  
TEXT  
To Select a Hessen response mode, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.5.2.5. GAS LIST ENTRY FORMAT AND DEFINITIONS  
The T801 analyzer keeps a list of available gas types. Each entry in this list is of  
the following format.  
[GAS TYPE],[RANGE],[GAS ID],[REPORTED]  
WHERE:  
GAS TYPE = The type of gas being reported (e.g., CO2).  
RANGE  
=
The concentration range for this entry in the gas list. This feature  
permits the user to select which concentration range will be used  
for this gas list entry. The T801 analyzer has two ranges:  
RANGE1 or LOW and RANGE2 or HIGH (See Section 5.4.1).  
0 -The HESSEN protocol to use whatever range is currently  
active.  
1 -The HESSEN protocol will always use RANGE1 for this gas list  
entry  
2 -The HESSEN protocol will always use RANGE2 for this gas list  
entry  
3 -Not applicable to the T801 analyzer.  
GAS ID  
=
An identification number assigned to a specific gas. In the case of  
the T801 analyzer, there is only one gas, CO2, and its default GAS  
ID is 111. This ID number should not be modified.  
REPORT  
= States whether this list entry is to be reported or not reported when  
ever this gas type or instrument is polled by the HESSEN network.  
If the list entry is not to be reported this field will be blank.  
The T801 analyzer measures CO2,; thus, the gas list entry would  
be:  
CO2, 0, 111, REPORTED  
These default settings cause the instrument to report the concentration value of  
the currently active range. If you wish to have just concentration value stored for  
a specific range, this list entry should be edited or additional entries should be  
added (see Section 6.5.2.5).  
EXAMPLE:  
Changing the above CO2 gas list entry to read CO2, 2, 111, REPORTED while  
RANGE2 (HIGH) range was active would cause only the last CO2 reading to be  
recorded.  
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6.5.2.6. EDITING OR ADDING HESSEN GAS LIST ENTRIES  
To add or edit an entry to the Hessen Gas List, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.5.2.7. DELETING HESSEN GAS LIST ENTRIES  
To delete an entry from the Hessen Gas list, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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6.5.2.8. SETTING HESSEN PROTOCOL STATUS FLAGS  
Teledyne API’s implementation of Hessen protocols includes a set of status bits  
that the instrument includes in responses to inform the host computer of its  
condition. Each bit can be assigned to one operational and warning message flag.  
The default settings for these bit/flags are:  
Table 6-7: Default Hessen Status Flag Assignments  
DEFAULT BIT  
STATUS FLAG NAME  
ASSIGNMENT  
WARNING FLAGS1  
SAMPLE FLOW WARNING  
INVALID CONC  
0001  
0080  
(The instrument’s front panel display will show the  
concentration as “Warnings”)  
OPERATIONAL FLAGS1  
In MANUAL Calibration Mode  
In CO2 ZERO Calibration Mode3  
In CO2 SPAN Calibration Mode3  
0200  
0400  
0800  
UNITS OF MEASURE FLAGS  
[N/A – the T801 reports in %]  
0001, 0002, 0004,  
0008, 0010 0020, 0040,  
0100, 1000, 8000  
SPARE/UNUSED BITS  
UNASSIGNED FLAGS (0000)  
BOX TEMP WARNING  
CO2 CELL TEMP WARN  
SAMPLE PRESS WARN  
RELAY BOARD WARN  
CANNOT DYN SPAN  
CANNOT DYN ZERO  
CAL MP CO2  
CAL MP CO2  
REAR BOARD NOT DET  
SYSTEM RESET  
CO2 CONC ALARM 12  
CO2 CONC ALARM 22  
CO2 CONC ALARM 12  
1
These status flags are standard for all instruments and should probably not be  
modified.  
2
3
Only applicable if the analyzer is equipped with an alarm option.  
It is possible to assign more than one flag to the same Hessen status bit. This  
allows the grouping of similar flags, such as all temperature warnings, under the  
same status bit. Be careful not to assign conflicting flags to the same bit as each  
status bit will be triggered if any of the assigned flags is active.  
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To assign or reset the status flag bit assignments, press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
6.5.2.9. INSTRUMENT ID  
Each instrument on a Hessen Protocol network must have a unique ID code. If  
more than one T801 analyzer is on the Hessen network, you will have to change  
this code for all but one of the T801 analyzer’s on the Hessen network (see  
Section 5.7.1). The default ID code for the T801 analyzers is either 0 or 801.  
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7. DATA ACQUISITION SYSTEM (DAS) & APICOM  
The T801 analyzer contains a flexible and powerful, internal data acquisition  
system (DAS) that enables the analyzer to store concentration and calibration data  
as well as a host of diagnostic parameters. The DAS of the T801 can store  
several months worth of data depending on how it is configured. The data are  
stored in non-volatile memory and are retained even when the instrument is  
powered off. Data are stored in plain text format for easy retrieval and use in  
common data analysis programs (such as spreadsheet-type programs).  
The DAS is designed to be flexible; users have full control over the type, length  
and reporting time of the data. The DAS permits users to access stored data  
through the instrument’s front panel or its communication ports.  
The principal use of the DAS is logging data for trend analysis and predictive  
diagnostics, which can assist in identifying possible problems before they affect  
the functionality of the analyzer. The secondary use is for data analysis,  
documentation and archival in electronic format.  
To support the DAS functionality, Teledyne API offers APICOM, a program that  
provides a visual interface for remote or local setup, configuration and data  
retrieval of the DAS. The APICOM manual (included with the program),  
contains a more detailed description of the DAS structure and configuration,  
which is briefly described here.  
The T801 includes a basic DAS configuration, which is enabled by default. New  
data channels are also enabled by default, but each channel may be turned off for  
later or occasional use.  
The DAS can be disabled only by disabling or deleting its individual data  
channels.  
Note  
The green SAMPLE LED on the instrument front panel, which indicates the  
analyzer status, also indicates certain aspects of the DAS status:  
Table 7-1: Front Panel LED Status Indicators for DAS  
LED STATE  
DAS STATUS  
System is in calibration mode. Data logging can be enabled or disabled for this mode.  
Calibration data are typically stored at the end of calibration periods, concentration data are  
typically not sampled, diagnostic data should be collected.  
Off  
Instrument is in hold-off mode, a short period after the system exits calibrations. DAS  
channels can be enabled or disabled for this period. Concentration data are typically disabled  
whereas diagnostic should be collected.  
Blinking  
On  
Sampling normally.  
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IMPORTANT  
IMPACT ON READINGS OR DATA  
DAS operation is suspended whenever its configuration is edited using  
the analyzer’s front panel and therefore data may be lost. To prevent  
such data loss, it is recommended to use the APICOM graphical user  
interface for DAS changes. Please be aware that all stored data will be  
erased if the analyzer’s disk-on-module or CPU board is replaced or if the  
configuration data stored there is reset..  
7.1. DAS STRUCTURE  
The DAS is designed around the feature of a “record”. A record is a single data  
point. The type of data recorded in a record is defined by two properties:  
Parameter type that defines the kind of data to be stored (e.g. the average of  
gas concentrations measured with three digits of precision). See Section  
A trigger event that defines when the record is made (e.g. timer; every time a  
calibration is performed, etc.). See Section 7.1.4.2  
The specific PARAMETER and TRIGGER events that describe an individual  
record are defined in a construct called a DATA CHANNEL. Each data channel  
relates one or more parameters with a specific trigger event and various other  
operational characteristics related to the records being made (e.g., the channel’s  
name, number of records to be made, time period between records, whether or not  
the record is exported via the analyzer’s RS-232 port, etc.).  
7.1.1. DAS CHANNELS  
The key to the flexibility of the DAS is its ability to store a large number of  
combinations of triggering events and data parameters in the form of data  
channels. Users may create up to 50 data channels and each channel can contain  
one or more parameters. For each channel, the following are selected:  
One triggering event is selected  
Up to 50 data parameters, which can be the shared between channels.  
Several other properties that define the structure of the channel and allow the  
user to make operational decisions regarding the channel.  
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Table 7-2: DAS Data Channel Properties  
DEFAULT  
SETTING  
PROPERTY  
DESCRIPTION  
SETTING RANGE  
Up to 6 letters or digits 1.  
NAME  
The name of the data channel.  
“NONE”  
Any available event  
(see Appendix A-5).  
TRIGGERING  
EVENT  
The event that triggers the data channel to measure  
and store the datum  
ATIMER  
NUMBER AND  
LIST OF  
PARAMETERS  
Any available parameter  
(see Appendix A-5).  
A User-configurable list of data types to be  
recorded in any given channel.  
1
(PMTDET)  
000:00:01 to  
366:23:59  
(Days:Hours:Minutes)  
1 to 30,000 (max), limited  
by available storage  
space.  
The amount of time between each channel data  
point.  
000:01:00  
(1 hour)  
REPORT PERIOD  
The number of reports that will be stored in the data  
file. Once the limit is exceeded, the oldest data is  
over-written.  
NUMBER OF  
RECORDS  
100  
Enables the analyzer to automatically report  
channel values to the RS-232 ports.  
RS-232 REPORT  
OFF  
ON  
OFF or ON  
OFF or ON  
OFF or ON  
CHANNEL  
ENABLED  
Enables or disables the channel. Allows a channel  
to be temporarily turned off without deleting it.  
Disables sampling of data parameters while  
CAL HOLD OFF  
OFF  
instrument is in calibration mode 2.  
1 More with APICOM, but only the first six are displayed on the front panel).  
2 When enabled records are not recorded until the DAS HOLDOFF period is passed after calibration mode. DAS HOLDOFF SET in the  
VARS menu (see Section 5.8).  
7.1.2. DEFAULT DAS CHANNELS  
CONC: Samples CO2 at one-minute intervals and stores an average every five  
minutes with a time and date stamp. Readings during calibration and calibration  
HOLD OFF are not included in the data. By default, the last 4032 averages are  
stored.  
PNUMTC: Collects sample flow and sample pressure data at five-minute  
intervals and stores an average once a day with a time and date stamp. This data  
is useful for monitoring the condition of the pump and critical flow orifice  
(sample flow) and the sample filter (clogging indicated by a drop in sample  
pressure) over time to predict when maintenance will be required. The last 360  
daily averages (about 1 year) are stored.  
CALCO2: Data channels log new slopes and offsets of measurements each time  
a CO2 zero or span calibration is performed and the result changes the value of  
the slope (triggering event: SLPCHG).  
This data channel will store data from the last 200 calibrations and can be  
used to document analyzer calibration; it also is useful for detecting trends in  
slope and offset (instrument response) when performing predictive  
diagnostics as part of a regular maintenance schedule.  
This channel collects data based on events (e.g. a calibration operation)  
rather than a timed interval and therefore does not represent any specific  
length of time. As with all data channels, a date and time stamp is recorded  
for every logged data point.  
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DETAILED: Samples seven different parameters related to the operating status  
of the analyzer’s. For each parameter:  
A value is logged once every minute;  
An average of the last 60 readings is calculated once every minute.  
The last 480 averages are stored (20 days).  
This channel is useful for diagnosing problems that cause the instruments  
measurements to drift slowly over time  
FAST: Almost identical to DETAILED except that for each parameter:  
Samples are taken once per minute and reported once per minute, in effect  
causing the instrument to record an instantaneous reading of each parameter  
every minute.  
The last 360 readings for each parameter are recorded/reported.  
This channel is useful for diagnosing transients; spikes and noise problems.  
These default Data Channels can be used as they are, or they can be customized  
from the front panel to fit a specific application. They can also be deleted to  
make room for custom user-programmed Data Channels.  
Appendix A-5 lists the firmware-specific DAS configuration in plain-text format.  
This text file either can be loaded into APICOM and then modified and uploaded  
to the instrument, or can be copied and pasted into a terminal program to be sent  
to the analyzer.  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Sending a DAS configuration to the analyzer through its COM ports  
will replace the existing configuration and will delete all stored data.  
Back up any existing data and the DAS configuration before  
uploading new settings.  
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Triggering Events and Data Parameters/Functions for these default channels are:  
Figure 7-1:  
Default DAS Channel Setup  
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7.1.3. SETUP DAS VIEW: VIEWING DAS CHANNELS AND  
INDIVIDUAL RECORDS  
DAS data and settings can be viewed on the front panel through the following  
menu button sequence.  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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7.1.4. SETUP DAS EDIT: ACCESSING THE DAS EDIT MODE  
DAS configuration is most conveniently done through the APICOM remote  
control program. The following sequence of menu items shows how to edit using  
the front panel.  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
MSG  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
Main DAS Menu  
DAS EDIT – Touchscreen Functions  
SETUP X.X  
DATA ACQUISITION  
VIEW EDIT  
EXIT  
Button  
FUNCTION  
Selects the previous data channel in the list  
PREV  
NEXT  
Selects the next data channel in the list  
SETUP X.X  
ENTER PASSWORD:818  
Inserts a new data channel into the list BEFORE the  
selected channel  
INS  
8
1
8
ENTR EXIT  
Deletes the currently selected data channel  
Enters EDIT mode  
DEL  
EDIT Channel Menu  
EDIT  
SETUP X.X  
NEXT  
0) CONC: ATIMER,3,4032,RS232  
Exports the configuration of all data channels to the  
RS-232 interface  
PRINT  
INS DEL EDIT PRNT EXIT  
Buttons only appear when applicable.  
Enters EDIT mode for the selected channel  
When editing the data channels, the top line of the display indicates some of the  
configuration parameters.  
For example, the display line:  
0) CONC: ATIMER, 3, 4032, RS232  
Translates to the following configuration:  
0
Channel No.  
CONC  
Channel Name  
ATIMER Trigger Event  
3
Parameters – number of parameters included in this channel  
4032  
RS232  
Number of records this channel is set up to store  
Port via which values automatically reported  
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7.1.4.1. EDITING DAS DATA CHANNEL NAMES  
To edit the name of a DAS data channel, follow the instruction shown in Section  
7.1.4 then press:  
7.1.4.2. EDITING DAS TRIGGERING EVENTS  
Triggering events define when and how the DAS records a measurement of any  
given data channel. The most commonly used triggering events are:  
ATIMER: Sampling at regular intervals specified by an automatic timer. Most  
trending information is usually stored at such regular intervals, which can be  
instantaneous or averaged.  
EXCO2Z, EXCO2S, EXCO2M, CO2SLC (exit CO2 zero, exit CO2 span, CO2  
slope change); : Sampling at the end of (irregularly occurring) calibrations or  
when the response slope changes. These triggering events create instantaneous  
data points, e.g., for the new slope and offset (concentration response) values at  
the end of a calibration. Zero and slope values are valuable to monitor response  
drift and to document when the instrument was calibrated.  
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WARNINGS: Some data may be useful when stored if one of several warning  
messages appears such as CO2TMW (CO2 sensor temperature warning). This is  
helpful for trouble-shooting by monitoring when a particular warning occurred.  
To edit the list of data parameters associated with a specific data channel, follow  
the instruction shown in Section 7.1.4 then press:  
Note  
DAS Trigger Events are firmware specific; a list of trigger events can  
be found in Appendix A-5 of this manual.  
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7.1.4.3. EDITING DAS PARAMETERS  
Data parameters are types of data that may be measured and stored by the DAS.  
For each Teledyne API analyzer model, the list of available data parameters is  
different, fully defined and not customizable. Appendix A-5 lists firmware  
specific data parameters for the T801. DAS parameters include things like CO2  
concentration measurements, temperatures of the various heaters placed around  
the analyzer, pressures and flows of the pneumatic subsystem and other  
diagnostic measurements as well as calibration data such as stability, slope and  
offset.  
Most data parameters have associated measurement units, such as mV, ppb,  
cm³/min, etc., although some parameters have no units (e.g. SLOPE). With the  
exception of concentration readings, none of these units of measure can be  
changed.  
Note  
DAS does not keep track of the units (i.e. %) of each concentration value;  
therefore, DAS data files may contain concentrations data recorded in more  
than one type of unit if the units of measure was changed during data  
acquisition.  
Each data parameter has user-configurable functions that define how the data are  
recorded:  
Table 7-3: DAS Data Parameter Functions  
FUNCTION  
EFFECT  
PARAMETER  
Instrument-specific parameter name.  
SAMPLE MODE  
INST: Records instantaneous reading.  
AVG: Records average reading during reporting interval.  
SDEV: Records the standard deviation of the data points recorded during the reporting interval.  
MIN: Records minimum (instantaneous) reading during reporting interval.  
MAX: Records maximum (instantaneous) reading during reporting interval.  
PRECISION  
0 to 4: Sets the number of digits to the right decimal point for each record.  
Example: Setting 4; “399.9865 %”  
Setting 0; “400 %”  
STORE NUM.  
SAMPLES  
OFF: Stores only the average (default).  
ON: Stores the average and the number of samples used to compute the value of the  
parameter. This property is only useful when the AVG sample mode is used. Note that the  
number of samples is the same for all parameters in one channel and needs to be specified only  
for one of the parameters in that channel.  
Users can build a channel by selecting desired parameters from the available  
choices.  
Data channels can be edited individually from the front panel without affecting  
other data channels. However, when editing a data channel, such as during  
adding, deleting or editing parameters, all data for that particular channel will be  
lost, because the DAS can store only data of one format (number of parameter  
columns etc.) for any given channel. In addition, a DAS configuration can only  
be uploaded remotely as an entire set of channels. Hence, remote update of the  
DAS will always delete all current channels and stored data.  
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To modify, add or delete a parameter, follow the instruction shown in Section  
7.1.4 then press:  
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Note  
When the STORE NUM SAMPLES feature is turned on, the instrument  
will store the number of measurements that were used to compute the  
AVG, SDEV, MIN or MAX value but not the actual measurements  
themselves.  
7.1.4.4. EDITING SAMPLE PERIOD AND REPORT PERIOD  
The DAS defines two principal time periods by which sample readings are taken  
and permanently recorded:  
SAMPLE PERIOD: Determines how often DAS temporarily records a sample  
reading of the parameter in volatile memory. SAMPLE PERIOD is only used  
when the DAS parameter’s sample mode is set for AVG, SDEV, MIN or MAX  
The SAMPLE PERIOD is set to one minute by default and generally cannot be  
accessed from the standard DAS front panel menu, but is available via the  
instrument’s communication ports by using APICOM or the analyzer’s standard  
serial data protocol.  
REPORT PERIOD: Sets how often the sample readings stored in volatile  
memory are processed, (e.g. average, minimum or maximum are calculated); the  
results stored permanently in the instrument’s Disk-on-Module as well as  
transmitted via the analyzer’s communication ports. The Report Period may be  
set from the front panel. If the INST sample mode is selected, the instrument  
stores and reports an instantaneous reading of the selected parameter at the end of  
the chosen report period.  
Note  
In AVG, SDEV, MIN or MAX sample modes (Table 7-3), the settings for  
the Sample Period and the Report Period determine the number of  
data points used each time the parameters are calculated, stored and  
reported to the COMM ports.  
The actual sample readings are not stored past the end of the chosen  
report period.  
When the STORE NUM SAMPLES feature is turned on, the instrument  
will store the number of measurements that were used to compute  
the AVG, SDEV, MIN or MAX value but not the actual measurements  
themselves.  
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To define the REPORT PERIOD, follow the instruction shown in Section 7.1.4  
then press:  
The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to  
the beginning and end of the appropriate interval of the instrument’s internal  
clock.  
If SAMPLE Period were set for one minute, the first reading would occur at  
the beginning of the next full minute according to the instrument’s internal  
clock.  
If the Report period were set for one hour, the first report activity would occur  
at the beginning of the next full hour according to the instrument’s internal  
clock.  
EXAMPLE:  
Given the above settings, if DAS were activated at 7:57:35 the first sample would  
occur at 7:58 and the first report would be calculated at 8:00 consisting of data  
points for 7:58, 7:59 and 8:00. During the next hour (from 8:01 to 9:00), the  
instrument will take a sample reading every minute and include 60 sample  
readings.  
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7.1.4.5. REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF  
If the instrument is powered off in the middle of a REPORT PERIOD, the  
samples accumulated so far during that period are lost. Once the instrument is  
turned back on, the DAS begins taking samples and temporarily storing them in  
volatile memory as part of a new REPORT PERIOD. At the end of this  
REPORT PERIOD, only the sample readings taken since the instrument was  
turned back on will be included in any AVG, SDEV, MIN or MAX calculation.  
Also, the STORE NUM SAMPLE feature will report the number of sample  
readings taken since the instrument was restarted.  
7.1.4.6. EDITING THE NUMBER OF RECORDS  
Although the DAS is capable of capturing several months worth of data, the  
actual number of records is also limited by the total number of parameters and  
channels and other settings in the DAS configuration. Every additional data  
channel, parameter, number of samples setting etc. will reduce the maximum  
amount of data points somewhat. In general, however, the maximum data  
capacity is divided amongst all channels (max: 20) and parameters (max: 50 per  
channel).  
The DAS will check the amount of available data space and prevent the user from  
specifying too many records at any given point. If, for example, the DAS  
memory space can accommodate 375 more data records, the ENTR button  
disappears when trying to specify more than that number of records. This check  
for memory space may also make an upload of a DAS configuration with  
APICOM or a terminal program fail, if the combined number of records would be  
exceeded. In this case, it is suggested to either try to determine what the  
maximum number of records available is using the front panel interface or use  
trial-and-error in designing the DAS script or calculate the number of records  
using the DAS or APICOM manuals.  
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To set the NUMBER OF RECORDS, follow the instruction shown in Section  
7.1.4 then press:  
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7.1.4.7. RS-232 REPORT FUNCTION  
The DAS can automatically report data to the communications ports, where they  
can be captured with a terminal emulation program or simply viewed by the user  
using the APICOM software.  
To enable automatic COM port reporting, follow the instruction shown in  
Section 7.1.4 then press:  
Starting at the EDIT CHANNEL MENU  
SETUP X.X  
0) CONC: ATIMER 2, 4032, RS232  
PREV NEXT  
INS DEL EDIT PRNT EXIT  
Use the PREV and  
NEXT buttons to  
scroll to the DATA  
CHANNEL to be  
edited  
SETUP X.X  
NAME: CONC  
SET> EDIT  
EXIT  
Continue pressing <SET or SET> until ...  
SETUP X.X  
RS-232 REPORT:ON  
<SET SET> EDIT PRNT  
EXIT  
SETUP X.X  
RS-232 REPORT: ON  
EXIT discards the new  
OFF  
ENTR EXIT  
setting  
Toggle to turn the RS-  
232 REPORT feature  
ON/OFF  
ENTR accepts the  
new setting  
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7.1.4.8. ENABLING / DISABLING THE HOLD OFF FEATURE  
The DAS HOLD OFF feature prevents data collection during calibration  
operations.  
To enable or disable the HOLD OFF, follow the instruction shown in Section  
7.1.4 then press:  
Starting at the EDIT CHANNEL MENU  
SETUP X.X  
0) CONC: ATIMER 2, 4032, RS232  
PREV NEXT  
INS DEL EDIT PRNT EXIT  
Use the PREV and  
NEXT buttons to  
scroll to the DATA  
CHANNEL to be  
edited  
SETUP X.X  
NAME: CONC  
SET> EDIT  
EXIT  
Continue pressing <SET or SET> until ...  
SETUP X.X  
CAL.HOLD OFF: OFF  
<SET SET> EDIT  
EXIT  
SETUP X.X  
CAL.HOLD OFF: OFF  
EXIT discards the new  
OFF  
ENTR EXIT  
setting  
Toggle to turn the  
HOLDOFF feature  
ON/OFF  
ENTR accepts the  
new setting  
HOLD OFF also prevents DAS measurements from being made at certain times  
when the quality of the analyzer’s CO2 measurements may be suspect (e.g. while  
the instrument is warming up). In this case, the length of time that the HOLD  
OFF feature is active, is determined by the value of the internal variable (VARS),  
DAS_HOLD OFF.  
To set the length of the DAS_HOLD OFF period, see Section 11.1.3.  
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7.1.4.9. THE COMPACT REPORT FEATURE  
When enabled, this option avoids unnecessary line breaks on all RS-232 reports.  
Instead of reporting each parameter in one channel on a separate line, up to five  
parameters are reported in one line.  
The COMPACT DATA REPORT generally cannot be accessed from the  
standard DAS front panel menu, but is available via the instrument’s  
communication ports by using APICOM or the analyzer’s standard serial data  
protocol.  
7.1.4.10. THE STARTING DATE FEATURE  
This option allows specifying a starting date for any given channel when the user  
wants to start data acquisition only after a certain time and date. If the  
STARTING DATE is in the past (the default condition), the DAS ignores this  
setting and begins recording data as defined by the REPORT PERIOD setting.  
The STARTING DATE generally cannot be accessed from the standard DAS  
front panel menu, but is available via the instrument’s communication ports by  
using APICOM or the analyzer’s standard serial data protocol.  
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7.1.4.11. DISABLING/ENABLING DATA CHANNELS  
Data channels can be temporarily disabled, which can reduce the read/write wear  
on the disk-on-module.  
To disable a data channel, follow the instruction shown in Section 7.1.4 then  
press:  
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7.2. REMOTE DAS CONFIGURATION  
The DAS can be configured and operated remotely via either the APICOM  
interface or a terminal emulation program.  
7.2.1. DAS CONFIGURATION VIA APICOM  
Figure 7-2 shows an example of APICOM’s main interface, which emulates the  
look and functionality of the instrument’s actual front panel. Figure 7-3 shows an  
example of APICOM being used to remotely configure the DAS feature.  
Figure 7-2:  
APICOM Remote Control Program Interface  
After a DAS configuration is edited (which can be done offline and without  
interrupting DAS data collection), it is conveniently uploaded to the instrument  
and can be stored on a computer for later review, alteration or documentation and  
archival. The APICOM user manual (Teledyne API’s P/N 039450000) is  
included in the APICOM installation file, which can be downloaded at  
http://www.teledyne-api.com/software/apicom/.  
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Figure 7-3:  
APICOM User Interface for Configuring the DAS  
Once a DAS configuration is created, it is conveniently saved to your computer  
and can be uploaded to any instrument; it can be stored on a computer for later  
review, alteration or documentation and archival. Refer to the APICOM manual  
for details on these procedures. The APICOM user manual (Teledyne API PN  
058130000) is included in the APICOM installation file, which can be  
downloaded at http://www.teledyne-api.com/manuals/.  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Avoid losing data and saved configurations: All data, parameters and  
channels will be replaced when uploading a DAS configuration script to  
the analyzer through its communication ports. Back up data and the  
original DAS configuration before attempting any DAS changes.  
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7.2.2. DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS  
Although Teledyne API recommends the use of APICOM, the DAS can also be  
accessed and configured through a terminal emulation program such as  
HyperTerminal (see Figure 7-4 for example). It is best to start by downloading  
the default DAS configuration, getting familiar with its command structure and  
syntax conventions, and then altering a copy of the original file offline before  
uploading the new configuration.  
Figure 7-4:  
DAS Configuration Through a Terminal Emulation Program  
See Section 8.2.1 for configuration commands and their strict syntax. Commands  
can be pasted in from of an existing text file, which was first edited offline and  
then uploaded through a specific transfer procedure.  
IMPORTANT  
IMPACT ON READINGS OR DATA  
Whereas the editing, adding and deleting of DAS channels and  
parameters of one channel through the front-panel control buttons can  
be done without affecting the other channels, uploading a DAS  
configuration script to the analyzer through its communication ports will  
erase all data, parameters and channels by replacing them with the new  
DAS configuration. Backup of data and the original DAS configuration is  
advised before attempting any DAS changes.  
Refer to Section 8 for details on remote access to and from the T801 analyzer via  
the instrument’s COM ports.  
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8. REMOTE OPERATION  
This section provides information needed when using external digital and serial  
I/O for remote operation. It assumes that the electrical connections have been  
made as described in Section 3.3.1.  
Your analyzer can be remotely configured, calibrated or queried for stored data  
through the serial ports, via either Computer mode (using a personal computer)  
or Interactive mode (using a terminal emulation program).  
8.1. COMPUTER MODE  
Computer Mode is used when the analyzer is connected to a computer with a  
dedicated interface program such as APICOM.  
8.1.1. REMOTE CONTROL VIA APICOM  
APICOM is an easy-to-use, yet powerful interface program that allows the user to  
access and control any of Teledyne API’s main line of ambient and stack-gas  
instruments from a remote connection through direct cable, modem or Ethernet.  
Running APICOM, a user can:  
Establish a link from a remote location to the T801 through direct cable  
connection via RS-232 modem or Ethernet.  
View the instrument’s front panel and remotely access all functions that could  
be accessed when standing in front of the instrument.  
Remotely edit system parameters and set points.  
Download, view, graph and save data for predictive diagnostics or data  
analysis.  
Check on system parameters for trouble-shooting and quality control.  
APICOM is very helpful for initial setup, data analysis, maintenance, and  
troubleshooting. Figure 7-2 shows examples of APICOM’s main interface,  
which emulates the look and functionality of the instrument’s actual front panel.  
APICOM is included free of cost with the analyzer and the latest versions can  
also be downloaded at http://www.teledyne-api.com/software/.  
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8.2. INTERACTIVE MODE  
Interactive mode is used with a terminal emulation programs or a “dumb”  
computer terminal.  
8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM  
Start a terminal emulation programs such as HyperTerminal. All configuration  
commands must be created following a strict syntax or be pasted in from a text  
file, which was edited offline and then uploaded through a specific transfer  
procedure. The commands that are used to operate the analyzer in this mode are  
listed in Table 8-1 and in Appendix A.  
8.2.1.1. HELP COMMANDS IN INTERACTIVE MODE  
Table 8-1: Terminal Mode Software Commands  
COMMAND  
Control-T  
Function  
Switches the analyzer to terminal mode (echo, edit). If mode flags 1 & 2 are OFF, the  
interface can be used in interactive mode with a terminal emulation program.  
Control-C  
Switches the analyzer to computer mode (no echo, no edit).  
CR  
A carriage return is required after each command line is typed into the  
(carriage return)  
terminal/computer. The command will not be sent to the analyzer to be executed until  
this is done. On personal computers, this is achieved by pressing the ENTER key.  
BS  
Erases one character to the left of the cursor location.  
(backspace)  
ESC  
Erases the entire command line.  
(escape)  
?[ID] CR  
This command prints a complete list of available commands along with the definitions of  
their functionality to the display device of the terminal or computer being used. The ID  
number of the analyzer is only necessary if multiple analyzers are on the same  
communications line, such as the multi-drop setup.  
Control-P  
Restarts the listing of commands.  
8.2.1.2. COMMAND SYNTAX  
Commands are not case-sensitive, and all arguments within one command (i.e.  
ID numbers, keywords, data values, etc.) must be separated with a space  
character.  
All Commands follow the syntax:  
X [ID] COMMAND <CR>  
Where  
X
is the command type (one letter; refer to Table 8-2) that defines the type of  
command. Allowed designators are listed in Appendix A-6.  
[ID]  
is the machine identification number (Section 5.7.1). Example: the  
Command “? 700” followed by a carriage return would print the list  
of available commands for the revision of software currently  
installed in the instrument assigned ID Number 700.  
COMMAND is the command designator: This string is the name of the command  
being issued (LIST, ABORT, NAME, EXIT, etc.). Some commands  
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may have additional arguments that define how the command is to  
be executed. Press ? <CR> or refer to Appendix A-6 for a list of  
available command designators  
<CR>  
is a carriage return. All commands must be terminated by a  
carriage return (usually achieved by pressing the ENTER key on a  
computer).  
Table 8-2:  
Teledyne API Serial I/O Command Types  
COMMAND  
COMMAND TYPE  
Calibration  
Diagnostic  
C
D
L
Logon  
T
Test measurement  
Variable  
V
W
Warning  
8.2.1.3. DATA TYPES  
Data types consist of integers, hexadecimal integers, floating-point numbers,  
Boolean expressions and text strings.  
Integer data: Used to indicate integral quantities such as a number of records, a  
filter length, etc.  
They consist of an optional plus or minus sign, followed by one or more digits.  
For example, +1, -12, 123 are all valid integers.  
Hexadecimal integer data: Used for the same purposes as integers.  
They consist of the two characters “0x,” followed by one or more hexadecimal  
digits  
(0-9, A-F, a-f), which is the ‘C’ programming language convention.  
No plus or minus sign is permitted.  
For example, 0x1, 0x12, 0x1234abcd are all valid hexadecimal integers.  
Floating-point number: Used to specify continuously variable values such as  
temperature set points, time intervals, warning limits, voltages, etc.  
They consist of an optional plus or minus sign, followed by zero or more digits,  
an optional decimal point and zero or more digits.  
At least one digit must appear before or after the decimal point.  
Scientific notation is not permitted.  
For example, +1.0, 1234.5678, -0.1, 1 are all valid floating-point numbers.  
Boolean expressions: Used to specify the value of variables or I/O signals that  
may assume only two values.  
They are denoted by the keywords ON and OFF.  
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Text strings: Used to represent data that cannot be easily represented by other  
data types, such as data channel names, which may contain letters and numbers.  
They consist of a quotation mark, followed by one or more printable  
characters, including spaces, letters, numbers, and symbols, and a final  
quotation mark.  
For example, “a”, “1”, “123abc”, and “()[]<>” are all valid text strings.  
It is not possible to include a quotation mark character within a text string.  
Some commands allow you to access variables, messages, and other items. When  
using these commands, you must type the entire name of the item; you cannot  
abbreviate any names.  
8.2.1.4. STATUS REPORTING  
Reporting of status messages as an audit trail is one of the three principal uses for  
the RS-232 interface (the other two being the command line interface for  
controlling the instrument and the download of data in electronic format). You  
can effectively disable the reporting feature by setting the interface to quiet mode  
Status reports include warning messages, calibration and diagnostic status  
messages. Refer to Appendix A-3 for a list of the possible messages.  
8.2.1.5. GENERAL MESSAGE FORMAT  
All messages from the instrument (including those in response to a command line  
request) are in the format:  
X DDD:HH:MM [Id] MESSAGE<CRLF>  
Where:  
X
is a command type designator, a single character indicating the  
message type, as shown in the Table 8-2.  
DDD:HH:MM is the time stamp, the date and time when the message was  
issued. It consists of the Day-of-year (DDD) as a number from 1  
to 366, the hour of the day (HH) as a number from 00 to 23, and  
the minute (MM) as a number from 00 to 59.  
[ID]  
is the analyzer ID, a number with 1 to 4 digits.  
MESSAGE  
is the message content that may contain warning messages, test  
measurements, variable values, etc.  
<CRLF>  
is a carriage return line feed pair, which terminates the message.  
The uniform nature of the output messages makes it easy for a host computer to  
parse them into an easy structure. Keep in mind that the front panel display does  
not give any information on the time a message was issued, hence it is useful to  
log such messages for trouble-shooting and reference purposes. Terminal  
emulation programs such as HyperTerminal can capture these messages to text  
files for later review.  
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8.3. REMOTE ACCESS BY MODEM  
The T801 can be connected to a modem for remote access. This requires a cable  
between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M  
cable (available from Teledyne API with PN WR0000024).  
Once the cable has been connected, check to make sure:  
The DTE-DCE switch on the rear panel is in the DCE position.  
The T801 COM port is set for a baud rate that is compatible with the modem,  
The Modem is designed to operate with an 8-bit word length with one stop bit.  
The MODEM ENABLE communication mode is turned on (Mode 64, see  
Section 6.2.1).  
Once this is completed, the appropriate setup command line for your modem can  
be entered into the analyzer. The default setting for this feature is  
AT Y0 &D0 &H0 &I0 S0=2 &B0 &N6 &M0 E0 Q1 &W0  
This string can be altered to match your modem’s initialization and can be up to  
100 characters long.  
To change this setting press:  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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To initialize the modem press:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST TST> CAL  
SETUP X.X  
PRIMARY SETUP MENU  
CFG ACAL DAS RNGE PASS CLK MORE EXIT  
SETUP X.X  
SECONDARY SETUP MENU  
COMM VARS DIAG  
EXIT  
EXIT  
EXIT  
SETUP X.X  
COMMUNICATIONS MENU  
ID INET COM1 COM2  
SETUP X.X  
COM1 MODE:0  
<SET SET> EDIT  
Continue pressing <SET or SET> until ...  
SETUP X.X  
COM1: INITIALIZE MODEM  
ENTR EXIT  
<SET SET> INIT  
SETUP X.X  
SETUP X.X  
INITIALIZING MODE  
MODEM INITIALIZED  
Test Runs  
Automatically  
PREV NEXT OFF  
EXIT  
If there is a problem initializing the  
modem the message,  
“MODEM NOT INITIALIZED”  
will appear.  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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8.4. COM PORT PASSWORD SECURITY  
In order to provide security for remote access of the T801, a LOGON feature can  
be enabled to require a password before the instrument will accept commands.  
This is done by turning on the SECURITY MODE (Mode 4, Section 6.2.1).  
Once the SECURITY MODE is enabled, the following items apply.  
A password is required before the port will respond or pass on commands.  
If the port is inactive for one hour, it will automatically logoff, which can also be  
achieved with the LOGOFF command.  
Three unsuccessful attempts to log on with an incorrect password will cause  
subsequent logins to be disabled for 1 hour, even if the correct password is  
used.  
If not logged on, the only active command is the '?' request for the help screen.  
The following messages will be returned at logon:  
LOGON SUCCESSFUL - Correct password given  
LOGON FAILED - Password not given or incorrect  
LOGOFF SUCCESSFUL - Connection terminated successfully  
To log on to the T801 analyzer with SECURITY MODE feature enabled, type:  
LOGON 940331  
Note  
To change the default password, use the variable RS-232_PASS issued as  
follows:  
V RS-232_PASS=NNNNNN  
where N is any numeral between 0 and 9.  
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9. CALIBRATION PROCEDURES  
This section contains a variety of information regarding the various methods for  
calibrating a T801 as well as other supporting information  
This section is organized as follows:  
Section 9.1 – Before Calibration - contains general information you should know  
before calibrating the analyzer.  
procedure for checking the calibration of the T801 and calibrating the instrument.  
Also included are instructions for selecting the reporting range to be calibrated  
when the T801 analyzer is set to operate in either the DUAL or AUTO reporting  
range modes.  
SECTION 9.3 – Assessing Calibration Quality - describes how to judge the  
effectiveness of a recently performed calibration.  
perform calibrations of the T801’s electronic systems, including:  
adjusting the analyzers internal flow sensor  
adjusting the analyzers internal pressure sensor  
Note  
Throughout this Section are various diagrams showing pneumatic  
connections between the T801 and various other pieces of equipment such  
as calibrators and zero air sources. These diagrams are only intended to be  
schematic representations of these connections and do not reflect actual  
physical locations of equipment and fitting location or orientation. Contact  
your regional EPA or other appropriate governing agency for more detailed  
recommendations..  
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9.1. BEFORE CALIBRATION  
The calibration procedures in this section assume that the range mode, analog  
range and units of measure have already been selected for the analyzer. If this  
has not been done, please do so before continuing (see Section 5.4 for  
instructions).  
Note  
If any problems occur while performing the following calibration  
procedures, refer to Section 11 for troubleshooting tips.  
9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES  
Calibration of the T801 analyzer requires a certain amount of equipment and  
supplies. These include, but are not limited to, the following:  
Zero-air source.  
Span gas source.  
Gas lines - All Gas lines should be Stainless Steel, PTFE (Teflon), glass or  
electroless nickel.  
A recording device such as a strip-chart recorder and/or data logger (optional).  
For electronic documentation, the internal data acquisition system can be  
used.  
9.1.2. CALIBRATION GASES  
9.1.2.1. ZERO AIR  
Zero air or zero calibration gas is defined as a gas that is similar in chemical  
composition to the earth’s atmosphere but scrubbed of all components that might  
affect the analyzer’s readings. Teledyne API recommends using pure N2 when  
calibrating the zero point of your CO2 sensor except if known interferents are  
involved (please refer to Section 3.3.2.1).  
CAUTION  
GENERAL SAFETY HAZARD  
DO NOT vent calibration gases into enclosed areas. Rapid release of pure N2 gas  
into an enclosed space can displace oxygen, and therefore represents an  
asphyxiation hazard. This may happen with few warning symptoms.  
9.1.2.2. SPAN GAS  
Span gas is a gas specifically mixed to match the chemical composition of the  
type of gas being measured at near full scale of the desired measurement range.  
In this case, measurements made with the T801 analyzer, Teledyne API  
recommends using 16% CO2 in N2 when calibrating the span point of the CO2  
sensor.  
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Cylinders of calibrated CO2 gas traceable to NIST-Standard Reference Material  
specifications (also referred to as SRMs or EPA protocol calibration gases) are  
commercially available.  
Table 9-1: NISTSRM's Available for Traceability of CO2 Calibration Gases  
NIST-SRM  
2619a  
2620a  
2622a  
2624a  
2744b  
27451  
Type  
Nominal Concentration  
CO2 in N2  
CO2 in N2  
CO2 in N2  
CO2 in N2  
CO2 in N2  
CO2 in N2  
0.5%  
1%  
2%  
3%  
7%  
16%  
Note  
For span point calibration it is generally a good idea to use 80% of the reporting  
range for that channel. For instance, if the reporting range of the instrument is  
set for 5%, the proper span gas would be 4%.  
9.1.3. DATA RECORDING DEVICES  
A strip chart recorder, data acquisition system or digital data acquisition system  
should be used to record data from the serial or analog outputs of the T801.  
If analog readings are used, the response of the recording system should be  
checked against a NIST traceable voltage source or meter.  
Data recording devices should be capable of bi-polar operation so that  
negative readings can be recorded.  
For electronic data recording, the T801 provides an internal data acquisition  
system (DAS), which is described in detail in Section 7.  
APICOM, a remote control program, is also provided as a convenient and  
powerful tool for data handling, download, storage, quick check and plotting (see  
Section 8.1.1).  
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9.2. MANUAL CALIBRATION CHECKS AND CALIBRATION  
IMPACT ON READINGS OR DATA  
IMPORTANT  
ZERO/SPAN CALIBRATION CHECKS VS. ZERO/SPAN CALIBRATION  
Pressing the ENTR button during the following procedure resets the  
stored values for OFFSET and SLOPE and alters the instrument’s  
Calibration. This should ONLY BE DONE during an actual calibration  
of the T801.  
NEVER press the ENTR button if you are only checking calibration.  
9.2.1. SETUP FOR CALIBRATION CHECKS AND CALIBRATION  
Connect the Sources of Zero Air and Span Gas as shown below.  
Figure 9-1:  
Pneumatic Connections Using Bottled Span Gas  
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9.2.2. PERFORMING A MANUAL CALIBRATION CHECK  
Note  
If the ZERO or SPAN menu buttons are not displayed, the measurement  
made during this cal check is out of the allowable range allowed for a reliable  
calibration. See Section 11 for troubleshooting tips.  
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9.2.3. PERFORMING A MANUAL CALIBRATION  
The following section describes the basic method for manually calibrating the  
T801.  
If the analyzer’s reporting range is set for the DUAL or AUTO range modes, a  
step will appear for selecting which range is to be calibrated: RNG1 (LOW) or  
RNG2 (HIGH).  
Each of these two ranges MUST be calibrated separately.  
9.2.3.1. SETTING THE EXPECTED SPAN GAS CONCENTRATION  
Note  
When setting expected concentration values, consider impurities in your  
span gas.  
The expected CO2 span gas concentration should be 80% of the reporting range  
of the instrument (see Section 5.4.1)  
The default factory setting is 16% for CO2. To set the span gas concentration,  
press:  
Note  
For this Initial Calibration it is important to independently verify the PRECISE  
Concentration Value of the SPAN gas. If the source of the Span Gas is from a  
calibrated bottle, use the exact concentration value printed on the bottle.  
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9.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE  
To perform the zero/span calibration procedure:  
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9.3. ASSESSING CALIBRATION QUALITY  
After completing one of the calibration procedures described above, it is  
important to evaluate the analyzer’s calibration SLOPE and OFFSET  
parameters. These values describe the linear response curve of the analyzer. The  
values for these terms, both individually and relative to each other, indicate the  
quality of the calibration.  
To perform this quality evaluation, you will need to record the values of both test  
functions (Section 3.4.2 or Appendix A-3), all of which are automatically stored  
in the DAS channel CALDAT for data analysis, documentation and archival.  
Make sure that these parameters are within the limits listed below and frequently  
compare them to those values on the Final Test and Checkout Sheet (PN  
068340000) that came attached to your manual, which should not be significantly  
different. If they are, refer to troubleshooting in Section 11.  
Table 9-2:  
Calibration Data Quality Evaluation  
MINIMUM  
VALUE  
OPTIMUM  
VALUE  
MAXIMUM  
VALUE  
FUNCTION  
SLOPE  
0.700  
1.000  
0.000  
1.300  
0.500  
OFFSET  
-0.500  
These values should not be significantly different from the values recorded on the Teledyne API Final  
Test and Validation Data Sheet that was shipped with your instrument.  
If they are, refer to troubleshooting in Section 11.  
The default DAS configuration records all calibration values in channel  
CALCO2 as well as all calibration check (zero and span) values in its internal  
memory.  
Up to 200 data points are stored for up 4 years of data (on weekly calibration  
checks) and a lifetime history of monthly calibrations.  
Review these data to see if the zero and span responses change over time.  
These channels also store the STABIL values (standard deviation of the CO2  
concentration) to assess whether the analyzer response has properly leveled  
off during the calibration procedure.  
9.4. CALIBRATING THE ELECTRONIC SUBSYSTEMS  
9.4.1. PRESSURE CALIBRATION  
A sensor in the sample path continuously measures the pressure of the sample  
gas. This data is used to compensate the measured CO2 concentration for  
changes in atmospheric pressure and is stored in the CPU’s memory as the test  
function PRES (also viewable via the front panel).  
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To carry out this adjustment, the current ambient atmospheric pressure must be  
known.  
Before performing the following pressure calibration, ensure that the pressure  
being measured by the analyzer’s internal sensor is equal to ambient atmospheric  
pressure by disconnecting:  
The sample gas pump and;  
The sample gas-line vent from the sample gas inlet on the instrument’s rear  
panel.  
To cause the analyzer to measure and record a value for PRES, press.  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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9.4.2. FLOW CALIBRATION  
The flow calibration allows the user to adjust the values of the sample flow rates  
as they are displayed on the front panel and reported through COM ports to match  
the actual flow rate measured at the SAMPLE inlet. This does not change the  
hardware measurement of the flow sensors, only the software-calculated values.  
To carry out this adjustment, connect an external, sufficiently accurate flow meter  
to the sample inlet. Once the flow meter is attached and is measuring actual gas  
flow, press:  
SAMPLE  
CO2 RNG=20.00 %  
CO2=XXX.XX  
SETUP  
<TST  
TST> CAL  
SETUP X.X  
PRIMARY SETUP MENU  
CFG DAS ACAL RANG PASS CLK MORE EXIT  
SETUP X.X  
SECONDARY SETUP MENU  
COMM VARS DIAG  
EXIT  
ENTR EXIT  
EXIT  
SETUP X.X  
ENTER PASSWORD:818  
8
1
8
DIAG  
SIGNAL I/O  
PREV NEXT  
ENTR  
Continue pressing NEXT until ...  
DIAG  
FLOW CALIBRATION  
PREV NEXT  
ENTR  
EXIT  
DIAG FCAL  
ACTUAL FLOW: 120 CC/M  
0
1
2
0
ENTR EXIT  
EXIT discards the new  
Toggle these buttons to  
match the actual flow as  
measured by the external  
flow meter  
setting  
ENTR accepts the  
new setting  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
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PART III  
MAINTENANCE AND SERVICE  
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10. MAINTENANCE SCHEDULE & PROCEDURES  
The T801 Analyzer utilizes technologies that are non-depleting and require very  
little maintenance. However, there are a minimal number of simple procedures  
that when performed regularly will ensure that the analyzer continues to operate  
accurately and reliably over its lifetime. Repairs and troubleshooting are covered  
in Section 11 of this manual.  
10.1. MAINTENANCE SCHEDULE  
Table 10-1 shows a typical maintenance schedule for the analyzer. Please note  
that in certain environments (i.e. dusty, very high ambient pollutant levels) some  
maintenance procedures may need to be performed more often than shown.  
Note  
A Span and Zero Calibration Check (see CAL CHECK REQ’D Column of Table  
10-1) must be performed following certain of the maintenance procedure  
listed below.  
CAUTION  
GENERAL SAFETY HAZARD  
Risk of electrical shock. Disconnect power before performing any of the following operations  
that require entry into the interior of the analyzer.  
CAUTION  
QUALIFIED PERSONNEL  
The operations outlined in this Section are to be performed by qualified maintenance  
personnel only.  
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Maintenance Schedule & Procedures  
Table 10-1: T801 Maintenance Schedule  
CAL  
DATE PERFORMED  
ITEM  
ACTION  
FREQ  
MANUAL  
CHECK  
REQ’D.  
Particulate  
Filter  
Weekly or as  
needed  
Replace  
10.3.1  
No  
No  
Weekly or after  
any  
Maintenance or  
Repair  
Verify Test  
Functions  
Record and  
analyze  
11.1.2  
10.3.2  
10.3.4  
10.3.3  
Pump  
Diaphragm  
Replace  
Annually  
Annually  
Yes  
No  
Perform Flow  
Check  
Check Flow  
Annually or  
after any  
Maintenance or  
Repair  
Perform  
Leak Check  
Verify Leak  
Tight  
No  
Yes if  
cleaned  
Pneumatic  
lines  
Examine and  
clean  
As needed  
As needed  
Chassis  
Wipe down  
No  
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Table 10-2: T801 Test Function Record  
DATE RECORDED  
OPERATING  
FUNCTION  
MODE  
CO2 ZERO  
STABIL  
CAL  
SAMPLE  
SPAN CAL  
ZERO CAL  
PRES  
CO2 SLOPE  
CO2  
OFFSET  
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10.2. PREDICTIVE DIAGNOSTICS  
The Test Functions can be used to predict failures by looking at how their values  
change over time. Initially it may be useful to compare the state of these Test  
Functions to the values recorded on the printed record of the final calibration  
performed on your instrument at the factory. Table 10-3 can be used as a basis  
for taking action as these values change with time. The internal data acquisition  
system (DAS) is a convenient way to record and track these changes. Use  
APICOM to download and review this data from a remote location.  
Table 10-3: Predictive Uses for Test Functions  
FUNCTION  
STABIL  
CONDITION  
BEHAVIOR  
INTERPRETATION  
CO2 Zero Cal  
Increasing  
Pneumatic Leaks – instrument & sample system  
Pneumatic Leak between sample inlet and Sample Cell  
Change in sampling manifold  
Increasing > 1”  
Dirty particulate filter  
Pneumatic obstruction between sample inlet and  
sensor  
PRES  
Sample  
Decreasing > 1”  
Obstruction in sampling manifold  
Pneumatic Leaks  
Contaminated zero gas  
Increasing  
Decreasing  
Increasing  
Decreasing  
OFFSET  
SLOPE  
Zero Cal  
Span Cal  
Contaminated zero gas  
Pneumatic Leaks – instrument & sample system  
Calibration system deteriorating  
Calibration system deteriorating  
10.3. MAINTENANCE PROCEDURES  
The following procedures are to be performed periodically as part of the standard  
maintenance of the T801.  
10.3.1. REPLACING THE SAMPLE PARTICULATE FILTER  
The particulate filter should be inspected often for signs of plugging or  
contamination. We recommend that when you change the filter; handle it and the  
wetted surfaces of the filter housing as little as possible. Do not touch any part of  
the housing, filter element, PTFE retaining ring, glass cover and the o-ring.  
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To change the filter:  
1. Turn OFF the analyzer to prevent drawing debris into the instrument.  
2. Open the T801’s hinged front panel and unscrew the knurled retaining ring on  
the filter assembly.  
Figure 10-1:  
Sample Particulate Filter Assembly  
3. Carefully remove the retaining ring, PTFE o-ring, glass filter cover and filter  
element.  
4. Replace the filter, being careful that the element is fully seated and centered  
in the bottom of the holder.  
5. Re-install the PTFE o-ring (with the notches up), the glass cover, then screw  
on the retaining ring and hand tighten. Inspect the seal between the edge of  
filter and the o-ring to assure a proper seal.  
6. Re-start the analyzer.  
10.3.2. REBUILDING THE SAMPLE PUMP  
The diaphragm in the sample pump periodically wears out and must be replaced.  
A sample rebuild kit is available – see the label on the pump itself for the part  
number of the pump rebuild kit. Instructions and diagrams are included with the  
kit.  
Always perform a Flow and Leak Check after rebuilding the Sample Pump.  
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10.3.3. PERFORMING LEAK CHECKS  
Leaks are the most common cause of analyzer malfunction; Section 10.3.3.1  
presents a simple leak check procedure. Section 10.3.3.2 details a more thorough  
procedure.  
10.3.3.1. VACUUM LEAK CHECK AND PUMP CHECK  
This method is easy and fast. It detects, but does not locate most leaks. It also  
verifies that the sample pump is in good condition.  
1. Turn the analyzer ON, and allow enough time for flows to stabilize.  
2. Cap the SAMPLE inlet port.  
3. After several minutes, when the pressures have stabilized, note the following.  
In the TEST menu, note the SAMPLE PRESSURE reading.  
4. If the reading is < 15 in-Hg, the pump is in good condition and there are no  
large leaks.  
5. Check the sample gas flow. If the flow is <10 cm3/min and stable, there are  
no large leaks in the instrument’s pneumatics.  
10.3.3.2. PRESSURE LEAK CHECK  
If you can’t locate the leak by the above procedure, use the following procedure.  
Obtain a leak checker similar to the Teledyne API PN 01960, which contains a  
small pump, shut-off valve and pressure gauge. Alternatively, a convenient  
source of low-pressure gas is a tank of span gas, with the two-stage regulator  
adjusted to less than 15 psi with a shutoff valve and pressure gauge.  
CAUTION  
GENERAL SAFETY HAZARD  
Do not use bubble solution with vacuum applied to the analyzer. The solution may  
contaminate the instrument. Do not exceed 15 PSI pressure.  
1. Turn OFF power to the instrument.  
2. Install a leak checker or tank of gas as described above on the SAMPLE inlet  
at the rear panel.  
3. Remove the instrument cover and locate the inlet side of the sample pump.  
Remove the flow assembly from the pump and plug it with the appropriate  
gas-tight fitting.  
4. Pressurize the instrument with the leak checker, allowing enough time to fully  
pressurize the instrument through the critical flow orifice. Do not exceed 15  
psi pressure. Check each fitting with soap bubble solution, looking for  
bubbles. Once the fittings have been wetted with soap solution, do not re-  
apply vacuum, as it will suck soap solution into the instrument and  
contaminate it. Wipe down and thoroughly dry all parts first.  
5. Once the leak has been located and repaired, the leak-down rate should be  
< 1 in-Hg (0.4 psi) in 5 minutes after the pressure is shut off.  
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10.3.4. PERFORMING A SAMPLE FLOW CHECK  
CAUTION  
GENERAL SAFETY HAZARD  
Always use a separate calibrated flow meter capable of measuring flows in the 0 – 1000  
cm3/min range to measure the gas flow rate though the analyzer.  
DO NOT use the built in flow measurement viewable from the Front Panel of the instrument.  
This measurement is only for detecting major flow interruptions such as clogged or plugged  
gas lines.  
1. Attach the Flow Meter to the SAMPLE inlet port on the rear panel (Figure  
3-4). Ensure that the inlet to the Flow Meter is at atmospheric pressure.  
2. Sample flow should be 120 cm3/min 10%.  
3. Once an accurate measurement has been recorded by the method described  
above, adjust the analyzer’s internal flow sensors (See Section 9.4.2).  
Low flows indicate blockage somewhere in the pneumatic pathway, typically a  
plugged sintered filter or critical flow orifice in one of the analyzer’s flow control  
assemblies. High flows indicate leaks downstream of the Flow Control  
Assembly.  
10.3.5. CLEANING EXTERIOR SURFACES OF THE T801  
If necessary, the exterior surfaces of the T801 can be cleaned with a clean damp  
cloth. Do NOT submerge any part of the instrument and do NOT use any  
cleaning solution.  
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11. TROUBLESHOOTING AND SERVICE  
This section describes a variety of methods for identifying the source of  
performance problems with the analyzer. Also included here are procedures that  
are used to repair the instrument.  
QUALIFIED PERSONNEL ONLY  
The operations outlined in this Section must be performed by qualified maintenance  
personnel only.  
CAUTION - RISK OF ELECTRICAL SHOCK  
Some operations need to be carried out with the instrument open and running.  
Exercise caution to avoid electrical shocks and electrostatic or mechanical damage to the  
analyzer.  
Do not drop tools into the analyzer or leave them after your procedures.  
Do not shorten or touch electric connections with metallic tools while operating inside the  
analyzer.  
Use common sense when operating inside a running analyzer.  
11.1. GENERAL TROUBLESHOOTING  
The T801 CO2 analyzer has been designed so that problems can be rapidly  
detected, evaluated and repaired. During operation, it continuously performs  
diagnostic tests and provides the ability to evaluate its key operating parameters  
without disturbing monitoring operations.  
A systematic approach to troubleshooting will generally consist of the following  
five steps:  
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1. Note any WARNING MESSAGES and take corrective action as necessary.  
2. Examine the values of all TEST functions and compare them to factory  
values. Note any major deviations from the factory values and take  
corrective action.  
3. Use the internal electronic status LEDs to determine whether the electronic  
communication channels are operating properly.  
4. Verify that the DC power supplies are operating properly by checking the  
voltage test points on the relay PCA.  
Note that the analyzer’s DC power wiring is color-coded and these colors  
match the color of the corresponding test points on the relay PCA.  
5. SUSPECT A LEAK FIRST!  
Technical Support data indicate that the majority of all problems are  
eventually traced to leaks in the internal pneumatics of the analyzer or the  
diluent gas and source gases delivery systems.  
Check for gas flow problems such as clogged or blocked internal/external gas  
lines, damaged seals, punctured gas lines, a damaged / malfunctioning  
pumps, etc.  
6. Follow the procedures defined in Section 11.6 to confirm that the analyzer’s  
vital functions are working (power supplies, CPU, relay PCA, keyboard, etc.).  
See Figure 3-5 for the general layout of components and sub-assemblies in  
the analyzer.  
See the wiring interconnect diagram and interconnect list in Appendix D.  
11.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES  
The most common and/or serious instrument failures will result in a warning  
message being displayed on the front panel. Table 11-1 lists warning messages,  
along with their meaning and recommended corrective action.  
It should be noted that if more than two or three warning messages occur at the  
same time, it is often an indication that some fundamental analyzer sub-system  
(power supply, relay board, motherboard) has failed rather than indication of the  
of the specific failures referenced by the warnings. In this case, it is  
recommended that proper operation of power supplies (See Section 11.6.2), the  
relay board (See Section 11.6.6), and the A/D Board (See Section 11.6.9.1) be  
confirmed before addressing the specific warning messages.  
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As shown in the top screen in the illustration below, the analyzer will alert the  
user that a Warning message is active by flashing the FAULT LED, displaying  
the the Warning message in the Param field along with the CLR button (press to  
clear Warning message).  
As shown in the bottom screen in the illustration below, the MSG button displays  
if there is more than one warning in queue or if you are in the TEST menu and  
have not yet cleared the message.  
Top: the CLR button is available to clear the warning message displayed in the Param field.  
Bottom: the MSG button indicates that at least one warning message has not yet been cleared.  
The analyzer will also alert the user via the Serial I/O COM port(s).  
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To view or clear the various warning messages press: (Please show CO2 RNG  
throughout document = 20%)  
SAMPLE  
TEST  
SYSTEM RESET  
CAL  
CO2=XXX.XX  
Suppresses the  
warning messages  
MSG CLR SETUP  
SAMPLE  
CO2 RNG=100 %  
CAL MSG  
CO2=XXX.XX  
MSG returns the active  
warnings to the message  
field.  
<TST TST>  
SETUP  
NOTE:  
If a warning message persists after  
several attempts to clear it, the message  
may indicate a real problem and not an  
artifact of the warm-up period  
SAMPLE  
TEST  
WARNING  
CAL  
CO2=XXX.XX  
Press CLR to clear the current  
MSG CLR SETUP  
message.  
If more than one warning is  
active, the next message will take  
its place.  
SAMPLE  
TEST  
SYSTEM RESET  
CAL  
CO2=XXX.XX  
MSG CLR SETUP  
Once the last warning has  
been cleared, the RANGE  
function will be displayed in  
the analyzer’s main  
SAMPLE  
CO2 RNG=100.00 %  
CO2=XXX.XX  
MESSAGE FIELD.  
<TST TST>  
CAL  
SETUP  
Figure 11-1:  
Viewing and Clearing Warning Messages  
Table 11-1: Warning Messages - Indicated Failures  
WARNING  
FAULT CONDITION  
MESSAGE  
POSSIBLE CAUSES  
Bad bench heater  
Bad bench temperature sensor  
Bad relay controlling the bench heater  
Entire relay board is malfunctioning  
I2C bus malfunction  
CO2 CELL TEMP  
WARN  
Sensor cell temperature is outside  
specified warning limits  
NOTE: Box temperature typically runs ~7oc warmer than  
ambient temperature.  
Poor/blocked ventilation to the analyzer.  
Stopped exhaust-fan  
BOX TEMP  
WARNING  
Box Temp is  
< 8 °C or > 50 °C.  
Ambient temperature outside of specified range  
Measured concentration value is too high or low.  
Concentration slope value to high or too low  
CANNOT DYN  
SPAN  
Dynamic Span operation failed  
Dynamic Zero operation failed  
Measured concentration value is too high.  
Concentration offset value to high.  
CANNOT DYN  
ZERO  
Failed disk on module  
User erased data  
CONFIG  
INITIALIZED  
Configuration and Calibration data  
reset to original Factory state.  
Failed Disk on Module  
User cleared data  
DATA INITIALIZED  
Data Storage in DAS was erased  
Warning only appears on serial I/O COM port(s)  
Front panel display will be frozen, blank or will not respond.  
Massive failure of mother board  
REAR BOARD NOT Motherboard not detected on power  
DET  
up.  
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WARNING  
FAULT CONDITION  
MESSAGE  
POSSIBLE CAUSES  
I2C bus failure  
Failed relay board  
RELAY BOARD  
WARN  
The CPU cannot communicate with  
the Relay Board.  
Loose connectors/wiring  
Failed sample pump  
Blocked sample inlet/gas line  
Dirty particulate filter  
Leak downstream of critical flow orifice  
Failed flow sensor/circuitry  
SAMPLE FLOW  
WARN  
Sample flow rate is < 80 cm3/min or  
> 180 cm3/min  
If sample pressure is < 15in-hg:  
Blocked particulate filter  
Sample Pressure is <15 in-Hg or  
> 35 in-Hg  
Normally 29.92 in-Hg at sea level  
decreasing at 1 in-Hg per 1000 ft of  
altitude (with no flow – pump  
disconnected).  
Blocked sample inlet/gas line  
Failed pressure sensor/circuitry  
If sample pressure is > 35 in-hg:  
Pressurized sample gas. Install vent  
Blocked vent line on pressurized sample/zero/span gas  
supply  
SAMPLE PRES  
WARN  
Bad pressure sensor/circuitry  
This message occurs at power on. If you have not cycled the  
power on your instrument:  
Failed +5 VDC power,  
The computer has rebooted.  
SYSTEM RESET  
Fatal error caused software to restart  
Loose connector/wiring  
11.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS  
In addition to being useful as predictive diagnostic tools, the test functions  
viewable from the front panel can be used to isolate and identify many  
operational problems when combined with a thorough understanding of the  
analyzer’s theory of operation (Section 12).  
The acceptable ranges for these test functions are listed in the “Nominal Range”  
column of the analyzer Final Test and Validation Data Sheet (PN 068340000)  
shipped with the instrument. Values outside these acceptable ranges indicate a  
failure of one or more of the analyzer’s subsystems. Functions whose values are  
still within the acceptable range but have significantly changed from the  
measurement recorded on the factory data sheet may also indicate a failure.  
Note  
A worksheet has been provided in Appendix C to assist in recording the  
value of these test functions. This worksheet also includes expected values  
for the various test functions.  
The following table contains some of the more common causes for these values to  
be out of range.  
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Table 11-2: Test Functions - Indicated Failures  
TEST FUNCTIONS  
INDICATED FAILURE(S)  
(As Displayed)  
Time of day clock is too fast or slow  
To adjust See Section 5.6.  
TIME  
Battery in clock chip on CPU board may be dead.  
Incorrectly configured measurement range(s) could cause response problems with a Data logger or  
chart recorder attached to one of the analog output.  
RANGE  
If the Range selected is too small, the recording device will over range.  
If the Range is too big, the device will show minimal or no apparent change in readings.  
Indicates noise level of instrument or concentration of sample gas (See Section 11.3 for causes).  
See Table 11-1 for SAMPLE PRES WARN  
STABIL  
PRES  
Check for gas flow problems (see Section 11.3).  
SAMPLE FL  
CO2 CELL TEMP  
Temperatures outside of the specified range or oscillating temperatures are cause for concern  
If the box temperature is out of range, check fan in the power supply module. Areas to the side  
and rear of instrument should allow adequate ventilation. See Table 11-1 for BOX TEMP  
WARNING.  
BOX TEMP  
Values outside range indicate  
Contamination of the zero air or span gas supply  
Instrument is miscalibrated  
CO2 SLOPE  
Blocked gas flow  
Bad/incorrect span gas concentration due.  
Values outside range indicate contamination of the zero air supply  
CO2 OFFSET  
11.1.3. DIAG SIGNAL I/O: USING THE DIAGNOSTIC SIGNAL I/O  
FUNCTION  
The signal I/O diagnostic mode allows access to the digital and analog I/O in the  
analyzer. Some of the digital signals can be controlled through the keyboard.  
These signals, combined with a thorough understanding of the instruments  
Theory of Operation (found in Section 12), are useful for troubleshooting in three  
ways:  
The technician can view the raw, unprocessed signal level of the analyzer’s  
critical inputs and outputs.  
Many of the components and functions that are normally under algorithmic  
control of the CPU can be manually exercised.  
The technician can directly control the signal level Analog and Digital Output  
signals.  
This allows the technician to observe systematically the effect of directly  
controlling these signals on the operation of the analyzer. The following  
flowchart shows an example of how to use the Signal I/O menu to view the raw  
voltage of an input signal or to control the state of an output voltage or control  
signal.  
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Figure 11-2:  
Example of Signal I/O Function  
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).  
Note  
Any I/O signals changed while in the signal I/O menu will remain in effect  
ONLY until signal I/O menu is exited. The Analyzer regains control of these  
signals upon exit.  
See Appendix A-4 for a complete list of the parameters available for review  
under this menu.  
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11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS  
Several LEDs are located inside the instrument to assist in determining if the  
analyzer’s CPU, I2C bus and relay board are functioning properly.  
11.2.1. CPU STATUS INDICATOR  
DS5, a red LED, that is located on upper portion of the motherboard, just to the  
right of the CPU board, flashes when the CPU is running the main program loop.  
After power-up, approximately 30 to 60 seconds, DS5 should flash on and off. If  
characters are written to the front panel display but DS5 does not flash, then the  
program files have become corrupted. If after 30 – 60 seconds neither the DS5 is  
flashing or no characters have been written to the front panel display, then the  
CPU is bad and must be replaced.  
Motherboard  
CPU Status LED  
Figure 11-3:  
CPU Status Indicator  
11.2.2. RELAY PCA STATUS INDICATORS  
There are sixteen status indicator LEDs located on the Relay PCA. Some are not  
used on this model.  
11.2.2.1. I2C BUS WATCHDOG STATUS LEDS  
The most important is D1 (which indicates the health of the I2C bus).  
Table 11-3: Relay PCA Watchdog LED Failure Indications  
Function Fault Status Indicated Failure(s)  
LED  
Failed/Halted CPU  
Faulty Motherboard, Keyboard or Relay PCA  
Faulty Connectors/Wiring between Motherboard,  
Keyboard or Relay PCA  
Continuously ON  
or  
Continuously OFF  
D1  
(Red)  
I2C bus Health  
(Watchdog Circuit)  
Failed/Faulty +5 VDC Power Supply (PS1)  
If D1 is blinking, then the other LEDs can be used in conjunction with DIAG  
Menu Signal I/O to identify hardware failures of the relays and switches on the  
Relay PCA.  
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11.2.2.2. RELAY PCA STATUS LED S  
D5 (Yellow) – CO2 Sensor Heater  
D1 (RED)  
Watchdog Indicator  
Figure 11-4:  
Relay PCA Status LEDS Used for Troubleshooting  
Table 11-4: Relay PCA Status LED Failure Indications  
Status When LED Lit  
Status When LED Unlit  
LED  
Color  
Function  
(Energized State)  
(Default State)  
Cycles ON/OFF every 3 Seconds  
under direct control of the analyzer’s CPU.  
SPARE  
D1  
Red  
Watchdog Circuit  
D2-D4  
D5  
D61  
D71  
D821  
D91  
D101  
Yellow  
Green  
Green  
Green  
Green  
Green  
CO2 Sensor Cell heater  
Heating  
Not Heating  
D11 - 16  
1 Not Used  
SPARE  
11.3. GAS FLOW PROBLEMS  
When troubleshooting flow problems, it is a good idea to first confirm that the  
actual flow and not the analyzer’s flow sensor and software are in error, or the  
flow meter is in error. Use an independent flow meter to perform a flow check as  
described in Section 10.3.4. If this test shows the flow to be correct, check the  
pressure sensors as described in Section 11.6.8.  
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In general, flow problems can be divided into three categories:  
1. Flow is too high  
2. Flow is greater than zero, but is too low, and/or unstable  
3. Flow is zero (no flow)  
When troubleshooting flow problems, it is crucial to confirm the actual flow rate  
without relying on the analyzer’s flow display. The use of an independent,  
external flow meter to perform a flow check as described in Section 10.3.4 is  
essential.  
The flow diagrams found in a variety of locations within this manual depicting  
the T801 in its standard configuration and with options installed, can help in  
trouble-shooting flow problems. For your convenience the diagrams are collected  
here.  
11.3.1. T801 INTERNAL GAS FLOW DIAGRAMS  
Figure 11-5:  
T801 – Internal Gas Flow  
11.3.2. TYPICAL SAMPLE GAS FLOW PROBLEMS  
11.3.2.1. FLOW IS ZERO  
The unit displays a SAMPLE FLOW warning message on the front panel display  
or the SAMPLE FLOW test function reports a zero or very low flow rate.  
Confirm that the sample pump is operating (turning). If not, use an AC voltmeter  
to make sure that power is being supplied to the pump. If no power is present at  
the electrical leads of the pump, take the following steps:.  
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1. If AC power is being supplied to the pump, but it is not turning, replace the  
pump.  
2. If the pump is operating but the unit reports no gas flow, perform a flow check  
as described in Section 10.3.4.  
3. If no independent flow meter is available:  
Disconnect the gas lines from both the sample inlet and the exhaust outlet  
on the rear panel of the instrument.  
Make sure that the unit is in basic SAMPLE Mode.  
Place a finger over a Sample inlet on the rear panel of the instrument.  
If gas is flowing through the analyzer, you will feel a vacuum suction at the  
inlet.  
4. If gas flows through the instrument when it is disconnected from its sources  
of zero air, span gas or sample gas, the flow problem is most likely not  
internal to the analyzer. Check to ensure that:  
All calibrators/generators are turned on and working correctly.  
Gas bottles are not empty or low.  
Valves, regulators and gas lines are not clogged or dirty.  
11.3.2.2. LOW FLOW  
1. Check if the pump diaphragm is in good condition. If not, rebuild the pump  
(See Section 10.3.2). Check the Spare Parts List for information on pump  
rebuilding kits.  
2. Check for leaks as described in Section 10.3.3. Repair the leaking fitting, line  
and re-check.  
3. Check for the sample filter and the orifice filter for dirt. Replace filters (See  
4. Check for partially plugged pneumatic lines. Clean or replace them.  
5. Check for plugged or dirty critical flow orifices. Replace them.  
11.3.2.3. HIGH FLOW  
The most common cause of high flow is a leak in the sample flow control. If no  
leaks or loose connections are found in the fittings or the gas line between the  
orifice and the pump, replace the critical flow orifice inside the sample flow  
control assembly.  
11.3.2.4. DISPLAYED FLOW WARNINGS  
This warning means that there is inadequate gas flow. There are four conditions  
that might cause this:  
A leak upstream or downstream of the flow sensor  
A flow obstruction upstream or downstream of the flow sensor  
Bad Flow Sensor Board  
Bad pump  
To determine which condition is causing the flow problem, view the sample  
pressure and sample flow functions on the front panel display. If the sample  
pressure is reading abnormally low, then the cause is likely a flow obstruction  
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upstream of the flow sensor. First, check the sample filter and make sure it is not  
plugged and then systematically check all the other components upstream of the  
orifice to ensure that they are not obstructed.  
If the sample pressure is reading normal but the sample flow is reading low, then  
it is likely that the pump diaphragm is worn or there is an obstruction downstream  
of the flow sensor.  
11.3.2.5. ACTUAL FLOW DOES NOT MATCH DISPLAYED FLOW  
If the actual flow measured does not match the displayed flow, but is within the  
limits of 110-130 cm3/min, adjust the calibration of the flow measurement as  
described in Section 10.3.4.  
11.3.2.6. SAMPLE PUMP  
The sample pump should start immediately after the front panel power switch is  
turned ON. With the SAMPLE inlet plugged the test function PRES should read  
about 10”-Hg for a pump in good condition. Readings above 10” Hg indicate that  
the pump needs rebuilding. If the test function SAMP FL is greater than 10  
cm3/min there is a leak in the pneumatic lines.  
11.4. CALIBRATION PROBLEMS  
11.4.1. MISCALIBRATED  
There are several symptoms that can be caused by the analyzer being  
miscalibrated. Miscalibration is indicated by out-of-range Slopes and Offsets as  
displayed through the test functions and is frequently caused by the following:  
Bad span gas: This can cause a large error in the slope and a small error in  
the offset. Delivered from the factory, the T801’s slope is within ±15% of  
nominal. Bad span gas will cause the analyzer to be calibrated to the wrong  
value. If in doubt have the span gas checked by and independent lab.  
Contaminated zero gas: Excess H2O can cause a positive or negative offset  
and will indirectly affect the slope.  
Dilution calibrator not set up correctly or is malfunctioning: This will also  
cause the slope, but not the zero, to be incorrect. Again the analyzer is being  
calibrated to the wrong value.  
Too many analyzers on the manifold: This can cause either a slope or offset  
error because ambient gas with its pollutants will dilute the zero or span gas.  
11.4.2. NON-REPEATABLE ZERO AND SPAN  
As stated earlier, leaks both in the T801 and in the external system are a common  
source of unstable and non-repeatable readings.  
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1. Check for leaks in the pneumatic systems as described in Section 10.3.3.  
Don’t forget to consider pneumatic components in the gas delivery system  
outside the T801 Such as:  
A change in zero air source such as ambient air leaking into zero air line,  
or;  
A change in the span gas concentration due to zero air or ambient air  
leaking into the span gas line.  
2. Once the instrument passes a leak check, do a flow check (See Section  
10.3.4) to make sure adequate sample is being delivered to the sensor  
assembly.  
3. Confirm the sample pressure, sensor temperatures, and sample flow  
readings are correct and have steady readings.  
4. Disconnect the exhaust line from the optical bench near the rear of the  
instrument and plug this line into the SAMPLE inlet creating a pneumatic  
loop. The concentration (either zero or span) now must be constant. If  
readings become quiet, the problem is in the external pneumatics supplies for  
sample gas, span gas or zero air.  
11.4.3. INABILITY TO SPAN – NO SPAN BUTTON  
1. Check for leaks in the pneumatic systems as described in Section 10.3.3.  
2. Make sure that the expected span gas concentration entered into the  
instrument during calibration, is the correct span gas concentration and not  
too different from expected span value. This can be viewed via the CONC  
submenu of the Sample displays.  
3. Check to make sure that there is no ambient air or zero air leaking into span  
gas line.  
11.4.4. INABILITY TO ZERO – NO ZERO BUTTON  
1. Confirm that there is a good source of zero air. Use two different zero air  
sources. If the CO2 concentration of the two measurements is different, there  
is a problem with one of the sources of zero air.  
2. Check for leaks in the pneumatic systems as described in 10.3.3.  
3. Check to make sure that there is no ambient air leaking into zero air line.  
11.5. OTHER PERFORMANCE PROBLEMS  
Dynamic problems (i.e. problems which only manifest themselves when the  
analyzer is monitoring sample gas) can be the most difficult and time consuming  
to isolate and resolve. The following provides an itemized list of the most  
common dynamic problems with recommended troubleshooting checks and  
corrective actions.  
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11.5.1. TEMPERATURE PROBLEMS  
Individual control loops are used to maintain the set point of the temperatures to  
both sensors. If any of these temperatures are out of range or are poorly  
controlled, the T801 will perform poorly.  
11.5.1.1. BOX TEMPERATURE  
The box temperature sensor is mounted to the motherboard and cannot be  
disconnected to check its resistance. Rather check the BOX TEMP signal using  
the SIGNAL I/O function under the DIAG Menu (See Section 5.9). This  
parameter will vary with ambient temperature, but at ~30oC (6-7° above room  
temperature) the signal should be ~1450 mV.  
11.6. SUBSYSTEM CHECKOUT  
Section 10 discussed a variety of methods for identifying possible sources of  
failures or performance problems within the analyzer. In most cases this included  
a list of possible causes. This describes how to determine individually determine  
if a certain component or subsystem is actually the cause of the problem being  
investigated.  
11.6.1. AC MAINS CONFIGURATION  
The analyzer is correctly configured for the AC mains voltage in use if:  
1. The Sample Pump is running.  
2. If incorrect power is suspected, check that the correct voltage and frequency  
is present at the line input on the rear panel.  
If the unit is set for 230 VAC and is plugged into 115VAC, or 100VAC the  
sample pump will not start, and the heaters will not come up to  
temperature.  
If the unit is set for 115 or 100 VAC and is plugged into a 230 VAC circuit,  
the circuit breaker built into the ON/OFF Switch on the Front Panel will trip  
to the OFF position immediately after power is switched on.  
11.6.2. DC POWER SUPPLY  
If you have determined that the analyzer’s AC mains power is working, but the  
unit is still not operating properly, there may be a problem with one of the  
instrument’s switching power supplies. The supplies can have two faults, namely  
no DC output, and noisy output.  
To assist tracing DC Power Supply problems, the wiring used to connect the  
various printed circuit assemblies and DC Powered components and the  
associated test points on the relay board follow a standard color-coding scheme as  
defined in the following table.  
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Table 11-5:  
DC Power Test Point and Wiring Color Codes  
NAME  
Dgnd  
TEST POINT#  
TP AND WIRE COLOR  
1
2
3
4
5
6
7
Black  
Red  
+5V  
Agnd  
Green  
Blue  
+15V  
-15V  
Yellow  
Purple  
Orange  
+12V Ret (ground)  
+12V  
A voltmeter should be used to verify that the DC voltages are correct per the  
values in the table below, and an oscilloscope, in AC mode, with band limiting  
turned on, can be used to evaluate if the supplies are producing excessive noise (>  
100 mV p-p).  
Table 11-6: DC Power Supply Acceptable Levels  
CHECK RELAY BOARD TEST POINTS  
POWER  
SUPPLY  
ASSY  
VOLTAGE  
MIN V MAX V  
FROM TEST POINT TO TEST POINT  
NAME  
Dgnd  
#
1
3
3
3
1
6
6
NAME  
+5  
#
2
PS1  
PS1  
PS1  
PS1  
PS1  
PS2  
PS2  
+5  
+15  
4.85  
13.5  
5.25  
16V  
Agnd  
+15  
4
-15  
Agnd  
-15V  
5
-13.5V  
-0.05  
-0.05  
11.75  
-0.05  
-16V  
0.05  
0.05  
12.5  
0.05  
Agnd  
Chassis  
+12  
Agnd  
Dgnd  
Chassis  
+12V  
Dgnd  
1
Dgnd  
N/A  
7
+12V Ret  
+12V Ret  
Dgnd  
1
11.6.3. I2C BUS  
Operation of the I2C bus can be verified by observing the behavior of D1 on the  
Relay Board in conjunction with the performance of the front panel display.  
Assuming that the DC power supplies are operating properly and the wiring is  
intact, the I2C bus is operating properly if:  
D1 on the relay board is flashing, or;  
D1 is not flashing but pressing a button on the touchscreen results in a change  
to the display.  
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11.6.4. TOUCH SCREEN INTERFACE  
Verify the functioning of the touchscreen by observing the display when pressing  
a touchscreen control button. Assuming that there are no wiring problems and  
that the DC power supplies are operating properly, if pressing a control button on  
the display does not change the display, any of the following may be the problem:  
The touchscreen controller may be malfunctioning.  
The internal USB bus may be malfunctioning.  
You can verify this failure by logging on to the instrument using APICOM or a  
terminal program to any of the communications ports. If the analyzer responds to  
remote commands and the display changes accordingly, the touchscreen interface  
may be faulty.  
11.6.5. LCD DISPLAY MODULE  
Verify the functioning of the front panel display by observing it when power is  
applied to the instrument. Assuming that there are no wiring problems and that  
the DC power supplies are operating properly, the display screen should light and  
show the splash screen with logo and other indications of its state as the CPU  
goes through its initialization process.  
11.6.6. RELAY BOARD  
The relay board PCA (04523) can be most easily checked by observing the  
condition of the its status LEDs on the relay board, as described in Section  
12.5.3.1, and the associated output when toggled on and off through signal I/O  
function in the diagnostic menu, See Section 11.1.3.  
1. If the front panel display responds to key presses and D1 on the relay board  
is NOT flashing then either the wiring between the Keyboard and the relay  
board is bad, or the relay board is bad.  
2. If D1 on the relay board is flashing and the status indicator for the output in  
question (heater power etc.) toggles properly using the signal I/O function,  
then the associated control device on the relay board is bad. (Several of the  
control devices are in sockets and can be easily replaced).  
11.6.7. SENSOR ASSEMBLY  
The CO2 sensor has no user-serviceable parts.  
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11.6.8. PRESSURE/FLOW SENSOR ASSEMBLY  
The pressure/flow sensor PCA can be checked with a Voltmeter using the  
following procedure which, assumes that the wiring is intact, and that the  
motherboard and the power supplies are operating properly:  
1. For Pressure related problems:  
Measure the voltage across C1 it should be 5 ± 0.25 VDC.  
If not, then the board is bad.  
Measure the voltage across TP4 and TP1.  
With the sample pump disabled it should be 4500 mV ±250 mV.  
With the pump energized it should be approximately 200 mV less. If not,  
then S1, the pressure transducer is bad, the board is bad, or there is a  
pneumatic failure preventing the pressure transducer from sensing the  
absorption cell pressure properly.  
2. For flow related problems:  
Measure the voltage across TP2 and TP1 it should be 10 ±0.25 VDC.  
If not, then the board is bad.  
With flow stopped (sample inlet blocked) the voltage should be  
approximately 1V.  
If the voltage is incorrect, the flow sensor is bad, the board is bad or there is  
a leak downstream of the sensor.  
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11.6.9. MOTHERBOARD  
11.6.9.1. A/D FUNCTIONS  
The simplest method to check the operation of the A-to-D converter on the  
motherboard is to use the Signal I/O function under the DIAG menu to check the  
two A/D reference voltages and input signals that can be easily measured with a  
voltmeter.  
1. Use the Signal I/O function (See Section 11.1.3 and Appendix A) to view the  
value of REF_4096_MV and REF_GND.  
If both are within 3 mV of nominal (4096 and 0), and are stable, ±0.2 mV  
then the basic A/D is functioning properly. If not then the motherboard is  
bad.  
2. Choose  
a
parameter in the Signal I/O function such as  
SAMPLE_PRESSURE or SAMPLE_FLOW.  
Compare these voltages at their origin (see interconnect drawing PN  
06407 and interconnect list PN 06294 in Appendix D) with the voltage  
displayed through the signal I/O function.  
If the wiring is intact but there is a large difference between the measured  
and displayed voltage (±10 mV) then the motherboard is bad.  
11.6.9.2. ANALOG OUTPUTS: CURRENT LOOP  
To verify that the analog outputs with the optional current mode output are  
working properly, connect a 250 ohm resistor across the outputs and use a  
voltmeter to measure the output as described in Section 5.9.3.6.  
For each step the output should be within 1% of the nominal value listed in the  
table below.  
Table 11-7:  
Analog Output Test Function - Nominal Values Current Outputs  
OUTPUT RANGE  
2 -20  
4 -20  
NOMINAL OUTPUT VALUES  
STEP  
%
0
CURRENT  
2 mA  
5.6  
V(250 OHMS)  
CURRENT  
V(250 OHMS)  
1
2
3
4
5
6
0.5V  
1.4  
2.3  
3.2  
4.1  
5
4
1
20  
40  
60  
80  
100  
7.2  
1.8  
2.6  
3.4  
4.2  
5
9.2  
10.4  
13.6  
16.8  
20  
12.8  
16.4  
20  
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11.6.9.3. STATUS OUTPUTS  
The procedure below can be used to test the Status outputs:  
1. Connect a jumper between the “D“ pin and the “” pin on the status output  
connector.  
2. Connect a 1000 ohm resistor between the “+” pin and the pin for the status  
output that is being tested.  
3. Connect a voltmeter between the “” pin and the pin of the output being  
tested (see table below).  
Under the DIAGSIGNAL I/O menu (See Section11.1.3), scroll through the  
inputs and outputs until you get to the output in question. Alternately turn on and  
off the output noting the voltage on the voltmeter, it should vary between 0 volts  
for ON and 5 volts for OFF.  
Table 11-8:  
Status Outputs Check  
PIN (LEFT TO RIGHT)  
STATUS  
1
SYSTEM OK / ALARM  
CONC VALID / CONC  
WARNING  
2
CAILIBRATION MODE /  
MEASURE MODE  
3
4
5
6
7
8
SPAN /ZERO CAL  
RNG2 / RNG1 CAL  
CO2 SENSOR CAL  
SPARE  
SPARE  
11.6.10. CPU  
There are two major types of failures associated with the CPU board: complete  
failure and a failure associated with the Disk-On-Module (DOM) on the CPU  
board. If either of these failures occurs, contact the factory.  
For complete failures, assuming that the power supplies are operating properly  
and the wiring is intact, the CPU is faulty if on power-on, the watchdog LED on  
the motherboard is not flashing.  
In some rare circumstances, this failure may be caused by a bad IC on the  
motherboard, specifically U57, the large, 44 pin device on the lower right hand  
side of the board. If this is true, removing U57 from its socket will allow the  
instrument to start up but the measurements will be invalid.  
If the analyzer stops during initialization (the front panel display shows a fault or  
warning message), it is likely that the DOM, the firmware or the configuration  
and data files have been corrupted.  
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11.6.11. RS-232 COMMUNICATIONS  
11.6.11.1. GENERAL RS-232 TROUBLESHOOTING  
Teledyne API analyzers use the RS-232 communications protocol to allow the  
instrument to be connected to a variety of computer-based equipment. RS-232  
has been used for many years and as equipment has become more advanced,  
connections between various types of hardware have become increasingly  
difficult. Generally, every manufacturer observes the signal and timing  
requirements of the protocol very carefully.  
Problems with RS-232 connections usually center around four general areas:  
1. Incorrect cabling and connectors. See Section 3.3.1.8 for connector and pin-  
out information.  
2. The BAUD rate and protocol are incorrectly configured. See Section 6.2.2.  
3. If a modem is being used, additional configuration and wiring rules must be  
observed. See Section 8.3  
4. Incorrect setting of the DTE – DCE Switch is set correctly. See 0.  
5. Verify that cable (03596) that connects the serial COM ports of the CPU to  
J12 of the motherboard is properly seated  
11.6.11.2. TROUBLESHOOTING ANALYZER/MODEM OR TERMINAL OPERATION  
These are the general steps for troubleshooting problems with a modem  
connected to a Teledyne API analyzer.  
1. Check cables for proper connection to the modem, terminal or computer.  
2. Check to make sure the DTE-DCE is in the correct position as described in  
Section 6.1.  
3. Check to make sure the set up command is correct (See Section 8.3)  
4. Verify that the Ready to Send (RTS) signal is at logic high. The T801 sets  
pin 7 (RTS) to greater than 3 volts to enable modem transmission.  
5. Make sure the BAUD rate, word length, and stop bit settings between modem  
and analyzer match, See Section 8.3.  
6. Use the RS-232 test function to send “w” characters to the modem, terminal  
or computer; See Section 8.3.  
7. Get your terminal, modem or computer to transmit data to the analyzer  
(holding down the space bar is one way); the green LED should flicker as the  
instrument is receiving data.  
8. Make sure that the communications software or terminal emulation software  
is functioning properly.  
Further help with serial communications is available in a separate manual “RS-  
232 Programming Notes” Teledyne API PN 013500000.  
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11.6.12. CO2 SENSOR STATUS LED’S  
There are Two LEDs located on the CO2 sensor PCA.  
Figure 11-6:  
Location of Diagnostic LEDs on CO2 Sensor PCA  
Normal Operation: V8 is not lit – V9 is Blinking  
Error State: Both LEDs are blinking.  
Check to make sure that the cable to the CO2 sensor is properly connected.  
11.7. REPAIR PROCEDURES  
This contains procedures that might need to be performed on rare occasions when  
a major component of the analyzer requires repair or replacement.  
11.7.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY  
The critical flow orifice is housed in the flow control assembly (Teledyne API PN  
001760400) located on the top of the optical bench. A sintered filter protects the  
jewel orifice so it is unusual for the orifice to need replacing, but if it does, or the  
filter needs replacement please use the following procedure (see the Spare Parts  
list in Appendix B for part numbers and kits):  
1. Turn off power to the analyzer.  
2. Locate the assembly attached to the sample pump, see Figure 3-5.  
3. Disconnect the pneumatic connection from the flow assembly and the  
assembly from the pump.  
4. Remove the fitting and the components as shown in the exploded view  
below.  
5. Replace the o-rings (PN OR0000001) and the sintered filter (PN FL0000001).  
6. If replacing the critical flow orifice itself (PN 000940700), make sure that the  
side with the colored window (usually red) is facing downstream to the flow  
gas flow.  
7. Apply new Teflon® tape to the male connector threads  
8. Re-assemble in reverse order.  
9. After reconnecting the power and pneumatic lines, flow check the instrument  
as described in the Section 10.3.4.  
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Figure 11-7:  
Critical Flow Restrictor Assembly / Disassembly  
11.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE  
COULD DAMAGE INSTRUMENT AND VOID WARRANTY  
ATTENTION  
Servicing of circuit components requires electrostatic discharge  
protection, i.e. ESD grounding straps, mats and containers. Failure  
to use ESD protection when working with electronic assemblies will  
void the instrument warranty. Refer to Section 12 for more  
information on preventing ESD damage.  
Replacing the Disk-on-Module (DOM) will cause loss of all DAS data; it may  
also cause loss of some instrument configuration parameters unless the  
replacement DOM carries the exact same firmware version. Whenever changing  
the version of installed software, the memory must be reset. Failure to ensure that  
memory is reset can cause the analyzer to malfunction, and invalidate  
measurements. After the memory is reset, the A/D converter must be re-  
calibrated, and all information collected in Step 1 below must be re-entered  
before the instrument will function correctly. Also, zero and span calibration  
should be performed.  
1. Document all analyzer parameters that may have been changed, such as  
range, auto-cal, analog output, serial port and other settings before replacing  
the DOM  
2. Turn off power to the instrument, fold down the rear panel by loosening the  
mounting screws.  
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3. When looking at the electronic circuits from the back of the analyzer, locate  
the Disk-on-Module in the right-most socket of the CPU board.  
4. The DOM should carry a label with firmware revision, date and initials of the  
programmer.  
5. Remove the nylon standoff clip that mounts the DOM over the CPU board,  
and lift the DOM off the CPU. Do not bend the connector pins.  
6. Install the new Disk-on-Module, making sure the notch at the end of the chip  
matches the notch in the socket.  
7. It may be necessary to straighten the pins somewhat to fit them into the  
socket. Press the chip all the way in.  
8. Close the rear panel and turn on power to the machine.  
9. If the replacement DOM carries a firmware revision, re-enter all of the setup  
information.  
11.8. FREQUENTLY ASKED QUESTIONS (FAQ’S)  
The following is a list from the Teledyne API’s Technical Support Department of  
the most commonly asked questions relating to the Model T801 CO2 Analyzer.  
QUESTION  
ANSWER  
During certain types of adjustments or configuration operations, the  
ENTR button will disappear if you select a setting that is nonsensical  
Why does the ENTR button  
sometimes disappear on the  
Front Panel Display?  
(such as trying to set the 24-hour clock to 25:00:00) or out of the  
allowable range for that parameter (such as selecting a DAS HOLD  
OFF period of more than 20 minutes). Once you adjust the setting in  
question to an allowable value, the ENTR button will re-appear.  
The T801 disables these buttons when the expected span or zero  
value entered by the users is too different from the gas concentration  
actual measured value. This is to prevent the accidental recalibration  
of the analyzer to an out-of-range response curve. EXAMPLE: The  
span set point is 16% but gas concentration being measured is only  
5%.  
Why is the ZERO or SPAN  
button not displayed during  
calibration?  
Press the CONC button found under the CAL button of the main  
SAMPLE display menus to enter the expected CO2 span  
concentration. See Section 9.2.3.1 or for more information.  
How do I enter or change the  
value of my Span Gas?  
Why does the analyzer not  
respond to span gas  
Section 11.4 has some possible answers to this question.  
This most commonly occurs for one of the following reasons: - A  
difference in circuit ground between the analyzer and the data logger  
- A wiring problem or a scale problem with the input to the data  
What shall I do if the  
concentration on the  
instrument's front panel display logger. The analog outputs of the T801 can be manually adjusted to  
does not match the value  
recorded or displayed on my  
data logger even if both  
instruments are properly  
calibrated?  
compensate for either or both of these effects, see Section 5.9.3.9; -  
The analog outputs are not calibrated, which can happen after a  
firmware upgrade. - Both the electronic scale and offset of the  
analog outputs can be adjusted (see 5.9.3.2). Alternately, use the  
data logger itself as the metering device during calibrations  
procedures.  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
QUESTION  
ANSWER  
How do I perform a leak check? See Section 10.3.3.  
Sample flow is measured by attaching a calibrated rotameter, wet  
test meter, or other flow-measuring device to the sample inlet port  
when the instrument is operating. The sample flow should be 120  
cm3/min 10%. See Section 9.4.2.  
How do I measure the sample  
flow?  
The default averaging time, optimized for ambient pollution  
monitoring, is 60 seconds for stable concentrations and 10 seconds  
for rapidly changing concentrations; See 12.5.8 for more information.  
What is the averaging time for  
an T801?  
11.9. TECHNICAL ASSISTANCE  
If this manual and its troubleshooting / repair sections do not solve your  
problems, technical assistance may be obtained from:  
Teledyne API, Technical Support,  
9480 Carroll Park Drive  
San Diego, California 92121-5201USA  
Phone: 800-324-5190 (toll free in North America)  
Phone: 858-657-9800 (direct)  
Fax: 858-657-9816  
Website: http://www.teledyne-api.com/  
Before you contact Teledyne API’s Technical Support, fill out the problem report  
form in Appendix C, which is also available online for electronic submission at  
http://www.teledyne-api.com/forms/  
.
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12. PRINCIPLES OF OPERATION  
The T801 analyzer is a microprocessor-controlled analyzer that determines the  
percent concentration of carbon dioxde (CO2) in a sample gas drawn through the  
instrument. The carbon dioxide measurement is achieved using infrared  
absorption technology.  
Calibration of the instrument is performed in software and does not require  
physical adjustments to the instrument. During calibration the microprocessor  
measures the current state of the sensor outputs and various other physical  
parameters of the instrument and stores them in memory. The microprocessor  
uses these calibration values, measurements made on the sample gas along with  
data regarding the current temperature and pressure of the gas to calculate the  
final concentrations.  
12.1. NDIR MEASUREMENT OF CO2  
The CO2 sensor is a silicon based Non-Dispersive Infrared (NDIR) sensor. It uses  
a single-beam, dual wavelength measurement method.  
An infrared source at one end of the measurement chamber emits IR radiation  
into the sensor’s measurement chamber where light at the 4.3 μm wavelength is  
partially absorbed by any CO2 present. A special light filter called a Fabry-Perot  
Interferometer (FPI) is electronically tuned so that only light at the absorption  
wavelength of CO2 is allowed to pass and be detected by the sensor’s IR detector.  
A reference measurement is made by electronically shifting the filter band pass  
wavelength so that no IR at the CO2 absorption wavelength is let through.  
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Figure 12-1.  
CO2 Sensor Theory of Operation  
The sensor computes the ratio between the reference signal and the measurement  
signal to determine the degree of light absorbed by CO2 present in the sensor  
chamber. This dual wavelength method of measuring CO2 allows the instrument  
to compensate for ancillary effects like sensor aging and contamination.  
12.2. OPERATION WITHIN THE T801 ANALYZER  
Operationally, the CO2 sensor is transparently integrated into the core analyzer  
operation. All functions can be viewed or accessed through the front panel.  
The gas concentration reading is viewable in the upper right-hand corner of the  
display screen.  
Test functions for the slope and offset are also viewable in the display screen,  
along with the analyzer’s other test functions.  
Calibration is performed via the front panel keypad under the CAL button. See  
Section 9 for more details.  
Stability values can also be viewed in the display screen (see Section 9).  
12.2.1. ELECTRONIC OPERATION OF THE CO2 SENSOR  
The CO2 PCA is powered by 12 VDC from the analyzer via the relay card, which  
outputs a 0-5 VDC analog signal to the analyzer’s CPU via the motherboard that  
corresponds to the concentration of CO2 measured by the probe.  
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Figure 12-2.  
CO2 Sensor PCA Layout and Electronic Connections  
12.3. PNEUMATIC OPERATION  
CAUTION  
GENERAL SAFETY HAZARD  
It is important that the sample airflow system is both leak-tight and not pressurized over  
ambient pressure.  
Regular leak checks should be performed on the analyzer as described in the maintenance  
schedule, 10.1. Procedures for correctly performing leak checks can be found in Section  
In pneumatic operation an internal pump creates a vacuum that draws sample gas  
into the analyzer. Normally the analyzer is operated with its inlet near ambient  
pressure either because the sample is directly drawn at the inlet or a small vent is  
installed at the inlet when the sample is delivered under pressure. There are  
several advantages to this “pull through” configuration.  
First the pumping process heats and compresses the sample complicating the  
measurement process. Both heat and pressure affect the accuracy of gas  
measurements.  
Additionally, certain physical parts of the pump itself are made of materials that  
might chemically react with the sample gas.  
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Figure 12-3:  
Internal Pneumatic Flow  
12.4. FLOW RATE CONTROL  
To maintain a constant flow rate of the sample gas through the instrument, the  
T801 uses a special flow control assembly located in the exhaust gas line just  
before the optional internal pump or connected to the rear panel if using an  
external pump. These assemblies consist of:  
A critical flow orifice.  
Two o-rings: Located just before and after the critical flow orifice; the o-rings  
seal the gap between the walls of assembly housing and the critical flow  
orifice.  
A spring: Applies mechanical force needed to form the seal between the o-  
rings, the critical flow orifice and the assembly housing.  
A sintered filter: Removes particulates to prevent clogging the orifice.  
12.4.1. CRITICAL FLOW ORIFICE  
The most important component of this flow control assembly is the critical flow  
orifice, which regulates stable gas flow rates. The critical flow orifice operates  
without moving parts by taking advantage of the laws of fluid dynamics. By  
restricting the flow of gas though the orifice, a pressure differential is created.  
This pressure differential combined with the action of the analyzer’s pump draws  
the gas through the orifice.  
As the pressure on the downstream side of the orifice (the pump side) continues  
to drop, the speed that the gas flows though the orifice continues to rise. Once  
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the ratio of upstream pressure to downstream pressure is greater than 2:1, the  
velocity of the gas through the orifice reaches the speed of sound. As long as that  
ratio stays at least 2:1 the gas flow rate is unaffected by any fluctuations, surges,  
or changes in downstream pressure because such variations only travel at the  
speed of sound themselves and are therefore cancelled out by the sonic  
shockwave at the downstream exit of the critical flow orifice.  
CRITICAL  
FLOW  
ORIFICE  
AREA OF  
LOW  
AREA OF  
HIGH  
PRESSURE  
PRESSURE  
Sonic  
Shockwave  
O-RINGS  
SPRING  
FILTER  
Figure 12-4:  
Flow Control Assembly & Critical Flow Orifice  
The actual flow rate of gas through the orifice (volume of gas per unit of time),  
depends on the size and shape of the aperture in the orifice. The larger the hole,  
the more gas molecules, moving at the speed of sound, pass through the orifice.  
Because the flow rate of gas through the orifice is only related to the minimum  
2:1 pressure differential and not absolute pressure the flow rate of the gas is also  
unaffected by degradations in pump efficiency due to age.  
The critical flow orifice used in the T801 is designed to provide a flow rate of  
120 cm3/min.  
12.4.2. PARTICULATE FILTER  
The T801 Analyzer comes equipped with a 47 mm diameter, Teflon, particulate  
filter with a 1 micron pore size. The filter is accessible through the front panel,  
which folds down to allow access, and should be changed according to the  
suggested maintenance schedule described in  
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12.4.3. PNEUMATIC SENSORS  
12.4.3.1. SAMPLE PRESSURE SENSOR  
An absolute value pressure transducer plumbed to the outlet of the sample  
chamber is used to measure sample pressure. The output of the sensor is used to  
compensate the concentration measurement for changes in ambient air pressure.  
This sensor is mounted to a printed circuit board with the sample flow sensor on  
the sample chamber; see the following section and Figure 3-5.  
12.4.3.2. SAMPLE FLOW SENSOR  
A thermal-mass flow sensor is used to measure the sample flow through the  
analyzer. The sensor is calibrated at the factory with ambient air or N2, but can  
be calibrated to operate with samples consisting of other gases such as O2. This  
sensor is mounted to a printed circuit board with the Sample Pressure sensor on  
the sample chamber; see the previous section and Figure 3-5.  
12.5. ELECTRONIC OPERATION  
12.5.1. OVERVIEW  
Figure 10-9 shows a block diagram of the major electronic components of the  
T801.  
At its heart the analyzer is a microcomputer (CPU) that controls various internal  
processes, interprets data, makes calculations, and reports results using  
specialized firmware developed by Teledyne API. It communicates with the user  
as well as receives data from and issues commands to a variety of peripheral  
devices via a separate printed circuit assembly called the Motherboard.  
The motherboard collects data, performs signal conditioning duties and routes  
incoming and outgoing signals between the CPU and the analyzer’s other major  
components.  
A variety of sensors report the physical and operational status of the analyzer’s  
major components, again through the signal processing capabilities of the  
motherboard. These status reports are used as data for the gas concentration  
calculation and as trigger events for certain control commands issued by the CPU.  
They are stored in memory by the CPU and in most cases can be viewed but the  
user via the front panel display.  
The CPU communicates with the user and the outside world in several ways  
Through the analyzer’s touchscreen and LCD display over a clocked, digital,  
serial I/O bus (using a protocol called I2C);  
RS-232 & RS-485 Serial I/O channels via Ethernet, Modbus®, Apicom or a  
terminal emulation program;  
Various DCV and DCA analog outputs, and  
Several sets of Digital I/O channels.  
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Finally, the CPU issues commands via a series of relays and switches (also over  
the I2C bus) located on a separate printed circuit assembly to control the function  
of key electromechanical devices such as heaters.  
RS232  
Male  
COM2  
Female  
USB COM  
port  
ANALOG  
IN  
Ethernet  
(I2C Bus)  
Status  
Outputs Outputs  
1 - 8 1 – 6  
Control  
Analog Outputs  
Aout 4  
TEST CHANNEL OUTPUT  
Aout 3  
Optional  
Current  
Loop  
CO2 Range 2  
CO2 Range 1  
Aout 2  
Touchscreen  
Outputs  
Aout 1  
Display  
Flow/Pressure Sensor PCA  
Sample Pressure  
Sensor  
Analog Outputs  
(D/A)  
External Digital I/O  
LVDS  
transmitter board  
Sample Flow  
Sensor  
Power Up  
Circuit  
PC 104  
CPU Card  
Disk on  
Module  
A/D  
Converter  
PC 104 Bus  
CO2  
Concentration  
Flash  
Chip  
Box  
Temperature  
CO2 Sensor  
CPU  
Status  
LED  
MOTHERBOARD  
Internal  
Digital I/O  
I2C Bus  
Thermistor Interface  
RELAY PCA  
CO2 Sensor  
Temperature  
I2C  
Status  
LED  
CO2 Sensor  
Heater  
Figure 12-5:  
T801 Electronic Block Diagram  
12.5.2. CENTRAL PROCESSING UNIT (CPU)  
The unit’s CPU card is installed on the motherboard located inside the rear panel.  
It is a low power (5 VDC, 720mA max), high performance, Vortex 86SX-based  
microcomputer running Windows CE. Its operation and assembly conform to the  
PC/104 specification.  
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Figure 12-6.  
CPU Card  
The CPU includes two types of non-volatile data storage: an embedded 2MB  
flash chip and a Disk on Module (DOM).  
12.5.2.1. DISK-ON-MODULE (DOM)  
The DOM is a 44-pin IDE flash disk with a storage capacity up to 128MB. It is  
used to store the computer’s operating system, the Teledyne API firmware, and  
most of the operational data generated by the analyzer’s internal data acquisition  
system (DAS – Section 7). The LEDs on the DOM indicate power and  
reading/writing to or from the DOM.  
12.5.3. RELAY BOARD  
The CPU issues commands via a series of relays and switches located on a  
separate printed circuit assembly, called the relay PCA, to control the function of  
key electromechanical devices such as heaters. The relay PCA receives  
instructions in the form of digital signals over the I2C bus, interprets these digital  
instructions and activates its various switches and relays appropriately.  
The relay PCA is located in the right-rear quadrant of the analyzer and is  
mounted vertically on the backside of the same bracket as the instrument’s DC  
power supplies.  
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Status LED’s  
(D2 through D16)  
Thermocouple  
Signal Output  
Watchdog  
Status LED (D1)  
DC Power Supply  
Test Points  
(JP5)  
Thermocouple  
Configuration  
Jumpers  
I2C Connector  
Power  
Connection  
for DC  
Heater AC Power  
Configuration  
Jumpers  
(JP7)  
Pump AC  
Configuration  
Jumper  
Heaters  
Valve Control  
Drivers  
JP2  
Pump Power  
Output  
Valve Control  
Connector  
AC Power  
IN  
(J2)  
Connector for  
AC Relays  
K4 & K5  
DC Power  
Distribution  
Connectors  
(J18)  
Connector for AC Relays K4 & K5  
Figure 12-7:  
Relay PCA Layout (PN 04135)  
WARNING  
ELECTRICAL SHOCK HAZARD  
Only those relays actually required by the configuration of the T801 are populated.  
A protective retainer plate is installed over the AC power relays to keep them securely  
seated in their sockets and prevent accidental contact with those sockets that are not  
populated see Figure 12-8).  
Never remove this retainer while the instrument is plugged in and turned on. The contacts of  
the AC relay sockets beneath the shield carry high AC voltages even when no relays are  
present.  
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Retainer  
Mounting  
Screws  
AC Relay Retainer  
Plate  
Figure 12-8:  
Relay PCA with AC Relay Retainer in Place  
12.5.3.1. STATUS LEDS  
LEDs located on the Analyzer’s relay PCA, show the current status of various  
control functions performed by the relay PCA The two that are used in the T801  
are described in Table 12-1, and their locations are illustrated in Figure 12-9.  
Table 12-1: Relay PCA Status LEDs  
Status When LED Lit  
Status When LED Unlit  
LED  
Color  
Function  
(Energized State)  
(Default State)  
Cycles ON/OFF every 3 Seconds  
under direct control of the analyzer’s CPU.  
SPARE  
D1  
Red  
Watchdog Circuit  
D2-D4  
D5  
D62  
D72  
D82  
D92  
D102  
Yellow  
Green  
Green  
Green  
Green  
Green  
CO2 Sensor Cell heater  
Heating  
Not Heating  
D11 - 16  
SPARE  
2
Not Used.  
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D5 (Yellow) –CO2 Sensor Heater  
D1 (RED)  
Watchdog Indicator  
Figure 12-9:  
Status LED Locations – Relay PCA  
12.5.3.2. WATCHDOG CIRCUITRY  
The most important of the status LEDs on the relay board is the red I2C Bus  
watch-dog LED. It is controlled directly by the analyzer’s CPU over the I2C Bus.  
Special circuitry on the relay PCA watches the status of D1. Should this LED  
ever stay ON or OFF for 30 seconds, indicating that the CPU or I2C bus has  
stopped functioning, this Watchdog Circuit automatically shuts off all heaters.  
12.5.3.3. TEMPERATURE CONTROL  
A cartridge heater implanted into the sensor is the heat source. The temperature  
of the sensor is measured by a thermistor also inserted into the sensor body.  
12.5.4. MOTHERBOARD  
This printed circuit assembly provides a multitude of functions including, A/D  
conversion, digital input/output, PC-104 to I2C translation, temperature sensor  
signal processing, and serves as a pass-through for the RS-232 and RS-485  
signals.  
12.5.4.1. A TO D CONVERSION  
Analog signals, such as the voltages received from the analyzer’s various sensors,  
are converted into digital signals that the CPU can understand and manipulate by  
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the analog to digital converter (A/D). Under the control of the CPU, this  
functional block selects a particular signal input (e.g. BOX TEMP) and then  
converts the selected voltage into a digital word.  
The A/D consists of a voltage-to-frequency (V-F) converter, a programmable  
logic device (PLD), three multiplexers, several amplifiers and some other  
associated devices. The V-F converter produces a frequency proportional to its  
input voltage. The PLD counts the output of the V-F during a specified time  
period, and sends the result of that count, in the form of a binary number, to the  
CPU.  
The A/D can be configured for several different input modes and ranges but in  
the T801 the A/D is used in uni-polar mode with a +5 V full scale. The converter  
includes a 1% over and under-range. This allows signals from –0.05 V to +5.05  
V to be fully converted.  
For calibration purposes, two reference voltages are supplied to the A/D  
converter: Reference Ground and +4.096 VDC. During calibration, the device  
measures these two voltages, outputs their digital equivalent to the CPU. The  
CPU uses these values to compute the converter’s offset and slope and uses these  
factors for subsequent conversions.  
See Section 5.9.3.2 for instructions on performing this calibration.  
12.5.4.2. SENSOR INPUTS  
The key analog sensor signals are coupled to the A/D through the master  
multiplexer from two connectors on the motherboard. 100K terminating resistors  
on each of the inputs prevent cross talk from appearing on the sensor signals.  
12.5.4.3. SAMPLE PRESSURE AND FLOW  
These are analog signals from two sensors that measure the pressure and flow rate  
of the gas stream at the outlet of the sample chamber. This information is used in  
two ways. First, the sample pressure is used by the CPU to compensate the  
sample gas concentration. Second, the pressure and flow rate are monitored as a  
test function to assist the user in predicting and troubleshooting failures.  
12.5.4.4. THERMISTOR INTERFACE  
This circuit provides excitation, termination and signal selection for several  
negative-coefficient, thermistor temperature sensors located inside the analyzer;  
there is a thermistor for the CO2 sample chamber housing, which reports the  
current temperature of the chamber housing to the CPU as part of the bench  
heater control loop. Another thermistor, attached to the motherboard, measures  
the analyzer’s inside temperature (box temperature). This information is stored  
by the CPU and can be viewed by the user for troubleshooting purposes via the  
front panel display (See Section 11.1.2).  
12.5.4.5. ANALOG OUTPUTS  
The analyzer comes equipped with four analog outputs: A1, A2, A3 and A4.  
The type of data and electronic performance of these outputs are configurable by  
the user. (see Sections 3.3.1.2, 5.4.2, 5.9.2, and 5.9.3). All four analog outputs are  
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connected back to the A/D converter through a Loop-back circuit. This permits  
the voltage outputs to be calibrated by the CPU without need for any additional  
tools or fixtures.  
12.5.4.6. EXTERNAL DIGITAL I/O  
This External Digital I/O performs status outputs and control inputs.  
12.5.4.7. STATUS OUTPUTS  
Logic-Level voltages are output through an optically isolated 8-pin connector  
located on the rear panel of the analyzer. These outputs convey good/bad and  
on/off information about certain analyzer conditions. They can be used to  
interface with certain types of programmable devices (See Section 3.3.1.4).  
12.5.4.8. CONTROL INPUTS  
By applying +5VDC power supplied from an external source such as a PLC or  
Data logger (See Section 3.3.1.6), Zero and Span calibrations can be initiated by  
contact closures on the rear panel.  
12.5.4.9. I2C DATA BUS  
I2C is a two-wire, clocked, digital serial I/O bus that is used widely in commercial  
and consumer electronic systems. A transceiver on the motherboard converts  
data and control signals from the PC-104 bus to I2C. The data is then fed to the  
keyboard/display interface and finally onto the relay board.  
12.5.4.10. POWER UP CIRCUIT  
This circuit monitors the +5V power supply during start-up and sets the Analog  
outputs, external digital I/O ports, and I2C circuitry to specific values until the  
CPU boots and the instrument software can establish control.  
12.5.5. POWER SUPPLY / CIRCUIT BREAKER  
The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50Hz  
or 60Hz. Individual units are set up at the factory to accept any combination of  
these five attributes. As illustrated in Figure 12-10, power enters the analyzer  
through a standard IEC 320 power receptacle located on the rear panel of the  
instrument. From there it is routed through the On/Off switch located in the  
lower right corner of the Front Panel. A 6.75 Amp circuit breaker is built into the  
ON/OFF Switch.  
AC power is distributed directly to the sample gas pump.  
AC Line power is stepped down and converted to DC power by two DC power  
supplies. One supplies +12 VDC, while a second supply provides +5 VDC and  
±15 VDC for logic and analog circuitry. All DC voltages are distributed via the  
relay board.  
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CAUTION  
GENERAL SAFETY HAZARD  
Should the AC power circuit breaker trip, investigate and correct the condition causing  
this situation before turning the analyzer back on.  
Figure 12-10: Power Distribution Block Diagram  
12.5.6. FRONT PANEL TOUCH SCREEN/DISPLAY INTERFACE  
Users can input data and receive information directly through the front panel  
touchscreen display. The LCD display is controlled directly by the CPU board.  
The touchscreen is interfaced to the CPU by means of a touchscreen controller  
that connects to the CPU via the internal USB bus and emulates a computer  
mouse.  
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Figure 12-11: Front Panel and Display Interface Block Diagram  
12.5.6.1. LVDS TRANSMITTER BOARD  
The LVDS (low voltage differential signaling) transmitter board converts the  
parallel display bus to a serialized, low voltage, differential signal bus in order to  
transmit the video signal to the LCD interface PCA.  
12.5.6.2. FRONT PANEL TOUCH SCREEN/DISPLAY INTERFACE PCA  
The front panel touchscreen/display interface PCA controls the various functions  
of the display and touchscreen. For driving the display it provides connection  
between the CPU video controller and the LCD display module. This PCA also  
contains:  
power supply circuitry for the LCD display module  
a USB hub that is used for communications with the touchscreen controller  
and the two front panel USB device ports  
the circuitry for powering the display backlight  
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12.5.7. SOFTWARE OPERATION  
The T801 Analyzer is at its heart a high performance, VortexX86-based  
microcomputer running Windows CE. Inside Windows CE special software  
developed by Teledyne API interprets user commands via the various interfaces,  
performs procedures and tasks, stores data in the CPU’s various memory devices  
and calculates the concentration of the sample gas.  
Windows CE  
API FIRMWARE  
Analyzer Operations  
Calibration Procedures  
Configuration Procedures  
Memory Handling  
DAS Records  
Calibration Data  
PC/104 BUS  
Autonomic Systems  
System Status Data  
Diagnostic Routines  
ANALYZER  
HARDWARE  
Interface Handling  
Sensor Input Data  
Display Messages  
Touch screen  
Analog Output Data  
RS232 & RS485  
External Digital I/O  
Measurement  
Algorithm  
PC/104 BUS  
Linearization Table  
Figure 12-12: Basic Software Operation  
12.5.8. ADAPTIVE FILTER  
Unlike other analyzers that average the output signal over a fixed time period, the  
T801 averages over a set number of samples, where each sample is 1 second.  
This technique is known as boxcar averaging. During operation, the software  
automatically switches between two different length filters based on the  
conditions at hand. Once triggered, the short filter remains engaged for a fixed  
time period to prevent chattering.  
Two conditions must be simultaneously met to switch to the short filter. First, the  
instantaneous concentration must exceed the average in the long filter by a fixed  
amount. Second, the instantaneous concentration must exceed the average in the  
long filter by a portion, or percentage, of the average in the long filter.  
If necessary, these boxcar lengths as well as the threshold levels can be altered  
but with corresponding tradeoffs in rise time and signal-to-noise ratio (contact  
Teledyne- API Technical Support for more information).  
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Principles of Operation  
12.5.9. CALIBRATION - SLOPE AND OFFSET  
Calibration of the analyzer is performed exclusively in software.  
During instrument calibration the user enters expected values for span via the  
front panel keypad; values are not entered during a zero operation, commanding  
the instrument to make readings of calibrated sample gases for both levels. The  
readings taken are adjusted, linearized, and compared to the expected values.  
With this information the software computes values for instrument slope and  
offset and stores these values in memory for use in calculating concentrations of  
the sample gas.  
The instrument slope and offset values recorded during the last calibration are  
available for viewing from the from the front panel (See Section 3.4.2)  
12.5.10. TEMPERATURE AND PRESSURE COMPENSATION  
Changes in ambient pressure can have a noticeable effect on the CO2  
concentration calculations. To account for this, the T801 software includes a  
feature that allows the instrument to compensate CO2 calculations based on  
changes in ambient pressure. The CO2 sensor is housed inside a temperature  
controlled manifold. This minimizes temperature effects on the measured  
concentrations.  
12.5.11. INTERNAL DATA ACQUISITION SYSTEM (DAS)  
The DAS is designed to implement predictive diagnostics that stores trending  
data for users to anticipate when an instrument will require service. Large  
amounts of data can be stored in non-volatile memory and retrieved in plain text  
format for further processing with common data analysis programs. The DAS  
has a consistent user interface in all Teledyne API analyzers. New data  
parameters and triggering events can be added to the instrument as needed.  
Depending on the sampling frequency and the number of data parameters the  
DAS can store several months of data, which are retained even when the  
instrument is powered off or a new firmware is installed. The DAS permits users  
to access the data through the instrument’s front panel or the remote interface.  
The latter can automatically download stored data for further processing. For  
information on using the DAS, refer to Section 7.  
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13. A PRIMER ON ELECTRO-STATIC DISCHARGE  
Teledyne API considers the prevention of damage caused by the discharge of  
static electricity to be extremely important part of making sure that your analyzer  
continues to provide reliable service for a long time. This section describes how  
static electricity occurs, why it is so dangerous to electronic components and  
assemblies as well as how to prevent that damage from occurring.  
13.1. HOW STATIC CHARGES ARE CREATED  
Modern electronic devices such as the types used in the various electronic  
assemblies of your analyzer, are very small, require very little power and operate  
very quickly. Unfortunately, the same characteristics that allow them to do these  
things also make them very susceptible to damage from the discharge of static  
electricity. Controlling electrostatic discharge begins with understanding how  
electro-static charges occur in the first place.  
Static electricity is the result of something called triboelectric charging which  
happens whenever the atoms of the surface layers of two materials rub against  
each other. As the atoms of the two surfaces move together and separate, some  
electrons from one surface are retained by the other.  
Materials  
Makes  
Contact  
Materials  
Separate  
+
+
+
+
PROTONS = 3  
ELECTRONS = 2  
PROTONS = 3  
ELECTRONS = 4  
PROTONS = 3  
ELECTRONS = 3  
PROTONS = 3  
ELECTRONS = 3  
NET CHARGE = -1  
NET CHARGE = +1  
NET CHARGE = 0  
NET CHARGE = 0  
Figure 13-1:  
Triboelectric Charging  
If one of the surfaces is a poor conductor or even a good conductor that is not  
grounded, the resulting positive or negative charge cannot bleed off and becomes  
trapped in place, or static. The most common example of triboelectric charging  
happens when someone wearing leather or rubber-soled shoes walks across a  
nylon carpet or linoleum tiled floor. With each step, electrons change places and  
the resulting electro-static charge builds up, quickly reaching significant levels.  
Pushing an epoxy printed circuit board across a workbench, using a plastic  
handled screwdriver or even the constant jostling of StyrofoamTM pellets during  
shipment can also build hefty static charges  
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Table 13-1: Static Generation Voltages for Typical Activities  
MEANS OF GENERATION  
Walking across nylon carpet  
Walking across vinyl tile  
Worker at bench  
65-90% RH  
1,500V  
250V  
10-25% RH  
35,000V  
12,000V  
6,000V  
100V  
Poly bag picked up from bench  
1,200V  
20,000V  
Moving around in a chair padded  
with urethane foam  
1,500V  
18,000V  
13.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE  
Damage to components occurs when these static charges come into contact with  
an electronic device. Current flows as the charge moves along the conductive  
circuitry of the device and the typically very high voltage levels of the charge  
overheat the delicate traces of the integrated circuits, melting them or even  
vaporizing parts of them. When examined by microscope the damage caused by  
electro-static discharge looks a lot like tiny bomb craters littered across the  
landscape of the component’s circuitry.  
A quick comparison of the values in Table 13-1 with the those shown in Table  
13-2, listing device susceptibility levels, shows why Semiconductor Reliability  
News estimates that approximately 60% of device failures are the result of  
damage due to electro-static discharge.  
Table 13-2:  
DEVICE  
Sensitivity of Electronic Devices to Damage by ESD  
DAMAGE SUSCEPTIBILITY VOLTAGE RANGE  
DAMAGE BEGINS  
OCCURRING AT  
CATASTROPHIC  
DAMAGE AT  
MOSFET  
10  
30  
100  
1800  
100  
VMOS  
NMOS  
60  
GaAsFET  
EPROM  
60  
2000  
100  
100  
JFET  
140  
7000  
SAW  
Op-AMP  
150  
190  
200  
300  
300  
500  
2500  
3000  
2500  
3000  
CMOS  
Schottky Diodes  
Film Resistors  
This Film  
Resistors  
300  
7000  
ECL  
SCR  
500  
500  
500  
500  
1000  
2500  
Schottky TTL  
Potentially damaging electro-static discharges can occur:  
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Any time a charged surface (including the human body) discharges to a  
device. Even simple contact of a finger to the leads of a sensitive device or  
assembly can allow enough discharge to cause damage. A similar discharge  
can occur from a charged conductive object, such as a metallic tool or fixture.  
When static charges accumulated on a sensitive device discharges from the  
device to another surface such as packaging materials, work surfaces,  
machine surfaces or other device.  
discharges can be the most destructive.  
In some cases, charged device  
A typical example of this is the simple act of installing an electronic assembly  
into the connector or wiring harness of the equipment in which it is to  
function. If the assembly is carrying a static charge, as it is connected to  
ground a discharge will occur.  
Whenever a sensitive device is moved into the field of an existing electro-  
static field, a charge may be induced on the device in effect discharging the  
field onto the device. If the device is then momentarily grounded while within  
the electrostatic field or removed from the region of the electrostatic field and  
grounded somewhere else, a second discharge will occur as the charge is  
transferred from the device to ground.  
13.3. COMMON MYTHS ABOUT ESD DAMAGE  
I didn’t feel a shock so there was no electro-static discharge: The human  
nervous system isn’t able to feel a static discharge of less than 3500 volts.  
Most devices are damaged by discharge levels much lower than that.  
I didn’t touch it so there was no electro-static discharge: Electro Static  
charges are fields whose lines of force can extend several inches or  
sometimes even feet away from the surface bearing the charge.  
It still works so there was no damage: Sometimes the damage caused by  
electro-static discharge can completely sever a circuit trace causing the  
device to fail immediately. More likely, the trace will be only partially  
occluded by the damage causing degraded performance of the device or  
worse, weakening the trace. This weakened circuit may seem to function fine  
for a short time, but even the very low voltage and current levels of the  
device’s normal operating levels will eat away at the defect over time causing  
the device to fail well before its designed lifetime is reached.  
o
These latent failures are often the most costly since the failure of the  
equipment in which the damaged device is installed causes down time,  
lost data, lost productivity, as well as possible failure and damage to  
other pieces of equipment or property.  
Static Charges can’t build up on a conductive surface: There are two errors  
in this statement.  
o
Conductive devices can build static charges if they are not grounded.  
The charge will be equalized across the entire device, but without access  
to earth ground, they are still trapped and can still build to high enough  
levels to cause damage when they are discharged.  
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o
A charge can be induced onto the conductive surface and/or discharge  
triggered in the presence of a charged field such as a large static charge  
clinging to the surface of a nylon jacket of someone walking up to a  
workbench.  
As long as my analyzer is properly installed, it is safe from damage caused  
by static discharges: It is true that when properly installed the chassis  
ground of your analyzer is tied to earth ground and its electronic components  
are prevented from building static electric charges themselves. This does not  
prevent discharges from static fields built up on other things, like you and  
your clothing, from discharging through the instrument and damaging it.  
13.4. BASIC PRINCIPLES OF STATIC CONTROL  
It is impossible to stop the creation of instantaneous static electric charges. It is  
not, however difficult to prevent those charges from building to dangerous levels  
or prevent damage due to electro-static discharge from occurring.  
13.4.1. GENERAL RULES  
Only handle or work on all electronic assemblies at a properly set up ESD station.  
Setting up an ESD safe workstation need not be complicated. A protective mat  
properly tied to ground and a wrist strap are all that is needed to create a basic  
anti-ESD workstation.  
Protective Mat  
Wrist Stra  
Ground Point  
Figure 13-2:  
Basic anti-ESD Workbench  
For technicians that work in the field, special lightweight and portable anti-ESD  
kits are available from most suppliers of ESD protection gear. These include  
everything needed to create a temporary anti-ESD work area anywhere.  
Always wear an Anti-ESD wrist strap when working on the electronic  
assemblies of your analyzer. An anti-ESD wrist strap keeps the person  
wearing it at or near the same potential as other grounded objects in the work  
area and allows static charges to dissipate before they can build to dangerous  
levels. Anti-ESD wrist straps terminated with alligator clips are available for  
use in work areas where there is no available grounded plug.  
Also, anti-ESD wrist straps include a current limiting resistor (usually around  
one meg-ohm) that protects you should you accidentally short yourself to the  
instrument’s power supply.  
Simply touching a grounded piece of metal is insufficient. While this may  
temporarily bleed off static charges present at the time, once you stop touching  
the grounded metal new static charges will immediately begin to re-build. In  
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some conditions, a charge large enough to damage a component can rebuild  
in just a few seconds.  
Always store sensitive components and assemblies in anti-ESD storage  
bags or bins: Even when you are not working on them, store all devices and  
assemblies in a closed anti-Static bag or bin. This will prevent induced  
charges from building up on the device or assembly and nearby static fields  
from discharging through it.  
Use metallic anti-ESD bags for storing and shipping ESD sensitive  
components and assemblies rather than pink-poly bags. The famous,  
pink-poly bags are made of a plastic that is impregnated with a liquid (similar to  
liquid laundry detergent) which very slowly sweats onto the surface of the  
plastic creating a slightly conductive layer over the surface of the bag.  
o
While this layer may equalizes any charges that occur across the whole  
bag, it does not prevent the build up of static charges. If laying on a  
conductive, grounded surface, these bags will allow charges to bleed  
away but the very charges that build up on the surface of the bag itself  
can be transferred through the bag by induction onto the circuits of your  
ESD sensitive device. Also, the liquid impregnating the plastic is  
eventually used up after which the bag is as useless for preventing  
damage from ESD as any ordinary plastic bag.  
o
o
Anti-Static bags made of plastic impregnated with metal (usually silvery in  
color) provide all of the charge equalizing abilities of the pink-poly bags  
but also, when properly sealed, create a Faraday cage that completely  
isolates the contents from discharges and the inductive transfer of static  
charges.  
Storage bins made of plastic impregnated with carbon (usually black in  
color) are also excellent at dissipating static charges and isolating their  
contents from field effects and discharges.  
Never use ordinary plastic adhesive tape near an ESD sensitive device or  
to close an anti-ESD bag. The act of pulling a piece of standard plastic  
adhesive tape, such as Scotch® tape, from its roll will generate a static charge  
of several thousand or even tens of thousands of volts on the tape itself and an  
associated field effect that can discharge through or be induced upon items up  
to a foot away.  
13.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND  
MAINTENANCE  
13.4.2.1. WORKING AT THE INSTRUMENT RACK  
When working on the analyzer while it is in the instrument rack and plugged into  
a properly grounded power supply  
1. Attach your anti-ESD wrist strap to ground before doing anything else.  
Use a wrist strap terminated with an alligator clip and attach it to a bare metal  
portion of the instrument chassis. This will safely connect you to the same  
ground level to which the instrument and all of its components are connected.  
2. Pause for a second or two to allow any static charges to bleed away.  
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3. Open the casing of the analyzer and begin work. Up to this point, the closed  
metal casing of your analyzer has isolated the components and assemblies  
inside from any conducted or induced static charges.  
4. If you must remove a component from the instrument, do not lay it down on a  
non-ESD preventative surface where static charges may lie in wait.  
5. Only disconnect your wrist strap after you have finished work and closed the  
case of the analyzer.  
13.4.2.2. WORKING AT AN ANTI-ESD WORK BENCH  
When working on an instrument of an electronic assembly while it is resting on a  
anti-ESD workbench:  
1. Plug you anti-ESD wrist strap into the grounded receptacle of the work  
station before touching any items on the work station and while standing at  
least a foot or so away. This will allow any charges you are carrying to bleed  
away through the ground connection of the workstation and prevent  
discharges due to field effects and induction from occurring.  
2. Pause for a second or two to allow any static charges to bleed away.  
3. Only open any anti-ESD storage bins or bags containing sensitive devices or  
assemblies after you have plugged your wrist strap into the workstation.  
Lay the bag or bin on the workbench surface.  
Before opening the container, wait several seconds for any static charges  
on the outside surface of the container to be bled away by the  
workstation’s grounded protective mat.  
4. Do not pick up tools that may be carrying static charges while also touching  
or holding an ESD sensitive Device.  
Only lay tools or ESD-sensitive devices and assemblies on the conductive  
surface of your workstation. Never lay them down on any non-ESD  
preventative surface.  
5. Place any static sensitive devices or assemblies in anti-static storage bags or  
bins and close the bag or bin before unplugging your wrist strap.  
6. Disconnecting your wrist strap is always the last action taken before leaving  
the workbench.  
13.4.2.3. TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK  
When transferring a sensitive device from an installed Teledyne API analyzer to  
an Anti-ESD workbench or back:  
1. Follow the instructions listed above for working at the instrument rack and  
workstation.  
2. Never carry the component or assembly without placing it in an anti-ESD bag  
or bin.  
3. Before using the bag or container allow any surface charges on it to  
dissipate:  
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If you are at the instrument rack, hold the bag in one hand while your wrist  
strap is connected to a ground point.  
If you are at an anti-ESD workbench, lay the container down on the  
conductive work surface.  
In either case wait several seconds.  
4. Place the item in the container.  
5. Seal the container. If using a bag, fold the end over and fastening it with anti-  
ESD tape.  
Folding the open end over isolates the component(s) inside from the  
effects of static fields.  
Leaving the bag open or simply stapling it shut without folding it closed  
prevents the bag from forming a complete protective envelope around the  
device.  
6. Once you have arrived at your destination, allow any surface charges that  
may have built up on the bag or bin during travel to dissipate:  
Connect your wrist strap to ground.  
If you are at the instrument rack, hold the bag in one hand while your wrist  
strap is connected to a ground point.  
If you are at an anti-ESD workbench, lay the container down on the  
conductive work surface  
In either case wait several seconds  
7. Open the container.  
13.4.2.4. OPENING SHIPMENTS FROM TELEDYNE API’S TECHNICAL SUPPORT  
Packing materials such as bubble pack and Styrofoam pellets are extremely  
efficient generators of static electric charges. To prevent damage from ESD,  
Teledyne API ships all electronic components and assemblies in properly sealed  
ant-ESD containers.  
Static charges will build up on the outer surface of the anti-ESD container during  
shipping as the packing materials vibrate and rub against each other. To prevent  
these static charges from damaging the components or assemblies being shipped  
make sure that you:  
Always unpack shipments from Teledyne API Technical Support by:  
1. Opening the outer shipping box away from the anti-ESD work area  
2. Carry the still sealed ant-ESD bag, tube or bin to the anti-ESD work area  
3. Follow steps 6 and 7 above when opening the anti-ESD container at the work  
station  
4. Reserve the anti-ESD container or bag to use when packing electronic  
components or assemblies to be returned to Teledyne API  
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13.4.2.5. PACKING COMPONENTS FOR RETURN TO TELEDYNE API TECHNICAL  
SUPPORT  
Always pack electronic components and assemblies to be sent to Teledyne API  
Technical Support in anti-ESD bins, tubes or bags.  
CAUTION - ESD HAZARD  
DO NOT use pink-poly bags.  
NEVER allow any standard plastic packaging materials to touch the electronic  
component/assembly directly. This includes, but is not limited to, plastic bubble-  
pack, Styrofoam peanuts, open cell foam, closed cell foam, and adhesive tape  
DO NOT use standard adhesive tape as a sealer. Use ONLY anti-ESD tape  
Never carry the component or assembly without placing it in an anti-ESD bag or  
bin.  
1. Before using the bag or container allow any surface charges on it to  
dissipate:  
If you are at the instrument rack, hold the bag in one hand while your wrist  
strap is connected to a ground point.  
If you are at an anti-ESD workbench, lay the container down on the  
conductive work surface.  
In either case wait several seconds.  
2. Place the item in the container.  
3. Seal the container. If using a bag, fold the end over and fastening it with anti-  
ESD tape.  
Folding the open end over isolates the component(s) inside from the  
effects of static fields.  
Leaving the bag open or simply stapling it shut without folding it closed  
prevents the bag from forming a complete protective envelope around the  
device.  
Note  
If you do not already have an adequate supply of anti-ESD bags or containers  
available, Teledyne API’s Technical Support department will supply them  
(see Section 11.9 for contact information). Follow the instructions listed  
above for working at the instrument rack and workstation.  
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GLOSSARY  
Note: Some terms in this glossary may not occur elsewhere in this manual.  
Term  
10BaseT  
Description/Definition  
an Ethernet standard that uses twisted (“T”) pairs of copper wires to transmit at  
10 megabits per second (Mbps)  
100BaseT  
APICOM  
ASSY  
same as 10BaseT except ten times faster (100 Mbps)  
name of a remote control program offered by Teledyne-API to its customers  
Assembly  
CAS  
Code-Activated Switch  
CD  
Corona Discharge, a frequently luminous discharge, at the surface of a conductor  
or between two conductors of the same transmission line, accompanied by  
ionization of the surrounding atmosphere and often by a power loss  
CE  
Converter Efficiency, the percentage of light energy that is actually converted into  
electricity  
CEM  
Continuous Emission Monitoring  
Chemical formulas that may be included in this document:  
CO2  
C3H8  
CH4  
H2O  
HC  
carbon dioxide  
propane  
methane  
water vapor  
general abbreviation for hydrocarbon  
HNO3  
H2S  
NO  
nitric acid  
hydrogen sulfide  
nitric oxide  
NO2  
NOX  
NOy  
nitrogen dioxide  
nitrogen oxides, here defined as the sum of NO and NO2  
nitrogen oxides, often called odd nitrogen: the sum of NOX plus other compounds such as  
HNO3 (definitions vary widely and may include nitrate (NO3), PAN, N2O and other  
compounds as well)  
NH3  
ammonia  
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Term  
Description/Definition  
O2  
molecular oxygen  
ozone  
O3  
SO2  
sulfur dioxide  
cm3  
metric abbreviation for cubic centimeter (replaces the obsolete abbreviation “cc”)  
Central Processing Unit  
CPU  
DAC  
DAS  
DCE  
DFU  
DHCP  
Digital-to-Analog Converter  
Data Acquisition System  
Data Communication Equipment  
Dry Filter Unit  
Dynamic Host Configuration Protocol. A protocol used by LAN or Internet  
servers to automatically set up the interface protocols between themselves and  
any other addressable device connected to the network  
DIAG  
DOM  
Diagnostics, the diagnostic settings of the analyzer.  
Disk On Module, a 44-pin IDE flash drive with up to 128MB storage capacity for  
instrument’s firmware, configuration settings and data  
DOS  
Disk Operating System  
DRAM  
DR-DOS  
DTE  
Dynamic Random Access Memory  
Digital Research DOS  
Data Terminal Equipment  
also referred to as a FLASH chip or drive  
Electro-Static Discharge  
Electrical Test  
EEPROM  
ESD  
ETEST  
Ethernet  
a standardized (IEEE 802.3) computer networking technology for local area  
networks (LANs), facilitating communication and sharing resources  
FEP  
Fluorinated Ethylene Propylene polymer, one of the polymers that Du Pont  
markets as Teflon®  
Flash  
FPI  
non-volatile, solid-state memory  
Fabry-Perot Interferometer a special light filter typically made of a transparent  
plate with two reflecting surfaces or two parallel, highly reflective mirrors  
GFC  
Gas Filter Correlation  
I2C bus  
a clocked, bi-directional, serial bus for communication between individual  
analyzer components  
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Term  
Description/Definition  
IC  
Integrated Circuit, a modern, semi-conductor circuit that can contain many basic  
components such as resistors, transistors, capacitors etc in a miniaturized  
package used in electronic assemblies  
IP  
Internet Protocol  
IZS  
Internal Zero Span  
Local Area Network  
Liquid Crystal Display  
Light Emitting Diode  
Liters Per Minute  
LAN  
LCD  
LED  
LPM  
MFC  
M/R  
Mass Flow Controller  
Measure/Reference  
MOLAR MASS  
the mass, expressed in grams, of 1 mole of a specific substance. Conversely,  
one mole is the amount of the substance needed for the molar mass to be the  
same number in grams as the atomic mass of that substance.  
EXAMPLE: The atomic weight of Carbon is 12 therefore the molar mass of  
Carbon is 12 grams. Conversely, one mole of carbon equals the amount of  
carbon atoms that weighs 12 grams.  
Atomic weights can be found on any Periodic Table of Elements.  
NDIR  
NIST-SRM  
PC  
Non-Dispersive Infrared  
National Institute of Standards and Technology - Standard Reference Material  
Personal Computer  
PCA  
Printed Circuit Assembly, the PCB with electronic components, ready to use  
Personal Computer / Advanced Technology  
PC/AT  
PCB  
Printed Circuit Board, the bare board without electronic component  
PFA  
Per-Fluoro-Alkoxy, an inert polymer; one of the polymers that Du Pont markets  
as Teflon®  
PLC  
Programmable Logic Controller, a device that is used to control instruments  
based on a logic level signal coming from the analyzer  
PLD  
PLL  
PMT  
Programmable Logic Device  
Phase Lock Loop  
Photo Multiplier Tube, a vacuum tube of electrodes that multiply electrons  
collected and charged to create a detectable current signal  
P/N (or PN)  
PSD  
Part Number  
Prevention of Significant Deterioration  
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Term  
Description/Definition  
PTFE  
Poly-Tetra-Fluoro-Ethylene, a very inert polymer material used to handle gases  
that may react on other surfaces; one of the polymers that Du Pont markets as  
Teflon®  
PVC  
Rdg  
Poly Vinyl Chloride, a polymer used for downstream tubing  
Reading  
RS-232  
specification and standard describing a serial communication method between  
DTE (Data Terminal Equipment) and DCE (Data Circuit-terminating Equipment)  
devices, using a maximum cable-length of 50 feet  
RS-485  
specification and standard describing a binary serial communication method  
among multiple devices at a data rate faster than RS-232 with a much longer  
distance between the host and the furthest device  
SAROAD  
SLAMS  
SLPM  
Storage and Retrieval of Aerometric Data  
State and Local Air Monitoring Network Plan  
Standard Liters Per Minute of a gas at standard temperature and pressure  
Standard Temperature and Pressure  
STP  
TCP/IP  
Transfer Control Protocol / Internet Protocol, the standard communications  
protocol for Ethernet devices  
TEC  
TPC  
USB  
Thermal Electric Cooler  
Temperature/Pressure Compensation  
Universal Serial Bus: a standard connection method to establish communication  
between peripheral devices and a host controller, such as a mouse and/or  
keyboard and a personal computer or laptop  
VARS  
V-F  
Variables, the variable settings of the instrument  
Voltage-to-Frequency  
Z/S  
Zero / Span  
232  
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INDEX  
Analog Ouputs, 27, 61, 89  
Analog Outputs  
Current Loop, 92, 94  
Voltage, 90  
A
AC Power 60 Hz, 32  
AIN, 99  
ALRM, 61, 101  
ANALOG CAL WARNING, 51  
Analog Inputs, 99  
Analog Outputs, 33, 35, 61, 64, 65, 80  
Ain Calibration, 99  
Calibration Checks, 157, 159, 160  
Calibration Current Meter, 92  
CALIBRATION GASES, 158  
Span Gas, 162  
Standard Reference Materials (SRM’s)  
CO Span Gas, 46  
CONC1, 52  
CONC2, 52  
ZERO AIR, 46, 158  
Calibration Voltmeter, 90  
CANNOT DYN SPAN, 51, 125, 180  
CANNOT DYN ZERO, 51, 125, 180  
Clock, 74  
CLOCK_ADJ, 78  
CO2, 60, 122, 159, 162, 164  
AUTO MODE, 69  
Configuration & Calibration, 61, 86, 87, 88, 89, 91, 93, 95,  
96, 99  
Automatic, 27, 61, 89  
Manual-Current Loop, 92, 94  
Manual-Voltage, 90  
Electrical Connections, 33  
Electronic Range Selection, 85  
Output Loop Back, 213  
Over-Range Feature, 95  
Pin Assignments, 34  
Recorder Offset, 96  
Reporting Range, 61  
Test Channel, 97  
Chassis Temp, 97  
NONE, 97  
CO2 CAL  
Remote, 38  
CO2 CELL TEMP, 182  
CO2 CELL TEMP WARNING, 51, 180  
CO2 CONC ALRM1 WARNING, 51  
CO2 CONC ALRM2 WARNING, 51  
CO2 M-P CAL, 58  
CO2 OFFSET, 60, 182  
CO2 RANGE #1  
SAMPLE FLOW, 97  
SAMPLE PRESS, 97  
Analyzer Operating Modes, 58  
APICOM, 104, 127, 147, 149, 159, 173  
and DAS System, 129, 144, 147  
configuration failure, 140  
front panel edit, 133  
AUTO, 69  
CO2 RANGE #2  
AUTO, 69  
CO2 sensor, 158  
zero cal, 46  
CO2 Sensor, 201, 202  
operation, 202  
Troubleshooting, 197  
CO2 SLOPE, 60  
COMM Ports, 41, 104, 118  
and DAS System, 142  
Baud Rate, 106  
Interface Example, 146  
Software Download, 147, 149  
user manual, 147  
ATIMER, 129, 133, 134  
AUTO, 66  
AutoCal, 58, 60, 87  
COM1, 120  
Default Settings, 41  
COM2, 42, 104, 120  
Default Settings, 41  
Communication Modes, 104  
DCE – DTE, 103  
B
Baud Rate, 118  
BOX TEMP, 51, 60, 182, 190  
BOX TEMP WARNING, 51, 180  
Machine ID, 45, 76  
Parity, 104, 118  
RS-485, 105  
Security, 155  
testing, 107  
C
Cal Gas Line, 48  
CAL HOLD OFF, 37, 78, 129, 143  
CAL Mode  
Remote, 38  
Calibration  
COMM PORTS  
Default Settings, 41  
Communication  
External, 61  
CONC, 129, 133  
AIN, 99  
233  
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CONC ALRM1 WARNING, 125  
CONC ALRM2 WARNING, 125  
CONC Key, 78  
CONC VALID, 195  
CONC_PRECISION, 78  
CONC1, 52, 53  
MIN, 136, 138, 140  
SDEV, 136, 138, 140  
Sample Period editing, 138  
setting number of records, 141  
setup, 60  
Starting Date, 144  
CONC2, 52, 53  
Store Number of Samples, 136, 138, 140  
time stamp, 60  
Trigger, 128  
Triggering Events, 129, 131, 134  
ATIMER, 129, 133, 134  
EXITZR, 134  
Concentration Alarms, 101  
Concentration Field, 27  
CONFIG INITIALIZED, 51, 180  
Contact, 225  
Continuous Emission Monitoring (CEM), 70  
Control Inputs  
SLPCHG, 129, 134  
Triggerning Events, 135  
DAS_HOLD_OFF, 78  
data acquisition. See DAS System  
DATA INITIALIZED, 180  
Warning, 51  
and External Digital I/O, 213  
and Motherboard, 213  
Electrical Connections, 38  
Pin Assignments, 38  
CPU, 178, 181, 182, 184, 195, 196, 206, 207, 212, 213, 216  
AIN Calibration, 99  
DB-25M, 19, 153  
Analog to Digital Converter, 51, 83  
and Relay Board, 208  
DB-9F, 19, 153  
DC Power, 38  
AOUTS Calibration Values, 83  
CLOCK_ADJ, 74  
DCE – DTE Switch, 29  
Default Settings  
COMM Port Connections, 41  
DAS, 64, 128  
COMM Ports, 41  
DAS System, 129  
Pressure Calibration, 164  
Status LED, 184  
Watchdog LED, 185, 210  
Ethernet, 109  
Hessen Protocol, 121, 125  
VARS, 78  
Critical Flow Orifice, 129, 175, 176, 181, 187, 197, 204, 205  
Current Loop Outputs, 35, 92, 94  
DHCP, 50, 52, 108  
DIAG AIO, 80  
Manual Calibration, 92  
DIAG AOUT, 80  
DIAG FCAL, 80  
DIAG I/O, 80  
DIAG Menu  
password, 73  
DIAG Mode, 58  
D
DAS  
configuration  
DIAG TCHN, 80  
Remote, 146  
Diagnostic Menu (DIAG), 61  
Ain Calibrated, 83, 99  
Analog I/O  
DAS System, 27, 51, 52, 61, 64, 78, 127, 159, 164, 173, 180,  
208, 217  
and APICOM, 146, 147  
and Terminal Emulation Programs, 147  
Channel Enabeled, 129  
Channel Names, 134  
Channel setup, 131  
Channels, 128  
AOUT Calibration Configuration, 83, 88  
Conc_Out_1, 83  
Conc_Out_2, 83  
Analog I/O Configuration, 80, 84, 86, 87, 88, 89, 91, 93, 95,  
96, 99  
Analog Output Step Test, 80  
Flow Calibration, 80  
Pressure Calibration, 80  
Signal I/O, 182  
CONC, 129  
DETAIL, 130  
FAST, 130  
PNUNTC, 129  
SIGNAL I/O, 80, 183, 184  
Test Chan Output, 80  
Test Output, 83  
Compact Data Report, 144  
HOLD OFF, 37, 78, 129, 143  
Number of Records, 129  
Parameters, 128, 129, 131, 136  
CONC, 133  
diagnostic tools, 80  
Dilution Ratio (Option), 70  
Display Precision, 78  
DUAL, 66, 68, 69, 157  
PMTDET, 129  
Precision, 136  
Predictive Diagnostics, 129  
Report Period, 129, 140, 144  
Report Period editing, 138  
Sample Mode  
E
EEPROM  
AVG, 136, 138, 140  
INST, 136, 138, 140  
MAX, 136  
Disk on Module, 138  
Electrical Connections  
Analog Outputs, 33  
234  
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A Primer on Electro-Static Discharge  
Current Loop, 92  
Voltage Ranges, 90  
Analog Outputs pin assignments, 65  
Control Inputs, 38  
Unassigned Flags, 125  
Unused Bits, 125  
Warnings, 125  
Status Flags, 125  
types, 120  
Ethernet, 108  
Modem, 153  
Hostname, 112  
MULTIDROP, 46  
Serial/COMM Ports, 41  
Status Outputs, 36  
Electro-Static Discharge, 23, 43, 223  
WARNING, 226  
ENTR Key, 61, 140  
Environmental Protection Agency(EPA), 159  
Ethernet, 50, 76, 108  
Configuration, 108–12  
Property Defaults, 109  
using DHCP, 108  
DHCP, 50, 52, 108  
HOSTNAME, 112  
Exhaust Gas, 30, 204  
Exhaust Gas Outlet, 30, 49  
EXIT Key, 61  
I
I2C, 184, 208  
Status LED, 184  
I2C bus, 180, 181, 184, 191, 206, 207, 211, 213  
Power Up Circuit, 213  
Infrared Radiation (IR), 201  
interference  
Other Gases, 47  
Internal Pneumatics  
Basic, 186  
Internal Pump, 50, 129, 165, 174, 175, 181, 186, 187, 188, 190,  
193, 197, 203, 204, 205, 214  
Internal Pump Exhaust, 47  
EXITZR, 134  
External Pump, 18  
L
Local Area Network (LAN), 52, 76, 108, 109, 111  
F
M
features, T801, 17  
Final Test and Validation Data Sheet, 24, 52, 164  
Flow Rate  
Zero Air, 48  
FlowRate  
Machine ID, 45, 76  
Menu Keys  
CONC, 78  
ENTR, 61, 140  
EXIT, 61  
Span Gas, 48  
Front Panel  
MENUS  
Concentration Field, 27  
Display, 50, 80, 97  
Message Field, 27  
Mode Field, 27  
AUTO, 69, 157  
AUTO, auto range, 66  
DUAL, 68, 69, 157  
DUAL, dual range, 66  
SNGL, 67  
Status LED’s, 27  
SNGL, single range, 66  
Message Field, 27  
Mode Field, 27  
modem, 41, 42, 104, 149, 153, 154, 196  
Modem, 153  
Troubleshooting, 196  
Motherboard, 83, 92, 184  
Multidrop, 45, 76, 104, 118  
G
Gas Inlets  
Sample, 30  
Span, 30  
ZERO AIR, 30  
Gas Outlets  
Exhaust, 30, 49  
N
H
National Institute of Standards and Technology (NIST)  
Standard Reference Materials (SRM), 46, 159  
CO2, 159  
Heaters, 185, 208, 210, 211  
Hessen Protocol, 104, 118, 120, 121, 125  
Activation, 119  
and Reporting Ranges, 122  
Default Settings, 121  
Gas List, 123, 124  
O
O2, 60  
ID Code, 126  
O2 SLOPE, 182  
OFFSET, 92, 96, 173  
Operating Modes, 80  
Calibration Mode, 125  
Calibration Mode  
Latency Period, 118  
response Mode, 121  
Status Flag  
Default Settings, 125  
Modes, 125  
235  
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CO2 M-P CAL, 58  
SPAN CAL [type], 58  
ZERO CAL [type], 58  
DIAG Mode, 58  
RS-232  
DCE – DTE, 29, 103  
RS-232, 42  
RS-232, 44  
Diagnostic Mode (DIAG), 80  
SAMPLE A1, 58  
RS-232, 45  
RS-232  
Sample Mode, 27, 58, 78  
Secondary Setup, 61  
SETUP [X.X], 58  
Optional Sensors  
Troubleshooting, 196  
RS-232, 206  
RS-485, 104, 105, 206  
CO2  
S
Internal Pneumatics, 186  
Outlet, 49  
Safety Messages  
Electric Shock, 32, 209  
Electro-Static Discharge, 226  
General, 23  
P
Particulate Filter, 173, 181, 205  
Pneumatic Set Up  
Basic  
General, 32  
General, 46  
General, 46  
Bottled Gas, 160  
General, 47  
Bottled Gas, 48  
General, 92  
Calibration Gases, 46  
PNUMTC, 129  
General, 158  
General, 177  
Predictive Diagnostics, 149  
PRES, 60, 172, 173, 175, 182  
PTFE, 173, 174  
Qualiified Personnel, 177  
SAMPLE A1, 58  
SAMPLE FL, 60, 182  
Sample Flow Sensor, 206  
Sample Flow Warning, 51, 181  
Sample Flow Warning, 125  
Sample Gas  
Venting, 48  
Sample Gas Line, 48  
Sample Inlet, 30  
R
RANGE, 60, 83, 122, 182  
RANGE1, 60, 122  
RANGE2, 60, 122  
RANGE2 CAL  
Sample Mode, 27, 57, 58, 78  
Sample Press Warning, 52, 181, 182  
Sample Pressure Sensor, 206  
Sensor Inputs, 193, 212  
Sample Pressure And Flow, 212  
Thermistor Interface, 212  
Serial I/O Ports  
Remote, 38  
REAR BOARD NOT DET, 51, 125, 180  
Rear Panel  
Analog Outputs, 65  
Basic T801, 29  
Recorder Offset, 96  
Relay Board  
Troubleshooting, 192  
Relay Board Warning, 51, 181  
relay PCA, 208, 211  
Relay PCA, 210  
Status LED’s, 184, 185, 210, 211  
Troubleshooting, 184, 185  
Reporting Range  
Upper Span Limit:, 67  
Reporting Range, 61, 64  
Configuration, 61, 64  
example, 60  
Modem, 153  
Multidrop, 45, 76, 104  
RS-232, 42, 129, 149  
RS-485, 104  
SETUP [X.X], 58  
Setup Mode, 57  
SLOPE, 173  
SLPCHG, 129, 134  
SNGL, 66, 67  
SPAN, 38  
SPAN CAL, 195  
SPAN CAL [type], 58  
Span Gas  
Reporting Range  
Upper Span Limit  
Dual, 69  
Reporting Range, 69  
Reporting Range  
Configuration  
AUTO, 69  
Reporting Range  
Dilution Feature (Option), 70  
Reporting Range Configuration  
DUAL, 68  
Concentration, 159, 162  
Flow Rate, 48  
Initial Cal, 52  
Pressure Leak Check, 175  
Troubleshooting, 181, 182, 187, 188, 189  
Venting, 48  
with Alarm Options, 101  
Span Inlet, 30  
Specifications, 21  
STABIL, 60, 173, 182  
RJ45, 19  
236  
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Teledyne API T801 NDIR CO2 Analyzer Operation Manual  
A Primer on Electro-Static Discharge  
Status  
SAMPLE FL, 60, 182  
CAL MODE, 37  
CO2 Output, 37  
CONC VALID, 37  
RANGE2 CAL, 37  
SPAN CAL, 37  
SLOPE, 173  
STABIL, 60, 173, 182  
TIME, 60, 182  
TIME, 60, 182  
SYSTEM OK, 37  
Status LED’s  
V
I2C, 184  
VARS Menu, 61, 78, 129  
clock adjust, 75  
Relay PCA, 184, 210, 211  
Watchdog, 184, 185, 210, 211  
Status LED's  
CO2 Sensor, 197  
CPU, 184  
Status Outputs, 69, 213  
Electrical Connections, 36  
Pin Assignments, 37  
System  
Default Settings, 129  
SYSTEM OK, 195  
SYSTEM RESET, 181  
System Reset Warning, 52  
password, 73  
Variable Default Values, 78  
Variable Names  
CLOCK_ADJ, 78  
CONC_PRECISION, 78  
DAS_HOLD_OFF, 78  
Ventilation Clearance, 24  
Venting, 48  
Exhaust Line, 49  
Sample Gas, 48  
Span Gas, 48  
Zero Air, 48  
T
W
Teledyne Contact Information  
Email Address, 18, 22, 200  
Fax, 18, 22, 200  
Warm-up Period, 50  
Warnings, 50  
ANALOG CAL WARNING, 51  
BOX TEMP WARNING, 51, 180  
CANNOT DYN SPAN, 51, 125, 180  
CANNOT DYN ZERO, 51, 125, 180  
CO2 CELL TEMP WARNING, 51, 180  
CO2 CONC ALRM1 WARNING, 51  
CO2 CONC ALRM2 WARNING, 51  
CONC ALRM1 WARNING, 125  
CONC ALRM2 WARNING, 125  
CONFIG INITIALIZED, 51, 180  
DATA INITIALIZED, 51, 180  
REAR BOARD NOT DET, 51, 125, 180  
RELAY BOARD WARN, 51, 181  
SAMPLE FLOW WARN, 51, 125, 181  
SAMPLE PRESS WARN, 52, 181, 182  
SYSTEM RESET, 52, 125, 181  
Warranty, 21  
Phone, 22, 200  
Phone, direct, 18  
Phone, toll free, 18  
Technical Assistance, 200  
Website, 18, 200  
Terminal Mode, 150  
Command Syntax, 150  
Computer mode, 104  
Test Channel, 80, 83, 97  
Chassis Temp, 97  
NONE, 97  
SAMPLE FLOW, 97  
SAMPLE PRESS, 97  
Test Function  
RANGE, 83, 122  
Test Functions, 83, 97  
BOX TEMP, 60, 182, 190  
CCO2 SLOPE, 182  
CO2 CELL TEMP, 60, 182  
CO2 OFFSET, 60, 182  
CO2 RANGE #1  
Watchdog Circuit, 184  
Status LED, 184, 185, 210  
Z
AUTO, 69  
CO2 RANGE #2  
AUTO, 69  
CO2 SLOPE, 60  
Defined, 60  
OFFSET, 173  
PRES, 60, 172, 173, 175, 182  
RANGE, 60, 122, 182  
RANGE1, 60, 122  
RANGE2, 60, 122  
ZERO AIR, 46, 157, 158  
Flow Rate, 48  
Initial Cal, 52  
Troubleshooting, 173, 182, 187, 188, 189  
Venting, 48  
ZERO AIR Inlet, 30  
ZERO CAL, 195  
ZERO CAL [type], 58  
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240  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
APPENDIX A – Version Specific Software Documentation  
NOTE: Appendix A-2 through Appendix A-7 include parameters for all models in the 800 Series; the  
footnotes in each table clarify differences among the models.  
APPENDIX A-1: Models T801, 801E Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)................... 3  
APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ...................... 9  
APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ............. 17  
APPENDIX A-4: Signal I/O Definitions, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)................................... 20  
APPENDIX A-5: DAS Triggering Events, Parameters, Software Version s 1.0.3 (T-Series)/A.3 (E-Series).......... 24  
APPENDIX A-6: Terminal Command Designators, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ................ 27  
APPENDIX A-7: MODBUS® Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ............................ 29  
A-1  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
This page intentionally left blank.  
A-2  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
APPENDIX A-1: Models T80X, 80XE Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)  
SAMPLE  
CLR1  
TEST1  
CAL  
CO2  
MSG1  
SETUP  
Press to  
cycle  
<TST  
TST>  
through the  
active  
warning  
messages.  
LOW3 HIGH3  
CO2 RNG=[Value] %  
CO2 RN1=[Value] % 3  
CO2 RN2=[Value] % 3  
STABIL=[Value] %  
Press to  
clear an  
active  
warning  
messages.  
PRES=[Value]IN-HG-A  
SAMP FL=[Value]CC/M  
CO2 SLOPE=[Value]  
CO2 OFFSET=[Value]MV  
CO2 CELL TEMP=[Value]ºC  
BOX TEMP=[Value]ºC  
TEST=[Value]MV4  
ZERO SPAN  
CONC  
CO2  
PRIMARY SETUP  
MENU  
TIME=[HH:MM:SS]  
CFG  
ACAL  
DAS  
RNGE  
PASS  
CLK  
MORE  
1 Only appears when warning messages are active.  
2Only appears on units with alarm option enabled.  
SECONDARY  
SETUP MENU  
3 Only appears if the Range Mode is set of DUAL or AUTO  
4 Only appears if analog output A4 is actively reporting a TEST FUNCTION  
ACAL is a special configuration; consult factory.  
COMM  
VARS  
DIAG  
ALAR2  
Figure A-1: Basic Sample Display Menu  
A-3  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
SAMPLE  
SETUP  
MORE  
CFG  
ACAL  
DAS  
RNGE  
PASS  
CLK  
Go to DAS  
Menu Tree  
<TST  
TST>  
ON  
OFF  
MODEL TYPE AND NUMBER  
PART NUMBER  
TIME  
DATE  
SERIAL NUMBER  
SOFTWARE REVISION  
LIBRARY REVISION  
DIL1  
iCHIP SOFTWARE REVISION  
SET  
MODE  
Go to  
HESSEN PROTOCOL  
REVISION2  
SECONDARY SETUP  
CO2 RANGE #13  
CO2 RANGE #23  
Menu Tree  
CPU TYPE & OS REVISION  
SNGL DUAL AUTO  
DATE FACTORY  
CONFIGURATION SAVED  
1 Only appears if Dilution option is active.  
2 Only appears if Hessen protocol is active.  
3 Only appears if the DUAL or AUTO range  
modes are selected.  
ACAL is a special configuration; consult factory.  
Figure A-2: Primary Setup Menu (Except DAS)  
A-4  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
SAMPLE  
SETUP  
CFG  
ACAL  
DAS  
RNGE  
PASS  
MORE  
CLK  
VIEW  
EDIT  
ENTER PASSWORD: 818  
PREV NEXT  
CONC  
EDIT1  
PREV NEXT  
INS  
DEL  
PRNT  
PNUMTC  
CALDAT  
DETAIL  
FAST  
CONC  
PNUMTC  
CALDAT  
DETAIL  
FAST  
YES NO  
VIEW  
<SET SET> NEXT NX10  
PV10 PREV NEXT NX10  
PRM>  
<PRM  
Create/edit the name of the channel  
NAME  
EVENT  
Selects the data point to be viewed  
PARAMETERS  
REPORT PERIOD  
NUMBER OF RECORDS  
RS-232 REPORT  
CHANNEL ENABLE  
CAL MODE  
Cycles through  
parameters assigned  
to this DAS channel  
PREV NEXT  
Sets the time lapse between  
each report  
YES1 NO  
Cycles through list  
of available trigger  
events2  
ON  
EDIT1  
PRNT  
PREV NEXT  
INS  
DEL  
OFF  
NO  
YES1  
Cycles through list of  
currently active  
parameters for this  
channel  
YES NO  
Sets the maximum number of  
records recorded by this channel  
<SET SET> EDIT PRNT  
1 Editing an existing DAS channel will erase any  
data stored on the channel options.  
PARAMETER  
SAMPLE MODE  
PRECISION  
2 Changing the event for an existing DAS channel  
DOES NOT erase the data stored on the  
channel.  
ACAL is a special configuration; consult factory.  
PREV NEXT  
INST  
AVG  
MIN  
MAX  
Cycles through list of available &  
currently active parameters for this  
channel  
Figure A-4: Primary Setup Menu (DAS)  
A-5  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
Go to  
COMM / Hessen  
Menu Tree  
6
6
6
Go to  
Menu Tr
1
E-Series: only appears if optional Ethernet PCA is  
installed. When Ethernet PCA is present  
COM2 submenu disappears.  
2
3
Only appears if  
mode is ON (See  
submenu above).  
&
,
&
are only  
editable when  
is  
.
4 Although  
is editable regardless of the  
state,  
do not change the setting for this property.  
5
6
is only editable when  
is  
.
T-Series only.  
ACAL is a special configuration; consult factory.  
Figure A-5: Secondary Setup Menu (COMM & VARS)  
A-6  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
SAMPLE  
SETUP  
MORE  
ACAL  
CFG  
DAS RNGE PASS CLK  
DIAG  
COMM  
VARS  
HESN2  
ID  
INET1  
COM1  
COM2  
ENTER PASSWORD: 818  
ENTER PASSWORD: 818  
ENTER PASSWORD: 818  
<SET  
SET>  
EDIT  
Go to COMM / VARS Menu  
Go to COMM / VARS Menu  
Go to DIAG Menu Tree  
Tree  
Tree  
VARIATION  
RESPONSE MODE  
GAS LIST  
STATUS FLAGS  
TYPE1  
TYPE2  
BCC  
TEXT  
CMD  
PREV  
NEXT  
INS  
DEL  
PRNT  
EDIT  
YES NO  
CO2, 0, 111, REPORTED  
GAS TYPE:CO2  
CONC. RANGE:0  
GAS ID  
Set/create unique gas ID number  
REPORTED  
1
E-Series: only appears if Ethernet Option is installed.  
Only appears if HESSEN PROTOCOL mode is ON.  
ACAL is a special configuration; consult factory.  
2
ON  
OFF  
Figure A-6: Secondary Setup Menu - HESSEN Submenu  
A-7  
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Appendix A  
Figure A-7: Secondary Setup Menu (DIAG)  
A-8  
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Appendix A  
APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)  
Table A-1: Setup Variables  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
Low Access Level Setup Variables (818 password)  
DAS_HOLD_OFF  
Minutes  
15  
0.5–20  
O2 3,  
CO2 1  
Duration of DAS hold off period.  
STABIL_GAS  
O2 5  
CO2 4  
Selects gas for stability  
measurement. Enclose value in  
double quotes (") when setting  
from the RS-232 interface.  
TPC_ENABLE  
ON  
OFF, ON  
ON enables temperature and  
pressure compensation; OFF  
disables it.  
DYN_ZERO  
OFF  
OFF, ON  
OFF, ON  
ON enables contact closure  
dynamic zero; OFF disables it.  
DYN_SPAN  
OFF  
ON enables contact closure  
dynamic span; OFF disables it.  
CONC_PRECISION  
AUTO  
AUTO,  
Number of digits to display to the  
right of the decimal point for  
concentrations on the display.  
Enclose value in double quotes  
(“) when setting from the RS-232  
interface.  
0,  
1,  
2,  
3,  
4
CLOCK_ADJ  
Sec./Day  
0
-60–60  
Time-of-day clock speed  
adjustment.  
SERVICE_CLEAR10  
OFF  
OFF  
ON resets the service interval  
timer.  
ON  
TIME_SINCE_SVC10  
SVC_INTERVAL10  
Hours  
Hours  
0
0
0–500000  
0–100000  
Time since last service.  
Sets the interval between service  
reminders.  
Medium Access Level Setup Variables (929 password)  
DAYLIGHTSAVING_ENABLE10  
ON  
ON, OFF  
ON enables Daylight Saving  
Time change; OFF disables  
DST.  
LANGUAGE_SELECT  
ENGL  
ENGL,  
SECD,  
EXTN  
Selects the language to use for  
the user interface. Enclose value  
in double quotes (“) when setting  
from the RS-232 interface.  
MAINT_TIMEOUT  
Hours  
2
0.1–100  
Time until automatically  
switching out of software-  
controlled maintenance mode.  
LATCH_WARNINGS10  
ON  
ON, OFF  
ON enables latching warning  
messages; OFF disables  
latching.  
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A-9  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
CONV_TIME  
33 MS  
33 MS,  
66 MS,  
133 MS,  
266 MS,  
533 MS,  
1 SEC,  
2 SEC  
Conversion time for O2 and CO2  
detector channels. Enclose value  
in double quotes (“) when setting  
from the RS-232 interface.  
NEG_CONC_SUPPRESS  
OFF  
OFF, ON  
ON pegs negative concentrations  
at zero; OFF permits negative  
concentrations  
O2_DWELL3  
Seconds  
1
0.1–30  
ON, OFF  
1–500  
Dwell time before taking each  
sample.  
O2_FILT_ADAPT3  
O2_FILT_SIZE3  
O2_FILT_ASIZE3  
O2_FILT_DELTA3  
O2_FILT_PCT3  
O2_FILT_DELAY3  
O2_DIL_FACTOR3  
ON  
60  
10  
2
ON enables O2 adaptive filter;  
OFF disables it.  
Samples  
Samples  
%
O2 moving average filter size in  
normal mode.  
1–500  
O2 moving average filter size in  
adaptive mode.  
0.1–100  
0.1–100  
0–300  
Absolute change in O2  
concentration to shorten filter.  
%
2
Relative change in O2  
concentration to shorten filter.  
Seconds  
20  
1
Delay before leaving O2 adaptive  
filter mode.  
0.1–1000  
Dilution factor for O2. Used only if  
is dilution enabled with  
FACTORY_OPT variable.  
O2_CELL_SET3  
ºC  
50  
30–70  
O2 sensor cell temperature set  
point and warning limits.  
Warnings:  
45–55  
10  
O2_CELL_CYCLE3  
O2_CELL_PROP3  
O2_CELL_INTEG3  
O2_CELL_DERIV3  
O2_STD_CELL_TEMP3  
O2_STD_CELL_PRESS3  
CO2_DWELL 1  
Seconds  
0.5–30  
0–10  
O2 cell temperature control cycle  
period.  
1
O2 cell PID temperature control  
proportional coefficient.  
0.1  
0–10  
O2 cell PID temperature control  
integral coefficient.  
0 (disabled)  
0–10  
O2 cell PID temperature control  
derivative coefficient.  
ºK  
323  
28.50  
1
1–500  
1.00–50.00  
0.1–30  
Standard O2 cell temperature for  
temperature compensation.  
"Hg  
Standard O2 cell pressure for  
pressure compensation.  
Seconds  
Dwell time before taking each  
sample.  
A-10  
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Appendix A  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
ON, OFF  
1–300  
Description  
CO2_FILT_ADAPT 1  
ON  
48  
12  
2
ON enables CO2 adaptive filter;  
OFF disables it.  
CO2_FILT_SIZE 1  
CO2_FILT_ASIZE 1  
CO2_FILT_DELTA 1  
CO2_FILT_PCT 1  
Samples  
Samples  
%
CO2 moving average filter size in  
normal mode.  
1–300  
CO2 moving average filter size in  
adaptive mode.  
0.1–10  
Absolute change in CO2  
concentration to shorten filter.  
%
10  
90  
1
0.1–100  
0–300  
Relative change in CO2  
concentration to shorten filter.  
CO2_FILT_DELAY 1  
CO2_DIL_FACTOR 1  
Seconds  
Delay before leaving CO2  
adaptive filter mode.  
0.1–1000  
Dilution factor for CO2. Used only  
if is dilution enabled with  
FACTORY_OPT variable.  
CO2_CELL_SET 1  
ºC  
50  
30–70  
CO2 sensor cell temperature set  
point and warning limits.  
Warnings:  
45–55  
10  
CO2_CELL_CYCLE 1  
CO2_CELL_PROP 1  
CO2_CELL_INTEG 1  
CO2_CELL_DERIV 1  
CO2_STD_CELL_TEMP 1  
CO2_STD_CELL_PRESS 1  
O2_TARG_SPAN13  
Seconds  
0.5–30  
0–10  
CO2 cell temperature control  
cycle period.  
ºK  
"Hg  
%
1
CO2 cell PID temperature control  
proportional coefficient.  
0.1  
0–10  
CO2 cell PID temperature control  
integral coefficient.  
0 (disabled)  
323  
0–10  
CO2 cell PID temperature control  
derivative coefficient.  
1–500  
1.00–50.00  
0.1–100  
Standard CO2 cell temperature  
for temperature compensation.  
28.50  
20.95  
Standard CO2 cell pressure for  
pressure compensation.  
Target O2 concentration during  
span calibration of range 1.  
O2_SLOPE13  
O2_OFFSET13  
CO2_TARG_SPAN11  
%
%
1
0.5–2  
O2 slope for range 1.  
O2 offset for range 1.  
0
-10–10  
0.1–1000  
12  
Target CO2 concentration during  
span calibration of range 1.  
CO2_SLOPE11  
CO2_OFFSET11  
O2_TARG_SPAN25  
%
%
1
0.5–5  
CO2 slope for range 1.  
CO2 offset for range 1.  
0
-10–10  
0.1–100  
20.95  
Target O2 concentration during  
span calibration of range 2.  
O2_SLOPE25  
O2_OFFSET25  
CO2_TARG_SPAN24  
%
%
1
0.5–2  
O2 slope for range 2.  
O2 offset for range 2.  
0
-10–10  
0.1–1000  
12  
Target CO2 concentration during  
span calibration of range 2.  
CO2_SLOPE24  
CO2_OFFSET24  
%
1
0
0.5–5  
CO2 slope for range 2.  
CO2 offset for range 2.  
-10–10  
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A-11  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
RANGE_MODE  
SNGL  
SNGL,  
DUAL,  
AUTO  
Range control mode. Enclose  
value in double quotes (“) when  
setting from the RS-232  
interface.  
CONC_RANGE1  
CONC_RANGE2  
CONC_RANGE3 2  
SAMP_FLOW_SET  
%
%
%
1005  
154  
1005  
154  
1009  
158  
0.1–500  
0.1–500  
0.1–500  
0–6000  
D/A concentration range 1  
D/A concentration range 2  
D/A concentration range 3  
cc/m  
120  
Sample flow set point for flow  
calculation and warning limits.  
Warnings:  
80–180  
1
SAMP_FLOW_SLOPE  
SAMP_PRESS_SET  
0.5–1.5  
0–100  
Sample flow slope correction  
factor (adjusted flow = measured  
flow x slope).  
"Hg  
29.92  
Warnings:  
15–35  
30  
Sample pressure set point for  
pressure compensation and  
warning limits.  
BOX_SET  
ºC  
5–60  
Box temperature warning limits.  
Set point is not used.  
Warnings:  
8–50  
RS232_MODE  
BitFlag  
0
0–65535  
RS-232 COM1 mode flags. Add  
values to combine flags.  
1 = quiet mode  
2 = computer mode  
4 = enable security  
8 = enable hardware  
handshaking  
16 = enable Hessen protocol 8  
32 = enable multi-drop  
64 = enable modem  
128 = ignore RS-232 line errors  
256 = disable XON / XOFF  
support  
512 = disable hardware FIFOs  
1024 = enable RS-485 mode  
2048 = even parity, 7 data bits, 1  
stop bit  
4096 = enable command prompt  
8192 = even parity, 8 data bits, 1  
stop bit  
16384 = enable dedicated  
MODBUS ASCII protocol  
32678 = enable dedicated  
MODBUS RTU or TCP protocol  
A-12  
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Appendix A  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
BAUD_RATE  
115200  
300,  
RS-232 COM1 baud rate.  
Enclose value in double quotes  
(“) when setting from the RS-232  
interface.  
1200,  
2400,  
4800,  
9600,  
19200,  
38400,  
57600,  
115200  
MODEM_INIT  
“AT Y0 &D0  
Any character  
in the allowed  
character set.  
Up to 100  
characters  
long.  
RS-232 COM1 modem  
&H0 &I0 S0=2  
&B0 &N6 &M0  
E0 Q1 &W0”  
initialization string. Sent verbatim  
plus carriage return to modem on  
power up or manually. Enclose  
value in double quotes (“) when  
setting from the RS-232  
interface.  
RS232_MODE2  
BAUD_RATE2  
BitFlag  
0
0–65535  
RS-232 COM2 mode flags.  
(Same settings as  
RS232_MODE.)  
19200  
300,  
RS-232 COM2 baud rate.  
Enclose value in double quotes  
(“) when setting from the RS-232  
interface.  
1200,  
2400,  
4800,  
9600,  
19200,  
38400,  
57600,  
115200  
MODEM_INIT2  
“AT Y0 &D0  
Any character  
in the allowed  
character set.  
Up to 100  
characters  
long.  
RS-232 COM2 modem  
&H0 &I0 S0=2  
&B0 &N6 &M0  
E0 Q1 &W0”  
initialization string. Sent verbatim  
plus carriage return to modem on  
power up or manually. Enclose  
value in double quotes (“) when  
setting from the RS-232  
interface.  
RS232_PASS  
Password  
940331  
0
0–999999  
0–9999  
RS-232 log on password.  
MACHINE_ID  
ID  
Unique ID number for instrument.  
COMMAND_PROMPT  
“Cmd> ”  
Any character  
in the allowed  
character set.  
Up to 100  
characters  
long.  
RS-232 interface command  
prompt. Displayed only if enabled  
with RS232_MODE variable.  
Enclose value in double quotes  
(“) when setting from the RS-232  
interface.  
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A-13  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
TEST_CHAN_ID  
NONE  
Diagnostic analog output ID.  
Enclose value in double quotes  
(“) when setting from the RS-232  
NONE,  
SAMPLE  
PRESSURE interface.  
,
SAMPLE  
FLOW,  
O2 CELL  
TEMP 3,  
CO2 CELL  
TEMP 1,  
CHASSIS  
TEMP  
O2 RANGE1 3, Range to calibrate during  
REMOTE_CAL_MODE  
O2 RANGE1 5  
contact-closure and Hessen  
calibration. Enclose value in  
double quotes (“) when setting  
from the RS-232 interface.  
CO2 RANGE1  
O2 RANGE2 5,  
4
CO2 RANGE1  
1
,
CO2 RANGE2  
4
PASS_ENABLE  
STABIL_FREQ  
OFF  
10  
OFF, ON  
1–300  
2–40  
ON enables passwords; OFF  
disables them.  
Seconds  
Samples  
Stability measurement sampling  
frequency.  
STABIL_SAMPLES  
SERIAL_NUMBER  
25  
Number of samples in  
concentration stability reading.  
Any character  
in the allowed  
character set.  
Up to 100  
Unique serial number for  
“00000000 ”  
instrument. Enclose value in  
double quotes (“) when setting  
from the RS-232 interface.  
characters  
long.  
DISP_INTENSITY  
HIGH  
ON  
HIGH,  
MED,  
LOW,  
DIM  
Front panel display intensity.  
Enclose value in double quotes  
(“) when setting from the RS-232  
interface.  
I2C_RESET_ENABLE  
OFF, ON  
I2C bus automatic reset enable.  
A-14  
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Appendix A  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
CLOCK_FORMAT  
“TIME=%H:%  
M:%S”  
Any character  
in the allowed  
character set.  
Up to 100  
Time-of-day clock format flags.  
Enclose value in double quotes  
(“) when setting from the RS-232  
interface.  
characters  
long.  
“%a” = Abbreviated weekday  
name.  
“%b” = Abbreviated month name.  
“%d” = Day of month as decimal  
number (01 – 31).  
“%H” = Hour in 24-hour format  
(00 – 23).  
“%I” = Hour in 12-hour format (01  
– 12).  
“%j” = Day of year as decimal  
number (001 – 366).  
“%m” = Month as decimal  
number (01 – 12).  
“%M” = Minute as decimal  
number (00 – 59).  
“%p” = A.M./P.M. indicator for  
12-hour clock.  
“%S” = Second as decimal  
number (00 – 59).  
“%w” = Weekday as decimal  
number (0 – 6; Sunday is 0).  
“%y” = Year without century, as  
decimal number (00 – 99).  
“%Y” = Year with century, as  
decimal number.  
“%%” = Percent sign.  
ALARM_TRIGGER  
FACTORY_OPT  
Cycles  
BitFlag  
3
0
1–100  
Number of times concentration  
must exceed limit to trigger  
alarm.  
0–0x7fffffff  
Factory option flags. Add values  
to combine flags.  
1 = enable dilution factor  
2 = display units in concentration  
field  
4 = enable software-controlled  
maintenance mode  
8 = enable switch-controlled  
maintenance mode  
16 = enable concentration  
alarms  
32 = enable Internet option7  
16384 = enable external analog  
inputs 6  
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A-15  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Setup Variable  
Numeric  
Units  
Default  
Value  
Value Range  
Description  
PWR_TIME  
Hours  
0
0–500000  
Total powered hours.  
1
801 , 803 or 802 with CO2 option.  
2
802 with CO2 option or 803.  
802 or 803.  
3
4
801 or 803.  
5
802 only.  
6
T Series external analog input optn.  
E Series internet option.  
802 with CO2 option only.  
803 only.  
7
8
9
10  
T-Series only.  
A-16  
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Appendix A  
APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)  
Table A-2: Warning Messages  
Name 1  
Message Text  
Warnings  
Description  
WSYSRES  
SYSTEM RESET  
Instrument was power-cycled or the CPU  
was reset.  
WDATAINIT  
DATA INITIALIZED  
Data storage was erased.  
WCONFIGINIT  
CONFIG INITIALIZED  
Configuration storage was reset to factory  
configuration or erased.  
WO2ALARM1 3  
WO2ALARM2 3  
WCO2ALARM1 2  
O2 ALARM 1 WARN  
O2 ALARM 2 WARN  
CO2 ALARM 1 WARN  
O2 concentration alarm limit #1 exceeded  
O2 concentration alarm limit #2 exceeded  
CO2 concentration alarm limit #1  
exceeded  
WCO2ALARM2 2  
WSAMPFLOW  
WSAMPPRESS  
CO2 ALARM 2 WARN  
SAMPLE FLOW WARN  
SAMPLE PRESS WARN  
CO2 concentration alarm limit #2  
exceeded  
Sample flow outside of warning limits  
specified by SAMP_FLOW_SET variable.  
Sample pressure outside of warning limits  
specified by SAMP_PRESS_SET  
variable.  
WBOXTEMP  
BOX TEMP WARNING  
O2 CELL TEMP WARN  
Chassis temperature outside of warning  
limits specified by BOX_SET variable.  
WO2CELLTEMP 3  
O2 sensor cell temperature outside of  
warning limits specified by O2_CELL_SET  
variable.  
WCO2CELLTEMP 2  
CO2 CELL TEMP WARN  
CO2 sensor cell temperature outside of  
warning limits specified by  
CO2_CELL_SET variable.  
WDYNZERO  
CANNOT DYN ZERO  
CANNOT DYN SPAN  
REAR BOARD NOT DET  
RELAY BOARD WARN  
FRONT PANEL WARN  
ANALOG CAL WARNING  
Contact closure zero calibration failed  
while DYN_ZERO was set to ON.  
WDYNSPAN  
Contact closure span calibration failed  
while DYN_SPAN was set to ON.  
WREARBOARD  
WRELAYBOARD  
WFRONTPANEL  
Rear board was not detected during  
power up.  
Firmware is unable to communicate with  
the relay board.  
Firmware is unable to communicate with  
the front panel.  
WANALOGCAL  
The A/D or at least one D/A channel has  
not been calibrated.  
1
The name is used to request a message via the RS-232 interface, as in “T BOXTEMP”.  
T-Series/E-Series: 801, 803 or 802 with CO2 option.  
T-Series/E-Series: 802 or 803.  
2
3
4
T-Series/E-Series: 801 or 803.  
5
T-Series/E-Series: 802 only.  
6
T-Series/E-Series: 803 only.  
7
T-Series/E-Series: 802 with CO2 option.  
T-Series/E-Series: 801 or 802 without CO2 option.  
External analog input option.  
8
10  
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A-17  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Table A-3: Test Measurements  
Name 1  
Message Text  
Description  
Test Measurements  
O2RANGE 5  
O2 RNG=500.0 %  
D/A range in single or auto-range modes.  
D/A 1 range in independent range mode.  
D/A 2 range in independent range mode.  
D/A 3 range.  
CO2RANGE 4  
O2RANGE1 5  
CO2RANGE1 4  
O2RANGE2 5  
CO2RANGE2 4  
O2RANGE 6  
CO2 RNG = 500.0 %  
O2 RN1=500.0 %  
CO2 RN1=500.0 %  
O2 RN2=500.0 %  
CO2 RN2=500.0 %  
O2 RNG=100 %  
CO2RANGE 7  
CO2 RNG=100 %  
STABIL=0.0 % 8  
STABILITY  
Concentration stability.  
O2 STB=0.0 % 2 or  
CO2 STB=0.0 % 2  
PRES=29.9 IN-HG-A  
SAMP FL=100 CC/M  
O2 SLOPE=0.980  
SAMPPRESS  
SAMPFLOW  
O2SLOPE 3  
Sample pressure.  
Sample flow rate.  
O2 slope, computed during zero/span  
calibration.  
O2OFFSET 3  
CO2SLOPE 2  
CO2OFFSET 2  
O2 OFST=1.79 %  
CO2 SLOPE=1.0000  
CO2 OFST=0.00 %  
O2 offset, computed during zero/span  
calibration.  
CO2 slope, computed during zero/span  
calibration.  
CO2 offset, computed during zero/span  
calibration.  
O2CELLTEMP 3  
CO2CELLTEMP 2  
BOXTEMP  
O2 3  
O2 CELL TEMP=50.2 C  
CO2 CELL TEMP=50.2 C  
BOX TEMP=35.5 C  
O2=0.00 %  
O2 sensor cell temperature.  
CO2 sensor cell temperature.  
Internal chassis temperature.  
O2 concentration.  
CO2 2  
CO2=0.00 %  
CO2 concentration.  
TESTCHAN  
TEST=3721.1 MV  
Value output to TEST_OUTPUT analog  
output, selected with TEST_CHAN_ID  
variable.  
XIN1 10  
XIN2 10  
XIN3 10  
XIN4 10  
XIN5 10  
XIN6 10  
XIN7 10  
XIN8 10  
AIN1=37.15 EU  
AIN2=37.15 EU  
AIN3=37.15 EU  
AIN4=37.15 EU  
AIN5=37.15 EU  
AIN6=37.15 EU  
AIN7=37.15 EU  
AIN8=37.15 EU  
External analog input 1 value in  
engineering units.  
External analog input 2 value in  
engineering units.  
External analog input 3 value in  
engineering units.  
External analog input 4 value in  
engineering units.  
External analog input 5 value in  
engineering units.  
External analog input 6 value in  
engineering units.  
External analog input 7 value in  
engineering units.  
External analog input 8 value in  
engineering units.  
A-18  
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07274B DCN6418  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
Name 1  
Message Text  
Description  
Test Measurements  
CLOCKTIME  
TIME=10:38:27  
Current instrument time of day clock.  
1
The name is used to request a message via the RS-232 interface, as in “T BOXTEMP”.  
T-Series/E-Series: 801, 803, or 802 with CO2 option.  
T-Series/E-Series: 802 or 803.  
2
3
4
T-Series/E-Series: 801 or 803.  
5
T-Series/E-Series: 802 only.  
6
T-Series/E-Series: 803 only.  
7
T-Series/E-Series: 802 with CO2 option.  
T-Series/E-Series: 801 or 802 without CO2 option.  
External analog input option.  
8
10  
07274B DCN6418Error! Unknown document property name.Error! Unknown document property name.  
A-19  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
APPENDIX A-4: Signal I/O Definitions, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)  
Table A-4:  
Signal I/O Definitions  
Signal Name  
Bit or Channel  
Number  
Description  
Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex  
0–7 Spare  
Internal outputs, U8, J108, pins 18 = bits 07, default I/O address 322 hex  
0–5  
6
Spare  
I2C_RESET  
1 = reset I2C peripherals  
0 = normal  
I2C_DRV_RST  
7
0 = hardware reset 8584 chip  
1 = normal  
Control inputs, U11, J1004, pins 1–6 = bits 0–5, default I/O address 321 hex  
EXT_CAL_MODE  
EXT_CAL_SPAN  
EXT_CAL_RANGE2  
EXT_CAL_CO2 1  
0
1
2
3
0 = go into calibration mode  
1 = exit calibration mode and go into measure mode  
0 = calibrate span  
1 = calibrate zero  
0 = calibrate range #2  
1 = calibrate range #1  
0 = calibrate CO2  
1 = calibrate O2  
4–5  
6–7  
Spare  
Always 1  
Control inputs, U14, J1006, pins 16 = bits 05, default I/O address 325 hex  
0–5  
6–7  
Spare  
Always 1  
Control outputs, U17, J1008, pins 18 = bits 07, default I/O address 321 hex  
0–7 Spare  
Control outputs, U21, J1008, pins 912 = bits 03, default I/O address 325 hex  
0–3 Spare  
Alarm outputs, U21, J1009, pins 112 = bits 47, default I/O address 325 hex  
ST_SYSTEM_OK2,  
MB_RELAY_36 3  
4
5
6
7
1 = system OK  
0 = any alarm condition or in diagnostics mode  
Controlled by MODBUS coil register  
1 = conc. limit 1 exceeded  
ST_CONC_ALARM_1,  
MB_RELAY_37 3  
0 = conc. OK  
Controlled by MODBUS coil register  
ST_CONC_ALARM_2,  
MB_RELAY_38 3  
1 = conc. limit 2 exceeded  
0 = conc. OK  
Controlled by MODBUS coil register  
ST_AUTO_RANGE2,  
MB_RELAY_39 3  
1 = auto-range 2 in use  
0 = auto-range 1 in use  
Controlled by MODBUS coil register  
A-20  
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Unknown document property name.Error! Unknown document property name.  
07274B DCN6418  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
Signal Name  
Bit or Channel  
Number  
Description  
A status outputs, U24, J1017, pins 18 = bits 07, default I/O address 323 hex  
ST_SYSTEM_OK  
ST_CONC_VALID  
0
0 = system OK  
1 = any alarm condition  
0 = conc. valid  
1
1 = warnings or other conditions that affect validity of  
concentration  
ST_CAL_MODE  
ST_CAL_SPAN  
ST_CAL_RANGE2  
ST_CAL_CO2 1  
2
0 = in calibration mode  
1 = in measure mode  
0 = calibrating span  
1 = calibrating zero  
0 = calibrating range 2  
1 = calibrating range 1  
0 = calibrating CO2  
1 = calibrating O2  
Spare  
3
4
5
6–7  
B status outputs, U27, J1018, pins 18 = bits 07, default I/O address 324 hex  
0–7 Spare  
Front panel I2C keyboard, default I2C address 4E hex  
MAINT_MODE  
LANG2_SELECT  
SAMPLE_LED  
CAL_LED  
5 (input)  
0 = maintenance mode  
1 = normal mode  
0 = select second language  
1 = select first language (English)  
0 = sample LED on  
1 = off  
6 (input)  
8 (output)  
9 (output)  
10 (output)  
14 (output)  
0 = cal. LED on  
1 = off  
FAULT_LED  
0 = fault LED on  
1 = off  
AUDIBLE_BEEPER  
0 = beeper on (for diagnostic testing only)  
1 = off  
Relay board digital output (PCF8575), default I2C address 44 hex  
RELAY_WATCHDOG  
0
Alternate between 0 and 1 at least every 5 seconds to keep  
relay board active  
1–3  
4
Spare  
CO2_CELL_HEATER 2  
O2_CELL_HEATER 4  
CAL_VALVE 6  
0 = CO2 sensor cell heater on  
1 = off  
5
6
7
0 = O2 sensor cell heater on  
1 = off  
0 = let cal. gas in  
1 = let sample gas in  
0 = let O2 span gas in  
1 = let zero gas in  
O2_SPAN_VALVE 4, 6  
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A-21  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Signal Name  
Bit or Channel  
Number  
Description  
CO2_SPAN_VALVE 2, 6  
VENT_VALVE 6  
8
0 = let CO2 span gas in  
1 = let zero gas in  
0 = open vent valve  
1 = close vent valve  
Spare  
9
10–15  
Rear board primary MUX analog inputs  
0–3  
4
Spare  
Temperature MUX  
Spare  
5
O2_CONC_SENSOR 4  
SAMPLE_PRESSURE  
6
O2 concentration sensor  
Sample pressure  
7
8
Spare  
REF_4096_MV  
9
4.096V reference from MAX6241  
Sample flow rate  
SAMPLE_FLOW  
CO2_CONC_SENSOR 2  
10  
11  
12–13  
14  
15  
CO2 concentration sensor  
Spare (thermocouple input?)  
DAC MUX  
REF_GND  
Ground reference  
Rear board temperature MUX analog inputs  
BOX_TEMP  
0
Internal box temperature  
Spare  
1
CO2_CELL_TEMP 2  
O2_CELL_TEMP 4  
2
CO2 sensor cell temperature  
Spare  
3
4
O2 sensor cell temperature  
Spare  
5–7  
Rear board DAC MUX analog inputs  
DAC_CHAN_1  
DAC_CHAN_2  
DAC_CHAN_3  
DAC_CHAN_4  
0
1
2
3
DAC channel 0 loopback  
DAC channel 1 loopback  
DAC channel 2 loopback  
DAC channel 3 loopback  
Rear board analog outputs  
CONC_OUT_1,  
DATA_OUT_1  
CONC_OUT_2,  
DATA_OUT_2  
CONC_OUT_3 1  
DATA_OUT_3  
TEST_OUTPUT,  
DATA_OUT_4  
0
1
2
3
Concentration output #1,  
Data output #1  
Concentration output #2,  
Data output #2  
Concentration output #3,  
Data output #3  
Test measurement output,  
Data output #4  
A-22  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
Signal Name  
Bit or Channel  
Number  
Description  
External analog input board, default I2C address 5C hex  
XIN1 7  
XIN2 7  
XIN3 7  
XIN4 7  
XIN5 7  
XIN6 7  
XIN7 7  
0
1
2
3
4
5
6
7
External analog input 1  
External analog input 2  
External analog input 3  
External analog input 4  
External analog input 5  
External analog input 6  
External analog input 7  
External analog input 8  
XIN8 7  
1
T-Series/E-Series: 803 or 802 with CO2 option.  
T-Series/E-Series: 801 or 803.  
MODBUS option.  
2
3
4
5
6
7
T-Series/E-Series: 802 or 803.  
future  
Future valve option.  
T-Series: External analog input option.  
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A-23  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
APPENDIX A-5: DAS Triggering Events, Parameters, Software Version s 1.0.3 (T-Series)/A.3 (E-Series)  
Table A-5: DAS Trigger Events  
Name  
Description  
ATIMER  
Automatic timer expired  
EXO2ZR 3  
EXO2SP 3  
EXO2MP 3  
O2SLPC 3  
EXCO2Z 1  
EXCO2S 1  
EXCO2M 1  
CO2SLC 1  
EXITDG  
Exit O2 zero calibration mode  
Exit O2 span calibration mode  
Exit O2 multi-point calibration mode  
O2 slope and offset recalculated  
Exit CO2 zero calibration mode  
Exit CO2 span calibration mode  
Exit CO2 multi-point calibration mode  
CO2 slope and offset recalculated  
Exit diagnostic mode  
CONC1W  
CONC2W  
O2TMPW 3  
CO2TMW 1  
SFLOWW  
SPRESW  
Concentration limit 1 exceeded  
Concentration limit 2 exceeded  
O2 sensor cell temperature warning  
CO2 sensor cell temperature warning  
Sample flow warning  
Sample pressure warning  
BTEMPW  
Box temperature warning  
1
T-Series/E-Series: 801, 803 or 802 with CO2 option.  
future.  
2
3
T-Series/E-Series: 802 or 803.  
A-24  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
Table A-6: DAS Parameters  
Name  
Description  
Units  
O2SLP1 2  
O2 slope for range #1  
O2 slope for range #2  
O2 offset for range #1  
O2 offset for range #2  
CO2 slope for range #1  
CO2 slope for range #2  
CO2 offset for range #1  
CO2 offset for range #2  
%
%
%
%
%
O2SLP2 4  
O2OFS1 2  
O2OFS2 4  
CO2SL1 1  
CO2SL2 3  
CO2OF1 1  
CO2OF2 3  
O2ZSC1 2  
O2 concentration for range #1 during zero/span calibration, just  
before computing new slope and offset  
O2ZSC2 4  
CO2ZS1 1  
CO2ZS2 3  
O2 concentration for range #2 during zero/span calibration, just  
before computing new slope and offset  
%
%
%
CO2 concentration for range #1 during zero/span calibration, just  
before computing new slope and offset  
CO2 concentration for range #2 during zero/span calibration, just  
before computing new slope and offset  
O2CNC1 2  
O2CNC2 4  
CO2CN1 1  
CO2CN2 3  
STABIL  
O2 concentration for range #1  
O2 concentration for range #2  
CO2 concentration for range #1  
CO2 concentration for range #2  
Concentration stability #1  
%
%
%
%
%
O2TEMP 2  
O2 sensor cell temperature  
C  
O2DUTY 2  
O2 sensor cell temperature controller duty cycle  
Fraction  
(0.0 = off,  
1.0 = on full)  
CO2TMP 1  
CO2DTY 1  
CO2 sensor cell temperature  
C  
CO2 sensor cell temperature controller duty cycle  
Fraction  
(0.0 = off,  
1.0 = on full)  
cc/m  
SMPFLW  
SMPPRS  
BOXTMP  
REFGND  
RF4096  
Sample flow  
Sample pressure  
“Hg  
Internal box temperature  
Ground reference (REF_GND)  
4096 mV reference (REF_4096_MV)  
C  
mV  
mV  
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07274B DCN6418  
A-25  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Name  
Description  
Units  
XIN1 5  
External analog input 1 value  
Volts  
XIN1SLPE 5  
XIN1OFST 5  
XIN2 5  
XIN2SLPE 5  
XIN2OFST 5  
XIN3 5  
XIN3SLPE 5  
XIN3OFST 5  
XIN4 5  
XIN4SLPE 5  
XIN4OFST 5  
XIN5 5  
XIN5SLPE 5  
XIN5OFST 5  
XIN6 5  
XIN6SLPE 5  
XIN6OFST 5  
XIN7 5  
XIN7SLPE 5  
XIN7OFST 5  
XIN8 5  
External analog input 1 slope  
External analog input 1 value  
External analog input 2 value  
External analog input 2 slope  
External analog input 2 value  
External analog input 3 value  
External analog input 3 slope  
External analog input 3 value  
External analog input 4 value  
External analog input 4 slope  
External analog input 4 value  
External analog input 5 value  
External analog input 5 slope  
External analog input 5 value  
External analog input 6 value  
External analog input 6 slope  
External analog input 6 value  
External analog input 7 value  
External analog input 7 slope  
External analog input 7 value  
External analog input 8 value  
External analog input 8 slope  
External analog input 8 value  
eng unit / V  
eng unit  
Volts  
eng unit / V  
eng unit  
Volts  
eng unit / V  
eng unit  
Volts  
eng unit / V  
eng unit  
Volts  
eng unit / V  
eng unit  
Volts  
eng unit / V  
eng unit  
Volts  
eng unit / V  
eng unit  
Volts  
XIN8SLPE 5  
XIN8OFST 5  
eng unit / V  
eng unit  
1
T-Series/E-Series: 801, 803 or 802 with CO2 option.  
T-Series/E-Series: 802 or 803.  
2
3
4
5
T-Series/E-Series: 801 or 803.  
T-Series/E-Series: 802 only.  
T-Series: External analog input option.  
A-26  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
APPENDIX A-6: Terminal Command Designators, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)  
Table A-7: Terminal Command Designators  
COMMAND  
? [ID]  
ADDITIONAL COMMAND SYNTAX  
DESCRIPTION  
Display help screen and commands list  
Establish connection to instrument  
Terminate connection to instrument  
Display test(s)  
LOGON [ID]  
LOGOFF [ID]  
password  
SET ALL|name|hexmask  
LIST [ALL|name|hexmask] [NAMES|HEX]  
name  
Print test(s) to screen  
T [ID]  
Print single test  
CLEAR ALL|name|hexmask  
SET ALL|name|hexmask  
LIST [ALL|name|hexmask] [NAMES|HEX]  
name  
Disable test(s)  
Display warning(s)  
Print warning(s)  
W [ID]  
Clear single warning  
CLEAR ALL|name|hexmask  
ZERO|LOWSPAN|SPAN [1|2]  
ASEQ number  
Clear warning(s)  
Enter calibration mode  
Execute automatic sequence  
Compute new slope/offset  
Exit calibration mode  
C [ID]  
COMPUTE ZERO|SPAN  
EXIT  
ABORT  
Abort calibration sequence  
Print all I/O signals  
LIST  
name[=value]  
Examine or set I/O signal  
Print names of all diagnostic tests  
Execute diagnostic test  
Exit diagnostic test  
LIST NAMES  
ENTER name  
EXIT  
RESET [DATA] [CONFIG] [exitcode]  
PRINT ["name"] [SCRIPT]  
RECORDS ["name"]  
Reset instrument  
D [ID]  
Print DAS configuration  
Print number of DAS records  
REPORT ["name"] [RECORDS=number] [FROM=<start  
date>][TO=<end date>][VERBOSE|COMPACT|HEX]  
(Print DAS records)(date format: MM/DD/YYYY(or YY)  
[HH:MM:SS]  
Print DAS records  
CANCEL  
Halt printing DAS records  
Print setup variables  
LIST  
name[=value [warn_low [warn_high]]]  
name="value"  
Modify variable  
Modify enumerated variable  
Print instrument configuration  
Enter/exit maintenance mode  
Print current instrument mode  
Upload DAS configuration  
Upload single DAS channel  
Delete DAS channels  
V [ID]  
CONFIG  
MAINT ON|OFF  
MODE  
DASBEGIN [<data channel definitions>] DASEND  
CHANNELBEGIN propertylist CHANNELEND  
CHANNELDELETE ["name"]  
The command syntax follows the command type, separated by a space character. Strings in [brackets] are  
optional designators. The following key assignments also apply.  
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07274B DCN6418  
A-27  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Table A-8: Terminal Key Assignments  
TERMINAL KEY ASSIGNMENTS  
Abort line  
ESC  
CR (ENTER)  
Ctrl-C  
Execute command  
Switch to computer mode  
COMPUTER MODE KEY ASSIGNMENTS  
LF (line feed)  
Ctrl-T  
Execute command  
Switch to terminal mode  
A-28  
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Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
Appendix A  
APPENDIX A-7: MODBUS® Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)  
MODBUS Register  
Address  
Description  
Units  
(dec., 0-based)  
MODBUS Floating Point Input Registers  
(32-bit IEEE 754 format; read in high-word, low-word order; read-only)  
0 4  
2 6  
4 4  
6 6  
8 4  
O2 slope for range 1  
O2 slope for range 2  
O2 offset for range 1  
O2 offset for range 2  
%
%
%
O2 concentration for range 1 during zero/span calibration, just  
before computing new slope and offset  
10 6  
O2 concentration for range 2 during zero/span calibration, just  
before computing new slope and offset  
%
12 4  
14 6  
16 4  
18 4  
20  
O2 concentration for range 1  
O2 concentration for range 2  
O2 sensor cell temperature  
O2 sensor cell temperature control duty cycle  
Concentration stability  
%
%
C  
Fraction  
%
22  
Sample flow  
cc/m  
“Hg  
C  
24  
Sample pressure  
26  
Internal box temperature  
Ground reference (REF_GND)  
4096 mV reference (REF_4096_MV)  
CO2 slope for range 1  
28  
mV  
mV  
30  
100 1  
102 5  
104 1  
106 5  
108 1  
CO2 slope for range 2  
CO2 offset for range 1  
%
CO2 offset for range 2  
%
CO2 concentration for range 1 during zero/span calibration, just  
before computing new slope and offset  
%
110 5  
CO2 concentration for range 2 during zero/span calibration, just  
before computing new slope and offset  
%
112 1  
114 5  
116 1  
118 1  
CO2 concentration for range 1  
%
CO2 concentration for range 2  
%
CO2 sensor cell temperature  
C  
CO2 sensor cell temperature control duty cycle  
Fraction  
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A-29  
07274B DCN6418  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
MODBUS Register  
Address  
Description  
Units  
(dec., 0-based)  
130 7  
External analog input 1 value  
Volts  
132 7  
134 7  
136 7  
138 7  
140 7  
142 7  
144 7  
146 7  
148 7  
150 7  
152 7  
154 7  
156 7  
158 7  
160 7  
162 7  
164 7  
166 7  
168 7  
170 7  
172 7  
174 7  
176 7  
External analog input 1 slope  
External analog input 1 offset  
External analog input 2 value  
External analog input 2 slope  
External analog input 2 offset  
External analog input 3 value  
External analog input 3 slope  
External analog input 3 offset  
External analog input 4 value  
External analog input 4 slope  
External analog input 4 offset  
External analog input 5 value  
External analog input 5 slope  
External analog input 5 offset  
External analog input 6 value  
External analog input 6 slope  
External analog input 6 offset  
External analog input 7 value  
External analog input 7 slope  
External analog input 7 offset  
External analog input 8 value  
External analog input 8 slope  
External analog input 8 offset  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
Volts  
eng unit /V  
eng unit  
MODBUS Floating Point Holding Registers  
(32-bit IEEE 754 format; read/write in high-word, low-word order; read/write)  
0 4  
2 6  
100 1  
102 5  
Maps to O2_TARG_SPAN1 variable; target conc. for range 1  
Maps to O2_TARG_SPAN2 variable; target conc. for range 2  
Maps to CO2_TARG_SPAN1 variable; target conc. for range 1  
Maps to CO2_TARG_SPAN2 variable; target conc. for range 2  
%
%
%
%
A-30  
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Error!  
Unknown document property name.Error! Unknown document property name.  
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Appendix A  
MODBUS Register  
Address  
Description  
Units  
(dec., 0-based)  
MODBUS Discrete Input Registers  
(single-bit; read-only)  
0
Box temperature warning  
1 4  
O2 cell temperature warning  
2
Sample flow warning  
3
Sample pressure warning  
4
System reset warning  
5
Rear board communication warning  
Relay board communication warning  
Front panel communication warning  
Analog calibration warning  
6
7
8
9
Dynamic zero warning  
10  
Dynamic span warning  
11  
Invalid concentration  
12 4  
13 4  
14 4  
15  
In O2 zero calibration mode  
In O2 span calibration mode  
In O2 multi-point calibration mode  
System is OK (same meaning as SYSTEM_OK I/O signal)  
O2 concentration alarm limit #1 exceeded  
O2 concentration alarm limit #2 exceeded  
In Hessen manual mode  
16  
17  
18  
100 1  
101 1  
102 1  
103 1  
104 1  
105 1  
CO2 cell temperature warning  
In CO2 zero calibration mode  
In CO2 span calibration mode  
In CO2 multi-point calibration mode  
CO2 concentration alarm limit #1 exceeded  
CO2 concentration alarm limit #2 exceeded  
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A-31  
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Appendix A  
Models T801, 801E Software Menus (Reference: 06843C DCN6418)  
MODBUS Register  
Address  
Description  
Units  
(dec., 0-based)  
MODBUS Coil Registers  
(single-bit; read/write)  
0
Maps to relay output signal 36 (MB_RELAY_36 in signal I/O list)  
Maps to relay output signal 37 (MB_RELAY_37 in signal I/O list)  
Maps to relay output signal 38 (MB_RELAY_38 in signal I/O list)  
Maps to relay output signal 39 (MB_RELAY_39 in signal I/O list)  
Triggers O2 zero calibration of range 1 (on enters cal.; off exits cal.)  
Triggers O2 span calibration of range 1 (on enters cal.; off exits cal.)  
Triggers O2 zero calibration of range 2 (on enters cal.; off exits cal.)  
Triggers O2 span calibration of range 2 (on enters cal.; off exits cal.)  
Triggers CO2 zero calibration of range 1 (on enters cal.; off exits cal.)  
Triggers CO2 span calibration of range 1 (on enters cal.; off exits cal.)  
Triggers CO2 zero calibration of range 2 (on enters cal.; off exits cal.)  
Triggers CO2 span calibration of range 2 (on enters cal.; off exits cal.)  
1
2
3
20 3,4  
21 3,4  
22 6,4  
23 6,4  
24 1,3  
25 1,3  
26 5,3  
27 5,3  
1
T-Series/E-Series: 801, 803 or 802 with CO2 option.  
future.  
2
3
Set DYN_ZERO or DYN_SPAN variables to ON to enable calculating new slope or offset. Otherwise a calibration check  
is performed.  
4
5
6
7
T-Series/E-Series: 802 or 803.  
T-Series/E-Series: 801 or 803.  
T-Series/E-Series: 802 only.  
T-Series: External analog input option.  
A-32  
Error! Unknown document property name.Error! Unknown document property name.  
Error!  
Unknown document property name.Error! Unknown document property name.  
07274B DCN6418  
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APPENDIX B - Spare Parts  
Use of replacement parts other than those supplied by Teledyne Advanced  
Note  
Note  
Pollution Instrumentation (TAPI) may result in non-compliance with European  
standard EN 61010-1.  
Due to the dynamic nature of part numbers, please refer to the TAPI Website at  
http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more  
recent updates to part numbers.  
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B-2  
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T80X Spare Parts List  
(Ref: 072690000A DCN6431, 2012 April 12)  
PARTNUMBER  
000940700  
001763500  
003290000  
009690200  
009690300  
016290000  
016300800  
037860000  
040010000  
040030100  
042410500  
043420000  
045230200  
055100200  
058021100  
066970000  
067240000  
067300000  
067300100  
067300200  
067900000  
068810000  
069500000  
072150000  
072740000  
072750000  
072760000  
073770100  
073780100  
073790100  
CN0000073  
CN0000458  
CN0000520  
FL0000001  
FM0000004  
HE0000017  
HW0000005  
HW0000020  
HW0000036  
HW0000101  
HW0000453  
HW0000685  
KIT000219  
KIT000253  
KIT000254  
OP0000030  
DESCRIPTION  
CD, ORIFICE, .005 YELLOW  
ASSY, FLOW CTL, 110CC, 1/4" ELBOWB  
THERMISTOR, BASIC (VENDOR ASSY)(KB)  
AKIT, TFE FLTR ELEM (FL19,100=1) 47mm  
AKIT, TFE FLTR ELEM (FL19, 30=1) 47mm  
WINDOW, SAMPLE FILTER, 47MM (KB)  
ASSY, SAMPLE FILTER, 47MM, ANG BKT, 1UM  
ORING, TEFLON, RETAINING RING, 47MM (KB)  
ASSY, FAN REAR PANEL (B/F)  
PCA, PRESS SENSORS (1X), w/FM4  
ASSY, PUMP, INT  
ASSY, HEATER/THERM, O2 SEN  
PCA, RELAY CARD  
ASSY, OPTION, PUMP, 240V *  
PCA, MOTHERBD, GEN 5ICOP  
PCA, INTRF. LCD TOUCH SCRN, F/P  
CPU, PC104, VSX6154E, ICOP *(KB)  
PCA, AUXI/O BD, ETHERNET, ANALOG & USB  
PCA, AUXI/O BOARD, ETHERNET  
PCA, AUXI/O BOARD, ETHERNET & USB  
LCD MODULE, W/TOUCHSCREEN(KB)  
PCA, LVDS TRANSMITTER BOARD  
PCA, SERIAL & VIDEO INTERFACE BOARD  
ASSY. TOUCHSCREEN CONTROL MODULE  
MANUAL, T801, OPERATORS  
MANUAL, T802, OPERATORS  
MANUAL, T803, OPERATORS  
DOM, w/SOFTWARE, STD, T801 *  
DOM, w/SOFTWARE, STD, T802 *  
DOM, w/SOFTWARE, STD, T803 *  
POWER ENTRY, 120/60 (KB)  
PLUG, 12, MC 1.5/12ST3.81 (KB)  
PLUG, 10, MC 1.5/10ST3.81 (KB)  
FILTER, SS (KB)  
FLOWMETER (KB)  
HTR, 12W/120V (50W/240V), CE AP (KB)  
FOOT  
SPRING  
TFE TAPE, 1/4" (48 FT/ROLL)  
ISOLATOR  
SUPPORT, CIRCUIT BD, 3/16" ICOP  
LATCH, MAGNETIC, FRONT PANEL  
AKIT, 420MA CURRENT OUTPUT  
ASSY & TEST, SPARE PS37  
ASSY & TEST, SPARE PS38  
OXYGEN TRANSDUCER, PARAMAGNETIC  
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T80X Spare Parts List  
(Ref: 072690000A DCN6431, 2012 April 12)  
OR0000001  
OR0000094  
PU0000022  
RL0000015  
SW0000006  
SW0000025  
SW0000059  
WR0000008  
ORING, 2006VT *(KB)  
ORING, 2228V, 50 DURO VITON(KB)  
REBUILD KIT, FOR PU20 & 04241 (KB)  
RELAY, DPDT, (KB)  
SWITCH, THERMAL, 60 C (KB)  
SWITCH, POWER, CIRC BREAK, VDE/CE *(KB)  
PRESSURE SENSOR, 015 PSIA, ALL SEN  
POWER CORD, 10A(KB)  
B-4  
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Appendix C  
Warranty/Repair Questionnaire  
T80X, M80XE  
(06532C DCN 5798)  
CUSTOMER: _______________________________ PHONE: _____________________________________  
CONTACT NAME: ___________________________ FAX NO. _____________________________________  
SITE ADDRESS: ___________________________________________________________________________  
MODEL TYPE: ______________ SERIAL NO.: ________________ FIRMWARE REVISION: ____________  
Are there any failure messages? _______________________________________________________________  
________________________________________________________________________________________________________________________________  
________________________________________________________________________ (Continue on back if necessary)  
PLEASE COMPLETE THE FOLLOWING TABLE:  
PARAMETER  
RECORDED VALUE  
ACCEPTABLE VALUE  
0-100%  
1
%
O2 RANGE  
1
50 ± 5  
ºC  
O2 CELL TEMP  
1
1.0 ± 0.3  
O2 SLOPE  
1
-10 to 10%  
0 to 20%  
O2 OFFSET  
1
%
CO2 RANGE  
1
50 ± 5  
ºC  
CO2 CELL TEMP  
1
1.0 ± 0.3  
CO2 SLOPE  
1
-10 to 10%  
0.2% with zero air  
ambient ± 1  
120 ± 20  
CO2 OFFSET  
%
STABIL  
PRESS  
in-Hg-A  
3
SAMPLE FLOW  
BOX TEMP  
cm /min  
ambient ± 5ºC  
ºC  
following values are under the signal i/o submenu  
mV  
mV  
4096mV ±2 mV and Must be Stable  
0± 0.5 and Must be Stable  
REF_4096_MV  
REF_GND  
1 Not all models are equipped with both an O2 and a CO2 sensor.  
Cap the SAMPLE inlet and record the flow rate and pressure readings:  
What is PRESS____________________in-Hg-A  
What is the SAMPLE FLOW__________ cc/min  
What are the failure symptoms? __________________________________________________________  
____________________________________________________________________________________  
____________________________________________________________________________________  
____________________________________________________________________________________  
____________________________________________________________________________________  
____________________________________________________________________________________  
What test have you done trying to solve the problem? ________________________________________  
____________________________________________________________________________________  
____________________________________________________________________________________  
____________________________________________________________________________________  
TELEDYNE API CUSTOMER SERVICE  
PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816  
07274B DCN6418  
C-1  
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Appendix C  
Warranty/Repair Questionnaire  
T80X, M80XE  
(06532C DCN 5798)  
____________________________________________________________________________________  
If possible, please include a portion of a strip chart pertaining to the problem. Circle pertinent data.  
OTHER NOTES:____________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
______________________________________________________________________________  
Thank you for providing this information. Your assistance enables Teledyne API to respond faster to the  
problem that you are encountering.  
TELEDYNE API CUSTOMER SERVICE  
PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816  
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APPENDIX D – Wire List and Electronic Schematics  
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D-2  
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T80X Interconnect List  
(Reference: 073800100A DCN6418)  
FROM  
TO  
Cable PN Signal  
036490100 CBL ASSY, AC POWER  
AC Line  
Assembly  
PN  
J/P Pin Assembly  
PN  
J/P  
Pin  
Power Switch  
Power Switch  
Shield  
SW0000025  
SW0000025  
L
N
AC Neutral  
Power Grnd  
Power Grnd  
Power Entry  
Power Entry  
Power Switch  
Power Switch  
Power Entry  
PS2 (+12)  
PS2 (+12)  
PS2 (+12)  
PS1 (+5, ±15)  
PS1 (+5, ±15)  
PS1 (+5, ±15)  
CN0000073  
CN0000073  
SW0000025  
SW0000025  
Chassis  
AC Line Switched  
AC Neu Switched  
Power Grnd  
AC Line Switched  
AC Neu Switched  
Power Grnd  
AC Line Switched  
AC Neu Switched  
Power Grnd  
L
PS2 (+12)  
PS0000038  
PS0000038  
PS0000038  
PS0000037  
PS0000037  
PS0000037  
045230100  
045230100  
045230100  
SK2  
SK2  
SK2  
SK2  
SK2  
SK2  
J1  
1
3
2
1
3
2
1
3
2
N
PS2 (+12)  
CN0000073  
PS2 (+12)  
PS0000038 SK2  
PS0000038 SK2  
PS0000038 SK2  
PS0000037 SK2  
PS0000037 SK2  
PS0000037 SK2  
1
3
2
1
3
2
PS1 (+5, ±15)  
PS1 (+5, ±15)  
PS1 (+5, ±15)  
Relay Board  
Relay Board  
Relay Board  
J1  
J1  
038290000 CBL ASSY, DC POWER TO MOTHERBOARD  
DGND  
+5V  
AGND  
+15V  
AGND  
-15V  
+12V RET  
+12V  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
J7  
J7  
J7  
J7  
J7  
J7  
J7  
J7  
J7  
1
2
3
4
5
6
7
8
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
J15  
J15  
J15  
J15  
J15  
J15  
J15  
J15  
J15  
1
2
3
4
5
6
7
8
9
Chassis Gnd  
10 Motherboard  
040230000 CBL, I2C, RELAY BOARD TO MOTHERBOARD  
I2C Serial Clock  
I2C Serial Data  
I2C Reset  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
058021100 P107  
058021100 P107  
058021100 P107  
058021100 P107  
3
5
2
6
Relay Board  
Relay Board  
Relay Board  
Relay Board  
045230100  
045230100  
045230100  
045230100  
P3  
P3  
P3  
P3  
1
2
4
5
I2C Shield  
041050000 CBL, INTERFACE BOARD TO MOTHERBOARD  
Kbd Interupt  
DGND  
SDA  
SCL  
Shld  
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
066970000  
066970000  
066970000  
066970000  
066970000  
J2  
J2  
J2  
J2  
J2  
7
2
5
6
Motherboard  
Motherboard  
Motherboard  
Motherboard  
058021100  
058021100  
058021100  
058021100  
058021100  
J106  
J106  
J106  
J106  
J106  
1
8
2
6
5
10 Motherboard  
041760000 CBL, DC POWER TO RELAY BOARD  
DGND  
+5V  
+15V  
AGND  
-15V  
+12V RET  
+12V  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
P8  
P8  
P8  
P8  
P8  
P8  
P8  
1
2
4
5
6
7
8
Power Supply Triple  
PS0000037  
PS0000037  
PS0000037  
PS0000037  
PS0000037  
PS0000038  
PS0000038  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
3
1
6
4
5
3
1
Power Supply Triple  
Power Supply Triple  
Power Supply Triple  
Power Supply Triple  
Power Supply Single  
Power Supply Single  
046710000 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION)  
GND  
RX0  
RTS0  
TX0  
CTS0  
RS-GND0  
RTS1  
CTS1/485-  
RX1  
TX1/485+  
RS-GND1  
RX1  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
P12  
2
Xmitter bd w/Multidrop 069500000  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
2
14  
13  
12  
11  
10  
8
6
9
7
5
14 Xmitter bd w/Multidrop 069500000  
13 Xmitter bd w/Multidrop 069500000  
12 Xmitter bd w/Multidrop 069500000  
11 Xmitter bd w/Multidrop 069500000  
10 Xmitter bd w/Multidrop 069500000  
8
6
9
7
5
9
7
5
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
9
7
5
TX1/485+  
RS-GND1  
063750000 CBL, CO2, O2 SENSOR THERM/HTR  
O2-L  
O2-N  
Shield  
O2TA  
Relay Board  
Relay Board  
Relay Board  
O2 sensor therm./htr  
O2 sensor therm./htr  
045230100  
045230100  
045230100  
043420000  
043420000  
P18  
P18  
P18  
P1  
P1  
P1  
9
O2 sensor therm./htr  
043420000  
043420000  
043420000  
058021100  
058021100  
058021100  
058021100  
040400000  
040400000  
040400000  
040400000  
040400000  
040400000  
P1  
P1  
P1  
P27  
P27  
P27  
P27  
P1  
P2  
P3  
P4  
P5  
4
2
10 O2 sensor therm./htr  
12 O2 sensor therm./htr  
3
1
2
1
1
1
2
3
4
5
Motherboard  
Motherboard  
Motherboard  
Motherboard  
CO2 Cell Heater  
CO2 Cell Heater  
CO2 Cell Heater  
CO2 Cell Heater  
CO2 Cell Heater  
CO2 Cell Heater  
4
11  
6
13  
4
6
3
1
2
O2TB  
CO2THA  
CO2THB  
CO2-11B  
CO2-12B  
CO2-11A  
CO2TS1  
CO2TS2  
CO2-12A  
CO2 sensor therm./htr 041920000  
CO2 sensor therm./htr 041920000  
P1  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
045230100  
045230100  
045230100  
045230100  
045230100  
045230100  
P18  
P18  
P18  
P18  
P18  
P18  
P6  
5
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T80X Interconnect List  
(Reference: 073800100A DCN6418)  
FROM  
TO  
Cable PN Signal  
Assembly  
PN  
J/P Pin Assembly  
PN  
J/P  
Pin  
066470000 CBL, CO2 & O2 SENSORS DC PWR  
O2 SIGNAL -  
O2 SIGNAL +  
Shield  
DGND  
+5V  
+12V RET  
+12V  
Motherboard  
Motherboard  
Motherboard  
O2 Sensor  
O2 Sensor  
CO2 Sensor  
CO2 Sensor  
058021100 P109  
058021100 P109  
058021100 P109  
7
1
9
5
6
O2 Sensor  
O2 Sensor  
OP0000030  
OP0000030  
P1  
P1  
9
10  
OP0000030  
OP0000030  
OP0000033  
OP0000033  
P1  
P1  
Relay Board  
Relay Board  
045230100  
045230100  
045230100  
045230100  
P5  
P5  
P5  
P5  
1
2
7
8
P1 GND Relay Board  
P1  
L
Relay Board  
066830000 CBL, FLOW MODULE  
DGND  
+5V  
DGND  
+5V  
+12V RET  
+12V  
P/Flow Sensor AGND  
P/Flow Sensor +15V  
Pressure signal 1  
Pressure signal 2  
Flow signal 1  
Shield  
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
Relay Board  
Relay Board  
Relay Board  
Relay Board  
P/Flow Sensor board 040030100  
P/Flow Sensor board 040030100  
P/Flow Sensor board 040030100  
P/Flow Sensor board 040030100  
CO2 Sensor  
CO2 Sensor  
066970000  
066970000  
066970000  
066970000  
045230100  
045230100  
045230100  
045230100  
P14  
P14  
P14  
P14  
P11  
P11  
P11  
P11  
P1  
P1  
P1  
P1  
P1  
8
1
2
3
7
8
3
4
2
4
5
S
V
O
Relay Board  
Relay Board  
Relay Board  
Relay Board  
Chassis fan  
Chassis fan  
P/Flow Sensor board  
P/Flow Sensor board  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
045230100  
045230100  
045230100  
045230100  
040010000  
040010000  
040030100  
040030100  
058021100  
058021100  
058021100  
058021100  
058021100  
058021100  
P10  
P10  
P11  
P11  
P1  
P1  
P1  
P1  
P110  
P110  
P110  
P110  
P110  
P110  
1
2
1
2
1
2
3
6
6
5
4
12  
3
9
CO2+  
CO2-  
OP0000033  
OP0000033  
P1  
06737  
06738  
CBL, I2C to AUX I/O (ANALOG IN OPTION)  
ATX-  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
Motherboard  
058021100 J106  
058021100 J106  
058021100 J106  
058021100 J106  
058021100 J106  
058021100 J106  
058021100 J106  
1
2
3
4
5
6
8
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
067300000  
067300000  
067300000  
067300000  
067300000  
067300000  
067300000  
J2  
J2  
J2  
J2  
J2  
J2  
J2  
1
2
3
4
5
6
8
ATX+  
LED0  
ARX+  
ARX-  
LED0+  
LED1+  
CBL, CPU COM to AUX I/O (MULTIDROP OPTION)  
RXD  
DCD  
DTR  
TXD  
DSR  
GND  
CTS  
RTS  
RI  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
1
2
3
4
5
6
7
8
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
Xmitter bd w/Multidrop 069500000  
J3  
J3  
J3  
J3  
J3  
J3  
J3  
J3  
J3  
1
2
3
4
5
6
7
8
10  
067240000 COM1 10 Xmitter bd w/Multidrop 069500000  
06738  
CBL, CPU COM to AUX I/O (USB OPTION)  
RXD  
DCD  
DTR  
TXD  
DSR  
GND  
CTS  
RTS  
RI  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
067240000 COM1  
1
2
3
4
5
6
7
8
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
0673000 or -02  
0673000 or -02  
0673000 or -02  
0673000 or -02  
0673000 or -02  
0673000 or -02  
0673000 or -02  
0673000 or -02  
0673000 or -02  
J3  
J3  
J3  
J3  
J3  
J3  
J3  
J3  
J3  
1
2
3
4
5
6
7
8
10  
067240000 COM1 10 Aux I/O PCA  
06739  
CBL, CPU ETHERNET TO AUX I/O  
ATX-  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
067240000 LAN  
067240000 LAN  
067240000 LAN  
067240000 LAN  
067240000 LAN  
067240000 LAN  
067240000 LAN  
067240000 LAN  
1
2
3
4
5
6
7
8
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
Aux I/O PCA  
06730XXXX  
06730XXXX  
06730XXXX  
06730XXXX  
06730XXXX  
06730XXXX  
06730XXXX  
06730XXXX  
J2  
J2  
J2  
J2  
J2  
J2  
J2  
J2  
1
2
3
4
5
6
7
8
ATX+  
LED0  
ARX+  
ARX-  
LED0+  
LED1  
LED1+  
06741  
07482  
CBL, CPU USB TO FRONT PANEL  
GND  
LUSBD3+  
LUSBD3-  
CPU PCA  
CPU PCA  
CPU PCA  
CPU PCA  
067240000 USB  
067240000 USB  
067240000 USB  
067240000 USB  
8
6
4
2
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
LCD Interface PCA  
066970000  
066970000  
066970000  
066970000  
J9  
J9  
J9  
J9  
VCC  
CBL, HDMI, T-SERIES  
LCD Interface PCA  
066970000  
J15  
Transmitter PCA  
068810000  
J1  
D-4  
07274B DCN6418  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Analog  
Out J1020  
Status  
Out J1017  
Control  
In J1004  
RS-232  
J1013  
RS-485  
J1010 & 1011  
06739  
CN4 CN3  
Motherboard  
058021100  
CN5  
CPU 06724  
J27  
DOM  
CP34  
J3  
J4  
06738  
04671  
USB OPT  
AC POWER  
ENTRANCE  
MD OPT  
06375  
J1  
06738  
MD OPT  
J12  
06746  
CO2 Sensor  
Therm  
04342  
P1  
036490100  
J15 J107  
J106  
J110  
J109  
CO2 Sensor  
04023  
OP33  
CO2 Sensor  
J1 801-Standard  
ANALOG IN OPT  
06760  
AC POWER  
SWITCH  
Heater  
04040  
P1  
P1  
802-Option  
03829  
803-Standard  
06737  
O2 Sensor  
Press/Flow  
O2 Sensor  
Therm/Htr  
04342  
OP30  
PCA J1  
J7  
J3  
J1 801-N/A  
0400301  
802-Standard  
803-Standard  
JP6  
06647  
PS1 (+5, /15)  
SK1  
Htr Config Plug  
04030XXXX  
J18  
Fan  
PS37  
J5  
SK2  
J1  
04001  
04176  
RELAY BOARD  
0452301  
PS2 (+12)  
PS38  
SK1  
SK2  
J8  
J1  
J10  
J11  
06683  
JP5  
JP7  
TC Prog Plug  
04976XXXX  
Pump Config Plug  
J20  
07482  
04289XXXX  
04105  
06741  
J14  
J15  
J9  
LCD Interface  
J2  
Int Pump  
0424105  
LCD w/Touchscreen  
06790  
06697  
Cntrl Mod  
J10  
J2  
KEY:  
ꢀꢁꢂꢃꢄꢅꢆ ꢇꢈꢉꢊꢄ ꢅꢃꢁꢂꢇꢂ ꢅꢃꢄꢋꢃꢊꢁꢂꢃꢌꢇ ꢌꢂꢇꢊꢍꢃ ꢆꢃ  
ꢎꢏꢐꢃꢉꢅꢑꢃꢄꢋꢃꢋꢒꢓꢈꢄꢊꢊꢂꢑꢃꢄꢅꢃꢋꢊꢇꢄꢔꢊꢂꢋꢊꢃ  
TELEDYNE  
Advanced Pollution Instrumentation  
1. All part numbers in Italic identify  
cables that are refered to in the  
accompanying document 073800100  
2. All items in Dashed boxes are  
optional.  
ꢅꢆꢄꢑꢂꢅꢔꢂꢃꢆ ꢇꢃꢇꢂꢆꢂꢇꢂꢅꢔꢂꢃ ꢅꢕꢍꢖꢃꢃ  
A Teledyne Technologies Company  
ꢗꢅꢉꢒꢊꢁ ꢇꢄꢘꢂꢑꢃꢒꢋꢂꢃꢓꢍꢃꢉꢅꢍ ꢅꢂꢃꢆ ꢇꢃꢉꢅꢍꢃ  
ꢊꢁꢂꢇꢃꢌꢒꢇꢌ ꢋꢂꢋꢃꢄꢋꢃꢌꢇ ꢁꢄꢊꢂꢑꢖꢃꢃꢊꢁꢄꢋꢃ  
ꢔꢒꢈꢂꢅꢊꢃ ꢇꢃꢉꢅꢃꢄꢅꢆ ꢇꢈꢉꢊꢄ ꢅꢃꢔ ꢅꢊꢉꢄꢅꢂꢑꢃ  
ꢄꢅꢃꢄꢊꢃꢈꢉꢍꢃꢅ ꢊꢃꢓꢂꢃꢑꢒꢌꢕꢄꢔꢉꢊꢂꢑꢃꢙꢄꢊꢁ ꢒꢊꢃ  
ꢌꢇ ꢌꢂꢇꢃꢉꢒꢊꢁ ꢇꢄꢘꢉꢊꢄ ꢅꢖ  
07274B DCN6418  
D-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
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D-6  
07274B DCN6418  
Download from Www.Somanuals.com. All Manuals Search And Download.  
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D-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
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07274B DCN6418  
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