Tanaka Blower TBL 7800 R User Manual

Illustrated Parts Manual  
Model Number:  
P/N 40334  
Rev 000  
TBL-7800/R  
Date 6-19-07  
BACKPACK BLOWER  
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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TBL-7800  
PARTS INFORMATION  
CYLINDER, PISTON, CRANKSHAFT & IGNITION • FIGURE 1  
ITEM PART NUMBER  
DESCRIPTION  
QTY  
1
1
4
1
2
1
1
4
2
1
1
2
1
1
2
4
1
1
6
1
2
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
COMMENTS  
Includes gasket  
1-1  
1-2  
1-3  
1-4  
1-5  
0011600590  
0171600520  
0261600520  
0161600520  
8063190520  
CYLINDER SET  
GASKET,CYLINDER  
BOLT,CYLINDER  
COVER,CYLINDER  
SCREW,A,5x8  
1-10 0501600520  
1-11 0511600520  
1-12 8083190520  
1-13 0521600520  
1-20 0721600590  
1-21 0901600520  
1-22 8013190520  
1-23 99966162775  
1-24 99966164275  
1-25 99351042002  
1-26 8103190520  
1-27 1951600520  
1-28 8083190520  
1-29 8113190520  
1-30 0301600590  
1-31 0411600520  
1-32 0371600520  
1-33 0391600520  
1-34 8003190520  
1-35 0361600520  
1-36 0461600580  
1-38 0661600520  
1-39 0681600520  
1-40 1551600580  
1-41 1531600590  
1-42 1571600590  
1-44 2501600520  
1-45 2021600520  
1-46 8083190520  
1-47 1781600580  
1-48 0181600520  
1-60 7981600590  
COVER,PORT S  
COVER,PORT F  
SCREW,C,4x16  
GASKET,PORT COVER  
CRANKCASE ASSY  
GASKET,CRANKCASE  
BEARING,BALL,6302C828  
SEAL,OIL,16278  
SEAL,OIL,16428  
RING,STOP,C42  
SCREW,E,5x30  
COVER,COIL  
Includes bearings, seals and gasket  
SCREW,C,4x16  
SCREW,F,6x45  
PISTON SET  
RING,PISTON  
PIN,PISTON  
Includes rings and circlips  
CIRCLIP  
BEARING,NEEDLE  
COLLAR,PISTON PIN  
CRANKSHAFT  
NUT,FLYWHEEL,M10  
KEY,WOODRUFF  
FLYWHEEL ASSY  
COIL,IGNITION  
CAP,SPARK PLUG  
TUBE  
GROMMET  
SCREW,C,4x16  
CORD,STOP  
PLUG,SPARK  
PULLEY,STARTER ASSY  
Page 2  
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TBL-7800  
PARTS INFORMATION  
CARBURETOR, STARTER & MUFFLER FIGURE 2  
Page 3  
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TBL-7800  
PARTS INFORMATION  
CARBURETOR, STARTER & MUFFLER FIGURE 2  
ITEM PART NUMBER  
DESCRIPTION  
INSULATOR SET  
SCREW,B,5x20  
GASKET,INSULATOR  
GASKET,CARBURETOR  
MUFFLER ASSY  
ARRESTER,SPARK  
BOLT,MUFFLER S,6x70  
SCREW,D,6x14  
QTY  
1
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
7
1
1
1
COMMENTS  
Includes gasket  
2-6  
2-7  
2-8  
2-9  
4041600590  
8073190520  
4031600520  
4021600520  
2-14 7051600590  
2-15 7321600580  
2-17 7501600520  
2-18 8093190520  
2-19 7371600520  
2-49 7621600590  
2-50 7681600520  
2-51 7791600520  
2-52 7861600520  
2-53 8361600520  
2-54 8371600520  
2-55 8011600520  
2-56 8391600520  
2-57 7831600520  
2-58 7851600520  
2-59 8331600520  
2-61 8123190520  
2-62 4551600590  
2-63 99967007000  
2-64 4231600590  
2-65 5281600520  
2-66 5251600520  
2-67 4511600520  
2-68 4571600520  
2-69 4761600520  
2-70 4141600590  
GASKET,MUFFLER  
STARTER ASSY  
REEL,STARTER ROPE  
SPRING,RECOIL  
WASHER,STARTER  
SPRING,FRICTION  
PLATE,FRICTION  
WASHER  
BOLT,SET  
ROPE  
HANDLE,STARTER  
CAP,STARTER HANDLE  
SCREW,G,5x16  
CARBURETOR SET  
O-RING,P7  
BODY,AIR CLEANER  
VALVE,CHOKE  
LEVER,CHOKE  
BOLT,CHOKE,4x12  
GASKET,CLEANER  
BLOW OVER CHECK BOARD A  
COVER,AIR FILTER  
Includes gasket  
2-72 4781600520  
2-73 4501600580  
2-74 4441600520  
2-75 2012526820  
2-80 4101600590  
2-81 8133190520  
2-82 7041600590  
BLOW OVER CHECK BOARD B  
BOLT,AIR FILTER COVER  
FILTER,AIR  
COVER,CARBURETOR  
AIR FILTER ASSY  
SCREW,H,5x62  
1
1
1
2
1
2
1
MUFFLER ASSY  
Includes gasket  
Page 4  
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TBL-7800  
CARBURETOR • FIGURE 3  
PARTS INFORMATION  
0
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR SET  
BODY,PUMP  
SCREEN,INLET  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
WASHER,THRUST  
SWIVEL  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
COMMENTS  
Includes gasket  
3-0  
3-1  
3-2  
3-8  
3-9  
4551600590  
5752529290  
57825007200  
4422515180  
4762515120  
3-10 44725108200  
3-11 5492516520  
3-12 53925120200  
3-13 48925100200  
3-14 ~ ~ ~  
3-15 ~ ~ ~  
3-16 ~ ~ ~  
3-17 ~ ~ ~  
3-18 51425100200  
3-19 54425164200  
3-20 99101060013  
3-21 61425137200  
3-22 4311600520  
3-23 5482515120  
3-24 5992000W58  
3-25 55025100200  
RING,STOP  
GASKET,PUMP  
DIAPHRAGM,PUMP  
GASKET,DIAPHRAGM  
DIAPHRAGM,METERING  
SCREW,THROTTLE SET  
STAY,ADJUST,CABLE  
NUT,6  
ADJUSTER,CABLE  
GASKET,CLEANER  
SCREW,SET  
~ Included in P/N 40335 Carb Kit  
(not available individually)  
1
1
4
1
JET,MAIN,#58  
O-RING  
1
Page 5  
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TBL-7800  
PARTS INFORMATION  
FUEL TANK & FRAME • FIGURE 4  
Page 6  
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TBL-7800  
PARTS INFORMATION  
FUEL TANK & FRAME • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
QTY  
COMMENTS  
4-1  
4-2  
4-3  
4-4  
4-5  
4-6  
4-7  
4-8  
4-9  
0103190580  
0113190580  
8143190520  
2703190520  
99967095010  
1371600520  
99178050010  
0543190580  
8143190520  
FAN CASE,E  
FAN CASE S  
SCREW,I,5x25  
PIPE,ELBOW  
O-RING,G-95  
BOLT,FAN CASE,LONG  
NUT,LOCK 5  
COVER,INTAKE  
SCREW,I,5x25  
CLAMP,CORD  
SCREW,J,5x14  
TUBE  
1
1
9
1
1
2
2
1
3
1
1
1
1
1
1
4
1
1
6
2
1
4
1
1
1
2
2
2
1
1
1
1
1
1
2
1
1
4
4
4-10 1983190580  
4-11 8153190520  
4-12 2833190520  
4-15 1273190580  
4-16 8163190520  
4-17 7381600520  
4-18 8143190520  
4-21 0203190590  
4-23 0213190520  
4-24 0463190520  
4-25 0223190520  
4-26 0503190580  
4-27 0253190590  
4-28 0303190580  
4-29 0273190520  
4-30 8173190520  
4-31 8253190520  
4-32 0313190580  
4-33 0323190520  
4-34 5911600580  
4-35 5951600590  
4-39 6261600520  
4-40 2231600590  
4-41 6751600590  
4-42 6801600520  
4-43 6063190520  
4-44 6803190520  
4-50 5903190520  
4-59 8263190520  
4-60 2823190520  
FAN  
SCREW,K,6x35  
COVER,MUFFLER  
SCREW,I,5x25  
FRAME  
CUSHION  
CLIP,CUSHION  
STRAP,SHOULDER  
COVER,DUST  
SCREW,DUST COVER  
CUSHION  
WASHER  
SCREW,L,5x40  
SCREW,M,5x16  
CUSHION  
NUT,FRAME,M6  
TANK,FUEL  
CAP,TANK  
CHAIN,TANK CAP  
PIPE,FUEL  
FILTER,FUEL  
CLIP  
BOLT,TANK  
CLIP  
HANDLE,CARRYING  
SCREW,N,5x20  
NUT,HANDLE,M5  
Page 7  
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TBL-7800  
PARTS INFORMATION  
THROTTLE LEVER - TBL-7800 • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
THROTTLE LEVER ASSY,L  
LEVER,THROTTLE  
NUT,LOCK 5  
QTY  
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
COMMENTS  
5-1  
5-2  
5-3  
5-4  
5-5  
5-6  
5-7  
5-8  
5-9  
8713190590  
2633190590  
99178050010  
99201050011  
2503190520  
0403190580  
7933190520  
8921600520  
8443190520  
WASHER,5  
ARM,THROTTLE LEVER  
BRACKET,THROTTLE LEVER  
BOLT  
SPRING  
SPECIAL WASHER A  
NUT,FLANGE,M6  
WASHER,8  
BUTTON,STOP  
COVER,STOP BUTTON  
WIRE,THROTTLE  
TUBE,7x300  
GRIP ASSY  
BOLT,WING  
NUT,WING,6  
WASHER  
5-10 0293190520  
5-11 99201080011  
5-12 1701600580  
5-13 2661600520  
5-14 8853190580  
5-15 1640703000  
5-16 2483190590  
5-17 4651600520  
5-18 99161060012  
5-19 2403190520  
5-20 99153060013  
5-22 8253190520  
1
1
2
1
NUT,CAP  
SCREW,M,5x16  
2
Page 8  
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TBL-7800  
PARTS INFORMATION  
THROTTLE LEVER - TBL-7800R • FIGURE 6  
ITEM PART NUMBER  
DESCRIPTION  
THROTTLE LEVER ASSY,R  
GRIP,R  
QTY  
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
6-1  
6-2  
6-3  
6-4  
6-5  
6-6  
6-7  
6-8  
6-9  
8713190690  
2483190620  
2623190680  
8063190620  
2633190620  
2493190620  
3393190620  
2403190620  
8443190620  
GRIP,L  
SCREW,A,4x14  
THROTTLE LEVER  
LEVER  
SHAFT,LEVER  
WASHER  
SPECIAL WASHER  
WASHER  
RING,STOP  
SWITCH,STOP  
SPRING,STOP SWITCH  
SCREW,B,4x10  
CORD  
CORD  
WIRE,THROTTLE  
TUBE,7x940  
6-10 2403190520  
6-11 99354006002  
6-12 1621600520  
6-13 2621600520  
6-14 8073190620  
6-15 1731600580  
6-16 1741600580  
6-17 8853190680  
6-18 1640709400  
6-19 4653190620  
6-20 99153060013  
6-21 2293190620  
1
1
1
1
BOLT,WING  
NUT,CAP  
CLAMP  
1
Page 9  
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TBL-7800  
PARTS INFORMATION  
BLOWER TUBES & DECALS • FIGURE 7  
ITEM PART NUMBER  
DESCRIPTION  
DECAL,TBL-7800  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
7-1  
7-2  
7-3  
7-4  
9063190520  
9063190620  
9193190520  
9203190520  
DECAL,TBL-7800R  
DECAL,CAUTION A  
DECAL,CAUTION B  
PIPE,FLEXIBLE  
PIPE,SWIVEL  
PIPE,STRAIGHT  
PIPE,STRAIGHT  
BAND,PIPE  
7-61 1013190520  
7-62 1023190520  
7-63 1033190520  
7-64 3053190520  
7-65 1003190520  
7-66 2673190520  
7-68 8543190520  
7-69 8533190520  
BAND,PIPE  
SPANNER,8x10  
WRENCH,19x16  
Page 10  
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