5" x 6" SWIVEL MAST BANDSAW
MODEL SB1018
OWNER'S MANUAL
Hundreds of Thousands of Lathes Sold With a Tradition of
Q
uality Since 1906!
Copyright © May, 2010 Revised March, 2011 (JB)
For Machines Mfg. Since 8/09
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Table of Contents
INTRODUCTION...............................................................2
About This Machine.............................................2
Capabilities.........................................................2
Features..............................................................2
Identification........................................................3
Machine Specifications ........................................4
Blade Changes ...................................................25
Blade Tension.....................................................26
Blade Breakage..................................................26
Blade Care & Break-In......................................27
Blade Care ........................................................27
Blade Break-In..................................................27
Blade Speed........................................................27
Blade Speed Chart.............................................28
Chip Inspection Chart .......................................28
Downfeed Rate...................................................29
Angle Cuts..........................................................29
Cuts to the Right ...............................................29
Cuts to the Left .................................................30
Vise .....................................................................30
Work Stop...........................................................31
Blade Guide........................................................31
Operation Tips ...................................................31
SAFETY................................................................................6
Understanding Risks of Machinery ....................6
Basic Machine Safety ..........................................6
Additional Metal Bandsaw Safety ......................8
PREPARATION .................................................................9
Preparation Overview..........................................9
Things You'll Need...............................................9
Power Supply Requirements...............................9
Availability..........................................................9
Full-Load Current Rating ....................................9
Circuit Information............................................10
Circuit Requirements for 110V...........................10
Circuit Requirements for 220V...........................10
Grounding Requirements...................................10
Extension Cords ................................................11
Unpacking ..........................................................11
Inventory............................................................11
Cleaning & Protecting .......................................13
Location..............................................................14
Physical Environment........................................14
Electrical Installation ........................................14
Lighting ............................................................14
Weight Load......................................................14
Space Allocation ................................................14
Assembly ............................................................15
Power Connection ..............................................18
Test Run.............................................................19
Inspections & Adjustments ...............................19
MAINTENANCE .............................................................32
Maintenance Schedule.......................................32
Cleaning .............................................................32
Lubrication.........................................................32
Gearbox.............................................................33
Machine Storage ................................................33
SERVICE...........................................................................34
Blade Tracking...................................................34
Blade Guide Bearings........................................35
Squaring Blade ..................................................35
V-Belt..................................................................36
Downfeed Stop ...................................................37
TROUBLESHOOTING.................................................38
ELECTRICAL...................................................................41
Electrical Safety Instructions ...........................41
220V Conversion................................................42
Wiring Diagram .................................................43
Wiring Component Locations............................44
OPERATION....................................................................20
Operation Overview...........................................20
Description of Controls & Components ............21
Blade Selection...................................................22
Blade Terminology.............................................22
Blade Length.....................................................22
Blade Width ......................................................22
Tooth Set...........................................................23
Tooth Type ........................................................23
Blade Pitch (TPI)...............................................24
PARTS................................................................................45
Base & Cabinet Stand .......................................45
Head & Vise .......................................................47
Motor & Blade Guides .......................................49
Switch.................................................................51
Machine Labels..................................................52
WARRANTY & RETURNS..........................................53
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Model SB1018
For Machines Mfg. Since 8/09
I N T R O D U C T I O N
INTRODUCTION
About This Machine
Capabilities
Features
In addition to its capabilities, the Model SB1018
has several features to increase versatility and
This metal cutting bandsaw uses a gravity-fed
blade to make straight cuts through workpieces
that are clamped in a vise. Since the workpiece is efficiency.
secured and remains stationary while the blade
lowers automatically, accuracy and operator
safety are maximized.
The headstock can be rotated to make angled
cuts from -45°–60° while three blade speeds
ensure that the proper cutting rate is available
for a variety of workpiece sizes and materials.
The vise on the Model SB1018 is capable of
holding rectangular stock up to 5" x 6" and round
stock up to 5".
Both the downfeed rate and pressure are
adjustable for fine-tuning each cutting operation
and an adjustable auto-OFF power switch
maximizes safety and minimizes energy use by
turning the machine off at the end of every cut.
After a cut is complete, the OFF switch is
triggered and the motor automatically turns off.
A storage compartment in the cabinet base
provides a convenient location for keeping spare
blades or other accessories and the transport
handle makes moving the machine easy.
Finally, the cast-aluminum knobs and belt cover
proudly bear the legendary South Bend name.
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Model SB1018
I N T R O D U C T I O N
Identification
Blade Tension
Guide Post
Knob
Belt Cover
Motor
Knob
Blade
Downfeed
Rate Adjust
Knob
Downfeed
Stop Bolt
Downfeed
Ram
Headstock
ON/OFF Switch
w/Auto-Off Lever
Vise
Jaw
Vise Jaw
Handwheel
Transport
Handle
Front View
Rear View
Cabinet Access
Door
Leveling Foot
Figure 1. Identification.
Serious personal injury could occur if
you connect the machine to power before
completing the setup process. DO NOT
connect power until instructed to do so later
in this manual.
Untrained users have an increased risk
of seriously injuring themselves with this
machine. Do not operate this machine until
you have understood this entire manual and
received proper training.
-3-
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Model SB1018
For Machines Mfg. Since 8/09
I N T R O D U C T I O N
Machine Specifications
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 • © South Bend Lathe Co.
Model SB1018
5" x 6" Swivel Mast Bandsaw
Product Dimensions:
Weight ..........................................................................................................................................................................209 lbs.
Length/Width/Height ................................................................................................................................ 383⁄4" x 17" x 421⁄4
"
Foot Print (Length/Width) ......................................................................................................................................383⁄4" x 17"
Space Required for Full Range of Movement (Length/Width/Height).......................................................... 80" x 70" x 78"
Shipping Dimensions:
Type................................................................................................................................................................................ Carton
Weight ...........................................................................................................................................................................214 lbs.
Length/Width/Height ....................................................................................................................................... 41" x 19" x 24"
Electrical:
Required Power Source.................................................................................................. 110V or 220V, Single-Phase, 60 Hz
Switch........................................................................................................................................Push Button ON/OFF Switch
Switch Voltage.................................................................................................................................................................. 110V
Cord Length........................................................................................................................................................................7 ft.
Cord Gauge .................................................................................................................................................................18 gauge
Minimum Circuit Size..................................................................................................................................................15 Amp
Plug Included.......................................................................................................................................................................Yes
Included Plug Type.................................................................................................................................NEMA 5-15 for 110V
Recommended Plug Type for 220V.......................................................................................................................NEMA 6-15
Motors:
Main
Type ............................................................................................................................TEFC Capacitor Start Induction
Horsepower............................................................................................................................................................. 1⁄2 HP
Voltage............................................................................................................................................................110V/220V
Phase ..........................................................................................................................................................Single-Phase
Amps................................................................................................................................................................... 8.6/4.3A
Speed............................................................................................................................................................... 1725 RPM
Cycle .......................................................................................................................................................................60 Hz
Number Of Speeds.........................................................................................................................................................1
Pre-Wired ................................................................................................................................................................ 110V
Power Transfer.........................................................................................................................................V-Belt & Gear
Bearings...................................................................................................................Shielded and Permanently Sealed
Main Specifications:
Operation Information
Head Swivel..........................................................................................................................................................60 deg.
Blade Speeds ...................................................................................................................................... 80, 120, 200 FPM
Std. Blade Length....................................................................................................................................................641⁄2
Blade Size Range .........................................................................................................................................................1⁄2
"
"
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Model SB1018
I N T R O D U C T I O N
Cutting Capacities
Angle Cuts............................................................................................................................................................60 deg.
Vise Jaw Depth......................................................................................................................................................... 77⁄8
"
"
Vise Jaw Height........................................................................................................................................................ 21⁄2
Max. Capacity Rect. Height At 90D ........................................................................................................................... 5"
Max. Capacity Rect. Width At 90D ............................................................................................................................ 6"
Max. Capacity Rnd. At 90D ........................................................................................................................................ 5"
Max. Capacity Rect. Height At 45D ....................................................................................................................... 25⁄16"
Max. Capacity Rect. Width At 45D ......................................................................................................................... 33⁄4
Max. Capacity Rnd. At 45D ..................................................................................................................................... 33⁄4
Max. Capacity Rect. Height At 60D ........................................................................................................................ 11⁄2
"
"
"
Max. Capacity Rect. Width At 60D ........................................................................................................................ 23⁄16"
Max. Capacity Rnd. At 60D ..................................................................................................................................... 11⁄2
"
Construction
Wheel Construction Upper..............................................................................................................................Cast Iron
Wheel Construction Lower..............................................................................................................................Cast Iron
Body Construction ...........................................................................................................................................Cast Iron
Base Construction............................................................................................................................................Cast Iron
Stand Construction................................................................................................................................................. Steel
Tire Material........................................................................................................................................................Rubber
Other
Wheel Size.................................................................................................................................................................... 5"
Blade Guides Upper...................................................................................................................................................Yes
Blade Guides Lower...................................................................................................................................................Yes
Table Info
Floor to Cutting Area Height................................................................................................................................. 281⁄8
"
Other Specifications:
ISO Factory................................................................................................................................................................ ISO 9001
Country Of Origin ........................................................................................................................................................ Taiwan
Warranty.........................................................................................................................................................................1 Year
Serial Number Location.................................................................................................................. ID Label on Body Frame
Customer Setup and Cleaning Time.................................................................................................. Approximately 1 Hour
Features:
Heavy-Duty Steel Stand
Adjustable Hydraulic Down Feed
Cast Iron Handwheel with Chromed Handle
Die Cast South Bend Star Knobs
Die Cast South Bend Belt Guard
Built-In Storage Cabinet
Leveling Feet and Wheels to Ease Mobility
Swiveling Head
Precision Ground Vise Deck and Table
-5-
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Model SB1018
For Machines Mfg. Since 8/09
S A F E T Y
SAFETY
Understanding Risks of Machinery
Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifications, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are defined as follows:
Death or catastrophic
harm WILL occur.
Moderate injury or fire
MAY occur.
Death or catastrophic
harm COULD occur.
Machine or property
damage may occur.
Basic Machine Safety
1. Owner’s Manual: All machinery and
machining equipment presents serious
injury hazards to untrained users. To
reduce the risk of injury, anyone who uses
THIS item MUST read and understand
this entire manual before starting.
3. Trained/Supervised Operators Only:
Untrained users can seriously injure
themselves or bystanders. Only allow
trained and properly supervised personnel
to operate this item. Make sure safe
operation instructions are clearly
understood. If electrically powered, use
padlocks and master switches, and remove
start switch keys to prevent unauthorized
use or accidental starting.
2. Personal Protective Equipment: Operating
or servicing this item may expose the user
to flying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, long-
term respiratory damage, poisoning,
4. Guards/Covers: Accidental contact with
moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.
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Model SB1018
11. Chuck Keys or Adjusting Tools: Tools used
S A F E T Y
5. Entanglement: Loose clothing, gloves,
neckties, jewelry or long hair may
get caught in moving parts, causing
entanglement, amputation, crushing,
or strangulation. Reduce this risk by
removing/securing these items so they
cannot contact moving parts.
to adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.
12. Work Area: Clutter and dark shadows
increase the risks of accidental injury.
Only operate this item in a clean, non-
glaring, and well-lighted work area.
6. Mental Alertness: Operating this item
with reduced mental alertness increases
the risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.
13. Properly Functioning Equipment: Poorly
maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.
7. Safe Environment: Operating electrically
powered equipment in a wet environment
may result in electrocution; operating near
highly flammable materials may result in a
fire or explosion. Only operate this item in
a dry location that is free from flammable
materials.
8. Electrical Connection: With electically
powered equipment, improper connections
to the power source may result in
14. Unattended Operation: Electrically
powered equipment that is left unattended
while running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.
electrocution or fire. Always adhere to all
electrical requirements and applicable
codes when connecting to the power source.
Have all work inspected by a qualified
electrician to minimize risk.
15. Health Hazards: Certain cutting fluids
and lubricants, or dust/smoke created
when cutting, may contain chemicals
known to the State of California to cause
cancer, respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.
9. Disconnect Power: Adjusting or servicing
electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.
16. Difficult Operations: Attempting
difficult operations with which you are
unfamiliar increases the risk of injury.
If you experience difficulties performing
the intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact
our Technical Support for assistance.
10. Secure Workpiece/Tooling: Loose
workpieces, cutting tools, or rotating
spindles can become dangerous projectiles
if not secured or if they hit another object
during operation. Reduce the risk of this
hazard by verifying that all fastening
devices are properly secured and items
attached to spindles have enough clearance
to safely rotate.
-7-
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Model SB1018
For Machines Mfg. Since 8/09
S A F E T Y
Additional Metal Bandsaw Safety
1. Blade Condition. A dull or damaged
blade can break apart during operation,
increasing the risk of operator injury. Do
not operate with a dull, cracked or badly
worn blade. Inspect the blade for cracks
or missing teeth before each use.
6. Workpiece Handling. A shifting workpiece
can result in impact or laceration injuries.
To reduce the risk of injury, always securely
clamp the workpiece in the vise and use
additional support fixtures if needed. Never
hold the workpiece with your hands during
a cut. Flag long pieces to reduce the risk of
tripping over them.
2. Hand Placement. Hands could be cut
by the blade or crushed when lowering
the headstock. Never position fingers or
thumbs in line with the cut or under the
headstock while it is moving.
7. Power Interruption. Unplug the machine
and turn the power switch OFF after a
power interruption. If left plugged in and
turned ON, this machine will start up when
power is restored, resulting in possible
entanglement, laceration, or amputation
hazards.
3. Blade Guard. Hands and fingers can
easily be cut by the bandsaw blade. To
reduce the risk of laceration injuries, do
not operate this bandsaw without the
blade guard in place.
8. Hot Surfaces/Sharp Edges. Due to the
cutting process, a freshly cut workpiece,
chips, and some machine components
can be hot enough to burn you and sharp
enough to cut you. Allow components to cool
and use safe handling methods to reduce
the risk of these injuries.
4. Starting Position. To reduce the
likelihood of blade breakage and possible
entanglement, never turn the saw ON
with the blade resting on the workpiece.
5. Blade Replacement. The blade can
only make a safe and efficient cut if the
teeth are facing the workpiece. When
replacing blades, make sure the teeth
face toward the workpiece. Wear gloves
to protect hands and safety glasses to
protect eyes.
9. Moving Blade. A moving bandsaw blade
presents a serious risk for laceration or
amputation injuries. Always allow the blade
to come to a complete stop before mounting
or repositioning a workpiece in the vise.
Never touch a moving blade.
-8-
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Model SB1018
P R E P A R AT I O N
PPRErPAeRATpIONaration Overview Power Supply
The purpose of the preparation section is to help
you prepare your machine for operation. The
list below outlines the basic process to follow
to prepare your machine for operation. Specific
steps for each of these points will be covered in
detail later in this section.
Requirements
Availability
Before installing the machine, consider the
availability and proximity of the required power
supply circuit. If an existing circuit does not meet
the requirements for this machine, a new circuit
must be installed.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the carton.
To minimize the risk of electrocution, fire,
or equipment damage, installation work and
electrical wiring must be done by a qualified
electrician in accordance with all applicable
2. Clean the machine and its components.
3. Make any necessary adjustments or
inspections to ensure the machine is ready
for operation.
4. Connect the machine to the power source.
Electrocution or fire may
occur if machine is not
correctly grounded and
attached to the power
supply. Use a qualified
electrician to ensure a safe
power connection.
5. Test run the machine to make sure it
functions properly and is ready for operation.
Things You'll Need
The items listed below are required to
successfully set up and prepare this machine for
operation.
Full-Load Current Rating
The full-load current rating is the amperage
a machine draws at 100% of the rated output
power. On machines with multiple motors, this is
the amperage drawn by the largest motor or sum
of all motors and electrical devices that might
operate at one time during normal operations.
For Machine Setup
•
•
Wrench 12mm
Wrench 14mm
For Power Connection
•
A power source that meets the minimum
circuit requirements for this machine. (Refer
to the Power Supply Requirements
section for details.)
Full-Load Rating at 110V.................. 8.6 Amps
Full-Load Rating at 220V.................. 4.3 Amps
The full-load current is not the maximum
amount of amps that the machine will draw. If
the machine is overloaded, it will draw additional
amps beyond the full-load rating.
•
A qualified electrician to ensure a safe and
code-compliant connection to the power
source.
If the machine is overloaded for a sufficient
length of time, damage, overheating, or fire may
result—especially if connected to an undersized
circuit. To reduce the risk of these hazards,
avoid overloading the machine during operation
and make sure it is connected to a power supply
circuit that meets the requirements in the
following section.
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Model SB1018
For Machines Mfg. Since 8/09
P R E P A R AT I O N
Circuit Information
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
Grounding Requirements
In the event of certain types of malfunctions or
breakdowns, grounding provides a path of least
resistance for electric current—in order to reduce
connections inside the machine. This circuit must
be safely sized to handle the full-load current
that may be drawn from the machine for an
extended period of time.
For 110V Connection (Prewired)
This machine is equipped with a power cord
that has an equipment-grounding wire and a
grounding plug (similar to the figure below).
The plug must only be inserted into a matching
receptacle (outlet) that is properly installed and
grounded in accordance with all local codes and
For your own safety and protection of property,
consult a qualified electrician if you are unsure
about wiring practices or electrical codes in
your area.
GROUNDED
Note: The circuit requirements listed in this
manual apply to a dedicated circuit—where only
one machine will be running at a time. If this
machine will be connected to a shared circuit
where multiple machines will be running at
the same time, consult a qualified electrician to
ensure that the circuit is properly sized for safe
operation.
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Current Carrying Prongs
Figure 2. NEMA 5-15 plug and receptacle.
Circuit Requirements for 110V
This machine is prewired to operate on a 110V
power supply circuit that has a verified ground
and meets the following requirements:
For 220V Connection
Use the plug type listed in the Circuit
Requirements for this voltage. The listed plug
(similar to the figure below) has an equipment-
grounding wire to safely ground the machine.
The plug must only be inserted into a matching
receptacle (outlet) that is properly installed and
grounded in accordance with all local codes and
ordinances.
Nominal Voltage ...............................110V/120V
Cycle .............................................................60 Hz
Phase ..............................................Single-Phase
Circuit Rating....................................... 15 Amps
Plug/Receptacle (included)...........NEMA 5-15
GROUNDED
Circuit Requirements for 220V
6-15 RECEPTACLE
This machine can be converted to operate on
a 220V power supply. To do this, follow the
Voltage Conversion instructions included in
this manual. The intended 220V circuit must
have a verified ground and meet the following
requirements:
Current Carrying Prongs
6-15 PLUG
Nominal Voltage ...............................220V/240V
Cycle .............................................................60 Hz
Phase ..............................................Single-Phase
Circuit Rating....................................... 15 Amps
Plug/Receptacle ...............................NEMA 6-15
Grounding Prong
Figure 3. NEMA 6-15 plug and receptacle.
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Model SB1018
P R E P A R AT I O N
Unpacking
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at (360) 734-1540 for advice. You may
need to file a freight claim, so save the containers
and all packing materials for possible inspection
by the carrier or its agent.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power until
instructed later in this manual.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without
yellow stripes) is the equipment-grounding wire.
If repair or replacement of the power cord or
plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying)
terminal.
Inventory
Description (Figure 4)
Qty
A. Handle ............................................................1
B. Axle.................................................................1
C. Wheels ............................................................2
D. Leveling Feet..................................................2
E. Handwheel .....................................................1
Check with a qualified electrician or service
personnel if you do not understand these
grounding requirements, or if you are in doubt
about whether the tool is properly grounded.
F
Handwheel Handle ........................................1
G. Pulley Cover ...................................................1
H. V-Belt..............................................................1
If you ever notice that a cord or plug is
damaged or worn, disconnect it from power, and
immediately replace it with a new one.
F
E
Extension Cords
A
We do not recommend using an extension cord
with this machine. If you must use one, only
use it if absolutely necessary and only on a
temporary basis.
D
C
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
G
H
B
Any extension cord used with this machine
must contain a ground wire, match the required
plug and receptacle listed in the Circuit
Requirements for the applicable voltage, and
meet the following requirements:
Figure 4. Small components.
Minimum Gauge Size............................16 AWG
Maximum Length (Shorter is Better) ....50 ft.
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P R E P A R AT I O N
Description (Figure 5)
Qty Not Shown
Qty
Hex Wrench 4mm ..........................................1
Hex Bolt M8-1.25 x 15 .................................12
Hex Nut M8-1.25..........................................18
Flat Washer 8mm ........................................30
Flat Head Screws M8-1.25 x 15 ....................2
Hex Bolt M12-1.75 x 25 ................................4
Flat Washer 12mm ........................................4
Hex Bolt M8-1.25 x 40 ...................................4
Knob M6-1 x 15 ..............................................1
Cotter Pins .....................................................2
I. Chip Tray........................................................1
J. Rear Panel......................................................1
K. Front Panel.....................................................1
•
•
•
•
•
•
•
•
•
•
I
The items listed below are optional components
and are not required for bandsaw operations.
Their installation and use is covered in
Operation, beginning on Page 20.
J
K
Description
Qty
P. Work Stop Assembly......................................1
Q. Chip Deflector ................................................1
Figure 5. Stand components.
Description (Figure 6)
Qty
L. Left Panel .......................................................1
M. Right Panel.....................................................1
N. Bottom Shelf...................................................1
O. Shelf................................................................1
P
Q
L
M
Figure 7. Optional components.
N
O
D
Figure 6. Additional stand components.
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P R E P A R AT I O N
Cleaning & Protecting
The unpainted surfaces are coated at the factory
with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
The benefit of this rust preventative is that it
works very well. The downside is that it can be
time-consuming to thoroughly remove.
Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.
Be patient and do a careful job when cleaning
and removing the rust preventative. The time
you spend doing this will reward you with
smooth-sliding parts and a better appreciation
for the proper care of the unpainted surfaces.
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow the
manufacturer’s instructions when using any
type of cleaning product.
Although there are many ways to successfully
remove the rust preventative, we have cleaned
thousands of machines and found the following
process to be the best balance between efficiency
and minimized exposure to toxic fumes or
chemicals.
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable gloves.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner or
degreaser and let them soak for a few
minutes.
Before cleaning, gather the following:
•
•
Disposable rags
Cleaner/degreaser (certain citrus-based
degreasers work extremely well and they
have non-toxic fumes)
3. Wipe off the surfaces. If your cleaner or
degreaser is effective, the rust preventative
will wipe off easily.
•
Safety glasses & disposable gloves
Note: To clean off thick coats of rust preventative
on flat surfaces, such as beds or tables, use
a PLASTIC paint scraper to scrape off the
majority of the coating before wiping it off
with your rag. (Do not use a metal scraper or
it may scratch the surface.)
Note: Automotive degreasers, mineral spirits, or
WD•40 can be used to remove rust preventative.
Before using these products, though, test them
on an inconspicuous area of a painted area to
make sure they will not damage it.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a
quality metal protectant or light oil to
prevent rust.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used for
cleaning. Avoid using these
products to remove rust
preventative.
-13-
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P R E P A R AT I O N
Weight Load
Location
Refer to the Machine Specifications for the
weight of your machine. Make sure that the
Physical Environment
surface upon which the machine is placed will
The physical environment where your machine
is operated is important for safe operation and
longevity of parts. For best results, operate this
machine in a dry environment that is free from
excessive moisture, hazardous or flammable
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature is outside the range of 41°–
104°F; the relative humidity is outside the range
of 20–95% (non-condensing); or the environment
is subject to vibration, shocks, or bumps.
bear the weightofthemachine,additional
equipment that may be installed on the machine,
and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space aroundthe machineforadequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.
Electrical Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Children or untrained
people may be seriously
injured by this machine.
Only install in an access
restricted location.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
19½"
31"
Power
Connection
11"
Minimum
6"
38"
(Drawing Not to Scale)
Figure 8. Clearances.
-14-
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4. Install the shelf in the stand assembly as
P R E P A R AT I O N
Assembly
To assemble the bandsaw:
1. Attach the left and rear panels and the
bottom shelf together as shown in Figure 9
with three M8-1.25 x 15 hex bolts, three M8-
1.25 hex nuts, and six 8mm flat washers.
shown in Figure 11 with (2) M8-1.25 x 15
hex bolts, (2) M8-1.25 x 15 flat head screws,
(4) M8-1.25 hex nuts, and (6) 8mm flat
washers.
Rear Panel
Left Panel
x2
x2
Top View
Figure 11. Shelf installation.
x3
Bottom Shelf
5. Install the handle with four M8-1.25 x 40
hex bolts, eight 8mm flat washers and four
M8-1.25 hex nuts as shown in Figure 10.
Figure 9. Left and rear panel assembly.
2. Attach the front panel in the same manner
as Step 1.
3. Attach the right panel to the stand assembly
as shown in Figure 10 with four M8-1.25
x 15 hex bolts, four M8-1.25 hex nuts, and
eight 8mm flat washers.
x4
Right Side Panel
Stand
Assembly
Figure 12. Handle installation.
6. Carefully place the stand assembly upside
x4
down.
Figure 10. Right panel assembly.
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P R E P A R AT I O N
7. Insert the axle through the holes in the base
assembly, then slide the wheels over the axle
and secure each with a cotter pin, as shown
in Figure 13.
10. With the help of another person, lift the
bandsaw assembly and place it onto the
stand assembly, lining up the mounting
holes.
11. Secure the bandsaw to the stand with four
M12-1.75 x 25 hex bolts and 12mm flat
washers, as shown in Figure 15.
Axle
Base
Wheel
Hex Bolts
(2 of 4 Shown)
Cotter Pin
Figure 13. Wheel assembly.
8. Thread the leveling feet into the stand
assembly, as shown in Figure 14. You can
adjust these later as needed to level the
bandsaw.
(Handwheel Not Yet
Installed)
Figure 15. Mounting bandsaw to stand.
12. Loosen the belt tension bolt shown in Figure
16.
(Pulley Cover Not
Belt Tension Bolt
Yet Installed)
Leveling
Feet
Figure 14. Leveling feet.
9. With the help of another person, flip the
stand assembly right-side up, then place
the chip tray onto the stand, lining up the
mounting holes.
Figure 16. Belt tension bolt location.
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P R E P A R AT I O N
13. Pivot the motor assembly upward, then place
the belt over the gearbox and motor pulleys,
as shown in Figure 17.
Motor Pulley
Gearbox
Pulley
Knob Location
Motor
Assembly
Figure 19. Pulley cover knob.
15. Slide the vise handwheel onto the leadscrew
and tighten the set screw shown in Figure
20. Thread the handle into the handwheel
and tighten it.
Figure 17. Installing belt.
14. Install the pulley cover (Figure 18) with two
M6-1 x 12 hex bolts, three 6mm flat washers,
and the South Bend cast aluminum knob
(see Figure 19).
Belt
Hex Bolts
Cover
Handle
Set Screw
Handwheel
Figure 20. Vise handwheel.
Figure 18. Pulley cover.
-17-
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P R E P A R AT I O N
16. Remove the shipping strap hex bolt and
strap with a 12mm wrench, as shown in
Figure 21. Re-install the fasteners. Save
this strap in case you need to transport or
ship the bandsaw in the future.
Power Connection
Electrocution or fire
may occur if machine is
ungrounded, incorrectly
connected to power, or
connected to an undersized
circuit. Use a qualified
electrician to ensure a safe
power connection.
Once your machine is set up and assembled as
previously described in this manual, it is ready to
be connected to the power source.
•
If you plan to use the machine at 110V,
simply plug it into a receptacle on a 110V
circuit that meets the requirements listed on
Page 10.
Figure 21. Removing shipping strap.
17. If you choose to use the deflector, position it
as shown in Figure 22 (the deflector directs
swarf from the cut and small workpieces into
the chip tray when the cut is complete).
•
If you plan to use the machine at 220V, you
will have to convert the machine for 220V.
Refer to Electrical, beginning on Page 41.
Deflector
Figure 22. Chip tray installed.
-18-
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4. Connect the machine to the power source.
P R E P A R AT I O N
Test Run
5. Put on safety glasses and secure loose
After all preparation steps have been completed,
the machine and its safety features must be
tested to ensure correct operation. If you discover
a problem with the operation of the machine or
its safety components, do not operate it further
until you have resolved the problem.
clothing or long hair.
6. Lift the headstock by the handle to the
raised position, then close the downfeed
valve to prevent it from lowering.
7. Start the bandsaw while keeping your
finger near the ON/OFF switch at all times
during the test run. The bandsaw should run
smoothly with little or no vibration.
Note: Refer to Troubleshooting on Page 38
for solutions to common problems that may
occur with metal-cutting bandsaws. If you need
additional help, contact our Tech Support at
(360) 734-1540.
— If you suspect any problems, immediately
turn the bandsaw OFF, disconnect it from
power, and correct the problem before
continuing.
To test run your machine:
1. Read and follow the safety instructions at
the beginning of the manual, take the re-
quired safety precautions, and make sure the
machine is set up properly.
— If you need any help with your bandsaw
call our Tech Support at (360) 734-1540.
2. Clear away all tools and objects used during
8. Open the downfeed valve to lower the saw
through its full range of motion. When it
reaches the bottom of its travel, it should
turn OFF. If it does not, manually turn it
OFF, disconnect it from power, then re-
adjust the auto-OFF lever, by performing
Steps 3–6 on Page 37.
assembly and preparation.
3. Open the downfeed valve (Figure 23) and
allow the headstock to travel all the way
down. If the blade contacts the machine
base, adjust the downfeed stop bolt as
described in Downfeed Stop Bolt, on Page
37.
Inspections &
Adjustments
The following list of adjustments were performed
at the factory before your machine was shipped.
If you find that the adjustments are not set
according to the procedures in this manual or
your personal preferences, re-adjust them.
Downfeed
Valve
•
•
•
Blade Tracking ..................................Page 34
Squaring the Blade ...........................Page 35
Blade Guide Bearings .......................Page 35
Figure 23. Downfeed valve location.
-19-
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O P E R AT I O N
OPERATION
To complete a typical cutting operation, the
operator does the following:
1. Examines the workpiece to make sure it is
Operation Overview
The purpose of this overview is to provide
the novice machine operator with a basic
understanding of how the machine is used during
operation, so they can more easily understand
the controls discussed later in this manual.
suitable for cutting.
2. Checks/adjusts the V-belt position on the
pulleys to ensure the correct cutting speed
for the workpiece.
Note: Due to the generic nature of this overview,
it is not intended to be an instructional guide
for performing actual machine operations.
To learn more about specific operations and
machining techniques, seek training from people
experienced with this type of machine, and do
additional research outside of this manual by
reading "how-to" books, trade magazines, or
websites.
3. Raises the headstock, then closes the
downfeed valve.
4. Adjusts the headstock angle for the type of
cut, then securely clamps the workpiece in
the vise.
5. Adjusts the guide post so the opening be-
tween the two blade guides is approximately
1
⁄4" larger than the width of the workpiece.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
6. Adjusts the downfeed rate adjust knob for
the correct feed rate.
7. Makes sure the workpiece and bandsaw are
stable and that there are no obstructions in
the way of the cut.
8. Puts on safety glasses.
9. Starts the bandsaw and waits for the blade
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
to reach full speed.
10. Opens the downfeed valve to lower the head
and blade into the workpiece, then allows
the bandsaw to complete the cut.
11. Once the bandsaw has stopped, raises the
head, and removes the workpieces.
During operation, small
metal chips may become
airborne, leading to serious
eye injury. Wear safety
glasses to reduce this risk.
-20-
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O P E R AT I O N
Description of Controls
& Components
C
B
A
Refer to Figure 24 and the following
descriptions to become familiar with the basic
controls and components used to operate this
machine.
G
D
H
A. Blade Tension Knob: Adjusts the position
of the upper blade wheel to increase/decrease
blade tension.
E
F
B. Guide Post Knob: Locks the guide post in
the position set by the operator.
I
C. Downfeed Rate Adjust Knob: Controls
the speed at which the blade lowers into the
workpiece.
D. Downfeed Valve: Controls the starting and
stopping of the headstock downfeed.
E. ON/OFF Switch & Auto-Off Lever: Turns
the saw motor ON and OFF.
Figure 24. Front Identification.
F. Swivel Lock Handle: Locks the headstock
at the position set by the operator.
G. Vise Jaw Handwheel: Controls the vise jaw
movement.
H. Downfeed Stop Bolt: Adjusts to determine
the absolute bottom limit of blade travel.
I. Fence Scale: Indicates the angle of the vise
fence.
-21-
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O P E R AT I O N
E. Tooth Rake: The angle of the tooth face
from a line perpendicular to the length of the
blade.
Blade Selection
Selecting the right blade for the cut requires a
knowledge of various blade characteristics. This
section breaks down blade characteristics to help
the reader make an informed decision about
what blade to use for a given operation.
F. Gullet Depth: The distance from the tooth
tip to the bottom of the curved area (gullet).
G. Tooth Pitch: The distance between tooth
tips.
Blade Terminology
H. Blade Back: The distance between the bot-
tom of the gullet and the back edge of the
blade.
A
B
C
I. Blade Pitch or TPI: The number of teeth per
inch measured from gullet to gullet.
Blade Length
Measured by the blade circumference, blade
lengths are usually unique to the brand of your
bandsaw and the distance between the wheels.
F
E
H
D
G
I
Model
Blade Length
SB1018.............................................................641⁄2
"
Figure 25. Bandsaw blade terminology.
Blade Width
A. Kerf: The width of the cut made during op-
Measured from the back of the blade to the tip
of the blade tooth (the widest point), blade width
is often the first consideration given to blade
selection. Blade width dictates the largest and
smallest curve that can be cut, as well as how
accurately it can cut a straight line—generally
the wider the blade, the straighter it will cut.
eration.
B. Tooth Set: The distance each tooth is bent
left or right from the blade.
C. Gauge: The thickness of the blade.
D. Blade Width: The widest point of the blade
measured from the tip of the tooth to the
back edge of the blade.
Model
Blade Width
SB1018.................................................................1⁄2
"
-22-
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O P E R AT I O N
Tooth Set
Three common tooth sets are alternate, wavy,
and raker (see Figure 26). Each removes
material in a different manner to make the kerf
in the workpiece.
Standard (or Raker)
Variable Pitch (VP)
Variable Pitch Positive Rake
Hook (or Claw)
Figure 26. Bandsaw blade tooth sets.
Skip (or Skip Tooth)
Alternate: An all-purpose arrangement with
teeth bent evenly left and right of the blade.
Generally used for milder metals.
Figure 27. Bandsaw blade tooth types.
Wavy: Generally three or more teeth in a group
that are bent one way, followed by a non-set
tooth, and then a group bent the other way.
Recommended for straight cuts in thin metals or
thin-wall tubing.
Variable Pitch (VP): Varying gullet depth and
tooth spacing, a "0" rake angle, excellent chip
removing capacity, and smooth cutting.
Variable Pitch with Positive Rake: Varying
gullet depth and tooth spacing, a positive rake
angle, better chip formation, and aggressive
cutting.
Raker: Three teeth in a recurring group—one
bent left, next one bent right, and then a non-
set tooth. The raker set is ideal for most contour
cuts.
Hook or Claw: Wide gullets (round or flat),
equally spaced teeth, positive rake angle, and
fast cut with good surface finish.
Tooth Type
The most common tooth types are described
below and illustrated in Figure 27. Each
removes, gathers, and expels material
differently.
Skip or Skip Tooth: Wide, flat gullets, a "0" rake
angle, equally spaced teeth, and recommended
for non-ferrous materials.
Standard or Raker: Equally spaced teeth set at
a "0" rake angle. Recommended for all purpose
use.
-23-
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O P E R AT I O N
2. Refer to the "Material Width/Diameter"
row of the blade selection chart in Figure
28, and read across to find the workpiece
thickness you need to cut.
Blade Pitch (TPI)
The chart below is a basic starting point for
choosing teeth per inch (TPI) for variable pitch
blades and standard raker set bi-metal blades/
HSS blades. However, for exact specifications
of bandsaw blades that are correct for your
operation, contact the blade manufacturer.
3. Refer to the "Material Shapes" row and find
the shape of the material to be cut.
4. In the applicable row, read across to the
right and find the box where the row and
column intersect. Listed in the box is the
minimum TPI recommended for the variable
tooth pitch blades.
To select the correct blade pitch:
1. Measure the material thickness. This
measurement is the distance from where
each tooth enters the workpiece to where it
exits the workpiece.
Material Width/Diameter
Material Shapes
Teeth Per Inch (TPI) for Bandsaw Blades
TOOTH SELECTION
mm
50
75
5/8
100
4/6
150
200
250
300
12
350
1.4/2.5
400
2/3
450
1.5/.8
3/4
9
2/3
4/6
3/4
1.5/.8
2/3
6
1.4/2.5
10 11
3/4
2 2½ 3 3½
inch
4
5
7
8
13 14 15 16 17 18
19
Figure 28. General guidelines for blade selection and speed chart.
-24-
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O P E R AT I O N
Blade Changes
Change blades when they become dull, damaged,
or if the operation requires a different type of
blade.
Blade T
r
av
el
To change the blade on the bandsaw:
1. DISCONNECT BANDSAW FROM POWER!
2. Raise the head of the bandsaw, then remove
the wheel access cover.
3. Loosen the tension knob and slip the blade
off of the wheels.
Figure 30. Blade cutting direction.
4. Install the new blade through both blade
guide bearings, as shown in Figure 29, and
around the bottom wheel.
6. When the blade is around both wheels,
adjust the position so the back of the blade
is against the wheel shoulder, as shown in
Figure 31.
!
!
Wheel Shoulder
Blade
Guide
Bearings
Figure 31. Installing blade around wheel.
Figure 29. Installing blade.
7. Tighten the tension knob so the blade will
5. Hold the blade around the bottom wheel
with one hand and slip it around the top
wheel with the other hand, keeping the blade
between the blade guide bearings.
not slip on the wheels upon startup.
8. Connect the bandsaw to the power source.
9. Briefly turn the bandsaw ON then OFF to
position the blade and resume the previous
tracking.
Note: It is sometimes possible to flip the
blade inside out, in which case the blade will
be installed in the wrong direction. Check to
make sure the blade teeth are facing toward
the workpiece, as shown in Figure 30, after
installing it on the bandsaw. Some blades
will have a directional arrow as a guide.
— If the tracking needs to be adjusted, see
Blade Tracking on Page 34.
— If the tracking is fine, proceed to Blade
Tension on Page 26.
-25-
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blade selection
O P E R AT I O N
Blade Tension
Blade Breakage
Proper tension is essential to avoid vibration,
twist, or`slippage on the wheels. A correctly
tensioned blade provides long life, straight cuts,
and efficient cutting.
Many conditions may cause a bandsaw blade to
break. Some of these conditions are unavoidable
and are the natural result of the stresses placed
on the bandsaw; other causes of blade breakage
are avoidable.
The three major signs of incorrect tension are:
1) The blade stalls in the cut and slips on the
wheels, 2) the blade frequently breaks, and 3) the
cuts are not straight.
The most common causes of avoidable blade
breakage are:
•
Faulty alignment or adjustment of the blade
guides.
To tension the blade on the bandsaw:
1. Make sure the blade is tracking properly.
•
Forcing or twisting a wide blade around a
tight radius.
2. DISCONNECT BANDSAW FROM POWER!
•
•
•
•
Feeding the workpiece too fast.
Dull or damaged teeth.
Over-tensioned blade.
3. Loosen and slide the blade guide as far out
as it will go, then tighten it down again.
4. Turn the tension knob in Figure 32
clockwise to tighten the blade or clockwise to
loosen it.
Top blade guide assembly set too high
above the workpiece. Adjust the top blade
guide assembly so that there is less than 1⁄2
"
!
between the bottom of the assembly and the
workpiece. Understand that with smaller
workpieces, this may not be possible. In
these cases, simply adjust the blade guide as
far down as possible.
Tension
Knob
•
•
Using a blade with a lumpy or improperly
finished braze or weld.
Continuously running the bandsaw when not
in use.
•
•
Leaving the blade tensioned when not in use.
Figure 32. Adjusting blade tension.
Using the wrong blade pitch (TPI) for the
workpiece thickness. The general rule of
thumb is to have no fewer than three teeth
in contact with the workpiece during cutting
operations.
5. Using moderate finger pressure, push
against the side of the blade. If it flexes more
than 1⁄8", tighten the tension knob further,
then repeat this step.
-26-
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O P E R AT I O N
Blade Care & Break-In Blade Speed
The bandsaw is capable of operating at 80,
Blade Care
120, or 200 FPM (Feet Per Minute). The speed
can easily be adjusted by changing the V-belt
placement. Figure 33 shows the pulley positions
required for each speed. The charts on the
following page provide guidelines for determining
which speed to use for a cutting operation
To prolong blade life, always use a blade with
the proper width, set, type, and pitch for each
application. Maintain the appropriate feed
rate, feed pressure, and blade speed. Keep your
blades clean, since dirty or gummed up blades
pass through the cutting material with much
more resistance than clean blades, causing
unnecessary heat.
Gearbox Pulley
Motor Pulley
80 FPM
120 FPM
200 FPM
Blade Break-In
The tips and edges of a new blade are extremely
sharp. Cutting at too fast of a feed rate or too
slow of a blade speed can fracture these tips and
edges, causing the blade to quickly become dull.
Properly breaking-in a blade allows these sharp
edges to wear without fracturing, thus keeping
the blade sharp longer.
Figure 33. Pulley and V-belt configuration.
To change the
Use the Chip Inspection Chart on Page 28
to ensure that the optimal blade speed and feed
rate are being used.
1. DISCONNECT BANDSAW FROM POWER!
2. Open the belt cover, then loosen the belt
tension bolt shown in Figure 34 to allow the
motor to pivot.
To properly break-in a new blade:
1. Choose the correct speed for the blade and
material of the operation.
Belt Tension Bolt
2. Reduce the feed pressure by half for the first
50–100 in2 of material cut.
3. To avoid twisting the blade when cutting,
wait until the total width of the blade is in
the cut before adjusting the feed pressure.
Figure 34. Motor tension bolt.
3. Lift the motor to relieve the belt tension
and position the belt in the desired pulley
alignment.
4. Release the motor and let its weight tension
the belt.
5. Re-tighten the belt tension bolt and close the
belt cover.
-27-
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O P E R AT I O N
Blade Speed Chart
The chart in Figure 35 offers blade speed guidelines for various metals, given in feet per minute
(FPM) and meters per minute (M/Min). Choose the closest available speed on the machine, then
adjust the feed rate as necessary, using the appearance of the chips produces as a guide. Refer to the
Chip Inspection Chart that follows for recommendations on adjusting your operation based on the
appearance of the chips produced.
Speed FPM
(M/Min)
Speed FPM
(M/Min)
Speed FPM
(M/Min)
Speed FPM
(M/Min)
Material
Material
Material
Material
Carbon
Steel
Free Machining
Stainless Steel
196~354
203
111~321
150~203
Alloy
Tool Steel
(60) (108)
(62)
(34) (98)
(46) (62)
Steel
75~118
246
(75)
108~225
(33) (75)
High-Speed
Tool Steel
180~220
(54) (67)
Angle
Steel
Gray
Mold Steel
(25) (36)
Cast Iron
Water
Ductile
Austenitic
Cast Iron
180~220
(54) (67)
242
(75)
65~85
Cold-Work
Tool Steel
95~213
Thin
Hardened
Tool Steel
(20) (26)
(29) (65)
Tube
203
(62)
220~534
(67) (163)
Stainless
85
321
Aluminum
Alloy
Hot-Work
Tool Steel
Malleable
Steel
(26)
(98)
Cast Iron
203~213
(62) (65)
Copper
Alloy
229~482
(70) (147)
85-203
Oil-Hardened
Tool Steel
CR Stainless
Steel
220
(67)
Plastics
(26) (62)
Figure 35. Dry cutting blade speed chart.
Chip Inspection Chart
The best method for choosing the cutting speed and feed rate for a cutting operation is to inspect the
chips created by the cut. These chips will be indicators of what is commonly referred to as the "chip
load". Refer to the chip inspection chart below to evaluate chip characteristics and determine whether
to adjust feed rate/pressure, blade speed, or both.
Chip
Appearance
Chip
Description
Chip
Color
Blade
Speed
Feed Rate/
Pressure
Other
Actions
Thin & Curled
Silver
Good
Good
Hard, Thick & Short Brown or Blue
Increase
Increase
Decrease
Decrease
Hard, Strong &
Brown or Blue
Thick
Hard, Strong,
Curled & Thick
Silver or Light
Brown
Decrease
Slightly
Check Blade
Pitch
Good
Increase
Good
Check Blade
Pitch
Hard, Coiled & Thin
Straight & Thin
Powdery
Silver
Silver
Silver
Decrease
Increase
Increase
Decrease
Check Blade
Pitch
Coiled, Tight & Thin
Silver
Good
Decrease
Figure 36. Chip inspection chart.
-28-
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Model SB1018
O P E R AT I O N
Downfeed Rate
Angle Cuts
The downfeed valve starts and stops headstock
downfeed.
The headstock can be swiveled to cut angles
0°–45° to the right and 0°–60° to the left for a
total swing of 105°
The downfeed rate is adjusted by turning the
downfeed rate adjust knob (Figure 37). Turning
the knob clockwise decreases the downfeed rate
and turning the knob counterclockwise increases
the downfeed rate.
Cuts to the Right
1. DISCONNECT BANDSAW FROM POWER!
2. Loosen the lock handle shown in Figure
38, then swivel the headstock to the desired
angle, using the angle scale as a guide.
Downfeed Rate
Adjust Knob
!
Swivel Lock
Handle
Downfeed
Valve
Angle Scale
Figure 37. Downfeed rate controls.
During operation, pay attention to the chips
being produced from the cut and compare them
to the Chip Inspection Chart on Page 28 to
properly set the downfeed rate.
Figure 38. Swivel base.
3. Move the saw through its full range of
motion to make sure the blade will not
contact the vise during operation, then
tighten the swivel lock handle.
-29-
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O P E R AT I O N
Cuts to the Left
Vise
If you need to make a cut from 45° to 60°, you
will have to make the cut to the left, which will
require moving the vise to the right side of the
machine.
Always turn the saw OFF and allow the blade
to come to a complete stop before using the
vise! Failure to follow this caution may lead to
injury.
1. DISCONNECT BANDSAW FROM POWER!
2. Support the vise with one hand and remove
the two cap screws that secure the vise to the
machine base, then set the vise aside.
Figure 40 shows the correct methods for holding
different workpiece shapes.
3. Lift the headstock to the upmost position,
then close the downfeed valve to prevent it
from lowering.
NOT
RECOMMENDED
RECOMMENDED
4. Remove the two spacers from the holes
on the left side of the machine base, then
reposition them into the two holes in the
right side of the machine base, as shown in
Figure 39.
Left Mounting Holes
Figure 40. Workholding options by material shape.
Spacer
Right Mounting Holes
Figure 39. Moving vise spacers.
5. Place the vise over the spacers, aligning it
so it sits flush on the machine base, then
use the two cap screws removed in Step 2 to
secure the vise to the base.
6. Loosen the lock handle shown in Figure
38, then swivel the headstock to the desired
angle, using the angle scale as a guide.
7. Move the saw through its full range of
motion to make sure the blade will not
contact the vise during operation, then
tighten the swivel lock handle.
-30-
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Model SB1018
O P E R AT I O N
2. Loosen the knob shown in Figure 42 and
slide the blade guide to within 1⁄2" of the
workpiece, then re-tighten the knob.
Work Stop
The work stop allows you to repeat cuts at the
same length.
!
Blade Guide
To adjust the blade guide:
1. DISCONNECT BANDSAW FROM POWER!
2. Insert the work stop rod approximately 3⁄4
"
into the vise base.
3. Tighten the base set screw (Figure 41).
Knob
Figure 42. Blade guides.
Base Set Screw
Operation Tips
Review the following tips to help you safely and
effectively operate your bandsaw and get the
maximum life out of your saw blades.
Stop Set Screw
Figure 41. Installing stop rod.
•
•
•
Use the work stop to quickly and accurately
cut multiple pieces of stock to the same
length.
4. Slide the work stop onto the work stop rod
and tighten the stop set screw.
Allow the blade to reach full speed before
engaging the workpiece. Never start a cut
with the blade in contact with the workpiece.
Blade Guide
The upper blade guide should be positioned to
within approximately 1⁄4" of the workpiece for
all cutting operations. The support provided by
keeping the blade guides close ensures straight
cuts by keeping the blade from twisting and
drifting off the cut line.
Pay attention to the chips produced by the
cutting operation and use their appearance
to fine-tune the blade speed, feed speed,
and pressure (refer to the Chip Inspection
Chart on Page 28).
•
Wait until the blade has completely stopped
before removing the workpiece from the vise,
and avoid touching the cut end—it could be
very hot!
To adjust the blade guide:
1. DISCONNECT BANDSAW FROM POWER!
Release blade tension at the end of each use
to prolong blade life.
-31-
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M A I N T E N A N C E
MAINTENANCE
Maintenance Schedule Lubrication
For optimum performance from your machine,
follow this maintenance schedule and refer to
any specific instructions given in this section.
Before applying lubricant, wipe the area clean for
best results.
Lubricate the following areas
A. Blade Tension Mechanism: Open the main
blade guard, and apply a few drops of oil on
the tension knob lead screw.
!
Always disconnect
machine from power before
performing maintenance or
serious personal injury may
result.
B. Blade and Guides: Apply a few drops of
light machine oil on the blade and the blade
guides daily.
Daily
C. Gear Box: Change the gear oil annually
•
•
•
•
•
Check/correct loose mounting bolts.
Check/correct damaged or dull saw blade.
Check/correct worn or damaged wires.
Clean/protect table.
Clean metal chips from upper and lower
wheel areas, and empty the chip chute.
Correct any other unsafe condition.
(Page 33).
D. Table and Machined Surfaces: Keep bare
metal surfaces rust-free with regular
applications of a quality rust preventative.
For long term storage you may want to
consider products like Boeshield T-9™.
•
Monthly
E. Vise Leadscrew: Clean the leadscrew,
then paint it with multi-purpose grease as
needed.
•
•
Check for V-belt tension, damage, or wear.
Lubricate all components outlined in this
section, with the exception of the gearbox.
C
A
Yearly
B
•
Lubricate gearbox.
Cleaning
E
Use a brush and a shop vacuum to remove chips
and other debris from the machine. Keep the
non-painted surfaces rust-free with a quality rust
preventative.
D
Periodically, remove the blade and thoroughly
clean all metal chips or built-up grease from the
wheel surfaces and blade housing.
Figure 43. Lubrication points.
-32-
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M A I N T E N A N C E
Gearbox
Machine Storage
Items Needed
Qty
All machinery will develop serious rust problems
and corrosion damage if it is not properly
prepared for storage. If decommissioning this
machine, use the steps in this section to ensure
that it remains in good condition.
Wrench 4mm .........................................................1
Mobil Spartan EP220 or ISO 220 EP Equivalent
Gear Oil ........................ Approximately 1 Pint
Handheld Oil Pump ..............................................1
Shop Rags...............................................As needed
Wooden Blocks .......................................As needed
To prepare your machine for storage or
decommission it from service:
To change the gearbox oil:
1. DISCONNECT BANDSAW FROM POWER!
1. DISCONNECT BANDSAW FROM POWER!
2. Thoroughly clean all unpainted, bare metal
surfaces, then coat them with a light weight
grease or rust preventative. Take care to
ensure these surfaces are completely covered
but that the grease or rust preventative is
kept off of painted surfaces.
2. Loosen the four hex bolts that secure the
machine to the cabinet.
3. With the help of another person, carefully
remove the saw from the stand and place
it on a workbench. Use wooden blocks to
support the machine so that the gearbox
cover is horizontal, as shown in Figure 44.
If the machine will be out of service for only
a short period of time, use a quality medium-
weight machine oil (not auto engine oil) in
place of the grease or rust preventative.
!
Hex Bolts
3. Loosen or remove the belt and the blade so
they do not stretch while the machine is
stored.
Downfeed
Ram Bracket
Gear Box
Cover
4. If the machine will be out of service for only
a short period of time, start the machine
once a week and run all gear-driven
components for a few minutes. This will
put a fresh coat of gear oil on the gearing
components inside the gearbox.
Gear Box
Figure 44. Gear box location.
If it will be out of service for a long period
of time, drain, then completely fill the
gearbox with the recommended gear oil so
components above the normal oil level do
not develop rust. (Make sure to put a tag
on the controls as a reminder for the re-
commissioning process to adjust the gear oil
level before starting the machine.)
Make sure the machine is sufficiently
supported and stable so that it will not shift
during this procedure.
4. Remove the four hex bolts that secure the
gearbox cover, then remove the gearbox
cover and downfeed ram bracket.
5. Use a handheld oil pump to draw the oil out
of the gearbox, then use a rag to remove any
remaining oil and debris.
5. Completely cover the machine with a tarp
or plastic sheet that will keep out dust and
resist liquid or moisture. If machine will be
stored in/near direct sunlight, use a cover
that will block the sun's rays.
6. Add oil to the gearbox until it is
approximately half full, then replace the
gearbox cover.
-33-
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S E R V I C E
Service
5. Use the blade tension knob to release the
Blade Tracking
blade tension, as shown in Figure 46.
Blade tracking describes the way the blade rides
on the bandsaw wheels. A properly tracking
blade will ride approximately 1⁄16" from the blade
shoulder without touching it and will not wander
back and forth when the blade is running. Blade
tracking only needs to be adjusted if the blade
rubs against the wheel shoulder or moves more
than 1⁄16" away from the shoulder.
!
Blade
Tension
Knob
Tracking
Set Screw
Tools Needed
Qty
Wrench or Socket 14mm.......................................1
To adjust the blade tracking on the bandsaw:
1. DISCONNECT BANDSAW FROM POWER!
Figure 46. Adjusting tracking hex bolt.
2. Position the bandsaw in the vertical position.
6. Adjust the tracking set screw shown in
Figure 46.
3. Open the wheel access cover.
— Tightening the tracking set screw will
move the blade closer to the shoulder of
the wheel.
4. Loosen, but do not remove the lower hex bolt
in the blade wheel tilting mechanism shown
in Figure 45.
!
— Loosening the tracking set screw will
move the blade away from the shoulder.
7. Tighten the lower hex bolt loosened in Step
Lower
Hex Bolt
4, then tension the blade.
8. Reconnect the power and turn ON the
bandsaw.
— If the blade tracks along the shoulder of
the wheel (without rubbing), the blade is
tracking properly and this adjustment is
completed.
Figure 45. Blade tracking adjustments.
— If the blade walks away from the shoulder
of the wheel or hits the shoulder, turn the
bandsaw OFF, disconnect it from power,
then repeat Steps 4–8.
9. Turn the bandsaw OFF, disconnect it from
power, then replace the blade guard and
wheel access cover.
-34-
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S E R V I C E
Blade Guide Bearings Squaring Blade
The blade guide bearings must support the blade
correctly to make cuts that are perpendicular to
the table surface. One bearing on each assembly
has an eccentric shaft that can be adjusted to
properly support the blade. The bearings are
secured in place by a hex nut and lock washer, as
shown in Figure 47.
Frequently check and adjust this setting. A
blade that is perpendicular to the table surface
provides the best cutting results with minimal
side loading and blade wear.
Tools Needed
Wrench or Socket 12mm.......................................1
Machinist Square..................................................1
Qty
Support Bearing
To square the blade to the table:
1. DISCONNECT BANDSAW FROM POWER!
2. Separate the blade guides as far as possible,
then lower the bandsaw all the way until it
contacts the downfeed stop bolt.
Hex Nut
Eccentric
Shaft
3. Place a square on the table bed and against
the edge of the blade, as shown in Figure
48, then check different points along the
length of the table between the blade guides.
Figure 47. Blade guide adjustments.
Tools Needed
Qty
Wrench or Socket 12mm.......................................1
To adjust the blade guide bearings:
Hex Bolts
1. DISCONNECT BANDSAW FROM POWER!
2. Lift the headstock and close the downfeed
valve to stop it in the uppermost position.
3. Loosen the hex nuts that secure the eccentric
shafts attached to the guide bearings.
4. Adjust the eccentric shaft as necessary so
that the bearing pushes against the blade
just enough to hold the blade flat between
the bearings.
Figure 48. Squaring the blade.
Note: Since the bearings twist the blade
into position, it is acceptable if there is
0.001"–0.002" gap between the blade and
the front or back of the bearing. Just make
sure not to squeeze the blade too tightly with
the bearings. After the guide bearings are
set, you should be able to rotate the guide
bearings (although they will be stiff) with
your fingers.
4. If the blade is not square to the table, loosen
the hex bolts shown in Figure 48 and rotate
the guide bearing assemblies as necessary
until the blade is perpendicular to the bed,
then re-tighten the hex bolts.
5. Adjust the support bearing in the same
manner, but leave a gap between 0.002–
0.003" from the back of the blade.
-35-
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S E R V I C E
V-Belt
Pulley
If the blade stops moving while the motor is still
running, the V-belt may be slipping and will
need to be tightened.
Deflection
To tighten the V-belt:
1. DISCONNECT BANDSAW FROM POWER!
2. Open the belt cover, then loosen the belt
tension bolt shown in Figure 49 to allow the
motor to pivot.
Pulley
Figure 50. Belt deflection.
Belt Tension Bolt
If the V-belt shows signs of excessive wear, such
as cracking or fraying, it must be replaced.
To replace the V-belt:
1. DISCONNECT BANDSAW FROM POWER!
2. Open the belt cover, then loosen the belt
tension bolt shown in Figure 49 to allow the
motor to pivot.
Figure 49. Motor tension bolt.
3. Lift the motor to relieve the belt tension,
then remove the belt.
3. Release the motor and let its weight tension
the belt. If necessary, apply downward
pressure to the motor to further tighten
the belt. When properly tensioned, the
belt should deflect approximately ¼" when
pressed with moderate pressure, as shown in
Figure 50.
4. Install a new belt, then release the motor
and let its weight tension the belt.
5. Re-tighten the belt tension bolt and close the
belt cover.
-36-
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S E R V I C E
3. With the headstock fully lowered, loosen the
12mm stop bolt and jam nut shown in Fig-
ure 52.
Downfeed Stop
If the motor stops before the cut is complete, or
the blade comes into contact with the cast-iron
base, the downfeed stop bolt and OFF button
lever wil need to be adjusted.
Stop Bolt and
Jam Nut
OFF Button
Lever
To adjust the downfeed stop bolt and OFF
button lever:
1. DISCONNECT BANDSAW FROM POWER!
2. Adjust the downfeed stop bolt and jam nut
with a 14mm wrench (see Figure 51), so the
bandsaw blade teeth are just below the table
surface when the headstock is fully lowered
(refer to Downfeed Rate on Page 29 for
instructions on how to lower the headstock).
OFF Button
Figure 52. OFF button lever and stop bolt.
4. Push down on the OFF button lever so the
button is completely depressed.
5. While keeping the lever held down, use your
fingers to turn the stop bolt until the head
touches the auto-off lever.
6. Back off the stop bolt a 1⁄2 turn, then tighten
the jam nut against the stop bracket without
turning the stop bolt.
Figure 51. Adjusting downfeed stop bolt.
-37-
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TROUBLESHOOTING
TIRf OyUoBuLnESeHeOdOrTeINpGlacement parts, or if you are unsure how to do any of the solutions given here, feel free
to call us at (360) 734-1540.
!
Symptom
Possible Cause
Possible Solution
Machine does not
start.
1. Power supply switched off/has
1. Switch power supply on/verify voltage.
incorrect voltage.
2. Blown fuse/tripped circuit breaker
2. Correct the cause of overload, then reset/replace
at main panel.
fuse or breaker.
3. Plug or receptacle is corroded or
3. Clean/retighten contacts; correct the wiring.
mis-wired.
4. Break or short in wiring; or loose
4. Trace/replace broken or corroded wires; fix loose
connections.
connections.
5. Motor wired incorrectly.
5. Wire motor correctly (refer to inside junction box
cover or manual).
6. Motor ON/OFF switch at fault.
7. Start capacitor blown or at fault.
8. Centrifugal switch at fault.
9. Motor at fault.
6. Replace switch.
7. Replace start capacitor.
8. Adjust/replace centrifugal switch.
9. Test for shorted windings, bad bearings and repair
or replace.
Main motor
1. Extension cord (if used) is causing
1. Move machine closer to the power source or use a
chatters during
startup or during
operation.
voltage drop.
larger gauge or shorter extension cord.
2. Power supply has incorrect voltage
2. Contact your power company to fix the power
on one or more legs.
supply.
Machine has
excessive vibration
or noise.
1. Blade is missing teeth.
2. Motor fan rubbing on fan cover.
3. Motor or table is loose.
4. V-belt loose.
1. Replace blade.
2. Fix/replace fan cover; replace loose or damaged fan.
3. Tighten any loose fasteners.
4. Tighten V-belt.
5. Guide post lock lever is loose.
6. V-belt worn or damaged.
5. Tighten the lock lever.
6. Replace V-belt. Use link belts if possible.
7. Replace worn pulley, key, and shaft, and realign.
7. Pulley loose or not in alignment;
shaft bent.
8. Centrifugal switch out of
8. Adjust/replace centrifugal switch.
adjustment; at fault.
9. Motor bearings worn or damaged.
9. Replace motor bearings or replace motor.
-38-
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Model SB1018
TROUBLESHOOTING
!
Symptom
Possible Cause
Possible Solution
Machine stalls
or slows when
operating.
1. Too much feed pressure.
1. Reduce feed pressure.
2. Workpiece is warped and binding
2. Fabricate a jig for better workpiece control.
blade.
3. Blade is not correct for material
3. Use the correct blade for the operation. Refer to
being cut.
Blade Selection section beginning on Page 26.
4. Belt slipping.
4. Tension/replace belt; ensure pulleys are aligned.
5. Motor overheated.
6. Motor wired incorrectly.
5. Let cool, clean motor, and reduce workload.
6. Review wiring diagram on motor cover; correct wire
connections.
7. Motor at fault.
7. Test for shorted windings, bad bearings and repair
or replace.
Workpiece cut
angle incorrect or
out of square.
1. Scale not calibrated vise is loose.
1. Zero fence to blade and realign scale. Tighten loose
vise fasteners.
2. Table guide post is loose or out of
2. Tighten loose guidepost hardware or lock levers.
alignment.
Align the guide post (see Page 35).
Machine or blade
bogs down in the
cut.
1. Excessive load on the blade.
1. Reduce feed rate or increase blade speed
2. Blade is dull, wanders, and gets
2. Replace blade, adjust guides and tracking.
pinched in the cut.
3. Blade is dull.
3. Replace blade (see Page 25).
4. The blade TPI is too coarse for the
4. Use a blade with at least 3 teeth contacting the
thin workpiece.
material at all times.
5. Blade is loose.
5. Clean wheels and increase blade tension.
6. V-belt loose; belt squeals at times.
7. Blade is loading up.
6. Tighten V-belt (see Page 26).
7. Install a blade with more suitable TPI or different
style of teeth.
8. V-belt worn and slips.
8. Replace V-belt (see Page 26).
Blade tracks
incorrectly, or
comes off wheels.
1. Feed rate is too fast.
1. Reduce feed rate, or decrease blade TPI.
2. Adjust blade guides (see Page 31).
3. Adjust blade tracking (see Page 34).
2. Blade guides need adjustment.
3. Blade is not tracking correctly.
4. Blade is bell-mouthed.
4. Install new blade, and regularly remove tension
from blade when not in use.
5. Blade is dull, wanders, and gets
5. Replace blade, re-secure the workpiece from
pinched in the cut.
shifting.
6. Blade tension is too loose.
6. Increase blade tension (see Page 26).
7. Incorrect blade for bandsaw.
8. The blade has insufficient support.
7. Install correct blade for machine.
8. Tighten the blade guide as close to the workpiece as
possible.
9. Wheel tires are loaded with metal
9. Clean wheel tires.
shavings.
-39-
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TROUBLESHOOTING
!
Symptom
Possible Cause
Possible Solution
The cut is crooked,
the blade wanders,
slow cuts, or shows
overheating on one
side of the cut or
the blade.
1. The feed pressure is too high.
1. Decrease the feed rate.
2. Blade is loading up.
2. Install a blade with more suitable TPI or different
style of teeth.
3. Blade tension is too loose.
3. Increase blade tension.
4. Blade installed backwards.
4. Check blade rotation as described in “test run” and
reverse blade if necessary.
5. Dull blade; missing teeth.
6. The blade speed is wrong.
7. The blade tracking is wrong.
5. Replace blade.
6. Adjust feed rate and cutting speed as required.
7. Adjust the blade tracking back to normal.
Blade dulls
1. Blade is improperly broken in.
1. Replace blade, and complete blade break in
prematurely, or
metal sticking to
the blade.
procedure.
2. The blade gullets are loading up
2. Use a blade that has larger gullets to carry out
with chips.
material.
3. The blade TPI is too fine for the
thick workpiece, and the teeth load
up and overheat.
3. Use a coarser-tooth blade, adjust feed rate, adjust
blade speed.
4. The workpiece has hard spots,
4. Replace the blade with a special blade for cutting
welds, or scale.
hardened materials.
Repetitious noise
coming from
machine.
1. Pulley set screws or keys are
1. Inspect keys and set screws. Replace or tighten if
missing or loose.
necessary.
2. Blade is missing teeth.
2. Replace blade.
3. Motor fan is hitting the cover.
3. Adjust fan cover mounting position, tighten fan, or
shim fan cover.
4. V-belt is defective.
4. Replace V-belt.
5. Blade weld contacting blade guides.
6. Blade weld may be failing.
5. Grind blade weld down smaller.
6. Cut and reweld the blade, or replace the blade.
Blade wears on
one side or shows
overheating.
1. The blade guides are worn or mis-
1. Re-adjust or replace the blade guides.
adjusted.
2. The blade support is inadequate.
2. Tighten the blade guide as close to the workpiece as
possible.
3. Dull or incorrect blade.
3. Replace blade.
4. Blade is bell-mouthed.
4. Install new blade.
Vibration when
operating or
cutting.
1. Loose or damaged blade.
2. Worn wheel bearing.
3. Bent or dull blade.
1. Tighten or replace blade.
2. Check/replace wheel bearing.
3. Replace blade.
4. Wheels out of balance.
5. Loose machine component.
6. Belt has a high spot.
4. Replace wheels.
5. Tighten loose component.
6. Replace/adjust the V-belt.
7. Check and replace for bad wheel or bearing.
7. Bandsaw blade wheel is bent or out
of balance.
-40-
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Model SB1018
E L E C T R I C A L
ELECTRICAL
Electrical Safety Instructions
These pages are accurate at the time of printing. In the constant effort to improve, however, we may
make changes to the electrical systems of future machines. Study this section carefully. If you see
differences between your machine and what is shown in this section, call Technical Support at (360)
734-1540 for assistance BEFORE making any changes to the wiring on your machine.
1. Shock Hazard: It is extremely dangerous to
perform electrical or wiring tasks while the
machine is connected to the power source.
Touching electrified parts will result in
personal injury including but not limited to
severe burns, electrocution, or death. For
your own safety, disconnect machine from
the power source before servicing electrical
components or performing any wiring tasks!
5. Circuit Requirements: Connecting the
machine to an improperly sized circuit will
greatly increase the risk of fire. To minimize
this risk, only connect the machine to a
power circuit that meets the minimum
requirements given in this manual.
6. Capacitors/Inverters: Some capacitors and
power inverters store an electrical charge for
up to 10 minutes after being disconnected
from the power source. To reduce the risk of
being shocked, wait at least this long before
working on capacitors.
2. Wire Connections: All connections must be
tight to prevent wires from loosening during
machine operation. Double-check all wires
disconnected or connected during any wiring
task to ensure tight connections.
7. Wire/Component Damage: Damaged wires
or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
3. Modifications: Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
4. Motor Wiring: The motor wiring shown
in these diagrams is current at the time of
printing, but it may not match your machine.
Always use the wiring diagram inside the
8. Experiencing Difficulties: If you are
experiencing difficulties understanding the
information included in this section, contact
WIRING DIAGRAM COLOR KEY
BLUE
WHITE
BLACK
BLUE
PINK
RED
WHITE
YELLOW
GREEN
LIGHT
BLUE
GREEN
PURPLE
TUR-
QUIOSE
YELLOW
GRAY
ORANGE
BROWN
The photos and diagrams included in this section are best viewed in color. You can
NOTICE:
-41-
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Model SB1018
For Machines Mfg. Since 8/09
E L E C T R I C A L
3. Use a wire nut to connect wires #2, #3, and
#5, then wrap the wires and nuts with elec-
trical tape.
220V Conversion
Wiring diagrams are provided in this section
showing the Model SB1018 wired for both 110V
and 220V. Refer to these diagrams if needed
when following this procedure. Additionally,
you must purchase a 220V switch (Part
No. PSB1018204) in order to complete the
conversion.
4. Connect wires #1 and #6 to the upper right
terminal and wire #4 to the lower right
terminal shown in Figure 54. Tighten the
terminal screws to secure the wires.
art
220V
Wiring
citor
MFD
VAC
Items Needed
Qty.
3
220V Switch (Part No. PSB1018204)...................1
Phillips Screwdriver #2 ........................................1
Wrench 18mm .......................................................1
Wire nut (sized for three 14 Ga. wires)................1
Electrical Tape .......................................As needed
Wire stripper ..........................................As needed
5
OVERLOAD
RESET
2
1
6
G
4
To convert the Model SB1018 to 220V:
1. DISCONNECT BANDSAW FROM POWER!
Tighten These
Terminal Screws
GND
Figure 54. Rewired for 220V.
2. Open the motor junction box, then loosen the
wire terminals indicated in Figure 53. Re-
move the wires connected to those terminals.
5. Close the motor junction box and secure the
cover with the provided screw.
t
6. Use the 18mm wrench to remove the four
hex bolts that secure the machine to the
cabinet, then with the help of another per-
son, remove the machine from the cabinet.
Carefully place the machine on its side to
gain access to the underside of the base.
itor
FD
AC
OVERLOAD
RESET
1
GND
3
6
4
2
5
7. Remove the black plastic switch cover from
110V Wiring
Loosen These
Terminal Screws
behind the switch. Disconnect the two wires
from the back of the switch, then remove the
switch.
GND
Figure 53. Wiring terminal locations.
8. Install the 220V switch, then replace the two
wires removed in Step 7 in the correspond-
ing locations from which they were removed.
9. Replace the switch cover, then with the help
of another person, place the machine back
onto the cabinet and secure it with the hex
bolts removed in Step 6.
READ PAGE 41 BEFORE
DOING ANY WIRING!
-42-
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For Machines Mfg. Since 8/09
Model SB1018
E L E C T R I C A L
Wiring Diagram
Motor (Prewired 110)
GND
ON/OFF
SWITCH
Start
Capacitor
200MFD
125VAC
4
3
1
OVERLOAD
RESET
1
2
GND
3
6
4
2
5
GND
Neutral
Hot
110 VAC
5-15 Plug
(As Recommended)
Ground
GND
Motor (Rewired for 220V)
ON/OFF
SWITCH
Start
Capacitor
200MFD
125VAC
4
2
3
3
5
2
1
OVERLOAD
RESET
1
GND
6
4
GND
Hot
Hot
220 VAC
6-15 Plug
(As Recommended)
Ground
READ PAGE 41 BEFORE
DOING ANY WIRING!
-43-
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Model SB1018
For Machines Mfg. Since 8/09
E L E C T R I C A L
Wiring Component Locations
Motor Junction Box
ON/OFF Switch
Figure 55. Wiring component locations.
READ PAGE 41 BEFORE
DOING ANY WIRING!
-44-
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For Machines Mfg. Since 8/09
Model SB1018
P A R T S
PARTS
Base & Cabinet Stand
212
51
54
50
364
363
362
17
400
411
361
120
410
409
356
355
358
357
414
407
A
354
353-3
370
369
A
353-1
404
353
403
402
401
367
4-7
4
4-4
4-1
4-11
4-10
4-9
4-10
9
4-5
4-6
4-18
4-16
4-14
4-13
9-1
9-3
9-4
9-3
4-12
4-17
4-2
9-2
9-2
4-3
4-16
9-1
4-8
4-15
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Model SB1018
For Machines Mfg. Since 8/09
P A R T S
Base & Cabinet Stand Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
4
4-1
PSB1018004
PSB1018004-1 RIGHT PANEL
PSB1018004-2 LEFT PANEL
PSB1018004-3 FRONT PANEL
PSB1018004-4 REAR PANEL ASSEMBLY W/DOOR
PSB1018004-5 SHELF PANEL
PSB1018004-6 BOTTOM PANEL
PSB1018004-7 TOP PANEL
PSB1018004-8 FOOT PAD ASSEMBLY
PB03M
CABINET STAND ASSEMBLY
120
212
PSB1017120
PB03
BUSHING 19 X 17 X 7
HEX BOLT 5/16-18 X 1
MACHINE BASE
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
353 PSB1018353
353-1 PSB1018353-1 ROTATION SCALE
353-3 PRIV001M
354 PSB1018354
355 PSB1018355
356 PS01
357
358 PSB1018358
361 PCAP64
362 PSB1018362
363 PN08
364 PB58
367 PSB1018367
369 PW02
370
400 PSS04
401 PS06
402 PW03
403 PSB1017403
404 PSB1018404
STEEL FLUTED RIVET 2 X 5MM
LOCK BOLT 3/8-16 X 2
POINTER
PHLP HD SCR 10-24 X 1/2
SPACER
SWIVEL BASE
CAP SCREW 1/2-13 X 1-1/2
LOCK HANDLE 3/8-16
HEX NUT 3/8-16
HEX BOLT 3/8-16 X 2
PROTECTIVE PLATE
FLAT WASHER 3/8
HEX BOLT 3/8-16 X 1-1/4
SET SCREW 1/4-20 X 5/16
PHLP HD SCR 10-24 X 3/8
FLAT WASHER #10
HYDRAULIC CYLINDER ASSEMBLY
CYLINDER PIVOT ROD
CYLINDER CAP SCREW
CYLINDER BRACKET
LOCK WASHER 1/4
PSB1018357
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
HEX NUT M8-1.25
FLAT HD SCR M8-1.25 X 16
FLAT WASHER 8MM
HEX NUT M8-1.25
4-10 PW01M
4-11 PN03M
4-12 PFH23M
4-13 PW01M
4-14 PN03M
4-15 PB03M
4-16 PW01M
4-17
4-18 PN03M
9
9-1
9-2
9-3
9-4
17
50
51
54
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
PB24
PSB1018004-17 CABINET HANDLE
HEX NUT M8-1.25
WHEEL ASSEMBLY
PSB1018009
PSB1017009-1 WHEEL
PW08M FLAT WASHER 16MM
PSB1018009-3 COTTER PIN 1/8 X 1"
PSB1018009-4 WHEEL AXLE
PSB1017017
PB07
407
PSB1017407
409 PSB1017409
410
411
HEAD PIVOT ROD
PLW02
PB31
PLW04
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
PIVOT BRACKET
HEX BOLT 1/4-20 X 1
LOCK WASHER 3/8
PW07
PSB1018054
414
-46-
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For Machines Mfg. Since 8/09
Model SB1018
P A R T S
Head & Vise
104
75
189
93
103
92
90-2
90-3
103-5
103-4
90
214
109
90-4
103-3
90-1
90-5
90-6
90-7
90-5
81
109
103-2
103-1
2
80
72
A
120
123
100
35
79
73
71
77
77-2
413
412
71-1
198
59-3
77-5
77-1
113
58
59
3
305
304
59-1
59-2
301
301-6
301-8
301-7
301-10
301-7
301-9
C
21
19
301-5
301-3
C
B
20
301-2
301-1
F
303 B
302
E
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Model SB1018
For Machines Mfg. Since 8/09
P A R T S
Head & Vise Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
2
PN05
HEX NUT 1/4-20
93
PSB1017093
GEARBOX COVER
3
PW06
PSB1017019
PSS17
PSB1017021
PW02
PSB1017058
PSB1017059
FLAT WASHER 1/4
100
103
PFH37
PSB1017103
FLAT HD SCR 8-32 X 3/8
BLADE TENSION SLIDE ASSEMBLY
SHAFT BLOCK
BLADE TENSION SLIDE PLATE
SET SCREW 5/16-18 X 5/8
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1-1/4
HEX BOLT 5/16-18 X 1
BLADE TENSION SLIDE GUIDE
BLADE 14TPI 1/2 X 64-1/2"
BUSHING 19 X 17 X 7
HEX BOLT 1/4-20 X 1
FLAT WASHER 5/16
EXT RETAINING RING 15MM
HEX BOLT 1/4-20 X 5/8
VISE ASSEMBLY
19
20
21
35
58
59
WORK STOP BRACKET
SET SCREW 5/16-18 X 5/6
WORK STOP ROD
103-1 PSB1017103-1
103-2 PSB1017103-2
103-3 PSS38
103-4 PW07
103-5 PB12
104
109
113
120
123
189
198
214
301
FLAT WASHER 3/8
SAFETY COVER KNOB BOLT 1/4-20 x 5/8
BLADE SAFETY COVER
FLAT WASHER 1/4
59-1 PW06
59-2 PS07
59-3 PSB1017059-3 REAR SAFETY COVER
71
71-1
72
73
75
77
PB03
PHLP HD SCR 1/4-20 X 3/8
PSB1017109
PSB1018113
PSB1017120
PB31
PW07
PR05M
PSB1018071
PSS17
PSB1017072
PK23M
PB02
PSB1017077
PSB1017077-1
REAR BLADE WHEEL
SET SCREW 5/16-18 X 5/16
BEARING COVER
KEY 5 X 5 X 25
HEX BOLT 1/4-20 X 58
PB02
PSB1018301
FRONT BLADE WHEEL ASSEMBLY
FRONT BLADE WHEEL
77-1
301-1 PSB1017028
VISE HANDWHEEL ASSEMBLY
77-2 PSB1017077-2
77-5 PSB1017077-5 BUSHING
FRONT BLADE WHEEL SHAFT ASSEMBLY
301-2 PSB1018301-2 VISE LEADSCREW
301-3 PSB1018301-3 LEADSCREW NUT
301-5 PSB1018301-5 VISE BASE
79
80
81
PSB1017079
PSB1017080
PSB1017081
PSB1017090
BLADE TENSION KNOB BOLT 3/8-16 X 94
COMPRESSION SPRING
HEAD CASTING
301-6 PSB1018301-6 LARGE VISE JAW
301-7 PW07
301-8 PB07
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
90
TRANSMISSION GEAR SHAFT ASSEMBLY
90-1 PSB1018090-1 REAR BLADE WHEEL AXLE
90-2 PSB1017090-2 TRANSMISSION GEAR
301-9 PSB1018301-9 SMALL VISE JAW
301-10 PB12
HEX BOLT 5/16-18 X 1-1/4
90-3 PRP20M
90-4 PK23M
90-5 P6202ZZ
90-6 PSB1017090-6 BEARING SPACER
90-7 PSB1017089
ROLL PIN 4 X 22
KEY 5 X 5 X 25
BALL BEARING 6202ZZ
302 PSS03
303 PSB1018303
304 PW07
SET SCREW 1/4-20 X 3/8
BUSHING
FLAT WASHER 5/16
CAP SCREW 5/16-18 X 1/2
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
305 PCAP30
OIL SEAL TC 15 X 35 X 7
GEARBOX GASKET
412
413
PB07
PW07
92
PSB1017092
-48-
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For Machines Mfg. Since 8/09
Model SB1018
P A R T S
Motor & Blade Guides
159
158
44
16
111
160
86-1
86
1
74
118
99
116
111-1
119
161
85
85-1
85-2
112
85-4
98
85-5
85-3
84
99
6
101-1
101
69
72
89
83
35
100
94-3
94-2
40
83
41
94
94-1
66
35
63
132
134
63-11
63-7
63-8
63-1
64-7
63-14
64-8
64-10
64-11
63-13
64-1
64-5
63-5
63-6
64
63-12
64-12
64-9
64-6
64-3
64-5
64-4
63-10
63-3
133
134
63-9
63-2
63-5
63-4
64-2
-49-
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Model SB1018
For Machines Mfg. Since 8/09
P A R T S
Motor & Blade Guides Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
6
PB07
PN02
PSB1018016
PW02
PS06
PSB1017041
PSB1018044
PSB1018063
HEX BOLT 5/16-18 X 3/4
HEX NUT 5/16-18
MOTOR CORD 18G 3W
FLAT WASHER 3/8
PHLP HD SCR 10-24 X 3/8
WIRE CLIP
POWER CORD 18G 3W 5-15 PLUG
REAR BLADE GUIDE ASSEMBLY
69
72
74
83
84
85
PB24
PSB1017072
PK12M
PB78
PSB1017084
PSB1018085
HEX BOLT 3/8-16 X 1-1/4
BEARING COVER
KEY 5 X 5 X 30
HEX BOLT 1/2-13 X 1-1/4
MOTOR MOUNT PLATE
MOTOR 1/2HP 110/220V 1PH
CORD STRAIN RELIEF
16
35
40
41
44
63
85-1 PSB1017085-1
85-2 PSB1018085-2 MOTOR FAN COVER
85-3 PSB1018085-3 MOTOR FAN
63-1 PSB1018063-1 REAR BLADE GUIDE BRACKET
63-2 PSB1017063-2 LEFT GUIDE SHAFT
85-4 PC200G
S CAPACITOR 200M 125V 1-3/8 X 3
63-3 PSB1017063-3 RIGHT GUIDE SHAFT
63-4 PSB1017063-4 GUIDE EXT RETAINING RING
85-5 PSB1018085-5 MOTOR JUNCTION BOX
86
PSB1017086
MOTOR PULLEY
63-5 P6000ZZ
63-6 PSB1017063-6 BEARING PIN 10 X 36
63-7 PN11
63-8 PLW04
BALL BEARING 6000ZZ
86-1 PSS17
SET SCREW 5/16-18 X 5/16
OIL SEAL TC 15 X 35 X 7
WORM GEAR SHAFT ASSEMBLY
WORM GEAR SHAFT
89
94
PSB1017089
PSB1017094
HEX NUT 3/8-24
LOCK WASHER 3/8
94-1 PSB1017094-1
94-2 P6202ZZ
63-9 PSB1017063-9 DEFELCTOR PLATE
BALL BEARING 6202ZZ
63-10 PFH19
FLAT HD SCR 1/4-20 X 3/8
94-3 PSB1017094-3 BUSHING
63-11 PSB1017063-11 REAR BLADE GUIDE ARM
98
99
100
101
101-1 PSS18
111
111-1
112
116
118
119
132
133
134
158
159
160
161
PCAP25
PW07
PFH37
CAP SCREW 5/16-18 X 1-3/4
FLAT WASHER 5/16
FLAT HD SCR 8-32 X 3/8
WORM GEAR PULLEY
SET SCREW 5/16-18 X 3/4
BELT COVER
BELT COVER PANEL
V-BELT A22
FLAT WASHER 1/4
HEX BOLT 1/4-20 X 1/2
PLASTIC WASHER
REAR GUIDE GUARD
FRONT GUIDE GUARD
PHLP HD SCR 8-32 X 1/4
FLAT WASHER 1/4
HEX BOLT 1/4-20 X 1/2
PHLP HD SCR 10-24 X 1/4
PLASTIC CUP
63-12 PB12
63-13 PLW01
63-14 PW07
HEX BOLT 5/16-18 X 1-1/4
LOCK WASHER 5/16
FLAT WASHER 5/16
PSB1017101
64
PSB1018064
FRONT BLADE GUIDE ASSEMBLY
64-1 PSB1018064-1 FRONT BLADE GUIDE BRACKET
64-2 PSB1017063-2 LEFT GUIDE SHAFT
64-3 PSB1017063-3 RIGHT GUIDE SHAFT
64-4 PSB1017063-4 GUIDE EXT RETAINING RING
PSB1017111
PSB1017111-1
PVA22
PW06
PB19
PSB1018119
PSB1017132
PSB1017133
PS23
PW06
PB19
64-5 P6000ZZ
BALL BEARING 6000ZZ
64-6 PSB1017063-6 BEARING PIN 10 X 36
64-7 PN11
HEX NUT 3/8-24
64-8 PLW04
LOCK WASHER 3/8
64-9 PSB1017064-9 FRONT BLADE GUIDE ARM
64-10 PB12
64-11 PLW01
64-12 PW07
HEX BOLT 5/16-18 X 1-1/4
LOCK WASHER 5/16
FLAT WASHER 5/16
PS18
PSB1018161
66
PSB1018066
BLADE GUIDE KNOB BOLT 3/8-16 X 1-1/4
-50-
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For Machines Mfg. Since 8/09
Model SB1018
P A R T S
Switch
76-5
76-1
76
76-2
76-4
76-3
226-2
226-1
226
226-3
226-4
226-5
224
224-5
224-4
224-3
224-2
224-1
REF PART #
76 PSB1018076
76-1 PSB1018076-1 SWITCH SHUT-OFF PLATE
DESCRIPTION
SWITCH SHUT-OFF ASSEMBLY
REF PART #
224-3 PSB1018224-3 SWITCH MOUNT PLATE
224-4 PSB1018224-4 SWITCH HINGE PLATE
DESCRIPTION
76-2 PN05
76-3 PB31
76-4 PB02
76-5 PW06
HEX NUT 1/4-20
224-5 PSB1018224-5 BUTTON HEAD CAP SCREW
226 PSB1018226 SWITCH ASSEMBLY
226-1 PSB1018226-1 SWITCH
HEX BOLT 1/4-20 X 1
HEX BOLT 1/4-20 X 5/8
FLAT WASHER 1/4
226-2 PS52M
PHLP HD SCR M4-.7 X 20
224
224-1 PB51
224-2 PLW02
PSB1018224
SWITCH MOUNT ASSEMBLY
HEX BOLT 1/4-20 X 3/8
LOCK WASHER 1/4
226-3 PSB1018226-3 SWITCH BOX
226-4 PSB1018226-4 CORD STRAIN RELIEF
226-5 PS22
PHLP HD SCR 10-24 X 5/8
-51-
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Model SB1018
For Machines Mfg. Since 8/09
P A R T S
Machine Labels
506
507
505
508
504
503
510
509
513
512
511
501
502
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
PSB1018501
MACHINE ID LABEL
508 PSBLABEL01HS READ MANUAL LABEL
502 PSB1018502
MODEL NUMBER LABEL
509 PSBLABEL13VS DOOR CLOSED WARNING LABEL
503 PSBLABEL15S ELECTRICITY LABEL
504 PSB1017304 BELT COVER WARNING LABEL
505 PSBLABEL02HS DISCONNECT WARNING LABEL
506 PSB1017306 CUTTING HAZARD WARNING LABEL
507 PSBLABEL04HS EYE INJURY WARNING LABEL
510
511
512
513
PSBPAINT01
PSBPAINT03
SB1320
SB LT GRAY TOUCH-UP PAINT
SB DK BLUE TOUCH-UP PAINT
SOUTH BEND NAMEPLATE 125MM
SB LT BLUE TOUCH-UP PAINT
PSBPAINT02
The safety labels provided with your machine are used to make the operator aware of the
machine hazards and ways to prevent injury. The owner of this machine MUST maintain the
original location and readability of these safety labels. If any label is removed or becomes
unreadable, REPLACE that label before using the machine again. Contact South Bend Lathe Co. at
-52-
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For Machines Mfg. Since 8/09
Model SB1018
W A R R A N T Y
WARRANTY & RETURNS
This quality product is warranted by South Bend Lathe Company to the original buyer for one year
from the date of purchase. This warranty does not apply to consumable parts, or defects due to any
kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not
reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or
property, or for incidental, contingent, special or consequential damages arising from the use of our
products.
We do not warrant or represent that this machine complies with the provisions of any law, act, code,
regulation, or standard of any domestic or foreign government, industry, or authority. In no event
shall South Bend’s liability under this warranty exceed the original purchase price paid for this
machine. Any legal actions brought against South Bend Lathe Company shall be tried in the State of
Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by
law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of
this warranty. To take advantage of this warranty, contact us by mail or phone to give us the details
of the problem you are having.
Thank you for your business and continued support.
-53-
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South Bend Lathe Co.
P.O. Box 2027
Bellingham, WA 98227
PHONE: (360) 734-1540 (Administrative Offices)
FAX: (360) 676-1075 (International)
FAX: (360) 734-1639 (USA only)
southbendlathe.com
Printed In Taiwan
#JB12891
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