SEAL Laminator 600 C User Guide

Image^®600-C Laminator

Owner’s

Operation

Manual

Image^®600-C Laminator

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INTRODUCTION

Thank you for purchasing a SEAL_®Image 600-C

Laminator. We have designed the SEAL Image 600-C to

give you years of reliable service. As you become

familiar with your laminator, you will appreciate the high

quality of its production and the excellence in its

engineering design.

STATEMENT OF INTENDED USE

Your SEAL Image 600-C Laminator meets the CE

Machinery Safety Directive and is ETL approved.

The SEAL Image600-C laminator has been designed to

be used with SEAL Brands materials. When used with

these products, you are able to mount, mount and

laminate, and encapsulate prints. Your laminator has

been tested with SEAL Brands supplies and we

recommend using these products for professional

results.

By following the guidelines for proper care and use of

the laminator, you can depend on many years of

trouble-free profitability from your investment.

WARNING! This laminator is designed for

mounting and laminating. Any use other than the

intended may cause damage to the laminator or

physical harm to the user.

The purpose of this manual is to outline the materials

and process when using SEAL Brands supplies with

your laminator to create signs, displays, and flexible

graphics with professional results. The manual includes

instructions of various laminating procedures, which are

meant to give you comprehensive information needed

for the efficient use of your laminator.

WARNING! Any unauthorized changes or

modifications to this unit without our prior written

approval will void the user’s warranty and will

transfer health and safety obligations to the user.

Please read and fully understand the entire manual

before proceeding to use your laminator.

LIABILITY STATEMENT

The details given in this manual are based on the most

recent information available to us. They may be subject

to change in the future. We retain the right to make

changes to the construction or the design of our

products without accepting any responsibility for

modifying earlier versions previously delivered.

CAUTION! Please pay attention to all passages

marked this way. This information is vital to

preventing user injury and/ or damage to the unit.

Failure to follow this information could void the

user’s warranties and transfer all safety obligations

to the user.

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WORKSPACE / ELECTRICAL REQUIREMENTS

CONNECTING YOUR LAMINATOR

Keep the area around your laminator clear with

adequate space around it so you can feed, receive

and trim mounted and/ or laminated images.

Connect the laminator in accordance with the details

given on the identification plate attached to the rear of

the laminator. Refer also to the Technical Specifications

page for more information.

An area 15’ x 11’ (4.5m x 3.4m) is the smallest area

recommended. We recommend a room size of 20’x

18’ (6.1m x 5.49m) to accommodate a laminator and

2 (4’ x 8’) tables on castors for finishing/ layout

work. This area is required for loading and

IMPORTANT! SEAL recommends that a licensed

electrician in accordance with electrical codes in

your area install your mains power or the warranty

will be void. Specifications subject to change

without notice.

unloading rolls of material onto the unwind shafts

and feeding and receiving the maximum mounting

board lengths into the laminator correctly.

NOTE: Maximum board lengths are up to 12 feet

long.

We recommend the installation of a Ground Fault

Interrupter (GFI) circuit breaker if operating the

laminator near water or in an area of high humidity.

The work area should be level, flat, and well lit.

Once power is connected to your laminator, press the

Main Power Stand-by switch UP on the front control

panel to turn the laminator ON. If the Power Indicator

Light is not lit, refer to the “Troubleshooting” page for

problem solving information.

Figure 1. Workspace Area Diagram

Maximum board length

21"/53 cm

(Door clearance)

32"/81 cm

Room Length = 2 x max. board length + 32" (81 cm)

Minimum Room Length = 11 feet / 3.4 meter

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ENVIRONMENT CONDITIONS

The following environmental conditions are ideal for

SURROUNDINGS

the best operation of the laminator.

Install the laminator in surroundings that are as clean

and dust free as possible in order to obtain the highest

quality output.

AMBIENT TEMPERATURE

The background dust level must not exceed that found

in a typical office/ computer room environment.

The best temperature for the laminator is between 50°F

and 86°F (16°C and 30°C).

The materials that are used on this laminator can have

an electrostatic charge and will attract dust, adversely

affecting the output.

Do not expose the laminator to direct sunlight as output

quality may be affected.

RELATIVE HUMIDITY

For best results, the ambient relative humidity for the

laminator should be between 70-90% non-condensing.

Too much humidity will affect the prints being

laminated causing problems with film adhesion.

WATER AND MOISTURE

If the laminator is installed in a damp room or near

water, the electrical power supply must be in accordance

with the standards prevailing in the country concerned.

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UNPACKING, SET-UP AND INSTALLATION

ONLY SKILLED PERSONNEL SHOULD PERFORM

INSTALLATION. READ AND COMPLY WITH ALL

WARNINGS AND FOLLOW THE PROPER

INSTALLATION PROCEDURES AND SAFETY

GUIDELINES.

Take into account the weight of the laminator in its

crate (1080 lb./ 490 kg shipping weight) when

moving. Use equipment with which the weight can

be safely lifted. The laminator is transported on a

wooden pallet (skid). If your laminator is still on its

skid, you can move it with a forklift to put it near its

place of use.

IMPORTANT! Set the forks of the forklift to

the maximum lifting width of the laminator, so

the laminator’s center of gravity is central

between the forks.

NOTE: We recommend that you save the transport

bolts, nuts and plates of the shipping crate for any

major moves that you plan to make with the

laminator in the future.

Figure 2. Moving the laminator with a forklift.

ACCESSORIES INCLUDED:

Remove the transport bolts from the skid’s

transport plates with an open-end wrench or

adjustable wrench. Using the wrench, back the bolt

up enough to clear the cabinet castors for ease in

moving.

Spare O-Rings for Wind-up Drive Assembly

5/ 16 T-handle for Brakes and Lock Collars

9/ 64 & 5/ 32 Allen Wrenches

Grease Gun Kit

Your laminator has castors to allow for easy

moving. Roll the laminator to the location it will be

used. (See Workspace Area Diagram – Figure 1).

Spare Fuses

Tape Measure

Lock the castors once it is in place and remember to

unlock them before moving the laminator again.

Snitty Safety Knife

Remove the compressor (if included) and the length

of compressed air line.

Image Roll Cleaner

Roll Cleaning Towel

Remove the cardboard boxes containing the table

and Wind-up Idler.

Owner’s Manual

Air Compressor (U.S. and Canada)

Quick Connect Coupler (supplied with all

laminators)

Cabinet Door Keys

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UNPACKING, SET-UP AND INSTALLATION

UNPACKING YOUR LAMINATOR

Then gently pull the paper towards you to unwind

off the roll.

Remove the transport packing and the plastic

shrink-wrap the laminator is wrapped in to avoid

moisture penetration.

WARNING! DO NOT USE OPEN BLADES

TO REMOVE TH E PROTECTIVE PAPER

ON TH E ROLLERS.

Remove the accessory kit package from the top of

the laminator, which includes the necessary tools

for installation/ operation.

Roller damage caused by improper use of cutting

tools will void the user’s warranty. Small cuts and

imperfections in the rollers greatly affect the quality

of the output and roller replacement costs are

expensive.

Remove the footswitch from the top of the

laminator and remove the foam wrapped around it.

Place the footswitch in a position that is accessible

while feeding images.

Install the Wind-up Idler into place on the front

Wind-up Assemblies.

Remove the front table from the cardboard box and

the protective wrap and set it aside.

Remove the protective foam wrapped around the

front table arms and insert the table into position.

LEVELING YOUR LAMINATOR

Use an open-end or adjustable wrench to turn the

transport bolts down until the bolts are positioned

flat against the floor.

Remove the Wind-up Idler from the box.

Cut and remove the tie straps securing the Unwind

Shafts and remove the foam wrap from the ends.

Insert a 3’ x 1’ (91cm x 30cm) piece of foam board

across the center of the laminator between the top

roller and the back table and place the level in the

center on top of this foam board.

The Quick Connect Coupler (included in the

accessory kit) connects the compressor to the

laminator.

Adjust the leveling feet for each side cabinet until

level.

The compressor plugs into any standard wall outlet.

The top roller will go up automatically when air is

connected.

Next, place the level on the tops of each of the

cabinets lengthwise and adjust the leveling feet from

the front to the rear of the cabinet as needed.

Remove the foam placed between the top and

bottom roller.

Remove the stickers securing the protective paper

on the rolls using your fingers only.

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IMPORTANT SAFEGUARDS

SAFETY SYMBOLS USED ON THE

PREVENTATIVE MEASURES:

LAMINATOR

Do not feed objects such as staples, paper clips and

rough or abrasive materials through the laminating

rollers.

IMPORTANT! Read and make sure you

understand these safety and operating guidelines.

Keep all objects, such as tools, rulers, pens, markers or

knives away from the roller opening. Refrain from

leaving such items on the front table to prevent them

from accidentally being fed into the rollers.

ROTATING PARTS: RISK OF INJURY

CAUTION! Failure to use caution near rotating

rollers could result in physical injury. Be careful

that items such as loose clothing, long hair and

jewelry do not become entangled in rotating parts.

IMPORTANT! NEVER cut or slice directly on the

rollers as any cuts or gouges will destroy them.

ALWAYS use cutters with enclosed blades to

prevent cutting the rollers and to avoid extensive

replacement costs.

The laminator is equipped with photoelectric eyes to

prevent contact with the rotating rollers. Make sure that

these safety provisions are always in operation/ installed.

WARNING! Always adjust the shim wheels to

create a gap between the laminating rollers to

prevent flat spots from developing when the

laminator is not in use. Flat spots will affect the

quality of the output and void the warranty

replacement.

IMPORTANT! The laminator operation will cease

immediately when the photo electric eyes, set

directly in the path of the front of the rollers, are

blocked. On Domestic version laminators, the foot

switch overrides the photoelectric eyes. When the

photo eye is blocked, a BUZZER sounds, warning

of close proximity to the nip. Use care to keep

hands clear of the rollers while using the foot

switch to prevent possible injury.

SERVICING AND REPLACEMENT PARTS

Service and maintenance must be performed fully in

accordance with the instructions. Servicing by any

unauthorized technician voids the warranty. The service

technician must use replacement parts specified by

SEAL_®Graphics.

Service Technicians must perform safety checks

after completing any service or repairs to the

laminator.

ELECTRICAL PARTS – DANGER OF

BEING INJURED BY ELECTRICITY

WARNING! Do not open the locked cabinet doors

because of the risk of being injured by voltage.

Only authorized maintenance and service

technicians or safety personnel should have access

to the keys for mechanical upkeep or repair.

WARNING! Make sure the door interlock on the

left side cabinet is disengaged when opening the

right side cabinet door for any maintenance. The

door interlock automatically shuts the laminator

power off when the door is opened.

IMPORTANT! Do not place heavy objects on the

power supply cord.

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SAFETY FEATURES

The SEAL_®Image 600-C Laminator is designed with

safety and protective devices with the user’s safety of

utmost consideration. However, following safe

operating guidelines is still the responsibility of the

operator.

PHOTO ELECTRIC SAFETYEYES:

A light beam path set directly in front of the laminating

roller opening prevents foreign objects from passing

between the rollers. (The eyes are set for use at the

factory and checked by the service representative.)

LOCKING CABINETS:

HAND-OPERATED EMERGENCY STOP BUTTONS:

The cabinets that house the inner workings of the

laminator include locks that maintenance or safety

personnel can open only with the supplied keys.

Emergency Stop buttons are located on the top of each

of the cabinets for easy access. Once pressed, they

immediately cease the laminator’s operation and raise

the top roller. Use these only in the case of an

emergency or you may damage an image during a

process.

WARNING! Use of the inside of the cabinets for

storage may cause possible personal injury and/ or

damage to the inner workings and will void the

warranty.

NOTE: Once pressed, these buttons lock and must

be turned clockwise to reset.

After resetting the Emergency Stop button, you must

turn the main power back ON, and press the Motor

Switch ON to begin processing again.

DOOR INTERLOCK

Located on the left side cabinet (facing front of

laminator), it automatically shuts the laminator power

off when the door interlock switch is turned to the OFF

position.

COVERED FOOT SWITCH:

WARNING! For any servicing, ALWAYS turn the

door interlock switch to the OFF position and the

main power circuit breaker off before opening the

side cabinets.

The foot switch allows for complete user control when

initially feeding an image into the nip or for feeding a

delicate image through the rollers. The cover prevents

accidentally stepping on the foot switch and starting the

laminator.

WARNING! On Domestic version laminators the

foot switch overrides the photoelectric eyes. When

the photo eye is blocked, a BUZZER sounds,

warning of close proximity to the nip. Use care to

keep hands clear of the rollers while using the foot

switch to prevent possible injury.

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LAMINATOR FEATURES

Figure 3. Laminator Features

1. Control panel system

5. Braking System

For independent control of pressure, roller activation and

laminating speed.

A braking system with Lock Collars and adjustable

Brakes for precise tension adjustment for the films and

images. Fitted on the two unwind shafts.

2. Shim Wheels (2)

6. Automatic Wind-up Idler

Dial-in roller height adjustment for fast and accurate

roller nip setting, which adjusts for the thickness of the

material to be processed

Removable idler for winding up the release liner. Located

on the top front of the laminator. Use with 3-inch ID

spare cores.

3. Emergency Stop Buttons (2)

7. In-feed Table

Table with image guide for flat, wrinkle-free feeding of

digital prints.

Located on top of each cabinet which immediately ceases

the laminator’s operation and raises the roller.

4. Swing-out Unwind Shafts (2)

8. High-release silicone rollers

Prevents adhesive build-up and allows for easier cleaning

Easy loading and positioning of materials. Suitable for

rolls wound onto a 3-inch ID core.

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FRONT CONTROL PANEL

1. Air Regulator Knob: Adjusts the downward

pressure of the top roller. Turn clockwise to

increase the pressure.

(Reset Up)

2. Air Pressure Gauge: Indicates the PSI reading for

the downward pressure of the top main roller. The

standard setting for the normal operation is 35-55

PSI.

100

120

140

160

3. Roller Up/ Down Switch (Front, Top): Press UP to

raise the roller. Press DOWN to lower the roller.

Reset this switch (press UP, then DOWN) after

pressing an Emergency Stop.

4. Speed Adjustment Knob: Use this knob to adjust

the speed of the roller rotation. Turn the knob

clockwise to increase the speed, and counter-

clockwise to decrease the speed.

6 O O-C

5. Motor ON/ OFF Switch: Press UP to start the

roller rotation, the switch will be illuminated. Press

the switch DOWN to stop the roller rotation. In the

OFF position, the footswitch can be used for roller

rotation.

Reset Power After

Emergency Stop

6. Power Indicator Light: This light is illuminated

when the power is turned ON and all functions are

then operable.

Figure 4. Front Control Panel

7. Stand-by On/ Off Switch: Press the switch UP to

turn on the laminator. Press this switch DOWN to

put it on Standby. In Standby, the laminator power

is still on, but all functions are disabled.

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CHECKING OPERATION

After you are familiar with the control panel and its CHECK THE MOTOR AND FOOTSWITCH

functions, check all operations.

Push the green Motor Switch UP, the switch will be

illuminated and the rollers should rotate in the

forward direction.

CHECK THE MAIN POWER

As you turn the speed control knob clockwise the

speed of the roller rotation should increase.

Press the main power stand-by switch UP and the

Power Indicator Light on the control panel should

be lit.

Turning the speed control knob counter-clockwise

should decrease the speed of the roller rotation.

If there is no power, refer to the Troubleshooting

Page.

Press the green Motor Switch DOWN and the

rollers should stop rotating.

Press the footswitch and the rollers should rotate.

CHECK THE EMERGENCY STOP BUTTONS

Turn the speed control knob while using the

footswitch to verify the speed increases and

decreases.

Press one of the Emergency Stop Buttons and the

laminator will shut down.

Rotate the Emergency Stop Button clockwise to

reset.

CHECKING THE ROLLERS

Your laminator has pneumatic pressure adjustment with

fine-tune control for a smooth, flat finish. Correct

adjustment of the pressure rollers’ height is essential for

safe and proper operation. Check this prior to every use.

Reset the main power switch (press UP, then

DOWN).

Repeat this procedure with both Emergency Stop

Buttons.

Check the vertical movement of the top rollers

as follows:

Press the Roller switch UP. The top roller should

rise smoothly and evenly on both ends.

Press the Roller switch DOWN. The top roller

should lower smoothly and evenly on both ends.

IMPORTANT: The silicone covering of the

rollers is soft. Do not scratch the surface with a

sharp object or fingernail.

WARNING! If your laminator does not operate

correctly, contact Technical Service

immediately.

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SET-UP AND OPERATION

HOW TO SET THE SHIM WHEELS SHIM WHEEL SETTINGS

Whenever you mount onto a board, etc., it is important

to adjust the rollers to create a gap nearly equal to the

thickness of the board being used. This is done so that

anything passing between the rollers will receive the

right amount of pressure.

First, determine the thickness of the board that you

will use for mounting.

You must first raise the top roller and then press

down and turn both the shim wheels until the

desired measurement corresponds with the

thickness of board being used.

Lower the top roller once the shim wheels are

adjusted.

WARNING! Too much pressure can crush the

board being used and even damage the top and

bottom rollers. Normally, a press of .025”

(0.6mm) is sufficient.

Equivalent Press Measurements

Inches

Metric (mm)

25 mm

19 mm

13 mm

10 mm

6 mm

Decimal

1.000

0.75

3/ 4

1/ 2

3/ 8

1/ 4

3/ 16

1/ 8

1/ 16

-1/ 16

0.50

0.375

0.25

5 mm

0.1825

0.125

0.0625

-0.0625

3 mm

2 mm

-2 mm

Figure 5. Shim Wheel Adjustment

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SET-UP AND OPERATION

SETTING THE UNWIND BRAKE TENSION

IMPORTANT! The brake tension greatly

affects the smooth flow of the laminating film.

IMPORTANT! Make certain that you place the

roll of film on the unwind shaft so that the

material will feed with the adhesive side facing

away from the rollers.

Turning the unwind brake in a counter-clockwise

direction increases the braking tension applied on

the laminate.

Press the unwind shaft firmly back into the receiver

to prevent tension and tracking problems.

Turning the unwind brake in a clockwise direction

decreases the braking tension.

Center the films on the unwind shafts. Measure the

distance from the face of the cabinet and the film

edges (not the cores) and adjust until they are equal.

The best setting for the unwind brake tension is

determined by the materials you are using and is

learned through experience.

IMPORTANT! The position of all films,

boards, rolls of media and cardboard cores for

wind-ups must be set central in the laminator to

ensure optimum quality and correct tracking.

Brake Collar

Adjust the brakes and lock collars flush against the

roll ends and tighten the setscrews.

IMPORTANT! Do not over-tighten the

setscrews to prevent stripping the threads.

Unwind

Shaft film

goes on this

side of brake

Brake Side

Adhesive Side

Tension ring

Brake tension is fully

Lock Collar

released when the tension

ring and collar gap is closed

Figure 6. Unwind Brake

Adhesive Side

LOADING A ROLL OF MATERIAL

IMPORTANT! Make sure to fully release brake

tension whenever changing a roll of film.

Lock Collar

Swing out the desired unwind shaft towards you

and use the 5/ 16 T-handle to loosen the setscrew

and remove the Lock Collar from the unwind shaft.

Slide a roll of material onto the unwind shaft and

replace the lock collar.

Figure 7. Loading Roll of Material

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SET-UP AND OPERATION

CHANGING FROM FOOTSWITCH OPERATION

AUTO-RUN OPERATION

TO AUTO-RUN MODE WITHOUT STOPPING

(TO PREVENT STOP MARKS ON THE SUBSTRATE):

The continuous-run operation allows the user to

start the roller rotation and adjust the roller speed

by turning the Speed Control knob on the control

panel.

During footswitch operation (keep the foot switch

pressed), then press the motor switch.

IMPORTANT! If the photoelectric eyes

become blocked during continuous-run

operation, the roller rotation will stop

immediately.

Next, release the foot switch.

IMPORTANT! Do not stop the motor or block

the photoelectric eyes while an image is being

laminated as this can cause marks in the

output.

IMPORTANT! Take care not to stop the motor

or block the photoelectric eyes while an image

is being laminated as this can cause marks in

the output.

THE ROTATION OF THE ROLLERS WILL

STOP WHEN:

The photoelectric eyes in the front of the rollers are

interrupted.

FOOTSWITCH OPERATION

The function of the footswitch is to permit the

rotation of the rollers to be controlled in a hands-

free manner.

NOTE! This does NOT happen when the foot

switch is used on Domestic version laminators.

An emergency stop button is pressed.

The motor switch is pressed OFF.

This feature can be used when webbing materials

onto the laminator or feeding delicate images and

overrides the photoelectric safety eyes.

The speed can be adjusted when using the

footswitch by turning the speed control knob on

the control panel.

WARNING! On Domestic version laminators,

the foot switch overrides the photoelectric eyes.

Interrupting the photoelectric safety eyes does

NOT stop the laminator when using the

footswitch. A BUZZER will sound, warning of

close proximity to the nip. Use care to keep

hands clear of the rollers while using the foot

switch to prevent possible injury.

After clearing the photoelectric eye blockage the

buzzer will stop.

Releasing the foot switch will stop the laminator.

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FEEDING IMAGES

BASIC STEPS TO FEEDING IMAGES

NOTE: For good results, the process requires

that the images be fed through correctly.

TOP

ROLLER

Make sure the leading edge of each image is flat all

the way across or any wrinkles or creases in the

image will show when laminated – perhaps even

magnified.

Image

A straight leading edge will aid in feeding in the

image.

BOTTOM

ROLLER

Feed the image into the laminator ensuring that the

leading edge is parallel to the roller.

NOTE: Do not stop the motor while an image

is being finished as this can cause marks in the

output.

Figure 8 – Using the Print Guide Table

USING THE PRINT GUIDE TABLE

Your laminator is equipped with a Front Print Guide

Table to assist in feeding images into the nip.

Feeding images under the print guide, directly into the

nip, prevents the images from lifting up and interrupting

the photoelectric eyes.

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WEBBING FILMS WITH A RELEASE LINER (NORTH AMERICA)

The following are the basic webbing procedures for

FILMS INTO NIP: Use the leader-board to push

the film(s) into the main roller nip.

webbing films with a release liner. It is important to

follow the webbing instructions for films specific for

your location.

Lower the top roller and return the in-feed table to

its working position.

NOTE! Keep the film under tension (holding

back on the film roll) to prevent the

photoelectric eyes being tripped.

Select films slightly wider than the image to allow

for a border without film waste. A border of 1/ 8”

to 1/ 4” (3 - 6mm) is adequate.

Using the foot switch, advance the leader board

through the nip.

Load and center the films on top and bottom

unwind shafts with the dull adhesive side facing out

and the unwind brake tension released.

Release the footswitch, raise the top roller and set

the Shim Wheels to ‘0’, then lower the roller again.

NOTE! Check if the film widths of the lower

and upper web are the same!

Moving to the rear of the laminator, with the film

and leader board hanging over the rear table, cut off

the leader board.

Remove the front table for easier webbing access.

Remove the Wind-up Idler and place a spare core

over it and insert back into place.

Return to the front of the laminator and using the

footswitch, apply light unwind brake tension

gradually on both unwind shafts until there are no

wrinkles in the film as it goes into the nip

Apply either double stick tape or a strip of the

pressure-sensitive mounting adhesive film across

the width of the spare core and remove the backing.

NOTE! Best results will be obtained when the

film unwind tension is zero or very light.

TOP FILM: (film with a release liner) Pull the film

forward off the top unwind shaft and adhere the

release liner (facing up) smoothly to the adhesive on

the core. Take care to ensure that the release liner is

pulled square with the roll of film and that no

diagonal wrinkles are apparent.

Run the laminator for about 3 feet (1 meter), to

work out any wrinkles. If wrinkles persist, cut the

film and web the laminator again.

YOU ARE NOW READY TO FEED IMAGES!

Pressure-Sensitive Over-Laminate

Release Liner

Pressure-Sensitive Mounting Adhesive

Separate the film from the release liner secured to

the core and pulling the film squarely downward,

adhere it to the film draped over the face of the

bottom roller.

Un wi n d

Shaft

Wind-Up

Idler

TOP

ROLLER

TIP: Using a piece of tape will assist with this

step. Adhere the tape securely to a corner of the

film on the spare core so that the tape extends

past the edge. Pull the tape, and the film will

separate from the release liner.

BOTTOM

ROLLER

Un wi n d

S h a f t

BOTTOM FILM: Pull the film up from the bottom

unwind shaft and place it evenly over the top film

across the face of the top roller.

Set the Shim Wheels to 1/ 16” (2mm) to allow for

the thickness of a leader-board.

Figure 9. Webbing films with Release Liners for

North America

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WEBBING FILMS WITH A RELEASE LINER (EUROPE & ASIA)

The following are the basic webbing procedures for

FILMS INTO NIP: Use the leader-board to push

the film(s) into the main roller nip.

webbing films with a release liner: It is important to

follow the webbing instructions for films specific for

your location.

Lower the top roller and return the in-feed table to

its working position.

NOTE! Keep the film under tension (holding

back on the film roll) to prevent the

photoelectric eyes being tripped.

Select films slightly wider than the image to allow

for a border without film waste. A border of 1/ 8”

to 1/ 4” (3 - 6mm) is adequate.

Using the foot switch, advance the leader board

through the nip.

Load and center the films on top and bottom

unwind shafts with the dull adhesive side facing out

and the unwind brake tension released.

Release the footswitch, raise the top roller and set

the Shim Wheels to ‘0’, then lower the roller again.

NOTE! Check if the film widths of the lower

and upper web are the same!

Moving to the rear of the laminator, with the film

and leader board hanging over the rear table, cut off

the leader board.

Remove the front table for easier webbing access.

Remove the Wind-up Idler and place a spare core

over it and insert back into place.

Return to the front of the laminator and using the

footswitch, apply light unwind brake tension

gradually on both unwind shafts until there are no

wrinkles in the film as it goes into the nip

Apply either double stick tape or a strip of the

pressure-sensitive mounting adhesive film across

the width of the spare core and remove the backing.

NOTE! Best results will be obtained when the

film unwind tension is zero or very light.

TOP FILM: (film with a release liner) Pull the film

forward off the top unwind shaft and adhere the

release liner (facing up) smoothly to the adhesive on

the core. Take care to ensure that the release liner is

pulled square with the roll of film and that no

diagonal wrinkles are apparent.

Run the laminator for about 3 feet (1 meter), to

work out any wrinkles. If wrinkles persist, cut the

film and web the laminator again.

YOU ARE NOW READY TO FEED IMAGES!

Pressure-Sensitive Over-Laminate

Release Liner

Pressure-Sensitive Mounting Adhesive

Separate the film from the release liner secured to

the core and pulling the film squarely downward,

adhere it to the film draped over the face of the

bottom roller.

Wind-Up

Un wi n d

S h a f t

Idler

TOP

ROLLER

TIP: Using a piece of tape will assist with this

step. Adhere the tape securely to a corner of the

film on the spare core so that the tape extends

past the edge. Pull the tape, and the film will

separate from the release liner.

BOTTOM

ROLLER

Un wi n d

Shaft

BOTTOM FILM: Pull the film up from the bottom

unwind shaft and place it evenly over the top film

across the face of the top roller.

Set the Shim Wheels to 1/ 16” (2mm) to allow for

the thickness of a leader-board.

Figure 10. Webbing films with Release Liner for

Europe & Asia

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DECALING (PRESSURE- SENSITIVE)

Pressure-Sensitive Over-Laminate

Release Liner

Pressure-Sensitive Mounting Adhesive

Image

This process involves applying a cold pressure-sensitive

over-laminate to the top and a cold pressure-sensitive

mounting adhesive to the bottom of a graphic. This

process can be used to create self-adhesive images

(Decals) for mounting down onto various substrates.

After performing this process, follow the Mounting

Instructions in the manual to apply the decal to a

substrate. It is important to follow the webbing

instructions for films specific for your location.

Wind-Up

Idler

Un wi n d

Shaft

TOP

ROLLER

BOTTOM

ROLLER

MEDIA: INK JET, ELECTROSTATIC, AND

PHOTOGRAPHIC

Un wi n d

S h a ft

FILMS:

Top Unwind: Pressure-sensitive over-laminate

Bottom Unwind: Pressure-sensitive mounting adhesive

LAMINATOR SETTINGS:

FRONT CONTROL PANEL

Figure 11. Webbing for Decaling (Pressure-sensitive

films) for North America

Main Roller Pressure:

Motor Speed Setting:

35-40 PSI

Pressure-Sensitive Over-Laminate

Release Liner

Pressure-Sensitive Mounting Adhesive

Image

3-5 FPM (1-1.5 MPM)

Wind-Up

Idler

Un wi n d

Shaft

WEBBING SETTINGS

Web Tension Top:

TOP

ROLLER

Light to Medium

‘0’

Web Tension Bottom:

Shim Wheel Settings:

BOTTOM

ROLLER

NOTE! Web the laminates following the basic

procedures for webbing films with a release liner.

Un wi n d

S h a ft

Figure 12. Webbing for Decaling (Pressure-

sensitive films) for Europe and Asia

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MOUNTING

This process involves mounting previously prepared

decals onto a substrate. No films or adhesives are

required for this process.

At this point, continuous run can be selected by

pressing the Motor switch ON.

NOTE: Take care that the rollers do not grab

the liner.

TO MOUNT DECALS ONTO A SUBSTRATE

If the board is accidentally sent in too far at first,

the release liner will get caught and will be

impossible to pull back. In this case, stop and raise

the top roller and pull back until the liner can be

pulled away.

Place the mounting board on a flat surface.

Lay your image face down on the mounting board

and expose approximately 1” (25 mm) of the

adhesive by peeling back the release liner along one

of the edges.

The image must be held against the roller while the

board feeds through to prevent wrinkles.

Fold the release liner back making an even crease.

NOTE: Take care that the release liner does not

trip the optical safety system.

Turn the image over and carefully position the

exposed adhesive edge of the image squarely onto

the board.

As the process becomes more familiar, the speed of

the laminator may be increased to make the process

more efficient.

Once positioned correctly, press the exposed

adhesive edge of the image firmly down onto the

board from the center toward the edges to ensure a

smooth surface. This is the edge that will be fed

into the rollers first.

Remove the mounted image from the rear of the

laminator, trim it to size and display it.

IMPORTANT! Ensure that the Shim Wheel

settings correspond to the board thickness.

Push the edge of the board into the rollers and

depress the foot switch until the board and image

are just caught by the nip.

Flip the un-tacked portion of the image over the top

roller with one hand so that the release liner can be

peeled off the image with the other hand.

Depress the foot switch to feed the board through

the rollers.

IMPORTANT! Because the foot switch

overrides the photo eye, be sure to keep your

hands clear of the rollers to prevent injury.

Figure 13. Removing the release liner from a Decal

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PRE-COATING BOARDS

NOTE: When coating boards, ensure that the next

This process is used to coat substrates with a self-

adhesive coating onto which images can be mounted.

Images can then be mounted on the substrate. This

same process is used to create a Sled (refer to Glossary).

board to be coated follows the previous board

without any gaps.

NOTE: Follow the last board being coated with

another leader-board again to allow the final board

to clear the laminating rollers and then stop the

motor and raise the top roller.

LAMINATOR SETTINGS:

FRONT CONTROL PANEL

Pressure-sensitive mounting adhesive

Release Liner

Sled

Un win d

S h a ft

Wind-Up

Idler

Main Roller Pressure:

Motor Speed Setting:

35-40 PSI

3-5 FPM (1-1.5 MPM)

TOP

ROLLER

BOTTOM

ROLLER

WEBBING SETTINGS

Web Tension Top:

Medium

Web Tension Bottom:

Shim Wheel Setting:

Un w i n d

S h a ft

Substrate determined

IMPORTANT! Ensure that the Shim Wheel

settings of the rollers correspond to the board

thickness.

Figure 14. Pre-Coating Boards for North America

WEBBING PROCEDURE

Pressure-sensitive mounting adhesive

Release Liner

Sled

Load the roll of pressure sensitive adhesive onto the

top unwind shaft of the laminator with the exposed

adhesive facing you.

Un win d

S h a ft

Wind-Up

Idler

Use a leader-board of the same thickness as the

boards to be coated.

TOP

ROLLER

Pull the adhesive down from the top unwind shaft

and place evenly across the face of both rollers.

BOTTOM

ROLLER

Press the foot switch and using the leader -board,

push the adhesive into the roller nip

Un w i n d

S h a ft

Release the foot switch when the rear edge of the

leader-board is almost leaving the roller nip.

Position the board to be coated into the nip, behind

the leader board and choose a speed setting.

Press the motor switch ON or use the footswitch to

process the board.

Figure 15. Pre-Coating Boards for Europe & Asia

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APPLYING AN OVER-LAMINATE

NOTE : When over-laminating mounted prints, or

An Over-laminate with a release liner can be applied to

your mounted prints, photographs or images on

photographic papers. A Sled (refer to Glossary) is

needed to support non-mounted prints during the

laminating process. Non-mounted prints are placed face

up on the sled and over-laminated as the sled passes

through the rollers. Follow the same basic procedures

for over-laminating mounted prints, eliminating the sled

use.

non-mounted prints on sleds, ensure that the board

follows directly behind the leader board without

any gaps.

NOTE: Follow the last board being processed with

another leader-board again to allow the final board

to clear the laminating rollers and then stop the

motor and raise the top roller.

Pressure-Sensitive Over-Laminate

Release Liner

For double-sided laminating (encapsulating), over-

laminate and trim the first side and then repeat the

process for the second side.

Sled

Image

Un wi n d

Sh a ft

Wind-Up

Idler

Figure 16. Webbing for

Applying an Over-laminate

for North America

TOP

ROLLER

MEDIA: INK JET, ELECTROSTATIC, AND

PHOTOGRAPHIC

BOTTOM

ROLLER

FILMS:

Top Unwind: Pressure-sensitive Adhesive

Bottom Unwind: NA

Unwind

S h a ft

LAMINATOR SETTINGS:

FRONT CONTROL PANEL

Pressure-Sensitive Over-Laminate

Main Roller Pressure:

Motor Speed Setting:

35-40 PSI

Release Liner

Sled

Image

3-5 FPM (1-1.5 MPM)

Figure 17. Webbing for

Applying an Over-laminate

for Europe & Asia

Wind-Up

Idler

Un win d

S h a f t

TOP

ROLLER

WEBBING SETTINGS

Web Tension Top:

Light

BOTTOM

ROLLER

Web Tension Bottom:

Shim Wheel Setting:

Substrate determined

IMPORTANT! Ensure that the Shim Wheel

settings of the rollers correspond to the board /

sled thickness.

Un win d

S h a f t

NOTE! Web the top laminate following the basic

procedures for webbing films with a release liner

for your specific location.

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GLOSSARY OF TERMS

DECAL:

PRE-COATING:

An image that has been laminated with a pressure-

sensitive film on top and with an adhesive backing.

The process of coating a substrate with an adhesive

mounting film onto which an image can be mounted.

FILM:

PRESS:

A synonym for laminate. The material used in the

laminating and encapsulating process.

The amount of force in distance put on anything that

passes between the top and bottom rollers.

IN-FEED:

PRESSURE-SENSITIVE FILMS:

The side of the laminator from which images are fed.

Films with an adhesive that is activated when pressure is

applied, forming a bond between the protective laminate

and the surface of the image. Used primarily for fast

mounting applications and recommended for heat-

sensitive thermal and photographic prints.

LEADER-BOARD:

A piece of foam board (about 4’ x 4”) used to push

films into the nip. Also used for mounting or pre-

coating boards to prevent adhesive from getting onto

the rollers and sealing edges.

RELEASE LINER:

The backing on a pressure-sensitive film or mounting

adhesive. After peeling the release liner off, the adhesive

layer becomes exposed.

MIL:

Refers to the thickness of the laminate in 1/ 1000ths of

an inch. One Mil is equal to .0254mm or 25 micron.

SLED:

A board that has a non-stick surface that is used when

laminating one side of an image only. These can be

made using a foam board coated with a self-wound

pressure sensitive adhesive. The silicone release liner is

not removed during coating and provides the necessary

non-stick surface.

MOUNTING:

Applying an image onto some kind of foam board or

substrate.

NIP:

The spot where the top and bottom rollers meet.

SUBSTRATE:

The material to which an image is mounted or affixed.

OUT-FEED:

The side of the laminator from which completed images

emerge.

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PROCESS APPLICATION NOTES

_______________________________________

________________________________________

_______________________________________

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PROCESS CONTROL SHEET

NOTE: We recommend that you make a

Process: __________________________________

Application Use: ____________________________

Top Unwind: ______________________________

Bottom Unwind:____________________________

photocopy of this page. With each successfully run

application, record the process and settings and a

diagram of the webbing procedure. Keep the record

so the application can be repeated at a later date.

HINT: If a standard image is made available for

each new process then sales materials and samples

can be developed for reference.

CONTROL PANEL SETTINGS

Main Roller Pressure:_________________________

Motor Speed Setting: ________________________

Un wi n d

Sha ft

Wind-Up

Idler

WEBBING SETTINGS

TOP

ROLLER

Web Tension Top Unwind:

Light ________/ Med. _________/ Heavy _________

Web Tension Bottom Unwind:

BOTTOM

ROLLER

Light ________/ Med. _________/ Heavy _________

Shim Wheel Settings: ________

Un win d

Sha ft

WEBBING PROCEDURE

________________________________________

Figure 18. Image 600-C Blank Webbing Diagram

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CLEANING / MAINTAINING YOUR LAMINATOR

CLEANING THE LAMINATOR

CLEANING THE ROLLERS

IMPORTANT! Clean the laminating rollers

every day to prevent adhesive build-up and to

ensure quality output. Adhesive build up may

eventually damage the rollers.

The laminator may be cleaned with a lint-free cloth,

lightly dampened with a mild soap and water

solution. Do not use spray-on cleaners. Do not

immerse any part of the laminator in water or other

liquids.

When laminating, a small amount of adhesive will

squeeze out between the laminate films and onto

the top and bottom rollers. This residue

accumulates through normal use and can be easily

cleaned off the rollers.

Do not use an abrasive cleaner, which can damage

the painted surfaces.

Do not allow water or liquids to enter the electrical

circuits, which may cause personal injury and/ or

damage the equipment when power is applied.

Use the Image roll-cleaner (included) to remove the

excess adhesive from the rollers.

WARNING! Use only an Image Roll Cleaner or

a cotton cloth and Isopropyl Alcohol (IPA) to

clean the rollers. Never pour isopropyl alcohol

(IPA) directly onto the unit. Wear rubber gloves

and use in a well-ventilated area. Do not use

other solvents or cleaners. Use of other cleaners

or solvents may cause roller damage and will

void the warranty.

WARNING! Turn the door interlock to the

OFF Position and then disconnect the

laminator from the power supply before

cleaning or greasing the bearings.

GREASING THE BEARINGS

You must grease the top and bottom roller bearings

once each month or every 200 hours. Refer to the

Grease Gun Kit included in your accessory kit for

supplies and instructions.

When cleaning the upper roller, place a piece of

scrap foam board under the roller to prevent the

removed adhesive remnants from falling onto the

lower roller.

WARNING! Failure to lube bearings will cause

premature wear, which may cause costly repairs

and will void your warranty.

Call Technical Service for further assistance (see

rear cover).

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PERIODIC MAINTENANCE SHEET

GREASE BEARINGS

CHAIN TENSION

ADJUSTMENT / OIL

CHAIN **

DRAIN WATER (AIR

FILTER)***

SAFETY CHECK AFTER

SERVICING

NOTE: Enter dates of service and initials of service personnel.

We recommend that you make a photocopy of this page, tape it to the inside of the cabinet door and use this to

record dates that authorized safety or maintenance personnel perform these laminator maintenance procedures.

Proper maintenance of your laminator ensures receiving many years of profit from your investment.

* Use only replacement parts specified by SEAL Graphics.

** Use lightweight household oil to oil the chain approximately every three months.

*** Drain the air filter approximately every six months to prevent moisture damage to the air cylinders.

Call Technical Service for assistance (see the rear cover).

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TROUBLESHOOTING GUIDE

Solution

Problem

The laminator will not turn on.

Check if the power cable is plugged into the mains wall outlet.

Check that the Main Power Stand-by switch is ON.

Unplug the laminator and check the circuit breakers and fuses inside the

left cabinet. Only authorized safety or maintenance personnel should do

this.

Make sure the left side cabinet door is closed and the Door interlock is

in the ON position. Turning the door interlock to the OFF position

automatically shuts the laminator power off.

The motor will not run.

Make sure that the photo-eyes are not blocked.

Make sure that the Emergency Stop buttons were not activated. Rotate

to reset.

Check that the Motor switch is pressed ON (switch will be illuminated).

Turn the motor speed up.

Unplug the laminator and check the fuses. Only authorized safety or

maintenance personnel should do this.

Images or Prints are rippling or

jumping as they are fed into the nip.

Apply tension to Images or Prints as they are fed into the nip. Hold cut

sheets back by hand.

The film output is rippled or wavy

(boat-waking)

Check that you have webbed the laminator correctly.

Improper film tension – most encapsulating films need a minimal

amount of brake tension.

The film is cloudy or mottled.

Thicker films may require increased roller pressure due to the thicker

film layer.

TECHNICAL SERVICE

For technical assistance, please contact your Technical Service representative (see rear cover).

When calling for Technical Service please have the Laminator Serial Number (listed on the Identification Plate)

available. The Identification plate is located on the rear side of the laminator.

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SPARE PARTS LIST

Please contact Technical Service for replacement parts.

PART DESCRIPTION

Air Compressor

PART #

PART DESCRIPTION

Clutch Drive O-ring

Clutch Idler Kit

PART #

169007

4002

225020

6008

Air Cylinder Kit

Air Filter Kit

5507

Door Disconnect, 25 Amp

Fuse, 1.25 Amp (International only)

Grease, High Temperature

Lock Collar

143020

142405

350007

516004

154120

107660

160103

Air Gauge Kit

50609

50607

50623

101036

101170

101175

6006

Air Regulator Kit

Brake, Unwind/ Roll Easel

Chain, Connecting Link

Chain, Left Cabinet

Chain, Right Cabinet

Chain Tensioner Kit

Motor Control 120V

Motor

Photo-electric Eye

Power Board Assy. (International only) 4016

Circuit Board Assy. (Domestic only) 4020

Roll - Main, (Top & Bottom)

Solenoid Kit, 110V

Table, Image Guide

Wind-Up Idler

691620

Circuit Breaker, Therm 1A

Circuit Breaker, Therm 2A

Clutch Drive Kit

129800

4021

129815

4001

6007

615621

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TECHNICAL SPECIFICATIONS

MECHANICAL

Dimensions (H x W x D)

Net Weight

78”w x 32”d x 50”h (198 cm x 81 cm x 127 cm)

630 lbs. (286 kg)

Shipping Weight (in crate)

Roller Construction

Mechanical Requirements

1080 lbs. (490 kg)

Two high release silicone-covered rollers

2 CFM compressed air @ 100 psi, 0.25” (0.6 cm) ID

flexible line

PROCESS

Max. Working Width

61” (155 cm) maximum

10 fpm (3.1 mpm)

Max. Roller Speed

Core Inner Diameter

3” (7.6 cm)

Maximum Material Outside Diameter

Maximum Roller Opening

Maximum Board Thickness

Nip Settings

8” (20.3 cm)

1-1/ 8” (2.9 cm)

1” (2.54 cm)

0, 1/ 16, 1/ 8, 3/ 16, 1/ 4, 3/ 8, 1/ 2, 3/ 4, 1 and –1/ 16”

(0, 2, 3, 5, 6, 10, 13, 19, 25 and -2 mm)

ELECTRICAL REQUIREMENTS

Single phase version - Domestic

Single phase version - International

Maximum Power consumption

120-240 VAC 50/ 60 Hz, 2W + G, 2 Amp

208-240 VAC 50/ 60 Hz, single phase, 2 Amp

240 watts

ORDER CODES

SEAL_®Image 600-C Single phase - Domestic

IT-600-CD

IT-600-CI1

SEAL_®Image 600-C Single phase - International

Each SEAL_®Image^Òlaminator has a Serial Number Label located on the right side cabinet when facing the rear. This

label indicates the model type, the electrical requirements, and the laminator serial number (important for reference if

any servicing is required).

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LIMITED WARRANTY

NOTE: This equipment has been tested and found

SEAL_®Graphics warrants to the original consumer

purchaser that each new SEAL_®Image Laminator,

which proves defective in materials or workmanship

within the applicable warranty period, will be repaired or,

at our option, replaced without charge.

to comply with the limits for a class A digital device,

pursuant to part 15 of the FCC rules. These limits

are designed to provide reasonable protection

against harmful interference when the equipment is

operated in a commercial environment. This

equipment generates uses and can radiate radio

frequency energy and, if not installed and used in

accordance with Owner’s Manual, may cause

harmful interference to radio communications.

Operation of this equipment in a residential area is

likely to cause harmful interference in which case

the user will be required to correct the interference

at their own expense.

Effective November 1st, 2002 the applicable warranty

period for New Equipment shall be one year (parts), six

months (labor and rollers) from date of purchase.

This warranty extends to and is enforceable by only the

original consumer purchaser, and only for the period

(during the applicable term), which the product remains

in the possession of the original consumer purchaser.

"Original consumer purchaser" means the person who

first purchased the product covered by this warranty

other than for purpose of resale. This warranty does not

apply if it is found that at any time the equipment has not

been used for its intended purpose.

All rights are reserved. No part of the document may be

photocopied, reproduced, or translated to another

language without the prior written consent of SEAL

Graphics.

Effective November 1st, 2002 the applicable warranty

period for Refurbished Equipment shall be ninety days

(parts and labor, excluding rollers). Rollers are not

covered under warranty. The applicable warranty period

for Demo Equipment shall vary, not exceeding the

maximum warranty period stated herein. All Demo

Equipment comes with a specific warranty, which will be

stated at the time of purchase. If warranty period is not

detailed in writing, there is no remaining warranty.

The information contained in this document is subject to

change without notice and should not be construed as a

commitment by SEAL Graphics.

SEAL Graphics assumes no responsibility for any errors

that may appear in this document. Nor does it make

expressed or implied warranty of any kind with regard to

this material, including, but not limited to, the implied

warranties of merchantability and fitness for a particular

purpose.

Please ask your dealer, distributor, or sales representative

for details.

NOTE: Used and Not Refurbished Equipment is sold

on an “AS IS” basis with No Warranty.

SEAL Graphics shall not be liable for incidental or

consequential damages in connection with, or arising out

of the furnishing, performance, or use of this document

and the program material, which it describes.

For more information regarding this warranty, please

contact your distributor.

WARNING! Any unauthorized changes or

modifications to this unit without our prior written

approval will void the user’s warranty and will

transfer health and safety obligations to the user.

Trademarks Credits

SEAL_®is a registered trademark of SEAL Graphics.

WARNING! Changes or modifications to this unit

not expressly approved by the party responsible for

compliance could void the user's authority to

operate the equipment

Image is a registered trademark of SEAL Graphics.

AquaSEAL_®is a registered trademark of SEAL Graphics.

ProSEAL_®is a registered trademark of SEAL Graphics.

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SEAL_âBRANDS TECHNICAL SERVICE

(For technical assistance & service)

Tel: 1-800-486-6502

SEAL_âBRANDS TECHNICAL SERVICE – EUROPE AND ASIA PACIFIC

(For technical assistance & service)

For UK: Tel: +44 1268 722 400

Fax: 1-800-966-4554

Fax: +44 1268 729 442 or +44 870 125 5798

For NL: Tel: +31 572 345 500

Fax: +31 572 345 501

SEAL_âBRANDS CUSTOMER SERVICE

(For information and placing orders)

Tel: 1-800-257-7325

SEAL_âBRANDS CUSTOMER SERVICE – EUROPE AND ASIA PACIFIC

(For information and placing orders)

Tel: +31 572 345 500

Fax: 1-800-966-4554

Fax: +31 572 345 501

Note: SEAL Graphics recommends that your main power be installed by a licensed electrician in accordance with electrical codes in your area.

Specifications subject to change without notice.

Seal Graphics

Americas Corporation 1601 Matheson Blvd. E.

7091 Troy Hill Drive

Elkridge, MD 21075

Tel: 410-379-5400

Fax: 410-579-8960

Seal Graphics Canada Seal Graphics U.K. Ltd

Seal Graphics Europe BV Seal Graphics Pacific

Unit 1, 1 Watkins Close

Burnt Mills Industrial Estate

Basildon, Essex SS13 1BJ

United Kingdom

Kanaaldijk O.Z.3

P.O. Box 29,

8100 AA Raalte

The Netherlands

Tel: +31 572 345 500

Fax: +31 572 345 501

Limited

Unit #4

Unit A, 13^thFloor, Block 1

Leader Industrial Centre

Tsuen Wan,

Mississauga, Ontario

Canada, L4W 1H9

Tel: 905-212-9232

Fax: 905-212-9313

Tel: +44 1268 722 400

Fax: +44 1268 729 442

New Territories, Hong Kong

Tel: +852 2407 3738

Fax: +852 2408 0973

www.sealbrands.com

SEAL_âand Image^âare registered trademarks of SEAL Graphics

Part # OM600C-E Rev. B

(11/ 02)

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