Ryobi Saw 4730301 User Guide

OPERATOR'S MANUAL  
WIDE TABLE KIT  
4730301  
FOR USE WITH RYOBI BT3100 AND  
RYOBI BT3100-1 TABLE SAW  
WIDE TABLE KIT SHOWN  
ATTACHED TO BT3100/BT3100-1  
TABLE SAW  
LUMBER NOT INCLUDED WITH THIS KIT  
TABLE SAW AND STAND NOT INCLUDED WITH THIS KIT  
Your new Wide Table Kit has been engineered and manufactured to Ryobi's high standard for dependability, ease  
of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this  
product.  
Thank you for buying a Ryobi accessory kit.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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SYMBOLS  
The purpose of safety symbols is to attract your attention to possible dangers.The safety symbols, and the explanations  
with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any  
danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.  
SYMBOL MEANING  
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious  
injury.  
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or seri-  
ous injury.  
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moder-  
ate injury. It may also be used to alert against unsafe practices that may cause property damage.  
Note:  
Advises you of additional information concerning the operation or maintenance of the equipment.  
SAFETY AND INTERNATIONAL SYMBOLS  
This operator's manual describes safety and international symbols and pictographs that may appear on this product.  
Read the operator's manual for complete safety, assembly, operating and maintenance, and repair information.  
SYMBOL  
NAME  
MEANING  
Wet Condition Alert  
Do not expose to rain or use in damp locations.  
Failure to keep your hands away from the blade  
will result in serious personal injury.  
No Hands Symbol  
To reduce the risk of injury, the user must read and  
understand the operator’s manual before using this product.  
Read the Operator’s Manual  
Eye Protection  
Always wear safety goggles or safety glasses with side  
shields and a full face shield when operating this product.  
SAVE THESE INSTRUCTIONS  
UNPACKING  
Your new Wide Table Kit includes two 41 in. extension rails,  
plusthenecessarybracketsandconnectinghardwarerequired  
to make one wide support base and a rear extension table  
for your BT3100/BT3100-1 table saw. All you have to supply  
is the lumber required for table tops and table legs, plus the  
wood screws, nails, bolts, etc. required to secure the table  
legs to the table top.  
Inspect all parts carefully to make sure no breakage or  
damage occured during shipping.  
If any parts are damaged or missing, please call 1-800-  
525-2579 for assistance.  
WARNING:  
If any parts are missing do not assemble the kit until the  
missing parts are replaced. Failure to do so could result  
in serious personal injury  
Remove the parts from the box. Make sure that all items  
listed in the loose parts list are included.  
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LOOSE PARTS  
Table Bracket.....................................................................8  
Hex Bolt (5/16-18 x 1/2 in)...............................................10  
Wood Screw (#10 x 5/8 in. Rd. Hd.) ................................16  
Washer (1/4 in.).................................................................4  
Rear Extension Rail...........................................................1  
Hex Bolt (5/16-18 x 5/8 in.)................................................2  
Spacer...............................................................................2  
Connector..........................................................................4  
Front Extension Rail..........................................................1  
Square Head Bolt (1/4-20 x 1/2 in.)...................................4  
Hex Nut (1/4-20)................................................................4  
T-Nut................................................................................12  
Washer (5/16 in.).............................................................12  
T-NUT  
HEX BOLT  
SQUARE HEAD BOLT  
WASHER  
HEX NUT  
HEX BOLT  
WASHER  
FRONT  
EXTENSION RAIL  
REAR  
EXTENSION RAIL  
SPACER  
CONNECTOR  
TABLE  
BRACKET  
WOOD SCREW  
Fig. 1  
TOOLS NEEDED  
1/2 IN. SOCKET  
#2 PHILLIPS SCREWDRIVER  
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ASSEMBLY  
TO ATTACH FRONT EXTENSION RAIL  
FRONT  
EXTENSION RAIL  
See Figure 2 and 4.  
Remove end caps from right end of front rail on your  
BT3100/BT3100-1 table saw. See Figure 4.  
Slide one of the T-nuts into bottom channel of front rail on  
your saw. Slide a second T-nut into back channel of front  
rail.  
Attach one of the connectors provided to T-nut on bottom  
of front rail and secure with a washer (5/16 in.) and a hex  
bolt (5/16-18-x 1/2 in.). Finger tighten only.  
HEX BOLT  
T-NUT  
Orient front extension rail so that it matches front rail of  
your saw. Place two T-nuts in matching channels of front  
extension rail.  
CONNECTOR  
Connect bottomT-nut to connector on front rail of your saw  
and secure with a washer (5/16 in.) and a hex bolt (5/16  
in. x 1/2 in.). Finger tighten only.  
WASHER  
TABLE BRACKET  
Attachasecondconnectortobackchanneloffrontrailand  
front extension rail. Secure it to each T-nut with a washer  
(5/16 in.) and hex bolt (5/16 in. x 1/2 in.). Finger tighten  
only.  
TO ATTACH REAR EXTENSION RAIL  
See Figure 3 and 5.  
FRONT RAILS  
SHOWN ATTACHED  
Fig. 2  
The rear extension rail attaches to rear rail on your BT3100/  
BT3100-1 table saw by repeating the above procedure for  
attaching front extension rail. The only difference being the  
rear rail has a different configuration. See Figure 3.  
REAR  
EXTENSION RAIL  
NOTE: There are several repetitive steps required for  
assembling this kit. Please study and review illustrations  
closely for clarification when asked to repeat a procedure.  
After attaching rear rail extension to your saw you should now  
have the front and rear extension rails attached to your saw  
using four connectors, eight T-nuts, eight washers (5/16 in.),  
and eight hex bolts (5/16 in. x 1/2 in.).  
T-NUT  
CONNECTOR  
WASHER  
HEX BOLT  
TABLE BRACKET  
Using a 1/2 in. socket or the small wrench supplied with your  
table saw, tighten all eight bolts securely. Assure the two rail  
sets are straight before, during and after tightening.  
SPACER  
REAR RAILS SHOWN  
ATTACHED  
Fig. 3  
5
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ASSEMBLY  
TO ATTACH TABLE BRACKETS  
Slide two T-nuts into channel on rear portion of front  
FRONT  
EXTENSION RAIL  
extension rail. See Figures 2 and 4.  
Attach two table brackets and secure with washers (5/16  
in.) and hex bolts (5/16 in.x 1/2 in.) supplied. Hand tighten  
only.  
TABLE  
BRACKET  
Slide two T-nuts into channel on front portion of rear  
extension rail. See Figures 3 and 5.  
HEX BOLT  
WASHER  
T-NUT  
Place a spacer between table brackets andT-nuts on rear  
END CAP  
SPACER  
extension rail as shown in figure 5.  
Fig. 4  
Securetablebracketsandspacerswithtwowashers(5/16  
in.) and two hex bolts (5/16 in. x 5/8 in.) supplied. Hand  
tighten only.  
REAR  
EXTENSION RAIL  
NOTE: These bolts are longer to accomodate spacers.  
Spacers are needed to provide clearance for the rip fence  
when sliding along extension rails.  
AUXILIARY TABLE TOP (not supplied)  
We suggest you make the auxiliary table top from a piece  
of plywood cut 22 in. wide by 44 in. long by 3/4 in. thick.  
TABLE  
BRACKET  
Space table brackets on each of the four corners so that  
they are approximately 6 in. from the ends of extension  
rails. See Figures 4 and 5.  
WASHER  
T-NUT  
END CAP  
HEX BOLT  
Place table top in desired position on table brackets and  
Fig. 5  
adjust table brackets as needed.  
NOTE: End of table top closest to saw will rest on lip of  
accessory table. See Figure 6.  
ACCESSORY  
TABLE  
AUXILIARY TABLE TOP  
(22 in. X 44 in. X 3/4 in.)  
Tighten the four table bracket bolts securely.  
Slide rip fence the entire length of extension rails to  
make sure it will clear your new extension table. Make  
adjustmentsasneededforclearanceandsmoothoperation  
of rip fence.  
Cut a piece of 2 x 4 approximately 19 in. long and secure  
to bottom of table top with wood screws. See Figure 8.  
NOTE: Useatheadwoodscrews(notincluded)ifattaching  
this piece thru table top. Make sure these screw heads  
are below the surface of table top. We suggest you mount  
it from underneath table top if possible.  
LIP  
Fig. 6  
This piece should also be located close to the end of your  
table top. We suggest that you turn it on its edge as shown  
in figure 8.  
NOTE: Table legs will be secured to this piece of wood.  
AUXILIARY  
TABLE TOP  
Reposition table top on table brackets and secure with  
wood screws (#10 x 5/8 in.) provided. See Figure 7.  
TABLE  
BRACKET  
NOTE: These screws mount from underneath table top.  
WOOD  
SCREW  
Fig. 7  
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ASSEMBLY  
TABLE LEGS (not supplied)  
See Figure 8.  
AUXILIARY  
TABLE TOP  
Table legs can be made from either 2 x 4s or by purchasing  
a Ryobi Leg Set, #4730305, depending upon the application  
in which your saw is being used. For example, if your saw is  
being used in a permanent application you may want to use  
2 x 4s which will be more sturdy and provide extra stability.  
The metal leg set may be preferable for portable applications  
or when moving your saw around in a workshop.  
19 in. 2 X 4  
TABLE LEGS MADE FROM 2 X 4s  
Option #1  
Cut two 2 x 4 legs the exact length required to support  
TABLE  
LEG  
extension table.  
Make sure ends are cut perfectly square for better  
WOOD SCREWS  
(NOT INCLUDED)  
stability.  
Place legs flush against bottom of table top and against  
19 in. 2 x 4 attached to bottom of table top. See Figure 8.  
TABLE LEG OPTION # 1  
Secure table legs to table top with wood screws or bolts,  
washers, and hex nuts (not included).  
TABLE LEG OPTION # 2  
TABLE LEG OPTION # 3  
If extra bracing is needed, cut a scrap piece of wood and  
attach to bottom of table legs. See Figure 9.  
Option #2  
Option #2 will allow table legs to be adjusted to the proper  
height when your saw is used in portable applications, or in  
situations where the floor is not perfectly level. This option  
requires cutting a slot in top of table legs as shown in figure 8.  
ADDITIONAL TABLE LEG OPTIONS  
Additional options are also available for making table legs:  
Option #3  
Fig. 8  
If desired, table brackets can also be used for leg brackets.  
This option would eliminate the necessity of cutting slots in  
top of table legs for height adjustments.  
NOTE: Additional table brackets are available and may  
also be purchased. Table brackets can be mounted upside  
down on table legs and secured to extension rails. Using  
the appropriate bolts, washers, and T-nuts will permit slots in  
tablebracketstothenbeusedformakingheightadjustments.  
See Figure 8.  
Option #4  
Itisalsopossibletoturnlegs90°fromthewaywehaveshown  
and attach to each end of the 19 in. 2 x 4 under table top.  
This option attaches similar to the way we have described  
above, however, because of very close dimensions, it is a  
more difficult procedure.  
OPTIONAL BRACE  
TABLE LEGS SHOWN  
ATTACHED TO AUXILIARY TABLE TOP  
Fig. 9  
7
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ASSEMBLY  
This kit also includes brackets and connecting hardware for  
REAR  
EXTENSION RAIL  
makinganextensiontablebehindthebladetoprovidesupport  
and control when ripping large panels. The size of this table  
should be made according to application requirements and  
individual preferences.  
TABLE  
BRACKET  
TO ATTACH TABLE BRACKETS  
See Figure 10.  
Insert the (four) square head bolts (1/4-20 x 1/2 in.) into  
slot in back of rear rail of your table saw and rear extension  
rail.  
Space bolts along rails as needed to accomodate rear  
extension table.  
WASHER  
HEX NUT  
Attach remaining four table brackets to rails and secure  
SQUARE HEAD BOLT  
with washers (1/4 in.) and hex nuts (1/4 in.) provided.  
Hand tighten hex nuts.  
REAR EXTENSION TABLE TOP (not supplied)  
See Figure 11.  
Fig. 10  
REAR  
EXTENSION  
TABLE  
We suggest you cut a piece of plywood 82 in. long by 3/4  
in. thick. As previously mentioned the width should be  
determined according to application requirements and  
individualpreferences. Twoslotsshouldbecutintheplywood  
as shown in figure 11. These slots will permit sliding miter  
table to continue to be used as it was designed. Slots must  
be cut large enough to permit full travel of sliding miter table,  
so as not to lose its versatility.  
SLIDING MITER TABLE  
AUXILIARY  
EXTENSION  
TABLE  
Place rear extension table top in desired position on table  
brackets and adjust table brackets as needed.  
Tighten the (four) hex nuts securely.  
Secure rear extension table top with wood screws (#10 x  
5/8 in.) provided. See Figure 8.  
NOTE: Thesescrewsmountfromunderneathtabletopthe  
same way auxiliary table top mounts to table brackets.  
TABLE LEGS (not supplied)  
See Figure 8.  
OPTIONAL  
BRACE  
OPTIONAL BRACE  
Table legs (four) for the rear extension table should be  
constructed. Construct them similar to methods explained  
for making table legs for auxiliary extension table. Either  
2 x 4s or Ryobi Leg Set, # 4730305 can be used.  
TABLE SAW SHOWN WITH  
THE AUXILIARY EXTENSION TABLE AND  
THE REAR EXTENSION TABLE  
A piece of 2 x 4 for securing table legs would need to be  
mounted on bottom of rear extension table. It should be  
located close to the end of rear extension table.  
Fig. 11  
If extra bracing is needed, cut pieces of scrap wood and  
attach to bottom of table legs. See Figure 11.  
8
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RYOBI WIDE TABLE KIT NO. 4730301  
Now that you have purchased your Wide Table Kit, should a need ever exist for repair parts or service,  
simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when  
you call or visit.  
PARTS LIST  
Key  
No.  
Part  
Description  
Number  
Qty.  
1
2
3
4
5
6
7
8
0181010812  
615570-014  
706382-361  
970147-002  
969251-001  
970146-002  
615570-008  
661847-002  
0181011805  
969969-001  
623166-005  
706382-358  
622171-053  
972000-219  
Front Extension Rail..............................................................................................1  
* Hex Bolt (5/16-18 x 1/2 in.) .................................................................................10  
* Washer (5/16 in.) ................................................................................................12  
Connector .............................................................................................................4  
T-Nut ...................................................................................................................12  
Table Bracket ........................................................................................................8  
* Hex Bolt (5/16-18 x 5/8 in.) ...................................................................................2  
Spacer ..................................................................................................................2  
Rear Extension Rail..............................................................................................1  
* Wood Screw (#10 x 5/8 in. Rd. Hd.)....................................................................16  
* Bolt (1/4-20 x 1/2 in. Sq. Hd.)................................................................................4  
* Washer (1/4 in.) ....................................................................................................4  
* Hex Nut (1/4-20) ..................................................................................................4  
Operator's Manual (not shown)  
9
10  
11  
12  
13  
* STANDARD HARDWARE ITEM — MAY BE PURCHASED LOCALLY  
9
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OPERATOR'S MANUAL  
WIDE TABLE KIT  
4730301  
FOR USE WITH RYOBI BT3100 AND  
RYOBI BT3100-1 TABLE SAW  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or service,  
simplycontactyournearestRyobiAuthorizedServiceCenter.Besuretoprovideallpertinent  
facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized  
of Authorized Service Centers.  
• HOW TO ORDER REPAIR PARTS  
WHEN ORDERING REPAIR PARTS,  
ALWAYS GIVE THE FOLLOWING INFORMATION:  
4730301  
• MODEL NUMBER  
• SERIAL NUMBER  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road Anderson, SC 29625  
Post Office Box 1207, Anderson, SC 29622-1207  
Phone 1-800-525-2579  
983000-389  
10-03  
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