OPERATOR'S MANUAL
DETAIL SANDER
MODEL DS11008
DOUBLE INSULATED
SPECIFICATIONS:
Sanding Pad
Triangle shaped
12,000 spm
No load speed
Motion
Oscillating
Rating
120 volts, 60 Hz, AC
.30 amperes
Input
Paper type
Arc size
Pressure sensitive adhesive backed
3.0 mm at tip
THANK YOU FOR BUYING A RYOBI DETAIL SANDER.
Your new Detail Sander has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new sander.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your sander properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Download from Www.Somanuals.com. All Manuals Search And Download.
RULES FOR SAFE OPERATION
Service
■ Inspect tool cords periodically and if damaged,
have repaired at your nearest authorized service
center. Stay constantly aware of cord location.
■ Tool service must be performed only by quali-
fied repair personnel. Service or maintenance
performed by unqualified personnel could result in
a risk of injury.
■ When servicing a tool, use only identical re-
placement parts. Follow instructions in Mainte-
nance section of this manual. Use of unautho-
rized parts or failure to follow Maintenance Instruc-
tions may create a risk of electric shock or injury.
■ Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will oper-
ate properly and perform its intended function.
Check for alignment of moving parts, binding of
movingparts,breakageofparts,mounting,andany
other conditions that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced by an authorized
service center.
Specific Safety Rules for Sanders
■ Hold tool by insulated gripping surfaces when
performing an operation where the tool may
contact hidden wiring or its own cord. Contact
with a “live” wire will make exposed metal parts of
the tool “live” and shock the operator.
■ Never use this or any power sander for wet
sandingorliquidpolishing. Failuretocomplycan
result in electrical shock causing serious injury or
worse.
■ Inspectforandremoveallnailsfromlumberbefore
sanding.
■ Drugs, Alcohol, Medication. Do not operate tool
while under the influence of drugs, alcohol, or any
medication.
■ Save these instructions. Refer to them frequently
and use them to instruct others who may use this
tool. If you loan someone this tool, loan them these
instructions also.
■ Keep hands away from sanding area.
Additional Rules for Safe Operation
■ Know your power tool. Read operator's manual
carefully. Learn its applications and limitations as
well as the specific potential hazards related to this
tool.
■ Alwayswearsafetyglasses.Everydayeyeglasses
have only impact-resistant lenses; they are NOT
safety glasses.
WARNING:
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
■ Protectyourlungs. Wearafaceordustmaskifthe
• lead from lead-based paints,
operation is dusty.
• crystalline silica from bricks and cement and other
masonry products, and
■ Protect your hearing. Wear hearing protection
during extended periods of operation.
• arsenic and chromium from chemically-treated
lumber.
■ Don't abuse cord. Never carry tool by cord or yank
it to disconnect from receptacle. Keep cord from
heat, oil and sharp edges.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter
out microscopic particles.
■ Make sure your extension cord is in good con-
dition. When using an extension cord, be sure to
use one heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating. A wire gage size (A.W.G.) of at least
16 is recommended for an extension cord 100 feet
or less in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier
gage. Thesmallerthegagenumber, theheavierthe
cord.
SAVE THESE INSTRUCTIONS
Page 3
Download from Www.Somanuals.com. All Manuals Search And Download.
SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
A
Volts
Voltage
Current
Amperes
Hz
Hertz
Frequency (cycles per second)
W
Watt
Power
Time
min
Minutes
Alternating Current
Type or a characteristic of current
Rotational speed, at no load
n
No Load Speed
0
Class II Construction
Designates Double Insulated
Construction tools
.../min
Revolutions or Reciprocation Per Minute
Revolutions, strokes, surface speed,
orbits etc. per minute
Look for this symbol to point out important safety precautions. It means
attention!!! Your safety is involved.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident
prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal
injury.
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
Page 4
Download from Www.Somanuals.com. All Manuals Search And Download.
FEATURES
Your sanderissuitableforsandingwithcoarse, medium, and
fine grit sandpaper. It will produce a fine scratch free finish
when used to sand with the grain on wood surfaces. By
purchasing optional accessories, it can also be used as a
polisher or scraper.
WARNING:
The double insulated system is intended to protect the
user from shock resulting from a break in the tool's
internal wiring. Observe all normal safety precautions
related to avoiding electrical shock.
Beforeattemptingtouseyoursander,familiarizeyourself
with all operating features and safety requirements.
See Figure 1.
OSCILLATING MOTION
DOUBLE INSULATION
In electric power tools, double insulation is a concept in
safety which eliminates the need for the usual three-wire
grounded power cord. All exposed metal parts are isolated
from the internal metal motor components with protecting
insulation.Doubleinsulatedtoolsdonotneedtobegrounded.
The oscillating motion sands 3.0 mm arcs, providing fast
cutting action with excellent sanding results. As the name
implies, thistoolhasbeendesignedprimarilyfordetailedand
intricate sanding. For example, refinishing furniture, chairs,
etc., enabling you to sand in places that are hard to get to.
IMPORTANT
SWITCH
Servicing of a tool with double insulation requires extreme
care and knowledge of the system and should be performed
onlybyaqualifiedservicetechnician.Forservicewesuggest
you return the tool to your nearest RYOBI AUTHORIZED
SERVICE CENTER for repair. When servicing use only
identical Ryobi replacement parts.
Thistoolisequippedwithasimpleswitchcontrol.Toturnyour
sander ON, depress the switch button as shown in Figure 1.
Depress the switch button in the opposite direction to turn
your sander OFF.
ELECTRICAL CONNECTION
Your sander has a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only
(normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss
ofpowerandthemotorwillloverheat. Ifyourtooldoesnotoperatewhenpluggedintoanoutlet, double-checkthepowersupply.
TO TURN ON
SWITCH
BUTTON
FOOT
FELT PAD
TO TURN OFF
PRESSURE SENSITIVE
ADHESIVE BACKED SANDPAPER
Fig. 1
Page 5
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
WARNING:
Your sander should never be connected to a power
supply when you are assembling parts, making
adjustments, assembling or replacing sandpaper,
cleaning, or when not in use. Disconnecting sander will
prevent accidental starting that could cause serious
personal injury.
APPLICATIONS
(Use only for the purposes listed below)
■ Sanding on wood surfaces.
■ Removing rust from and sanding steel surfaces.
■ Polishing and buffing.
■ Scraping paint or glue from window panes.
ADHESIVE
BACKING
INSTALLING SANDPAPER
See Figure 2.
FELT PAD
The felt pad on your sander accepts pressure sensitive
adhesive backed sandpaper. Precut triangle shaped
sandpaper in assorted grits is available from your local Ryobi
dealer.
■ UNPLUG YOUR SANDER.
WARNING:
Failure to unplug your sander could result in accidental
PRESSURE SENSITIVE
ADHESIVE BACKED SANDPAPER
Fig. 2
starting causing possible serious personal injury.
■ Ifinstallingsandpaperforthefirsttime,proceedasfollows.
If replacing sandpaper, remove old sandpaper by peeling
it off felt pad, then proceed as follows.
WARNING:
Never use your detail sander for wet sanding or liquid
polishing. Failure to comply can result in electrical shock
causing serious injury or worse.
■ Carefully peel paper backing from new sandpaper.
■ Position sandpaper into place, then carefully press sticky
side of sandpaper on felt pad.
WARNING:
Do not allow familiarity with your sander to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict severe injury.
WARNING:
Before connecting your sander to a power supply source,
always check to be sure switch is not in ON position.
Failure to do so could result in accidental starting of
your sander resulting in possible serious injury.
WARNING:
If any parts are missing, do not operate your sander
until the missing parts are replaced. Failure to do so
could result in possible serious personal injury.
Page 6
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
PREPARING FOR OPERATION
CAUTION:
Be careful not to let your hand cover the air vents.
TO OPERATE
When applicable, clamp or otherwise secure the work to
prevent it from moving under your sander.
WARNING:
Unsecured work could be thrown towards the operator
causing injury.
SANDING
See Figures 3 and 4.
Fig. 3
Holdsanderinfrontandawayfromyou, keepingitclearofthe
workpiece.Startsanderandletthemotorbuildtoitsmaximum
speed, then gradually lower on the work with a slight forward
movement. Move it slowly over workpiece using forward and
backwardorsidetosidestrokes.Uponcompletionofsanding
operation, always remove sander from workpiece before
turning it off.
DO NOT FORCE. The weight of the unit supplies adequate
pressure, so let the sandpaper and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sandpaper and greatly reduces sander speed.
Excessive pressure will overload the motor causing possible
damage from motor overheating and can result in inferior
work. Any finish or resin on wood may soften from the
frictional heat. Do not allow sanding on one spot too long as
sander's rapid action may remove too much material, making
the surface uneven.
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet are too soft for economical use in
power sanding.
Fig. 4
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations. The
conditionofthesurfacetobesandedwilldeterminewhichgrit
will do the job. If the surface is rough, start with a coarse grit
and sand until the surface is uniform. Medium grit may then
be used to remove scratches left by the coarser grit and finer
gritusedforfinishingofthesurface. Alwayscontinuesanding
with each grit until surface is uniform.
WARNING:
Do not wear loose clothing or jewelry when operating
sander. They could get caught in moving parts causing
serious injury. Keep head away from sander and sanding
area. Hair could be drawn into sander causing serious
injury.
Page 7
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
When electric tools are used on fiberglass boats, sports cars,
wallboard, spackling compounds, or plaster, it has been
found that they are subject to accelerated wear and possible
premature failure, as the fiberglass chips and grindings are
highly abrasive to bearings, brushes, commutators, etc.
Consequently,itisnotrecommendedthatthistoolbeusedfor
extendedworkonanyfiberglassmaterial,wallboard,spackling
compounds, or plaster. During any use on these materials,
it is extremely important that the tool is cleaned frequently by
blowing with an air jet.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
GENERAL
Avoidusingsolventswhencleaningplasticparts.Mostplastics
are susceptible to various types of commercial solvents and
may be damaged by their use. Use clean cloths to remove
dirt, carbon dust, etc.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. They contain chemicals that can
damage, weaken, or destroy plastic.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normaloperatingconditions. Therefore, nofurtherlubrication
is required.
EXTENSION CORDS
The use of any extension cord will cause some loss of power.
Tokeepthelosstoaminimumandtopreventtooloverheating,
use an extension cord that is heavy enough to carry the
current the tool will draw.
WARNING:
Check extension cords before each use. If damaged
replaceimmediately. Neverusetoolwithadamagedcord
since touching the damaged area could cause electrical
shock resulting in serious injury.
A wire gage size (A.W.G.) of at least 16 is recommended for
an extension cord 100 feet or less in length. When working
outdoors, use an extension cord that is suitable for outdoor
use. The cord's jacket will be marked WA.
CAUTION:
Keep extension cords away from any sanding area and
position the cord so that it will not get caught on lumber,
tools, etc., during sanding operation.
Page 8
Download from Www.Somanuals.com. All Manuals Search And Download.
OPTIONAL ACCESSORIES
The following recommended accessories are current and were available at the time this manual was printed:
4615040
4615060
4615080
4615100
4615150
4615220
4615500
4615505
4615506
4615507
4615555
4615510
4615511
4615520
4615521
4615522
40 Grit Sanding Angles
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
5 pack
60 Grit Sanding Angles
80 Grit Sanding Angles
100 Grit Sanding Angles
150 Grit Sanding Angles
220 Grit Sanding Angles
Sanding Angle Assortment
Preparation Pad For Wood
Preparation Pad For Metal
Preparation Pad For Paint
Wax Applicator/Polishing Pad
Scraper Assembly
5 pack
5 pack
5 pack
Large Triangular Scraper Blade
Scraper Foot Only
Teardrop Triangular Scraper Blade
Small Triangular Scraper Blade
Individual sanding grits are available in economical 10 sheet packs.
OPTIONAL POLISHING PADS
The felt pad supplied with your detail sander allows you to
easilyfittheoptionalwaxapplicator/polishingpadsforbuffing
and polishing applications.
OPTIONAL SCRAPER ASSEMBLY
The optional scraper assembly is available to fit to the front of
your detail sander. This allows for easy removal of paint from
window panes and frames. It is also ideal for removal of built
up glue or paint.
OPTIONAL PREPARATION PADS
The felt pad supplied with your detail sander allows you to
easily fit the optional preparation pads to dull the surface in
preparation for repainting.
WARNING:
The use of attachments not listed above might be
hazardous and must not be used.
WARNING:
The operation of any sander can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles
or safety glasses with side shields and a full face shield when needed. We recommend Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Page 9
Download from Www.Somanuals.com. All Manuals Search And Download.
RYOBI DETAIL SANDER – MODEL NUMBER DS11008
2
10
3
1
9
8
4
7
5
22
2
12
21
6
20
11
19
14
18
17
15
3
13
16
WARNING:
THE FOOT COVER, KEY NUMBER 20, INSULATES THE CAP SCREW, KEY NUMBER 21, MAKING IT PART OF THE DOUBLE INSULATED SYSTEM.
THEREFORE, IT MUST ALWAYS BE REPLACED WHEN REPLACING PARTS OR MAKING REPAIRS TO THIS TOOL.
Page 10
Download from Www.Somanuals.com. All Manuals Search And Download.
RYOBI DETAIL SANDER – MODEL NUMBER DS11008
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
DETAIL SANDER or when ordering repair parts.
PARTS LIST
Key
No.
Key
No.
Description
Quan.
Description
Quan.
1
2
Data Plate.................................................................................. 1
Screw (#6-19 x 5/8 in. Pan Hd.) .............................................. 12
Housing Assembly..................................................................... 1
Switch Assembly (Includes Key No. 5)...................................... 1
Switch Cover ............................................................................. 1
Spherical Ring ........................................................................... 1
Arm Support .............................................................................. 1
Sleeve Bearing .......................................................................... 1
Motor Assembly (Includes Key No. 8) ....................................... 1
Black Lead................................................................................. 1
Arm Cover ................................................................................. 1
12
13
14
15
16
17
18
19
20
21
22
Cord Assembly .......................................................................... 1
Logo Plate ................................................................................. 1
Arm ............................................................................................ 1
Dowel Pin .................................................................................. 1
Sandpaper................................................................................. 1
Felt Pad ..................................................................................... 1
Pad Assembly (Includes No. 17) ............................................... 1
Screw (#4-24 x 3/8 in. Pan Hd.) ................................................ 1
Foot Cover................................................................................. 1
Cap Screw (#8-32 x 7/16 in. Hex Socket) ................................. 1
Rubber Washer ......................................................................... 1
Owner’s Manual
3
4
5
6
7
8
9
10
11
WARNING:
IMPROPER REPAIR OF A DOUBLE INSULATED TOOL CAN RESULT IN DAMAGES TO THE DOUBLE INSULATION SYSTEM POSSIBLY
CAUSING ELECTRICAL SHOCK OR ELECTROCUTION. ANY REPAIRS REQUIRING DISASSEMBLY OF YOUR TOOL REQUIRES SAFETY
TESTING AND SHOULD ONLY BE PERFORMED BY AN AUTHORIZED SERVICE CENTER.
Page 11
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATOR'S MANUAL
Detail Sander
Model DS11008
Double Insulated
EXTENSION CORD CAUTION
**Ampere rating
(on tool data plate) 0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
When using a power tool at a considerable distance from a power
source, be sure to use an extension cord that has the capacity to
handle the current the tool will draw. An undersized cord will
cause a drop in line voltage, resulting in overheating and loss of
power. Use the chart to determine the minimum wire size re-
quired in an extension cord. Only round jacketed cords should be
used.
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
When working with a tool outdoors, use an extension cord that is
designed for outside use. This is indicated by the letters "WA" on
the cord's jacket.
CAUTION:
Keep the extension cord clear of the working area. Position the
cord so that it will not get caught on workpiece, tools, or other
obstructions while you are working with a power tool.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Used on 12 gauge - 20 amp circuit.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or service,
simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all
pertinent facts when you call or visit. Please refer to the Service Center insert or call
1-800-525-2579 in the United States or 1-800-265-6778 in Canada for your nearest Ryobi
complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number and serial number of this tool will be found on a plate attached to the
motor housing.
Please record the serial number in the space provided below.
• MODEL NUMBER DS11008
• SERIAL NUMBER
RYOBI TECHNOLOGIES INC.
RYOBI TECHNOLOGIES INC.
Post Office Box 910
1428 Pearman Dairy Road
Anderson, SC 29625
Post Office Box 1207
Anderson, SC 29622-1207
Cambridge, Ontario N1R 6K2
Phone 1-800-265-6778
Phone 1-800-525-2579
972000-876
Printed in U.S.A.
Download from Www.Somanuals.com. All Manuals Search And Download.
|