Ryobi Sander B850 User Guide

OWNER'S OPERATING MANUAL  
3" DUSTLESS BELT SANDER / B850  
DOUBLE INSULATED  
SPECIFICATIONS:  
Belt Size  
75 mm x 534 mm (3" x 21")  
230V, 3.9A, 850 Watt  
314 mm (12-1/4")  
4.2 Kg. (9.3 lbs.)  
Input  
Overall Length  
Net Weight  
No Load Speed  
360 m/min.  
THANK YOU FOR BUYING A RYOBI BELT SANDER.  
Your new sander has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and  
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire owner's manual before using your new sander. Pay close attention to the  
Rules for Safe Operation, Warnings, and Cautions. If you use your sander properly and only for what it is intended, you will  
enjoy years of safe, reliable service.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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RULES FOR SAFE OPERATION (Continued)  
15. SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and it frees both  
hands to operate the tool.  
16. DON'T OVERREACH. Keep proper footing and balance at all times. Do not use on a ladder or  
unstable support.  
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and safest  
performance. Follow instructions for lubricating and changing accessories.  
18. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades,  
bits, cutters, sandpaper, etc., all tools should be disconnected from power supply.  
19. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and  
adjusting wrenches are removed from tool before turning it on.  
20. AVOIDACCIDENTALSTARTING.Don'tcarryplugged-intoolswithfingeronswitch. Besureswitch  
is off when plugging in.  
21. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords  
suitable for use outdoors. Outdoor approved cords are marked with the suffix W-A, for example -  
SJTW-A or SJOW-A.  
22. NEVER USE THIS OR ANY POWER SANDER FOR WET SANDING OR LIQUID POLISHING.  
Failure to comply can result in electrical shock causing serious injury or worse.  
23. KEEP HANDS AWAY FROM SANDING AREA AND MOVING SANDING BELT.  
24. NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.  
25. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired by an authorized service  
center. Stay constantly aware of cord location.  
26. INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.  
27. KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth  
whencleaning.Neverusebrakefluids,gasoline,petroleum-basedproductsorsolventstocleanyour  
tool.  
28. STAY ALERT. Watch what you are doing and use common sense. Do not operate tool when you  
are tired. Do not rush.  
29. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Checkforalignmentofmovingparts, bindingofmovingparts, breakageofparts, mounting,  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced by an authorized service center.  
30. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches  
replaced by an authorized service center.  
31. Inspect for and remove all nails from lumber before sanding.  
32. DRUGS, ALCOHOL, MEDICATION. Donotoperatetoolwhileundertheinfluenceofdrugs, alcohol,  
or any medication.  
33. DO NOT USE THIS SANDER FOR OVERHEAD SANDER. Overhead sanding could result in  
dropping sander or loss of control. These situations could result in an accident resulting in possible  
serious injury.  
34. When servicing use only identical Ryobi replacement parts.  
35. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others who may  
use this tool. If you loan someone this tool, loan them these instructions also.  
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OPERATION  
KNOW YOUR BELT SANDER  
Before attempting to use your sander, familiarize yourself with all operating features and safety requirements. See Figure 1.  
WARNING: IF ANY PARTS ARE MISSING DO NOT OPERATE YOUR SANDER UNTIL THE MISSING PARTS ARE  
REPLACED. FAILURE TO DO SO COULD RESULT IN POSSIBLE SERIOUS PERSONAL INJURY.  
ELECTRICAL CONNECTION  
Your sander has a precision built electric motor. It should be connected to a power supply that is 230 volts, 50 Hz, AC only  
(normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of  
power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply.  
DUST BAG  
TRACKING  
SCREW  
SANDING BELT  
FRONT IDLER PULLEY  
Fig. 1  
WARNING: DO NOT ALLOW FAMILIARITY WITH YOUR SANDER TO MAKE YOU CARELESS. REMEMBER  
THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY.  
WARNING:  
Theoperationofanysandercanresultinforeignobjectsbeingthrownintoyoureyes, which  
canresultinsevereeyedamage. Beforebeginningpowertooloperation, alwayswearsafety  
goggles or safety glasses with side shields and a full face shield when needed. We  
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses  
with side shields.  
Page 4  
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OPERATION  
WARNING: YOUR SANDER SHOULD NEVER BE  
CONNECTED TO POWER SUPPLY WHEN YOU  
ARE ASSEMBLING PARTS, CHANGING BELTS,  
OR MAKING ADJUSTMENTS.  
LOCK "OFF" BUTTON  
REAR HANDLE  
SWITCH  
The switch of your sander is equipped with a "lock-off" button  
that reduces the possibility of accidental starting. You must  
depress and hold the "lock-off" button, pull the switch trigger,  
then release the "lock-off" button. See Figure 2.  
WARNING: BEFORE CONNECTING YOUR  
SANDER TO POWER SUPPLY SOURCE, ALWAYS  
MAKE SURE YOU DO NOT HAVE THE SWITCH  
TRIGGER DEPRESSED IN THE "ON" POSITION.  
FAILURE TO DO SO COULD RESULT IN  
ACCIDENTAL STARTING OF YOUR SANDER  
RESULTING IN POSSIBLE SERIOUS INJURY.  
APPLICATIONS  
FRONT HANDLE  
(Use only for the purpose listed below)  
Coarse, medium and fine sanding of wood, metals,  
Fig. 2  
plastics and other materials.  
Smoothing rough boards, chamfering, rounding edges  
and many other general sanding applications.  
Removing rust, paint, varnishes, and stains.  
PREPARING FOR OPERATION  
For ease of operation and maintaining proper control, your  
sander has a front handle and a rear handle. These handles  
allow two-hand operation which aid in maintaining control,  
keeping sanding area level with workpiece, and keeping  
hands clear of sanding belt. When operating your sander  
always hold the front handle with your left hand and the rear  
handle with your right hand as shown in Figure 2.  
WARNING: KEEP HANDS AND FINGERS CLEAR  
OF MOVING SANDING BELT, FRONT IDLER  
PULLEY AND DRIVE ROLLER ASSEMBLY.  
FAILURE TO DO SO WILL RESULT IN THE  
SANDING OF YOUR HANDS OR FINGERS.  
KEEP HANDS AND FINGERS  
AWAY FROM THESE AREAS AT ALL TIMES  
See Figure 3.  
WARNING: DO NOT LET YOUR FINGERS REST  
OVER THE FRONT OR RIGHT EDGE OF THE  
SANDER. IF THE SANDING BELT WERE TO RUN  
OFF, OR IF IT WERE NOT PROPERLY ADJUSTED,  
YOUR FINGERS COULD COME IN CONTACT WITH  
THE MOVING SANDING BELT RESULTING IN  
POSSIBLE SERIOUS INJURY.  
Fig. 3  
SANDING BELT SELECTION  
Selectingthecorrectsizeandtypesandingbeltisanextremely  
important step in achieving a high quality sanded finish.  
Standard 75 mm x 534 mm sanding belts made of aluminum  
oxide, silicon carbide, and other synthetic abrasives are best  
for power sanding. In general, coarse grit will remove the  
most material and fine grit will produce the smoothest finish  
in all sanding operations. The condition of the surface to be  
sanded will determine which grit belt will do the job. If the  
surface is rough, start with a coarse grit and sand until the  
surface is uniform. Medium grit may then be used to remove  
scratches left by the coarser belt and fine grit belt used for  
finishing of the surface. Always continue sanding with each  
grit belt until surface is uniform.  
Always operate your sander as shown in Figure 2.  
LUBRICATION  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normaloperatingconditions.Therefore,nofurther lubrication  
isrequired.  
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OPERATION  
WARNING: ALWAYS WEAR SAFETY GOGGLES OR  
SAFETY GLASSES WITH SIDE SHIELDS WHEN  
OPERATING YOUR SANDER. IF THE SANDING  
OPERATION IS DUSTY, ALSO WEAR A FACE OR  
DUST MASK. FAILURE TO DO SO COULD RESULT IN  
DUST OR LOOSE PARTICLES BEING THROWN INTO  
YOUR EYES, RESULTING IN POSSIBLE SERIOUS  
INJURY.  
DUST BAG RETAINER  
INSTALLING DUST BAG  
See Figure 4.  
DISCONNECT SANDER FROM POWER SUPPLY WHILE  
ASSEMBLING PARTS OR MAKING ADJUSTMENTS.  
DUST BAG  
TO INSTALL:  
1. Fit opening in dust bag retainer over dust exhaust hole  
on blower cover.  
BLOWER COVER  
Fig. 4  
2. Slide dust bag retainer in the direction of the arrow as  
shown in Figure 4.  
LOWER TENSION RELEASE LEVER TO SECURE  
SANDING BELT  
3. Dust bag is secure when it fits snugly on blower cover.  
4. For most efficient operation, empty dust bag when half  
full.  
WARNING: TO PREVENT THE POSSIBILITY OF  
SAWDUST BEING THROWN INTO YOUR FACE  
AND EYES, NEVER ATTEMPT TO USE YOUR  
SANDER WITHOUT DUST BAG PROPERLY  
INSTALLED. SAWDUST BEING THROWN INTO  
YOUR FACE AND EYES COULD RESULT IN  
POSSIBLE SERIOUS INJURY.  
INSTALLING AND ADJUSTING SANDING BELT  
LIFT TENSION RELEASE LEVER TO REMOVE  
SANDING BELT  
DISCONNECT SANDER FROM POWER SUPPLY WHILE  
ASSEMBLING PARTS OR MAKING ADJUSTMENTS.  
Fig. 5  
To release the sanding belt, lift tension release lever straight  
up as shown in figure 5. When sufficient force is exerted, the  
spring will be compressed allowing the pulley to lock in a rear  
position. This frees the sanding belt so it can be removed.  
Install new belt. See Figure 6. Roughly align the belt to its  
correct position, then release tension on pulley. Release  
tension by lowering tension release lever as shown in Figure  
5. The pulley will snap back into operating position.  
WARNING: KEEP HANDS AND FINGERS CLEAR  
OF FRONT IDLER PULLEY AND SPRING  
MECHANISM AT ALL TIMES. FAILURE TO DO SO  
COULD RESULT IN THEM GETTING PINCHED,  
RESULTING IN POSSIBLE SERIOUS INJURY..  
SANDING BELT  
Fig. 6  
Page 6  
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OPERATION  
ALWAYS WEAR SAFETY GOGGLES OR SAFETY  
SANDING BELT  
GLASSESWITHSIDESHIELDSWHENOPERATINGYOUR  
SANDER. To adjust sanding belt, connect sander to power  
supply. Place sander in upside down position as shown in  
Figure 7. NOTE: This position is for adjustments only. The  
sander is not in an operating position. Pull switch trigger and  
release immediately. Observe tracking of sanding belt. If the  
sanding belt runs inward, turn the tracking screw clockwise.  
If the sanding belt runs outward, turn the tracking screw  
counterclockwise. This should be done until you are sure belt  
will not run off sander, or come in contact with internal parts.  
After installing a new sanding belt, it may become necessary  
tochangetheadjustmentseveraltimesuntilthebeltbecomes  
pliable.  
WARNING: IF SANDING BELT BEGINS TO WEAR  
EXCESSIVELY ON THE INNER EDGE, READJUST  
TRACKING SCREW. IT IS ADJUSTED TOO FAR  
INWARD AND THE SANDING BELT IS RUBBING  
AGAINST INTERNAL PARTS.  
Fig. 7  
TRACKING SCREW  
When you are sure the belt will not rub against internal  
parts, start your sander and fine adjust the tracking  
screw until the belt stablizes. See Figure 8.  
When correctly adjusted, the outer edge of the belt will  
be even with the outer edge of the base of your sander.  
Belt life will be greatly increased if a few seconds are  
spent adjusting the belt tracking.  
WARNING: KEEP HANDS AND FINGERS AWAY  
FROM MOVING SANDING BELT. ANY PART OF  
YOUR BODY COMING IN CONTACT WITH MOVING  
BELT COULD RESULT IN SERIOUS INJURY. DO  
NOT WEAR LOOSE CLOTHING OR JEWELRY  
WHEN OPERATING YOUR SANDER. THEY COULD  
GET CAUGHT IN MOVING PARTS AND FOREIGN  
OBJECTS COULD GET THROWN AWAY FROM  
SANDER CAUSING INJURY.  
TURN TRACKING SCREW  
TO ADJUST SANDING BELT  
Fig. 8  
TO OPERATE  
Clamp or otherwise secure the work to prevent it from  
moving under your sander.  
WARNING:UNSECUREDWORKCOULDBETHROWN  
BACK TOWARD OPERATOR CAUSING INJURY.  
Before placing sander on work surface, squeeze the trigger  
switch and let the motor reach its maximum speed, then  
lower your sander to the work surface with a slight forward  
motion. Using the rear handle to control your sander and the  
front handle only to guide it, move it slowly over the work. See  
Figure 9. Allowing your sander to remain in one place will  
result in an uneven surface.  
Fig. 9  
Your sander was designed to provide the proper weight on  
the sanding belt. Extra pressure will result in uneven work,  
clogged belts, and possible motor burnout. NOTE: The front  
roller of your sander was not designed for contour sanding.  
Sanding on the front roller could cause irregularity in sanding  
belt tracking.  
WARNING: KEEP A FIRM GRIP ON SANDER WITH  
BOTH HANDS AT ALL TIMES. FAILURE TO DO SO  
COULD RESULT IN LOSS OF CONTROL LEADING TO  
POSSIBLE SERIOUS INJURY.  
Use a coarser belt when heavy cutting is desired, not heavy  
pressure.Theimportanceofthiscannotbe over-emphasized.  
The weight has been built into the tool to give the most  
efficient pressure at the proper location.  
Page 7  
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MAINTENANCE  
WARNING: WHEN SERVICING USE ONLY IDENTICAL RYOBI REPLACEMENT PARTS. USE OF ANY OTHER  
PARTS MAY CREATE A HAZARD OR CAUSE PRODUCT DAMAGE.  
TIMING BELT REPLACEMENT  
SMALL  
PULLEY  
DISCONNECTSANDERFROMPOWERSUPPLYBEFORE  
SERVICING.  
WHEN REPLACING TIMING BELT USE RECOMMENDED  
REPLACEMENT BELT ONLY. See Parts List, Page 11.  
1. Remove sanding belt from sander. See installing and  
adjusting sanding belt, Page 6. NOTE: REMOVING THE  
SANDING BELT WILL SIMPLIFY THE PROCESS OF  
INSTALLING YOUR NEW TIMING BELT.  
LARGE  
PULLEY  
BELT  
COVER SCREWS  
2. Remove the two belt cover screws. Then remove the belt  
cover. See Key Numbers 1 and 2 on exploded view and  
parts list, pages 10 and 11.  
BELT COVER  
Fig. 10  
APPLY PRESSURE  
HERE AND TURN LARGE PULLEY  
3. Force old belt from small pulley with a screwdriver and  
remove it from large pulley. If it is worn out, simply cut the  
old belt and remove it.  
4. Install new belt over large pulley first. See Figure 10.  
5. Holding the belt as shown in Figure 11, press the belt onto  
the small pulley. NOTE: TO SIMPLIFY THE PROCESS,  
TURN THE LARGE PULLEY AS YOU PRESS THE BELT  
ONTO THE SMALL PULLEY.  
6. Reassemble belt cover and screws.  
CAUTION: NEVER ATTEMPT TO OPERATE YOUR  
SANDERWITHOUTBELTCOVERINPLACE.FAILURE  
TO DO SO COULD RESULT IN POSSIBLE SERIOUS  
INJURY.  
Fig. 11  
EXTENSION CORDS  
Theuseofanyextensioncordwillcausesomelossofpower. Tokeepthelosstoaminiumandtopreventtoolfromoverheating,  
follow the recommended cord sizes on the table. Every 230 volt flexible extension cord shall be of heavy duty sheathed type  
to comply with AS3199, Approval and Test Specification, Cord Extension Sets. When working with your tool outdoors, use an  
extension cord suitable for outdoor use and so marked.  
Maximum length of  
Cord extension  
set rating  
Conductor area sq.  
mm  
flexible cord  
m
10  
10  
15  
15  
20  
20  
1.0  
1.5  
1.5  
2.5  
2.5  
4.0  
25  
32  
25  
40  
32  
40  
CAUTION: Keep extension cords away from the sanding area and position the cord so that it will not get caught on lumber,  
tools, etc., during sanding.  
WARNING: CHECK EXTENSION CORDS BEFORE EACH USE. IF DAMAGED REPLACE IMMEDIATELY.  
NEVER USE TOOL WITH A DAMAGED CORD SINCE TOUCHING THE DAMAGED AREA COULD CAUSE  
ELECTRICAL SHOCK RESULTING IN SERIOUS INJURY.  
Page 8  
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MAINTENANCE  
SMALL DIAMETER  
NAIL OR PIN  
CORD CLAMP  
POWER CORD  
BROWN  
SCREWS  
BEND RELIEF  
CONNECTOR  
BLACK  
YELLOW  
SCREW  
SWITCH  
SCREWS  
SUPPRESSOR  
CLEAR (GROUND)  
WHITE  
SCREWS  
SCREW  
SWITCH  
LIGHT BLUE  
Fig. 12  
HANDLE COVER  
SUPPRESSOR  
CORD REPLACEMENT  
SWITCH REPLACEMENT  
DISCONNECT THE SANDER FROM POWER SUPPLY  
WHILE REPLACING PARTS OR MAKING ADJUSTMENTS.  
1. Remove handle cover and screws. NOTE THE  
LOCATIONS OF ALL WIRING IN THE HANDLE AND  
HOW EACH CONNECTION IS MADE TO THE CORD.  
Connections and wiring position must be identical when  
installing the new cord. See Figure 12.  
DISCONNECT THESANDERFROMPOWERSUPPLY WHILE  
REPLACING PARTS OR MAKING ADJUSTMENTS.  
1. Remove the handle cover and screws. NOTE THE  
LOCATIONS OF ALL WIRING IN THE HANDLE AND  
HOWEACHCONNECTIONISMADETOTHESWITCH.  
Connections and wiring position must be identical when  
installing the new switch. See Figure 12.  
2. Remove the cord clamp screws and cord clamp.  
3. Lift the switch away from the handle. Release power cord  
leads from the switch by loosening the two screws in the  
switch body.  
4. Remove the bend relief from the old cord and place it on  
the new one.  
2. Lifttheswitchawayfromthehandle. Release powercord  
leads from the switch by loosening the two screws in the  
switch body.  
3. Release motor leads from switch by inserting a small  
diameterpinornailintoremainingswitchleadreceptacles.  
See Figure 12.  
5. Make new power cord lead connections to switch by  
positioningleadsinplaceandtighteningthetwoscrewson  
the switch body. Pull on leads to check lead connections  
with lead receptacles.  
6. Position the switch in place, and arrange all wiring in the  
handlesothatitwillnotbepinchedorcontactscrewswhen  
the handle cover and screws are replaced. See Figure 12.  
7. Arrange suppressor, connectors, and suppressor leads in  
the handle so that they will not be pinched or contact  
screws when the handle cover and screws are replaced.  
See Figure 12.  
4. Make lead connections to the new switch by positioning  
power cord leads in place and tightening the two screws  
on switch body. Push motor leads as far as possible into  
the switch lead receptacles. Pull on leads to check lead  
connections with lead receptacles.  
5. Position the switch in place, and arrange the wiring in the  
handle so that it will not be pinched or contact screws  
when the handle cover and screws are replaced. See  
Figure 12.  
6. Arrange suppressor, connectors, and suppressor leads  
in the handle so that they will not be pinched or contact  
screws when the handle cover and screws are replaced.  
See Figure 12.  
8. Replace cord clamp, cord clamp screws, handle cover,  
and handle cover screws.  
9. Tighten all screws securely.  
7. Replace handle cover and screws.  
8. Tighten all screws securely.  
GENERAL  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to various types of commercial  
solventsandmaybedamagedbytheiruse. Usecleancloths  
to remove dirt, carbon dust, etc.  
WARNING: DO NOT AT ANY TIME LET BRAKE  
FLUIDS, GASOLINE, PETROLEUM-BASED  
PRODUCTS, PENETRATING OILS, ETC., COME  
IN CONTACT WITH PLASTIC PARTS. THEY  
CONTAIN CHEMICALS THAT CAN DAMAGE,  
WEAKEN, OR DESTROY PLASTIC.  
Whenelectrictoolsareusedonfiberglassboats,sportscars,  
wallboard, spackling compounds, or plaster, it has been  
found that they are subject to accelerated wear and possible  
premature failure, as the fiberglass chips and grindings are  
highly abrasive to bearings, brushes, commutator, etc.  
Consequently it is not recommended that this tool be used  
for extended work on any fiberglass material, wallboard,  
spackling compounds, or plaster. During any use on these  
materials, it is extremely important that the tool is cleaned  
frequently by blowing with an air jet.  
WARNING: ALWAYS WEAR SAFETY GOGGLES  
OR SAFETY GLASSES WITH SIDE SHIELDS  
DURING POWER TOOL OPERATION OR WHEN  
BLOWING DUST. IF OPERATION IS DUSTY ALSO  
WEAR A DUST MASK.  
Page 9  
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RYOBI DUSTLESS BELT SANDER - MODEL NUMBER B850  
74  
20  
34  
21  
35  
19  
22  
15  
23  
17  
73  
16  
33  
15  
14  
12  
75  
26  
25  
24  
72  
31  
13  
32  
37  
36  
38  
29  
28  
12  
18  
1
27  
15  
71  
30  
14  
24  
2
3
39  
4
11  
6
40  
5
49  
10  
41  
42  
50  
51  
47  
48  
6
7
43  
47  
52  
69  
8
9
53  
54  
55  
44  
68  
31  
45  
67  
66  
65  
63  
28  
64  
58  
46  
57  
1
56  
28  
62  
70  
60  
61  
59  
61  
Page 10  
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RYOBI DUSTLESS BELT SANDER - MODEL NUMBER B850  
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your  
Belt Sander or when ordering repair parts.  
PARTS LIST  
Key  
Key  
No.  
No.  
Description  
Quan.  
Description  
Quan.  
1
2
Screw (#8-32 x 3/8 in. Pan Hd. T. F.) .................................. 4  
Belt Cover ............................................................................ 1  
Driven Pulley ........................................................................ 1  
Timing Belt ........................................................................... 1  
Gear Housing Cover w/Bearing ........................................... 1  
Washer................................................................................. 2  
Pinion ................................................................................... 1  
Flange Bearing..................................................................... 1  
Screw (#8-32 x 7/8 in. Fil. Hd.) ............................................ 1  
Motor Housing...................................................................... 1  
Insulator ............................................................................... 2  
Brush Tube Assembly.......................................................... 2  
Pulley ................................................................................... 1  
Bearing Strap ....................................................................... 2  
Screw (#8-10 x 1/2 in. Fil. Hd.) ............................................ 6  
Cord ..................................................................................... 1  
Bend Relief .......................................................................... 1  
Screw (#6-19 x 5/8 in. Pan Hd.) .......................................... 2  
Bumper................................................................................. 2  
Motor Housing Cover ........................................................... 1  
Switch................................................................................... 1  
Handle Cover ....................................................................... 1  
Field Strap............................................................................ 1  
Ball Bearing (NACHI 608ZZ C3/1E) .................................... 2  
Field Assembly..................................................................... 1  
Data Plate ............................................................................ 1  
Armature (Includes Key Nos. 24 and 72) ............................ 1  
Screw (#8-10 x 5/8 in. Pan Hd.) .......................................... 7  
Blower .................................................................................. 1  
Screw (#10-32 x 3/8 in. Wafer Hd.) ..................................... 1  
Retaining Ring ..................................................................... 2  
Spring................................................................................... 1  
Shroud.................................................................................. 1  
Blower Housing .................................................................... 1  
Blower Cover ....................................................................... 1  
Screw (#8-10 x 1-1/8 in. Fil. Hd.) ......................................... 3  
Idler Roller w/Bearings......................................................... 1  
Logo Plate ............................................................................ 1  
Idler Roller Shaft .................................................................. 1  
40  
41  
42  
43  
44  
Yoke Assembly (Includes Key No. 32) ................................ 1  
Release Lever Assembly ..................................................... 1  
Washer ................................................................................. 1  
Screw (#10-32 x 1/2 in. Pan Hd.) ........................................ 1  
75 mm x 534 mm Sanding Belt — Complete Assortment  
Available at Your Nearest Catalog Order or Retail Store .... 1  
Glamor Plate ........................................................................ 1  
Screw (#10-32 x 7/8 in. Pan Hd. T. F.) ................................ 2  
Bushing ................................................................................ 2  
Torsion Spring...................................................................... 1  
Tracking Knob ...................................................................... 1  
Spring ................................................................................... 1  
Washer ................................................................................. 1  
Gear Housing w/Bearings  
(Includes. Key Nos. 8, 59, 60 and 63) ................................. 1  
Platen ................................................................................... 1  
Wear Strip ............................................................................ 1  
Backing Pad ......................................................................... 1  
Wear Plate ........................................................................... 1  
Drive Roller Assembly ......................................................... 1  
Steel Ball .............................................................................. 1  
Felt Seal ............................................................................... 1  
Bearing................................................................................. 1  
Screw (#8-10 x 2-1/4 in. Fil. Hd.) ......................................... 4  
Deflector............................................................................... 1  
Flange Bearing..................................................................... 1  
Washer ................................................................................. 1  
Gear ..................................................................................... 1  
Spring Washer (Assemble Flat Side to Gear) ..................... 1  
Washer ................................................................................. 1  
Thrust Washer ..................................................................... 1  
Screw (#8-32 x 3/8 in. Pan Hd.) .......................................... 3  
Dust Bag Assembly.............................................................. 1  
Cord Clamp .......................................................................... 1  
Washer ................................................................................. 1  
Yellow Lead ......................................................................... 1  
Suppressor........................................................................... 1  
Connector ............................................................................ 1  
Owner’s Manual  
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WARNING: IMPROPER REPAIR OF A DOUBLE INSULATED TOOL CAN RESULT IN DAMAGES TO THE DOUBLE INSULATION SYSTEM  
POSSIBLY CAUSING ELECTRICAL SHOCK OR ELECTROCUTION. ANY REPAIRS REQUIRING DISASSEMBLY OF YOUR TOOL REQUIRES  
SAFETY TESTING AND SHOULD ONLY BE PERFORMED BY AN AUTHORIZED SERVICE CENTER OR OTHER QUALIFIED SERVICE  
ORGANIZATION.  
Page 11  
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OWNER'S OPERATING MANUAL  
3" DUSTLESS BELT SANDER / B850  
DOUBLE INSULATED  
• SERVICE  
Now that you have purchased your Tool, should a need ever exist for repair parts or service,  
simply contact your nearest Ryobi Authorized Service Center or other qualified service  
organization. Be sure to provide all pertinent facts when you call or visit.  
• MODEL NO.  
The model number of your Tool will be found on a plate attached to the motor housing.  
• HOW TO ORDER REPAIR PARTS  
WHEN ORDERING REPAIR PARTS,  
ALWAYS GIVE THE FOLLOWING INFORMATION:  
• MODEL NUMBER  
B850  
• PART DESCRIPTION  
• NAME OF ITEM  
3" Dustless Belt Sander  
All parts listed may be ordered from any Ryobi Authorized Service Center or other qualified  
service organization.  
972000-483  
11-97  
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