OPERATOR’S MANUAL
RECIPROCATING SAW
VARIABLE SPEED
DOUBLE INSULATED
RJ162V
Your reciprocating saw has been engineered and manufactured to Ryobi’s high standard for dependability, ease of opera-
tion, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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GENERAL SAFETY RULES
n
Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on
invites accidents.
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
nRemove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
nDo not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
nUse safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
nDo not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
SAVE THESE INSTRUCTIONS
WORK AREA
nKeep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
nDo not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
nDo not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected situations.
nKeep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.
TOOL USE AND CARE
ELECTRICAL SAFETY
nUse clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control.
nDo not force tool. Use the correct tool for your appli-
cation. The correct tool will do the job better and safer
at the rate for which it is designed.
nDouble insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug will
fit in a polarized outlet only one way. If the plug does
not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any way.
Double insulation
eliminates the need for the three-
wire grounded power cord and grounded power supply
system.
nDo not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is
dangerous and must be repaired.
nDisconnect the plug from power source before making
any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of
starting the tool accidentally.
nStore idle tools out of the reach of children and other
untrained persons. Tools are dangerous in the hands of
untrained users.
nMaintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cutting
edges are less likely to bind and are easier to control.
nAvoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an
increased risk of electric shock if your body is grounded.
nDon’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec-
tric shock.
nDo not abuse the cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord away
from heat, oil, sharp edges, or moving parts. Replace
damaged cords immediately. Damaged cords increase
the risk of electric shock.
nCheck for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by
poorly maintained tools.
n
When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W”. These cords
are rated for outdoor use and reduce the risk of electric
shock.
PERSONAL SAFETY
nUse only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one tool, may become hazardous when used
on another tool.
n Keep the tool and its handle dry, clean and free from
oil and grease. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool.
Following this rule will reduce the risk of loss of control
and deterioration of the enclosure plastic.
nStay alert, watch what you are doing and use common
sense when operating a power tool. Do not use tool
while tired or under the influence of drugs, alcohol,
or medication. A moment of inattention while operating
power tools may result in serious personal injury.
nDress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
3
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GENERAL SAFETY RULES
nWhen servicing a tool, use only identical replacement
SERVICE
parts. Follow instructions in the Maintenance section
of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of
shock or injury.
nTool service must be performed only by qualified
repair personnel. Service or maintenance performed by
unqualified personnel may result in a risk of injury.
SPECIFIC SAFETY RULES
nHold tool by insulated gripping surfaces when nCheck damaged parts. Before further use of the
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
“live” wire will make exposed metal parts of the cutting
tool “live” and shock the operator.
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
nKnow your power tool. Read operator’s manual care-
fully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
nMake sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. A wire gauge size (A.W.G.) of at least 14 is
recommended for an extension cord 50 feet or less
in length. A cord exceeding 100 feet is not recom-
mended. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord. An
undersized cord will cause a drop in line voltage resulting
in loss of power and overheating.
nAlways wear safety glasses. Everyday eyeglasses
have only impact-resistant lenses; they are NOT
safety glasses. Following this rule will reduce the risk
of serious personal injury.
nProtect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
nProtect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
nInspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
nInspect tool cords periodically and, if damaged, have
repaired at your nearest Authorized Service Center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
nSave these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions
also.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
4
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-
tion of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
Current
A
Hz
W
Amperes
Hertz
Frequency (cycles per second)
Watt
Power
min
Minutes
Time
Alternating Current
Type of current
Direct Current
Type or a characteristic of current
Rotational speed, at no load
n
No Load Speed
o
Class II Construction
Per Minute
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
.../min
Do not expose to rain or use in damp locations.
Wet Conditions Alert
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Read The Operator’s Manual
Always wear safety goggles or safety glasses with side shields,
or a full face shield when operating this product.
Eye Protection
Safety Alert
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
No Hands Symbol
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
Hot Surface
To reduce the risk of injury or damage, avoid contact with
any hot surface.
5
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
DANGER:
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING:
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION:
CAUTION:
Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
To avoid serious personal injury, do not attempt to use
this product until you read thoroughly and understand
completely the operator’s manual. Save this operator’s
manual and review frequently for continuing safe opera-
tion and instructing others who may use this product.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields, or a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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ELECTRICAL
DOUBLE INSULATION
EXTENSION CORDS
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-
wire grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the tool will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
WARNING:
When working outdoors with a tool, use an extension cord
that is designed for outside use. This type of cord is desig-
nated with “WA” on the cord’s jacket.
The double insulated system is intended to protect
the user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
NOTE: Servicing of a tool with double insulation requires
extreme care and knowledge of the system and should be
performedonlybyaqualifiedservicetechnician. Forservice,
we suggest you return the tool to your nearest authorized
service center for repair. Always use original factory replace-
ment parts when servicing.
**Ampere rating (on tool data plate)
0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length
Wire Size (A.W.G.)
25’
50’
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100’
ELECTRICAL CONNECTION
**Used on 12 gauge - 20 amp circuit.
This tool has a precision-built electric motor. It should be
connected to a power supply that is 120 volts, 60 Hz, AC
only (normal household current). Do not operate this tool
on direct current (DC). A substantial voltage drop will cause
a loss of power and the motor will overheat. If your tool does
not operate when plugged into an outlet, double-check the
power supply.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
7
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FEATURES
PRODUCT SPECIFICATIONS
Length of Stroke..................................................1-3/16 in.
Input ...............................120 V, 60 Hz, AC only, 6.5 Amps
Net Weight.............................................................. 6.3 lbs.
Strokes per Minute........................................0-2,800 MAX
VARIABLE SPEED
DIAL
BLADE
BASE
ASSEMBLY
SWITCH
TRIGGER
Fig. 1
KNOW YOUR RECIPROCATING SAW
TOOLLESS BLADE CHANGE SYSTEM
The toolless blade change system eliminates the need for
tools when changing the blade.
See Figure 1.
Before attempting to use this product, familiarize yourself
with all operating features and safety rules.
GRIPZONE(TM) OVERMOLD TECHNOLOGY
(TM)
The reciprocating saw features Gripzone
overmold
SWITCH TRIGGER
The recriprocating saw has a conveniently located switch
trigger.
technology for improved comfort with a positive grip.
VARIABLE SPEED DIAL
The recriprocating saw has a variable speed dial designed
to allow operator control of speed and power limits.
8
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ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
WARNING:
n Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are
included.
If any parts are missing do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
n Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
WARNING:
n Do not discard the packing material until you have care-
Do not attempt to modify this tool or create accesso-
ries not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
fully inspected and satisfactorily operated the tool.
n If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
Reciprocating Saw
Blades (2)
WARNING:
Case
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
Operator’s Manual
Warranty Registration Card
OPERATION
WARNING:
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this tool. The use
of attachments or accessories not recommended can
result in serious personal injury.
Do not allow familiarity with tools to make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
APPLICATIONS
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
You may use this tool for the purposes listed below:
nCutting Wood and Wood Products
nCutting Metal
nPlunge Cutting Wood and Wall Board
nCutting Plastic
9
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OPERATION
WARNING:
The tool should never be connected to a power supply
when you are assembling parts, making adjustments,
cleaning, performing maintenance, or when the tool is
not in use. Disconnecting the tool will prevent accidental
starting that could cause serious injury.
TURNING THE SAW ON/OFF
See Figure 2.
n To turn the saw on: Depress the switch trigger.
n To turn the saw off: Release the switch trigger.
ADJUSTING THE SPEED
See Figure 3.
Fig. 2
The variable speed feature allows the saw to operate at
speeds that can be increased by rotating the dial from
1 (slow) to 6 (fast). The dial is conveniently located on the
handle, allowing operator control of blade speed.
TOP VIEW OF SAW
n To increase the speed: Turn the speed dial to a higher
TO INCREASE
SPEED
number setting.
n To decrease the speed: Turn the speed dial to a lower
number setting.
SPEED DIAL
SELECTING BLADES
Selecting the correct type of blade is important in order to
obtain the best performance from the saw. Select the blade
based on the application and on the material you wish to
cut. Selecting the right blade will give you a smoother, faster
cut and prolong the life of the blade.
TO DECREASE
SPEED
Blades with fewer teeth, 10 teeth per inch (TPI) are typically
used for cutting wood, while blades with more teeth are
better for cutting metal or plastic. We recommend 14 TPI for
plastics and soft metals and 18 TPI for hard metals.
Fig. 3
INSTALLING BLADES
See Figure 4.
The toolless blade change system eliminates the need for
tools when changing the blade.
n Unplug the saw.
n Lift the blade release lever.
n Insert the blade fully, tooth side down.
n Lower the blade release lever.
LIFT TO
INSTALL
BLADE
Fig. 4
10
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OPERATION
OPERATING THE SAW
See Figure 5.
n Secure the workpiece to a work bench or table with a
vise or with clamps.
n Make sure the saw blade is clear of any foreign material
and that the power cord and extension cord are out of
the blade path.
n Hold the saw firmly in front of and clearly away from
you.
n Mark the line of cut clearly.
n Depress the switch trigger to start the cutting action.
n Set the base assembly against the workpiece.
n Move the blade into the workpiece.
NOTE: Do not force. Use only enough pressure to keep
the saw cutting. Let the blade and saw do the work. Keep
pressure on the base, against the workpiece.
Fig. 5
PLUNGE CUTTING WOOD OR WALL BOARD
See Figure 6.
n Secure the workpiece to a work bench or table with a
vise or with clamps.
n Make sure the saw blade is clear of any foreign material
and that the power cord and extension cord are out of
the blade path.
n Hold the saw firmly in front of and clearly away from
you.
n Mark the line of cut clearly.
n Choose a convenient starting point inside the cutting area
and place the tip of the blade over that point.
n Rest the front edge of the base assembly on the
workpiece and hold it firmly in position during the cut.
n Depress the switch trigger and allow the saw blade to
Fig. 6
reach full cutting speed.
WARNING:
WARNING:
Make sure the blade does not touch the workpiece until
the motor reaches full speed. Failure to heed this warning
can cause you to lose of control of the saw and result in
serious injury.
Blades longer than 6 in. can whip and should not be used
for plunge cutting. Failure to heed this warning can resut
in serious personal injury.
n Tilt the saw downward until the tip of the blade starts
WARNING:
cutting the workpiece.
Cutting into electrical wiring can cause the blade, the blade
clamp, and the saw bar assembly to become electrically
live. Do not touch metal parts when cutting into a wall;
grasp only the insulated surfaces on the tool. Make sure
hidden electrical wiring, water pipes, and mechanical haz-
ards are not in the blade path when cutting into a wall.
n Allow the saw to penetrate the workpiece.
n Tilt the saw until the blade is perpendicular to the
workpiece.
11
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OPERATION
METAL CUTTING
See Figure 7.
You may cut metals such as sheet steel, pipe, steel rods,
aluminum, brass, and copper with the saw.
Observe the following tips when metal cutting:
n Be careful not to twist or bend the saw blade.
n Do not force the tool and use a slow speed setting.
n Use cutting oil when cutting soft metals and steel. Cutting
oil also keeps the blades cool, increases cutting action,
and prolongs blade life.
n Never use gasoline since normal sparking of motor could
ignite fumes.
n Clamp the workpiece firmly and cut close to the clamping
point to eliminate any vibration of the work. When cutting
conduit pipe or angle iron, clamp the workpiece in a vise
if possible and cut close to the vise. To cut thin sheet
material, “sandwich” the material between hardboard or
plywood and clamp the layers to eliminate vibration and
material tearing.
Fig. 7
n Always keep firm pressure on the base to hold it securely
against the workpiece.
MAINTENANCE
Electrictoolsusedonfiberglassmaterial,wallboard,spackling
compounds, or plaster are subject to accelerated wear and
possible premature failure because the fiberglass chips and
grindings are highly abrasive to bearings, brushes, commu-
tators,etc.Consequently,wedonotrecommendedusingthis
toolforextendedworkonthesetypesofmaterials. However,
if you do work with any of these materials, it is extremely
important to clean the tool using compressed air.
WARNING:
When servicing, use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrica-
tion is required.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
12
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NOTES
13
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OPERATOR’S MANUAL
RECIPROCATING SAW
VARIABLE SPEED
DOUBLE INSULATED
RJ162V
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide
all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi
a complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• HOW TO ORDER REPAIR PARTS
When ordering repair parts, always give the following information:
RJ162V
• MODEL NUMBER
• SERIAL NUMBER
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Post Office Box 1207, Anderson, SC 29622-1207
Phone 1-800-525-2579
983000-628
5-05
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