Rhino Mounts Automobile Accessories RC456 User Guide

RC456

WHEEL RAKE CARRIER

Published 02/11

Part No. 4702C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

RHINO

1020 S. Sangamon Ave.

Gibson City, IL 60936

800-446-5158

$0.00

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TABLE OF CONTENTS

SAFETY SECTION ......................................................................................... 1-1

General Safety Instructions and Practice s ..........................................................................................................1 -2

Operator Safety Instructions and Practices ........................................................................................................1 -3

Equipment Operation Safety Instructions and Practices.....................................................................................1 -5

Connecting or Disconnecting Implement Safety Instructions and Practice s .......................................................1 -8

Transporting Safety Instructions and Practices ..................................................................................................1 -9

Maintenance and Service Safety Instructions and Practices ............................................................................1 -11

Storage and Parking Safety Instructions and Practice s ....................................................................................1 -13

Concluding Safety Instructions and Practices...................................................................................................1 -13

Decal Location ..................................................................................................................................................1 -15

Decal Descriptio n ..............................................................................................................................................1 -16

Federal Laws and Regulations .........................................................................................................................1 -20

INTRODUCTION SECTIO N ............................................................................ 2-1

ASSEMBLY SECTION.................................................................................... 3-1

GENERAL INSTRUCTION S ...............................................................................................................................3 -2

ASSEMBLY INSTRUCTIONS.............................................................................................................................3 -3

OPERATION SECTION .................................................................................. 4-1

OPERATOR REQUIREMENT S ..........................................................................................................................4 -3

TRACTOR REQUIREMENTS.............................................................................................................................4 -4

ROPS and Seat Belt ...........................................................................................................................................4 -4

Tractor Safety Devices........................................................................................................................................4 -4

Tractor Horsepower ............................................................................................................................................4 -4

GETTING ON AND OFF THE TRACTOR ..........................................................................................................4 -5

Boarding the Tractor ...........................................................................................................................................4 -5

Dismounting the Tractor......................................................................................................................................4 -5

STARTING THE TRACTOR ...............................................................................................................................4 -6

CONNECTING THE IMPLEMENT TO THE TRACTOR .....................................................................................4 -7

SETTING THE IMPLEMENT ..............................................................................................................................4 -7

Hydraulics ...........................................................................................................................................................4 -7

Setting the Rake .................................................................................................................................................4 -8

Wing Adjustmen t .................................................................................................................................................4 -8

Adjusting Ground Pressur e .................................................................................................................................4 -9

PRE-OPERATION INSPECTION AND SERVIC E ............................................................................................4 -10

Tractor Pre-Operation Inspection/Service.........................................................................................................4 -11

Rake Pre-Operation Inspection/Service............................................................................................................4 -11

DRIVING THE TRACTOR AND IMPLEMEN T ..................................................................................................4 -16

Starting the Tractor ...........................................................................................................................................4 -17

Brake and Differential Lock Setting...................................................................................................................4 -17

Driving the Tractor and Implement....................................................................................................................4 -18

OPERATING THE TRACTOR AND IMPLEMENT............................................................................................4 -18

Foreign Debris Hazards ....................................................................................................................................4 -19

Bystanders/Passersby Precautions ..................................................................................................................4 -19

Engaging the Power Take Off (PTO) ................................................................................................................4 -19

PTO RPM and Ground Speed ..........................................................................................................................4 -19

Shutting Down the Implemen t ...........................................................................................................................4 -20

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DISCONNECTING THE IMPLEMENT FROM THE TRACTOR........................................................................4 -21

RAKE STORAGE..............................................................................................................................................4 -22

TRANSPORTING THE TRACTOR AND IMPLEMENT ....................................................................................4 -22

Transportin g ......................................................................................................................................................4 -24

Transporting on Public Roadways ....................................................................................................................4 -25

Hauling the Tractor and Implement...................................................................................................................4 -26

TROUBLESHOOTING GUIDE .........................................................................................................................4 -28

MAINTENANCE SECTIO N ............................................................................. 5-1

STORAGE ..........................................................................................................................................................5 -3

LUBRICATIO N ....................................................................................................................................................5 -4

BOLT TORQUE VALUES ...................................................................................................................................5 -5

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SAFETY SECTION

Safety Section 1-1

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SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and

observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety

Messages before assembling, operating or servicing this Implement. This equipment should only be operated

by those persons who have read the manual, who are responsible and trained, and who know how to do so

responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is

up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.^(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad. ^(SG-3)

RC456 02/11

Safety Section 1-2

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SAFETY

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm. ^(SG-30)

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other

reproductive harm. ^(SG-31)

Operator Safety Instructions and Practices

Never operate the Tractor or Implement until you have read and

completely understand this Manual, the Tractor Operator’s Manual, and

each of the Safety Messages found in the Manual or on the Tractor and

Implement. Learn how to stop the tractor engine suddenly in an

emergency.

Never allow inexperienced or untrained personnel to

operate the Tractor or Implement without supervision. Make sure the

operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety

shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items that may be thrown by

the equipment. ^(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement

attached can often be noisy enough to cause permanent hearing loss.

We recommend that you always wear hearing protection if the noise in

the Operator’s position exceeds 80db. Noise over 85db over an

extended period of time will cause severe hearing loss. Noise over 90db

adjacent to the Operator over an extended period of time will cause

permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the

ear] is cumulative over a lifetime without hope of natural recovery. ^(SG-I7)

Always read carefully and comply fully with the manufacturer’s

instructions when handling oil, solvents, cleansers, and any other

chemical agent. ^(SG-22)

RC456 02/11

Safety Section 1-3

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SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement

and possible serious injury or death. ^(SG-24)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Inadvertent contact with controls can cause the

Implement to shift or fall crushing themselves or others. ^(SG-25)

DO NOT use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement,

an operator on prescription or over-the-counter medication must consult

a medical professional regarding any side effects of the medication that

would hinder their ability to operate the Equipment safely. NEVER

knowingly allow anyone to operate this equipment when their alertness or

coordination is impaired. Serious injury or death to the operator or others

could result if the operator is under the influence of drugs or alcohol. ^(SG-27)

Prolonged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating

conditions. Never operate the Implement and Tractor in a fatigued or bored mental state

which impairs proper and safe operation. ^(SG-32)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and

when removing accumulated material. Only stand on solid flat surfaces to ensure good

footing. Use a ladder or raised stand to access high spots which cannot be reached from

ground level. Slipping and falling can cause serious injury or death. ^(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface

or fluid can cause serious injury from burns or scalding. ^(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

RC456 02/11

Safety Section 1-4

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SAFETY

Extreme caution should be used by the Tractor operator when operating near passersby.

Stop raking if anyone comes within 25 feet of the Implement to prevent possible passerby

injury or death from being struck from a thrown object, entanglement with the rakes, or run

over. ^(SRK-01)

Equipment Operation Safety Instructions and Practices

Do not back up with this implement. Backing could damage the machine or its components.

(S3PT-4)

Use extreme care when lowering or unfolding the implement’s wings. Make sure no

bystanders are close by or underneath the wings. Allow ample clearance around the

implement when folding or unfolding the wings. Use extreme caution around buildings or

overhead power lines. ^(S3PT-05)

There are obvious and hidden potential hazards in the operation of this Implement as in all

power-driven or pulled equipment. REMEMBER! This machine is often operated in rough

terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions

and the like. Serious injury or even death may occur unless care is taken to assure the

safety of the operator and bystanders in the area. Do not operate this machine with anyone

in the immediate area. ^(S3PT-07)

This Implement may be wider than the Tractor. Be careful when operating or transporting

this equipment to prevent the Implement from running into or striking sign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and

Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.

Never allow the Implement to contact obstacles. ^(S3PT-12)

Operate this Implement only in conditions where you have clear visibility in daylight or with

adequate artificial lighting.

Never operate in darkness or foggy conditions where you

cannot clearly see at least 100 yards in front and to the sides of the tractor and implement.

Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs,

overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly

see this type of items discontinue operating this equipment.^(S3PT-21)

Operate this Equipment only with a Tractor equipped with an approved roll-

over-protective system (ROPS). Always wear seat belts. Serious injury or

even death could result from falling off the tractor--particularly during a turnover

when the operator could be pinned under the ROPS. ^(SG-7)

RC456 02/11

Safety Section 1-5

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SAFETY

BEFORE leaving the tractor seat lower the implement, set the parking

brake and/or set the tractor transmission in parking gear, disengage the

PTO, stop the engine, remove the key, and wait for all moving parts to

stop. Place the tractor shift lever into a low range or parking gear to

prevent the tractor from rolling. Never dismount a Tractor that is moving

or while the engine is running. Operate the Tractor controls from the

tractor seat only. ^(SG-9)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death. ^(SG-10)

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they

have read and understand the Operator’s Manuals, been trained in

proper operation of the tractor and Implement, and are physically large

enough to reach and operate the controls easily. ^(SG-11)

Do not mount or dismount the Tractor while the tractor is moving. Mount

the Tractor only when the Tractor and all moving parts are

completelystopped. ^(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions. ^(SG-13)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil

and fuel are explosive and their presence could present a hazard. Do

not check for leaks with your hand! High-pressure oil streams from

breaks in the line could penetrate the skin and cause tissue damage

including gangrene. To check for a hose leak, SHUT the unit ENGINE

OFF and remove all hydraulic pressure. Wear oil impenetrable gloves,

safety glasses and use Cardboard to check for evidence of oil leaks. If

you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.

If oil does penetrate the skin, have the injury treated immediately by a

physician knowledgeable and skilled in this procedure. (SG-15)

RC456 02/11

Safety Section 1-6

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SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health. ^(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death. ^(SG-26)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat

with the seat belt securely fastened around you. Inadvertent movement of the Tractor or

Implement may cause serious injury or death. ^(SG-29)

In case of mechanical difficulty during operation, place the transmission in the park

position, set the parking brake, shut down all power, including the PTO and the engine and

remove the key. Wait until all rotating motion has stopped before dismounting. ^(SG-39)

Do Not operate this equipment in areas where insects such as bees may attack you and/or

cause you to lose control of the equipment. If you must enter in such areas, use a tractor

with an enclosed Cab and close the windows to prevent insects from entering. If a tractor

cab is not available, wear suitable clothing including head, face, and hand protection to

shield you from the insects. Attacking insects can cause you to lose control of the tractor,

which can result in serious injury or death to you or bystanders. Never dismount a moving

tractor. (SG-40)

Objects such as wire, cable, rope, and chain can become entangled in the

rotating parts of the raking components causing mechanical damage.

Entangled items caught in the rakes can sling outward possibly injuring or

entangling the operator or passersby. Any objects that might become

entangled in a raking component should be removed from the area before

operating the rake. ^(SRK-02)

DO NOT allow any person under a folded wing unless wing is securely

locked up or supported. DO NOT approach the Implement unless the

Tractor is turned off and all motion has ceased. Never work under the

frame work, or any lifted component unless the implement is securely

supported or blocked up. A sudden or inadvertent fall by any of these

components could cause serious injury or even death. (STI-03)

RC456 02/11

Safety Section 1-7

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SAFETY

Connecting or Disconnecting Implement Safety Instructions and

Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in

excessive vibration, thrown objects, and blade and implement failure. Adapter use will also

change the working length of the driveline exposing unshielded driveline areas. Serious

bodily injury and/or equipment failure can result from using a PTO adapter. Consult an

authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the

parking brake before you or anyone else attempts to connect or disconnect the Implement

and Tractor hitches. ^(S3PT-15)

When attaching the Implement input driveline to the Tractor PTO, it is important that the

connecting yoke spring activated locking collar slides freely and the locking balls are seated

securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth

several times to ensure it is securely attached. A driveline not attached correctly to the

Tractor PTO shaft could come loose and result in personal injury and damage to the

Implement. ^(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not

bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates

the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out

can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and

through the support bearings or downward onto the PTO shaft, breaking it off. A broken

driveline can cause personal injury. ^(S3PT-18)

Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift

the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the

tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue

Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with

possible serious bodily injury or even death. ^(STI-04)

On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached

to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and

carefully. Keep bystanders away during operations. ^(STI-05)

RC456 02/11

Safety Section 1-8

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SAFETY

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go

up hills only at a low speed and using a gradual steering angle. Rear mounted implements

move the center of gravity to the rear and remove weight from the front wheels. Make

certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels

to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or

uneven surfaces to prevent loss of steering control which could result in property damage

or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched

transport position. Dropping implement in transport can cause serious damage to the

tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements

carried behind the Tractor will swing outside the tire path when making turns. Contacting a

solid object while turning will cause equipment damage and possible injury. ^(S3PT-20)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local

traffic regulations. ^(SG-6)

RC456 02/11

Safety Section 1-9

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SAFETY

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and

how it handles before transporting on streets and highways. Make sure the Tractor steering

and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for

you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly

to determine the stopping characteristics of the Tractor and Implement. As you increase

the speed of the Tractor the stopping distance increases.

Determine the maximum

transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after

you determine that the equipment can be operated at a higher speed. Use extreme care

and reduce your speed when turning sharply to prevent the tractor and implement from

turning over. Determine the maximum turning speed for you and this equipment before

operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control

the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes

or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance

increases: use extreme care and reduce your speed. When operating in traffic always use

the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you

and watch out for the other guy. (SG-19)

Be particularly careful when transporting the Implement using the tractor. Turn curves or

go up or down hills only at a low speed and at a gradual steering angle. Make certain that

at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow

down on rough or uneven surfaces. ^(STI-01)

When the Wings are folded for transport, the center of gravity is raised and the possibility of

overturn is increased. Drive slowly and use extreme caution when turning on hillsides.

Overturning the Implement could cause the Implement to overturn the Tractor and vice

versa resulting in serious injury or even death. Never fold wings on a hillside...the

Implement or unit may overturn. ^(STI-02)

Only tow the Implement behind a properly sized and equipped Tractor

which exceeds the weight of the Implement by at least 20%. DO NOT

tow the Implement behind a truck or other type of vehicle. Never tow the

Implement and another Implement connected in tandem. Never tow the

Implement at speeds over 20 MPH. (STI-06)

RC456 02/11

Safety Section 1-10

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SAFETY

Secure the Implement for transport before traveling on public roads. For pull-type

Implements, secure the center axle using cylinder stops or transport pin and properly attach

a safety chain between the Implement and Tractor. Secure wings in upright position on

folding Implements using wing transport locks. ^(STI-7)

Always keep a careful lookout and use extreme care when working

around overhead obstructions and electrical power lines.

The

Implement wing can be over 10 feet high. Never allow the Implement

wing to come within 10 feet of any power line. ^(STI-8)

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before

driving on public roadways identify any limited vision areas, and make adjustments to your

operating position, mirrors, and the implement transport position so that you can clearly

see the area where you will be traveling, and any traffic that may approach you. Failure to

maintain adequate vision of the public roadway and traffic can result in serious injury or

even death. ^(STI-10)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields

are installed when using PTO-driven equipment. Always replace any

shield if it is damaged or missing. ^(S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work

on the Implement. Place the Implement on the ground or securely

blocked up, disengage the PTO, and turn off the tractor engine. Push

and pull the Remote Cylinder lever in and out several times prior to

starting any maintenance or repair work. ^(S3PT-09)

Always disconnect the main PTO Driveline from the Tractor before performing service on

the Implement. Never work on the Implement with the tractor PTO driveline connected and

running. Rotating Parts, Blades or Drivelines could turn without warning and cause

immediate entanglement, injury or death. ^(S3PT-11)

Keep fingers clear of adjusting holes. A sudden movement could cause injury or even

amputate fingers. KEEP CHILDREN AWAY WHEN MAKING ADJUSTMENTS. ^(SBL-3)

Always maintain the safety signs in good readable condition. If the safety signs are missing,

damaged, or unreadable, obtain and install replacement safety signs immediately. ^(SG-5)

RC456 02/11

Safety Section 1-11

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SAFETY

Do not modify or alter this Implement. Do not permit anyone to modify or alter this

Implement, any of its components or any Implement function. ^(SG-8)

Never work under the Implement, the framework, or any lifted

component unless the Implement is securely supported or blocked up

to prevent sudden or inadvertent falling which could cause serious

injury or even death. ^(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running. ^(SG-20)

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have

cotter pins and washers. Serious injury may occur from not maintaining

this machine in good working order. ^(SG-21)

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly service, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death. ^(SG-35)

Use caution and wear protective gloves when handling sharp objects such as blades,

knives, and other cutting edges. Be alert to worn component surfaces which have sharp

edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not

worn. ^(SG-37)

PARTS INFORMATION

Rhino products are designed utilizing specifically matched system components to ensure optimum equipment

performance. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not

consistently meet these specifications. The use of “will fit” parts may reduce equipment performance, void

warranties, and present a safety hazard. Use genuine Rhino parts for economy and safety. ^(SPRM-2)

SEE YOUR RHINO DEALER

RC456 02/11

Safety Section 1-12

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SAFETY

Storage and Parking Safety Instructions and Practices

A rear Implement can fall if not properly supported. Always use the stand on the front hitch

(if equipped) or block up securely to prevent falling and possible crushing injury and/or

other injury from holding or lifting heavy components. Use the stand to stabilize the

implement during storage. ^(S3PT-3)

To prevent tipping of Implement when stored in folded position, use carrying wheels or

adequate stands on center frame. ^(S3PT-6)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,

hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper

training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer

also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and

Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. ^(SG-18)

RC456 02/11

Safety Section 1-13

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SAFETY

ITEM

PART NO.

QTY

TYPE

DESCRIPTION

999200

WARNING

IMPORTANT

INFORMATION

PELIGRO

WARNING

LOGO

To Avoid Serious Injury or Death

Use Genuine Rhino Parts

Notice to Owner

Spanish Translation

Multi-Hazard

00760657

00763977

00725746

3048304

D302

Rhino Logo

3048302

02962765

3048303

5W119

LOGO

Model Name - RC456

Multi-Hazard

WARNING

REFLCTR

WARNING

REFLCTR

SER PLT

Stay Clear

10.

11.

12.

13.

14.

15.

16.

17.

Speed Restriction

Multi-Hazard

999001

2738332

02962764

02965262

3668308

03200347

3668615

Red Oblong Reflector

Pinch Points

Oil Leak

Install transport lock when in transport

SMV Emblem

Serial Plate

* Furnished by tractor manufacturer.

RC456 02/11

Safety Section 1-14

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SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and

bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and

handling charges may apply). Contact your Rhino dealer to order replacement decals.

RC456 02/11

Safety Section 1-15

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SAFETY

Decal Description

WARNING!- Multiple Hazard and General Safety

P/N 999200

For safety and to guarantee optimum product

reliability always use genuine RHINO replacement

parts.

P/N 00760657

Operator's Manual (with repair parts) and warranty

was attached to this implement during final

inspection.

P/N 00763977

Peligro Translation, If you do not know how to read

English, please find someone who knows how to

read English.

P/N 00725746

RC456 02/11

Safety Section 1-16

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SAFETY

WARNING! Multiple Hazard and General Safety

P/N 3048304

Logo Product Name: Rhino

P/N D302

Model Name - RC456

P/N 3048302

DANGER! Crushing and Pinch Points.

Moving machinery parts can pinch or crush or fall-

which may cause injury or death.

P/N 02962765

RC456 02/11

Safety Section 1-17

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SAFETY

WARNING! Stay Clear of Cart

P/N 3048303

WARNING! Speed Restriction.

P/N 5W119

WARNING! Tractor rearing

P/N 999001

Yellow Reflectors

P/N 2738333

RC456 02/11

Safety Section 1-18

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SAFETY

WARNING! Pinch Points

P/N 02962764

WARNING! Failure to INSPECT and REPAIR or

REPLACE Hoses may allow worn Hoses to rupture

SUDDENLY and VIOLENTLY with resulting serious

BODILY INJURY from SCALDING or FIRE with

resulting BURN INJURY or DEATH.

P/N 02965262

WARNING! Transport.

P/N 3668308

Slow Moving Vehicle Decal. Keep SMV reflector

clean and visible. DO NOT transport or operate

without the SMV.

P/N 03200347

RC456 02/11

Safety Section 1-19

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SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning

employer and employee equipment operators. This section is not intended as a legal interpretation of the law and

should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov

Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices

and servicing of equipment with which they are or will be involved, and of any other practices dictated by the

work environment.

Keep all guards in place when the machine is in operation;

Permit no riders on equipment

Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly

serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures

which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the

machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to

know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard

Administration, Wage & Home Division, Child Labor Bulletin #102.)

RC456 02/11

Safety Section 1-20

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INTRODUCTION SECTION

Introduction Section 2-1

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INTRODUCTION

This Wheel Rake Carrier is designed with care and built with quality materials by skilled workers. Proper

assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get

years of satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Safety Section is a MUST READ section

prior to any use of the rake. The Assembly Section instructs the owner/operator in the correct assembly of the

Rake Carrier. Careful use and timely service saves extensive repairs and costly downtime losses. The

Operation Section informs the owner/operator how to work the rake carrier and explains proper procedures

and safe practices prior to and during the operation of the rake carrier. The Maintenance Section instructs the

owner/operator of all the necessary inspection, lubrication, general maintenance needed to insure long life and

trouble free operation of your carrier.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual

includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or

death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

should know these Safety Messages before assembly and be aware of the hazards of operating this rake

during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

RC456 02/11

Introduction Section 2-2

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INTRODUCTION

The Rhino Wheel Rake Carrier has been engineered and built for ease of operation and long service life. The

Rhino RC456 Rake Carrier has been designed to transport and operate a pair of 4 Wheel, 5 Wheel, or 6 Wheel

Rakes in a V-Type configuration. With a reasonable amount of preventive maintenance, your Rake Carrier will

provide years of dependable service.

It is important that you thoroughly understand the operation of the wheel rake carrier before use. Read through

this manual completely, watching especially for safety symbols which will alert you to possible hazards.

RC456 02/11

Introduction Section 2-3

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INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and

know how to operate correctly both the tractor and rake carrier.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower.

Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by

Alamo Group within thirty days of delivery of the implement.

3. Record the Rake Carrier Model and Serial Numbers on the Warranty page at the front of the Operator’s

Manual. Keep this as part of the permanent maintenance file for the Rake Carrier.

RC456 02/11

Introduction Section 2-4

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ASSEMBLY SECTION

Assembly Section 3-1

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ASSEMBLY

GENERAL INSTRUCTIONS

Assembly must be done carefully and accurately, for the safety of the person(s) doing the assembling and to

ensure proper machine operation.

Assembly should be done on a flat, solid surface, using the proper tools and wearing suitable clothing, making

sure that all people not involved in the assembly be kept at a safe distance.

Assemblers must provide suitable lifting mechanisms and supports for stabilizing the partially assembled units,

so as to prevent them from falling and causing damage or injury.

The steps for assembly are illustrated in following. Depending on the experience of the assemblers and the

tools available, it is not necessary that the instructions be followed in the exact order given here, but the safety

precautions described above must always be followed carefully and scrupulously.

Before beginning operations, read the instruction manual carefully.

Before doing any maintenance or repair work, stop the machine at a suitable spot. Turn off

the tractor engine, apply the brake, remove the key from the ignition and consult this

manual.

This is a warning to use proper accident protection when carrying out maintenance and

repairs.

Indicates an impending dangerous situation which, if not avoided, will cause death or

severe personal injury.

Indicates a potentially dangerous situation which, if not avoided, could cause death or

severe personal injury, including dangers which are present when protection is removed.

Indicates a potentially dangerous situation which, if not avoided, can provoke less severe or

minor injuries.

RC456 02/11

Assembly Section 3-2

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ASSEMBLY

ASSEMBLY INSTRUCTIONS

1. Layout and identify all parts. Many parts will be

partially assembled by the manufacturer. The

main frame and swing arms are already

assembled, along with the tension spring and

adjustment chains, and the hydraulic cylinder

is installed by the manufacturer. The spindles

and hubs are also installed on the axle.

2. Support the main frame assembly on sturdy

stands and install the axle assembly under the

main frame. Measure from the rear of the main

frame 17" to 18" to the back side of the axle

tube. Secure the axle with three 4" x 5 1\2” x

5\8” U-Bolts, lockwashers, and nuts. Figure

Asm-RK-0160

3. The axle may need to be moved forward or

backward until the caster wheels on the wings

roll in the proper location on the axle ramps

(See Illustration 2). Tighten the U-Bolts when

axle is properly located. Figure Asm-RK-0161

4. Install the tongue on the main frame using three 5/8” x 2" bolts, nuts, and lockwashers. On some models,

a reinforcing plate is used. If so, install the plate beneath the tongue and main frame using six 1/2” x 1 1/

2” bolts, nuts, and lockwashers. Install a hose support on the top bolt as the tongue is installed. If the

optional extended tongue is used, install the extension between the main frame and tongue using the

bolts provided and install a second reinforcing plate if used.

5. Install the threaded rod hose holder in the threaded hole on top of the tongue. Install a 1/2” jam nut on the

rod before installing. Tighten the jam nut after the rod is position.

6. Install the support jack on the tongue using the pin supplied.

7. Install the tire on the wheel rims supplied and install the rims on the hubs. Torque the four lug bolts on

each wheel to 75 Ft-Lbs.

Note: The height of the tires used will effect the operation of the wheel rakes. It is recommended that 195 x 14"

tires be used.

RC456 02/11

Assembly Section 3-3

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ASSEMBLY

8. Two hydraulic hoses, 1/4” x 188" and one 1/4” x 192" are included. Connect the longer hose to the rear

port of the cylinder using a 90 elbow. Connect the shorter hose to the front port using a 90 elbow. Route

the hoses through the hose holder on the tongue. Install the restrictor swivel on the male end of one hose.

When the cylinder is replaced or reinstalled, the ports must go to the left side of the carrier when facing

forward.

Important: Do not operate without restrictor installed.

9. Before installing hydraulic lines, check for foreign material in lines. Keep hoses and fittings clean at all

times. Be sure all connections are properly sealed to avoid leakage.

Do not exceed manufacturers maximum hydraulic system pressure at 2500 psi.

If the optional tongue extension is used, install the two 1/4” x 48" hoses included in the kit on the 188" and 192"

hoses using the 1/2” NPT couplers provided. Install the restrictor fitting on the end of one extension hose.

Always wear protective eye goggles and use a magnifying glass or hold a piece of wood on

suspected leaks. Pinhole hydraulic leaks can penetrate skin. Do not touch.

Note: If fluid penetrates the skin, it must be surgically removed within a few hours by a doctor familiar with the

form of injury or gangrene may result. Make sure the weight of the machine has been taken off the hydraulic

cylinder before disconnecting hydraulic hoses.

10. Install the hose holder on the tongue center just forward of the cylinder using a capscrew and lockwasher.

Secure the hoses on the holder with the clip, capscrew, lockwasher, and nut.

11. Install the rake mount assemblies on the wings, as shown, using two U-bolts, nuts, and lockwashers to

secure each assembly.

Note: Left and right mounting heads are used. Check for proper identification of left and right mounting heads.

Measure from the front edge of the wing to the

center of the rake mount to determine the

approximate location of the rake.

4 Wheel Rakes

5 Wheel Rakes

6 Wheel Rakes

35”

25”

13”

These settings are only approximate settings. The

final position on the wing is determined by the

desired width of the windrow. Moving the rake

mounts forward on the wing makes the windrow

wider. Moving the rake mounts rearward makes the

windrow narrower.

12. Install the wheel rakes on the mount tube by inserting the rakes main frame tube into the tubes on the

rake mounts. This operation can be made easier if the carrier is connected to the tractor tongue,

hydraulics are connected and the wings are extended. Install the clamps on the rake tubes. Tighten the 1/

2” x 1 1/2” bolts, nuts, and lockwashers snugly. The ears at the top of the clamp should be on either side

of the tab on the mount tube so the rake can “float” as it works.

RC456 02/11

Assembly Section 3-4

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ASSEMBLY

Important: When the rake is positioned correctly,

drill a hole through the clamp and the rake tube and

install a 5/16” shear bolt, lockwasher, and nut.

Figure Asm-RK-0162

Note: Before operating this machine, lubrication of specific parts must be completed. Check tightness of lug

bolts and spindle setscrews.

RC456 02/11

Assembly Section 3-5

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OPERATION SECTION

Operation Section 4-1

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OPERATION

RC456 WHEEL RAKE CARRIER

OPERATION INSTRUCTIONS

Rhino wheel rake carriers are manufactured with quality material by skilled workers.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every

reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the rake

carrier, rake, tractor, or a thrown object. Do not operate the rake if passersby, pets, livestock, or property are

directly in front or to the rear of the unit.

This section is designed to familiarize, instruct, and educate safe and proper rake use to the operator. Pictures

in this section are for the purpose of explaining the operation of a rake carrier and are not necessarily of a

RC456 rake carrier. Some pictures may show shields removed for purposes of clarity. NEVER OPERATE this

implement or tractor without all shields in place and in good operational condition. The operator must be

familiar with rake carrier, rake and tractor operation and all associated safety practices before operating the

rake and tractor. Proper operation of the RC456 carrier and rake, as detailed in this manual, will help ensure

years of safe and satisfactory use of the implement.

IMPORTANT: To avoid rake damage, retorque all bolts after the first 10 hours of operation.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS

MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND

IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and

those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

RC456 02/11

Operation Section 4-2

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OPERATION

1. OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and

understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor

operation and all associated safety practices. In addition to the safety messages contained in this manual,

safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this

equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the

equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and

operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)

for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to

provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

•

Always Wear Safety Glasses

Hard Hat

Steel Toe Safety Footwear

Gloves

Hearing Protection

Close Fitting Clothing

Respirator or Filter Mask (depends on

operating conditions) OPS-U- 0002