Reliance Water Heaters Water Heater 184123 000 User Guide

Instruction Manual for

Residential

Manufactured Home

Gas Water Heaters

FOR USE ONLY IN MANUFACTURED HOMES

GAMA certification applies to

all residential gas water heaters

with capacities of 20 to 100

gallons with input rating of

75,000 BTU/Hr. or less.

ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM

WHOM THE WATER HEATER WAS PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE

COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.

AN ODORANT IS ADDED TO THE GAS

For Your Safety

USED BY THIS WATER HEATER

WARNING

WARNING: If the information in these

instructions are not followed exactly, a fire

or explosion may result, causing property

damage, personal injury or death.

Improper installation, adjustment, alteration,

service or maintenance can cause DEATH,

SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. Refer to this manual for assistance

or consult the local gas utility for further

information.

–Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

WARNING

Flammable vapors may be drawn by air cur-

rents from other areas of the structure to this

appliance.

–WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas suppli-

er’s instructions.

• If you cannot reach your gas supplier, call

the fire department.

WARNING

READ THE GENERAL SAFETY SECTION

BEGINNING ON INSIDE COVER AND THEN

THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

–Installation and service must be performed

by a qualified installer, service agency or

the gas supplier.

184123-000

Save this Manual for Future Reference.

03-03

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General Safety (cont’d)

WARNING

Obstructed or deteriorated vent systems may present a serious

health risk or asphyxiation.

This water heater must not be installed directly on carpeting.

Carpeting must be protected by a metal or wood panel beneath

the appliance extending beyond the full width and depth of the

appliance by at least 3 inches (76.2mm) in any direction, or if the

appliance is installed in an alcove or closet, the entire floor must

be covered by the panel. Failure to heed this warning may result

in a fire hazard.

WARNING

Chemical vapor corrosion of the flue and vent system may occur if

air for combustion contains certain chemical vapors. Spray can

propellants, cleaning solvents, refrigerator and air conditioner

refrigerants, swimming pool chemicals, calcium and sodium chlo-

ride, waxes, bleach, and process chemicals are typical compounds

which are potentially corrosive.

WARNING

A gas water heater cannot operate properly without the correct

amount of air for combustion. Do not install in a confined area

such as a closet, unless you provide air as shown in the “Locating

The New Water Heater” section. Never obstruct the flow of ven-

tilation air. If you have any doubts or questions at all, call your

gas company. Failure to provide the proper amount of combus-

tion air can result in a fire or explosion and can cause death, seri-

ous bodily injury, or property damage.

WARNING

Minimum clearances between the water heater and combustible

and noncombustible construction are 1″ at the sides and rear, 4″

at the front, and 6″ from the vent pipe. Clearance from the top of

the draft hood is 12″. Refer to the label on the water heater locat-

ed adjacent to the gas control valve for all clearances.

WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot water

system that has not been used for a long period of time (general-

ly two weeks or more). Hydrogen gas is extremely flammable

and explosive. To prevent the possibility of injury under these

conditions, we recommend the hot water faucet be opened for

several minutes at the kitchen sink before any electrical appli-

ances which are connected to the hot water system are used

(such as a dishwasher or washing machine). If hydrogen gas is

present, there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is opened.

There must be no smoking or open flame near the faucet at the

time it is open.

If this water heater will be used in beauty shops, barber shops,

cleaning establishments, or self-service laundries with dry clean-

ing equipment, it is imperative that the water heater or water

heaters be installed so that combustion and ventilation air be

taken from outside these areas. Refer to the “Locating The New

Water Heater” section of this manual and also the current edition

of the National Fuel Gas Code, ANSI Z223.1, also referred to as

NFPA 54 for specifics provided concerning air required.

WARNING

VENT DAMPERS - Any vent damper, whether it is operated ther-

mally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

WARNING

Thermally Operated Vent Dampers: Gas-fired water heaters hav-

ing thermal efficiency in excess of 80% may produce a relatively

low flue gas temperature. Such temperatures may not be high

enough to properly open thermally operated vent dampers. This

would cause spillage of flue gases and may cause carbon monox-

ide poisoning.

INSULATING JACKETS: When installing an external water heater

insulation jacket on a gas water heater:

a. DO NOT cover the temperature-pressure relief valve.

b. DO NOT put insulation over any part of the top of the gas water

heater.

c. DO NOT put insulation over the gas control valve or gas control

valve/burner cover, or any access areas to the burner.

d. DO NOT let insulation around the gas water heater to get with-

in 8 inches of the floor (air must get to the burner).

e. DO NOT cover or remove operating instructions, and safety

related warning labels and materials affixed to the water heater.

Failure to heed this will result in the possibility of a fire or

explosion.

Vent dampers must bear evidence of certification as complying

with the current edition of American National Standard ANSI

Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and

mechanically actuated vent dampers). Before installation of any

vent damper, consult the gas utility for further information.

WARNING

1. The appliance and its individual shutoff valve must be discon-

nected from the gas supply piping system during any pressure

WARNING

testing of the gas system at test pressures in excess of ⁄²pound

Flood damage to a water heater may not be readily visible or

immediately detectible. However, over a period of time a flood-

ed water heater will create dangerous conditions which can

cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-

AGE. Call a qualified service technician or contractor to replace

a flooded water heater. Do not attempt to repair the unit! It must

be replaced!

per square inch (3.5kPa).

2. The appliance must be isolated from the gas supply piping sys-

tem by closing its individual manual shutoff valve during any

pressure testing of the gas supply piping system at test pres-

sures equal or less than ⁄2 pound per square inch (3.5kPa).

WARNING

Soot build-up indicates a problem that requires correction before

further use. Turn “off” gas to water heater and leave “off” until

repairs are made, because failure to correct the cause of the soot-

ing can result in a fire or explosion causing death, serious bodily

injury, or property damage.

CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water

heater must be accomplished in such a manner that if the tank or

any connections should leak, the flow of water will not cause

damage to the structure. When such locations cannot be avoid-

ed, a suitable drain pan should be installed under the water

heater. Drain pans are available at your local hardware store.

WARNING

The water heater with draft hood installed must be properly vent-

ed to a roof jack which terminates outdoors. Never operate the

water heater unless it is vented to the outdoors and has adequate

air supply to avoid risks of improper operation, explosion or

asphyxiation.

Such a drain pan must be not greater than 1 ⁄2 inches deep, have

a minimum length and width of at least 2 inches greater than the

water heater dimensions and must be piped to an adequate

drain. The pan must not restrict combustion air flow.

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Table of Contents

General Safety................................................................................................................................2,3

Table of Contents

.........................................................................................................................4

Introduction

.........................................................................................................................................5

..................................................................5

Preparing for the New Installation

Typical Installation.....................................................................................................................6

Locating the New Water Heater.......................................................................7,8

Facts to Consider About Location ..........................................................................................................................7

Installing the New Water Heater

..................................................................8-15

Securing Water Heater to Floor and Wall ..............................................................................................................8

Water Piping .........................................................................................................................................................9

Water Piping Pressure Test...................................................................................................................................9

Temperature-Pressure Relief Valve.......................................................................................................................10

Filling the Water Heater.......................................................................................................................................11

Venting...........................................................................................................................................................11,12

Gas Piping...........................................................................................................................................................12

“Fuel” Conversion Instructions From Natural Gas To Propane (L.P.) Gas .........................................................13,14

“Fuel” Conversion Instructions From Propane (L.P.) Gas To Natural Gas ..............................................................14

Installation Checklist ...........................................................................................................................................15

Lighting

Temperature Regulation

For Your Information

.................................................................................................................................................16,17

..................................................................................................18

......................................................................................................19,20

Start Up Conditions .............................................................................................................................................19

Draft Hood Operation .......................................................................................................................................19

Condensation....................................................................................................................................................19

Smoke/Odor......................................................................................................................................................19

Thermal Expansion............................................................................................................................................19

Strange Sounds..................................................................................................................................................19

Operational Conditions ..................................................................................................................................19,20

Smelly Water................................................................................................................................................19,20

“Air” In Hot Water Faucets ................................................................................................................................20

High Temperature Shut Off System ....................................................................................................................20

Not Enough or No Hot Water............................................................................................................................20

Water Is Too Hot ...............................................................................................................................................20

Periodic Maintenance....................................................................................................21,22

Venting System Inspection...................................................................................................................................21

Burner Inspection ................................................................................................................................................21

Burner Cleaning ..................................................................................................................................................21

Housekeeping .....................................................................................................................................................21

Anode Rod Inspection.........................................................................................................................................22

Temperature-Pressure Relief Valve Operation ......................................................................................................22

Draining..............................................................................................................................................................22

Drain Valve Washer Replacement .......................................................................................................................22

Service ................................................................................................................................................................22

Leakage Checkpoints............................................................................................................23

Repair Parts

.........................................................................................................................................24

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Introduction

Thank You

for purchasing this water heater.

WARNING

Properly installed and maintained, it should give you

years of trouble free service.

The gas fired water heater is design certified by CSA

INTERNATIONAL under

American

National

Standard/CSA Standard ANS Z21.10.1 • CSA 4.1 (cur-

rent edition) for Gas Water Heaters for Manufactured

Home Installation.

Abbreviations Found In This Instruction Manual

CSA - Canadian Standards Association

ANSI - American National Standards Institute

NFPA - National Fire Protection Association

Instructions to Manufactured Home Manufacturers:

The installation must conform with the Manufactured

Home Construction and Safety Standards Title 24 CFR,

Part 3280.

Instruction for replacement installation:

The installation must conform with the instructions in

this manual; gas company rules; and Local Codes, or in

the absence of Local Codes, with the current edition of

the National Fuel Gas code, ANSI Z223.1, also referred

to as NFPA 54. This publication is available from your

local government or public library or gas company or by

writing NFPA, Batterymarch Park, Quincy, MA 02269.

Preparing for the New Installation

1. Read the “General Safety” section, pages 2 and 3 of

this manual first and then the entire manual carefully. If

you don’t follow the safety rules, the water heater will

not operate properly. It could cause DEATH, SERIOUS

BODILY INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation,

operation, and maintenance of the gas-fired water

heater. It also contains warnings through out the manu-

al that you must read and be aware of. All warnings

and all instructions are essential to the proper opera-

tion of the water heater and your safety. Since we can-

not put everything on the first few pages, READ THE

ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL

OR OPERATE THE WATER HEATER.

referred to as NFPA 54. This publication is available

from your local government or public library or gas

company or by writing NFPA, Batterymarch Park,

Quincy, MA 02269.

3. If after reading this manual you have any questions or

do not understand any portion of the instructions, call

the local gas utility and/or plumbing inspector.

4. Carefully plan the place where you are going to put

the water heater. Correct combustion, vent action, and

vent pipe installation are very important in preventing

death from possible carbon monoxide poisoning and

fires.

Examine the location to ensure the water heater com-

plies with the “Locating the New Water Heater” sec-

tion in this manual.

2. The gas fired water heater is design certified by CSA

INTERNATIONAL under American National

Standard/CSA Standard ANS Z21.10.1 • CSA 4.1 (cur-

rent edition) for Gas Water Heaters for Manufactured

Home Installation.

5. For California installation this water heater must be

braced, anchored, or strapped to avoid falling or mov-

ing during an earthquake. See instructions for correct

installation procedures. Instructions may be obtained

from your local dealer, wholesaler, public utilities or

California Office of the State Architect, 400 P Street,

Sacramento, CA 95814.

Instructions to Manufactured Home Manufacturers:

The installation must conform with the Manufactured

Home Construction and Safety Standards Title 24 CFR,

Part 3280.

6. Massachusettes Code requires this water heater to be

installed in accordance with Massachusetts 248-CMR

2.00: State Plumbing Code and 248-CMR 5.00.

Instruction for replacement installation:

The installation must conform with the instructions in

this manual; gas company rules; and Local Codes, or

in the absence of Local Codes, with the current edi-

tion of the National Fuel Gas code, ANSI Z223.1, also

7. Complies with SCAQMD rule #1121 and districts

having equivalent NOx requirements.

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Typical Installation

VENT CAP

ROOF JACK

WARNING

When the system requires water at temperatures higher

than required for other uses, the hot water system may

require a means such as a mixing valve to be installed

to temper the water at certain points of use. Some peo-

ple are more likely to be permanently injured by hot

water than others; these include the elderly, children,

the infirm, or the physically/mentally handicapped.

Before immersing yourself or anyone else in hot water,

be sure to check the water temperature. WARNING:

HOTTER WATER INCREASES THE RISK OF SCALD

INJURY. (Also see “Temperature Regulation” section)

Mixing valves are available at plumbing supply or hard-

ware stores. Follow manufacturers instructions for

installation of these valves.

HOT WATER OUTLET

12″ MIN.

MOUNTING

BRACKET

TEMPERED

WATER

OUTLET

TEMPERATURE-PRESSURE

RELIEF VALVE

GAS SUPPLY

MIXING

VALVE

COLD WATER

INLET

OUTSIDE

WALL OF

MANUFACTURED

HOME

DOOR

LOUVERED

OPENING

MOUNTING

BRACKET

MOUNTING

BRACKET

TO SUITABLE

DRAIN

6″ MAX.

Figure 1

WARNING

INSTALLATION IN ENCLOSURE OF MANUFACTURED HOME

WITH LOUVERED EXTERIOR DOOR

This water heater shall not be connected to any heating

systems or component(s) previously used with a non-

potable water heating appliance.

If this water heater is also used for space heating applica-

tions, all piping and components connected to the water

heater shall be suitable for use with potable water.

VENT CAP

ROOF JACK

HOT WATER OUTLET

12″ MIN.

SOLID

ACCESS

DOOR

MOUNTING

BRACKET

TEMPERED

WATER

OUTLET

TEMPERATURE-PRESSURE

RELIEF VALVE

WARNING

MIXING

VALVE

GAS SUPPLY

Toxic chemicals such as used for treatment of boilers or

non-potable water heating appliances shall never be

introduced into a potable water space heating system.

COLD WATER

INLET

OUTSIDE

DOOR

WALL OF

MANUFACTURED

HOME

DRAIN PAN

MOUNTING

BRACKET

MOUNTING

BRACKET

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that di-elec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

5″ MIN.

1″ MIN.

DIAMETER

Figure 2

INSTALLATION IN ENCLOSURE OF MANUFACTURED HOME

WITH SOLID EXTERIOR DOOR

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Locating the New Water Heater

Facts to Consider About the

Location

CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the

water heater must be accomplished in such a manner that

if the tank or any connections should leak, the flow of

water will not cause damage to the structure. When such

locations cannot be avoided, a suitable drain pan should

be installed under the water heater. Drain pans are avail-

able at your local hardware store. Such a drain pan must

This manufactured home gas-fired water heater is for use

in a manufactured home.You should carefully choose an

indoor location for the new water heater, because the

placement is a very important consideration for the safety

of the occupants in the building and for the most economi-

cal use of the appliance. This water heater is for use only

in manufactured homes and is not intended for outdoor

installation.

be not greater than 1 ⁄2 inches deep, have a minimum

length and width of at least 2 inches greater than the water

heater dimensions and must be piped to an adequate drain.

The pan must not restrict combustion air flow.

The installation of this water heater must be within an

enclosure so as to separate the appliance combustion sys-

tem and venting system from the interior atmosphere of

the manufactured home. There shall not be any door,

removable access panel, or other opening into the enclo-

sure from the inside of the manufactured home.

When a drain pan is required, an exterior door with lou-

vered openings must be used as shown in figure 1, page 6.

1″ MIN.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must

be observed.

NOTE: DOOR MUST BE

ON OUTSIDE WALL OF

MANUFACTURED

HOME.

4″ MIN.

1. An enclosure with an exterior access door incorporat-

ing a single opening positioned a maximum of 6 inches

above the lower edge of the access door and which

INSTALLATION

CLEARANCES

TOP VIEW

Figure 3

may incorporate either /4 inch wire mesh or louvers.

When /4 inch wire mesh is used, the size of the open-

ing must be a minimum of 20 square inches. When the

louvers are used, the area must be a minimum of 20

square inches. (See figure 1, page 6)

WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE AND UTILITY AREAS, ETC):

Flammable liquids (such as gasoline, solvents, propane (LP)

or butane, etc.) or other substances (such as adhesives, etc.),

all of which emit flammable vapors, may be improperly

stored or used in such areas. The gas water heater pilot light

or main burner can ignite such vapors. The resulting flash-

back and fire can cause death or serious burns to anyone in

the area, as well as property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor at

least 18 inches. While this may reduce the chances of

flammable vapors from a floor spill being ignited, gasoline

and other flammable substances should never be stored or

used in the same room or area containing a gas water heater

or other open flame or spark producing appliance.

2. An optional enclosure incorporating a solid exterior

access door, when a 5 inch or 8 inch diameter, or 20

square inch minimum equivalent free air opening is

located in the floor of the enclosure. The opening must

be covered by a /4 inch wire mesh. (See figure 2, page 6)

Install water heater into closet so as to have 1 inch mini-

mum clearance at sides and back. Clearance of 4 inches is

needed to front to accommodate the gas control valve.

(See Figure 3) Be sure to allow adequate clearance for ser-

vicing the water heater and for access to the piping and

temperature-pressure relief valve.

The water heater should be secured to the floor and to the

wall of the enclosure with the mounting brackets provided.

For bracket location refer to “Securing Water Heater to

Floor and Wall” in the “Installing the New Water Heater”

section.

Also, the water heater must be located and/or protected so it

is not subject to physical damage by a moving vehicle.

NOTE: Flammable vapors may be drawn by air currents from

other areas of the structure to the appliance.

When a manufactured home is skirted, an air intake open-

ing with a minimum free area of 32 square inches must be

provided in the skirt. Other gas fired appliances in the

home will require additional free air openings; consult

these manufacturers for correct sizing.

WARNING

Propellants of aerosol sprays and volatile compounds,

(cleaners, chlorine based chemicals, refrigerants, etc.) in

addition to being highly flammable in many cases, will

also change to corrosive hydrochloric acid when exposed

to the combustion products of the water heater. The

results can be hazardous, and also cause product failure.

If the opening is covered by louvers or screen, the total

free area must be 32 square inches.

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Locating the New Water Heater (cont’d)

Facts to Consider About the

Location (cont’d)

3. The location selection must provide adequate clear-

WARNING

ances for servicing and proper operation of the water

heater.

A gas water heater cannot operate properly without

the correct amount of air for combustion. Do not

install in a confined area such as a closet, unless you

provide air as shown in Figures 1-3. Never obstruct the

flow of ventilation air. If you have any doubts or ques-

tions at all, call your gas company. Failure to provide

the proper amount of combustion air can result in a

fire or explosion and can cause DEATH, SERIOUS

BODILY INJURY, OR PROPERTY DAMAGE.

WARNING

This water heater must not be installed directly on car-

peting. Carpeting must be protected by a metal or

wood panel beneath the appliance extending beyond

the full width and depth of the appliance by at least 3

inches (76.2mm) in any direction, or if the appliance is

installed in an alcove or closet, the entire floor must be

covered by the panel. Failure to heed this warning may

result in a fire hazard.

WARNING

If this water heater will be used in beauty shops, bar-

ber shops, cleaning establishments or self-service laun-

dries with dry cleaning equipment, it is imperative that

the water heater or water heaters be installed so that

combustion and ventilation air be taken from outside

these areas. Refer to the “Locating the New Water

Heater section” of this manual and also the current

edition of the National Fuel Gas Code, ANSI Z223.1,

also referred to as NFPA 54 for specifics provided con-

cerning air required.

WARNING

Minimum clearances between the water heater and

combustible and noncombustible construction are 1″ at

the sides and rear, 4″ at the front, and 6″ from the vent

pipe. Clearance from the top of the draft hood is 12″.

Refer to the label on the water heater located adjacent

to the gas control valve for all clearances.

Installing the New Water Heater

Securing Water Heater to Floor

and Wall

The water heater must be secured to the floor and to the

wall of the enclosure with the three mounting brackets

and screws packaged in the carton with the water

heater. The two small brackets stamped #0110064 are

MOUNTING

used to attach the water heater to the floor and the one

BRACKETS

large #0110063 bracket is used to secure the top of the

water heater to the wall.

Because of installation variances these brackets can be

located at any points around the circumference of the

jacket. When the bracket locations are determined using

the /8″ drill bit for a pattern, drill only through the outer

jacket of the water heater. Then using the screws provid-

ed, secure the bracket to the water heater, floor and

wall.

MOUNTING

BRACKET

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Installing the New Water Heater (cont’d)

Water Piping

ELBOW

HOT OUTLET

TO HOUSE

WARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-

THREADED TO

perature which will satisfy clothes washing, dish wash-

SWEAT COUPLING

ing, and other sanitizing needs can scald and perma-

nently injure you upon contact. Some people are more

3/4″ THREADED

likely to be permanently injured by hot water than oth-

ers. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot

water in your home fits into one of these groups or if

there is a local code or state law requiring a certain

temperature water at the hot water tap, then you must

take special precautions. In addition to using the lowest

possible temperature setting that satisfies your hot

water needs, some type of tempering device, such as a

mixing valve, should be used at the hot water taps used

by these people or at the water heater. Mixing valves

are available at plumbing supply or hardware stores.

Follow manufacturers instructions for installation of the

valves. Before changing the factory setting on the ther-

mostat, read the “Temperature Regulation” section.

COUPLINGS

TEMPERATURE-

PRESSURE RELIEF

VALVE

SHUTOFF

VALVE

COLD INLET

WATER LINE

DISCHARGE PIPE

(Do not cap or plug.

Must terminate beneath

manufactured home.)

WATER PIPING PRESSURE TEST

This section is only for the manufacturer installing the

water heater when the installation is to comply with

H.U.D. Standards.

WARNING

This water heater shall not be connected to any heating

systems or component(s) previously used with a non-

potable water heating appliance.

When testing the water ways, H.U.D. Standards state:

“Water distribution system. All water piping in the

water distribution system shall be subjected to a pres-

sure test. The test shall be made by subjecting the sys-

tem to air or water at 100 psi for 15 minutes without

loss of pressure. When air pressure is used, the water

heater shall not be connected during the test.”

If a water heater is installed in a closed water supply sys-

tem; such as one having a back-flow preventer, check

valve, water meter with a check valve, etc... in the cold

water supply; means shall be provided to control thermal

expansion. Contact the water supplier or plumbing

inspector on how to control this situation.

WARNING

f the water piping system is to be air pressure tested,

the water heater must be disconnected from the water

piping system. Failure to disconnect the water heater

during air pressure testing of the water piping system

could result IN DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that di-

electric unions or couplings be installed on this water

heater when connected to copper pipe.

HOT OUTLET

NOTE: This water heater is super insulated to minimize

heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines

from the water heater.

WHEN AIR TESTING,

REMOVE THE WATER

LINES FROM THE

WATER HEATER

The illustration shows the attachment of the water piping

to the water heater. The water heater is equipped with ⁄4

inch water connections.

NOTE: If using copper tubing, solder tubing to an

adapter before attaching the adaptor to the cold water

inlet connection. Do not solder the cold water supply

line directly to the cold water inlet. It will harm the dip

tube and damage the tank.

COLD INLET

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Installing the New Water Heater (cont’d)

Temperature-Pressure Relief Valve

WARNING

At the time of manufacture this water heater was provided

with a combination temperature-pressure relief valve certi-

fied by a nationally recognized testing laboratory that main-

tains periodic inspection of production of listed equipment

or materials, as meeting the requirements for Relief Valves

and Automatic Gas Shutoff Devices for Hot Water Supply

Systems, and the current edition of ANSI Z21.22 and the

code requirements of ASME. If replaced, the valve must

meet the requirements of local codes, but not less than a

combination temperature and pressure relief valve certified

as meeting the requirements for Relief Valves and

Automatic Gas Shutoff Devices for Hot Water Supply

Systems, ANSI Z21.22 by a nationally recognized testing

laboratory that maintains periodic inspection of production

of listed equipment or materials.

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

ensure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2)

the water manually discharged will not cause any bodily

injury or property damage because the water may be

extremely hot.

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately close the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valve with a new one.

The valve must be marked with a maximum set pressure not

to exceed the marked hydrostatic working pressure of the

water heater (150 lbs. p.s.i.) and a discharge capacity not

less than the water heater input rate as shown on the model

rating plate. (Electric heaters - watts divided by 1000 x

3412) equal BTU/Hr. rate.

HOT

TEMPERATURE-

PRESSURE

RELIEF VALVE

Your local jurisdictional authority, while mandating the use

of a temperature-pressure relief valve complying with ANSI

Z21.22 and ASME, may require a valve model different

from the one furnished with the water heater.

Compliance with such local requirements must be satisfied

by the installer or end user of the water heater with a local-

ly prescribed temperature-pressure relief valve installed in

the designated opening in the water heater in place of the

factory furnished valve.

DISCHARGE PIPE

(Do not cap or plug.

Must terminate

beneath

manufactured home.)

For safe operation of the water heater, the relief valve must

not be removed from it’s designated opening or plugged.

The temperature-pressure relief valve must be installed

directly into the fitting of the water heater designated for

the relief valve. Position the valve downward and provide

tubing so that any discharge will exit only within 6 inches

above, or at any distance below the structural floor. Be cer-

tain that no contact is made with any live electrical part.

The discharge opening must not be blocked or reduced in

size under any circumstances. Excessive length, over 30

feet, or use of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

COLD

No valve or other obstruction is to be placed between the

relief valve and the tank. Do not connect tubing directly to

discharge drain unless a 6″ air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities

should circumstances demand. If the discharge pipe is not

connected to a drain or other suitable means, the water

flow may cause property damage.

RELIEF VALVE OPENING

“THIS WATER HEATER IS PROVIDED WITH A COMBINATION TEMPER-

ATURE-PRESSURE RELIEF VALVE. FOR SAFE OPERATION OF THE

WATER HEATER, THE RELIEF VALVE(S) MUST NOT BE REMOVED

FROM ITS DESIGNATED POINT OF INSTALLATION OR PLUGGED.”

YOUR LOCAL JURISDICTIONAL AUTHORITY, WHILE MANDATING THE

USE OF A TEMPERATURE-PRESSURE RELIEF VALVE COMPLYING

WITH ANSI Z21.22 AND ASME, MAY REQUIRE A VALVE MODEL DIF-

FERENT FROM THE ONE FURNISHED WITH THE WATER HEATER.

COMPLIANCE WITH SUCH LOCAL REQUIREMENTS MUST BE SATIS-

FIED BY THE INSTALLER OR END USER OF THE WATER HEATER

WITH A LOCALLY PRESCRIBED TEMPERATURE-PRESSURE RELIEF

VALVE INSTALLED IN THE DESIGNATED OPENING IN THE WATER

HEATER.

The discharge pipe:

—Must not be smaller in size than the outlet pipe size

of the valve, or have any reducing couplings or other

restriction.

—Must not be plugged or blocked.

—Must be of material listed for hot water distribution.

—Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

SEE MANUAL HEADING—“TEMPERATURE-PRESSURE RELIEF

VALVES” FOR INSTALLATION AND MAINTENANCE OF RELIEF VALVE,

DISCHARGE LINE AND OTHER SAFETY PRECAUTIONS.

—Must terminate at an adequate drain.

—Must not have any valve between the relief valve and tank.

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Installing the New Water Heater (cont’d)

Filling the Water Heater

WARNING

CAUTION

To insure proper venting of this gas-fired water heater, the cor-

rect vent pipe diameter must be utilized. Any additions or dele-

tions of other gas appliances on a common vent with this water

heater may adversely affect the operation of the water heater.

Consult the local gas utility if any such changes are planned.

Never use this water heater unless it is completely filled

with water. To prevent damage to the tank, the tank must

be filled with water. Water must flow from the hot water

faucet before turning “ON” gas to the water heater.

To fill the water heater with water:

1. Close the water heater drain valve by turning the han-

dle to the right (clockwise). The drain valve is on the

lower front of the water heater.

The combustion and ventilation air flow must not be obstructed.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

WARNING

The water heater with draft hood installed must be connected

to a roof jack which terminates to the outdoors. Never operate

the water heater unless it is vented to the outdoors and has

adequate air supply to avoid risks of improper operation,

explosion or asphyxiation.

3. To insure complete filling of the tank, allow air to exit

by opening the nearest hot water faucet. Allow water

to run until a constant flow is obtained. This will let air

out of the water heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

WARNING

Venting

Obstructed or deteriorated vent systems may present serious

health risk or asphyxiation.

1. Place the draft hood legs in the receiving holes on the

top of the water heater. The legs will snap in the holes

to give a tight fit.

WARNING

2. Place the vent pipe over the draft hood. With the vent

pipe in position, drill a small hole through both the

vent pipe and draft hood. Secure them together with a

sheet metal screw.

The vent pipe from the water heater must be no less than

the diameter of the draft hood outlet on the water heater.

All vent gases must be completely vented to the outdoors of

the structure (dwelling). Install only the draft hood provided

with the new water heater and no other draft hood.

DRAFT HOOD INSTALLATION

VENT

DRAFT HOOD

The water heater must be connected to a roof jack: The vent

pipe from the water heater to the roof jack must be no less

than the diameter of the draft hood outlet (min. 3 inches) on

the water heater.

SCREW

DRAFT

HOOD

This water heater may be installed with single wall or Type B

vent pipe connection to the draft hood and the following

U.L. listed roof jacks not furnished.

VENT TO

OUTDOORS

VENT CAP

ROOF JACK

DRAFT

HOOD

Van Dyke Ind. No. 987

Vent Line No. 2073

White Metal Products 3RJ

There must be a minimum clearance of 12 inches between

the top of the draft hood and the top of the enclosure.

WARNING

VENT DAMPERS - Any vent damper, whether it is operated ther-

mally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

The draft hood and combustion air inlet to the water heater

must be in the same atmospheric pressure zone. Do not sep-

arate by a wall, shelf, ceiling, partition, or any other means.

Thermally Operated Vent Dampers: Gas-fired water heaters hav-

ing thermal efficiency in excess of 80% may produce a relatively

low flue gas temperature. Such temperatures may not be high

enough to properly open thermally operated vent dampers. This

would cause spillage of flue gases and may cause carbon monox-

ide poisoning.

Vent dampers must bear evidence of certification as complying

with the current edition of the American National Standard ANSI

Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and

mechanically actuated vent dampers).

Before installation of any vent damper, consult the local gas util-

ity for further information.

There must be a minimum of 6 inch clearance between sin-

gle wall vent pipe and any combustible material. Fill and

seal any clearance between single wall vent pipe and com-

bustible material with mortar mix, cement, or other noncom-

bustible substance. For other than single wall, follow vent

pipe manufacturer’s clearance specifications.

WARNING

Failure to have required clearances between vent piping

and combustible material will result in a fire hazard.

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Installing the New Water Heater (cont’d)

WARNING

Venting (cont’d)

The appliance and its individual shutoff valve must be discon-

nected from the gas supply piping system during any pressure

WARNING

testing of that system at test pressures in excess of ⁄2 pound per

Be sure vent pipe is properly connected to prevent escape of

dangerous flue gases which could cause deadly asphyxiation.

square inch (3.5kPa).

The appliance must be isolated from the gas supply piping sys-

tem by closing its individual manual shutoff valve during any

pressure testing of the gas supply piping system at test pres-

WARNING

sures equal to or less than ⁄2 pound per square inch (3.5kPa).

Chemical vapor corrosion of the flue and vent system may

occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium

and sodium chloride, waxes, bleach and process chemicals

are typical compounds which are potentially corrosive.

Connecting the gas piping to the gas control valve of the water

heater can be accomplished by either of the two methods shown.

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the water

heater as practical at the time of water heater installation. The

sediment trap shall be either a tee fitting with a capped nipple in

the bottom outlet or other device recognized as an effective sedi-

ment trap. If a tee fitting is used, it shall be installed in confor-

mance with one of the methods of installation shown below.

Gas Piping

WARNING

Make sure the gas supplied is the same type listed on the model

rating plate. The inlet gas pressure must not exceed 10.5 in.

water column (2.6kPa) for natural gas or 13 in. water column

(3.2kPa) for propane (L.P.) gas. The minimum inlet gas pressure

listed on the rating plate is for the purpose of input adjustment.

GAS PIPING WITH FLEXIBLE CONNECTOR

GAS SUPPLY PIPING

MANUAL SHUTOFF

VALVE

FLEXIBLE GAS CONNECTOR

LABELED AS COMPLYING

WITH ANSI STANDARDS

WARNING

If the gas control valve is subjected to pressures exceeding ⁄²

pound per square inch (3.5kPa), the damage to the gas con-

trol valve could result in a fire or explosion from leaking gas.

LOOP

GROUND JOINT

UNION (Optional)

GAS CONTROL

VALVE

DRIP LEG

3″ MIN.

WARNING

(Sediment Trap)

If the main gas line shutoff serving all gas appliances is used,

also turn “OFF” the gas at each appliance. Leave all gas appli-

ances shut off until the water heater installation is complete.

CAP

GAS PIPING WITH ALL BLACK IRON PIPE

TO GAS CONTROL

A gas line of sufficient size must be run to the water heater.

Consult the current edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA 54 and the gas company con-

cerning pipe size.

GAS SUPPLY PIPING

MANUAL SHUTOFF

VALVE

There shall be:

BLACK PIPE

–A readily accessible manual shut off valve in the gas supply

line serving the water heater, and

GROUND JOINT

–A drip leg (sediment trap) ahead of the gas control valve to

help prevent dirt and foreign materials from entering the gas

control valve.

–A flexible gas connector or a ground joint union between the

shutoff valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a match or open

flame. Rinse off soapy solution and wipe dry.

UNION

GAS CONTROL

VALVE

DRIP LEG

3″ MIN.

(Sediment Trap)

CAP

WARNING

Contaminants in the gas lines may cause improper operation

of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe is clean

on the inside. To trap any dirt or foreign material in the gas

supply line, a drip leg (sometimes called a sediment trap)

shall be incorporated in the piping. The drip leg must be

readily accessible. Install in accordance with the “Gas

Piping” section. Refer to the current edition of the National

Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54.

WARNING

Use pipe joint compound or teflon tape marked as being

resistant to the action of petroleum [Propane (L.P.)] gases.

WARNING

The appliance and its gas connection must be leak test-

ed before placing the appliance in operation.

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Installing the New Water Heater (cont’d)

Step 10. Turn gas control knob clockwise

position. Knob cannot be turned from “PILOT” to

“OFF” unless knob is depressed slightly. DO NOT

FORCE.

to “OFF”

“Fuel” Conversion Instructions

From Natural Gas To Propane

(L.P.) Gas

Read and follow detailed conversion instructions below and

also in the instruction manual in their entirety before starting

the conversion.

Step 11. Wait five (5) minutes to clear out any gas. If you

then smell gas, STOP! Follow “B” in the safety in-

formation on “For Your Safety” label. If you don’t

smell gas, go to the next step.

Step 12. Find pilot-follow metal tube from gas control. The

pilot is located in front of the burner. (See Figure 7,

page 14)

Conversion kit with necessary parts are in a bag attached to

the drain valve.

Step 1. Turn gas control knob “A” to “PILOT”. Depress and

turn “OFF”. (See Figure 4, page 14).

PILOT BURNER

THERMOCOUPLE

Step 2. Remove outer and inner access doors from water

heater.

Step 3. Remove burner assembly from water heater and con-

Step 13. If you don’t smell gas, turn knob on gas control

counter-clockwise to “PILOT” position.

trol by loosening ⁄4″ nut “H” holding burner assem-

bly to control. (See Figure 5, page 14). Loosen pilot

tube nut “J” and thermocouple nut “K” at control.

Step 14. Push in control knob all the way and hold down.

Immediately light the pilot with a match. Continue

to hold control knob in for about one (1) minute

after the pilot is lit. Release knob and it will pop

back up. Pilot should remain lit. If it goes out, re-

peat steps 9 through 12.

Step 4. Remove screws “D” disengaging manifold from

burner. (See Figure 6, page 14)

Step 5. Remove orifice “E” (See Figure 6, page 14) using ⁄8

″

wrench. Install orifice marked “L.P.” found in the

bag into manifold. Tighten securely. Secure burner

to manifold with screws “D”.

• If knob does not pop up when released, stop

and immediately call the local gas supplier.

• If the pilot will not stay lit after several tries,

depress and turn the gas control knob clock-

Step 6. Loosen pilot tube nut “F” (See Figure 7, page 14).

Remove orifice “G” and replace with red colored

orifice found in bag. Reinstall nut “F” and tighten

securely.

wise

to “OFF”and call the gas supplier.

Step 15. Check for gas leaks with only pilot flame burning

using a soapy water solution, not a match or open

flame. Check for gas leaks at fittings “F”and “G”

(See Figure 7, page 14) and at fitting “J” (See Figure

5, page 14).

Step 7. Make sure all connections are tightened securely,

and reinstall burner assembly into water heater. Po-

sition end of the manifold inside bracket as shown in

Figure 6 on page 14. Reinstall manifold into control

and tighten ⁄4 inch nut (“H”) securely. Recheck to see

that end of manifold is still inside bracket as shown

in Figure 6 on page 14. Reinstall pilot tubing and

thermocouple into control. (See Figure 5, page 14)

Step 16. Make sure temperature adjustment dial is turned

clockwise (

Figure 4, page 14).

) in its lowest position (See

Step 8. Place screwdriver in slot “B”. (See Figure 4, page

Step 17. Replace inner and outer doors.

14). Depress and turn counter-clockwise (

) to

Step 18. At arms length away turn gas control knob to the

full “ON” position. WARNING: Do not use gas

control knob to regulate gas flow. Turn tempera-

stop. Control screw must be in “IN” position for

propane (L.P.) gas and in “OUT” position for natural

gas. STOP! Read label “For Your Safety” located on

your water heater.

ture adjustment dial counter-clockwise (

until gas flows to main burner and ignites.

)

Step 9. Set the thermostat to lowest setting by turning the

Step 19. With a soapy water solution, not a match or open

flame, check for gas leaks at gas connection “H”.

(See Figure 5, page 14). If gas leak occurs, turn off

immediately by shutting off gas cock at inlet to

water temperature dial clockwise, (

) to its

lowest temperature setting (with arrow on dial) as

shown.

control,or by turning gas control knob

“PILOT” pushing down and turning to “OFF”. Re-

pair gas leak as necessary, and repeat steps 9

through 19.

Step 20. At arm’s length away, set the thermostat to desired

setting. The mark (M) HOT indicative of approx.

120°F is preferred starting point. Some local laws

may require a lower starting point. If hotter water

is desired see the “Temperature Regulation” sec-

tion in this manual.

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Installing the New Water Heater (cont’d)

“Fuel” Conversion Instructions

From Natural Gas To Propane

(L.P.) Gas (cont’d)

Step 21. Replace the outer door if not replaced in step 17.

WARNING

Hotter water increases the risk of scald injury. Before

changing temperature setting see the “Temperature

Regulation” section in this manual.

NUT “H”

Step 22. Remove adhesive label found in conversion kit

and place next to rating plate. Mark label indi-

NUT “K”

NUT “J”

cating for which type gas the water heater is

now equipped.

THERMOCOUPLE

PILOT TUBING

MANIFOLD

BURNER

“Fuel” Conversion Instructions

From Propane (L.P.) Gas To

Natural Gas

Figure 5

To convert from Propane (L.P.) gas to Natural gas, follow

the “Fuel” Conversion Instructions From Natural Gas to

Propane (L.P.) Gas” section except in Step 5, use orifice

“E”, marked “NAT.”. In Step 6 use pilot orifice “G”, brass

color and in Step 8 turn control screw “B” in Figure 4

clockwise (

) to stop. Screw must be in “OUT” posi-

tion for Natural gas.

See “Instruction Label” for orifice sizes.

MANIFOLD

“E”

Maximum Supply Pressure:

10.5″ W.C. For Nat. Gas.

BRACKET

13″ W.C. for Propane (L.P.) Gas

Minimum Supply Pressure

5″ W.C. for Nat. Gas.

“D”

Figure 6

11″ W.C. For Propane (L.P.) Gas

“A” GAS CONTROL

KNOB

INLET

GAS

LINE

“G”

“F”

TEMPERATURE

ADJ. DIAL

PLASTIC CAP

PILOT TUBING

“B”

Figure 7

OUT FOR NATURAL

IN FOR PROPANE (L.P.)

Figure 4

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Installing the New Water Heater (cont’d)

Installation Checklist

BEFORE LIGHTING THE PILOT:

1. Check the gas lines for leaks.

6. Is there proper clearance between the water

heater and anything that might catch fire? See the

“Locating the New Water Heater” section.

a. Use a soapy water solution. DO NOT test for

gas leaks using a match or open flame.

b. Brush the soapy water solution on all gas pipes,

joints and fittings.

7. Do you have adequate ventilation so that the

water heater will operate properly? See the

“Locating the New Water Heater” section.

c. Check for bubbling soap. This means you have

a leak. Turn “OFF” gas and make the necessary

repairs.

d. Recheck for leaks.

e. Rinse off soapy solution and wipe dry.

8. Is the draft hood vent piping properly secured?

See “Venting” instructions in the “Installing the

New Water Heater” section.

2. Is the new temperature-pressure relief valve prop-

erly installed and piped to an adequate drain? See

“Temperature-Pressure Relief Valve” section.

9. Is there proper clearance between the vent pipe

and anything that might catch on fire? See

“Venting” instructions in the “Installing the New

Water Heater” section.

3. Are the cold and hot water lines connected to the

water heater correctly? See “Water Piping” instruc-

tions in the “Installing the New Water Heater”

section.

10. Is the vent pipe properly sloped and does the vent

terminate outdoors? See “Venting” instructions in

the “Installing the New Water Heater” section.

4. Is the water heater completely filled with water?

See “Filling the Water Heater” instructions in the

“Installing the New Water Heater” section.

11. Do you need to call your gas company to check

the gas pipe and its hookup?

5. Will a water leak damage anything? See the

“Locating the New Water Heater” section.

VENT PIPE TO UL

LISTED ROOF JACK

HOT

TEMPERATURE-PRESSURE

RELIEF VALVE

MODEL RATING PLATE

GAS SUPPLY

SUITABLE FOR WATER (POTABLE)

HEATING ONLY

SHUTOFF VALVE

COLD

AUTOMATIC STORAGE WATER HEATER FOR

TEE

INSTALLATION IN A MANUFACTURED HOME

SHUTOFF

VALVE

DRIP LEG

(Sediment trap)

ORIFICE SIZE: #40 FOR NAT. / #52 FOR LP

IF CONVERTED - PROPANE RATE: 30,000 BTU

DRAIN VALVE

PIPE CAP

DISCHARGE PIPE

(Do not cap or plug.

Must terminate beneath

manufactured home.)

* For 30 and 40 Gal. heater as shown

For 50 Gal. heater:

ORIFICE SIZE: #35 FOR NAT. / #51 FOR LP

IF CONVERTED - PROPANE RATE: 38,000 BTU

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Lighting

WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]: Propane (L.P.) gas is heavier than air.

Should there be a leak in the system, the gas will settle

near the ground. Basements, crawl spaces, skirted

areas under manufactured homes (even when

ventilated), closets and areas below ground level will

serve as pockets for the accumulation of this gas.

Before attempting to light or relight the water heater’s

pilot or turning on a nearby electrical light switch, be

absolutely sure there is no accumulated gas in the area.

Search for odor of gas by sniffing at ground level in the

vicinity of the appliance. If odor is detected, follow the

steps indicated at “For Your Safety” on the cover page

of this manual, then leave the premises.

Figure 8

Lighting and operating instructions are located on front of

the water heater, above or to one side of the gas control

valve.

WARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IF YOU SMELL GAS:

1. Do not try to light any appliance.

2. Do not touch any electrical switch; do not use any

phone in your building.

Figure 9

3. Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

4. If you cannot reach your gas supplier, call the fire

department.

WARNING

DO NOT force the gas control knob. Use only your

hand to push it down to light the pilot, or to turn it to

“ON”, “OFF” or “PILOT”. Never use a tool such as a

lever, wrench or pliers. Do not hit or damage the knob.

A damaged knob may result in an explosion and seri-

ous injury. If you have problem turning the knob, call

the gas supplier immediately.

Figure 10

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before light-

ing your water heater. Use a soapy water solution, not a

match or open flame. Check the factory gas fittings after

pilot is lit and gas control knob is still in “PILOT” posi-

tion. Then, check the fittings when the main burner is

turned “ON”. Use a soapy water solution for this, too.

INNER

DOOR

OUTER

DOOR

Figure 11

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Lighting (cont’d)

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by

• If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or

turn by hand, don’t try to repair it, call a qualified ser-

vice technician. Force or attempted repair may result

in a fire or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician

to inspect the appliance and to replace any part of the

control system and any gas control which has been

under water.

hand. When lighting the pilot, follow these instructions

exactly.

B. BEFORE LIGHTING smell all around the appliance area

for gas. Be sure to smell next to the floor because

some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any

• ^pIm^hm^one^ediⁱaⁿte^yl^oy^uc^ra^bl^ul ⁱy^ldoⁱuⁿr^gg^.as supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

9. Push in control knob all the way and hold down.

Immediately light the pilot with a match. Continue to

hold control knob in for about one (1) minute after

the pilot is lit. Release knob and it will pop back up.

Pilot should remain lit. If it goes out, repeat steps 4

through 9.

2. Remove outer door.

3. Set the thermostat to lowest setting

by turning the water temperature dial

clockwise, (

) to its lowest tempera-

ture setting (with arrow on dial) as

shown.

• If knob does not pop up when released, stop and

immediately call your service technician or gas

• ^sIf^ut^ph^pe^liep^r.ilot will not stay lit after several tries,

depress and turn the gas control knob clockwise

4. Turn gas control knob clockwise

to “OFF” posi-

tion. Knob cannot be turned from “PILOT” to “OFF”

unless knob is depressed slightly. DO NOT FORCE.

(Figure 8)

to “OFF” and call your service technician

or gas supplier. (Figure 8)

5. Wait five (5) minutes to clear out any gas. If you then

smell gas, STOP! Follow “B” in the safety information

above on this label. If you don’t smell gas, go to the

next step.

6. Remove (or open) inner door located below the gas

control unit. (Figure 11)

7. Find pilot-follow metal tube from gas control. The pilot

is located in front of the burner.

10. Replace (or close) inner door. Replace outer door if

door does not cover gas control on/off knob or tem-

perature adjustment knob. (Figure 11)

11. At arms length away, turn gas control knob counter-

clockwise

to the full “ON” position. Warning

do not use gas control knob to regulate gas

flow. (Figure 10)

THERMOCOUPLE

PILOT BURNER

12. At arms length away, set the thermostat to desired

setting. The mark ( M ) HOT indicative of approximate

120°F is preferred starting point. Some local laws

may require a lower starting point. If hotter water is

desired, see instruction manual and “warning” below.

13. Replace the outer door if not replaced in step 10.

8. If you don’t smell gas, turn knob on gas control counter

clockwise to “PILOT” position. (Figure 9)

WARNING

Hotter water increases the risk of scald injury. Before changing temperature setting see instruction manual.

TO TURN OFF GAS TO APPLIANCE

2. Turn gas control knob clockwise

to “OFF” posi-

1. Set the thermostat to lowest setting by turning the

water temperature dial clockwise ( ) to its lowest

temperature setting (with arrow on dial) as shown.

tion. Knob cannot be turned from “PILOT” to “OFF”

unless knob is depressed slightly. DO NOT FORCE.

(Figure 8)

3. Replace outer door (if removed).

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Temperature Regulation

Due to the nature of the typical gas water heater, the

water temperature in certain situations may vary up to

30°F higher or lower at the point of use such as bathtubs,

showers, sink, etc.

Turn the water temperature dial clockwise (

decrease the temperature, or counterclockwise (

increase the temperature.

) to

This means that when the temperature adjustment dial is

set at the mark approximating 120°F, the actual water

temperature at any hot water tap could be as high as

150°F or as low as 90°F.

Any water heater’s intended purpose is to heat water. Hot

water is needed for cleansing, cleaning, and sanitizing

(bodies, dishes, clothing). Hot water will present a scald

hazard. Depending on the time element, and the people

involved (normal adults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

WARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a

temperature which will satisfy clothes washing, dish

washing, and other sanitizing needs can scald and

permanently injure you upon contact. Some people are

more likely to be permanently injured by hot water

than others. These include the elderly, children, the

infirm, or physically/mentally handicapped. If anyone

using hot water in your home fits into one of these

groups or if there is a local code or state law requiring

a certain temperature water at the hot water tap, then

you must take special precautions. In addition to using

the lowest possible temperature setting that satisfies

your hot water needs, some type of tempering device,

such as a mixing valve, should be used at the hot water

taps used by these people or at the water heater.

Time to Produce 2nd &

3rd Degree Burns on

Adult Skin

Temperature Setting

VERY HOT = approx. 160°F

C = approx. 150°F

About 1/2 second

About 1-1/2 seconds

Less than 5 seconds

About 30 seconds

More than 5 minutes

B = approx. 140°F

A = approx. 130°F

M HOT = approx. 120°F

NOTE: Water temperature range of 120°–140°F (49°–60°C)

recommended by most dishwasher manufacturers.

WARNING

Never allow small children to use a hot water tap, or to

draw their own bath water. Never leave a child or hand-

icapped person unattended in a bathtub or shower.

WARNING

Should overheating occur or the gas supply fail to shut

off, turn “OFF” the manual gas control valve to the

appliance.

The thermostat of this water heater has been factory set at

its lowest position, to reduce the risk of scald injury. It is

adjustable and must be reset to the desired temperature

setting. The mark ( M ) HOT indicative of approximately

120°F is preferred starting point. Some states have a

requirement for a lower setting. If you need hotter water,

follow directions for temperature adjustment, but beware

of the warnings in this section.

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For Your Information

Start Up Conditions

DRAFT HOOD OPERATION

Check draft hood operation by performing a worst case

depressurization of the building. With all doors and windows

closed, and with all air handling equipment and exhaust fans

operating, such furnaces, clothes dryers, range hoods and

bathroom fans, a match flame should still be drawn into the

draft hood of the water heater with its burner firing. If the

flame is not drawn toward the draft hood, shut off the water

heater and make necessary air supply changes to correct.

valves, check valves, back flow preventers, etc...to control

these types of problems. When these devices are not equipped

with an internal by-pass, and no other measures are taken, the

devices cause the water system to be closed. As water is heat-

ed, it expands (thermal expansion) and closed systems do not

allow for the expansion of heated water.

The water within the water heater tank expands as it is heated

and increases the pressure of the water system. If the relieving

point of the water heater’s temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The tem-

perature-pressure relief valve is not intended for the constant

relief of thermal expansion. This is an unacceptable condition

and must be corrected.

CONDENSATION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A

water heater may appear to be leaking when in fact the water

is condensation. This usually happens when:

a. When a new water heater is filled with cold water for the

first time.

b. When gas burns and water vapor is produced in water

heaters, particularly high efficiency models where flue

temperatures are lower.

c. When you use large amounts of hot water in a short time

and the refill water is very cold.

It is recommended that any devices installed which could cre-

ate a closed system have a by-pass and/or the system have an

expansion tank to relieve the pressure built by thermal expan-

sion in the water system. Expansion tanks are available for

ordering through a local plumbing contractor. Contact the

local water supplier and/or plumbing inspector for assistance

in controlling these situations.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a “sizzling”

or “frying” noise.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some

metal parts during periods of heat-up and cool-down do not

represent harmful or dangerous conditions.

Excessive condensation can cause pilot outage due to water

running down the flue tube onto the main burner and putting

out the pilot.

Condensation causes sizzling and popping with the burner

area during heating and cooling periods and should be con-

sidered normal. See “Condensation” in this section.

Because of the suddenness and amount of water, condensa-

tion water may be diagnosed as a “tank leak”. After the water

in the tank warms up (about 1-2 hours), the condition should

disappear.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.

Operational Conditions

An undersized water heater will cause more condensation.

The water heater must be sized properly to meet the family’s

demands for hot water including dishwashers, washing

machines and shower heads.

SMELLY WATER

In each water heater there is installed at least on anode rod

(see parts section) for corrosion protection of the tank. Certain

water conditions will cause a reaction between this rod and

the water. The most common complaint associated with the

anode rod is one of a “rotten egg smell”. This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to oper-

ate properly as well as to carry away products of combustion

and water vapor.

a. a concentration of sulfate in the supply water.

b. little or no dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke

and odor during the initial start-up. This is due to burning off

of oil from metal parts, and will disappear in a short while.

d. an excess of active hydrogen in the tank. This is caused

by the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water

heater models by replacing the anode(s) with one of less active

material, and then chlorinating the water heater tank and all

hot water lines. Contact the local water heater supplier for fur-

ther information concerning an Anode Replacement Kit

#9000029 and this Chlorination Treatment.

THERMAL EXPANSION

Water supply systems may, because of such events as high line

pressure, frequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing

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For Your Information (cont’d)

SMELLY WATER (cont’d)

NOT ENOUGH OR NO HOT WATER

1. Check the manual gas shut off valve to be sure it is

open.

If the smelly water persists after the anode replacement

and chlorination treatment, we can only suggest that con-

tinuous chlorination and filtering conditioning equipment

be considered to eliminate the water problem.

2. Check the pilot flame. It may have gone out. All mod-

els have an opening behind the outer door for viewing

the pilot.

Do not remove the anode leaving the tank unprotected.

By doing so, all warranty on the water heater tank is

voided.

3. If the pilot is not lit, follow the “Lighting” instructions

in this manual or located above the gas control valve

on the water heater to relight the pilot. If the water was

extremely hot and is now cold, the high limit safety

temperature shut off may have put out the burner and

pilot. If the high temperature shut off activates, the gas

control valve must be replaced.

“AIR” IN HOT WATER FAUCETS

WARNING

4. The gas control knob must be turned to the “ON”

position.

HYDROGEN GAS: Hydrogen gas can be produced in a

hot water system that has not been used for a long peri-

od of time (generally two weeks or more). Hydrogen gas

is extremely flammable and explosive. To prevent the

possibility of injury under these conditions, we recom-

mend the hot water faucet be opened for several min-

utes at the kitchen sink before any electrical appliances

which are connected to the hot water system are used

(such as a dishwasher or washing machine). If hydrogen

gas is present, there will probably be an unusual sound

similar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open

flame near the faucet at the time it is open.

5. The temperature adjustment dial may be set too low.

See the “Temperature Regulation” section.

6. The gas company can check the gas input to see if it is

correct. An underfired water heater will not heat water

as quickly.

7. Look for leaking or open hot water faucets. Make sure

all are closed.

8. The cold water inlet temperature may be colder during

the winter months. It will take longer to heat the water

and seem like less hot water.

9. If you cannot find what is wrong, call the local gas

utility and/or plumbing contractor.

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut

off system. The high temperature shut off is built into the

gas control valve. This system shuts off the gas supply to

the water heater burners when high water temperatures

are present. It is non-resettable. If the high temperature

shut off activates, the gas control valve must be replaced.

If this were to occur, turn “OFF” the entire gas supply to

the water heater. Contact the local gas utility.

WATER IS TOO HOT

1. The temperature adjustment dial may be set too high.

See the “Temperature Adjustment” section.

NOTE: A period of time is necessary after an adjust-

ment has been made for the water temperature to

reach the new temperature setting.

2. If lower temperature settings will not lower the water

temperature, call the local gas utility.

WARNING

Should overheating occur or the gas supply fail to shut

off, turn “OFF” the manual gas control valve to the

appliance.

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Periodic Maintenance

Venting System Inspection

At least once a year a visual inspection should be made of

the venting system. You should look for:

1. Obstructions which could cause improper venting. The

combustion and ventilation air flow must not be

obstructed.

2. Damage or deterioration which could cause improper

venting or leakage of combustion products.

3. Rusted flakes around top of water heater.

WARNING

Soot build-up indicates a problem that requires correc-

tion before further use. Turn “off” gas to water heater

and leave “off” until repairs are made, because failure

to correct the cause of the sooting can result in a fire

causing DEATH, SERIOUS BODILY INJURY, OR PROP-

ERTY DAMAGE.

Be sure the vent piping is properly connected to pre-

vent escape of dangerous flue gasses which could

cause deadly asphyxiation.

WARNING

Obstructions and deteriorated vent systems may pre-

sent serious health risk or asphyxiation.

Burner Cleaning

WARNING

In the event your burner needs cleaning, use the follow-

ing instructions:

If inspection of the burner shows that cleaning is required,

turn the gas control knob clockwise (

position, depressing slightly.

NOTE: The knob cannot be turned from “PILOT” to

“OFF” unless knob is depressed slightly. DO NOT

FORCE.

Chemical vapor corrosion of the flue and vent system

may occur if air for combustion contains certain chem-

ical vapors. Spray can propellants, cleaning solvents,

refrigerator and air conditioner refrigerants, swimming

pool chemicals, calcium and sodium chloride, waxes,

bleach and process chemicals are typical compounds

which are potentially corrosive.

) to the “OFF”

Loose deposits on or around the burner can be removed

by carefully using the hose of a vacuum cleaner inserted

through the access door of the water heater. If the burner

needs to be removed for additional cleaning, call the local

gas utility to remove and clean the burner and correct the

problem that required the burner to be cleaned.

WARNING

If after inspection of the vent system you found sooting

or deterioration, something is wrong. Call the local gas

utility to correct the problem and clean or replace the

flue and venting before resuming operation of the

water heater.

Housekeeping

Vacuum around base of water heater for dust, dirt, and

lint on a regular basis.

Burner Inspection

WARNING

Flood damage to a water heater may not be readily visible

or immediately detectible. However, over a period of time

a flooded water heater will create dangerous conditions

which can cause DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE. Contact a qualified service techni-

cian or contractor to replace a flooded water heater. Do

not attempt to repair the unit! It must be replaced!

WARNING

INSTALLED IN SUITABLE AREA: To insure sufficient

ventilation and combustion air supply, proper clear-

ances from the water heater must be maintained.

See “Locating the New Water Heater” section.

Combustible materials such as clothing, cleaning mate-

rials, or flammable liquids, etc. must not be placed

against or adjacent to the water heater which can

cause a fire.

At least once a year a visual inspection should be made of

the main burner and pilot burner. The drawing is for your

reference.

You should check for sooting which is not normal and

will impair proper combustion.

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Periodic Maintenance (cont’d)

Anode Rod Inspection

Draining

The water heater should be drained if being shut down

during freezing temperatures. Also periodic draining and

cleaning of sediment from the tank may be necessary.

1. Turn the gas control knob to the “OFF” position.

2. CLOSE the cold water inlet valve to the water heater.

3. OPEN a nearby hot water faucet and leave open to

allow for draining.

4. Connect a hose to the drain valve and terminate to an

adequate drain.

5. OPEN the water heater drain valve to allow for tank

draining.

NOTE: If the water heater is going to be shut down

and drained for an extended period, the drain valve

should be left open with hose connected allowing

water to terminate to an adequate drain.

6. Close the drain valve.

The anode rod is used to protect the tank from corrosion.

Most hot water tanks are equipped with an anode rod. The

submerged rod sacrifices itself to protect the tank. Instead of

corroding the tank, water ions attack and eat away the anode

rod. This does not affect the water’s taste or color. The rod

must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not nec-

essarily water condition. A corroded or pitted anode rod indi-

cates high water conductivity and should be checked and/or

replaced more often than an anode rod that appears to be

intact. Replacement of a depleted anode rod can extend the

life of your water heater. Inspection should be conducted by

a qualified technician, and at a minimum should be checked

annually after the warranty period.

7. Follow instructions in the “Filling The Water Heater”

section.

8. Follow the lighting instructions in the “Lighting” sec-

tion to restart the water heater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually

operated at least once a year.

Drain Valve Washer

Replacement

TEMPERATURE-PRESSURE

RELIEF VALVE

NOTE: For replacement, use a ⁄³²″ x ⁄⁶⁴″ x ⁄⁸″ thick wash-

er available at your nearest hardware store.

1. Turn “OFF” gas supply to water heater.

2. Follow “Draining” instructions.

3. Turning counter clockwise, remove the hex cap below

the screw handle.

DISCHARGE PIPE

4. Remove the washer and put the new one in place.

5. Screw the handle and cap assembly back into the

drain valve and retighten using a wrench. DO NOT

OVER TIGHTEN.

WARNING

When checking the temperature-pressure relief valve oper-

ation, make sure that (1) no one is in front of or around the

outlet of the temperature-pressure relief valve discharge

line, and (2) that the water manually discharged will not

cause any property damage because the water may be

extremely hot.

6. Follow instructions in the “Filling The Water Heater”

section.

7. Check for leaks.

8. Follow the lighting instructions in the “Lighting” sec-

tion to restart the water heater.

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately close the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valve with a new one.

HANDLE AND

CAP ASSEMBLY

WASHER

Failure to install and maintain a new properly listed tempera-

ture-pressure relief valve will release the manufacturer from

any claim which might result from excessive temperature or

pressure.

WARNING

Service

If the temperature-pressure relief valve on the appliance

weeps or discharges periodically, this may be due to ther-

mal expansion. Your water heater may have a check valve

installed in the water line or a water meter with a check

valve. Consult the water supplier and/or plumbing inspec-

tor for further information. Do not plug the temperature-

pressure relief valve.

If a condition persists or you are uncertain about the oper-

ation of the water heater, let a qualified person check it

out. Call the local utility and/or plumbing inspector.

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Leakage Checkpoints

Use this guide to check a “Leaking” water heater. Many

suspected “Leakers” are not leaking tanks. Often the

source of the water can be found and corrected.

CAUTION

Read this manual first. Then before checking the water

heater make sure the gas supply has been turned “OFF”,

and never turn the gas “ON” before the tank is completely

full of water.

If you are not thoroughly familiar with gas codes your

water heater, and safety practices, contact the gas utility

to check the water heater.

CAUTION

Never use this water heater unless it is completely filled

with water. To prevent damage to the tank, the tank must

be filled with water. Water must flow from the hot water

faucet before turning “ON” gas to the water heater.

Water at the draft hood is water vapor which has

condensed out of the combustion products. This is

caused by a problem in the vent. Contact the local

gas utility.

*Condensation may be seen on pipes in humid

weather or pipe connections may be leaking.

*The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure

relief valve may be due to thermal expansion or high

water pressure in your area.

*The temperature-pressure relief valve may be leak-

ing at the tank fitting.

Water from a drain valve may be due to the valve

opened slightly.

*The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets

form and drip into the fire or run on the floor. This is

common at the time of startup after installation and

when incoming water is cold.

Water in the water heater bottom or on the floor may

be from condensation, loose connections, or the

relief valve. DO NOT replace the water heater until

a full inspection of all possible water sources is made

and necessary corrective steps taken.

Leakage from other appliances, water lines, or

ground seepage should also be checked.

* To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow

“Draining” instructions and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow instruc-

tions in the “Filling the Water Heater” section.

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Repair Parts

KEY

NO.

PART DESCRIPTION

Temperature-Pressure Relief Valve

Primary Anode Rod

Drain Valve*

Drain Valve Washer ( ⁄32″ x ⁄64″ x ⁄8″ thick)*

Thermocouple Clip

Pilot (Natural)

Pilot [Propane (L.P.)]

Thermocouple*

Pilot Tubing w/Fittings

Burner Orifice (Natural)

Burner Orifice [Propane (L.P.)]

10 Manifold

11 Burner

12 Outer Door

13 Inner Door

14 Gas Control Valve

15 Temperature Adjustment Knob*

16 Flue Baffle

17 Draft Hood

18 Mounting Brackets

Manual

Mag-Erad

* These parts are available at most hardware stores.

# Not Illustrated

Now that you have purchased this Water Heater, should a need ever exist for repair parts or service, simply contact the com-

pany it was purchased from or direct from the manufacturer listed on the model rating plate on the water heater.

Be sure to provide all pertinent facts when you call or visit.

Selling prices will be furnished on request or parts will be shipped at prevailing price and you will be billed accordingly.

The model number of your Gas Water Heater will be found on the model rating plate located above the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER

SERIAL NUMBER

(TYPE GAS) NATURAL OR PROPANE (L.P.)

PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

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