| Download from Www.Somanuals.com. All Manuals Search And Download.   Safety Instructions For Oscillating Edge Belt/   Spindle Sander   Safety is a combination of common   WARNING: means if the safety infor-   sense, staying alert and knowing how mation is not followed someone   your oscillating edge belt/spindle   sander works. Read this manual to   understand this sander.   could be seriously injured or killed.   CAUTION: means if the safety infor-   mation is not followed someone may   be injured.   Safety Signal Words   DANGER: means if the safety infor-   mation is not followed someone will   be seriously injured or killed.   Before Using The Sander   WARNING: Some dust created by power sanding, sawing, grinding,   drilling, and other construction activities contains chemicals known   (to the State of California) to cause cancer, birth defects or other   reproductive harm. Some examples of these chemicals are:   • Lead from lead-based paints,   • Crystalline silica from bricks and cement and other masonry prod-   ucts, and   • Arsenic and chromium from chemically-treated lumber.   Your risk from these exposures varies, depending on how often you   do this type of work. To reduce your exposure to these chemicals:   work in a well ventilated area, and work with approved safety equip-   ment, such as those dust masks that are specially designed to filter   out microscopic particles.   WARNING: To reduce the risk of   mistakes that could cause seri-   ous, permanent injury, do not   plug the sander in until the fol-   lowing steps are completed.   • Review and understanding of all   safety instructions and operating   procedures in this manual.   • Review of the maintenance meth-   ods for this sander. (See page 29)   • Assembly. (See pages 12-19)   • Learn the use and function of the   ON-OFF switch. (See page 21)   3 Download from Www.Somanuals.com. All Manuals Search And Download.   Safety Instructions for Oscillating Edge Belt/   Spindle Sander (continued)   Read the following WARNING labels found on the sander:   When Installing Or Moving The Sander   Avoid dangerous environment.   Use the sander in a dry, indoor place   protected from rain. Keep work area   well lighted.   cause electrocution, serious injury   or worse.   To reduce the risk of injury from   unexpected sander movement:   To reduce the risk of burns or other   fire damage, never use the sander   near flammable liquids, vapors or   gasses.   • Always unplug the sander before   moving it.   • Put the sander on a firm level sur-   face where there is plenty of room   for handling and properly supporting   the workpiece.   To reduce the risk of injury or   death from electrical shock:   • Ground the sander. This sander has   an approved 3-conductor cord and a   3-prong grounding type plug. Use   only 3-wire, grounded outlets rated   120 volts, 15 amperes (amps). The   green conductor in the cord is the   grounding wire. To reduce the risk of   electrocution, Never connect the   green wire to a live terminal.   • Attach rubber feet.   • Support the sander so it does not   rock.   • Bolt the sander to its work surface.   Use the fasteners and method   shown in “Assembly.” (See page   16.)   • Never stand on tool. Serious injury   could occur if the tool tips. Do not   store anything above or near the   tool where anyone might stand on   the tool to reach it.   • Make sure your fingers do not touch   the plug’s metal prongs when plug-   ging or unplugging the sander.   • Never use this or any power sander   for wet sanding. Doing so could   4 Download from Www.Somanuals.com. All Manuals Search And Download.   Before Each Use   Inspect your sander. Check for:   • alignment of moving parts,   • binding of moving parts,   • broken or damaged parts,   Disconnect the sander to reduce   the risk of injury from accidental start-   ing. Turn switch off, unplug sander   and remove the switch key before   changing the setup or sanding drum.   • work parts that cause a gap larger   than 1/16" between work support   and sanding surface,   Maintain tools with care. Keep the   sander clean for maximum and safest   performance.   • sanding belt narrower than 4 inches.   Narrower belts uncover parts that   could trap your fingers,   To reduce the risk of injury from   jams, slips or thrown pieces:   • Use only recommended accessories.   • worn or damaged electric cords,   • stable mounting, and   • Use the correct spacer ring insert.   The opening between the sanding   sleeve and insert must be 5/32 of an   inch or less. (See page 15)   • any other conditions that may affect   the way the sander works.   • Remove adjusting keys and   wrenches. Form a habit of checking   for and removing keys and adjusting   wrenches from table top before turn-   ing sander on.   • All sanding drums, washers and   knobs are tight. No parts should   have excessive play prior to operat-   ing unit.   • Keep work area clean. Cluttered   work surfaces invite accidents. Floor   must be clean and dry for stable   footing.   If any part is missing, bent, or broken   in any way, or any electrical parts   don’t work properly, turn the sander   off and unplug the sander. Replace   damaged, missing, or failed parts   before using the sander again.   Plan Ahead To Protect Your Eyes, Hands, Face and Ears   Dress for Safety   • Any power sander can throw foreign   objects into the eyes. This can result   in permanent eye damage. Always   wear safety goggles, not glasses   • Sanding operations are usually   complying with ANSI Z87.1 (or in   dusty. Wear a dust mask along with   the safety goggles.   Canada CSA Z94.3-99) shown on   package. Everyday eyeglasses   • Wear nonslip footwear.   • Tie back long hair.   have only impact resistant lenses.   They are not safety glasses. Safety   goggles are available at many local   retail stores. Glasses or goggles not   in compliance with ANSI or CSA   could seriously hurt you when they   break.   • Roll long sleeves above the elbow.   • Noise levels vary widely. To reduce   the risk of possible hearing damage,   wear ear plugs or muffs when using   sander for hours at a time.   5 Download from Www.Somanuals.com. All Manuals Search And Download.   Safety Instructions for Oscillating Edge Belt/   Spindle Sander (continued)   • Do not wear loose clothing, gloves, of THROWBACKS - when the work-   neckties or jewelry (rings, wrist   piece catches the sanding drum   watches). They can get caught and and is torn from your hands:   draw you into moving parts.   • Make sure there is no debris   between the workpiece and its sup-   ports.   Know your sander. Read and under-   stand the owner’s manual and labels   affixed to the tool. Learn its applica-   tion and limitations as well as the spe-   cific potential hazards.   • When sanding irregularly shaped   workpieces, plan your work support   so it will not slip and be pulled from   your hands.   Plan your work. Think through how   you will hold and maneuver the work-   piece against the sanding drum or   belt.   • Use extra caution with large, very   small or awkward workpieces.   • Never use this tool to finish pieces   too small to hold by hand.   Use the right tool. Don’t force tool or   attachment to do a job it was not   designed to do.   • Use extra supports (tables, saw   horses, blocks, etc.) for any work-   pieces large enough to tip when not   secured to the work surface.   To reduce the risk of injury from   accidental contact with moving   parts:   • Never use another person as a sub-   stitute for a table extension, or as   additional support for a workpiece   that is longer or wider that the basic   sander table, or to help feed, sup-   port or pull the workpiece.   • Do not layout, assemble, or setup   work on the sander while any parts   are moving.   • Reduce the risk of accidental   starting. Make sure switch is “OFF”   before plugging sander into a power   outlet.   • Sand only one workpiece at a time.   • Clear everything except the work-   piece and related support devices   off the table before turning the   sander on.   Inspect your workpiece. Make sure   there are no nails or foreign objects in   the part of the workpiece to be   sanded.   • Always feed workpiece from right to   left against the direction the sanding   sleeve or belt is rotating.   Plan the way you will hold the work-   piece from start to finish. Reduce the   risk of awkward operations and hand   positions where a sudden slip could   cause finger or hand to move into a   sanding surface.   • Do not use drums, sanding sleeves   or sanding belts which show visual   signs of wear such as grooves,   tears or rips.   Don’t overreach. Maintain balance   and footing.   WARNING: Don’t let familiarity   (gained from frequent use of   your sander) cause a careless   mistake. A careless fraction of a   second is enough to cause a   severe injury.   Keep face and body to one side.   Stay out of line of a possible throw-   back.   Plan your work to reduce the risk   6 Download from Www.Somanuals.com. All Manuals Search And Download.   tors a safe distance from the sander   and workpiece.   When Sander is Running   Before starting your work, watch the   sander while it runs. If it makes an   unfamiliar noise or vibrates exces-   sively, Stop Immediately. Turn the   sander off. Unplug the sander. Do not   restart until identifying and correcting   the problem.   Don’t force tool. It will perform better   and safer at its designed rate. Press   workpiece against the sanding sleeve   hard enough to begin sanding without   bogging down or binding spindle or   belt.   Before freeing any jammed mate-   rial:   Never leave tool running unat-   tended.   • Turn switch “OFF”.   Before using the sander, make sure   the sanding belt turns clockwise,   when viewed from above.   • Unplug the sander.   • Wait for all moving parts to stop.   Keep children away. Keep all visi-   Before Leaving The Sander   Turn switch off. Don’t leave tool until it away from children and others not   the unit comes to a complete stop.   qualified to use the tool. Disconnect   master switches. Lock the shop.   Make workshop child-proof.   Remove the yellow switch key. Store   Precautions To Take When Sanding Metals   When sanding metals, sparks or hot   fragments could cause a fire. To   reduce the risk of this:   2. Remove all traces of wood dust   from inside the unit before sanding   metals.   1. Disconnect any dust collecting   hose from the sander.   3. Remove all traces of metal dust   from inside the unit before sanding   wood again.   Precautions To Take When Sanding Paint   Sanding of lead based paint is not 2. Do not allow children or pregnant   recommended. It is difficult to control   the contaminated dust that could   cause lead poisoning.   women to enter the work area until   paint sanding job is complete and   work area is clean.   It is also difficult to identify whether or 3. To prevent ingesting contaminated   not a paint contains lead. Therefore,   we recommend the following precau-   tions when sanding all paints:   paint particles: Do not eat, drink, or   smoke in a work area where paint   is being sanded. After sanding   paint, wash and clean up before   eating, drinking or smoking. Do not   leave food, drinks, or tobacco prod-   ucts in the work area where dust   can settle on them.   1. Protect your lungs. Wear a dust   mask or respirator at all times.   Wear only dust masks that are suit-   able for working in lead paint sand-   ing environments. Ordinary   painting masks do not offer this   protection.   7 Download from Www.Somanuals.com. All Manuals Search And Download.   Precautions To Take When Sanding Paint   (continued)   4. Protect the environment when   sanding paint. Use a dust collection   system if possible. Seal the work   area with plastic if necessary. Do   not track paint dust outside the   work area.   project. If project lasts for an   extended period of time, clean   work area often. Items such as   sanding dust, vacuum filter bags,   plastic drop cloths, etc. should be   placed in a sealed container and   disposed of properly. Clean all   items exposed to sanding dust.   5. Thoroughly clean the work area   upon completion of paint sanding   Motor Specifications and Electrical Requirements   General Electrical Connections   WARNING: Do not touch the ter-   minals of plug when installing or   removing the plug to or from the   outlet.   DANGER: To reduce the risk of   electrocution:   1. Use only identical replace-   ment parts when servicing.   Servicing should be per-   formed by a qualified service   technician.   If power cord is worn or cut, or damaged   in any way, have it replaced immediately.   2. Do not use in rain or where   floor is wet.   This tool is intended for indoor   use only.   Power Supply and Motor Specifications   The A-C motor used on this tool is a relay   WARNING: To reduce the risk of   electrical hazards, fire hazards   or damage to the tool, use   proper circuit protection. Your   tool is wired at the factory for   operation using the voltage   shown. Connect tool to a power   line with the appropriate voltage   and a 15-amp branch circuit. To   reduce the risk of shock or fire,   if power cord is worn or cut, or   damaged in any way, have it   replaced immediately.   start motor, having the following specifica-   tions: It is wired at the factory for opera-   tion on 110-120V AC, 60 Hz. operation.   Rated H.P.   Voltage   3/8   110-120   5.0   Amperes   Hertz (Cycles)   Phase   60   Single   1725   Clockwise   RPM   Rotation of Shaft   8 Download from Www.Somanuals.com. All Manuals Search And Download.   If the grounding instructions are not com-   pletely understood, or if you are in doubt   as to whether the tool is properly   grounded, check with a qualified electri-   cian or service personnel.   110-120 Volt, 60 Hz. Tool   Information   NOTE: The plug supplied on your tool   may not fit into the outlet you are planning   to use. Your local electrical code may   require slightly different power cord plug   connections. If these differences exist   refer to and make the proper adjustments   per your local code before your tool is   plugged in and turned on.   WARNING: If not properly   grounded, this tool can cause an   electrical shock, particularly   when used in damp locations, in   proximity to plumbing, or out of   doors. If an electrical shock   occurs there is the potential of a   secondary hazard, such as your   hands contacting the sanding   belt/spindle.   In the event of a malfunction or break-   down, grounding provides a path of least   resistance for electric current to reduce   the risk of electric shock. This tool is   equipped with an electric cord having an   equipment grounding conductor and a   grounding plug, as shown. The plug must   be plugged into a matching outlet that is   properly installed and grounded in accor-   dance with all local codes and ordi-   nances.   3-Prong Plug   Properly   Grounded   3-Prong Outlet   Grounding   Prong   Do not modify the plug provided. If it will   not fit the outlet, have the proper outlet   installed by a qualified electrician.   Make sure this   Is Connected   to a Known   Ground   A temporary adapter may be used to con-   nect this plug to a 2-pole outlet, as shown,   if a properly grounded outlet is not avail-   able. This temporary adapter should be   used only until a properly grounded outlet   can be installed by a qualified electrician.   The green colored rigid ear, lug and the   like, extension from the adapter must be   connected to a permanent ground such   as a properly grounded outlet box.   Grounding Lug   3-Prong   Plug   2-Prong   Outlet   Adapter   Improper connection of the equipment   grounding conductor could result in a risk   of electric shock. The conductor with insu-   lation having an outer surface that is   green with or without yellow stripes is the   equipment grounding conductor. If repair   or replacement of the electric cord or plug   is necessary, do not connect the equip-   ment-grounding conductor to a live termi-   nal.   NOTE: The adapter illustrated is for use   only if you have a properly grounded 2-   prong outlet.   NOTE: In Canada the use of a temporary   adapter is not permitted by the Canadian   Electrical Code.   9 Download from Www.Somanuals.com. All Manuals Search And Download.   Motor Specifications and Electrical Requirements   (continued)   than 10% above or below the name-   Motor Safety Protection   plate voltage. For heavy loads, how-   ever, the voltage at motor terminals   must equal the voltage specified for   your model.   IMPORTANT: To reduce the risk of motor   damage, the motor should be blown out   or vacuumed frequently to keep sawdust   from interfering with normal motor ventila-   tion.   5. Most motor troubles may be traced to   loose or incorrect connections, over-   load, low voltage (such as small size   wire in the supply circuit) or to overly   long supply circuit wire. Always check   the connections, the load and supply   circuit whenever motor doesn't work   well. Check wire sizes and extension   cord length with the Wire Size Chart.   1. Connect this tool to a power source   with the appropriate voltage for your   model and a 15-amp branch circuit with   a 15-amp fuse or circuit breaker. Using   the wrong size fuse can damage the   motor.   2. If the motor won't start, turn off the   power switch immediately and unplug   the tool. Check the spindle to make   sure it turns freely. If the spindle is free,   try to start the motor again. If the motor   still does not start, refer to the "Trouble-   shooting” chart.   3. If the motor suddenly stalls while sand-   ing, turn off the power switch, unplug   the tool, and remove the workpiece   from the belt/drum. The motor may now   be restarted and the sanding finished.   4. Fuses may "blow" or circuit breakers   may trip frequently if:   Wire Sizes   NOTE: Make sure the proper extension   cord is used and is in good condition.   The use of any extension cord will cause   loss of power. To keep this to a minimum   and to prevent overheating and motor   burn-out, use the table shown to deter-   mine the minimum wire size (A.W.G.)   extension cord.   Use only 3-wire extension cords with 3-   prong grounding type plugs and 3-pole   receptacles.   a. Motor Is Overloaded-Overloading   can occur if you sand too rapidly or   make too many start/stops in a short   time.   Extension Cord   Gauge (A.W.G.)   Length   0-25 Ft.   16   14   26-50 Ft.   b. Line voltages should not be more   10   Download from Www.Somanuals.com. All Manuals Search And Download.   Unpacking and Checking Contents   1. Remove tool from carton by lifting unit. Item   Description   Qty.   A Oscillating Edge Belt/   Spindle Sander................................ 1   B Spacer Ring Inserts   2. Place the tool on a secure, stationary   work surface and look the tool over   carefully.   1/2" I.D. ........................................... 1   1" I.D. .............................................. 1   1-1/2" I.D. ........................................ 1   2" I.D. .............................................. 1   C Drums   3/4" x 4-1/2"..................................... 1   1" x 4-1/2"........................................ 1   1-1/2" x 4-1/2" ................................. 1   2" x 4-1/2"........................................ 1   D Sandpaper Sleeves   1/2" x 4-1/2"..................................... 1   3/4" x 4-1/2"..................................... 1   1" x 4-1/2"........................................ 1   1-1/2" x 4-1/2" ................................. 1   2" x 4-1/2"........................................ 1   E Sanding Belt (Installed)   4" x 24"............................................ 1   F Insert ............................................... 1   G Operators Manual ........................... 1   H Bag of Loose Parts   WARNING: For your own safety,   never connect plug to power   source outlet, or insert switch   key until all assembly steps are   complete and until you have read   and understood the entire own-   ers manual.   WARNING: To reduce the risk of   injury, if any parts are missing,   do not attempt to assemble the   sander, plug in the power cord,   or turn the switch on until the   missing parts are obtained and   installed correctly.   List of Loose Parts   NOTE: Before beginning assembly, check   that all parts are included. If you are miss-   ing any part, do not assemble the sander.   Call 1-866-539-1710 or E-mail us at   [email protected] if any parts   are damaged or missing. Sometimes   small parts can get lost in packaging   material. Do not throw away any packag-   ing until sander is put together. Check   packaging for missing parts before con-   tacting RIDGID.   Containing the following parts:   Rubber feet ........................................ 4   Washer, Flat 21/64 x 1-3/4 x 1/8 ........ 1   Washer, Flat 21/64 x 7/8 x 3/64 ......... 1   Washer, Flat 21/64 x 5/8 x 1/32 ......... 1   Switch Key ......................................... 1   Hex “L” Wrench 3/32.......................... 1   Hex “L” Wrench 5/32.......................... 1   Loose Parts   Spacer Ring Inserts   E A B C 1-1/2"   2"   1/2"   1"   Drums and Sandpaper Sleeves   D G H F 1/2" 3/4"   1"   2"   1-1/2"   NOTE: The sander is shipped with the 4" x 24" sanding belt attached.   NOTE: Parts shown are not actual size.   11   Download from Www.Somanuals.com. All Manuals Search And Download.   Assembly   NOTE: The sander is preassembled   except for the attachment of the rubber   feet.   Mounting Rubber Feet To Base   Place the sander directly on the table sur-   face.   1. From the parts bag locate the four rub-   ber feet.   2. Place the sander on its side so the bot-   tom of the base is facing toward the   front.   3. Locate the four holes in each corner of   the base and place one of the rubber   feet in each of these holes.   Rubber Feet   4. Position sander in the upright position   and apply pressure in the downward   position to ensure the feet are inserted   securely.   CAUTION: To reduce the risk of   injury from tool movement, the   supporting surface where sander   is mounted should be examined   carefully after mounting to insure   no movement during use can   result. If any tipping or walking is   noticed, secure to workbench or   supporting surface before oper-   ating sander.   Parts Storage   On board storage has been provided for   all washers, spacers, drums, sleeves and   hex “L” wrenches. All front loaded parts   can be protected from incidental dislodg-   ing by lowering the table all the way down   until it rests against the base and tighten-   ing the knob.   Storage for the sanding belt assembly and   table insert is provided in the pocket on   the rear of the base.   12   Download from Www.Somanuals.com. All Manuals Search And Download.   Removing the Sanding Belt   Assembly   Spindle   Knob   Sanding Belt   Assembly   WARNING: To reduce the risk of   injury from accidental start, make   sure tool is unplugged before   removing the sanding belt   assembly.   Backstop   Knob   1. Loosen the backstop knob and pivot   the backstop out of the way. Tighten the   backstop knob.   2. Remove the spindle knob and lift off the   sanding belt assembly. NOTE: Knob   turns clockwise to loosen.   3. Store assembly in pocket in rear of   base.   Installing the Sanding Belt   Assembly   Wear   Plate   1. Remove the fan and clean sawdust   from inside table recess.   2. Slide the fan onto the motor shaft   (vanes face down) aligning slot with roll   pin as shown. The fan is used in all   sanding operations.   3. Slide bed assembly down motor shaft.   Align drive drum splines with the slots   in the fan. Place bed assembly into the   wear plate opening as shown.   4. Tighten spindle knob. Do not over-   tighten. NOTE: Knob turns counter-   clockwise to tighten.   5. Install sanding belt (see “Removing/   Installing the Sanding Belt”, page 19).   6. Plug the power cord into the power   source and install the key.   Fan   Slot   Splines   Motor   Shaft   Slots   Fan   Roll Pin   13   Download from Www.Somanuals.com. All Manuals Search And Download.   Assembly (continued)   Installing Sanding Sleeves Larger   than 1/2" Diameter   WARNING: To reduce the risk of   injury from accidental starting,   always turn switch “OFF” and   remove switch key before remov-   ing or replacing the spacer ring   inserts, sleeves and drums.   Straightedge   1. Remove the fan and clean sawdust   from inside table recess.   Table   Insert   2. Slide the fan onto the motor shaft   (vanes face down) aligning slot with roll   pin. The fan is used with all drums and   sleeves.   3. Install the table insert.   4. Use a straight edge as shown to make   sure the table insert is flush with the   table.   If necessary adjust the set screws in   the table insert with the 3/32 hex “L”   wrench provided.   Knob   5. Slide the sanding sleeve-rubber drum   onto the spindle. NOTE: If the drum is   difficult to slide over the spindle, apply   talcum powder to the spindle.   Washer   Sanding Sleeve   6. Position spacer ring insert in the table   recess. (See recommended spacer ring   insert selection area from table on page   15). Use the smallest spacer ring insert   that will fit over the drum.   7. Place desired sanding sleeve on cor-   rect drum. NOTE: If the sanding sleeve   is difficult to slide over the drum, apply   talcum powder to the outside surface of   the rubber drum.   Sanding Drum   Spacer Ring   Insert   8. Install the correct upper spindle washer   and tighten the knob. Do not over-   tighten. NOTE: Knob turns counter-   clockwise to tighten.   9. Plug power cord in the power source   and install the yellow switch key.   14   Download from Www.Somanuals.com. All Manuals Search And Download.   ring insert in the table recess.   6. Locate 1/2" sanding sleeve and slide it   on the spindle. (Rubber drum is not   used.)   7. Install the upper spindle washer and   tighten the knob. Do not overtighten.   NOTE: Knob turns counterclockwise to   tighten.   Installing Sanding Sleeves for the   1/2" Diameter Sanding Drum   WARNING: To reduce the risk of   injury from accidental starting,   always turn switch “OFF”,   unplug the sander and remove   switch key before removing or   replacing the spacer ring inserts,   sleeves and drums.   8. Plug the power cord in the power   source and install the yellow switch key.   Knob   1. Remove the fan and clean sawdust   from inside table recess.   5/8" O.D.   Washer   2. Slide the fan onto the motor shaft   (vanes face down) aligning slot with roll   pin. The fan is used with all sanding   operations.   1/2" Sanding   Sleeve   3. Install the table insert.   4. Use a straight edge as shown to make   sure the table insert is flush with the   table   15/16" I.D.   Spacer Ring   If necessary adjust the set screws in   the table insert with the 3/32 hex “L”   wrench provided.   5. Position 15/16" inside diameter spacer   Selection Of Spacer Ring Inserts   And Upper Spindle Washers   WARNING: Using the wrong   spacer ring insert may permit   small pieces of wood or finger   tips to become wedged between   the abrasive surface and the   insert.   Spacer Ring Insert   Opening Inside Diameter   Sanding Sleeve   Upper Spindle Washer   Outside Diameter   Diameter   1/2 Inch   3/4 Inch   1 Inch   15/16 Inch   5/8"   1-3/16 Inch   1-11/16 Inch   2-3/16 Inch   7/8"   1-1/2 Inch   2 Inch   1-3/4"   • Use the smallest spacer ring insert that • Use the largest upper spindle washer   will fit over the drum.   that will not protrude past sanding   sleeve.   15   Download from Www.Somanuals.com. All Manuals Search And Download.   Assembly (continued)   Bolting Oscillating Edge Belt/   Spindle Sander To Workbench   If sander is to be used in a permanent   location, it should be fastened securely to   a firm supporting surface such as a work-   bench, with either bolts or drywall screws.   Fastening with bolts   1. Use 1/4" bolts, washers, and nuts (not   included). The bolt length should be   1-1/2" plus the thickness of the work-   bench.   2. Locate and mark the holes where the   sander is to be mounted.   3. Drill (4) 3/8" diameter holes through   workbench.   15-3/8"   4. Place sander on workbench, aligning   holes in base with holes drilled in work-   bench.   5. Insert (4) 1/4" diameter bolts and wash-   ers and attach nuts securely.   14-1/4"   16-1/4"   1/4 Dia. Bolt   Holes   Fastening with screws   Screws Holes   Drive (4) 2-1/2" long screws through the   holes in the base and through the work-   bench. Do not overtighten the screws.   CAUTION: To reduce the risk of   injury from tool movement, use   either 1/4" diameter screws and   nuts or 2-1/2" long screws.   Clamping Oscillating Edge Belt/Spin-   dle Sander To Workbench   An alternative method of mounting is to   fasten the sander to a mounting board.   The board should be sufficient size to   avoid tipping while in use. Any good   grade of plywood or chipboard with a 3/4"   thickness is recommended. (Thinner chip-   board can break.)   NOTE: For proper stability, holes must be   countersunk so screw heads are flush   with the surface of supporting board.   16   Download from Www.Somanuals.com. All Manuals Search And Download.   Supporting Oscillating Edge Belt/   Spindle Sander to Sawhorses   The sander has provisions for being sup-   ported by sawhorses. The sawhorse can   be built with the crosspiece either vertical   or horizontal. Make sure the sawhorses   are secure.   Alignment   Squaring Front Table   WARNING: To reduce the risk of   injury from accidental start, make   sure tool is unplugged before   aligning.   Combination Square   Combination Square Must be True   Draw Light Line on   Board Along This Edge   Tools Needed   Straight Edge of Board   3/4" Thick, This Edge Must   Be Perfectly Straight   1. Use a combination square to check the   angle of the front table with the sanding   belt. (NOTE: Combination square is not   supplied.)   2. If the front table is not 90° to the sand-   ing belt:   a. Use the hex wrench provided and   “back out” both #10 set screws   located on each side of the table.   b. Loosen the front table lock knob and   adjust the front table 90° to the sand-   ing belt.   Should be no Gap or Overlap when Square   is Flipped Over in Dotted Position   c. Tighten the front table lock knob.   d. Adjust both set screws to contact the   front table.   Sanding   Belt   Combination   Square   Front   Table   Bracket   Table Lock   Table   Lock Knob   3. Adjust detent if necessary   a. Loosen the two pan head screws   that secure the detent.   #10 Set   Screw   b. Adjust detent so that it engages the   notches in the bracket table lock.   c. Tighten the two pan head screws.   Detent   Pan Head   Screws   17   Download from Www.Somanuals.com. All Manuals Search And Download.   Alignment (continued)   Aligning Belt To Miter Gauge Slot   Socket Recess   Screws   Adjust Bed   Assembly   Parallel to   Miter Gauge   Slot   The sanding belt is installed at the factory;   however, check and make sure the belt is   parallel to the miter gauge groove:   1. Use a combination square to check the   distance from the miter gauge groove   to the belt assembly as shown.   2. If adjustment is required, use a 5/32   inch hex “L” wrench provided with unit   to loosen the two flat head socket   recess screws on the table.   3. Adjust the bed assembly as needed to   make it parallel or same distance to the   miter gauge slot.   4. Tighten two screws.   18   Download from Www.Somanuals.com. All Manuals Search And Download.   Removing/Installing the Sanding   Belt   Tensioning and Tracking   Tensioning   Lever   WARNING: To reduce the risk of   injury from accidental start, make   sure tool is unplugged before   removing or installing sanding   belt.   Belt   Tracking   Some sanding belts have a “directional   arrow” on the inside or smooth side. If   there is an arrow, the belt must run in the   direction of the arrow so the splice will not   come apart. If there is no arrow the belt   may be put on either direction.   1. Slide the tension lever to the left to   release the belt tension.   2. Remove the sanding belt.   3. Place the replacement sanding belt   over the drums as shown. Make sure   the belt is centered on both drums.   4. Slide the tension lever to the right to   apply belt tension.   5. Plug in the power cord. Insert the yel-   low switch key and turn the unit “ON”   and immediately “OFF”, noting if the   belt tends to slide off the drums. If it did   not tend to slide off, it is tracking prop-   erly.   Clockwise   (Moves Belt Up)   6. If the sanding belt runs down towards   the table, turn the tracking knob clock-   wise 1/4 turn.   7. If the sanding belt, runs up away from   the table, turn the tracking knob coun-   terclockwise 1/4 turn.   8. Turn switch “ON” and immediately   “OFF” again, noting belt movement.   Readjust tracking knob if necessary.   Counterclockwise   (Moves Belt   Down)   19   Download from Www.Somanuals.com. All Manuals Search And Download.   Getting to Know Your Spindle Sander   3 Tracking Knob   4 Spindle Knob   2 Belt Tension Lever   1 Sanding Belt   5 Backstop   Table Adjustment Screws   (Left and Right Side)   9 Front Table   Lock Knob   6 Front Table   Detent   8 Sanding Drum(s)/ 15 Table Insert   Sleeves(s)   Slots for   7 Spacer Rings   10 On-Off Switch   “Saw Horse”   Mounting   11 Backstop Knob   12 Dust Collection   Port   14 3/32 Hex “L” Wrench   5/32 Hex “L” Wrench   13 Table Insert/   Sanding Belt   Storage   remove sanding belt assembly (or   sanding drum) and change to spindle   sanding (or belt sanding). NOTE:   Knob has left hand threads. Turn knob   clockwise to loosen and counterclock-   wise to tighten.   5. Backstop. Supports the workpiece on   the sanding belt.   6. Front Table. Supports the workpiece.   Can also be tilted for bevel sanding.   7. Spacer Ring. Fits around drum to   help support workpiece.   8. Sanding Sleeve/Drum. Removes   material from wood. Oscillates up and   down to sand faster and prevents   burning the workpiece.   9. Table Lock Knob. Loosening knob   allows the front table to be tilted for   bevel sanding.   WARNING: To reduce the risk of   injury from accidental start, turn   switch “OFF” and remove plug   from power source outlet before   making any adjustments.   1. Sanding Belt. Removes material from   wood. Oscillates (3/4") up and down to   sand faster and prevents burning of   the workpiece.   2. Belt Tension Lever. Slide lever left to   release the sanding belt tension; slide   right to apply belt tension.   3. Tracking Knob. Turning knob coun-   terclockwise causes sanding belt to   move towards the table; turning knob   clockwise causes sanding belt to   move away from the table.   4. Spindle Knob. Loosen knob to   20   Download from Www.Somanuals.com. All Manuals Search And Download.   10. On-Off Switch   11. Backstop Knob. Loosening knob   allows backstop to be pivoted.   12. Dust Collection Port. 2-1/2" opening   for wet/dry vac hook-up.   13. Table Insert/Sanding Belt Storage.   Holds table insert or sanding belt   when not being used.   On-Off   Switch   14. Hex “L” Wrench. Use 3/32" wrench   to adjust front table and table insert.   Use 5/32" wrench to adjust belt to   miter gauge slot.   Yellow   Switch Key   15. Table Insert. Helps to support work-   piece when drum sanding.   On-Off Switch   The On-Off switch has a locking feature.   This Feature Is Intended To Help Pre-   vent Unauthorized And Possible Haz-   ardous Use By Children And Others.   1. To turn sander “ON” insert key into   switch.   Turning   Sander On   NOTE: Key is made of yellow plastic,   located in loose parts bag.   2. Insert finger under switch lever and   Pull end of switch out.   3. To turn sander “OFF”. Push lever in.   WARNING: Never leave the   sander unattended until it has   come to a complete stop.   Turning   Sander Off   4. To lock switch in “OFF” position, hold   switch “IN” with one hand. Remove key   with other hand.   WARNING: For your own safety,   always lock the switch “OFF”   when sander is not in use.   Remove key and keep it in a safe   place. Also, in the event of a   power failure (all of your lights   go out) turn switch off, remove   the key and store it remote from   sander.   Remove   Yellow Key   CAUTION: Before turning switch   on, make sure the belt or drum   and sleeve are properly installed.   21   Download from Www.Somanuals.com. All Manuals Search And Download.   Safety Instructions for Oscillating Edge Belt/Spindle Sander   • Learn the use and function of the   ON-OFF switch. (See page 21)   Before Using The Sander   WARNING: To reduce the risk of   mistakes that could cause seri-   ous, permanent injury, do not   plug the sander in until the fol-   lowing steps are completed.   • Review and understanding of all   safety instructions and operating   procedures in this manual.   • Review of the maintenance meth-   ods for this sander. (See page 29)   • Assembly. (See pages 12-19)   When Installing Or Moving The Sander   Avoid dangerous environment.   Use the sander in a dry, indoor place   protected from rain. Keep work area   well lighted.   for wet sanding. Doing so could   cause electrocution, serious injury   or worse.   To reduce the risk of injury from   unexpected sander movement:   To reduce the risk of burns or other   fire damage, never use the sander   near flammable liquids, vapors or   gasses.   • Always unplug the sander before   moving it.   • Put the sander on a firm level sur-   face where there is plenty of room   for handling and properly supporting   the workpiece.   To reduce the risk of injury or   death from electrical shock:   • Ground the sander. This sander has   an approved 3-conductor cord and a   3-prong grounding type plug. Use   only 3-wire, grounded outlets rated   120 volts, 15 amperes (amps). The   green conductor in the cord is the   grounding wire. To reduce the risk of   electrocution, Never connect the   green wire to a live terminal.   • Attach rubber feet.   • Support the sander so it does not   rock.   • Bolt the sander to its work surface.   Use the fasteners and method   shown in “Assembly.” (page 16)   • Never stand on tool. Serious injury   could occur if the tool tips. Do not   store anything above or near the   tool where anyone might stand on   the tool to reach them.   • Make sure your fingers do not touch   the plug’s metal prongs when plug-   ging or unplugging the sander.   • Never use this or any power sander   Before Each Use   Inspect your sander. Check for:   could trap your fingers,   • worn or damaged electric cords,   • stable mounting, and   • alignment of moving parts,   • binding of moving parts,   • broken or damaged parts,   • any other conditions that may affect   the way the sander works.   • work parts that cause a gap larger   than 1/16" between work support   and sanding surface,   • Remove adjusting keys and   wrenches. Form a habit of checking   for and removing keys and adjusting   wrenches from table top before turn-   ing sander on.   • sanding belt narrower than 4 inches.   Narrower belts uncover parts that   22   Download from Www.Somanuals.com. All Manuals Search And Download.   If any part is missing, bent, or broken • Use only recommended accesso-   in any way, or any electrical parts   don’t work properly, turn the sander   off and unplug the sander. Replace   damaged, missing, or failed parts   before using the sander again.   ries.   • Use the correct spacer ring   insert. The opening between the   sanding sleeve and insert must be   5/32 of an inch or less. (See page   15)   Disconnect the sander to reduce   the risk of injury from accidental start-   ing. Turn switch off, unplug sander   and remove the switch key before   changing the setup or sanding drum.   • All sanding drums, washers and   knobs are tight. No parts should   have excessive play prior to operat-   ing unit.   Maintain tools with care. Keep the   sander clean for maximum and safest   performance.   • Keep work area clean. Cluttered   work surfaces invite accidents. Floor   must be clean and dry for stable   footing.   To reduce the risk of injury from   jams, slips or thrown pieces:   Plan Ahead To Protect Your Eyes, Hands, Face and Ears   Dress for Safety   • Do not wear loose clothing, gloves,   neckties or jewelry (rings, wrist   watches). They can get caught and   draw you into moving parts.   • Any power sander can throw foreign   objects into the eyes. This can result   in permanent eye damage. Always   wear safety goggles, not glasses   complying with ANSI Z87.1 (or in   Canada CSA Z94.3-99) shown on   package. Everyday eyeglasses   have only impact resistant lenses.   They are not safety glasses. Safety   goggles are available at many local   retail stores. Glasses or goggles not   in compliance with ANSI or CSA   could seriously hurt you when they   break.   Know your sander. Read and under-   stand the owner’s manual and labels   affixed to the tool. Learn its applica-   tion and limitations as well as the spe-   cific potential hazards.   Plan your work. Think through how   you will hold and maneuver the work-   piece against the sanding drum or   belt.   Use the right tool. Don’t force tool or   attachment to do a job it was not   designed to do.   • For dusty operations, wear a dust   mask along with safety goggles.   To reduce the risk of injury from   accidental contact with moving   parts:   • Wear nonslip footwear.   • Tie back long hair.   • Roll long sleeves above the elbow.   • Do not layout, assemble, or setup   work on the sander while any parts   are moving.   • Noise levels vary widely. To reduce   the risk of possible hearing damage,   wear ear plugs or muffs when using • Reduce the risk of accidental   sander for hours at a time.   starting. Make sure switch is “OFF”   before plugging sander into a power   outlet.   • Sanding operations are usually   dusty. Wear a dust mask along with   the safety goggles.   23   Download from Www.Somanuals.com. All Manuals Search And Download.   Safety Instructions for Oscillating Edge Belt/ Spindle   Sander (continued)   Inspect your workpiece make sure   there are no nails or foreign objects in   the part of the workpiece to be   sanded.   too small to hold by hand.   • Use extra supports (tables, saw   horses, blocks, etc.) for any work-   pieces large enough to tip when not   secured to the work surface.   Plan the way you will hold the   workpiece from start to finish.   Reduce the risk of awkward opera-   tions and hand positions where a   sudden slip could cause finger or   hand to move into a sanding surface.   • Never use another person as a sub-   stitute for a table extension, or as   additional support for a workpiece   that is longer or wider that the basic   sander table, or to help feed, sup-   port or pull the workpiece.   Don’t overreach. Maintain balance   and footing.   • Sand only one workpiece at a time.   Keep face and body to one side.   Stay out of line with a possible throw-   back.   • Clear everything except the work-   piece and related support devices   off the table before turning the   sander on.   Plan your work to reduce the risk of   THROWBACKS - when the work-   piece catches the sanding drum and   is torn from your hands:   • Always feed workpiece from left to   right against the direction the drum   sleeve is rotating.   • Make sure there’s no debris   between the workpiece and its sup-   ports.   • Do not use drums, sanding sleeves   or belts which show visual signs of   wear such as grooves, tears or rips.   • When sanding irregularly shaped   workpieces, plan your work support   so it will not slip and be pulled from   your hands.   WARNING: Don’t let familiarity   (gained from frequent use of   your sander) cause a careless   mistake. A careless fraction of a   second is enough to cause a   severe injury.   • Use extra caution with large, very   small or awkward workpieces.   • Never use this tool to finish pieces   When Sander is Running   Before starting your work, watch the when viewed from above.   sander while it runs. If it makes an   unfamiliar noise or vibrates exces-   sively, Stop Immediately. Turn the   sander off. Unplug the sander. Do not   restart until identifying and correcting   the problem.   Keep children away. Keep all visi-   tors a safe distance from the sander   and workpiece.   Don’t force tool. It will perform better   and safer at its designed rate. Press   workpiece against the sanding sleeve   or belt hard enough to begin sanding   without bogging down or binding spin-   Never leave tool running unat-   tended.   Before using the sander, make sure dle.   the sanding belt turns clockwise,   24   Download from Www.Somanuals.com. All Manuals Search And Download.   Before freeing any jammed mate-   rial:   Before Leaving The Sander   Turn switch off. Don’t leave tool until   the unit comes to a complete stop.   • Turn switch “OFF”.   • Unplug the sander.   Make workshop child-proof.   • Wait for all moving parts to stop.   Remove the yellow switch key. Store   it away from children and others not   qualified to use the tool. Disconnect   master switches. Lock the shop.   Precautions To Take When Sanding Metals   2. Remove all traces of wood dust from   inside the unit before sanding metals.   When sanding metals, sparks or hot   fragments could cause a fire. To   reduce the risk of this:   1. Disconnect any dust collecting hose   from the sander.   3. Remove all traces of metal dust from   inside the unit before sanding wood   again.   Precautions To Take When Sanding Paint   Sanding of lead based paint is not rec-   ommended. It is difficult to control the   contaminated dust that could cause lead   poisoning.   smoke in a work area where paint is   being sanded. After sanding paint,   wash and clean up before eating, drink-   ing or smoking. Do not leave food,   drinks, or tobacco products in the work   area where dust can settle on them.   It is also difficult to identify whether or not   a paint contains lead. Therefore, we rec-   ommend the following precautions when   sanding all paints:   4. Protect the environment when sanding   paint. Use a dust collection system if   possible. Seal the work area with plas-   tic if necessary. Do not track paint dust   outside the work area.   1. Protect your lungs. Wear a dust mask   or respirator at all times. Wear only   dust masks that are suitable for working   in lead paint sanding environments.   Ordinary painting masks do not offer   this protection.   5. Thoroughly clean the work area upon   completion of paint sanding project. If   project lasts for an extended period of   time, clean work area often. Items such   as sanding dust, vacuum filter bags,   plastic drop cloths, etc. should be   placed in a sealed container and dis-   posed of properly. Clean all items   exposed to sanding dust.   2. Do not allow children or pregnant   women to enter the work area until   paint sanding job is complete and work   area is clean.   3. To prevent ingesting contaminated   paint particles: Do not eat, drink, or   25   Download from Www.Somanuals.com. All Manuals Search And Download.   Basic Sanding Operation   NOTE: Do Not use sander without sand-   paper. Doing so will damage the rubber   drum.   Sandpaper Selection   Selecting the correct size diameter, cor-   rect size grit, and correct type sandpaper   is an extremely important step in achiev-   ing a high quality sanded finish. Aluminum   oxide, silicon carbide, and other synthetic   abrasives are best for power sanding.   Natural abrasives, such as flint and gar-   net, are too soft for economical use in   power sanding.   Select and install the desired sanding   sleeve for your particular application.   Sanding sleeves from 1/2" to 2" can be   used with this sander. Choose one that is   close in size to the workpiece you are   sanding. Also install the appropriate   spacer ring insert (page 15).   In general, coarse grit will remove the   most material and finer grit will produce   the best finish in all sanding operations.   The condition of the surface to be sanded   will determine which grit will do the job. If   the surface is rough, start with a coarse   grit and sand until the surface is uniform.   Medium grit may then be used to remove   scratches left by the coarser grit and finer   grit used for finishing of the surface.   Always continue sanding with each grit   until surface is uniform.   WARNING: Failure to use the cor-   rect size spacer ring insert with   its matching sanding sleeve   could result in fingers being   pinched or the workpiece being   pulled down between the spacer   ring insert and sanding sleeve.   NOTE: The correct size sanding belt is 4"   x 24". These belts are available in coarse,   medium and fine grits.   4" x 24" Sanding Belt   2"   1/2"   3/4"   1"   1-1/2"   26   Download from Www.Somanuals.com. All Manuals Search And Download.   Surface Sanding on the Sanding   Belt   WARNING: To reduce the risk of   injury from slips, jams or thrown   pieces, adjust the backstop to   clear the sanding surface by no   more than 1/16 of an inch. When   checking clearance between the   sanding belt and backstop, press   the sanding belt flat against the   metal bed beneath it.   Hold the workpiece firmly with both   hands, keeping fingers away from the   sanding belt.   Keep the end butted against the backstop   and move the work evenly across the   sanding belt. Use caution when sanding   very thin pieces.   For sanding long pieces the backstop can   be rotated out of the way.   Apply only enough pressure to allow the   sanding belt to remove material.   End Sanding on the Sanding Belt   Move the work evenly across the sanding   belt. For accuracy, use a miter gauge   accessory (not included).   Sanding Curved Edges   Drive Drum   Inside curves are best sanded with the   sander assembled in the spindle mode.   However, inside curves larger than 1-1/2"   may be sanded on the drive drum when in   the belt sander mode.   Idler   Drum   Although it is possible to lightly sand on   the idler drum end of the belt sanding   assembly, it is not recommended. The   idler drum is an integral part of the belt   tracking mechanism. It is spring loaded to   maintain proper tension. Use of the idler   drum to sand curves may cause belt to   track improperly.   27   Download from Www.Somanuals.com. All Manuals Search And Download.   Basic Sanding Operation (continued)   Feed Direction   WARNING: To prevent thrown   workpiece, feed workpiece   against sanding sleeve from left   to right as shown.   The sanding sleeve rotates clockwise.   Feed the workpiece against the sanding   sleeve from left to right as shown. When   fed from left to right, the rotation of the   sanding sleeve sands against the work-   piece. If fed in the opposite direction, the   rotation forces of the spinning sanding   sleeve will tend to throw or bounce the   workpiece away from the sanding sleeve.   This could cause loss of control of work-   piece or injury.   Dust Collection Capability   A standard 2-1/2" dust exhaust port has   been provided to make dustless sanding   possible. It is on the rear of your sander   as shown. The pickup adapter end of a   vacuum hose fits inside the dust exhaust   port with a wedge fit.   Even with a dust collection system, it is   necessary to periodically clean sanding   dust from the recess in the table. Sawdust   buildup in the table recess may prevent   the belt or spindle from making a com-   plete oscillation, which may cause prema-   ture wear.   Transporting Sander   When using your sander in a portable   application, it is acceptable to lift and   carry sander by the table top by the carry   handles. Be careful when transporting to   reduce the risk of dislodging accessories,   spacer ring inserts, wrench, and upper   spindle washers from their respective   storage areas.   28   Download from Www.Somanuals.com. All Manuals Search And Download.   Maintenance   If power cord is worn or cut, or damaged   in anyway, have it replaced immediately.   WARNING: For your own safety,   turn switch “OFF” and remove   plug from power source outlet   before adjusting or maintaining   your sander.   Frequently blow out or vacuum out any   dust that may accumulate inside the   motor.   Lubrication   All bearings in tool are self-lubricating.   They require no further lubrication.   WARNING: To reduce the risk of   electrocution or fire, any repairs   to electrical systems should be   done only by qualified service   technicians. Unit must be reas-   sembled exactly to factory speci-   fications.   RIDGID Recommends the Following Accessories   Item   SKU No.   WARNING: Use only accesso-   ries recommended for this   sander. Using other accessories   may be dangerous.   Miter Gauge................................. AC1021   Switch Key................................... AC1000   Universal Legset.......................... AC9910   Replacement Sanding   Sleeves, 2 pk................. See Chart Below   Size   Grit   Fine   Medium   Coarse   SKU No.   Size   Grit   Fine   Medium   Coarse   SKU No.   1/2"   AC7001   AC7002   AC7003   1-1/2"   AC7010   AC7011   AC7012   3/4"   1"   Fine   Medium   Coarse   AC7004   AC7005   AC7006   2"   Fine   Medium   Coarse   AC7013   AC7014   AC7015   Fine   Medium   Coarse   AC7007   AC7008   AC7009   Do not use any accessory unless you   NOTE: 4" x 24" Replacement sanding   have received and read complete instruc- belts are available at you local Home   tions for its use.   Depot Store.   Wiring Diagram   Ground   Screw   Green   Black   M Black   White   White   Motor   A L Red   Switch   Relay   29   Download from Www.Somanuals.com. All Manuals Search And Download.   Troubleshooting   WARNING: For your own safety,   turn switch “OFF”, and remove   plug from power source outlet   before troubleshooting your   sander.   TROUBLE   PROBABLE CAUSE   REMEDY   Excessive noise   1. Motor gearbox not oper- 1. Consult Authorized Service   NOTE: The sander will   make some noise when   it is operating normally   ating correctly.   Center, any attempt to repair   this motor or gearbox may   create a hazard unless   repair is done by a qualified   service technician.   Motor fails to develop   full power, starts slowly,   or fails to come up to full   speed.   1. Circuit overloaded with 1. Do not use sander on   lights, appliances and   other motor.   heavily loaded circuits   2. General overloading of 2. Request a voltage check by   NOTE: Low voltage   power company facili-   ties.   qualified electrician   3. Motor relay not operat- 3. Have relay replaced. Con-   ing.   sult Authorized Service   Center. Any attempt to   repair this relay may create   a hazard unless repair is   done by a qualified service   technician.   Motor overheats   1. Motor overloaded.   1. Reduce pressure on work-   piece.   Motor stalls (resulting in 1. Motor relay not operat- 1. Have relay replaced.Con-   blown fuses or circuit   breakers)   ing.   sult Authorized Service   Center. Any attempt to   repair this relay may create   a hazard unless repair is   done by a qualified service   technician.   2. Voltage too low. Circuit 2. Request voltage check by   overloaded or general   overloading of power   company facilities.   qualified electrician   3. Incorrect fuses or circuit 3. Install correct fuse or circuit   breakers in power line.   breaker.   30   Download from Www.Somanuals.com. All Manuals Search And Download.   TROUBLE   PROBABLE CAUSE   REMEDY   Frequent opening of   1. Motor overloaded.   1. Feed work slower   fuse or circuits breaker 2. Incorrect fuses or circuit 2. Install correct fuse or circuit   breaker in power line.   3. Relay not operating.   breakers.   3. Have relay replaced. Con-   sult Authorized Service   Center. Any attempt to   repair this relay may create   a hazard unless repair is   done by a qualified service   technician.   Motor will not run   1. Damaged On-Off   Switch/Cord.   1. Replace damaged parts   before using sander.   2. Burned out motor, no   power to motor or low   voltage.   2. Consult Authorized Service   Center. Any attempt to   repair this motor may cre-   ate a hazard unless repair   is done by a qualified ser-   vice technician.   Sanding drum or belt   slips or slows down   easily   1. Applying too much pres- 1. Reduce pressure on work-   sure to workpiece. piece.   2. Spindle knob too loose. 2. Tighten spindle knob.   Wood burns while sand- 1. Sanding drum is glazed 1. Replace sandpaper.   ing   with sap.   Sandpaper doesn’t   remove material   1. Sandpaper is com-   pacted with sawdust.   1. Replace sandpaper.   Spindle doesn’t go   through full 3/4” travel   1. Sawdust is compacted   under lower drum   washer.   2. Fan not installed.   3. Damaged gearbox.   1. Vacuum sawdust from area   of lower drum washer.   2. Ensure that fan is installed   with vanes face down.   3. Consult Authorized Service   Center. Any attempt to   repair this gearbox may   create a hazard unless   repair is done by a quali-   fied service technician.   31   Download from Www.Somanuals.com. All Manuals Search And Download.   Repair Parts   Parts List For RIDGID Oscillating Edge Belt/Spindle Sander   Model EB44241   Figure 1   1 2, 44, 45   3, 46, 47, 48   40   4 43   39   6 5, 49, 50, 51   38   7 9 8 14   37   10   11   36   12   35   14   13   34   15   16   33   42   19   20   17   18   21   32   22   31   30   23   Ground Lead   24   26   29   41   25   19   27   28   32   Download from Www.Somanuals.com. All Manuals Search And Download.   Repair Parts   Parts List For RIDGID Oscillating Edge Belt/Spindle Sander   Model EB44241   Figure 1   Always order by Part Number—Not by Key Number   Key   No.   Key   No.   Description   Part No.   Description   Knob, Spindle   Washer   21/64 x 5/8 x 1/32   Drum, Sanding 3/4"   Part No.   1 2 826358-1   805553-2   26 826801   27 825854   28 819012   29 9416630   Enclosure   Cord w/Plug   Foot   3 4 5 6 7 822304   Screw, Hex Hd Ty “T”   5/16-18 x 1   Switch, Locking   †Key, Switch   See pg. 29 †Drum, Sandpaper   825808 Plate, Throat 2"   See pg. 29 †Belt, Sanding 4" x 24"   30 829785   31 AC1000   32 817399-11   33 37837   34 825549   35 825537-1   36 825543   37 825524   38 803309-2   810993-2   Screw, Set Half Dog   10/32 x 1/2   Adapter, Throat Plate   Fan   Screw, Flat Hd   1/4-20 x 5/8   Table, Rear   Relay   Wrench, Hex “L” 5/32   Spacer, Table Lock   Bracket, Table Lock Left   Bolt, Table Lock   Table, Front   Screw, Soc Set Lock   10-32 x 3/8   Plate, Stop   8 9 825841   830291   10 805297-9   11 825523   12 825548   13 825844   14 825842   15 830246   16 825537   17 825852   18 159572-138 Screw, Wash/Hd   Ty “T” 10-32 x 3/8   19 808380-7   20 825840   21 830456   Plate, Wear   Nut, Special Twin 1/4-20   Screw, Shoulder 1/4-20   Chute, Sawdust   Bracket, Table Lock   Knob, 1/4-20 x 3/4   39 825525   40 825539-1   41 SP6496   42 37836   Knob 1/4-20   Owners Manual   Wrench, Hex “L” 3/32   Belt Sanding Assembly   (See Fig. 2)   * Washer 5/8 x 1-3/4 x 1/8   Washer   21/64 x 7/8 x 3/64   Drum, Sanding 1"   Drum, Sanding 1-1/2"   Drum, Sanding 2"   Plate, Throat 1-1/2"   Plate, Throat 1"   Plate, Throat 1/2"   43   — 44 805553-30   45 805553-24   Screw, Pan Hd 10-14 x 1/2   Spring, Detent   Base   46 822304-1   47 822304-2   48 822304-3   49 825808-1   50 825808-2   51 825808-3   22 159572-186 Screw, Hex Hd   Ty “T” 1/4-20 x 1   23 824604   Screw, Hex Wash/Hd   Ty “T” 8-32 x 3/8   • Motor/Drive Asm   Washer   24 830290   25 805549-22   13/64 x 3/8 x .031   * Standard Hardware Item - May be purchased locally   † These parts are available where you purchased your sander.   • Any attempt to repair this motor may create a hazard unless repair is done by a qual-   ified service technician. Repair service is available at your nearest Authorized Ser-   vice Center.   33   Download from Www.Somanuals.com. All Manuals Search And Download.   Repair Parts   Parts List For RIDGID Oscillating Edge Belt/ Spindle Sander   Model EB44241   Figure 2   9 4 19   6 7 4 5 18   1 3 4 10   16   19   17   2 8 2 15   11   12   13   8 14   Always order by Part Number—Not by Key Number   Key   No.   Key   No.   Part No.   Description   Part No.   Description   1 2 3 4 5 6 7 8 825539   830306   830453   37482   830305   825531   825529   Knob 10-32 x 1-1/4   Washer 12 mm 1.0.   Drum/Drive Asm.   Nut, Lock   Guide   Spring, Extension   Lever   12 817453   13 826802   14 30521   15 821166-1 Screw, Flat Hd Hex   10/32 x 1-1/2   16 809169-9 Screw, Pan Cr Ty T   8-32 x 3/4   17 820175   18 9416712 * Washer   3/16 x 5/8 x 1/16   19 114603 * Lockwasher, Ext. #10   Ring, Retaining 5160-50   Platen   Spring, Swivel   805549-4 * Washer   13/64 x 1/2 x 3/64   830304 Shaft, Idle   Washer, Rubber   9 10 826163-2 Cap, Grip   11 830454 Drum, Idle Asm   * Standard Hardware Item - May be purchased locally   34   Download from Www.Somanuals.com. All Manuals Search And Download.   Notes   35   Download from Www.Somanuals.com. All Manuals Search And Download.   RIDGID® HAND HELD AND STATIONARY POWER TOOL   LIMITED THREE YEAR WARRANTY AND   90 DAY SATISFACTION GUARANTEE POLICY   This product is manufactured under license from Ridgid, Inc. by One World   Technologies, Inc.. All warranty communications should be directed to One   World Technologies, Inc. at (toll free) 1-866-539-1710.   90-Day Satisfaction GuaranteePolicy   During the first 90 days after the date of purchase, if you are dissatisfied   with the performance of this Ridgid® tool for any reason, you may return   the tool to the dealer from which it was purchased for a full refund or   exchange. To receive a replacement tool you must present proof of pur-   chase and return all original equipment packaged with the original product.   The replacement tool will be covered by the limited warranty for the bal-   ance of the three year warranty period.   What is covered under the Limited Three Year Warranty   This warranty covers all defects in workmanship or materials in this   RIDGID® tool for the three year period from the date of purchase. This war-   ranty is specific to this tool. Warranties for other RIDGID® products may   vary.   How to obtain service   To obtain service for this RIDGID® tool you must return it, freight prepaid, to   an authorized RIDGID® service center for hand held and stationary power   tools. You may obtain the location of the authorized service center nearest   you by calling (toll free) 1-866-539-1710 or by logging on to the RIDGID®   vice, you must present the proof of purchase documentation, which   includes a date of purchase. The authorized service center will repair any   faulty workmanship, and either repair or replace any defective part, at our   optioon at no charge to you.   What is not covered   This warranty applies only to the original purchaser at retail and may not be   transferred. This warranty only covers defects arising under normal usage   and does not cover any malfunction, failure or defect resulting from misuse,   abuse, neglect, alteration, modification or repair by other than authorized   RIDGID® service center for hand held and stationary power tools. One   World Technoligies, Inc. makes no warranties, representations or promises   as to the quality or performance of its power tools other than those specifi-   cally stated in this warranty.   Additional Limitations   To the extent permitted by applicable law, all implied warranties, including   warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PUR-   POSE, are disclaimed. Any implied warranties, including warranties of mer-   chantability or fitness for a particular purpose, that cannot be disclaimed   under state law are limited to three years from the date of purchase. One   World Technologies, Inc. is not responsible for direct, indirect, incidental or   consequential damages. Some states do not allow limitations on how long   an implied warranty lasts and/or do not allow the exclusion or limitation of   incidental or consequential damages, so the above limitations may not   apply to you. This warranty gives you specific legal rights, and you may   also have other rights which vary from state to state.   Catalog No. EB4424   Model No. EB44241 Serial No. ________   The model and serial numbers may be found on the back side   of the base. You should record both model and serial number in   a safe place for future use.   QUESTIONS OR COMMENTS?   CALL 1-866-539-1710   Please have your Model Number and Serial   Number on hand when calling.   © 2003 RIDGID,INC.   Part No. SP6496   Form No. SP6496   Printed in Taiwan 4/03   Download from Www.Somanuals.com. All Manuals Search And Download.   |