ProForm Home Gym PFEX38440 User Manual

Patent Pending  
Model No. PFEX38440  
Serial No.  
USER’S MANUAL  
Write the serial number in the  
space above for reference.  
Serial Number Decal  
(beneath stabilizer)  
QUESTIONS?  
If you have questions, or if  
there are missing parts, we will  
guarantee complete satisfac-  
tion through direct assistance  
from our factory.  
TO AVOID DELAYS, PLEASE  
CALL DIRECT TO OUR TOLL-  
FREE CUSTOMER HOT LINE.  
The trained technicians on our  
customer hot line will provide  
immediate assistance, free of  
charge to you.  
CUSTOMER HOT LINE:  
1-888-533-1333  
Mon.–Fri., 6 a.m.–6 p.m. MST  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Keep this manual  
for future reference.  
Visit our website at  
new products, prizes,  
fitness tips, and much more!  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precau-  
tions before using the exercise cycle.  
1. Read all instructions in this manual before  
using the exercise cycle.  
as an exercise aid in determining heart rate  
trends in general.  
2. Use the exercise cycle only as described in  
this manual.  
11. Always keep your back straight when using  
the exercise cycle; do not arch your back.  
3. It is the responsibility of the owner to ensure  
that all users of the exercise cycle are ade-  
quately informed of all precautions.  
12. If you feel pain or dizziness while exercising,  
stop immediately and cool down.  
13. The exercise cycle does not have a free-  
wheel; the pedals will continue to move until  
the flywheel stops.  
4. The exercise cycle is intended for home use  
only. Do not use the exercise cycle in  
a commercial, rental, or institutional setting.  
14. The decal shown below has been placed on  
the exercise cycle. If the decal is missing, or  
if it is not legible, please call toll-free 1-888-  
533-1333 and order a free replacement decal.  
Apply the decal in the location shown.  
5. Place the exercise cycle indoors on a level  
surface. Keep the exercise cycle away from  
moisture and dust. Place a mat under the  
exercise cycle to protect the floor.  
6. Inspect and properly tighten all parts regular-  
ly. Replace any worn parts immediately.  
7. Keep children under the age of 12 and pets  
away from the exercise cycle at all times.  
8. Wear appropriate clothing when exercising;  
do not wear loose clothing that could  
become caught on the exercise cycle. Always  
wear athletic shoes for foot protection.  
9. The exercise cycle should not be used by  
persons weighing more than 250 pounds.  
10. The pulse sensor is not a medical device.  
Various factors, including the user's move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. ICON assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Congratulations for selecting the new PROFORM® GR  
90 exercise cycle. Cycling is one of the most effective  
exercises for increasing cardiovascular fitness, building  
endurance, and toning the entire body. The PRO-  
FORM GR 90 exercise cycle offers an impressive  
array of features to let you enjoy this healthful exer-  
cise in the convenience and privacy of your home.  
Department toll-free at 1-888-533-1333, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time  
(excluding holidays). To help us assist you, please  
note the product model number and serial number  
before calling. The model number is PFEX38440. The  
serial number can be found on a decal attached to the  
exercise cycle (see the front cover of this manual).  
For your benefit, read this manual carefully before  
you use the exercise cycle. If you have questions  
after reading this manual, call our Customer Service  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
Book Holder  
Fan  
Handgrip Pulse Sensor  
Console  
Seat  
Backrest  
Wheel  
Leveling Foot  
Pedal/Strap  
Handlebar  
RIGHT SIDE  
REAR  
4
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ASSEMBLY  
Assembly requires two persons. Place all parts of the exercise cycle in a cleared area and remove the packing  
materials. Do not dispose of the packing materials until assembly is completed.  
Assembly requires the included tools and your own adjustable wrench  
screwdriver  
and Phillips  
.
Use the drawings below to identify the small parts used for assembly. The number in parenthesis below each  
drawing is the key number of the part, from the PART LIST on page 21. The number following the key number is  
the quantity needed for assembly. Note: Some small parts may have been pre-assembled. If a part is not in  
the parts bag, check to see if it has been pre-assembled.  
M10 Nylon  
Locknut (72)–4  
M6 Washer  
(66)–8  
M8 Split  
Washer (55)–9  
M8 Nylon  
Locknut (49)–4  
M4 x 12mm  
M4 x 20mm  
Screw (41)–6 Screw (56)–1  
M6 x 16mm Button  
Screw (8)–4  
M6 x 35mm Button  
Screw (63)–4  
M8 x 19mm Button  
Screw (40)–5  
M8 x 38mm  
Button Bolt (58)–4  
M8 x 16mm Button  
Screw (61)–4  
M10 x 112mm Carriage Bolt (76)–4  
1. Orient the Rear Stabilizer (16) as shown. While another  
person lifts the Frame Rail (52), attach the Rear  
Stabilizer to the Leg (20) with two M10 x 112mm  
Carriage Bolts (76) and two M10 Nylon Locknuts (72).  
1
52  
20  
16  
76  
72  
5
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2. Orient the Front Stabilizer (15) as shown. While another  
person lifts the front of the Frame (1), attach the Front  
Stabilizer to the Frame with two M10 x 112mm  
2
3
4
76  
Carriage Bolts (76) and two M10 Nylon Locknuts (72).  
15  
1
72  
3. Attach the Frame Rail (52) to the Frame (1) with two  
M8 x 19mm Button Screws (40) and two M8 Split  
Washers (55). Be careful to avoid damaging the Side  
Shields (26, 27).  
27  
40  
55  
52  
26  
1
4. While another person holds the Upright (2) in the posi-  
tion shown, connect the Upper Wire Harness (42) to  
the Lower Wire Harness (43). Gently pull the upper  
end of the Upper Wire Harness to remove any slack  
from the Wire Harnesses.  
Make sure the  
wire harnesses  
do not get  
pinched and  
damaged during  
this step.  
2
Slide the Upright (2) onto the top of the Frame (1) as  
shown. Attach the Upright to the Frame with three M8  
x 19mm Button Screws (40) and three M8 Split  
Washers (55). Be careful to avoid pinching the Wire  
Harnesses (42, 43).  
42  
43  
40  
55  
40  
55  
55  
40  
1
6
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5. Orient the Seat Carriage Assembly (10) as shown.  
Attach the Seat Carriage Assembly to the Seat  
Bracket (11) with four M8 x 16mm Button Screws (61)  
and four M8 Split Washers (55).  
5
3
61  
Attach a Handlebar (3) to the Seat Bracket (11) with  
two M8 x 38mm Button Bolts (58) and two M8 Nylon  
Locknuts (49). Make sure that the Nylon Locknuts  
are resting in the hexagonal holes in the front of  
the Handlebar.  
11  
55  
55  
61  
49  
Attach the other Handlebar (3) to the Seat Bracket  
(11) in the same way.  
55  
61  
3
58  
10  
6. Attach the Backrest (31) to the Seat Bracket (11) with  
four M6 x 35mm Button Screws (63) and four M6  
Washers (66).  
6
31  
66  
11  
63  
63  
66  
7. Align the holes in the Seat (9) with the slots in the  
Seat Bracket (11). Make sure that there is a space  
between the Seat and the Backrest (31). Attach the  
Seat to the Seat Bracket with four M6 x 16mm Button  
Screws (8) and four M6 Washers (66).  
7
9
31  
Holes  
11  
Slots  
66  
66  
8
8
7
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8. Push down the lever (not shown) on the right side of  
the Seat Carriage Assembly (10), slide the Seat  
Carriage Assembly into the Frame Rail (52), and then  
pull the lever back up.  
8
56  
51  
52  
Attach a Bumper (51) to the Frame Rail (52) with an  
M4 x 20mm Screw (56). Then, press the Frame Rail  
Endcap (50) into the end of the Frame Rail.  
Lever  
10  
50  
9. The Console (4) requires four 1.5V “D” batteries (not  
included); alkaline batteries are recommended.  
Remove the two battery covers from the Console.  
Next, insert four batteries into the battery compart-  
ment. Make sure that the batteries are oriented as  
shown by the diagrams inside of the battery com-  
partments. Then, reattach the battery covers to the  
Console.  
9
Battery  
Covers  
23  
41  
Batteries  
Attach the Book Holder (23) to the Console (4) with  
two M4 x 12mm Screws (41) as shown.  
4
10. While another person holds the Console (4) in the  
position shown, connect the wire harness on the  
Console to the Upper Wire Harness (42). Insert the  
excess wire harness down into the Upright (2).  
10  
4
41  
Attach the Console (4) to the Upright (2) with four M4  
x 12mm Screws (41). Be careful to avoid pinching  
the wire harnesses.  
42  
41  
Wire  
Harness  
2
8
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11. Identify the Left Pedal (22), which is marked with an  
“L.” Using an adjustable wrench, firmly tighten the  
Left Pedal counterclockwise into the left arm on the  
Pulley (29). Tighten the Right Pedal (not shown) clock-  
wise into the right arm on the Pulley. Important:  
Tighten both Pedals as firmly as possible. After  
using the exercise cycle for one week, retighten  
the Pedals. For best performance, the Pedals must  
be kept tightened.  
11  
25  
Adjust the Left Pedal Strap (25) to the desired posi-  
tion, and press the end of the Left Pedal Strap onto  
the tab on the Left Pedal (22).  
29  
Tab  
22  
Adjust the Right Pedal Strap (not shown) in the  
same way.  
12. Slide the seat cover onto the Seat (9). Tighten the  
drawstring and secure the seat cover by pressing  
down in the center of the Seat.  
12  
Backrest  
Cover  
Press  
Here  
Slide the backrest cover onto the Backrest (31), mak-  
ing sure to keep all of the drawstrings behind the  
Backrest. Tighten the drawstring and secure the back-  
rest cover by pressing in the center of the Backrest.  
31  
Drawstrings  
Seat  
Cover  
9
13. Make sure that all parts are properly tightened before you use the exercise cycle. Note: After assembly is  
completed, some extra parts may be left over. Place a mat beneath the exercise cycle to protect the floor.  
HOW TO OPERATE THE EXERCISE CYCLE  
HOW TO ADJUST THE SEAT  
HOW TO ADJUST THE PEDAL STRAPS  
For effective exer-  
cise, the seat  
To adjust the pedal  
straps, first pull the  
ends of the straps  
off the tabs on the  
pedals. Adjust the  
straps to the  
desired position,  
and then press the  
ends of the straps  
should be in the  
proper position. As  
you pedal, there  
should be a slight  
bend in your knees  
when the pedals  
are all of the way  
forward. To adjust  
the seat, push the  
Pedal  
Strap  
Tab  
Seat Lever  
back onto the tabs.  
seat lever down, slide the seat forward or backward,  
and then firmly pull the seat lever back up.  
9
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CONSOLE DIAGRAM  
FEATURES OF THE CONSOLE  
portable stereo, computer, or VCR and play special  
iFIT.com CD and video programs (iFIT.com CDs and  
videocassettes are available separately). iFIT.com CD  
and video programs automatically control the resis-  
tance of the pedals and prompt you to vary your pace  
as a personal trainer coaches you through every step  
of your workout. High-energy music provides added  
motivation. To purchase iFIT.com CDs and video-  
cassettes, call toll-free 1-888-533-1333.  
The advanced console offers a selection of features  
designed to make your workouts more enjoyable and  
effective. When the manual mode of the console is  
selected, the resistance of the pedals can be changed  
with the touch of a button. As you pedal, the console  
will provide continuous exercise feedback. You can  
even measure your heart rate using the built-in hand-  
grip pulse sensor.  
With the exercise cycle connected to your computer,  
you can also go to our Web site at www.iFIT.com and  
access programs directly from the internet. Explore  
www.iFIT.com for more information.  
In addition, the console offers six preset programs.  
Each program automatically changes the resistance of  
the pedals and prompts you to increase or decrease  
your pace as it guides you through an effective workout.  
To use the manual mode of the console, see page  
11. To use a preset program, see page 13. To use  
an iFIT.com CD or video program, see page 17. To  
use a program directly from our Web site, see page  
18.  
The console also features iFIT.com interactive technol-  
ogy. Having iFIT.com interactive technology is like hav-  
ing a personal trainer in your home. Using a stereo  
audio cable (available at electronics stores), you can  
connect the exercise cycle to your home stereo,  
10  
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Note: The console  
can show speed  
and distance in  
either miles or  
kilometers. The  
letters MPH or  
KM/H will appear in  
HOW TO USE THE MANUAL MODE  
Turn on the console.  
1
To turn on the console, press the On/Reset button  
or begin pedaling. (The On/Reset button is near  
the top of the left display.)  
the upper part of the left display to show which unit  
of measurement is selected. To change the unit of  
measurement, first hold down the Program button  
for a few seconds. An E (for English) or an M (for  
metric) will appear in the upper part of the left dis-  
play. Press the Resistance + button to change the  
unit of measurement. Then, press the On/Reset  
button. Note: When the batteries are replaced, it  
may be necessary to reselect the desired unit of  
measurement.  
Note: If there are sheets of clear plastic on the  
face of the console, remove the plastic.  
Select the manual mode.  
2
3
4
When the power is  
turned on, the  
manual mode will  
be selected. If you  
The right  
display—The  
upper part of the  
right display will  
show the distance  
(total number of  
revolutions) you  
have pedaled and the approximate number of  
calories you have burned. The display will change  
from one number to the other every few seconds.  
The upper part of the display will also show your  
heart rate when you use the handgrip pulse sen-  
sor (see step 5 on page 12).  
have selected a  
program or the  
iFIT.com mode,  
reselect the manu-  
This area  
should be blank  
al mode by pressing the Program button repeat-  
edly until the lower part of the left display is  
blank.  
Begin pedaling and change the resistance of  
the pedals as desired.  
As you pedal,  
change the resis-  
tance of the ped-  
als by pressing  
the Resistance  
buttons. There are  
ten resistance lev-  
els—level 10 is the most challenging. Note: After  
the buttons are pressed, it will take a moment for  
the pedals to reach the selected resistance level.  
The center of the  
right display will  
show the elapsed  
time. Note: When a  
program is select-  
ed, the display will  
show the time  
remaining in the program instead of the elapsed  
time.  
Monitor your progress with the two displays.  
The lower part of  
the right display will  
show the resis-  
tance level of the  
pedals.  
The left display—  
The upper part of  
the left display will  
show your pedal-  
ing pace, in revo-  
lutions per minute  
(RPM), and your  
pedaling speed.  
To reset the displays, press the On/Reset button.  
The display will  
change from one number to the other every few  
seconds.  
11  
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Measure your heart rate if desired.  
Turn on the fan if desired.  
5
6
If there are  
thin sheets of  
plastic on the  
metal con-  
tacts on the  
handgrip  
To turn on the  
fan at low speed,  
press the fan but-  
ton near the top  
Fan  
Button  
of the right dis-  
play. To turn on  
the fan at high  
speed, press the  
button a second  
time. To turn off  
the fan, press the  
button a third time. Note: If the fan is turned on  
but the pedals are not moved for thirty seconds,  
the fan will automatically turn off.  
pulse sensor,  
peel off the  
Contacts  
plastic. Place  
your hands on  
Thumb Wheel  
the handgrip pulse sensor, with your palms on the  
upper contacts and your fingers touching the  
lower contacts. Avoid moving your hands.  
When your pulse is detected, the heart-shaped  
indicator in the upper part of the right display will  
begin to flash each time your heart beats. After a  
moment, one or two dashes will appear and then  
your heart rate will be shown.  
Rotate the thumb wheel on the right side of the  
fan to adjust the angle of the fan.  
When you are finished exercising, the console  
will automatically turn off.  
7
For the most accurate heart rate reading, continue  
to hold the handgrips for about 30 seconds.  
Note: If you continue to hold the handgrip pulse  
sensor, the lower display will show your heart  
rate for up to 30 seconds. The display will then  
show your heart rate along with the other modes.  
If the pedals are not moved for a few seconds, a  
series of tones will sound, the time will begin to  
flash, and the console will pause.  
If the pedals are not moved for a few minutes, the  
console will turn off and the displays will be reset.  
If your heart rate is not shown, make sure that  
your hands are positioned as described. Avoid  
moving your hands excessively or squeezing the  
metal contacts too tightly. For optimal performance,  
periodically clean the metal contacts using a soft  
cloth; never use alcohol, abrasives, or chemicals.  
12  
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plays will pause and the time will flash. If you  
continue pedaling after the program is complet-  
ed, the displays will continue to show exercise  
feedback.  
HOW TO USE A PRESET PROGRAM  
Turn on the console.  
1
Use the pace guide to pace your exercise.  
See step 1 on page 11.  
4
Throughout the  
program, the pace  
guide in the upper  
part of the left dis-  
play will prompt  
you to increase or  
decrease your ped-  
aling pace. When  
one of the arrows  
on the left side of  
the pace guide  
lights, increase  
Select one of the preset programs.  
2
Each time the  
console is turned  
on, the manual  
mode will be  
selected. To  
select a preset  
program, press  
the Program button repeatedly until PGM 1, PGM  
2, PGM 3, PGM 4, PGM 5, or PGM 6 appears in  
the lower part of the left display.  
your pace; when one of the arrows on the right  
side lights, decrease your pace. When the center  
arrow lights, maintain your current pace.  
Important: The pace guide is intended only to  
provide a goal. Make sure to pedal at a pace  
that is comfortable for you.  
Press the Start button or begin pedaling to  
start the program.  
3
Each preset program consists of several one-  
minute periods. One resistance level and one tar-  
get pace are programmed for each period. Note:  
The same resistance level and/or target pace  
may be programmed for two or more consecutive  
periods.  
Monitor your progress with the two displays.  
See step 4 on page 11.  
5
6
7
8
Measure your heart rate if desired.  
See step 5 on page 12.  
At the end of each period of the program, the  
resistance of the pedals will automatically change  
if a different resistance level is programmed for  
the next period. Note: If the resistance level is  
too high or too low, you can change it by press-  
ing the + and – buttons below the right display.  
However, when the current period is completed,  
the resistance of the pedals will automatically  
change if a different resistance level is pro-  
grammed for the next period.  
Turn on the fan if desired.  
See step 6 on page 12.  
When you are finished exercising, the console  
will automatically turn off.  
During the program, the center of the right dis-  
play will show the time remaining in the program.  
If you stop pedaling for a few seconds, the dis-  
See step 7 on page 12.  
13  
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HOW TO CONNECT YOUR PORTABLE STEREO  
HOW TO CONNECT YOUR CD PLAYER, VCR,  
OR COMPUTER  
Note: If your stereo has an RCA-type AUDIO OUT  
jack, see instruction A below. If your stereo has a  
1/8” LINE OUT jack, see instruction B. If your  
stereo has only a PHONES jack, see instruction C.  
To use iFIT.com CDs, the exercise cycle must be con-  
nected to your portable CD player, portable stereo,  
home stereo, or computer with CD player. See pages  
14 and 15 for connecting instructions. To use iFIT.com  
videocassettes, the exercise cycle must be connect-  
ed to your VCR. See page 16 for connecting instruc-  
tions. To use iFIT.com programs directly from our  
Web site, the exercise cycle must be connected to  
your home computer. See page 15 for connecting  
instructions.  
A. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the AUDIO OUT jack on your stereo.  
A/B  
AUDIO OUT  
LINE OUT  
RIGHT  
LEFT  
HOW TO CONNECT YOUR PORTABLE CD PLAYER  
Note: If your CD player has separate LINE OUT  
and PHONES jacks, see instruction A below. If  
your CD player has only one jack, see instruction B.  
A. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the LINE OUT jack on your CD player.  
Plug your headphones into the PHONES jack.  
Audio Cable  
B. Refer to the drawing above. Plug one end of a 1/8”  
to 1/8” stereo audio cable (available at electronics  
stores) into the jack beneath the console. Plug the  
other end of the cable into the LINE OUT jack on  
your stereo.  
A
PHONES LINE OUT  
LINE OUT  
PHONES  
C. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into a 1/8” Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your stereo. Plug your headphones into the  
other side of the Y-adapter.  
Head-  
phones  
Audio  
Cable  
B. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into a 1/8” Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your CD player. Plug your headphones into the  
other side of the Y-adapter.  
C
PHONES  
1/8”  
Y-adapter  
Audio  
Cable  
B
PHONES  
Headphones  
PHONES  
1/8”  
Y-adapter  
Audio  
Cable  
Headphones  
14  
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HOW TO CONNECT YOUR HOME STEREO  
HOW TO CONNECT YOUR COMPUTER  
Note: If your stereo has an unused LINE OUT jack,  
see instruction A below. If the LINE OUT jack is  
being used, see instruction B.  
Note: If your computer has a 1/8” LINE OUT jack,  
see instruction A. If your computer has only a  
PHONES jack, see instruction B.  
A. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the LINE OUT jack on your stereo.  
A. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the LINE OUT jack on your computer.  
A
A
CD  
LINE OUT  
VCR  
Amp  
LINE OUT  
LINE OUT  
Audio  
Cable  
Audio Cable  
B. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into a 1/8” Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your computer. Plug your headphones or speak-  
ers into the other side of the Y-adapter.  
B. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack beneath  
the console. Plug the other end of the cable into an  
RCA Y-adapter (available at electronics stores).  
Next, remove the wire that is currently plugged into  
the LINE OUT jack on your stereo and plug the wire  
into the unused side of the Y-adapter. Plug the Y-  
adapter into the LINE OUT jack on your stereo.  
B
B
CD  
PHONES  
VCR  
Amp  
LINE OUT  
1/8”  
Y-adapter  
Audio Cable  
RCA  
Y-adapter  
Headphones/Speakers  
Audio  
Cable  
Wire removed from  
LINE OUT jack  
15  
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HOW TO CONNECT YOUR VCR  
B. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into an RCA Y-adapter (available at electron-  
ics stores). Next, remove the wire that is currently  
plugged into the AUDIO OUT jack on your VCR  
and plug the wire into the unused side of the Y-  
adapter. Plug the Y-adapter into the AUDIO OUT  
jack on your VCR.  
Note: If your VCR has an unused AUDIO OUT jack,  
see instruction A below. If the AUDIO OUT jack is  
being used, see instruction B. If you have a TV  
with a built-in VCR, see instruction B. If your VCR  
is connected to your home stereo, see HOW TO  
CONNECT YOUR HOME STEREO on page 15.  
A. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the AUDIO OUT jack on your VCR.  
B
ANT IN  
.
VIDEO AUDIO  
IN  
RF OUT  
CH  
3
4
OUT  
A
ANT IN  
.
VIDEO AUDIO  
IN  
RCA  
Y-adapter  
RF OUT  
CH  
3
4
OUT  
AUDIO OUT  
RIGHT  
LEFT  
Audio  
Cable  
Wire removed from  
AUDIO OUT jack  
Audio Cable  
16  
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your workout. Simply follow your personal trainer’s  
instructions.  
HOW TO USE IFIT.COM CD AND VIDEO  
PROGRAMS  
The program will function in almost the same way  
as a preset program (see steps 3 and 4 on page  
13). However, an electronic “chirping” sound will  
alert you when the resistance of the pedals and/or  
the pace guide is about to change.  
To use iFIT.com CDs or videocassettes, the exercise  
cycle must be connected to your portable CD player,  
portable stereo, home stereo, computer with CD play-  
er, or VCR. See HOW TO CONNECT YOUR CD  
PLAYER, VCR, OR COMPUTER on pages 14 to 16.  
To purchase iFIT.com CDs and videocassettes, call  
toll-free 1-833-533-1333.  
Note: If the resistance of the pedals and/or the  
pace guide does not change when a “chirp” is  
heard:  
Follow the steps below to use an iFIT.com CD or  
video program.  
• Make sure that the letters “iFIT” appear in  
the left display.  
• Adjust the volume of your CD player or VCR.  
If the volume is too high or too low, the con-  
sole may not detect the program signals.  
Turn on the console.  
1
See step 1 on page 11.  
• Make sure that the audio cable is properly  
connected and that it is fully plugged in.  
Select the iFIT.com mode.  
2
To select the  
Monitor your progress with the two displays.  
See step 4 on page 11.  
iFIT.com mode,  
press the Program  
button repeatedly  
until the letters  
iFIT appear in the  
lower part of the  
left display.  
5
6
7
8
Measure your heart rate if desired.  
See step 5 on page 12.  
Turn on the fan if desired.  
See step 6 on page 12.  
Insert the iFIT.com CD or videocassette.  
3
If you are using an iFIT.com CD, insert the CD  
into your CD player. If you are using an iFIT.com  
videocassette, insert the videocassette into your  
VCR.  
When you are finished exercising, the console  
will automatically turn off.  
See step 7 on page 12.  
Press the play button on your CD player or  
4
VCR.  
A moment after the play button is pressed, your  
personal trainer will begin guiding you through  
17  
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Follow the on-line instructions to start the  
program.  
HOW TO USE PROGRAMS DIRECTLY FROM  
OUR WEB SITE  
6
7
When you start the program, an on-screen count-  
down will begin.  
Our Web site at www.iFIT.com allows you to play  
iFIT.com programs directly from the internet. To use  
programs from our Web site, the exercise cycle must  
be connected to your home computer. See HOW TO  
CONNECT YOUR COMPUTER on page 15. In addi-  
tion, you must have an internet connection and an  
internet service provider. A list of specific system  
requirements is found on our Web site.  
Return to the exercise cycle and begin  
pedaling.  
When the on-screen countdown ends, the pro-  
gram will begin. The program will function in  
almost the same way as a preset program (see  
steps 3 and 4 on page 13). However, an electronic  
“chirping” sound will alert you when the resistance  
of the pedals and/or the pace guide is about to  
change.  
Follow the steps below to use a program from our  
Web site.  
Turn on the console.  
Monitor your progress with the two displays.  
See step 4 on page 11.  
1
8
See step 1 on page 11.  
Select the iFIT.com mode.  
Measure your heart rate if desired.  
See step 5 on page 12.  
2
9
To select the  
iFIT.com mode,  
press the Program  
button repeatedly  
until the letters  
iFIT appear in the  
lower part of the  
left display.  
Turn on the fan if desired.  
10  
11  
See step 6 on page 12.  
When you are finished exercising, the console  
will automatically turn off.  
Go to your computer and start an internet  
connection.  
3
See step 7 on page 12.  
Start your Web browser, if necessary, and go  
to our Web site at www.iFIT.com.  
4
Follow the desired links on our Web site to  
select a program.  
5
Read and follow the on-line instructions for using  
a program.  
18  
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MAINTENANCE AND TROUBLESHOOTING  
Inspect and tighten all parts of the exercise cycle reg-  
ularly. Replace any worn parts immediately.  
HOW TO LEVEL THE EXERCISE CYCLE  
After the exercise  
cycle has been  
moved to the  
location where it  
will be used,  
make sure that  
both ends of front  
stabilizer are  
To clean the exercise cycle, use a damp cloth and a  
small amount of mild soap. Important: To avoid  
damage to the console, keep liquids away from  
the console and keep the console out of direct  
sunlight.  
HOW TO MOVE THE EXERCISE CYCLE  
Leveling  
Foot  
touching the floor.  
If the exercise  
cycle rocks slight-  
To move the exercise cycle, stand behind it and lift  
the frame in the location shown below. To reduce the  
risk of injury, bend your legs and keep your back  
straight. As you lift the frame, make sure to lift  
with your legs rather than your back. Carefully  
move the exercise cycle on the front wheels, and then  
lower the frame.  
ly during use, turn one or both of the leveling feet  
under the front stabilizer until the rocking motion is  
eliminated.  
HANDGRIP PULSE SENSOR TROUBLESHOOTING  
• Avoid moving your hands while using the handgrip  
pulse sensor. Excessive movement may interfere  
with heart rate readings.  
• Do not hold the metal contacts too tightly; doing so  
may interfere with heart rate readings.  
Wheel  
• For the most accurate heart rate reading, hold the  
metal contacts for about 30 seconds.  
Lift  
Here  
• For optimal performance of the handgrip pulse sen-  
sor, keep the metal contacts clean. The contacts  
can be cleaned with a soft cloth; never use alcohol,  
abrasives, or chemicals.  
BATTERY REPLACEMENT  
If the displays on the console become dim, the batter-  
ies should be replaced. Most console problems are  
the result of low batteries. See assembly step 9 on  
page 8 for replacement instructions.  
19  
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CONDITIONING GUIDELINES  
The following guidelines will help you to plan your  
exercise program. Remember that proper nutrition  
and adequate rest are essential for successful results.  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for ener-  
gy. Only after the first few minutes of exercise does  
your body begin to use stored fat calories for energy.  
If your goal is to burn fat, adjust the intensity of your  
exercise until your heart rate is near the lowest num-  
ber in your training zone as you exercise. For maxi-  
mum fat burning, adjust the intensity of your exercise  
until your heart rate is near the middle number in your  
training zone as you exercise.  
WARNING:  
Before beginning  
this or any exercise program, consult your  
physician. This is especially important for  
persons over the age of 35 or persons with  
pre-existing health problems.  
Aerobic Exercise  
The pulse sensor is not a medical device.  
Various factors may affect the accuracy of  
heart rate readings. The pulse sensor is  
intended only as an exercise aid in determin-  
ing heart rate trends in general.  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exer-  
cise is activity that requires large amounts of oxygen  
for prolonged periods of time. This increases the  
demand on the heart to pump blood to the muscles,  
and on the lungs to oxygenate the blood. For aerobic  
exercise, adjust the intensity of your exercise until  
your heart rate is near the highest number in your  
training zone.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning, maximum fat  
burning, and cardiovascular (aerobic) exercise.  
WORKOUT GUIDELINES  
Each workout should include the following three parts:  
A warm-up, consisting of 5 to 10 minutes of stretching  
and light exercise. A proper warm-up increases your  
body temperature, heart rate, and circulation in prepa-  
ration for exercise.  
Training zone exercise, consisting of 20 to 30 min-  
utes of exercising with your heart rate in your training  
zone. Note: During the first few weeks of your exer-  
cise program, do not keep your heart rate in your  
training zone for longer than 20 minutes.  
A cool-down, with 5 to 10 minutes of stretching. This  
will increase the flexibility of your muscles and will  
help to prevent post-exercise problems.  
To find the proper heart rate for you, first find your age  
at the bottom of the chart (ages are rounded off to the  
nearest ten years). Next, find the three numbers above  
your age. The three numbers are your “training zone.”  
The lowest number is the recommended heart rate for  
fat burning; the middle number is the recommended  
heart rate for maximum fat burning; the highest num-  
ber is the recommended heart rate for aerobic exer-  
cise.  
EXERCISE FREQUENCY  
To maintain or improve your condition, plan three work-  
outs each week, with at least one day of rest between  
workouts. After a few months of regular exercise, you  
may complete up to five workouts each week, if  
desired. Remember, the key to success is make exer-  
cise a regular and enjoyable part of your everyday life.  
Fat Burning  
To burn fat effectively, you must exercise at a relative-  
ly low intensity level for a sustained period of time.  
20  
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PART LIST—Model No. PFEX38440  
R1004A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
1
1
2
1
1
1
2
6
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
9
8
1
Frame  
Upright  
Handlebar  
Console  
“C” Magnet Bracket  
Flywheel Axle  
M6 Nut  
M6 x 16mm Button Screw  
Seat  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
#
1
1
1
1
1
1
6
1
2
1
1
1
13  
2
10  
4
2
4
4
6
4
8
8
9
7
4
2
2
4
4
1
4
2
4
1
2
4
1
1
1
1
Lower Wire Harness  
Left Rail Cover  
Clamp  
Reed Switch/Wire  
Drive Belt  
Flywheel Cover  
M8 Nylon Locknut  
Frame Rail Endcap  
Bumper  
Frame Rail  
Right Belt Cover  
Left Belt Cover  
M8 Split Washer  
M4 x 20mm Screw  
M4 x 16mm Screw  
M8 x 38mm Button Bolt  
Seat Bracket Endcap  
M4 x 25mm Screw  
M8 x 16mm Button Screw  
M4 x 10mm Screw  
M6 x 35mm Button Screw  
Small Snap Ring  
Carriage Wheel  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
Seat Carriage Assembly  
Seat Bracket  
Left Front Endcap  
Right Front Endcap  
Rear Stabilizer Endcap  
Front Stabilizer  
Rear Stabilizer  
Wheel  
Right Pedal Strap  
Leveling Foot  
Leg  
Right Pedal  
Left Pedal  
Book Holder  
Handlebar Endcap  
Left Pedal Strap  
Left Side Shield  
Right Side Shield  
Foam Grip  
Pulley  
Magnet  
Backrest  
Flywheel Washer  
Crank Bearing Set  
Flywheel  
“C” Magnet  
Resistance Cable Assembly  
Spring  
Resistance Motor  
Right Rail Cover  
M8 x 19mm Button Screw  
M4 x 12mm Screw  
Upper Wire Harness  
M6 Washer  
M4 x 38mm Screw  
M4 x 15mm Flange Bolt  
Eyebolt  
Flywheel Bearing  
M4 Nylon Locknut  
M10 Nylon Locknut  
Flywheel Bracket  
M6 Nylon Locknut  
M6 x72mm Button Screw  
M10 x 112mm Carriage Bolt  
Stop Bolt  
Seat Carriage Endcap  
M4 Washer  
Seat Cover  
Backrest Cover  
Allen Wrench  
#
#
#
User’s Manual  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of this manual for information about ordering replacement parts.  
21  
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EXPLODED DRAWING—Model No. PFEX38440  
R1004A  
24  
28  
9
31  
3
49  
61  
55  
59  
61  
55  
58  
11  
59  
66  
24  
63  
63  
55  
66  
66  
8
61  
49  
66  
28  
66  
3
61  
55  
8
64  
57  
65  
27  
10  
58  
65  
64  
78  
8
78  
65  
65  
64  
48  
65  
64  
64  
53  
57  
60  
60  
62  
54  
57  
57  
67  
62  
57  
60  
67  
44  
39  
60  
26  
67  
57  
67  
22  
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74  
49  
69  
6
73  
34  
23  
32  
70  
35  
41  
8
37  
66  
41  
69  
4
74  
32  
70  
74  
77  
41  
7
49  
8
5
17  
2
25  
40  
75  
18  
75  
76  
17  
41  
46  
45  
13  
55  
22  
40  
55  
21  
29  
15  
30  
19  
40  
33  
1
55  
56  
51  
56  
51  
52  
71  
79  
12  
19  
72  
36  
71  
79  
41  
50  
38  
42  
68  
55  
14  
20  
43  
16  
76  
40  
47  
14  
72  
23  
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HOW TO ORDER REPLACEMENT PARTS  
To order replacement parts, call our Customer Service Department toll-free at 1-888-533-1333, Monday through  
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give  
the following information:  
• The MODEL NUMBER of the product (PFEX38440)  
• The NAME of the product (PROFORM® GR 90 exercise cycle)  
• The SERIAL NUMBER of the product (see the front cover of this manual)  
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 21)  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and  
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-  
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-  
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.  
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not  
extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-  
use, improper or abnormal usage or repairs not provided by an ICON authorized service center, products  
used for commercial or rental purposes, or products used as store display models. No other warranty  
beyond that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-  
nection with the use or performance of the product or damages with respect to any economic loss, loss  
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other  
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-  
dental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 217720 R1004A  
Printed in China © 2004 ICON IP, Inc.  
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