Powermatic Saw 1791228K User Manual
Operating Instructions and Parts Manual  
10” Contractor’s Tablesaw  
Model 64A  
Model 1791228K shown (50” rails, wood extension table and legs)  
WMH TOOL GROUP, Inc.  
2420 Vantage Drive  
Elgin, Illinois 60124  
Ph.: 800-274-6848  
www.powermatic.com  
Part No. M-0460250  
Revision H 3/08  
Copyright © 2008 WMH Tool Group, Inc.  
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Table of Contents  
Warranty and Service ..............................................................................................................................2  
Table of Contents....................................................................................................................................3  
Warning...................................................................................................................................................4  
Introduction .............................................................................................................................................6  
Specifications..........................................................................................................................................6  
Electrical Connections .............................................................................................................................7  
Unpacking...............................................................................................................................................9  
Contents of the Shipping Container......................................................................................................9  
Installation and Assembly ......................................................................................................................10  
Stand Assembly.................................................................................................................................10  
Mounting Saw to Stand ......................................................................................................................11  
Handwheels and Lock Knobs.............................................................................................................12  
Mounting the Motor............................................................................................................................12  
Mounting Blade Guard and Splitter.....................................................................................................14  
Saw Blade Installation........................................................................................................................14  
Mounting Table Insert ........................................................................................................................15  
Mounting Extension Wings.................................................................................................................15  
Mounting Rails and Accu-Fence® ......................................................................................................15  
Optional Wood Extension Table .........................................................................................................15  
Installing Dust Shroud........................................................................................................................16  
Installing Switch.................................................................................................................................16  
Miter Gauge Assembly.......................................................................................................................16  
Motor Disconnect Plug.......................................................................................................................16  
Dado Insert ........................................................................................................................................17  
Adjustments ..........................................................................................................................................17  
Blade Adjustment...............................................................................................................................17  
Resetting the Pointer..........................................................................................................................17  
45 and 90 Degree Positive Stops .......................................................................................................18  
Miter Gauge Adjustment.....................................................................................................................18  
Aligning Splitter to Blade ....................................................................................................................19  
Aligning Miter Slot to Blade ................................................................................................................19  
Basic Saw Operation.............................................................................................................................20  
Operating Procedures............................................................................................................................21  
Maintenance..........................................................................................................................................26  
Optional Accessories.............................................................................................................................26  
Replacement Parts................................................................................................................................28  
Parts List: Table Saw, Extension Wings and Guard............................................................................29  
Parts List: Stand Assembly.................................................................................................................31  
Parts List: Motor and Trunnion Assembly ...........................................................................................32  
Motor and Trunnion Assembly............................................................................................................34  
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Warning  
1. Read and understand the entire owner’s manual before attempting assembly or operation.  
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
3. Replace the warning labels if they become obscured or removed.  
4. This table saw is designed and intended for use by properly trained and experienced personnel only.  
If you are not familiar with the proper and safe operation of a table saw, do not use until proper  
training and knowledge have been obtained.  
5. Do not use this table saw for other than its intended use. If used for other purposes, WMH Tool  
Group, Inc. disclaims any real or implied warranty and holds itself harmless from any injury that may  
result from that use.  
6. Always wear approved safety glasses/face shields while using this table saw. Everyday eyeglasses  
only have impact resistant lenses; they are not safety glasses.  
7. Before operating this table saw, remove tie, rings, watches and other jewelry, and roll sleeves up past  
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips  
are recommended. Do not wear gloves.  
8. Wear ear protectors (plugs or muffs) during extended periods of operation.  
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
•
•
•
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.  
12. Make certain the machine is properly grounded.  
13. Maintain a balanced stance and keep your body under control at all times. Do not stand in line with  
the saw blade or workpiece, and do not allow anyone else to do so.  
14. Do not overreach or use excessive force to perform any machine operation. Use a support table or  
have a helper or “tailman” take stock away from the back side of the blade.  
15. Check the alignment of the splitter, fence and miter slot to the blade. A caution decal is installed on  
the guard and splitter assembly to remind the operator of the dangers of misalignment.  
16. Maintain tools in top condition. Check the saw blade for cracks or missing teeth. Do not use a cracked  
or dull blade or one with missing teeth or improper set. Make sure the blade is securely locked on the  
arbor.  
17. Keep hands clear of the blade area. Do not reach past the blade to clear parts or scrap with the saw  
blade running. Never saw free hand. Avoid awkward operations and hand positions where a sudden  
slip could cause your hand to contact the blade.  
18. Always use the splitter, blade guard, push stick and other safety devices for all operations where they  
can be used. On operations such as dadoing or molding where the blade guard cannot be used, use  
feather boards, fixtures, and other safety devices and use extreme caution. Re-install the splitter and  
blade guard immediately after completing the operation that required their removal.  
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19. Be sure the saw blade rotates clockwise when viewed from the motor side (left side) of the machine.  
20. Do not attempt to saw boards with loose knots or with nails or other foreign material, on its surface.  
Do not attempt to saw twisted, warped, bowed or “in wind” stock unless one edge has been jointed for  
guiding purposes prior to sawing. Do not attempt to saw long or wide boards unsupported where  
spring or weight could cause the board to shift position.  
21. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on. Remove loose items and unnecessary  
work pieces from the area before starting the machine.  
22. Keep safety guards in place at all times when the machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the guards immediately upon completion of maintenance.  
23. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
24. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
25. Keep the floor around the machine clean and free of scrap material, oil and grease.  
26. Keep visitors a safe distance from the work area. Keep children away.  
27. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
28. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
29. Use recommended accessories; improper accessories may be hazardous.  
30. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to  
remove chips or debris — do not use your hands.  
31. Make all machine adjustments or maintenance with the machine unplugged from the power source.  
Never remove the blade insert with the machine running.  
32. Do not stand on the machine. Serious injury could occur if the machine tips over.  
33. Never leave the tablesaw running unattended. Turn the power off and do not leave the tablesaw until  
the blade has come to a complete stop.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious or even fatal  
injury.  
- - SAVE THESE INSTRUCTIONS - -  
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Introduction  
This manual is provided by WMH Tool Group, Inc. covering the safe operation and maintenance  
procedures for a Powermatic Model 64A 10” Tablesaw. This manual contains instructions on installation,  
safety precautions, general operating procedures, maintenance instructions and parts breakdown. This  
machine has been designed and constructed to provide years of trouble free operation if used in  
accordance with instructions set forth in this manual. If there are any questions or comments, please  
contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web  
site: www.wmhtoolgroup.com.  
Specifications  
Model Number.....................................................................................................................................64A  
Stock Numbers:  
1791227K............................................................. Model 64A with 30” Rails, 27” x 17” Extension Table  
1791228K..............................................Model 64A with 50” Rails, 27” x 36” Extension Table and Legs  
1791270K.............................. Model 64A with 30” Rails, 27” x 17” Extension Table, Legs, Rout-R-Lift®  
1791271K.............................. Model 64A with 50” Rails, 27” x 36” Extension Table, Legs, Rout-R-Lift®  
Blade Diameter (in.)............................................................................................................................... 10  
Arbor Diameter (in.).............................................................................................................................. 5/8  
Maximum Depth of Cut at 90 degrees (in.)......................................................................................... 3-1/8  
Maximum Cut Depth @ 45 degrees (in.)............................................................................................ 2-1/8  
Maximum Rip to Right of Blade (in.).............................................................. 30” (50” with extension table)  
Maximum Rip to Left of Blade (in.)......................................................................................................... 12  
Table in Front of Saw Blade at Max. Cut (in.)................................................................................... 11-1/2  
Maximum Width of Dado (in.)............................................................................................................ 13/16  
Maximum Diameter of Dado (in.) ....................................................................................................... 7-1/2  
Table Height from Floor (in.).................................................................................................................. 35  
Table Size with Extension (LxW)(in.)...............................................................................................40 x 27  
Table Size without Extension (LxW)(in.)..........................................................................................20 x 27  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, WMH Tool Group reserves the right to change specifications at any time and  
without prior notice, without incurring obligations.  
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2. Grounded, cord-connected tools intended for  
use on a supply circuit having a nominal rating  
less than 150 volts:  
Electrical Connections  
Electrical connections must  
qualified electrician in  
compliance with all relevant codes. This  
machine must be properly grounded to help  
prevent electrical shock and possible fatal  
injury.  
This tool is intended for use on a circuit that has  
an outlet that looks like the one illustrated in  
Figure 1(A). The tool has a grounding plug that  
looks like the plug illustrated in (A).  
be made by  
a
A temporary adapter, which looks like the  
adapter illustrated in Figure 1(B&C), may be  
used to connect this plug to a 2-pole receptacle  
as shown in (B) if a properly grounded outlet is  
not available. The temporary adapter should be  
used only until a properly grounded outlet can  
be installed by a qualified electrician. (This  
adaptor is not applicable in Canada.)  
The 64A Tablesaw is equipped with a single  
phase, 115/230 volt motor. It is factory wired for  
115 volts, but may be converted to 230 volt  
operation. Make sure the voltage of your power  
supply matches the specifications on the motor  
plate of the Tablesaw.  
Grounding Instructions  
1. All grounded, cord connected tools:  
The green-colored rigid ear, lug, and the like,  
extending from the adapter must be connected  
to a permanent ground such as a properly  
grounded outlet box.  
In the event of a malfunction or breakdown,  
grounding provides a path of least resistance for  
electric current to reduce the risk of electric  
shock. This tool is equipped with an electric cord  
having an equipment-grounding conductor and a  
grounding plug. The plug must be plugged into a  
matching outlet that is properly installed and  
grounded in accordance with all local codes and  
ordinances.  
Do not modify the plug provided - if it will not fit  
the outlet, have the proper outlet installed by a  
qualified electrician.  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
electric shock. The conductor with insulation  
having an outer surface that is green with or  
without yellow stripes is the equipment-  
grounding conductor.  
Figure 1  
3. Grounded, cord-connected tools intended for  
use on a supply circuit having a nominal rating  
between 150-250 volts, inclusive:  
If repair or replacement of the electric cord or  
plug is necessary, do not connect the  
equipment-grounding conductor to  
terminal.  
a
live  
This cord is intended for use on a circuit that has  
an outlet that looks like the one illustrated in  
Figure 1(D). The tool has a grounding plug that  
looks like the plug illustrated in (D). Make sure  
the tool is connected to an outlet having the  
same configuration as the plug. No adapter is  
available or should be used with this tool. If the  
tool must be reconnected for use on a different  
type of electric circuit, the reconnection should  
be made by qualified service personnel and after  
reconnection, the tool should comply with all  
local codes and ordinances.  
Check with a qualified electrician or service  
personnel if the grounding instructions are not  
completely understood, or if in doubt as to  
whether the tool is properly grounded.  
Use only 3-wire extension cords that have 3-  
prong grounding plugs and 3-pole receptacles  
that accept the tool’s plug.  
Repair or replace damage or worn cord  
immediately.  
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230 Volt Conversion  
If 230V single phase operation is desired, follow  
these instructions:  
1. Disconnect tablesaw from power source.  
2. Open the motor junction box, and consult  
the diagrams affixed to the inside of the  
junction box cover. These diagrams are also  
shown in Figures 2 and 3. This saw is  
supplied with four motor leads that are  
connected for 115V operation (Figure 2).  
Reconnect these four motor leads for 230V  
operation (Figure 3).  
3. The 115V attachment plug, supplied with  
the saw, must be replaced with a UL/CSA  
listed plug suitable for 230V operation.  
Consult an electrician for proper procedures  
to install the plug. The saw must comply  
with all local and national codes after the  
230V plug is installed.  
Figure 2  
In all cases (115V or 230V) make certain the  
receptacle in question is properly grounded.  
If you are not sure, have a registered  
electrician check the receptacle.  
Figure 3  
Recommended Gauges (AWG) of Extension Cords  
Extension Cord Length *  
25  
50  
75  
100 150 200  
Extension Cords  
Amps  
feet feet feet feet feet feet  
If an extension cord is necessary, make sure the  
cord rating is suitable for the amperage listed on  
the machine’s motor plate. An undersize cord  
will cause a drop in line voltage resulting in loss  
of power and overheating.  
< 5  
16  
16  
14  
12  
10  
10  
16  
16  
14  
12  
10  
NR  
16  
14  
12  
10  
10  
NR  
14  
12  
12  
10  
12  
5 to 8  
NR  
NR  
NR  
NR  
NR  
8 to 12  
12 to 15  
15 to 20  
21 to 30  
10  
NR  
NR  
NR  
NR  
Use the chart in Figure 4 as a general guide in  
choosing the correct size cord. If in doubt, use  
the next heavier gauge. The smaller the gauge  
number, the heavier the cord.  
10  
NR  
NR  
*based on limiting the line voltage drop to 5V at 150% of the  
rated amperes.  
NR: Not Recommended.  
Figure 4  
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1
1
1
1
1
1
1
2
2
1
1
1
1
2
5
1
1
Standard Insert - H  
Dado Insert – J  
Pulley Cover Seat - K  
Motor Base Plate – L  
Pulley Cover - M  
Unpacking  
Open shipping container and check for shipping  
damage. Report any damage immediately to  
your distributor and shipping agent. Do not  
discard any shipping material until the Tablesaw  
is assembled and running properly.  
Miter Gauge – N  
Miter Gauge Bar - O  
Handle Assemblies - P  
Splitter Mount Bracket Assembly – R  
Drive Belt - S  
Pin - T  
Arbor Wrench - U  
Combination Wrench - V  
Hex Wrenches, 3mm and 4mm - W  
Hardware Bags  
Owner's Manual (not shown)  
Warranty Card (not shown)  
Compare the contents of your container with the  
following parts list to make sure all parts are  
intact. Missing parts, if any, should be reported  
to your distributor. Read the instruction manual  
thoroughly for assembly, maintenance and  
safety instructions.  
Contents of the Shipping Container  
Refer to Figure 5:  
NOTE: The optional wood extension table and  
legs are shipped in separate boxes and are  
supplied with their own fasteners.  
1
1
2
1
1
1
1
Saw Body with Switch - A  
Stand Assembly (12 pieces) – B  
Extension Wings - C  
Motor - D  
Blade Guard - E  
Motor Bracket – F  
Dust Shroud - G  
Figure 5  
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Installation and Assembly  
Tools required:  
Arbor wrench (supplied)  
12mm combination wrench (supplied)  
3mm and 4mm hex wrenches (supplied)  
8, 10, 14, 15, and 19 mm open-end wrenches  
Cross point and flat head screwdrivers  
Some assembly tips:  
1. A bowl should be used to hold hardware.  
2. To avoid harming the table saw top, a cloth  
should be placed on the floor first.  
3. Do not remove wax coating from table until  
saw is assembled.  
4. Start assembly in the area where saw will be  
used. This area should be clean and tidy in  
order to make it easy to find any dropped  
fasteners and tools.  
5. Unwrap only the hardware packages that  
one is working on.  
6. A mobile light should be used to illuminate  
obscure areas.  
7. The use of a ratchet wrench with sockets  
and extensions will greatly reduce assembly  
time.  
Remove the protective coating from the saw  
table surface with a soft cloth moistened with a  
good commercial solvent. NOTE: Do not use  
acetone, gasoline, or lacquer thinner to remove  
the protective coating, as it can damage plastic  
parts and painted areas. Do not use an abrasive  
pad on the table top.  
Stand Assembly  
Note: Except for the rubber feet, only finger  
tighten all nuts. Stand assembly nuts should be  
fully tightened only after the saw has been  
attached to the stand. If you are using a mobile  
base, the stand should be tightened only after  
placing the saw in the mobile base.  
TIP: It may be easier to assemble stand in an  
upside-down position. Illustrations are shown  
right side-up for the purpose of clarity.  
1. Assemble two leg sets using the long cross  
braces attached to the inside of the legs.  
The lower cross braces go into first set of  
square holes located approximately center  
of each leg. See Figure 6. [The bottom holes  
on the legs are not used for this machine.]  
Use (32) 5/16-18 x 5/8 carriage bolts, (32)  
5/16 hex nuts, and (32) 5/16 flat washers to  
assemble the stand.  
Figure 6  
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2. Attach the four short braces to one set of  
legs as shown in Figure 6.  
3. Complete the stand assembly by attaching  
the other set of legs as shown in Figure 7.  
4. To attach rubber feet to each leg, first use a  
cross-point screwdriver and screw the 1/4-  
20 x 1 pan head screw through the recessed  
hole of the rubber grommet as shown in  
Figure 8. Push the screw through the hole  
provided at the bottom of each leg, and  
tightly fasten down with 1/4 flat washer and  
1/4 hex nut.  
5. Remember, leave all other stand assembly  
nuts only finger tight!  
Mounting Saw to Stand  
Tip: Remove all contents from carton except  
saw and one extension wing. Put some soft  
padding on floor beside box. Fold back carton  
flaps and gently roll carton upside down on to  
padding. Lift off carton, being careful not to let  
extension wing fall.  
Figure 7  
1. Place table top upside down with its surface  
on a flat floor, and place stand, with legs  
upside down, atop the cabinet. See Figure 9  
2. Align the holes of stand with holes on  
bottom flange of saw base and tightly  
secure with four 5/16-18 x 1 hex head  
screws, four 5/16 hex nuts, four 5/16 flat  
washers, and four 5/16 spring washers. The  
screw heads should be inside of the saw  
body (see inset, Figure 9).  
3. Carefully raise the machine to its upright  
position.  
4. With the saw located at the place of  
operation, (with a solid foundation), spread  
the stand legs to self-align the machine. (If  
using an optional mobile base, place the  
machine onto the base now). When all four  
legs are seated solidly on the floor (or  
mobile base), tighten down securely all nuts  
and screws in the stand assembly.  
Figure 8  
NOTE: If the saw is to be used without the  
metal stand provided, care must be taken to  
provide a hole in the stand or bench used by the  
operator to facilitate the removal of sawdust.  
If there is any tendency to  
slide, walk, or tip over during operation, the  
stand or bench MUST be secured to the  
floor.  
Figure 9  
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Handwheels and Lock Knobs  
1. Attach handwheel knob (A) by inserting  
screw (B) through hollow knob and into the  
3/8" lock nut (C). See Figure 10. Lightly  
screw assembly into handwheel.  
2. Tighten the nut (C) to the handwheel just  
enough so that there is adequate looseness  
in the knob (A) to allow free rotation.  
3. Attach the elevating and tilting handwheels  
with lock knobs to the elevating and tilting  
screws on the machine, as shown in Figure  
10. Make sure the slot in both handwheels  
engages with the roll pins in the elevating  
and tilting screws.  
Figure 10  
Mounting the Motor  
Make  
sure  
motor  
is  
disconnected from power source while  
assembling the saw.  
Figure 11  
1. Carefully set motor on its end with the pulley  
at the top, as shown in Figure 11.  
2. Install two 5/16-18 x 1-3/4 carriage bolts  
through the holes in the pulley cover seat.  
See Figure 12. Place a spacer over the bolt  
shafts and temporarily install two 5/16 fiber  
washers, two 5/16 wing nuts, and two E-  
rings as shown.  
3. Lay the pulley cover seat on the motor as  
shown in figure 13.  
Figure 12  
4. Install motor base plate with four 5/16-18 x 1  
hex head screws, four 5/16 flat washers,  
four 5/16 lock washers, and four 5/16 nuts,  
with the screw heads on the motor side, as  
shown in Figure 13. Slightly tighten two of  
the nuts to temporarily secure components.  
5. Assemble the motor base plate to the cast  
motor bracket as shown in Figure 14. Slip  
pin through and secure with the hex head  
set screw.  
IMPORTANT: Before mounting the motor  
assembly to the saw, turn the trunnion  
handwheel so that the saw blade is in the 90  
degree vertical position (or the saw's pointer  
is on the zero mark).  
Figure 13  
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6. Install the motor assembly onto the  
protruding studs at the back of the saw. See  
Figure 15.  
7. Tighten down setscrews in top of cast motor  
bracket with hex wrench as shown in Figure  
15.  
8. Use an assistant or get a support block (for  
example, a 2x4) approximately 21" to 22"  
long. Lift motor up and position block under  
the motor to support its weight.  
9. Slightly loosen motor base screws.  
10. Confirm belt alignment using a straight edge  
as shown in Figure 16. NOTE: If belt needs  
aligning, loosen the set screws on a pulley  
and slide the pulley forward or backward on  
the shaft as needed. Re-tighten set screws.  
Figure 14  
11. Mount the drive belt to the pulleys by raising  
motor off the support block. With the drive  
belt mounted, lower the motor back to rest  
on the support block.  
12. Position pulley cover seat in line with  
pulleys, but not so it will interfere with belt  
operation.  
13. Adjust the motor all the way back on the  
slots of the base, then move it all the way to  
the right. See Figure 17. This will prevent  
the motor from rising above the table when  
tilted at 45 degrees. Tighten down the motor  
base screws.  
14. Remove wing nuts with washers and install  
pulley cover, as shown in Figure 17, over  
the spacer and carriage bolt. Install the wing  
nut and washers and tighten down the pulley  
cover so that it fits snugly over the pulley  
cover seat.  
Figure 15  
15. Remove support block. Test for unhindered  
operation of the belt by turning the  
components by hand. Adjust as necessary.  
See pages 7 and 8 for information on connecting  
your tablesaw to power, and voltage conversion.  
Figure 16  
Figure 17  
13  
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Mounting Blade Guard and Splitter  
1. Disconnect saw from power source.  
2. Attach splitter mounting bracket to saw  
trunnion using pin, nut and washer as shown  
in Figure 18. Insert the pin into the trunnion  
hole until it is flush on the other side, then  
hold a wrench on the flat of the pin to  
stabilize it, while tightening the nut  
counterclockwise. The upper bracket is  
secured to the lower bracket with four 5/16-  
18 x 1 screws, four 5/16 flat washers, and  
four 5/16 hex nuts.  
Figure 18  
3. Loosen top screws (A) on the mounting  
bracket, and the screw (C) on the inside  
splitter mounting plate, as shown in Figures  
18 and 19. The slotted legs of the splitter  
assembly will slide onto the screws. (You  
may need to loosen set screws (B), Figure  
18, to slide bracket to required position on  
pin.)  
TIP: If the slotted section of the splitter  
proves difficult to position over the screw on  
the mounting plate (C), push the splitter  
guard toward the back of the saw then push  
down on the guard, allowing the slotted  
section to slide on to the screw so that the  
nut and washer compress the guard's feet  
against the plate.  
Figure 19  
4. When splitter assembly is properly situated,  
tighten screws (A), (B), and (C).  
Saw Blade Installation  
1. Disconnect machine from power source.  
2. Raise the arbor to its highest point and  
remove the arbor nut, shown in Figure 20,  
by turning nut counterclockwise.  
3. Remove the flange and place saw blade on  
the arbor making sure the cutting edge of  
the teeth at the top of the blade face toward  
the front of the saw, as shown in Figure 21.  
Figure 20  
4. Slide the flange on the arbor and start the  
nut on the threads. Snug the nut against the  
flange using the wrench while holding saw  
blade with thumb and fingertips.  
5. Lower the saw blade and wedge a block of  
wood between the blade and the table to  
keep the blade from moving. Tighten the  
blade securely with the arbor wrench.  
6. See page 19 to align the splitter with the  
saw blade.  
Before operating the saw, the  
splitter must be aligned with the blade to  
help prevent kickback.  
Figure 21  
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Mounting Table Insert  
1. Place the table insert into the table opening.  
With a straight edge, check to see if the  
insert is level with the surface of the table.  
See Figure 22.  
2. If the insert is not level, correct it by using  
the straight edge and turning the four set  
screws in or out until the insert is flush with  
the table.  
Mounting Extension Wings  
Figure 22  
TIP: Use WD-40® to clean table edges.  
1. Have an assistant hold the wing in place  
while the three 7/16-14 x 1-1/4 screws are  
inserted with the 7/16 lock washers. Do not  
tighten screws completely.  
(NOTE: If an assistant is not available, hold  
the wing in vertical position and insert one  
7/16-14 x 1-1/4 screw and one 7/16 lock  
washer into the middle hole. See Figure 23.  
Finger tighten this screw to the saw's table,  
then pivot the wing to horizontal position,  
and install the other two screws finger tight.)  
2. The front edge of extension wing is the most  
critical and must be flush with the front edge  
of saw table. If necessary, tap the edges of  
the wing with a rubber mallet (or hammer  
and block of wood) until the front edge of  
wing lines up with edge of table.  
Figure 23  
3. Place a straight edge across both the  
extension wing and table top. Level the  
surface of the wing with the table top, then  
tighten the middle screw.  
4. Repeat step 4 at the front and back of the  
extension wing. Tighten each screw as that  
part of the wing comes flush with the table.  
5. Repeat process for other extension wing.  
Mounting Rails and Accu-Fence®  
With the extension wings properly aligned, the  
rail and fence assembly can now be mounted to  
the saw. Consult the separate Accu-Fence  
manual for instructions.  
Optional Wood Extension Table  
For instructions on mounting the accessory  
wood extension table, or router table, consult  
your Accu-Fence® manual.  
15  
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Installing Dust Shroud  
TIP: Since the dust shroud is installed from  
beneath, aid from a helper to install the screws  
and tabs will make this task much easier.  
1. From under the saw, position the dust  
shroud at an angle to go through the  
opening between the stand and the saw.  
Set the lip of the shroud to sit on the top side  
of the stand as shown in Figure 24.  
2. Attach two 3/16-24 x 5/8 pan head screws  
and two 3/16 star washers to the tabs, and  
reaching in from the motor side of the saw,  
push the screws through the holes provided  
in the stand.  
Figure 24  
3. Attach two 3/16 nuts from the bottom side,  
and with both tabs positioned over the lip of  
the shroud, tighten down both screws.  
Installing Switch  
NOTE: The switch can not be mounted until the  
fence and rails are mounted. Attach the switch  
under the first screw from the left on the front  
rail. See Figure 25. The switch mounting bracket  
has a slot for adjustment.  
The table saw is equipped with a push-button  
switch with safety device, shown in Figure 25.  
When the safety key is inserted into the start  
button, the button cannot be pushed in, thus  
preventing accidental starting of the saw. It is  
recommended that the safety key be placed on  
the machine whenever the machine is not in  
use.  
Figure 25  
Miter Gauge Assembly  
1. Mount the gauge body to the bar, making  
sure the pins underneath the body insert into  
the holes in the bar. See Figure 26.  
2. Place the fiber washer on to the threaded  
part of the handle, and screw on the handle.  
3. Slide the miter gauge into the left hand slot  
on the saw table.  
Motor Disconnect Plug  
The motor is supplied with  
disconnecting plug to facilitate motor removal for  
saw transportation convenience. Before  
a
special  
Figure 26  
connecting or disconnecting this special plug,  
always make sure that the saw's main cord is  
unplugged.  
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Dado Insert  
Dadoing is cutting a rabbet or a wide groove into  
the workpiece. The dado insert, shown in Figure  
27, is included as standard equipment with your  
saw. Rotate the set screws as needed to level  
the dado insert with table surface.  
Do not use the standard table  
insert for dadoing operations.  
Adjustments  
Disconnect motor from  
Figure 27  
power  
source  
before  
making  
any  
adjustments.  
Blade Adjustment  
1. To raise and lower the saw blade, loosen  
the front lock knob (A) on the elevating  
handwheel as shown in Figure 28.  
2. Turn front handwheel (B) clockwise to raise  
saw blade and counterclockwise to lower  
saw blade.  
3. Tighten lock knob (A) when the desired  
height of blade is reached.  
4. To tilt the saw blade to the left, loosen lock  
knob (C) on the tilting handwheel as shown  
in Figure 28.  
Figure 28  
5. Turn handwheel (D) to tilt saw blade to  
desired angle, as read on indicator scale on  
front of saw.  
6. Tighten lock knob (C).  
Resetting the Pointer  
After a long period of time, the tilt pointer on the  
front of the saw may require adjusting. If this is  
necessary, do the following:  
1. Set the saw blade to cut a perfect 90  
degrees. Use a square to confirm this  
position.  
2. Remove the front lock knob and raise  
handwheel (A and B, Figure 28) to make the  
pointer's set screw accessible as shown in  
Figure 29.  
3. Loosen the set screw and move the  
indicator point to "0" on the scale.  
Figure 29  
4. Tighten set screw and re-install handwheel  
and lock knob.  
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45 and 90 Degree Positive Stops  
Convenient access to these adjustments will be  
from the back side of the saw.  
1. Disconnect machine from power source.  
2. Raise the saw blade to its maximum height.  
3. Set the blade at 90 degrees to the table by  
turning the blade tilting handwheel clockwise  
as far as it will go.  
4. Place a square on the table and check to  
see that the blade is at a 90 degree angle to  
the table. See Figure 30.  
Figure 30  
5. If blade is not at 90 degrees, proceed as  
follows: The 90 degree stop is located on  
the trunnion bracket toward the front of the  
saw, Figure 31. Loosen the lock nut (A) and  
turn adjusting stop screw (B) with a wrench  
until screw contacts the underside of table at  
the blade's 90 degree position. Tighten lock  
nut. Re-check and adjust as necessary.  
6. The stop screw for 45 degrees is located  
toward the front of the saw on the cylindrical  
trunnion link bar, Figure 31. If the saw is not  
cutting at 45 degrees, loosen the lock nut  
(C) with a 14mm wrench. When the screw  
has been loosened, adjust to the proper  
position by holding the stop screw (D) with  
one wrench while tightening the lock nut (C)  
with the other.  
Figure 31  
Miter Gauge Adjustment  
Your miter gauge is equipped with individually  
adjustable index stops at 90 degrees and 45  
degrees right and left. The index stops can be  
adjusted by tightening or loosening the three  
adjusting screws (A). See Figure 32.  
To operate the miter gauge, loosen lock handle  
(B) and move the body of the miter gauge (C) to  
the desired angle. The miter gauge body is set  
to stop at 0 degrees and 45 degrees left or right.  
To move the gauge beyond these points, the  
stop link (D) must be flipped out of the way.  
To check and adjust the 90 degree setting of  
the miter gauge, do the following:  
Figure 32  
1. Set the gauge at 90 degrees as shown in  
Figure 32.  
2. Place a metal square against the face of the  
miter gauge and along one edge of the miter  
gauge slot and check to see if edge of  
square fits flush with the miter gauge. See  
Figure 33.  
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3. If it does not, loosen lock handle (B - Figure  
32).  
4. Loosen locknut (E), and adjust the stop  
screw, (A), so it strikes the stop link (D)  
when the gauge is at 90 degrees.  
5. Retighten both the locknut (E) and lock  
handle (B).  
Figure 33  
Aligning Splitter to Blade  
The splitter assembly must  
be aligned with the saw blade to help prevent  
kickback.  
1. Lay a straight edge against the saw blade  
and the splitter as shown in Figure 34.  
2. If splitter and blade do not line up, loosen  
the lower screws on the splitter mounting  
bracket (D, Figure 35) and the lower screws  
on the inside splitter mounting plate (E,  
Figure 35).  
(NOTE: This adjustment is more easily  
performed with the aid of a helper since the  
mounting plate screws are adjusted from the  
underside of the saw. A socket wrench with  
extension may be necessary to loosen the  
two screws).  
Figure 34  
3. When adjustment is finished, tighten all  
screws.  
Make sure the blade guard  
and splitter are parallel with the table miter  
slots to prevent binding.  
Aligning Miter Slot to Blade  
Figure 35  
1. If the blade is not aligned with the miter slot  
in the table, loosen the screws on the  
trunnion brackets (#17 and #54 - see page  
34) and bump the table as needed with a  
rubber mallet, until the miter slot and blade  
are aligned.  
2. Re-tighten screws securely when finished.  
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Basic Saw Operation  
1. Familiarize yourself with the location and  
operation of all controls and adjustments  
and the use of the mitre gauge and rip  
fence.  
2. Serious injury can result from kickbacks  
which occur when a workpiece binds on the  
saw blade or binds between the saw blade  
and rip fence or other fixed objects. This  
binding can cause the workpiece to lift up  
and be thrown toward the operator.  
Listed below are the conditions which can  
cause kickback and should be thoroughly  
familiar to the operator.  
•
Confining the cutoff piece when  
crosscutting or ripping.  
•
Releasing the  
completing the operation or not pushing the  
workpiece all the way past the saw blade.  
workpiece  
before  
•
Not using the splitter when ripping or not  
maintaining alignment of the splitter with the  
saw blade.  
•
•
Using a dull saw blade.  
Not maintaining alignment of the rip  
fence. (Fence should angle away from,  
rather than towards, the saw blade front to  
back.) NOTE: A caution decal on guard  
and splitter assembly warns against  
misalignment.  
•
Applying feed force in ripping to the  
cutoff (free) section of the workpiece instead  
of the section between the saw blade and  
fence. Use push sticks or push blocks for  
narrow, thin, or short work.  
•
Ripping wood that is twisted (not flat), or  
does not have a straight edge, or has a  
twisted grain.  
To minimize or prevent injury from  
kickbacks:  
•
•
Avoid conditions listed above.  
Wear a safety face shield, goggles, or  
glasses.  
•
Do not use the miter gauge and rip  
fence in the same operation unless provision  
is made of a facing board on the fence to  
allow the cutoff section of the workpiece to  
come free before the cut is started. (see  
Figure 42)  
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•
Check the operation of the anti-kickback  
pawls before starting a cut. If the pawls do  
not stop the reverse motion of a workpiece,  
resharpen all the points.  
•
Keep your face and body out of line with  
potential kickbacks when possible, including  
when starting or stopping the machine.  
3. Dull or improperly sharpened blades and  
blades with gum or resin adhering to them  
may cause an accident with the tilting arbor  
saw. Never use a cracked saw blade. The  
use of a sharp, well maintained, and correct  
cutting tool for the operation will help avoid  
kickbacks.  
Figure 36  
4. Support the work properly and hold it firmly  
against the gauge or fence. Use a push stick  
or push block when ripping short, narrow (6"  
width or less), or thin work. Use a push  
block or miter gauge hold-down when  
dadoing or molding. (Figure 36)  
5. For added safety in crosscutting use an  
auxiliary wood facing attached to the miter  
gauge using the holes provided. (Figure 37)  
6. Never use the fence as a length stop when  
crosscutting. Do not hold on to or touch the  
free end or cutoff section of a workpiece. On  
through-sawing operations, the cut-off  
section must not be confined.  
Figure 37  
7. Always keep your hands out of line with the  
saw blade and never reach past the rotating  
blade with either hand to hold down the  
workpiece.  
8. Use the miter gauge on the left hand side of  
the saw blade when doing miter or  
compound miter cuts to provide more hand  
clearance and safety.  
Operating Procedures  
Ripping  
1. Ripping is a sawing process where the  
workpiece is fed with the grain into the saw  
blade using the fence both as a guide and a  
positioning device to ensure the desired  
width of cut (Figure 38).  
2. Many  
manufacturers  
make  
blades  
specifically designed for this operation.  
Figure 38  
Before starting a ripping cut,  
be sure the fence is clamped securely and  
properly aligned.  
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3. Never rip freehand or use the miter gauge in  
combination with the fence. Never rip  
workpieces shorter than the blade diameter  
without a push stick. Never remove the  
cutoff piece with the saw blade rotating.  
4. Always use the saw guard, splitter and anti-  
kickback pawls and make sure the splitter is  
properly aligned. When wood is cut along  
the grain, the kerf tends to close and bind  
the blade and kickbacks can occur. NOTE:  
A caution decal is installed on the guard and  
splitter assembly warning of the hazard of  
misalignment.  
5. The rip fence should be set for the width of  
the cut by using the scale on the front rail or  
measuring the distance between the blade  
and fence (Figure 39). Stand out of line with  
the saw blade and workpiece to avoid  
sawdust and splinters coming off the blade  
and a possible kickback.  
Figure 39  
6. If the workpiece does not have a straight  
edge, nail an auxiliary straight edged board  
to it to provide a straight edge against the  
fence. To cut properly, the board must make  
good contact with the table. If it is warped,  
turn the hollow side down.  
7. In ripping, use one hand to hold the board  
down and against the fence or fixture and  
the other to push it into the blade between  
the blade and the fence. If the workpiece is  
narrow (less than 6") use a push stick or  
push block. Never push in a location such  
that the pushing hand is in line with the  
blade. Move the hand serving as a hold-  
down a safe distance from the blade as the  
cut nears completion. For very narrow  
ripping where a push stick cannot be used,  
use a push block or an auxiliary fence.  
8. Always push the workpiece completely past  
the blade at the end of a cut to minimize the  
possibility of a kickback.  
9. In ripping long boards, use a support at the  
front of the table and a support or “tailman”  
at the rear.  
10. For work shorter than 12" or narrower than  
6", use a push stick, or block, to push it  
through between the fence and the saw  
blade. (See page 25 for a filler piece  
designed to add to the safety of ripping  
narrow boards).  
11. NEVER use the rip fence beyond the point  
where the carriage is flush with the end of  
the rails.  
12. Have the blade extend about 1/8" above the  
top of the workpiece. Raising the blade  
above this point increases the risk of injury.  
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Resawing  
1. Resawing is a ripping operation in which  
thick boards are cut into thinner ones.  
Narrow boards up to 3" can be resawn in  
one pass. Wider boards up to 6" must be  
resawn in two passes.  
2. In resawing wider boards, adjust the blade  
height so as to overlap the two cuts by 1/2"  
(Figure 40). Too deep a first cut can result  
in binding and kickbacks on the second cut.  
Always use the same side of the board  
against the fence for both cuts.  
Crosscutting  
Figure 40  
1. Crosscutting is a sawing process where the  
workpiece is fed cross grain into the saw  
blade using the miter gauge to support and  
position the workpiece.  
Do not crosscut workpieces  
shorter than 6".  
2. Before starting a cut, be sure that the miter  
gauge is securely clamped at the desired  
angle. Hold the workpiece firmly against the  
table and back against the miter gauge as  
shown in Figure 41. Always use the saw  
guard and splitter and make sure the splitter  
is properly aligned.  
Figure 41  
3. Crosscutting should never be done freehand  
nor should the fence be used as an end stop  
unless an auxiliary block is clamped to the  
front of the blade area such that the cutoff  
piece comes free of the block before cutting  
starts (Figure 42). Length stops should not  
be used on the free end of the workpiece in  
the cutoff area.  
4. For 90 degree crosscutting, most operators  
prefer to use the left-hand miter gauge slot.  
When using it in this position, hold the  
workpiece against the gauge with the left  
hand and use the right hand to advance the  
workpiece. When crosscutting using the  
right hand slot, the hand positions are  
reversed.  
Figure 42  
5. When using the miter gauge, the workpiece  
must be held firmly and advanced smoothly  
at a slow rate. If the workpiece is not held  
firmly, it can vibrate causing it to bind on the  
blade and dull the saw teeth.  
6. To improve the effectiveness of the miter  
gauge in crosscutting, some users mount an  
auxiliary wooden extension face with a  
glued-on strip of sandpaper to the gauge  
(Figure 43).  
Figure 43  
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7. Provide auxiliary support for any workpiece  
which tends to sag and lift up off the table  
when it extends beyond the table top.  
8. Have the blade extend about 1/8" above the  
top of the workpiece. Exposing the blade  
above this point can be hazardous.  
Bevel and Miter Operations  
1. A bevel cut is a special type of operation  
where the saw blade is tilted at an angle  
less than 90 degrees to the table top.  
Operations are to be performed in the same  
manner as ripping or crosscutting. When  
beveling with the miter gauge, the workpiece  
must be held firmly to prevent creeping  
(Figure 44).  
Figure 44  
2. Crosscuts made at an angle to the edge of  
the workpiece are called miters. Set the  
miter gauge at the required angle, lock the  
miter gauge, and make the cut the same as  
a normal crosscut, holding the workpiece  
tightly to prevent creeping (Figure 45).  
3. Have the blade extend about 1/8" above the  
top of the workpiece. Raising the blade  
above this point increases the risk of injury.  
Dado Cutting  
The process of cutting 1/8" to 13/16" grooves in  
workpieces is accomplished by the use of a  
stacked dado blade set or an adjustable type  
blade mounted on the saw arbor.  
Figure 45  
By using various combinations of the stacked  
dado blades, or properly setting the dial on an  
adjustable blade, an accurate width dado can be  
made. This is very useful for shelving, making  
joints, tenoning, etc.  
The guard, splitter and anti-kickback pawls  
supplied with the saw should be used for all  
cutting operations where they can be used.  
When completing operations where the supplied  
guard cannot be used, as in some dadoing  
operations, alternative safety precautions should  
be taken. These include: push sticks, feather  
boards, filler pieces, fixtures, jigs and any other  
appropriate device that can be used to keep  
operators’ hands away from the blade.  
Upon completion of the operation requiring  
removal of the guard, the entire guard assembly  
must be placed back on the machine in its  
proper working position.  
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Never use a wedge between  
arbor collar and saw blade to create a  
"wobble" dado. Never operate the saw  
without guard, splitter and anti-kickback  
pawls for operations where they can be  
used. Never use a dado head in tilted  
position.  
SAFETY DEVICES  
Feather Board (Figure 46)  
The Feather Board is to be made of straight  
grain hardwood approximately 1” thick and 4" to  
8" wide. The length is developed in accordance  
with intended use. Feather Boards can be  
fastened to the table or rip fence by use of “C”  
clamps. Drilled and tapped holes in the table  
top allow the use of wing nuts and washers as a  
method of clamping. Provide slots in the feather  
board for adjustment if this method of fastening  
is used. (See illustration for method of attaching  
and use of the feather board as a vertical comb.  
The horizontal application is essentially the  
same except that the attachment is to the table  
top).  
Figure 46  
Filler Piece (Figure 47)  
A filler piece is necessary for narrow ripping and  
permits the guard to remain on the machine. It  
also provides space for the safe use of a push  
stick.  
Push Stick (Figure 48)  
Figure 47  
Figure 48  
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trunnions, grease these three areas with a  
good grade non-hardening grease.  
Maintenance  
3. The table surface must be kept clean and  
free of rust for best results. An occasional  
coat of paste wax on the table will allow the  
wood stock to glide smoothly across the  
work surface.  
Before doing maintenance on  
the machine, disconnect it from the electrical  
supply by pulling out the plug or switching  
off the main switch! Failure to comply may  
cause serious injury.  
An alternative is white talcum powder  
applied with a blackboard eraser rubbed in  
vigorously once a week to fill casting pores  
and form a moisture barrier. This method  
provides a table top that is slick and allows  
rust rings to be easily wiped from the  
surface. It is also important to note that  
talcum powder will not stain wood or mar  
finishes as wax pickup can.  
Good saw operation requires periodic preventive  
maintenance.  
1. Keep the inside of the cabinet and trunnion  
areas clean. A stiff brush will remove  
sawdust before it cakes, and pitch or gum is  
easily removed with a commercial solvent.  
2. After cleaning the tilting and raising worm,  
and worm gear segments, and the  
Optional Accessories  
708295  
709380  
708818  
709721  
2042367  
2042370  
Tenoning Jig  
Zero Clearance Insert  
Push Stick  
Featherboard  
Mobile base for Model 64A with 50” Rip Capacity, Ext. Table and Legs  
Mobile base for Model 64A with 30” Rip Capacity, Ext. Table and Legs  
2195076K Accu-Fence system, 30”  
2195077K Accu-Fence system, 50"  
6290550  
6290694  
6290695  
Miter Gauge  
Table insert.  
Dado insert.  
6441000Z Legs, set of two.  
6682004  
6827029  
6827033  
6827034  
6827036  
Rout-R-Lift.  
Model 64A 27" x 35-5/8" Extension Table  
Model 64A 27" x 35-5/8" Extension Table for Rout-R-Lift  
Model 64A 27" x 17” Extension Table for Rout-R-Lift  
Model 64A 27" x 17” Extension Table  
26  
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Troubleshooting  
Trouble  
Probable Cause  
No incoming power.  
Remedy  
Check all plug connections.  
Tablesaw will not  
start.  
Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker.  
Cord damaged.  
Replace cord.  
Tilting or Raising lock knobs not  
tightened.  
Tighten lock knobs on handwheels.  
Tablesaw not resting evenly on floor.  
Blade out of balance.  
Use shims as needed.  
Replace blade.  
Excessive vibration.  
Check motor pulley and spindle  
pulley. Tighten set screws if needed.  
Pulley loose.  
Belt is worn or frayed.  
Motor not functioning properly.  
Replace belt.  
Have motor checked by a qualified  
inspector. Repair or replace.  
Re-set stops and pointer on gauge  
(pages 18 and 19).  
Miter gauge out of adjustment.  
Cuts out-of-square  
when crosscutting.  
Miter slot misaligned.  
Excessive feed.  
Re-align table to blade (page 19).  
Reduce feed.  
Replace blade; use proper type of  
blade for cut needed.  
Dull or incorrect blade.  
Miter slot misaligned.  
Fence misaligned.  
Motor stalls or  
workpiece binds or  
burns.  
Re-align table to blade (page 19).  
Re-align fence (see Accu-Fence®  
manual).  
Have motor checked by a qualified  
inspector. Repair or replace.  
Motor malfunction.  
Cuts not true at 90 or  
45 degrees.  
Stop screws not set properly.  
Lock knob not released.  
Re-adjust set screws (page 18).  
Loosen lock knob.  
Tilting or Raising  
handwheel difficult to  
turn.  
Worm and worm gear segment caked Clean and re-grease worm and worm  
with sawdust and pitch.  
gear segment.  
Worm and worm gear segment out of  
alignment.  
Re-align worm with segment.  
Identify and correct overload  
condition, e.g. excessive feed rate of  
stock.  
Motor overloaded.  
Motor overheats  
Clean sawdust from fan and duct  
areas of motor.  
Improper cooling of motor; lack of air  
circulation.  
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Trouble  
Probable Cause  
Remedy  
Request voltage check from power  
company and correct low voltage  
condition.  
Low voltage.  
Motor starts slowly or  
fails to come up to full  
speed.  
Replace centrifugal switch (qualified  
personnel only).  
Centrifugal switch not operating.  
Motor malfunction.  
Have motor checked by a qualified  
inspector. Repair or replace.  
Power line overloaded.  
Correct overload condition.  
Increase supply wire size.  
Undersized wires in supply system.  
Request voltage check from power  
company and correct low voltage  
condition.  
Motor fails to develop  
full power.  
Low voltage.  
Have motor checked by a qualified  
inspector. Repair or replace.  
Motor malfunction.  
Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call  
1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com).  
Having the Model Number and Serial Number of your machine available when you call will allow us to  
serve you quickly and accurately.  
28  
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Parts List: Table Saw, Extension Wings and Guard  
Index No. Part No.  
Description  
Size  
Qty  
1...............6290694...................Table Insert ........................................................................................... 1  
1-A ...........6291342...................Rubber spacer....................................................................................... 2  
2...............6290695...................Dado Insert............................................................................................ 1  
4...............6290502...................Socket Set Screw...............................................1/4-20 x 5/16 .............. 8  
5...............6290696...................Table..................................................................................................... 1  
6...............6290697...................Cabinet.................................................................................................. 1  
7...............6290505...................Flat Washer........................................................5/16.......................... 15  
8...............6290506...................Spring Washer....................................................5/16............................ 9  
9...............6290507...................Hex Head Screw ................................................5/16-18 x 5/8 .............. 6  
10.............6290698...................Extension Wing ..................................................................................... 2  
12.............6290511...................Spring Washer....................................................7/16............................ 6  
13.............6290512...................Hex Head Screw ................................................7/16-14 x 1-1/4........... 6  
14.............6290513...................Bracket.................................................................................................. 1  
15.............6290514...................Hex Socket Cap Screw.......................................5/16-18 x 3/4 .............. 2  
17.............6290515...................Flat Washer........................................................5/16 x 23mm .............. 2  
18.............6290516...................Hex Nut..............................................................5/16-18....................... 6  
19.............6290699...................Scale..................................................................................................... 1  
.................6291339...................Guard Assembly.................................................................................... 1  
20.............6290517...................Blade Guard (R) .................................................................................... 1  
20-1..........6290669...................Blade Guard (L)..................................................................................... 1  
21.............6290518...................Pivot Arm .............................................................................................. 4  
22.............6290519...................Flat Head Screw.................................................1/4-20 x 5/8................ 8  
23.............6290520...................Flat Washer........................................................1/4 x 23mm ................ 8  
24.............6290521...................Nylon Nut ...........................................................1/4- 20...................... 10  
25.............6290522...................Support Arm.......................................................................................... 1  
26.............6290523...................Spring Pin...........................................................3.5 x 20mm ................ 1  
27.............6290524...................Bushing................................................................................................. 2  
28.............6714056...................Flat Head Screw.................................................1/4-20 x 1................... 2  
31.............6290529...................Anti-Kickback Pawl................................................................................ 2  
32.............6290530...................Spring.................................................................................................... 2  
35.............6290533...................Spring Pin...........................................................5 x 40mm ................... 1  
36.............6290673...................Splitter................................................................................................... 1  
37.............6290535...................Plate...................................................................................................... 1  
38.............6291371...................Flat Head Screw.................................................1/4-20 x 1/4................ 2  
39.............6290620...................Hex Head Screw ................................................5/16-18 x 1................. 6  
43.............6291328...................Flat Washer........................................................1/2.............................. 1  
44.............6291329...................Nut .....................................................................1/2-12......................... 1  
45.............6291372...................Upper Blade Guard Bracket................................................................... 1  
45-1..........6291330...................Lower Blade Guard Bracket................................................................... 1  
46.............6291337...................Shaft ..................................................................................................... 1  
.................6290550...................Mitre Gauge Assembly (Items 47-58)..................................................... 1  
47.............6290547...................Mitre Gauge Handle .............................................................................. 1  
48.............6291546...................Fiber Washer......................................................................................... 1  
49.............6290548...................Hex Head Nut.....................................................5/32-32....................... 3  
50.............6290549...................Pan Head Screw ................................................5/32-32 x 5/8 .............. 3  
51.............6290671...................Mitre Gauge Head ................................................................................. 1  
52.............6290551...................Guide Washer ....................................................................................... 1  
53.............6290552...................Flat Head Screw.................................................1/4-20 x 5/32 .............. 1  
54.............6290553...................Bar ........................................................................................................ 1  
55.............6290554...................Stop Link............................................................................................... 1  
56.............6290555...................Pointer................................................................................................... 1  
57.............6290556...................Socket Set Screw...............................................1/4-20 x 1/4................ 1  
58.............6290557...................Spring Pin...........................................................3 x 6.5mm .................. 1  
.................6291377...................Switch Assembly (Items 66 thru 70 & 82)............................................... 1  
64.............6290629...................Power Cord ........................................................................................... 1  
64-1..........6291373...................Power Cord (Junction to Switch)............................................................ 1  
65.............6290630...................Clamp.................................................................7W2 ........................... 6  
29  
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66.............6291335...................Nut .....................................................................3/16-24....................... 2  
67.............6291366...................Switch Box ............................................................................................ 1  
68.............6291367...................Switch Bracket....................................................................................... 1  
69.............6291368...................Switch ................................................................................................... 1  
70.............6291338...................Pan Head Screw ................................................3/16-24 x 1-1/2........... 2  
71.............6291375...................Pan Head Screw ................................................3/16-24 x 5/8 .............. 1  
77.............6290672...................Splitter Mounting Plate........................................................................... 1  
80.............6291344...................Spring Washer....................................................................................... 1  
81.............6291345...................Hex Head Screw ................................................1/4-20 x 3/4................ 1  
82.............6291359...................Safety Key............................................................................................. 1  
83.............6291376...................Cord Clip............................................................................................... 1  
.................6291336...................Hardware Kit (Not shown)...................................................................... 1  
30  
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Parts List: Stand Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............6290646...................Leg........................................................................................................ 4  
2...............6290650...................Bottom Long Bracket............................................................................. 2  
3...............6290648...................Bottom Short Bracket............................................................................. 2  
4...............6290647...................Top Short Bracket.................................................................................. 2  
5...............6290649...................Top Long Bracket.................................................................................. 2  
6...............6290645...................Dust Cover ............................................................................................ 1  
7...............6290664...................Pan Head Screw ................................................3/16-24 x 5/8 .............. 2  
8...............6290665...................Star Washer .......................................................3/16............................ 2  
9...............6290666...................Plate...................................................................................................... 2  
10.............6290663...................Hex Nut..............................................................3/16-24....................... 2  
11.............6290652...................Hex Nut..............................................................5/16-18..................... 36  
12.............6290654...................Flat Washer........................................................5/16 x 18mm ............ 40  
13.............6290655...................Hex Head Screw ................................................5/16-18 x 1................. 4  
14.............6290651...................Carriage Bolt ......................................................5/16-18 x 5/8 ............ 32  
15.............6290640...................Hex Nut..............................................................1/4-20......................... 4  
16.............6290675...................Flat Washer........................................................1/4 x 16mm ................ 4  
17.............6290676...................Rubber Grommet................................................................................... 4  
18.............6290677...................Pan Head Screw ................................................1/4-20 x 1................... 4  
19.............6291358...................Spring Washer....................................................5/16............................ 4  
31  
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Parts List: Motor and Trunnion Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............6290563...................Knob ..................................................................................................... 2  
2...............6290565...................Handle................................................................................................... 2  
3...............6290566...................Nut, Hex Hd........................................................3/8-16......................... 4  
4...............6290564...................Handwheel ............................................................................................ 2  
5...............6290567...................Flat Washer........................................................3/8.............................. 3  
6...............6290678...................Pointer................................................................................................... 1  
7...............6290569...................Set Screw...........................................................1/4-20 x 1/4................ 3  
8...............6290660...................Spacer................................................................................................... 2  
11.............6290574...................Nut .....................................................................9/16 -20UNF............... 1  
12.............6290573...................Eccentric ............................................................................................... 1  
13.............6290576...................Fiber Washer......................................................................................... 1  
14.............6290572...................Worm Gear............................................................................................ 1  
16.............6290679...................Bracket.................................................................................................. 1  
17.............6290578...................Hex Head Screw ................................................5/16-18 x1-1/4............ 2  
18.............6290580...................Spring Washer....................................................5/16............................ 8  
19.............6290579...................Flat Washer........................................................5/16.......................... 14  
20.............6290581...................Nut .....................................................................5/16-18UNF................ 1  
21.............6291380...................Bolt.....................................................................3/8-16 x 2-3/4............. 1  
26.............6290588...................Spring Pin...........................................................5 x 25mm ................... 3  
27.............6290686...................Angle Regulator..................................................................................... 1  
28.............6291381...................Hex Head Screw ................................................5/16-18 x 1/2 .............. 1  
29.............6290590...................Wave Washer.....................................................31x16......................... 1  
30.............6290591...................Eccentric Sleeve.................................................................................... 1  
31.............6290592...................Worm & Shaft........................................................................................ 1  
32.............6290593...................Pin......................................................................3.5 x 24mm ................ 1  
33.............6290594...................Fiber Washer......................................................5/8.............................. 2  
34.............6290595...................Collar .................................................................................................... 1  
35.............6290596...................Pin......................................................................................................... 1  
36.............6290693...................Nut, Special........................................................................................... 1  
37.............6290598...................Spindle Collar........................................................................................ 1  
39.............6290681...................Bracket.................................................................................................. 1  
42.............6291379...................Arbor..................................................................................................... 1  
43.............6286706...................Bearing...............................................................6203ZZ....................... 2  
44.............6290604...................Key.....................................................................5 x 5 x 25 ................... 1  
45.............6290685...................Retaining Ring....................................................................................... 1  
46.............6290606...................C-Snap Ring.......................................................................................... 1  
47.............6290607...................Hex Nut..............................................................5/8-24UNF.................. 1  
48.............6291370...................Spindle Pulley........................................................................................ 1  
49.............6290609...................Set Screw...........................................................5/16-18 x 5/16 ............ 1  
50.............6290680...................Rear Bracket ......................................................................................... 1  
51.............6290611...................Rear Trunnion Bracket.......................................................................... 1  
54.............6291382...................Hex Head Screw ................................................5/16-18 x 1................. 6  
55.............6290687...................Motor Bracket........................................................................................ 1  
56.............TS-0050031.............Hex Cap Screw ..................................................1/4-20 x 3/4................ 1  
57.............6291383...................Hex Head Screw ................................................5/16-18 x 5/16 ............ 2  
58.............6290618...................Pin......................................................................................................... 1  
59.............6290619...................Motor Bracket........................................................................................ 1  
63.............6290623...................Hex Nut..............................................................5/16-18....................... 4  
64.............6291369...................Motor Pulley .......................................................................................... 1  
65.............6290625...................Set Screw...........................................................1/4-20 x 1/4................ 1  
66.............6290688...................Belt.....................................................................3VX-470..................... 1  
67.............6290627...................Key.....................................................................5 x 5 x 25 ................... 1  
68.............6290689...................Motor..................................................................................................... 1  
69.............6290631...................Electrical Cord (Junction to Motor)......................................................... 1  
70.............6291384...................Carriage Bolt ......................................................5/16-18 x 1-3/4........... 2  
72.............6291385...................Pulley Cover Seat.................................................................................. 1  
73.............6291386...................Outer Cover........................................................................................... 1  
32  
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74.............6291325...................Fiber Washer......................................................5/16............................ 2  
75.............6285540...................Wing Nut ............................................................5/16-18....................... 2  
76.............6290642...................Wrench...............................................................#23............................. 1  
77.............6290643...................Wrench...............................................................12-14.......................... 1  
78.............6290644...................Hex Wrench .......................................................3mm........................... 1  
79.............6291361...................Hex Head Nut (L.H.Threads) ..............................5/8-18 UNF................. 4  
81.............6290641...................Screw.................................................................3/8-16 x 2................... 1  
83.............6291362...................Link Bar, L.H. Threads........................................................................... 1  
84.............6291363...................Link Bar, L.H. Threads........................................................................... 1  
85.............6290670...................Bushing................................................................................................. 2  
86.............6291378...................E-Ring................................................................ETW8......................... 2  
33  
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Motor and Trunnion Assembly  
34  
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35  
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WMH Tool Group, Inc.  
2420 Vantage Drive  
Elgin, Illinois 60124  
Phone: 800-274-6848  
www.powermatic.com  
www.wmhtoolgroup.com  
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