Porter Cable Air Compressor CPF23400S User Manual

ESPAÑOL: PÁGINA 13  
FRANÇAISE: PAGE 27  
Instruction  
manual  
Side Stack  
Compressor  
MODEL  
CPF23400S  
IMPORTANT  
Please make certain that the person who is to use  
this equipment carefully reads and understands  
these instructions before starting operations.  
To learn more about Porter-Cable  
visit our website at:  
The Model and Serial No. plate is located on the  
frame. Record these numbers in the spaces below  
and retain for future reference.  
Model No.  
Type  
PROFESSIONAL POWER TOOLS  
Serial No.  
Part No. D20692-005  
Copyright © 2000 PORTER-CABLE Corporation  
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IMPORTANT SAFETY INSTRUCTIONS (cont’d)  
SAVE THESE INSTRUCTIONS  
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY  
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING  
INSTRUCTIONS BEFORE USING THIS EQUIPMENT.  
HAZARD  
RISK OF EXPLOSION OR FIRE  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
IT IS NORMAL FOR ELECTRICAL CONTACTS  
WITHIN THE MOTOR AND PRESSURE SWITCH TO  
SPARK.  
ALWAYS OPERATE THE COMPRESSOR IN A WELL  
VENTILATED AREA FREE OF COMBUSTIBLE  
MATERIALS, GASOLINE OR SOLVENT VAPORS.  
IF ELECTRICAL SPARKS FROM COMPRESSOR  
COME INTO CONTACT WITH FLAMMABLE  
VAPORS, THEY MAY IGNITE, CAUSING FIRE OR  
EXPLOSION.  
IF SPRAYING FLAMMABLE MATERIALS, LOCATE  
COMPRESSOR AT LEAST 20 FEET AWAY FROM  
SPRAY AREA. AN ADDITIONAL LENGTH OF HOSE  
MAY BE REQUIRED.  
STORE FLAMMABLE MATERIALS IN A SECURE  
LOCATION AWAY FROM COMPRESSOR.  
RESTRICTING ANY OF THE COMPRESSOR  
VENTILATION OPENINGS WILL CAUSE SERIOUS  
OVERHEATING AND COULD CAUSE FIRE.  
NEVER PLACE OBJECTS AGAINST OR ON TOP  
OF COMPRESSOR. OPERATE COMPRESSOR IN  
AN OPEN AREA AT LEAST 12 INCHES AWAY FROM  
ANY WALL OR OBSTRUCTION THAT WOULD  
RESTRICT THE FLOW OF FRESH AIR TO THE  
VENTILATION OPENINGS.  
OPERATE COMPRESSOR IN A CLEAN, DRY, WELL  
VENTILATED AREA. DO NOT OPERATE UNIT  
INDOORS OR IN ANY CONFINED AREA.  
UNATTENDED OPERATION OF THIS PRODUCT  
COULD RESULT IN PERSONAL INJURY OR  
PROPERTY DAMAGE.  
ALWAYS REMAIN IN ATTENDANCE WITH THE  
PRODUCT WHEN IT IS OPERATING.  
RISK OF BURSTING  
AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT  
IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY.  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
1. FAILURE TO PROPERLY DRAIN CON-  
DENSED WATER FROM THE TANK,  
CAUSING RUST AND THINNING OF THE  
STEEL TANK.  
DRAIN TANK DAILY OR AFTER EACH USE. IF TANK  
DEVELOPS A LEAK, REPLACE IT IMMEDIATELY  
WITH A NEW TANK OR REPLACE THE ENTIRE  
COMPRESSOR.  
2. MODIFICATIONS OR ATTEMPTED REPAIRS  
NEVER DRILL INTO, WELD, OR MAKE ANY  
MODIFICATIONS TO THE TANK OR ITS  
ATTACHMENTS.  
TO THE TANK.  
3. UNAUTHORIZED MODIFICATIONS TO THE  
UNLOADER VALVE, SAFETY VALVE, OR  
ANY OTHER COMPONENTS WHICH  
CONTROL TANK PRESSURE.  
4. EXCESSIVE VIBRATION CAN WEAKEN THE  
AIR TANK AND CAUSE RUPTURE OR  
EXPLOSION.  
THE TANK IS DESIGNED TO WITHSTAND SPECIFIC  
OPERATING PRESSURES.  
NEVER MAKE  
ADJUSTMENTS OR PARTS SUBSTITUTIONS TO  
ALTER THE FACTORY SET OPERATING  
PRESSURES.  
ATTACHMENTS & ACCESSORIES:  
FOR ESSENTIAL CONTROL OF AIR PRESSURE,  
YOU MUST INSTALL A PRESSURE REGULATOR  
AND PRESSURE GAUGE TO THE AIR OUTLET OF  
YOUR COMPRESSOR. FOLLOW THE EQUIPMENT  
MANUFACTURERS RECOMMENDATION AND  
NEVER EXCEED THE MAXIMUM ALLOWABLE  
PRESSURE RATING OF ATTACHMENTS. NEVER  
USE COMPRESSOR TO INFLATE SMALL LOW-  
PRESSURE OBJECTS SUCH AS CHILDREN’S  
TOYS, FOOTBALLS, BASKETBALLS. ETC.  
EXCEEDING THE PRESSURE RATING OF AIR  
TOOLS, SPRAY GUNS, AIR OPERATED  
ACCESSORIES, TIRES AND OTHER INFLATABLES  
CAN CAUSE THEM TO EXPLODE OR FLY APART,  
AND COULD RESULT IN SERIOUS INJURY.  
3-ENG  
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IMPORTANT SAFETY INSTRUCTIONS (cont’d)  
RISK FROM FLYING OBJECTS  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
THE COMPRESSED AIR STREAM CAN CAUSE  
SOFT TISSUE DAMAGE TO EXPOSED SKIN AND  
CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES  
AND SMALL OBJECTS AT HIGH SPEED,  
RESULTING IN PROPERTY DAMAGE OR PERSONAL  
INJURY.  
ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY  
GLASSES WITH SIDE SHIELDS WHEN USING THE  
COMPRESSOR.  
NEVER POINT ANY NOZZLE OR SPRAYER TOWARD  
ANY PART OF THE BODY OR AT OTHER PEOPLE  
OR ANIMALS.  
ALWAYS TURN THE COMPRESSOR OFF AND  
BLEED PRESSURE FROM THE AIR HOSE AND  
TANK BEFORE ATTEMPTING MAINTENANCE,  
ATTACHING TOOLS OR ACCESSORIES.  
RISK TO BREATHING  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
THE COMPRESSED AIR FROM YOUR  
COMPRESSOR IS NOT SAFE FOR BREATHING!  
THE AIR STREAM MAY CONTAIN CARBON  
MONOXIDE, TOXIC VAPORS OR SOLID PARTICLES  
FROM THE TANK.  
ALWAYS OPERATE AIR COMPRESSOR OUTSIDE  
IN A CLEAN, WELL VENTILATED AREA. AVOID  
ENCLOSED AREAS SUCH AS GARAGES,  
BASEMENTS, STORAGE SHEDS, WHICH LACK A  
STEADY EXCHANGE OF AIR. KEEP CHILDREN,  
PETS AND OTHERS AWAY FROM AREA OF  
OPERATION.  
NEVER INHALE AIR FROM THE COMPRESSOR  
EITHER DIRECTLY OR FROM A BREATHING DEVICE  
CONNECTED TO THE COMPRESSOR.  
WORK IN AN AREA WITH GOOD CROSS-  
VENTILATION. READ AND FOLLOW THE SAFETY  
INSTRUCTIONS PROVIDED ON THE LABEL OR  
SAFETY DATA SHEETS FOR THE MATERIAL YOU  
ARE SPRAYING. USE A NIOSH/MSHA APPROVED  
RESPIRATOR DESIGNED FOR USE WITH YOUR  
SPECIFIC APPLICATION.  
SPRAYED MATERIALS SUCH AS PAINT, PAINT  
SOLVENTS, PAINT REMOVER, INSECTICIDES,  
WEED KILLERS, CONTAIN HARMFUL VAPORS AND  
POISONS.  
RISK OF ELECTRICAL SHOCK  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
YOUR AIR COMPRESSOR IS POWERED BY  
ELECTRICITY. LIKE ANY OTHER ELECTRICALLY  
POWERED DEVICE, IF IT IS NOT USED PROPERLY  
IT MAY CAUSE ELECTRIC SHOCK.  
NEVER OPERATE THE COMPRESSOR OUTDOORS  
WHEN IT IS RAINING OR IN WET CONDITIONS.  
NEVER OPERATE COMPRESSOR WITH COVER  
COMPONENTS REMOVED OR DAMAGED.  
REPAIRS ATTEMPTED BY UNQUALIFIED  
PERSONNEL CAN RESULT IN SERIOUS INJURY OR  
DEATH BY ELECTROCUTION.  
ANY ELECTRICAL WIRING OR REPAIRS  
REQUIRED ON THIS PRODUCT SHOULD BE  
PERFORMED BY AUTHORIZED SERVICE  
CENTER PERSONNEL IN ACCORDANCE WITH  
NATIONAL AND LOCAL ELECTRICAL CODES.  
MAKE CERTAIN THAT THE ELECTRICAL CIRCUIT  
TO WHICH THE COMPRESSOR IS CONNECTED  
PROVIDES PROPER ELECTRICAL GROUNDING,  
CORRECT VOLTAGE AND ADEQUATE FUSE  
PROTECTION.  
ELECTRICAL GROUNDING: FAILURE TO PROVIDE  
ADEQUATE GROUNDING TO THIS PRODUCT  
COULD RESULT IN SERIOUS INJURY OR DEATH  
FROM ELECTROCUTION. SEE GROUNDING  
INSTRUCTIONS.  
4-ENG  
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IMPORTANT SAFETY INSTRUCTIONS (cont’d)  
RISK FROM MOVING PARTS  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
MOVING PARTS SUCH AS THE PULLEY,  
FLYWHEEL, AND BELT CAN CAUSE SERIOUS  
INJURY IF THEY COME INTO CONTACT WITH YOU  
OR YOUR CLOTHING.  
NEVER OPERATE THE COMPRESSOR WITH  
GUARDS OR COVERS WHICH ARE DAMAGED OR  
REMOVED.  
ATTEMPTING TO OPERATE COMPRESSOR WITH  
DAMAGED OR MISSING PARTS OR ATTEMPTING  
TO REPAIR COMPRESSOR WITH PROTECTIVE  
SHROUDS REMOVED CAN EXPOSE YOU TO  
MOVING PARTS AND CAN RESULT IN SERIOUS  
INJURY.  
ANY REPAIRS REQUIRED ON THIS PRODUCT  
SHOULD BE PERFORMED BY AUTHORIZED  
SERVICE CENTER PERSONNEL.  
RISK OF BURNS  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
TOUCHING EXPOSED METAL SUCH AS THE  
COMPRESSOR HEAD OR OUTLET TUBES, CAN  
RESULT IN SERIOUS BURNS.  
NEVER TOUCH ANY EXPOSED METAL PARTS ON  
COMPRESSOR DURING OR IMMEDIATELY AFTER  
OPERATION. COMPRESSOR WILL REMAIN HOT  
FOR SEVERAL MINUTES AFTER OPERATION.  
DO NOT REACH AROUND PROTECTIVE SHROUDS  
OR ATTEMPT MAINTENANCE UNTIL UNIT HAS  
BEEN ALLOWED TO COOL.  
RISK OF FALLING  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
A PORTABLE COMPRESSOR CAN FALL FROM A  
TABLE, WORKBENCH OR ROOF CAUSING  
DAMAGE TO THE COMPRESSOR AND COULD  
RESULT IN SERIOUS INJURY OR DEATH TO THE  
OPERATOR OR BYSTANDERS.  
ALWAYS OPERATE COMPRESSOR IN A STABLE  
SECURE POSITION TO PREVENT ACCIDENTAL  
MOVEMENT OF THE UNIT. NEVER OPERATE  
COMPRESSOR ON A ROOF OR OTHER ELEVATED  
POSITION. USE ADDITIONAL AIR HOSE TO  
REACH HIGH LOCATIONS.  
RISK OF PROPERTY DAMAGE WHEN  
TRANSPORTING COMPRESSOR  
(Fire, Inhalation, Damage  
to Vehicle Surfaces)  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
OIL CAN LEAK OR SPILL AND COULD RESULT  
IN FIRE OR BREATHING HAZARD, SERIOUS  
INJURY OR DEATH CAN RESULT. OIL LEAKS WILL  
DAMAGE CARPET, PAINT OR OTHER SURFACES  
IN VEHICLES OR TRAILERS.  
ALWAYS PLACE COMPRESSOR ON A PROTECTIVE  
MAT WHEN TRANSPORTING TO PROTECT  
AGAINST DAMAGE TO VEHICLE FROM LEAKS.  
REMOVE COMPRESSOR FROM VEHICLE  
IMMEDIATELY UPON ARRIVAL AT YOUR  
DESTINATION.  
5-ENG  
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GLOSSARY  
CFM: Cubic feet per minute.  
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.  
PSIG: Pounds per square inch gauge; a unit of measure of pressure.  
ASME: American Society of Mechanical Engineers; made, tested, inspected, and  
registered to meet the standards of ASME.  
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to  
use your accessory or air tool. When the tank pressure drops to a certain low level  
the motor will restart automatically. The low pressure at which the motor  
automatically restarts is called “cut-in pressure.”  
Cut-Out Pressure: When you turn on your air compressor and it begins to run, air  
pressure in the air tank begins to build. It builds to a certain high pressure before  
the motor automatically shuts off - protecting your air tank from pressure higher  
than its capacity. The high pressure at which the motor shuts off is called “cut-out  
pressure.”  
Code Certification: Products that bear one or more of the following marks: UL,  
CUL, ETL, CETL, have been evaluated by OSHA certified independent safety  
laboratories and meet the applicable Underwriters Laboratories Standards for  
Safety.  
DUTY CYCLE  
Porter-Cable air compressors should be operated on not more than a 50% duty  
cycle. This means an air compressor that pumps air more than 50% of one hour is  
considered misuse, because the air compressor is undersized for the required air  
demand. Maximum compressor pumping time per hour is 30 minutes.  
SPECIFICATIONS  
MODEL NO.  
Horsepower-Peak  
SCFM @ 40 psig  
SCFM @ 90 psig  
Cut-In  
CPF23400S  
3
7.7  
5.3  
110 PSI  
135 PSI  
2.375"  
Cut-Out  
Bore  
Stroke  
1.350"  
Voltage/Hertz/Phase  
Minimum Branch Circuit  
* Fuse Type  
Amperage at Max. Load  
Tank Size  
120/60/1  
15 Amp  
Time Delay Type “T”  
15 Amps  
4 Gallon  
* A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating  
as the branch circuit on which the air compressor is operated. If the air compressor is  
connected to a circuit protected by fuses, use dual element time delay fuses.  
6-ENG  
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DESCRIPTION OF OPERATION  
Compressor Pump (A) Fig. 1: To  
compress air, the piston moves up and  
E
J
down in the cylinder. On the  
downstroke, air is drawn in through the  
intake valves. The exhaust valves  
remain closed. On the upstroke of the  
piston, air is compressed. The intake  
valves close and compressed air is  
forced out through the exhaust valves.  
F
A
Check Valve (B) Fig. 2: When the air  
compressor is operating, the check  
valve is “open”, allowing compressed  
air to enter the air tank. When the air  
compressor reaches “cut-out” pressure,  
the check valve “closes”, allowing air  
pressure to remain inside the air tank.  
Figure 1  
ON/AUTO - OFF Switch (C) Fig. 3:  
Turn this switch ON to provide power to  
the automatic pressure switch and OFF  
to remove power at the end of each  
use.  
Pressure Switch (D) Fig. 3: The  
pressure switch automatically starts the  
motor when the tank pressure drops  
below the factory set “cut-in” pressure.  
It stops the motor when the air tank  
pressure reaches the factory set “cut-  
out” pressure.  
B
Regulator (E) Fig. 1: The air pressure  
coming from the air tank is controlled  
by the regulator. Turn the regulator knob  
clockwise to increase pressure and  
counterclockwise to decrease pressure.  
To avoid minor readjustment after  
making a change in pressure setting,  
always approach the desired pressure  
from a lower pressure. When reducing  
from a higher to a lower setting, first  
reduce to pressure less than that  
desired, then bring it up to the desired  
pressure. Depending on the air require-  
ments of each particular accessory, the  
outlet regulated air pressure may have  
to be adjusted while operating the  
accessory.  
L
Figure 2  
K
G
H
Quick Connect Air Outlets (J) Fig. 1:  
For easy connecting and disconnecting  
of tools. Allows two tools to be used at  
the same time.  
Figure 3  
C
D
7-ENG  
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Outlet Pressure Gauge (F) Fig. 1: The outlet pressure gauge indicates the air  
pressure available at the outlet side of the regulator. This pressure is controlled by  
the regulator and is always less than or equal to the tank pressure. See “Operating  
Procedures”.  
Tank Pressure Gauge (G) Fig. 3: The tank pressure gauge indicates the reserve air  
pressure in the tank.  
Cooling System: This compressor contains an advanced design cooling system. At  
the heart of this cooling system is an engineered fan. It is perfectly normal for this  
fan to blow air through the vent holes in large amounts. You know that the cooling  
system is working when air is being expelled.  
Air Intake Filter (H) Fig. 3: This filter is designed to clean air flowing into the pump.  
This filter must always be clean and free from obstructions. Twist filter cover  
counter-clockwise to remove and expose paper filter element.  
Drain Valve (L) Fig. 2: The drain valve is located at the base of the lower air tank  
and is used to drain condensation at the end of each use.  
Motor Thermal Overload Protector: The electric motor has an automatic thermal  
overload protector. If the motor overheats for any reason, the thermal overload  
protector will shut off the motor. The motor must be allowed to cool before  
restarting.  
Pressure Release Valve (not shown): The pressure release valve located on the  
side of the pressure switch, is designed to automatically release compressed air  
from the compressor head and the outlet tube when the air compressor reaches  
“cut-out” pressure or is shut off. The pressure release valve allows the motor to  
restart freely. When the motor stops running, air will be heard escaping from this  
valve for a few seconds. No air should be heard leaking when the motor is running,  
or continuous leaking after unit reaches cut-out pressure.  
Safety Valve (K) Fig. 3: If the pressure switch does not shut off the air compressor  
at its cutout pressure setting, the safety valve will protect against high pressure by  
“popping out” at its factory set pressure (slightly higher than the pressure switch  
cut-out setting).  
If the safety valve does not work properly, over-pressuri-  
zation may occur, causing air tank rupture or an explosion. Daily pull  
the ring on the safety valve to make sure that the safety valve  
operates freely. If the valve is stuck or does not operate smoothly, it  
must be replaced with the same type of valve.  
INSTALLATION AND BREAK-IN PROCEDURES  
LOCATION OF THE AIR COMPRESSOR  
Your compressor comes to you completely assembled and ready for use. Operate  
the air compressor in a dry, clean, cool and well ventilated area. The air compressor  
pump and case are designed to allow for proper cooling. Clean or blow off dust or  
dirt that collects on the air compressor. A clean air compressor runs cooler and  
provides longer service. The ventilation openings on your air compressor are  
necessary to maintain proper operating temperature. Do not place rags or other  
containers on or near these openings.  
VOLTAGE AND CIRCUIT PROTECTION  
See SPECIFICATIONS Section of this manual.  
8-ENG  
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GROUNDING INSTRUCTIONS  
The air compressor is equipped with a cord having a grounded wire with an  
appropriate grounding plug. The plug must be used with an outlet that has been  
installed and grounded in accordance with all local codes and ordinances. The  
outlet must have the same configuration as the plug. See illustration. DO NOT  
USE AN ADAPTER.  
IMPROPER GROUNDING CAN RESULT IN SEVERE  
ELECTRICAL SHOCK.  
Inspect the plug and cord before each use. Do not use if there are signs of  
damage. Do not modify the plug that has been provided. If it does not fit the  
available outlet, the correct outlet should be installed by a qualified electrician.  
If these grounding instructions are not completely understood, or if in doubt as to  
whether the compressor is properly grounded, have the installation checked by a  
qualified electrician.  
EXTENSION CORDS  
Use extra air hose instead of an extension cord to avoid voltage drop and power  
loss to the motor. If an extension cord must be used, be sure it is:  
A 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot  
receptacle that will accept the plug on the compressor.  
In good condition.  
No longer than 50 feet.  
12 gauge (AWG) or larger. (Wire size increases as gauge number decreases.)  
10 AWG and 8 AWG may also be used. DO NOT USE 14 AWG or smaller.  
ADDITIONAL REGULATORS AND CONTROLS  
Since the air tank pressure is usually greater than that which is needed, a  
regulator is employed to control the air pressure ahead of any individual air driven  
device.  
Separate air transformers which combine the function of air regulation, moisture  
and dirt removal should be used where applicable.  
LUBRICATION  
The bearings in this unit are sealed bearings which contain sufficient lubricant to  
last their lives. No other lubrication is required.  
BREAK-IN PROCEDURES  
Serious damage may result if the following break-in  
instructions are not closely followed.  
This procedure is required before the air compressor is put into service (before the  
hose is installed), the check valve is replaced, or a complete compressor pump is  
replaced.  
The procedure:  
1. Make sure the pressure switch lever is in the "OFF" position.  
2. Plug the power cord into the correct branch circuit receptacle.  
3. Open the drain valve fully to permit air to escape and prevent air pressure build  
up in the air tank during the break-in period.  
4. Move the pressure switch lever to "ON/AUTO". The compressor will start.  
5. Run the compressor for 15 minutes. Make sure the drain valve is open and  
there is minimal air pressure build-up in tank.  
6. After 15 minutes, close the drain valve.  
7. Move the pressure switch lever to "ON/AUTO". The air receiver will fill to cut-  
out pressure and the motor will stop. The compressor is now ready for use.  
9-ENG  
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OPERATING PROCEDURES  
Preparation for Use:  
1. Before attaching air hose or accessories, make sure the OFF/AUTO lever is set  
to “OFF” and the air regulator is closed.  
2. Inspect air intake filter (H) Fig. 1. Clean or replace as necessary.  
3. Attach hose and accessories.  
TOO MUCH AIR PRESSURE CAUSES A HAZARDOUS  
RISK OF BURSTING. CHECK THE MANUFACTURER’S MAXIMUM  
PRESSURE RATING FOR AIR TOOLS AND ACCESSORIES. THE  
REGULATOR OUTLET PRESSURE MUST NEVER EXCEED THE  
MAXIMUM PRESSURE RATING OF THE TOOL BEING USED.  
4. Turn the OFF/AUTO lever to “AUTO” and allow tank pressure to build. Motor will  
stop when tank pressure reaches “cut-out” pressure.  
5. Open the regulator by turning it clockwise. Adjust the regulator to the correct  
pressure setting. The compressor is ready for use.  
6. Always operate the air compressor in well ventilated areas, free of gasoline or  
other solvent vapors. Do not operate the compressor near the spray area.  
After Use:  
7. Set the “OFF/AUTO” lever to “OFF”.  
8. Turn the regulator counterclockwise to set the outlet pressure to zero.  
9. Remove the air tool or accessory.  
10.Pull ring on safety valve (K) Fig. 3, allowing air to bleed from the tank until tank  
pressure is approximately 20 psi. Release safety valve ring.  
11.Drain water from air tank. Turn drain valve (J) Fig. 2, counterclockwise, to open.  
WATER WILL CONDENSE IN THE AIR TANK. IF NOT  
DRAINED, WATER WILL CORRODE AND WEAKEN THE AIR TANK  
CAUSING A RISK OF AIR TANK RUPTURE.  
NOTE: If drain valve is plugged, pull ring on safety valve (K) Fig. 3, and hold until all air  
pressure has been released. The valve can then be removed, cleaned, and reinstalled.  
12.After the water has been completely drained, turn drain valve to close. The air  
compressor can now be stored.  
MAINTENANCE  
KEEP TOOL CLEAN  
Periodically blow out all air passages with dry compressed air. Inspect air intake  
filter and clean or replace as necessary. Clean all plastic parts with a soft damp  
cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or  
otherwise damage the material.  
WEAR SAFETY GLASSES WHILE USING COMPRESSED  
AIR.  
FAILURE TO START  
Should your tool fail to start, check to make sure the prongs on the cord plug are  
making good contact in the outlet. Also, check for blown fuses or open circuit  
breakers in the line.  
10-ENG  
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SERVICE AND REPAIRS  
All quality tools will eventually require servicing or replacement of parts due  
to wear from normal use. These operations should ONLY be performed by  
either an AUTHORIZED PORTER-CABLE SERVICE STATION or a PORTER-  
CABLE SERVICE CENTER. All repairs made by these agencies are fully  
guaranteed against defective material and workmanship. We cannot guar-  
antee repairs made or attempted by anyone other than these agencies.  
Should you have any questions about your compressor, feel free to write us  
at any time. In any communications, please give all information shown on  
the nameplate of your compressor (model number, type, serial number,  
etc.).  
STORAGE  
Before you store the air compressor, make sure you do the following:  
1. Review the Maintenance section on the preceding pages and perform sched-  
uled maintenance as necessary.  
2. Set the “ON/AUTO” lever to “OFF”.  
3. Turn the regulator counterclockwise and set the outlet pressure to zero.  
4. Remove the air tool or accessory.  
5. Pull ring on safety valve allowing air to bleed from the tank until tank pressure is  
approximately 20 psi. Release safety valve ring.  
6. Drain water from air tank by opening drain cock valve on bottom of tank.  
WATER WILL CONDENSE IN THE AIR TANK. IF NOT  
DRAINED, WATER WILL CORRODE AND WEAKEN THE AIR TANK  
CAUSING A RISK OF AIR TANK RUPTURE.  
7. After the water has been drained, close the drain cock or drain valve.  
NOTE  
If drain cock valve is plugged, release all air pressure. The valve can  
then be removed, cleaned, then reinstalled.  
8. Protect the electrical cord and air hose from damage (such as being stepped on  
or run over). Wind them loosely around the compressor handle. (If so equipped)  
Store the air compressor in a clean and dry location.  
11-ENG  
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LIMITED WARRANTY  
PORTER-CABLE CORPORATION warrants to the original purchaser that each new air  
compressor and service part is free from defects in material and workmanship and agrees to  
repair or replace under this warranty any defective product or part as follows from the original  
date of purchase.  
5 YEARS – Limited warranty on 2-stage oil-free air compressor pumps that operate at  
1725 RPM and 1 year limited warranty on all other parts.  
3 YEARS – Limited warranty on oil-lubricated air compressor pumps and 1 year limited  
warranty on all other parts.  
1 YEAR – Limited warranty on all other air compressor products.  
90 Day – Service parts  
Engine warranties are the responsibility of the engine manufacturer. Warranties of  
merchandise sold by Porter-Cable which has been manufactured by and identified as the  
product of another company are the responsibility of the manufacturer of that product.  
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER  
Products sold damaged or incomplete, sold “as is”, sold reconditioned or used as rental  
equipment.  
Delivery, installation or normal adjustments explained in the owner’s manual.  
Damage or liability caused by shipping, improper handling, improper installation,  
incorrect voltage or improper wiring, improper maintenance, improper modification, or the  
use of accessories and/or attachments not specifically recommended by PORTER-  
CABLE for the tool.  
Repairs necessary because of operator abuse or negligence, or the failure to install,  
operate, maintain and store the product according to the instructions in the owner’s  
manual.  
Damage caused by cold, heat, rain, excessive humidity, corrosive environments and  
materials, or other contaminants.  
Expendable items that become worn during normal use such as drain valves, fuses,  
filters, belts, air cleaners, spark plugs, engine oil and pump oil.  
Cosmetic defects that do not interfere with tool functionality.  
Freight costs from customer to Porter-Cable.  
Repair and transportation costs of products or parts determined not to be defective.  
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE  
THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE  
PRODUCT. Some states do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation or exclusion may not apply to you.  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS  
FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF  
ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied  
warranty lasts, so the above limitations may not apply to you.  
WARRANTY SERVICE is available by delivering or shipping the defective product or part  
to any Porter-Cable authorized warranty service location. To determine the nearest authorized  
warranty service location, call the toll free number, 1-888-559-8550, 24 hours a day, 7 days a  
week. Specific instructions regarding servicing arrangements and scheduling may vary  
depending on the type and size of the product and the availability of repair parts.  
DO NOT return the defective product to the retailer.  
Retain the original cash register sales receipt as proof of purchase for warranty work.  
Only Air compressors with 60 and 80 gallon tanks will be inspected at the site of  
installation.  
The customer should contact Porter-Cable directly if the purchaser does not receive  
satisfactory results from the authorized warranty service center.  
Porter-Cable Corporation  
4825 Highway 45 North  
P.O. Box 2468  
Jackson, TN 38302-2468  
1-888-559-8550  
12-ENG  
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