Pitco Frialator Water Heater L22 306 User Manual

IMPORTANT FOR FUTURE REFERENCE  
Please complete this information and retain this manual  
for the life of the equipment:  
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Service Manual  
for  
Solstice I12 Water Cooker  
Part #60153301  
OOK  
C
BACK  
FRONT  
This manual details operations and adjustments of the Solstice I12 Water Cooker control developed for  
Pitco products. This microprocessor control offers the latest cooking technology, including temperature  
and time compensation that requires no user adjustments for consistently cooked product. Other  
features include drain valve interlock, faulty probe detection, beeper volume, and cook temperature  
displays. Each product key may be programmed with cook, shake and hold times, and set to display  
product names to keep pace with changing menus over time. This manual reveals all adjustments that are  
possible by keyboard entry, including passwords.  
The target audience for this manual is the Service Technician.  
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4.7 More Service Menu Entry.................................................................................15  
4.7.1 Cook Now.....................................................................................................................15  
4.7.2 Maximum Fill Time .......................................................................................................16  
4.7.3 Heat Demand Profile ....................................................................................................16  
4.7.4 Shake Alarm Duration ..................................................................................................17  
4.7.5 Hold Alarm Duration .....................................................................................................17  
4.7.6 Cancel Duration............................................................................................................17  
4.7.7 Configuration Value......................................................................................................17  
4.7.8 Factory Reset ...............................................................................................................17  
4.7.9 Standing Pilot Toggle ...................................................................................................18  
4.7.10 To Exit More Service Menu.......................................................................................18  
4.8 To Exit Programming Level 3 ...........................................................................18  
5 Factory Menu Level 4 (for the Technician)................................................19  
5.1 Offset Temperature Display..............................................................................19  
5.2 Minimum Cycle Time........................................................................................19  
5.3 Recovery Time .................................................................................................19  
5.4 Diagnostic Menu Entry .....................................................................................20  
5.5 Ready Level .....................................................................................................20  
5.6 Operating Temperature Range.........................................................................20  
5.7 High Limit Alarm Value.....................................................................................20  
5.8 Test On/Off.......................................................................................................20  
5.9 To Exit Factory Menu (Level 4):........................................................................20  
6 Other Displays:............................................................................................21  
7 Mechanical Dimensions:.............................................................................22  
8 Electrical Connections at J1:......................................................................23  
9 Installing Menu Strips:................................................................................24  
10 Probe Resistance Chart:.............................................................................27  
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1
Key Locations and Functions:  
Thermometer  
Key  
Heat Demand  
Indicators  
Key  
Program  
Key  
ID Keys  
Indicators  
Key  
OOK  
C
BACK  
FRONT  
Time  
Remaining  
12 Location  
Keys  
Product  
Name  
Location  
Cook  
Displays show current operation. Throughout this text, a left or right only display reference  
will be printed as [SHRIMP9]. When both left and right displays should be interpreted  
together, this text will show them as [6C 10:28] [SHRIMP9].  
1.1  
To turn the appliance ON:  
If power is applied to the appliance, the displays will show [OFF]. Press the [I/O] key.  
Displays will show one of the normal displays: [HEATING], [READY], or an alternating  
display when filling: [FILLING ]<>[HEATING]. Some messages may show in both left and  
right displays. Wait for the appliance to heat up to the [READY] condition before cooking.  
1.2  
To turn the appliance OFF:  
Press the [I/O] key. Display will momentarily show the software version number and then  
display [OFF].  
1.3  
To start a Cook:  
When the display is showing [READY], the appliance has reached set temperature and is ready to  
SHRIMP  
OOK  
cook. To start a cook, press the Cook key  
, followed by the Product key  
. The display  
will show [<name>] [RACK --], and the location indicators will light to show empty rack locations.  
Press any key that is lit and place the bag in that rack location. The indicator above the key will  
flash to indicate the cook timer is running.  
SHRIMP  
OOK  
In the example above, the cook key  
was pressed, then the shrimp key  
, followed by the  
location 6 key  
. Displays then shows that SHRIMP is cooking with 10 minutes and 28 seconds  
remaining at location 6; [6C 10:28] [SHRIMP9 ].  
Multiple cooks may run together. While cooks are running, the displays will always show the cook with  
the least time remaining. Longer running cooks will flash their indicators at a slower rate. Time  
remaining on any location may be checked by momentarily pressing  
, and a key with a flashing  
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light. When all cooks are done, Hold Times will be displayed in similar fashion, that is, least time  
remaining.  
1.4  
To cancel a Cook or Hold:  
To cancel a running cook or hold, press and hold any key with a lit indicator. Display will momentarily  
display time and product, and then prompt for cancellation with the display of [2C mm:ss] [CANCEL ].  
Release the button immediately if you do not wish to cancel this product. Continuing to hold the button  
will cancel the timer.  
If no other cooks or hold times are running, controller displays will return to [READY] or [HEATING].  
1.5  
To check Actual and Set temperatures:  
To view the actual vat temperature, press the thermometer key  
.
The display will show [ACT tttF] or [ACT tttC], where ttt is the current vat temperature. After a few  
moments, the display will return to [nnC hh:mm] [product name] or [nnC mm:ss] [product name] when  
cooks or holds are still running. If no cooks or holds are running, then [READY] or [HEATING] is  
displayed.  
To view the set temperature, press the thermometer key twice  
+
.
The display will show [SET tttF] or [SET tttC], where ttt is the current set temperature. After a few  
moments, the display will return to [nnC hh:mm] [product name] or [nnC mm:ss] [product name] when  
cooks or holds are still running. If no cooks or holds are running, then [READY] or [HEATING] is  
displayed.  
1.6  
To View Current Settings for a Product Key:  
To view the current settings for any product key, press the clock key  
, followed by the desired  
SHRIMP  
product key  
.
The display will momentarily show the settings for Cook, Shake, Hold, and Hold Pre-Alarm for this  
product. The display will show the current settings for times in either [mm:ss, or h.mm:ss] for this  
product key. After a few moments, the display will return to [nnC h.h:mm] [product name] or [nnH  
mm:ss] [product name] when cooks or holds are still running.  
If no cooks are running, then [READY] or [HEATING] is displayed.  
1.6.1 Typical displays using the above key 4 as an example:  
Key 4 has been named SHRIMP9. Cook time is set for 5  
minutes and 30 seconds.  
Shake time is set for 4 minutes and 15 seconds. Any  
time set here is an alarm before the end of the Cook.  
Hold time for this product is set for 2 hours, 30 minutes.  
Hold Pre-alarm is disabled by a setting of zero. Any  
time set here is an alarm before the end of the Hold  
period.  
Food Safe Temperature Limit is disabled by a setting  
of zero, the factory default. Temperatures set here  
define the lower safe cooking temperature for a product  
key.  
In a few moments, the display will return to [READY].  
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2
To Enter Programming Level 1 (for the Store Manager):  
Note: The factory default setting for this control does not require an operator password to be  
entered. However, the operator password requirement and value may be changed in  
section 3.2. Both examples are shown in the next steps. Entry of a password when NOT  
required will not interfere with the programming process.  
With no cooks or holds timers running, displays will show one of the following displays: [HEATING] or  
[READY]. Press the  
If displays shows:  
key.  
If display shows:  
enter a password.  
; you do not need to  
Level 1 & 2 Password  
Enter password  
using the location  
keys as a numeric keypad for entry. Display will  
show  
.
From this [PROGRAM] display, continue with this section or go to sections 3 or 4.  
2.1 To Set Cook Temperature:  
Press the thermometer key.  
The display will show [SET tttF] [TEMP] or [SET tttC] [TEMP], where “ttt” is the temperature setting.  
Use the location keys for numeric entry to adjust the current setting. Press the key to save  
setting. The display now shows [PROGRAM]. To exit here, press again, or continue.  
2.2 To Change a Product Key–Cook, Shake, Hold and Hold Pre-Alarm Times, and Name:  
Cook, Shake, Hold and Hold Pre-alarm times, and key names are set in the following steps. With  
display showing [PROGRAM], continue with the following section for each product key to change.  
Follow these steps for each product key.  
2.2.1 Cook Time  
Cook Time may be set for each product key. Press the  
[PRODUCT]. Press the desired product key to change.  
key; display will show [SELECT]  
The display is now showing [C hh.mm:ss] [NAME nn ] where “nn” is the default key number,  
C” means Cook, and “hh.mm:ss” is hour, minutes and seconds. Use the location keys for  
numeric entry to adjust the current setting. Press the  
continue with Shake Time for this product key.  
key to save cook time and  
Note: To deactivate any product, key enter a zero value for Cook Time.  
2.2.2 Shake Time  
Shake Time is an alarm that sounds during Cook Time to prompt operators to shake the basket  
or warn that Cook Time is about to end. Default for this value is zero, meaning the Shake Time  
is inactive. To use Shake Time, time value must be a non-zero value, and must be set to a  
value less than Cook Time.  
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Display shows [S hh.mm:ss] [NAME nn ] where “nn” is the default key number, “S” means  
Shake, hh.mm:ss” is hour, minutes and seconds.  
Use location keys for numeric entry to adjust the current setting. Press the  
key to save  
Shake Time and continue with Hold Time for this product key. A display of [TOO HIGH]  
indicates an entry greater than Cook Time. Press the [10/0] key to clear entry, and re-enter a  
valid number.  
Note: Cook Time minus the time from the beginning of the cook = Shake value to enter.  
Example: With a 3:00 Cook Time and a desired shake alarm at 1 minute into the cook, the  
value you enter would be 2:00 minutes. 3:00 – 1:00 = 2:00.  
2.2.3 Hold Time  
Cooked product may stand in holding bins for a period of time. This timer produces an alarm  
to inform operators to discard old product and start a new cook. The Default for this value is  
zero, meaning the Hold Time is inactive.  
Display is showing [H hh.mm:ss] [Name nn ], where “nn” is the default key number, “H” means  
HOLD, and “h.mm:ss” is minutes and seconds. Use the location keys for numeric entry to  
adjust the current setting. Press the  
Alarm for this product key.  
key to save hold time and continue with Hold Pre-  
2.2.4 Hold Pre-Alarm  
Hold Pre-Alarm is a timer setting that is used to warn operators that the Hold Time is about to  
expire. To use Hold Pre-Alarm, time value must be a non-zero value, and must be set to a  
value less than Hold Time. The default value is zero, meaning the Hold Pre-Alarm is inactive.  
Display is showing [P hh.mm:ss] [Name nn] where “nn” is the default key number, P means  
Pre-Alarm, and “hh.mm:ss” is minutes and seconds.  
Use the location keys for numeric entry to adjust the current setting.  
Press the  
key to save Hold Time and continue setup for this product key. A display of  
[TOO HIGH] indicates an entry greater than Hold Time. Press the [10/0] key to clear entry, and  
re-enter a valid number.  
Note: Hold Time minus the time from the beginning of the cook = Hold value to enter.  
Example: With a 55:00 hold time and a desired alarm at 35 minutes into the hold period, the  
value you enter would be 20:00 minutes. 55:00 – 35:00 = 20:00.  
To Set a Product Key for Cook, Shake, Hold, HPA times,  
and Food Safe temperature  
The prior four  
steps in table  
form:  
Press  
Display shows  
Press  
[Clock]  
[SELECT]  
[PRODUCT]  
the desired product [Key#]  
[C hh.mm:ss] [NAME nn]  
enter/change desired Cook time.  
[C hh.mm:ss] [NAME nn]  
[Clock]  
Display shows  
Enter  
C is Cook, nn is key  
S is Shake, nn is key  
Display shows  
Press  
Display shows  
Enter  
Display shows  
Press  
[S hh.mm:ss] [NAME nn]  
enter/change desired Shake time.  
[S hh.mm:ss] [NAME nn]  
[Clock]  
Display shows  
Enter  
Display shows  
Press  
[H hh.mm:ss] [NAME nn]  
enter/change desired Hold time.  
[H hh.mm:ss] [NAME nn]  
[Clock]  
H is Hold, nn is key  
P is Pre-alarm, nn is key  
Display shows  
Enter  
[H hh.mm:ss] [NAME nn]  
enter/change desired HPA time.  
[H hh.mm:ss] [NAME nn]  
Display shows  
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2.2.5 Product Key Naming:  
Display shows [P hh.mm:ss] [NAME nn ] from the previous step. The first character is flashing to show  
the cursor location. If the product name currently displayed is correct, press the  
key.  
To change this character, press the key containing the letter. Press again, if needed, to get other  
letters listed under the key. When the correct letter shows in the display, press the right arrow key  
to move the cursor to the next character position. Use the left and right editing arrow keys  
to move the flashing cursor. When naming is complete press the  
key. Edit mistakes  
with the left/right arrow key and the CLEAR key. To clear a character, press the CLEAR key  
.
CLEAR  
This is also used to create a blank space character. Use the SHIFT key  
to enter a number into a  
SHIFT  
character space. When editing is complete, press the  
key to save name.  
Program key 4 for SHRIMP  
Example: Change the  
factory default name  
for key4 to SHRIMP9:  
Press  
Display shows  
[Clock]  
[KEY 4 ] [NAME 4 ]  
9
N is flashing at cursor  
location  
Press key (PQRS) four  
times until S shows  
Press --> move to next  
character  
[KEY 4 ] [SAME 4 ]  
[KEY 4 ] [SAME 4 ]  
[KEY 4 ] [SHME 4 ]  
[KEY 4 ] [SHME 4 ]  
[KEY 4 ] [SHRE 4 ]  
S is flashing  
A is flashing  
H is flashing  
M is flashing  
R is flashing  
E is flashing  
Press key (GHI) 2 times  
until H shows  
Press --> move to next  
character  
Press key (PQRS) three  
times  
Press --> move to next  
character  
[KEY 4 ] [SHRE 4 ]  
[KEY 4 ] [SHRI 4 ]  
[KEY 4 ] [SHRI-4 ]  
Press key (GHI) three  
Press --> move to next  
character  
I is flashing  
"-" is flashing. "-" used as a  
place holder for blanks.  
Press key (MNO) one  
time  
Press --> move to next  
character  
[KEY 4 ] [SHRIM4 ]  
[KEY 4 ] [SHRIM4 ]  
M is flashing  
4 is flashing  
Press CLR to clear  
character (example)  
Press key key (PQRS)  
Press --> move to next  
character  
"-" is flashing. "-" used as a  
place holder for blanks.  
P is flashing  
[KEY 4 ] [SHRIM- ]  
[KEY 4 ] [SHRIMP ]  
[KEY 4 ] [SHRIMP- ]  
"-" is flashing. "-" used as a  
place holder for blanks.  
creates a blank space  
character  
Press --> move to next  
character  
[KEY 4 ] [SHRIMP -]  
[KEY 4 ] [SHRIMP 9]  
Press SHIFT key, then key  
9
Entering a number with the  
shift key. 9 is flashing.  
Edit mistakes with -->, <--,  
and CLEAR keys  
[KEY 4 ] [SHRIMP 9] (no flashing  
cursor)  
Press Clock key  
Save this product label and  
continue.  
Press Clock key again  
[KEY 4 ] [SHRIMP 9]  
--> Forward space the flashing cursor.  
<-- Back space the flashing cursor.  
CLR Delete the current character insert  
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2.3  
Set the Food Safe temperature for this key:  
A temperature value entered here defines the food safe temperature for this product key. Entry  
must also be less than Set temperature. When the vat temperature goes below this  
temperature, the cook timer halts. When the temperature is restored, the cook timer resumes.  
A zero value will disable this feature. The factory default setting is 0°F, or inactive.  
Enter the Food Safe  
Temperature for this product  
key  
Display shows  
[SAFE ttt°F] [SHRIMP 9]  
Enter  
Press  
Display shows  
enter/change SAFE temp. 0°F= off.  
[Clock]  
[SELECT] [TIME]  
continue with other keys  
or exit  
Press  
Display shows  
[P] to exit.  
[PROGRAM] [<blank>]  
When display returns to [SELECT] [TIME]. Repeat steps from section 2.2.1 to make changes  
to any other product keys or continue.  
2.4  
To Exit Level 1 programming:  
Display shows [SELECT] [PRODUCT].  
Press the key.  
Display shows [PROGRAM]. Continue to section 3 to change options, or, exit here in the next step.  
To exit Level 1 programming, press the  
Displays will show [HEATING],or [READY].  
key again.  
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3
To Enter Programming Level 2 (for the Store Manager):  
The display must show [PROGRAM] from section 2 to change these options. When the location key  
is pressed, the display will show [SELECT] [OPTIONS]. Indicator lights above location keys will  
illuminate to represent options that may be changed. Each option listed below uses the location key  
to toggle or scroll through available choices in the display. When the correct value is displayed,  
press the  
selection.  
key to save choice. The display will again return to [PROGRAM] for another option  
3.1  
Fahrenheit or Celsius Display:  
The Controller will display temperatures in the Fahrenheit or Celsius scales. The default scale is °F.  
With display showing [PROGRAM], press the location key  
Display shows [SELECT] [OPTIONS].  
.
Press location key 1, display shows [DEGREE n] [F OR C], where “n” is the current setting.  
Use the product key  
to scroll through choices (F or C). Press  
key to save choice.  
Display shows [PROGRAM].  
3.2  
To Change Password or Requirement  
With factory settings, an operator password is not required to enter programming Levels 1, 2, and 3.  
The password may be activated or changed in this section.  
With display showing [PROGRAM], press the location key  
.
The display will show [SELECT] [OPTIONS].  
Press location key 2, display shows [SET PASS] [NEW PASS].  
Use the location key  
to scroll through choices [NO PASS] or [PASS REQ]. Press  
key to save choice.  
If [NO PASS] is selected Display returns to [PROGRAM].  
If [PASS REQ] is selected above, display will show [PASSnnnn] [NEW PASS] to prompt for new  
password. Displayed value “nnnn” is the current password. Use the location keys for numeric  
entry to change password. Press  
key to save choice. Display shows [PROGRAM].  
Note: The factory default password (6684) will always work even if a different password is selected  
above.  
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3.3  
Beeper Volume and Tone:  
Volume and Tone of the beeper alarm may be changed in this section. Volume ranges are 1,2 and 3,  
where 3 is the loudest setting. Later model controls have an additional selection for tones.  
With display showing [PROGRAM], press the product key  
. Display will show  
[SELECT] [OPTIONS].  
Press location key 3, display shows [VOLUME n] [BEEPER].  
Use the product key  
to scroll through choices (n= 1,2,3, or T). Beeper volume will  
change as each selection is made. Press  
key to save choice.  
If “T” is selected above, an additional display is shown, [TONE n] [BEEPER]. Use the product key  
to scroll through choices (n= 1,2,3). Beeper tone will change as each selection is made.  
Press  
key to save choice. Display shows [PROGRAM].  
Language Selection:  
3.4  
With display showing [PROGRAM], press the location key  
.
Display shows [SELECT] [OPTIONS].  
Press product key 4, display shows [ENGLISH] [LANGUAGE].  
Use the location key  
to scroll through choices (ENGLISH, ESPANOL, FRANCAIS,  
DEUTSCH, HOLLAND).  
Press  
key to save choice. Display shows [PROGRAM].  
3.5  
Recovery Test Value:  
This controller maintains a record of heat up times for the appliance. A poorly running appliance will  
have increased recovery times stored in this display. There is no selection done here, just the display  
of recovery time values.  
With display showing [PROGRAM], press the product key  
.
Display shows [SELECT] [OPTIONS].  
Press product key 6; display will show [RECOVERY] [TEST].  
Press the product key  
. Display will show [FnnnLyyy], where nnn is the factory  
recovery value, and yyy is the last warm up recovery value.  
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After recording these values, press the  
key. Display returns to [PROGRAM].  
3.6  
Control or Timer:  
With display showing [PROGRAM], press the product key  
. Display shows [SELECT]  
[OPTIONS].  
Press product key 7; display will show [CONTROL].  
Use the product key  
to scroll through choices (Control, Timer).  
Press  
key to save choice. Display shows [PROGRAM].  
Note: If timer is selected, heat control outputs are disabled, leaving only the timer functions active. For  
normal appliance operation, this setting should be left on the “Control” setting.  
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4
To Enter Programming Level 3 (for the Technician)  
With no cook timers running, displays will show one of the following displays: [HEATING]  
or [READY]. Press the program key. If [PASS ----] [PASSWORD] is displayed  
refer to section 2.0. After entering the store managers password, the display will show  
[PROGRAM]. Right display will be blank.  
Level 3 Password  
Enter technicians password  
using the location keys as numeric keypad for entry.  
Display will show [SERVICE]. Product key indicators will  
illuminate to prompt operator to select a key. This section details  
parameters that may be changed in Level 3 programming.  
4.1  
Offset Temperature Display  
This adjustment allows the displayed temperature value to be offset to reflect the true center vat  
temperature while reading the probe tip temperature. Default value is zero. With zero  
value set, displayed values are the probe temperature.  
With display showing [SERVICE] press product key 1.  
Display shows [OFF nn F] [DEGREES], where “nn” is the value of the adjustment.  
Negative values are preceded with a minus sign. To change this value, use the location keys for  
numeric entry of a new value.  
Press the  
key. Display will show [POSITIVE] [DEGREES].  
Use the product key  
to scroll choices (Positive or Negative value). After selection, press the  
key. Display shows [SERVICE].  
Note: Computer Display Temp Center Vat Temp = Offset (+/-). Example: Computer Display shows  
185F while Center Vat Temp measures at 182F; 185F – 182F = - 3 °F. A negative offset value.  
Warning: Proper equipment and expertise is required to properly adjust this value. Even small changes  
may negatively effect cooking performance.  
4.2  
Minimum Cycle Times  
With display showing [SERVICE], press product key 3.  
Display shows [MIN ON:nn] [MIN ON], where “nn” is the value, in seconds, for minimum  
heat pulse period. To change this value, use the location keys for numeric entry of a new  
value, then press the  
key. Display now shows [MINOFF:nn] [MIN OFF]. The value  
of nn is minimum number of seconds an off period can last.  
Press the  
key. Display now shows [SERVICE].  
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4.3  
Recovery Time  
With display showing [SERVICE], press product key 4.  
Display shows [RECY nnn] [RECOVERY], where nnn is the last cold start recovery time.  
No adjustments are permitted here. This is an information display only.  
Press the  
key. Display returns to [SERVICE].  
4.4  
Diagnostic Menu Entry  
The diagnostic menu is used to determine the functionality of controller outputs and inputs. By  
exercising each output and examining inputs, a determination can be made if an appliance problem is  
controller related. In the diagnostic menu, location keys are assigned specific inputs or outputs.  
All outputs turned ON should produce 24VDC at the appropriate pins on the controller  
connector. Controller inputs can be verified by the on or off state of the indicator above the  
product key. This section details the process of checking each input and output.  
With display showing [SERVICE], press product key 5.  
Display will show:  
4.4.1 Left Basket Lift Output  
.
Press the product key 1 to toggle the left basket lift output ON. Display will show  
[L BASKET]. Press again to toggle output OFF.  
4.4.2 Right Basket Lift Output  
Press the product key 2 to toggle the right basket lift output ON. Display will show  
[R BASKET]. Press again to toggle output OFF.  
4.4.3 Heat Demand Output  
Press and hold the product key 3 to force Heat Demand output ON. Display will show  
[HEAT DEM]. Releasing the key will turn the output OFF.  
4.4.4 Side On Output  
Press the product key 4 to toggle the Side ON output ON. Display will show  
[SIDE ON] Press again to toggle output OFF.  
4.4.5 Drain Switch Input  
Press the product key 5. Display will show state of the Drain Valve input. Display will  
show [DRN ON (or OFF)]. Product key 5 indicator shows the ON or OFF state of the  
input.  
4.4.6 Lamp Test  
Press the product key 6. All display indicators will be forced on. The purpose is to  
reveal non-functional indicators or displays.  
4.4.7 Heat Feedback Input  
Press the product key 7. Display will show state of the Heat Feedback input [FB xxx],  
where xxx is ON or OFF. Product key 7 indicator shows the ON or OFF state of the  
input.  
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4.4.8 Fill Done Input:  
Press the product key 8. Display will show state of the Fill Done input [FD xxx], where  
xxx is ON or OFF. Product key 8 indicator shows the ON or OFF state of the input.  
4.4.9 Exit Diagnostic Menu  
To exit diagnostic menu, Press the  
key. Display will return to [SERVICE]. Other service  
key again. Display will show [PROGRAM]. Other  
key again. Display will show one of the normal  
menu items may be selected for changes.  
To return to programming press the  
settings can be made in section 2.  
To return to normal operations, press the  
displays: [HEATING] or [READY].  
4.5  
Ready Level  
With display showing [SERVICE], press product key 6.  
Display shows [READY nn], where “nn” is the value, in degrees below set temperature that  
the READY message is displayed. To change this value, use the location keys for numeric  
entry of a new value. Factory default value is 10°F.  
Press the  
key. Display now shows [SERVICE].  
4.6 Temperature Operating Range  
Forces the control to display the range of temperatures that may be set by operators.  
With display showing [SERVICE], press product key 7.  
Display shows [RANGE 1] [150 230]. No adjustments are permitted here. This is an  
information display only. Press the  
4.7 More Service Menu Entry  
key. Display returns to [SERVICE].  
With display showing [SERVICE], press product key 8.  
Display now shows  
.
Location keys will illuminate where adjustments are permitted; all other keys are inactive. The following  
section details each product key function in the More Service Menu.  
4.7.1 Cook Now  
Should operators be forced to acknowledge a Cook Done Alarm before starting another cook?  
This setting forces that requirement. Factory default value is OFF.  
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With display showing [MORE] [SERVICE], press product  
key 1. Display will show [NOW  
change value, then  
xxx] [COOK NOW], where “xxx” is ON or OFF. Use product key  
press the  
to save choice. Display returns to [MORE] [SERVICE].  
Note: With OFF value selection, operators must acknowledge a done cook [DONE nn] display  
before starting any another cooks.  
With an ON value, operators are permitted to start a cook on the opposite side before  
acknowledging a cook done alarm.  
Example: The left display is showing [DONE 2] with the beeper alarm sounding. Indicator 2 is  
flashing needing to be acknowledged. All other product indicators are off.  
With a set value of OFF, no other cooks can start until product key 2 is pressed to  
acknowledge and clear the cook done alarm.  
With a value of ON set, a cook on the right side of the control (keys 7-12) may be started  
before operator clears the cook done alarm for product key #2 on the left side.  
4.7.2 Maximum Fill Time  
This setting is the maximum amount of time to fill, or re-fill the tank. Refill times exceeding this  
time will force an alarm [ FILL ] [FAILURE].  
With display showing [MORE] [SERVICE], press key  
.
Display will show [ mm:ss] [ FILL ]. The factory default time is 20:00.  
Use product key  
change value, then press the  
to save choice. Display returns to  
[MORE] [SERVICE].  
4.7.3 Heat Demand Profile  
With display showing [MORE] [SERVICE], press key  
. Display will show [xxxxxxx]  
[HEAT DEM], where xxxxxxx may be one of 3 heat control profiles listed below.  
1. [GENERIC 1] for gas fired appliances. This is the factory default.  
2. [GENERIC 2] for electric appliances.  
3. [T-STAT] control operates as a mechanical thermostat for general purpose  
applications on gas or electric fryers. This setting offers the quickest possible recovery  
times at the expense of temperature overshoot suppression.  
Use product key  
change value, then press the  
to save choice. Display returns to  
[MORE] [SERVICE].  
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4.7.4 Shake Alarm Duration  
With display showing [MORE] [SERVICE], press key  
[DURATION], where “nn” is the time in seconds the shake alarm will sound. Use location keys  
. Display will show [SH-DUR:nn]  
for numeric entry of desired value, then press the  
[MORE] [SERVICE].  
to save choice. Display returns to  
4.7.5 Hold Alarm Duration  
With display showing [MORE] [SERVICE], press key  
. Display will show [HD-DUR:nn]  
[DURATION], where “nn” is the time in seconds the hold alarm will sound. Use location keys  
for numeric entry of desired value, then press the  
[MORE] [SERVICE].  
to save choice. Display returns to  
4.7.6 Cancel Duration  
With display showing [MORE] [SERVICE], press key  
. Display will show [CANCEL:nn]  
[DELAY] , where “nn” is the time in seconds the operators must press a basket key to cancel a  
cook. Use location keys for numeric entry of desired value, then press the  
to save  
choice. Display returns to [MORE] [SERVICE]. Default value is 4 seconds.  
4.7.7 Configuration Value  
With display showing [MORE] [SERVICE], press key  
. Display will show [CFG hhhh],  
where “hhhh” is a hexadecimal check sum of the program contained in the controller.  
Modifications to any part of the setup of this control will change the check sum value. Press the  
key. Display will return to [MORE] [SERVICE].  
4.7.8 Factory Reset  
Factory Reset provides a quick way to erase all setup changes and restore control to factory  
settings.  
Warning: Any settings made prior to a factory reset will be lost. This includes  
customer specific downloads performed at Pitco Frialator.  
With display showing [MORE] [SERVICE], press key  
. After a few moments, the display  
will show [  
P
] for reset. Press the  
display will return to [MORE] [SERVICE].  
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4.7.9 Standing Pilot Toggle  
For some applications, it is desirable to maintain the gas pilot flame when the appliance is  
OFF. Heat from the pilot keeps the vat warmer for quicker start-ups in the morning. Default  
setting for standing pilot is off.  
Note: Heat Demand Profile (section 4.8.3) must be set to Generic 1, or T-stat.  
Standing Pilot toggle has no effect in any other setting.  
With display showing [MORE] [SERVICE], press key  
. Display will show [STANDING]  
[PILOT n], where “n” is ON or OFF. Use key  
to toggle value, then press the  
to  
save choice. Display returns to [MORE] [SERVICE].  
4.7.10 To Exit More Service Menu  
With display showing [MORE] [SERVICE], press the  
key. Display returns to [SERVICE].  
Continue with Level 2 programming in section 4 (display showing [SERVICE]), or continue.  
4.8  
To Exit Programming Level 3  
With display showing [SERVICE], press the  
with changes in section 2, or continue.  
key. Display will show [PROGRAM]. Continue  
key again. Display will show one of the normal  
To return to normal operations, press the  
displays: [HEATING] or [READY].  
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5
Factory Menu Level 4 (for the Technician)  
With no cook timers running, displays will show one of the following: [HEATING or [READY]. Press  
the  
program key. Left display will show [PROGRAM]. Right display will be blank.  
Factory Password  
Enter password  
Display will show  
using the location keys as numeric keypad for entry.  
. The key indicators will illuminate to prompt  
operator to select a key. This section details parameters that may be changed in Factory  
programming.  
5.1  
Offset Temperature Display  
This adjustment allows the displayed temperature value to be offset to reflect the true center vat  
temperature while reading the probe tip temperature. Default value is zero. With zero value set,  
displayed values are the probe temperature.  
With display showing [FACTORY], press product key 1.  
Display shows [OFF nn F] [DEGREES], where “nn” is the value of the adjustment.  
Negative values are preceded with a minus sign. To change this value, use the location  
keys for numeric entry of a new value.  
Press the  
key. Display will show [POSITIVE] [DEGREES]. Use the product key  
to scroll  
choices (Positive or Negative value). After selection, press the  
[FACTORY].  
key. Display shows  
Note: Computer Display Temp Center Vat Temp = Offset (+/-). Example: Computer Display shows  
185F while Center Vat Temp measures at 182F; 185F – 182F = - 3 °F. A negative offset value.  
Warning: Proper equipment and expertise is required to properly adjust this value. Even small changes  
may negatively effect cooking performance.  
5.2  
Minimum Cycle Time  
With display showing [FACTORY], press product key 3.  
Display shows [MIN ON :nn] [MIN ON], where “nn” is the value, in seconds, of time for  
minimum heat pulse period. To change this value, use the location keys for numeric entry of  
a new value. Press the  
5.3 Recovery Time  
key. Display now shows [FACTORY].  
With display showing [FACTORY], press product key 4.  
Display shows [RECY nnn] [RECOVERY], where nnn is the last cold start recovery time.  
No adjustments are permitted here. This is an information display only. Press the  
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key. Display returns to [FACTORY].  
5.4  
Diagnostic Menu Entry  
Same as section 4.5 except [FACTORY] is displayed instead of [SERVICE].  
5.5  
Ready Level  
With display showing [FACTORY], press product key 6.  
Display shows [READY nn], where “nn” is the value, in degrees below set temperature that  
the READY message is displayed. To change this value, use the location keys for numeric  
entry of a new value.  
Press the  
key. Display now shows [FACTORY].  
5.6  
Operating Temperature Range  
With display showing [FACTORY], press product key 7. This forces the control to display  
the range of temperatures that may be set by operators.  
Display shows [RANGE 1] [150 230]. No adjustments are permitted here. This is an  
information display only. Press the  
5.7 High Limit Alarm Value  
key. Display returns to [FACTORY].  
Pressing product key 8 forces the control to display the temperature above set  
temperature, the high limit alarm will sound. This is a display only value, no changes can  
be made through the keypad. Press the  
key. Display returns to [FACTORY].  
Factory default value is 20°F, or 240°F absolute, whichever is less. This value can only be  
changed by factory download at Pitco.  
5.8  
Test On/Off  
With display showing [FACTORY], press product key [10/0].  
Display shows [TEST xx], where “xx” is ON or OFF. If ON is selected, temperatures  
displayed by the controller are probe tip temperatures unaltered by values set in section  
4.1, or 5.1. For normal operations, this setting should remain OFF.  
To change this value, use product key  
to toggle choice (ON or OFF).  
Press the  
key. Display now shows [FACTORY].  
5.9  
To Exit Factory Menu (Level 4):  
To exit Factory Programming, press the  
key. Display will show [PROGRAM]. Continue with  
settings in section 2 or 3, or exit in the next step.  
To return to normal operations, press the  
key again.  
Display will show one of the normal displays: [HEATING] or [READY].  
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6
Other Displays:  
Open probe detection is standard on all Pitco  
controls. If probe is detected open, normal  
heating and cooking activities are suspended.  
This display warns operators that the vat  
temperature has exceeded set temperature by  
+20°F (+11°C), or an absolute maximum of  
240°F (156°C). This display does not show the  
status of the mechanical high limit switch.  
This message indicates that the drain valve has  
been opened. The vat is assumed to be empty  
by the controller. Normal heat control activities  
are suspended. To restore to normal operation,  
close the drain valve. Display will show [TURN  
OFF].  
Turn controller off, and refill the vat. Continue  
with normal operations at section 1.  
This message indicates that the heating system  
failed to respond. Typically, the high  
temperature limit switch has tripped and is in  
need of resetting. On gas fired appliances, this  
message will display if the pilot fails to light or is  
detected marginal by the ignition module.  
This message indicates a shorted probe. If probe  
is detected as a short circuit, normal heating and  
cooking activities are suspended.  
This message appears when the tank fails to fill  
within a set period of time. Check that the water  
supply line is turned ON. To restore to normal  
operation, turn the control OFF then ON again.  
While the tank is (re)filling, heat is disabled.  
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7
Mechanical Dimensions:  
OOK  
C
BACK  
FRONT  
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8
Electrical Connections at J1:  
J1  
1
Inputs  
ACH  
ACN  
Type  
PWR  
Nominal  
24VAC  
24VACN  
Notes:  
24VAC +20% -15% 50/60Hz.  
24VAC Return.  
2
PWR  
Thermistor  
Proble  
IN  
3
PROBE+  
PROBE-  
DVI  
Resistance varies with vat temperature. 942 Ohms  
@ 350°F  
4
5
24VAC  
24VAC  
24VDC  
24VDC  
24VDC  
24VDC  
24VDC  
24VAC  
Drain Valve Interlock  
Heat Feed Back  
DC Return  
6
HFB  
24VDC COM IN  
IN  
7
8
HD  
OUT  
Heat Demand  
9
SO/xFER  
RBL  
LBL  
OUT  
OUT  
OUT  
IN  
Side ON or XFER  
Right Basket Lift  
Left Basket Lift  
Fill Done Input  
10  
11  
12  
FD  
12  
11  
10  
9
6
5
4
3
2
1
8
7
J1  
Tip: Use the diagnostic menu to check outputs, and  
verify inputs.  
10  
11  
12  
7
8
9
4
5
6
1
2
3
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Installing Menu Strips:  
Step 1:  
Remove the two screws holding the control and  
bezel.  
Gently pull the assembly out and down.  
Step 2:  
Disconnect the molex connector and remove  
the bezel assembly from the unit.  
Step 3  
With the control face down, using a nut driver,  
remove two 5/16” nuts at the bottom of the  
bezel and loosen the top two 5/16” nuts.  
Remove the control and place on its back.  
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Step 4:  
Locate the menu strip and align with the black  
tab on the control.  
Gently slide the menu strip into the slot  
until the strip goes to the end of the  
control.  
Step 5:  
Follow steps 3, 2, and 1 in reverse order  
to reinstall the control and bezel to the  
unit.  
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10 Probe Resistance Chart:  
Probe Resistance in 5°F Increments.  
Probe  
Temp  
(°F)  
Probe  
Temp  
(°C)  
Probe  
Temp  
(°F)  
Probe  
Temp  
(°C)  
Probe  
Temp  
(°F)  
Probe  
Temp  
(°C)  
Resistance  
(Ohms)  
Resistance  
(Ohms)  
Resistance  
(Ohms)  
10  
15  
-12.2  
-9.4  
-6.7  
-3.9  
-1.1  
1.7  
562734  
483875  
417167  
360589  
312474  
271446  
236370  
206311  
180491  
158252  
139055  
122489  
108051  
95539  
84644  
75136  
66823  
59540  
53146  
47523  
42569  
38195  
34328  
30902  
27862  
25161  
22755  
20610  
18695  
16981  
15446  
14069  
12823  
175  
180  
185  
190  
195  
200  
205  
210  
215  
220  
225  
230  
235  
240  
245  
250  
255  
260  
265  
270  
275  
280  
285  
290  
295  
300  
305  
310  
315  
320  
325  
330  
335  
79.4  
82.2  
11719  
10716  
9812  
340  
345  
350  
355  
360  
365  
370  
375  
380  
385  
390  
395  
400  
405  
410  
415  
420  
425  
430  
435  
440  
445  
450  
455  
460  
465  
470  
475  
480  
485  
490  
495  
500  
171.1  
173.9  
176.7  
179.4  
182.2  
185.0  
187.8  
190.6  
193.3  
196.1  
198.9  
201.7  
204.4  
207.2  
210.0  
212.8  
215.6  
218.3  
221.1  
223.9  
226.7  
229.4  
232.2  
235.0  
237.8  
240.6  
243.3  
246.1  
248.9  
251.7  
254.4  
257.2  
260.0  
1058.23  
998.09  
942.00  
889.67  
840.78  
795.10  
752.38  
712.41  
674.95  
639.87  
606.96  
576.09  
547.09  
519.86  
494.24  
470.16  
447.49  
426.13  
406.02  
387.04  
369.14  
352.24  
336.29  
321.21  
306.94  
293.46  
280.69  
268.61  
257.15  
246.30  
236.00  
226.24  
216.96  
20  
25  
85.0  
87.8  
8995  
8255  
30  
35  
90.6  
93.3  
7586  
6979  
40  
45  
4.4  
7.2  
96.1  
98.9  
6427  
5926  
50  
55  
10.0  
12.8  
15.6  
18.3  
21.1  
23.9  
26.7  
29.4  
32.2  
35.0  
37.8  
40.6  
43.3  
46.1  
48.9  
51.7  
54.4  
57.2  
60.0  
62.8  
65.6  
68.3  
71.1  
73.9  
76.7  
101.7  
104.4  
107.2  
110.0  
112.8  
115.6  
118.3  
121.1  
123.9  
126.7  
129.4  
132.2  
135.0  
137.8  
140.6  
143.3  
146.1  
148.9  
151.7  
154.4  
157.2  
160.0  
162.8  
165.6  
168.3  
5470  
5055  
60  
65  
4675  
4329  
70  
75  
4013  
3723  
80  
85  
3458  
3214  
90  
95  
2991  
2785  
100  
105  
110  
115  
120  
125  
130  
135  
140  
145  
150  
155  
160  
165  
170  
2597  
2422  
2262  
2113.9  
1977.3  
1851.0  
1734.3  
1626.1  
1525.9  
1433.0  
1346.7  
1266.6  
1192.1  
1122.8  
Notes: Resistance of either probe lead to the frame of the appliance should read as “open” on the  
meter. Typically this is 1Meg ohms or more.  
°C = 5/9 (°F-32)  
°F = (9/5 * °C) +32  
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In the event of problems with or questions  
about your equipment, please contact the  
Pitco Frialator Authorized Service and  
Parts representative (ASAP) covering your  
area, or contact Pitco at the numbers listed  
to the left.  
In the event of problems with or questions  
about your order, please contact the Pitco  
Frialator factory at  
(800) 258-3708 US and Canada only  
(603) 225-6684 World Wide  
MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501  
SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301  
L22-306 Rev 0 (09/07)  
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