Philips Router PRT 150 User Manual

ROUTER TABLE  
PRT-150  
If you are requested by the manufacturer to return the item for  
repair please complete the enclosed section and send it together  
with your product and your receipt (proof of purchase) to the  
service address shown below.  
Name:  
User Guide & Warranty  
Address:  
ROUTER TABLE  
Contact Telephone No.:  
E-mail:  
Location of purchase:  
Fault Description:  
In order to deal with your enquiry as quickly and efficiently as possible, we ask you to send your  
enquiry by email ([email protected]). Do not forget to include your name, address and a  
daytime telephone number.  
Alternatively, you can contact our freephone service hot-line on the number given below.  
Office hours are as follows:  
Mon - Fri: 8 am - 6 pm, Sat: 10 am - 2 pm, Sun: 10 am - 4 pm  
UK / NORTHERN IRELAND HELPLINE:  
0870 7323023  
Router not included  
REPUBLIC OF IRELAND HELPLINE:  
1800 481005  
WEB SUPPORT:  
After Sales Support  
AFTER SALES SUPPORT  
Now you have purchased a Power Craft  
product you can rest assured in the  
knowledge that as well as your 3 year  
REP. IRELAND HELPLINE NO 1800 481005  
parts and labour warranty you have  
the added peace of mind of dedicated  
helplines and web support.  
UK / N.IRELAND HELPLINE NO 0870 7323023  
Omega, Interex House, Prospect Close, Lowmoor Business Park  
NG17 7LF Kirkby In Ashfield, England  
Replacements or repairs under guarantee regulations are free of charge.  
MODEL NUMBER: PRT-150  
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GB/IRE-0706-08  
Exploded view  
Introduction  
Congratulations on choosing to buy a  
PowerCraft product.  
By doing so you now have the assurance and peace of mind that comes with  
purchasing a product made by one of Europe’s leading manufacturers.  
All products brought to you by PowerCraft are manufactured to the highest  
standards of performances and safety, and, as part of our philosophy for  
customer service and satisfaction, are backed by our comprehensive  
3 Year Warranty.  
We hope you will enjoy using your purchase for many years to come.  
ROUTER TABLE  
Always read the instructions for electrical products carefully before  
use. It will help you understand your product better and avoid  
unnecessary risks. Keep this instructions manual in a safe place for  
future use.  
This Router Table will suit woodworking enthusiasts and those new to the  
craft of routing. It is packed with features to maximise the versatility of your  
router. It allows the router to be inverted and used as a shaper for making  
moldings, and working on small pieces.  
Parts list  
No.  
Description  
Leg complete  
Switch  
Tableextension  
Guideset  
Holderforguide  
Knobsmall  
Flatwasher  
Knobbig  
Position  
1 till 7  
12  
15  
16,25  
17  
19  
20  
21  
27  
400750  
400751  
400758  
400752  
400753  
400754  
400755  
400756  
400757  
Inlay(5pcs.)  
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Model Number: PRT-150  
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Machine specifications  
Maintenance  
Technical specifications  
Disconnect the machine from the mains before carrying out  
cleaning and maintenance work.  
Voltage  
230V~  
Frequency  
Maintablesize  
Extensiontablesize(withextensionwings)  
Extension wingsize  
Maxrouterbaseplatediameter  
Weight  
50Hz  
This machine has been designed to operate over a long period of time with a  
minimum of maintenance. Continuous satisfactory operation depends upon  
proper machine care and regular cleaning.  
455x330mm  
855x330mm  
200x330mm  
155mm  
Cleaning  
6kg  
Regularly clean the machine housing with a soft cloth, preferably after each  
use. Keep the ventilation slots free from dust and dirt. If the dirt does not  
come off use a soft cloth moistened with soapy water. Never use solvents  
such as petrol, alcohol, ammonia water, etc. These solvents may damage the  
plastic parts.  
Product information  
Lubrication  
This machine needs no additional lubrication.  
Faults  
Should a fault occur, please contact the address on the warranty card. On the  
back page of this manual you find an exploded view showing the parts that  
can be ordered.  
Environment  
To prevent damage during transport, the appliance is delivered in a solid  
packaging which consists largely of reusable material. Therefore please make  
use of options for recycling the packaging.  
Philipshead  
screw  
Hexheadbolt  
Allenhexhead  
bolt  
Coachbolt  
Nut  
Flatwasher  
Bigflatwas-  
her  
Elastic  
washes  
Lockingknob  
Fig. 1  
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Operation  
Machine specifications  
As with all power tools, especially those with cutters/blades, keep  
1. Table top  
hands and fingers safety away from blades by using push sticks etc  
when working on small workpieces.  
2. Table leg  
3. Table pressure pad including fittings  
4. Table insert  
Dust extraction  
5. Switch box  
6. Guide for fence pressure pad  
7. Fence pressure pad  
8. Guide for table pressure pad  
9. Fence profile  
10. Plastic bag containing screws and fittings  
The plastic bag is not a toy! Avoid danger of suffocation, keep this  
bag away from babies and children. Do not use in cribs, beds,  
carriages or play pens. Knot bag before throwing away  
Package contents  
1
4
1
1
1
1
1
1
1
4
1
Table top  
Table legs  
Table pressure pad, including fittings (set)  
Table insert (set)  
Switch box  
Guide for fence pressure pad (set)  
Fence pressure pad  
Guide for table pressure pad (set)  
Fence profile  
Fig.17  
The router table is provided with a dust extraction facility, where a vacuum  
extractor may be connected to the outlet at the rear of the table. Note  
however, that this does not preclude the user from wearing a face mask to  
prevent the inhalation of dust particles.  
Knobs  
Plastic bag containing screws and fittings, details please refer to the  
followings:  
4
4
1
1
Philips head screws, M6X20  
Hex head bolts, M6X16  
Hex head bolts, M6X25  
Hex head bolts, M6X40  
16 Allen hex head bolts, M6X12  
4
6
4
Coach bolts, M5X50  
Nuts, M6  
Nuts, M5  
18 Flat washers, Ø 6  
Big flat washers, Ø 6  
16 Elastic washers, Ø 6  
2
2
Locking knobs  
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Machine specifications  
Operation  
1
1
1
Users manual  
Quick set-up guide  
After Sales-card  
When making adjustments etc, always ensure the router is isolated  
from the main electrical supply by switching off and removing the  
plug from the socket.  
Note: Always refer to the specific router operating instruction manual when  
making height and speed adjustments etc.  
Installing bits  
To install bits whilst the router is situated in the table will require the router  
to be lowered fully. Select desired bit and install. Fit the table insert closest to  
the size of the bit, ensure the bit does not touch the insert.  
Height adjustment  
Raise the router until the bit protrudes through the table the required  
amount. Make test cuts on scrap pieces of wood to set accurately.  
Fence adjustment  
Loosen the two fence clamping knobs and position the fence as desired, use  
the graduation marks to set the fence parallel. Make test cuts on scrap pieces  
of wood to set accurately.  
Pressure pad  
Set the fence pressure pad to hold the piece of wood flat on the table and  
against the fence whilst machining. To do this, place the piece of wood  
against the fence and below the relevant pad to be adjusted, loose the two  
locking knobs and lower the pad until it rests on the wood, push the pad  
down a little further to apply sufficient pressure to hold the wood flat on the  
table. Adjust the table feather board in the same manner to hold the wood  
firmly against the fence.  
Jointing fence  
Set the jointing fence to support the wood when cutting the full thickness.  
Adjust the cutting depth etc as previously described, proceed to machine the  
piece of wood until the lead edge passed over the jointing fence by approx  
25mm. Switch off and isolate from the main electrical supply. Hold the wood  
firmly against the Fence, loosen the jointing fence clamping knob, slide the  
jointing fence out until it touches the wood and then tighten the clamping  
knob. Back the workpiece away from the cutter before switching on again.  
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Model Number: PRT-150  
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Assembly  
Safety instructions  
sized blocks of wood or similar supportable items. (Fig. 14)  
The following symbols are used in these instructions:  
Read instructions carefully.  
Place the router in position on the underside of the table as central as  
possible. Insert two coach bolts into holes marked “C” (Fig. 4) from the  
table top, now underneath (Fig. 15).  
Loosely secure router in position with the 4 bolts (Fig. 16). It may be  
necessary to rotate the router in order to locate all 4 bolts correctly. If  
router is fitted with a speed control, try if possible to position the speed  
control where it can easily be accessed from the front of the table. Once  
the router is in the desired position, tighten the 4 bolts sufficiently to  
prevent the router moving whilst in operation.  
Conformity with the relevant EU safety.  
Danger of life and risk of injury as well as risk of damage to the  
machine in case of non-adherence to the safety instructions in  
these instructions of use.  
Plug the router plug into the receptacle of the switch box.  
Thisroutertableonlycanfitrouterswithupto155mmdiameterbase  
plate.  
Danger of electric shock.  
Your router table is now fully assembled and ready for use.  
Remove the plug from the mains socket.  
Danger! Keep hands away from moving parts.  
Wear ear protection.  
Wear safety goggles.  
Wear a protection mask.  
General safety instructions  
Caution! Read all instructions. The non-observation of the instructions  
mentioned below may cause an electric shock, fire and/or severe injuries. The  
term “electric tool” mentioned below refers to mains-operated electric tools  
(with power cord) and to rechargeable electric tools (without power cord).  
Keep these instructions for use in a safe place.  
1) Workplace  
(a) Keep your workplace clean and tidy. Untidy and badly illuminated work  
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Model Number: PRT-150  
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Safety instructions  
Assembly  
areas may lead to accidents.  
This router table is supplied with extra extensions to improve the control on  
the work piece.  
(b) Do not operate this machine in potentially explosive environments  
containing combustible liquids, gases or dusts. Electric tools send out  
sparks which may ignite dust or vapours.  
(c) Keep children and other persons away from the electric tool during use.  
When distracted, you may lose control over the apparatus.  
Place the extensions on both sides as indicated in the figure.  
Use the enclosed screws (4 pieces per extension) to connect the extension  
correctly to the router table.  
2) Electric safety  
Mounting the router  
(a) The plug of the machine has to be suitable for the socket. The connector  
may not be modified in any way. Do not use an adapter plug together  
with earthed devices. Unchanged connectors and fitting sockets reduce  
the risk of an electric shock.  
(b) Avoid body contact to earthed surfaces, such as pipes, radiator, stoves and  
refrigerators. There is a higher risk of an electric shock, if your body is  
earthed.  
(c) Keep the machine clear of rain or humidity. The penetration of water  
into an electrical device increases the risk of an electric shock.  
(d) Do not use the cable for unintended purposes, to carry or suspend the  
machine or to pull the connector out of the socket. Keep the cable clear  
of heat, oil, sharp edges or any moving parts. Damaged or entangled  
cables increase the risk of an electric shock.  
Fig.14 Fig.15  
(e) When using an electric tool in the open, use an extension cable only  
which has been approved for outdoor use. The use of an extension cable  
suitable for use in the open will reduce the risk of an electric shock.  
Always use an RCD (redicual circuit device or circuit breaker).  
(f) Hold the machine at the insulated gripping surfaces as the belt grinder  
may hit its own power cord. Damaging a live cable may make metal  
machine parts live, which may lead to an electric shock.  
3) Personal safety  
(a) Please pay attention and watch what you are doing, and carry out the  
work with the electric tool sensibly. Do not use the machine, when you  
are tired or under the influence of drugs, alcohol or medicine. A moment  
of carelessness in the use of the machine could lead to serious injuries.  
(b) Wear your safety equipment and always put on safety goggles. Wearing  
personal protective gear, such as dust mask, anti-skid safety shoes, hard  
hat and ear protection, depending on the type of use of the electric tool,  
will reduce the risk of injury.  
Fig.16  
Attach the router to the router table by doing the following:  
Loosen the fence securing knobs and slide fence forwards as far as  
possible, this prevents the router coach bolts (M5X50) from falling  
through the table when it is turned over.  
(c) Avoid unintentional operation. Make sure that the switch is in the “OFF”  
position before you remove the plug from the socket. If you have your  
Carefully turn the table over and support by it laying it onto suitable  
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Assembly  
Safety instructions  
Insert two coach bolt (M6X25) into the holes on the top of guide for  
fence pressure pad (Fig. 6).  
finger on the switch when carrying the machine or if you connect the  
running machine to the socket, this may lead to accidents.  
(d) Remove the adjusting tools or the spanners before switching on the  
machine. A tool or a key which is located in a revolving part of the  
machine may lead to injuries.  
(e) Concentrate at all times. Ensure a safe stand and keep your balance at all  
times. In this case you will be able to control the machine better in  
unexpected situations.  
Put the guide for fence pressure pad on the top of fence, and align  
two holes with the two holes on the fence, then insert two bolts  
(M6X25) into the holes, and secure in position with nuts (Fig. 7).  
Slide the two front fence, in order to have enough space for fence  
pressure pad, then put fence pressure pad on the two bolts, and secure  
it in position with washer and locking knob (Fig. 8 and Fig. 9).  
Fit table pressure pad (3, Fig. 1) by doing the following:  
(f) Wear suitable clothing. Do not wear any loose clothing or jewellery. Keep  
your hair, clothing and gloves clear of any moving parts.  
(g) If dust extraction or collection devices can be mounted, make sure that  
they are connected properly and are used in the proper way. The use of  
these pieces of equipment reduce hazards caused by dust.  
Loosen all the fittings on table pressure pad.  
Loosen two screws on guide for table pressure pad (8, Fig. 1 - page  
4), and align two hole on guide for table pressure into the two holes  
on the front side wall on the table, then insert two screws into the  
holes, secure it in position with nut (Fig. 10).  
Insert two coach bolts (M6X25) into the hole on guide for table pressure  
pad, and put table pressure pad on the two bolts, and secure it in  
position with washer and locking knob (Fig. 11 and Fig. 12)  
4) Careful handling and use of electric tools  
(a) Use the correct tool for the job at hand.  
(b) Do not use an electric tool, if the switch is defective. An electric tool,  
which cannot be switched on or off, is dangerous and has to be repaired.  
(c) Remove the plug from the socket before setting down the machine,  
changing accessories or putting the machine aside. This precautionary  
measure prevents the unintentional start of the machine.  
(d) Keep unused electric tools out of reach of children. Do not permit  
persons to use the machine who are not familiar with it or who have not  
read these instructions. Electric tools are dangerous, if they are used by  
inexperienced persons.  
Fit the switch box (5, Fig. 1) by doing the following:  
Align two holes on switch box into the two holes on the front side  
wall of table.  
Fit in position with two Phillips head screws inserted from the front  
of table secured with two nuts (Fig. 13).  
Mounting extensions  
(e) Maintain the machine with care. Please check whether the movable parts  
are perfectly operational and do not jam, whether parts have broken or  
have been damaged in such a way that the function of the machine is  
impaired. Have damaged parts repaired prior to using the machine. Many  
accidents are caused by electric tools which are poorly maintained.  
(f) Keep all cutting tools sharp and clean.  
(g) Use the electric tool, the accessories, the insert tools, etc according to  
these instructions, and in the way described for this special type of  
apparatus. In the process, take the working conditions and the work to  
be carried out into consideration. Only use this belt sander for the  
purpose for which it is intended.  
(h) Use clamps or vice to hold work. It is safer then using your hands and  
frees both hands to operate the tool.  
Fig.18  
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Safety instructions  
Assembly  
5) Servicing  
(a) Have your machine repaired by qualified expert staff using original spare  
parts only.  
(b) Caution! The use of accessories or add-on devices other than those  
recommended in these instructions may mean a risk of injury. Use original  
spare parts only.  
Additional safety instructions  
Safety is a combination of common sense, staying alert and knowing how  
your router table works. Read this manual to understand this router table.  
Always wear eye protection.  
Fig.12 Fig.13  
Noise levels vary widely with location. To avoid possible hearing damage,  
wear ear plugs or ear muffs when using your router table for long  
periods of time.  
Before assembling the table, ensure all components are present.  
In case of shortages please contact the service address on the  
warranty card.  
For dusty operations, wear a dust mask along with safety goggles.  
Follow the instructions in your router owner’s manual.  
Warning! Vibrations, caused by the router during use, can cause fasteners  
to become loose. Before use and periodically during use,check all  
fasteners to make sure that all are tight and secure.  
Do not use this product until all assembly and installation steps have  
been completed. Make sure you have read and understand all safety and  
operational instructions in this manual and the router owner’s manual.  
Make sure that the router bit is properly positioned and clamped in the  
router before making any cuts.  
Do not use the router table as a workbench or work surface. Doing so  
may damage it, causing it to be unsafe to use. A workbench should be  
used for this purpose.  
This product is designed for cutting flat workpieces. Do not cut or  
attempt to cut workpieces that are not flat.  
To assemble your router table, do the following:  
Lay the table top (1, Fig.1) upside down on a flat surface (Fig.2).  
Place a table leg (2, Fig.1) using four allen hex head bolts (M6X12),  
do not fully tighten yet (Fig.3).  
Repeat the above for the other three legs, and make sure the four legs  
are on the same flat surface, then tighten all the bolts.  
Once all four legs are securely tightened, turn assembly over, check the  
table does not rock. If any rocking is detected, this must be rectified  
before continuing by loosening the bolts on the offending leg/legs and  
adjusting accordingly.  
Insert two coach bolts (M5X50) into holes marked “B” from the top of  
the table (Fig.4).  
Attach the fence (9, Fig.1), using hex head bolts, washers and knobs  
supplied. Insert the bolts from the underside of the table through the  
holes marked “A” (Fig. 5). Place the fence on the bolts and secure in  
position with washers and knobs.  
This product is designed for cutting wood workpieces only. Do not use to  
cut metal or other non-wood materials.  
The use of auxiliary in-feed and out-feed supports is strongly  
recommended when routing long workpieces. Otherwise those  
workpieces can cause the route table to tip over.  
Keep hands clear of the router bits and working area.  
Make and use a push stick to move small workpieces across the cutting  
area.  
Clean the router after use. The use of a wet/dry vac or vacuum  
equipment is recommended.  
Note: Use the graduated scales to line up the fence accurately.  
Fit the fence pressure pad (7, Fig. 1) by doing the following:  
Loosen all the fittings on the guide for fence pressure pad (6, Fig. 1).  
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Model Number: PRT-150  
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Assembly  
Safety instructions  
Always make sure that work surface of the router table is clean and free  
from dust, chips, and foreign particles that can interfere with the cut you  
are going to make. The use of a wet/dry vac or vacuum equipment is  
recommended.  
The fence that comes with the router table has a dust collector to which  
a wet/dry vac can be attached.  
Check the function of the guard before each use. Remove all dust, chips,  
and any other foreign particles that can affect its function.  
Warning! Never put your fingers under the overhead guard when the  
router is plugged into and electrical outlet or when the router bit is  
rotating.  
Always feed the workpiece against the rotation of the cutter or router bit.  
Router bits are extremely sharp, be extra careful when handling and  
using them.  
Fig.6  
Fig.7  
Make sure that the router bits being used are sharp or have been  
properly re-sharpened. This will permit fast, efficient, and safe routing.  
Some routers, when positioned in an upside down position (such as on an  
router table), will drop or fall out of the router base when the base  
clamp is loosened to adjust height or depth of cut. Therefore, it is  
extremely important to support the router from below when making  
these adjustments or whenever the base clamp is loosened.  
Always look under the router table at the router switch box when  
turning the router ON or OFF. Do not touch anything but the switch box  
when doing this. Never reach under the router table for any reason when  
the router table is running, except to turn it OFF.  
Warning! Before making any cut, make sure the router is turned OFF, the  
router bit is not rotating, and the power cord is unplugged from the  
electrical outlet. Then, make absolutely sure that the overhead guard  
clears the router bit and the workpiece. A trial pass, with the router  
turned OFF and the router bit not turning, is strongly recommended.  
Warning! Never leave the router table unattended while the router is  
running. Turn the router OFF before leaving the router table for any  
reason.  
Fig.8  
Fig.9  
Immediately throw away old cables or plugs when they have been  
replaced by new ones. It is dangerous to insert the plug of a loose cable  
in the wall outlet.  
Only use an approved extension cable suitable for the power input of the  
machine. The minimum conductor size is 1.5 mm2. When using a cable  
reel always unwind the reel completely.  
Fig.10 Fig.11  
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Safety instructions  
Assembly  
Always check that the power supply corresponds to the voltage on  
the rating plate.  
Assembling the router table  
Fig. 2  
Fig. 3  
Fig.4  
Fig.5  
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