PYLE Audio Portable Generator BSV750 User Manual

ESPAÑOL: PÁGINA 23  
FRANÇAIS: PAGE 45  
Instruction  
manual  
Generator  
Model  
BSV750  
Shown with optional portability kit  
IMPORTANT  
To learn more about Porter-Cable  
visit our website at:  
Please make certain that the person who is to use this equipment  
carefully reads and understands these instructions before starting  
operations.  
The Model and Serial No. plate is located on the frame. Record these  
numbers in the spaces below and retain for future reference.  
Model No.  
Type  
PROFESSIONAL POWER TOOLS  
Serial No.  
Copyright © 2000 PORTER-CABLE Corporation  
Part No. D24130-023-1  
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WARRANTY  
PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is  
free from defects in material and workmanship, and agrees to repair or replace under this warranty any defective product or  
part as follows from the original date of purchase.  
2 YEARS – Limited warranty on electric generator alternators and 1 year limited warranty on all other parts.  
90 Days – Service parts  
Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable which  
has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of  
that product.  
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER  
Products sold damaged or incomplete, sold “as is,” sold reconditioned, or used as rental equipment.  
Delivery, installation, or normal adjustments explained in the owner’s manual.  
Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper  
modification, or the use of accessories and/or attachments not specifically recommended by PORTER-CABLE for the  
product.  
Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store the  
product according to the instructions in the owner’s manual.  
Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.  
Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.  
Cosmetic defects that do not interfere with product functionality.  
Freight costs from customer to Porter-Cable.  
Repair and transportation costs of products or parts determined not to be defective.  
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM  
ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation  
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-  
POSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow  
limitations on how long an implied warranty lasts, so the above limitations may not apply to you.  
WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter-Cable authorized  
warranty service location. To determine the nearest authorized warranty service location, call the toll free number, 1-888-  
559-8550, 24 hours a day, 7 days a week. Specific instructions regarding servicing arrangements and scheduling may vary  
depending on the type and size of the product and the availability of repair parts.  
DO NOT return the defective product to the retailer.  
Retain the original cash register sales receipt as proof of purchase for warranty work.  
Purchasers should contact Porter-Cable directly if they do not receive satisfactory results from the authorized warranty  
service center.  
Porter-Cable Corporation  
4825 Highway 45 North  
P.O. Box 2468  
Jackson, TN 38302-2468  
1-888-559-8550  
3 — ENG  
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SAFETY GUIDELINES - DEFINITIONS  
This manual contains information that  
is important for you to know and un-  
derstand. This information relates to  
protecting YOUR SAFETY and PRE-  
VENTING EQUIPMENT PROB-  
LEMS. To help you recognize this  
information, we use symbols to the  
right. Please read the manual and pay  
attention to these sections.  
Information for preventing damage to  
equipment.  
URGENT SAFETY INFORMATION - A HAZARD  
THAT WILL CAUSE SERIOUS INJURY OR  
LOSS OF LIFE.  
Information that you should pay special  
attention to.  
IMPORTANT SAFETY INFORMATION  
-
A
HAZARD THAT MIGHT CAUSE SERIOUS  
INJURY OR LOSS OF LIFE.  
IMPORTANT SAFETY INSTRUCTIONS  
• SAVE THESE INSTRUCTIONS •  
When using this product basic pre cautions should always be  
followed including the following:  
RISK OF ELECTROCUTION AND FIRE  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
HAZARD  
Never backfeed electricity through  
a structure's electrical system.  
Attempting to connect generator  
directly to the electrical system of building’s electrical system to the out-  
Back feeding electricity through a  
any building structure.  
side utility feed lines could en-danger  
repair persons attempting to restore  
service.  
Attempting to connect to the incom-  
ing utility service could result in elec-  
trocution.  
To connect to a structure's electri-  
cal system in a safe manner,  
always have a Double-Throw  
Transfer Switch installed by a qual-  
ified electrician and in compliance  
with local ordinances. (When in-  
stalling a Double-Throw Transfer  
Switch, a minimum of 10 gauge  
wiring must be used.)  
Restoration of electrical service while  
the generator is connected to the  
incoming utility could result in a fire or  
serious damage if an isolator switch is  
not installed.  
Failure to use a double throw transfer  
switch when connecting to a struc-  
ture's electrical system can damage  
appliances and WILL VOID the  
manufacturer's warranty.  
4 — ENG  
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READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF ELECTROCUTION AND FIRE (cont’d)  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
HAZARD  
Operation of generator in rain, wet,  
icy, or flooded conditions.  
Operate generator in a clean, dry,  
well ventilated area. Make sure  
hands are dry before touching  
unit.  
Water is an excellent conductor of  
electricity! Water which comes in  
contact with electrically charged com-  
ponents can transmit electricity to the  
frame and other surfaces, resulting in  
electrical shock to anyone contacting  
them.  
Use of worn, damaged, undersized Contact with worn or damaged exten- Inspect extension cords before  
or ungrounded extension cords.  
sion cords could result in electrocu-  
tion.  
use and replace with new cord if  
required.  
Use of undersize extension cords  
could result in overheating of the  
wires or attached items, resulting in  
fire.  
Use proper size (wire gauge)  
cordset for application see chart  
in the Assembly section of this  
manual.  
Use of ungrounded cordsets could  
prevent operation of circuit breakers  
and result in electrical shock.  
Always use a cordset having a  
grounding wire with an  
appropriate grounding plug. DO  
NOT use an ungrounded plug.  
Accidental leakage of electrical  
current could charge conductive  
Place generator on low conductiv-  
ity surface such as a concrete  
surfaces in contact with the generator. slab.  
ALWAYS operate generator a min-  
Placing generator on or against  
highly conductive surface, such as  
a steel walkway or metal roof.  
imum of six feet from any conduc-  
tive surface.  
Improper connection of items to  
generator.  
Exceeding the load capacity of the  
generator by attaching too many  
items, or items with very high load  
ratings to it could result in overheat-  
ing of some items or their attachment  
wiring resulting in fire or electrical  
shock.  
Read the load rating chart and in-  
structions in the Wattage Calcula-  
tion section. Make sure that the  
summation of electrical loads for  
all attachments does not exceed  
the load rating of the generator.  
Operation of unit when damaged,  
or with guards or panels removed.  
Attempting to use the unit when it has Do not operate generator with  
been damaged, or when it is not func- mechanical or electrical problem.  
tioning normally could result in fire or  
electrocution.  
Have unit repaired by an Autho-  
rized Service Center.  
Do not operate generator with  
protective guarding removed.  
Removal of guarding could expose  
electrically charged components and  
result in electrocution.  
5 — ENG  
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READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF FIRE  
HAZARD  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
Attempting to fill the fuel tank while Gasoline and gasoline vapors can  
Turn engine off and allow it to cool  
before adding fuel to the tank.  
Equip area of operation with a fire  
extinguisher certified to handle  
gasoline or fuel fires.  
the engine is running.  
Sparks, fire, hot objects  
Improper storage of fuel  
become ignited by coming in contact  
with hot components such as the  
muffler, engine exhaust gases, or from  
an electrical spark.  
Cigarettes, sparks, fires, or other hot  
objects can cause gasoline or gaso-  
line vapors to ignite.  
Add fuel to tank in well ventilated  
area. Make sure there are no  
sources of ignition near the gener-  
ator.  
Improperly stored fuel could lead to ac-  
cidental ignition. Fuel improperly se-  
cured could get into the hands of chil-  
dren or other unqualified persons.  
Store fuel in a OSHA approved  
container designed to hold  
gasoline. Store container in secure  
location to prevent use by others.  
Operate generator in a clean, dry,  
well ventilated area a minimum of  
four feet from any building, object  
or wall. DO NOT OPERATE UNIT  
Inadequate ventilation for genera-  
tor  
Materials placed against or near the  
generator or operating the generator in  
areas where the temperature exceeds  
104° F. ambient (such as storage rooms  
or garages) can interfere with its prop-  
er ventilation features causing over-  
heating and possible ignition of the  
materials or buildings.  
INDOORS  
OR  
IN  
ANY  
CONFINED AREA.  
Engine speed has been factory set to Never attempt to “speed-up” the  
provide safe operation. Tampering with engine to obtain more perfor-  
the engine speed adjustment could re- mance. Both the output voltage  
sult in overheating of attachments and and frequency will be thrown out of  
Tampering with factory set engine  
speed settings.  
could cause a fire.  
standard  
by  
this  
practice,  
endangering attachments and the  
user.  
Overfilling the fuel tank – fuel spill- Spilled fuel and its vapors can become Use care in filling the tank to  
age.  
ignited from hot surfaces or sparks.  
avoid spilling fuel. Make sure fuel  
cap is secured tightly and check  
engine for fuel leaks before  
starting engine. Move generator  
away from refueling area or any  
spillage before starting engine.  
Allow for fuel expansion. Keep  
maximum fuel level 1/2 inch below  
the tip of the fuel tank. Never  
refuel with the engine running.  
6 — ENG  
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READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
Risk of Injury and Property Damage When  
Transporting Generator  
HAZARD  
HOW TO PREVENT IT  
WHAT COULD HAPPEN  
If generator is equipped with a fuel  
shut-off valve, turn the valve to the  
off position before transporting to  
avoid fuel leaks. If generator is not  
equipped with a fuel shut-off valve,  
drain the fuel from tank before  
transporting. Transport fuel only in  
an OSHA approved container.  
Always place generator on a  
protective mat when transporting  
to protect against damage to  
vehicle from leaks. Remove  
generator from vehicle immediately  
upon arrival at your destination.  
Fire, Inhalation, Damage to Vehicle  
Surfaces  
Fuel or oil can leak or spill and could  
result in fire or breathing hazard, seri-  
ous injury or death can result. Fuel or  
oil leaks will damage carpet, paint or  
other surfaces in vehicles or trailers.  
RISK OF BREATHING - INHALATION HAZARD  
HOW TO PREVENT IT  
WHAT COULD HAPPEN  
Gasoline engines produce toxic car- Breathing exhaust fumes will cause  
HAZARD  
Operate generator in clean, dry,  
well ventilated area. Never operate  
unit in enclosed areas such as  
garages, basements, storage,  
sheds, or in any location occupied  
by humans or animals. Keep chil-  
dren, pets and others away from  
area of operating unit.  
bon monoxide exhaust fumes.  
serious injury or death.  
7 — ENG  
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READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF UNSAFE OPERATION  
HAZARD  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
All sources of energy include the potential  
for injury. Unsafe operation or mainte-  
nance of your generator could lead to  
serious injury or death to you or others.  
Review and understand all of the  
operating instructions a  
warnings in this manual.  
Operation of generator in careless  
manner.  
Become familiar with the opera-  
tion and controls of the  
generator. Know how to shut it  
off quickly.  
Equip area of operation with a  
fire extinguisher certified to  
handle gasoline or fuel fires.  
Keep children or others away  
from the generator at all times.  
Any gasoline operated household generator Always use a U.L. listed voltage sensi-  
will incur voltage variations causing damage tive surge protector to connect volt-  
to voltage sensitive appliances or could age sensitive appliances (TV, comput-  
Operation of voltage sensitive appli-  
ances without a voltage surge protec-  
tor.  
result in fire.  
er, stereo, etc.). Failure to use a U.L.  
listed voltage surge protector will  
void the warranty on your genera-  
tor.  
Notice: A multiple outlet strip is not a  
surge protector. Make sure you use a  
U.L. listed voltage surge protector.  
Operating generator while suspended  
Generator will not operate properly and  
will cause damage to the generator and  
could cause serious injury or death to you  
or others.  
Never operate generator while sus-  
pended or in an unlevel position.  
Always operate generator on a flat,  
level surface.  
RISK OF HOT SURFACES  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
HAZARD  
During operation, touch only the con-  
trol surfaces of the generator. Keep  
children away from the generator at all  
times. They may not be able to recog-  
nize the hazards of this product.  
Contact with hot engine and generator  
components.  
Contact with hot surfaces, such as en-  
gines exhaust components, could result in  
serious burns.  
8 — ENG  
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READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF MOVING PARTS  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
HAZARD  
Contact with moving parts can result in  
serious injury.  
Never operate generator with guard-  
ing or cover plates removed. Avoid  
wearing loose fitting clothing or jewel-  
ry which could be caught by moving  
parts.  
The generator contains parts which rotate  
at high speed during operation. These  
parts are covered by guarding to prevent  
injury.  
RISK FROM LIFTING  
HOW TO PREVENT IT  
WHAT COULD HAPPEN  
HAZARD  
The generator is too heavy to be  
lifted by one person. Obtain assis-  
tance from others before you try to  
move it.  
Serious injury can result from attempt-  
ing to lift too heavy an object.  
Lifting a very heavy object.  
RISK OF BURN-EXPLOSION HAZARD  
HOW TO PREVENT IT  
WHAT COULD HAPPEN  
HAZARD  
Keep sparks, flame, cigarettes, or  
anything flammable away from  
battery.  
Explosive chemicals can cause  
blindness,serious injury, or death.  
Sulfuric acid is a flammable and  
explosive chemical that is harmful to  
the skin, eyes, and clothing.  
Wear NIOSH approved goggles  
and protective gloves when  
handling battery.  
Chemicals come in contact with  
eyes or skin.  
EXTERNAL: Flush with water  
EYES: Flush with water for 15  
minutes and get prompt medical  
attention.  
Chemicals can cause blindness,  
serious injury, or death.  
Chemicals are ingested.  
Ingested chemicals can cause  
serious injury or death.  
INTERNAL: Drink large quantities  
of water or milk. Follow with Milk  
of Magnesia, beaten eggs, or  
vegetable oil. Call physician  
immediately.  
9 — ENG  
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ASSEMBLY  
TYPICAL INSTALLATION OF BATTERY  
G Recommended Battery for Electric  
Start: 12V - 45 A H. or 210 CCA (Cold Cranking  
Amps)  
G Purchase battery and battery hardware separately,  
not included with unit.  
Read this manual. Do not attempt to operate  
equipment until you have read this Manual for  
Safety, Operation, and Maintenance Instruc-  
tions.  
1. Place battery in rack with terminals facing towards  
generator head.  
2. Place battery bracket (A) over battery as shown in  
Figure 3 (opposite battery terminals).  
NOTE: This manual is a general manual. Informa-  
tion in this manual may or may not pertain to your  
model. Please read carefully.  
NOTE: Left and right describes the location of a  
part with the operator facing the outlet panel.  
REMOVE GENERATOR FROM CARTON  
Open carton from top.  
Cut carton along dotted lines.  
Remove all carton inserts.  
Remove generator through opening in carton.  
(If equipped) See portability Kit instructions to  
assemble the portability kit.  
Figure 3  
(if equipped) Remove  
shipping block from  
under the gen head by  
unscrewing the bolt and  
remove the wood  
3. Place "L" bolt (B) through top and bottom brackets  
and secure with wing nut (C).  
4. Locate the solenoid on the left side of the unit. See  
Figure 4.  
block. It is very  
important that this is  
removed before starting your  
Figure 1  
Nut  
Positive (+)  
Battery Cable  
generator. See  
Figure 1.  
IMPORTANT: Before any attempt to start your genera-  
tor be sure to check engine oil (See Engine Operator's  
manual)  
GROUNDING THE GENERATOR  
Solenoid  
A grounding lug is supplied with the generator for use  
when required by local electrical ordinances. Refer to  
article 250 of the National Electrical Code to clarify any  
needed grounding information. Your local electric com-  
pany or a certified electrician should be able to help  
you with this information.  
Figure 4  
To Prevent sparks connect the red (positive)  
cable to the positive (+) terminal before  
connecting the black negative cable.  
NOTE: Your engine is already grounded to the frame by  
a grounding strap.  
5. Remove the nut from the solenoid post and place  
one end of the positive (red) battery cable onto the  
post. Reassemble nut and tighten securely. See  
Figure 4.  
Grounding Lug  
Figure 2  
10 — ENG  
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OBTAINING ELECTRICITY FROM THE  
GENERATOR  
There are basically 2 ways to obtain electricity from a  
generator:  
Lawn & Garden batteries can come in two  
terminal configurations. The Positive (+) and  
Negative (-) terminals can be oriented so that  
they are +/- or -/+. See Figure 5. In the unlikely  
event that the battery terminals are unmarked,  
we recommend that you return the battery to  
the retailer for exchange for a properly marked  
battery or let an authorized service center  
install the battery for you. Failure to connect the  
battery properly can possibly cause bodily  
injury. In addition, extensive engine electrical  
damage not covered under warranty can result.  
1. Use of extension cords directly from the generator  
to the appliance, lights, tools, etc.  
2. Use of a double-throw transfer switch installed  
directly to the main electrical supply outside of  
house.  
Extension Cords  
When using an appliance or tool at a considerable  
distance from the generator, a 3-wire extension cord  
that has a 3-blade grounding plug and a 3-slot recepta-  
cle that accepts the tool's plug MUST be used in order  
to reduce the risk of electrical shock. A cord of ade-  
quate size must be used. Using the following chart to  
determine the minimum wire size required.  
Extension Cord Wire Gauge Chart  
Wire Gauge  
Size  
Cord  
Length  
Amperage  
12 ga.  
10 ga.  
0 to 100 ft.  
0 to 100 ft.  
*Up to 20 amp draw  
Up to 30 amp draw  
Figure 5  
6. Attach the other end of the positive (red) battery  
cable to the positive (+) terminal on the battery.  
*NOTE: When amperage exceeds 20 amps; a 12  
gauge extension cord should not be used for long dis-  
tances.  
7. Attach one end of the negative (black) cable to the  
negative (-) terminal on the battery.  
8. Attach the other end of the negative (black) cable  
to the frame as shown. Install the star washer  
between the cable and the frame. See Figure 6.  
An extension cord that is hot to the touch is  
overloaded. Repair or replace damaged exten-  
sion cords immediately.  
IMPORTANT: See Figure 5 caution before connecting  
cable to battery.  
Double Throw Transfer Switch  
Potential hazards exist when a portable electric genera-  
tor is connected to the main electrical supply coming  
into the house. It is at that point that the electrical  
generator could feed back into the utility company's  
system causing possible electrocution of workers who  
are repairing the electrical lines.  
To avoid back feeding of electricity into utility systems,  
a double-throw transfer switch must be installed  
between the generator and utility power. The Double-  
Throw Transfer Switch should be installed by a licensed  
electrician and in compliance with all state and local  
electrical codes. (When installing a Double-Throw  
Transfer Switch, a minimum of 10 gauge wiring  
must be used.)  
The electrician should also install a sub-panel to isolate  
the circuits you would want to use during an emergen-  
cy or electrical power outage. Your generator will not  
be large enough to handle the load of all the lights, ap-  
pliances, TV, etc. at one time. To select which items to  
run during the electrical power outage, see Wattage  
Calculation section in this manual.  
Negative  
(-)  
Battery  
Cable  
Star  
Washer  
(-) Negative Battery Cable Connection  
Figure 6  
11 — ENG  
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OPERATION  
2. Idling down IS NOT recommend on large motors  
KNOW YOUR GENERATOR  
(refrigerators, freezers, etc) or voltage sensitive  
electronic equipment (computers, televisions, etc).  
For these applications:  
Read this General Manual and Safety Rules before  
operation of your Generator. Compare the illustration  
in your parts manual with your generator to familiarize  
yourself with the location of various controls and ad-  
justments. Save all manuals for future references.  
Place the idle control switch in the OFF position.  
GENERATOR CAPACITY  
IMPORTANT: Exceeding the rated capacity of your  
generator can result in serious damage to your genera-  
tor and connected electrical devices. See the Wattage  
Calculation section in this manual to assist you in de-  
termining the appliances and tools that can be ran with  
the wattage capacity of your generator.  
12V DC OUTLET  
CIRCUIT BREAKERS  
IMPORTANT: Allow generator to run at no load for 5  
minutes upon each initial start-up to allow engine to  
stabilize.  
Each receptacle has a circuit breaker to protect the  
generator from overloading. If the circuit breaker trips,  
unplug all electrical loads from the generator. Let the  
circuit breaker cool down. Push circuit breaker button  
to reset.  
IMPORTANT: When the unit is running the battery  
will charge. DO NOT connect the 12V DC cables to  
the generator’s battery.  
LOW OIL SHUTDOWN  
To charge battery:  
Your generator engine is equipped with Low Oil Shut-  
down. Low Oil Shutdown is a safety device designed  
to protect your engine from damage in the event the oil  
level in the crankcase is low.  
1. Using the 12V DC cables supplied, connect the  
red positive (+) 12V DC cable to the battery's  
positive (+) terminal.  
If while the engine is running, the oil gets low, it will au-  
tomatically shut itself down and will not restart until the  
oil is added. If the oil is low before start-up, the gener-  
ator will not start until oil is added.  
NOTE: The Low Oil Shutdown mechanism is very sen-  
sitive. You must fill the engine to the full mark on the  
dipstick to inactivate this safety device.  
2. Attach the other end of the red positive (+) 12V DC  
cable to the generators positive (+) 12V DC outlet.  
OFF/RUN/START SWITCH  
Placed in the START position to start engine and the  
OFF position to stop engine. NOTE: When engine is  
running switch will remain in the run position.  
3. Connect the black negative (-) 12V DC cable to the  
battery's negative (-) terminal.  
4. Attach the other end of the black negative (-) 12V  
DC cable to the generators negative (-) 12V DC  
outlet.  
IDLE CONTROL  
Choose the correct application.  
5. Charge the battery according to battery or  
equipment manufacturer recommendations.  
1. For normal application such as power tools, small  
electric appliances, light bulbs, and radios:  
Place the idle control switch in the ON position.  
The generator will idle down when there is no load.  
This lowers the engine noise, saves on fuel  
consumption, and engine life.  
12 — ENG  
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BEFORE START UP  
TO START THE ENGINE  
This generator has been  
Never run engine indoors or in  
shipped from the factory  
without oil in the crankcase. Operating the unit  
without oil can damage the engine.  
enclosed, poor ventilated areas,  
engine exhaust contains carbon monoxide, an  
odorless and deadly gas.  
IMPORTANT: Make sure the battery is properly serviced, fully  
charged, and assembled before starting.  
Always check engine oil  
level before every start.  
Running engine low of oil or out of oil could  
result in serious damage to the engine.  
1. Open the fuel shut-off valve.  
Follow the steps listed below before starting gener-  
ator:  
1. Check engine oil. Refer to the Engine Operator's  
Manual for correct grade and quantity of oil.  
2. Move the choke control located on the engine to  
"CHOKE" position. A cold engine may require to  
be choked longer than a warm engine.  
2. Check fuel level, fill as required. Make sure genera-  
tor is turned off and has been allowed time to cool  
down. Use clean, fresh, regular unleaded gasoline  
with a minimum of 87 octane. Do not mix oil with  
gasoline.  
3. For Electric Start:Push  
OFF\RUN\START switch  
Never fill fuel tank completely.  
Fill tank to 1/2" below the  
bottom of the filler neck to provide space for fuel  
expansion. Wipe any fuel spillage from engine and  
equipment before starting engine.  
on control panel to the  
"START" position to start  
engine. Hold in "START"  
position no longer than  
Never fill fuel tank indoors.  
Never fill fuel tank when  
engine is running or hot. Do not smoke when filling  
fuel tank.  
15 seconds per minute  
when trying to start engine. Extended cranking can  
damage the starter motor.  
NOTE: When the engine starts the OFF/RUN/START  
switch is released into the RUN position.  
Never run engine indoors or in  
enclosed, poor ventilated  
areas, engine exhaust contains carbon monoxide,  
an odorless and deadly gas.  
For Recoil Start:Place  
OFF/RUN/START switch  
in the RUN position.  
Grasp handle on rope  
rewind slowly. Pull rope  
with a rapid full arm  
3. Make sure generator is grounded in accordance  
with local requirements.  
N
U
R
4. All electrical loads MUST be disconnected  
stroke. Let rope rewind  
slowly. Repeat if necessary.  
5. The idle control switch MUST be in the OFF  
position.  
4. When engine starts, gradually  
move the choke to the "NO  
Choke" position.  
Engine speed has been fac-  
tory set to provide safe op-  
eration. Tampering with the engine speed  
adjustment could result in overheating of attach-  
ments and could cause a fire. Never attempt to  
“speed-up” the engine to obtain more perfor-  
mance. Both the output voltage and frequency  
will be thrown out of standard by this practice,  
endangering attachments and the user.  
NOTE: IF ENGINE OIL LEVEL IS  
TOO LOW, ENGINE WILL NOT  
START. CHECK OIL LEVEL AND  
ADD IF NECESSARY.  
IMPORTANT: Allow generator to run  
at no load for 5 minutes upon each  
initial start-up to allow engine and generator to stabilize.  
You MUST unplug any load  
from the generator before  
starting to prevent permanent damage to any  
appliances.  
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3. Connect the lights next.  
STOPPING ENGINE  
1. Disconnect all electrical loads.  
4. Voltage sensitive equipment should be the last  
equipment connected to the generator. Plug  
voltage sensitive appliances such at TV's, VCR's,  
microwaves, ovens, computers, and cordless  
telephones into a UL listed voltage surge protector,  
then connect the UL listed voltage surge protector  
to the generator.  
Failure to connect and  
operate equipment in this  
sequence can cause damage to equipment  
and will void the warranty on your generator.  
Follow the wattage calculation table in the  
Wattage Calculation section of this manual.  
Overloading the generator will cause power  
fluctuations and can damage equipment and  
appliances.  
2. Turn OFF/RUN/START switch to "OFF" position.  
Porter-Cable Corporation will only be  
responsible for damage to customer's  
equipment when the generator is determined  
to be defective. This determination will only be  
made by an authorized representative of  
Porter-Cable Corporation and this decision will  
be final. Porter-Cable Corporation reserves  
the right to inspect the electrical connections  
at the customer's site of operation and test the  
generator for proper operation before any  
determination of liability is made. Failure to  
maintain the equipment or wiring for  
inspection will void any claim for damages by  
the customer. Porter-Cable Corporation will  
not be responsible for equipment damaged as  
a result of voltage surges, improper operation  
or improper installation of the generator.  
3. Close fuel shut-off valve.  
CONNECTING ELECTRICAL LOADS  
1. Let engine run and warm up for five minutes after  
starting with no electrical load.  
Connect loads in the following manner to prevent  
damage to equipment:  
2. Connect inductive load equipment first, inductive  
loads consist of refrigerators, freezers, water  
pumps, air conditioners, or small hand tools.  
Connect the items that require the most wattage  
first. See Wattage Calculation Section in this  
manual.  
14 — ENG  
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MAINTENANCE  
CUSTOMER RESPONSIBILITIES TABLE  
Before each  
use  
Every 25  
Hours or Every  
Season  
Every 50  
Hours or Every  
Season  
Every 100  
Hours or Every  
Season  
MAINTENANCE TASK  
See Note 2  
X
X
Check oil level  
See Note 1  
Change oil  
Clean Air Filter Assembly  
Check Spark Plug  
Prepare Unit for Storage  
X
Prepare unit for storage if it is to remain idle for more than 30 days.  
Note 1: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if operated in extreme  
dusty or dirty conditions.  
Note 2: Check oil after 5 hours of operation  
GENERAL RECOMMENDATIONS  
GROUND FAULT CIRCUIT INTERRUPTER  
(GFCI RECEPTACLE)  
MONTHLY: For maximum protection against electrical shock  
the GFCI should be tested monthly.  
The warranty of the generator does not cover items that have  
been subjected to operator abuse or negligence. To receive  
full value from the warranty, operator must maintain the  
generator as instructed in this manual.  
To test:  
ENGINE MAINTENANCE  
Refer to the Engine Operator's manual for service and  
maintenance of the engine.  
1. Depress the TEST button. The RESET button should  
extend. If the RESET button does not extend, notify a  
Porter-Cable Authorized Service Center.  
2. To restore power, depress the RESET button firmly into  
the GFCI unit until an audible click is heard. If reset  
properly, the RESET button is flush with the surface of  
the test button. When the button stays in, the power is  
ON.  
GENERATOR MAINTENANCE  
Your generator should be kept clean and dry at all times. The  
generator should not be stored or operated in environments  
that includes excessive moisture, dust or any corrosive  
vapors. If these substances are on the generator, clean with a  
cloth or soft bristle brush. Do not use a garden hose or  
anything with water pressure to clean the generator. Water  
may enter the cooling air slots and could possibly damage  
the rotor, stator and the internal windings of the generator  
head.  
15 — ENG  
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STORAGE  
If you are going to store your generator for more than 30  
days, use the following information as a guide to prepare the  
generator for storage.  
Battery  
To prevent sparks,  
disconnect the black  
battery cable from the negative (-) terminal  
before disconnecting the red positive cable.  
1. Remove black negative battery cable from the battery.  
2. Remove red positive battery cable from the battery.  
3. Clean the battery posts.  
Never store generator with fuel in the tank indoors or  
in enclosed, poorly ventilated areas, where fumes can  
reach an open flame, spark or pilot light as on a fur-  
nace, water heater, clothes dryer or other gas appli-  
ances.  
4. The battery should be fully charged before storing the  
generator. Use a portable 12 volt battery charger. if  
needed, to bring battery to full charge (12.6 at 70ºF.).  
Refer to the battery charger’s operator’s manual for the  
correct procedure. If a battery charger is not available,  
have an authorized service center charge the battery.  
Engine Preparation  
1. Add fuel stabilizer to fuel tank to minimize the formation  
of fuel gum deposits during storage.  
When charging the battery, do  
not smoke. Keep away from any  
sparks. The fumes from the battery acid can cause  
an explosion. To prevent explosive fumes from  
accumulating do not charge in an enclosed area.  
2. Run engine at least 5 minutes after adding stabilizer to  
allow it to enter the fuel system.  
3. Next shut off engine.  
4. Disconnect the spark plug wires and remove the spark  
plugs.  
Sulfuric acid is a flammable  
and explosive chemical  
that is harmful to the skin, eyes, and clothing.  
5. Add one teaspoon of oil through the spark plug hole.  
6. Place rag over spark plug hole and pull the recoil a few  
times to lubricate the combustion chamber.  
NOTE: The battery may need to be recharged if stored a long  
period of time.  
7. Replace the spark plugs and reconnect spark plug wires.  
NOTE: If a fuel stabilizer is not used, all gasoline must be  
drained from the tank and carburetor to prevent gum  
deposits from forming on these parts and causing possible  
malfunction of the engine.  
Generator  
1. Clean the generator as outlined in the Maintenance  
Section on this manual.  
2. Check that cooling air slots and openings on generator  
are open and unobstructed.  
16 — ENG  
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WATTAGE CALCULATIONS  
IMPORTANT  
Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result from an  
overload.  
1. Starting and running wattage requirements should always be calculated when matching a generators wattage  
capacity to the appliance or tool.  
2. There are two types of electrical appliances that can be powered by your generator:  
A. Items such as radios, light bulbs, television sets, and microwaves have a "resistive load". Starting wattage and  
running wattage are the same.  
B.  
Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical motor have an  
"inductive load". Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for  
starting the equipment. This initial load only lasts for a few seconds on start-up but is very important when  
figuring your total wattage to be used.  
C.  
Always start your largest electric motor first, and then plug in other items, one at a time.  
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage.  
Example: a 5000 rated wattage generator = 2500 maximum starting wattage.  
DETERMINING WATTAGE REQUIREMENTS  
Before operating this generator list all of the appliances and/or tools that are going to operate at the same time. (Then  
determine the starting wattage requirements and the running wattage requirements by following example and/or refer to  
wattage calculator on page 16.)  
1. First total the running wattage of all appliances and/or tools that will be operated at the same time.  
Running Watts  
Starting Watts  
Example 1:  
Lights  
Television  
Slow Cooker  
=
=
=
100 Watts  
300 Watts  
250 Watts  
0
0
0
TOTAL  
=
650 Watts  
0
2. Next the starting wattages of any appliances and/or tools that will start and stop during operation.  
Running Watts  
500 Watts  
Starting Watts  
2000 Watts  
Example 2:  
Small Refrigerator  
TOTAL  
=
500 Watts  
2000 Watts  
3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts which  
is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and add to the  
total running watts of 1150.  
Example 3:  
1500 Starting Watts  
1150 Running Watts  
TOTAL  
=
2650 Total Watts  
Generator must have a maximum capacity of at least 2650 watts.  
17 — ENG  
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WATTAGE CALCULATIONS  
2. To determine the approximate starting wattage  
STARTING WATTAGE REQUIREMENTS  
requirement for most appliances and tools with  
inductive type motors, multiply the wattage that was  
calculated by 2 to 4 times to assure adequate generator  
capacity. If the nameplate information is not available  
use the values on the following chart as a guide.  
1. Some appliances and tools will list on the motor name  
plate the starting and running voltage and amperage  
requirements. Use the following formula to convert  
voltage and amperage to wattage:  
3. Remember that the starting and running wattage for  
resistive loads are the same. (Example: a 100 watt light  
bulb requires only 100 watts to start.) Most resistive  
loads will be listed in wattage.  
Volts X Amp = Watts  
120 volts x 10 amps = 1200 watts  
Application Guide  
To select the right generator for your needs, total the wattage  
of the items to be run at the same time.  
Run  
Start  
Wattage  
Electric Appliance  
3/8" Hand Drill  
Jigsaw  
1/3 HP Airless Sprayer  
6" Bench Grinder  
Belt Sander  
Demolition Hammer  
7 1/4" Circular Saw  
Light Bulb  
Home Security  
Television  
Microwave  
Toaster Oven  
Portable Heater (5,000 BTU)  
Furnace Fan  
Refrigerator/Freezer  
Sump Pump  
Clothes Washer  
Water Heater  
Air Conditioner (20,000 BTU)  
12V DC Battery Charger  
Radio  
Slow Cooker  
Electric Blanket  
Electric Skillet  
Coffee Maker  
Small Refrigerator  
The wattage ratings shown are averages. Wattage requirements may vary  
with different brands of appliances.  
18 — ENG  
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WATTAGE CALCULATIONS  
HOUSEHOLD WATTAGE CALCULATOR  
DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS  
APPLIANCE OR  
LOAD DEVICE*  
TYPICAL DEVICE  
WATTAGE**  
RUN WATTS  
TIMES (X) START FACTOR  
TOTAL  
REFRIGERATOR/  
FREEZER  
=
=
=
x
x
800  
600  
3
3
3
2
3
2
2400  
=
SMALL REFRIGERATOR  
AIR COND.(ROOM)  
SUMP PUMP 1/2 HP  
1800  
2400  
1000  
800  
x
x
=
=
=
=
7200  
2000  
=
=
=
x
x
FURNACE FAN 1/3 HP  
WELL PUMP 1/2 HP  
2400  
2000  
=
1000  
=
=
=
=
1500  
HOT PLATE  
TELEVISION  
MICROWAVE  
CAUTION !!  
300  
800  
CAUTION !!  
DO NOT CONNECT VOLTAGE SENSITIVE  
ELECTRONIC EQUIPMENT (TV SET, COMPUTER,  
ETC.) DIRECTLY TO YOUR GENERATOR. IF YOU USE  
THE GENERATOR TO POWER SENSITIVE EQUIPMENT  
YOU MUST USE A U.L. LISTED VOLTAGE SURGE  
PROTECTOR.  
=
=
=
=
=
=
NOTICE: FAILURE TO USE A U.L. LISTED VOLTAGE  
SURGE PROTECTOR WILL DAMAGE YOUR  
EQUIPMENT AND VOID YOUR WARRANTY.  
SPACE HEATER  
WATER HEATER  
1500  
4000  
THE IDLE CONTROL MUST BE IN THE  
OFF POSITION WHEN OPERATING  
LARGE MOTOR LOADS (FREEZERS,  
REFRIGERATORS,ETC.) OR VOLTAGE  
SENSITIVE ELECTRONIC EQUIPMENT  
(TV, COMPUTERS, ETC.)  
TIMES NUMBER  
OF BULBS  
LIGHTING  
WATTS  
60  
=
60 WATT BULBS  
x
=
=
=
75 WATT BULBS  
100 WATT BULBS  
300 WATT BULBS  
x
x
x
75  
100  
300  
*FOR PRODUCTS NOT  
LISTED REFER TO  
CALCULATION  
ELECTRIC LOAD GRAND TOTAL  
INSTRUCTIONS  
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING  
**AVERAGE VALUES -  
ACTUAL INDIVIDUAL  
DEVICE VOLTAGES MAY  
BE HIGHER OR LOWER  
WATTAGE RATING OF YOUR GENERATOR  
THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD  
19 — ENG  
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TROUBLESHOOTING GUIDE  
PROBLEM  
CAUSE  
CORRECTION  
1. Low on fuel or oil..  
1. Add fuel or oil.  
Engine will not start  
2. Ignition switch in "Off" position.  
2. Turn to "ON" position.  
3. Faulty spark plug.  
3. Replace spark plug.  
4. Choke in wrong position.  
4. Adjust choke accordingly.  
5. Fuel shut-off valve in closed position.  
6. Unit loaded during start-up.  
7. Spark plug wire loose.  
5. Open fuel shut-off valve.  
6. Remove load from unit.  
7. Attach wire to spark plug.  
8. Faulty fuel shut-off solenoid.  
1. Faulty receptacle.  
8. Have an Authorized Service Center  
replace.  
1. Have an Authorized Service Center  
replace.  
No electrical output  
2. Circuit breaker kicked out.  
3. Defective capacitor.  
2. Depress and reset.  
3. Have an Authorized Service Center  
replace.  
4. Repair or replace cord.  
4. Faulty power cord.  
5. GFCI switch breaker kicked out  
5. Depress and reset  
1. Overload  
1. Reduce load.  
Repeated circuit breaker  
tripping  
2. Check for damaged, bare, or  
frayed wires on equipment. Replace.  
2. Faulty cords or equipment.  
1. Generator overloaded.  
2. Insufficient ventilation.  
1. Reduce load.  
Generator overheating  
2. Move to adequate supply of fresh air.  
1. Faulty solenoid.  
1. Have Service Center replace.  
2. Have Service Center replace.  
3. Have Service Center replace.  
4. Have Service Center replace.  
5. Have Service Center replace.  
No auto idle (if equipped)  
2. Faulty idle control switch.  
3. Faulty windings in stator.  
4. Faulty circuit board.  
5. Faulty wire harness.  
1. Faulty rectifier.  
1. Have Service Center replace.  
2. Have Service Center replace.  
3. Have Service Center replace.  
DC does not have power with  
the circuit breaker depressed  
(if equipped)  
2. Faulty windings in stator.  
3. Faulty wire harness.  
20 ENG  
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NOTES  
21 ENG  
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GENERATOR QUICK FACTS  
CALL 1-888-559-8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU  
FOR REPAIRS AND SERVICE PART PURCHASES  
Use clean, fresh gasoline with a minimum 87 octane rating. Do not add  
gasoline during or immediately after use.  
ENGINE  
GAS  
Refer to engine owner's manual for oil recommendations.  
ENGINE OIL  
Most generators are equipped with a low-oil shutdown. If the oil is low or if  
the Generator is not level, the engine will not start.  
Make wattage calculations before use. Refer to general operator's manual for  
further instructions.  
WATTAGE  
WIRING  
Contact an electrician for any wiring instructions. If wiring into a house, a  
double-throw transfer switch and a heavy duty cord set must be used.  
Use a standard BCI group 5IR or similar (12V) battery with 45 A.H. or 210  
CCA.  
The voltage and frequency are regulated by the rpm's of the engine. Do not  
adjust the throttle or governor to achieve higher performance. This will only  
alter the factory Pre-set settings and damage anything connected to the  
generator.  
BATTERY  
VOLT  
REG.  
Be sure a volt/amp surge protector is used when sensitive electronic  
equipment is used, such as: televisions, computers, stereos, and etcThe  
damage of such equipment without the use of a protector WILL NOT be  
covered under warranty.  
Do not adjust or attempt maintenance without consulting engine manual or an  
authorized engine service center.  
ENGINE  
Add stabilizer to fuel tank and run engine for 5 minutes before storage.  
When in long term storage, operate the generator every 60 days for at least 10  
minutes with a load on it. This will prevent the loss of residual magnetism that  
produces the electricity.  
STORAGE  
Allow the generator to run 5 minutes at no load for the engine and the  
genhead to stabilize.  
Make sure the adequate size of extension cord is used. Refer to the  
Grounding Instructions/Extension Cord section of the owners manual.  
OPERATION  
If the generator is operating equipment that is drawing half of the rated watts  
it is considered 50% load. Using all of the rated watts is considered 100%  
load.  
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT  
Porter-Cable Corporation  
4825 Highway 45 North  
P.O. Box 2468  
Jackson, TN 38302-2468  
1-888-559-8550  
22 ENG  
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