TECHNICAL & SERVICE MANUAL
CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1
CS-KE18NB4UW & CZ-18BT1U + CU-KE18NKU
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
Indoor Model No.
Body (Panel)
Product Code No.
Body (Panel)
Outdoor Model No. Product Code No.
CU-KE12NK1
CU-KE18NKU
1 852 361 17
1 852 361 20
CS-KE12NB41 (CZ-18BT1U)
1 852 361 05 (1 852 361 15)
CS-KE18NB4UW (CZ-18BT1U) 1 852 361 07 (1 852 361 15)
Indoor Unit
Outdoor Unit
Body
Panel
CS-KE12NB41 (Body) & CZ-18BT1U (Panel)
CS-KE18NB4UW (Body) & CZ-18BT1U (Panel)
CU-KE12NK1
Remote Controller
CU-KE18NKU
Wired Remote Controller
(Option)
REFERENCE NO. SM700880
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Warning
If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.
Prohibit
If refrigerant gas leaks during the work, ventilate the room.
If refrigerant gas catches fire, harmful gas may be generated.
Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle.
If air or other contaminants mix with the gas, pressure will become extremely high in the refrigerating cycle,
which may cause a unit breakdown."
Prohibit
When the welded section of the compressor intake or discharge pipe is to be disconnected, perform it in
a well-ventilated place after sufficiently recovering the refrigerant gas.
Any residue gas may jet out refrigerant or refrigerating machine oil, which may cause an injury.
When the work is to be performed in a high place (About 2 meters or more), make sure to wear a safety helmet,
gloves and safety belt. Insufficient safety gear may cause a serious injury in case of a fall.
When the unit is to be relocated, confirm that the new installation location has sufficient strength for the weight of the unit.
Insufficient strength of the installation location and incomplete installation work may cause an injury due to
the unit falling.
When the remote controller batteries are replaced, dispose of the old batteries out of the reach of children.
If a child swallows a battery, make sure that the child gets immediate medical attention.
Caution
Do not wash the air conditioner with water, as this may cause an electric shock or fire.
Prohibit
For the repair work in places with high humidity or moisture, make sure to ground the unit.
Failure to do so may cause an electric shock.
Confirm that the component attachment position, wiring condition, soldering condition and connector connection
are normal.
If not, it may cause overheating or fire.
Confirm that the temperature around the compressor is not too high, and then perform the repair work.
Failure to do so may cause a burn.
Perform welding work in a place with good ventilation.
If the work is performed in a poorly ventilated area, it might cause a lack of oxygen.
If the installation plate or attachment frame has deteriorated due to corrosion, etc., replace it.
Failure to do so may cause an injury due to the unit falling.
When the cleaning is to be performed, make sure to turn off the power and pull out the plug.
Touching the fan that is rotating at high speed may result in an injury.
When the indoor unit is to be removed, do not place it on an incline.
Doing so may cause wet furniture because water left inside may trickle down.
Prohibit
Prohibit
Do not hold the sharp end of the unit or the aluminum fins, as it may cause an injury to your hand or finger.
After repairs, make sure to measure the insulation resistance and confirm that the value is 1 Mohm or more.
Any insulation error may cause an electric shock.
After repairs, make sure to check the drainage of the indoor unit.
Inappropriate drainage may cause wet furniture and floors due to water leakage.
3
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Table of Contents
Page
SAFETY PRECAUTIONS ..............................................................................................................
TABLE OF CONTENTS .....................................................................................................................
1. OPERATING RANGE ...................................................................................................................
2
4
6
2. SPECIFICATIONS
2-1. Unit Specifications .............................................................................................................
7
2-2. Major Component Specifications ....................................................................................... 13
2-3. Other Component Specifications ....................................................................................... 17
3. DIMENSIONAL DATA ................................................................................................................... 18
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram ................................................................................................... 21
5. PERFORMANCE DATA
5-1. Temperature Charts ............................................................................................................ 23
5-2. Cooling Capacity ................................................................................................................ 27
5-3. Cooling Capacity (Low Ambient) ......................................................................................... 29
5-4. Heating Capacity ................................................................................................................ 31
6. ELECTRICAL DATA
6-1. Electrical Characteristics .................................................................................................... 33
6-2. Electric Wiring Diagrams .................................................................................................... 35
7. MAINTENANCE
7-1. Address Setting of the Remote Control Unit ....................................................................... 38
7-2. Disconnecting and Connecting Positive Connector for Outdoor Unit .................................. 39
7-3. Disassembly Procedure ...................................................................................................... 40
8. FUNCTIONS
8-1. Operation Functions ........................................................................................................... 47
8-2. Protective Functions ........................................................................................................... 49
9. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)
9-1. Precautions before Performing Inspection or Repair ........................................................... 51
9-2. Method of Self-Diagnostics ................................................................................................. 51
9-3. Checking the Indoor and Outdoor Units .............................................................................. 53
9-4. Trouble Diagnosis of Fan Motor ........................................................................................... 57
9-5. Noise Malfunction and Electromagnetic Interference .......................................................... 59
4
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Page
10. CHECKING ELECTRICAL COMPONENTS
10-1. Measurement of Insulation Resistance ............................................................................... 60
10-2. Checking Continuity of Fuse on PCB Ass'y ......................................................................... 61
11. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
11-1. Characteristics of New Refrigerant R410A ......................................................................... 62
11-2. Checklist before Servicing ................................................................................................... 63
11-3. Tools Specifically for R410A ................................................................................................ 64
11-4. Tubing Installation Procedures ............................................................................................ 64
11-5. In Case of Compressor Malfunction .................................................................................... 65
11-6. In Case Refrigerant is Leaking ............................................................................................ 67
11-7. Charging Additional Refrigerant .......................................................................................... 68
11-8. Retro-Fitting Existing Systems ............................................................................................ 68
APPENDIX A Operating Instructions ............................................................................................ A-1
(CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1 CS-KE18NB4UW & CZ-18BT1U + CU-KE18NKU)
APPENDIX B INSTALLATION INSTRUCTIONS ............................................................................. A-2
(CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1 CS-KE18NB4UW & CZ-18BT1U + CU-KE18NKU)
APPENDIX C Operating Instructions ............................................................................................ A-3
(CZ-RD515U)
APPENDIX D INSTALLATION INSTRUCTIONS ............................................................................. A-4
(CZ-RD515U)
5
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1. OPERATING RANGE
Temperature
Indoor Air Intake Temp.
95 °F DB / 71 °F WB
67 °F DB / 57 °F WB
80 °F DB / 67 °F WB
– DB / – WB
Outdoor Air Intake Temp.
115 °F DB
Maximum
Cooling
Minimum
0 °F DB
Maximum
Heating
75 °F DB / 65 °F WB
– DB / 0 °F WB
Minimum
6
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2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit
Outdoor Unit CU-KE12NK1
CS-KE12NB41 & CZ-18BT1U
2-1-1.
Voltage Rating
115V Single-Phase 60Hz
Cooling
11,900 ( 3,000 to 11,900 )
Heating
Total Capacity
BTU/h
kW
13,600 ( 3,000 to 13,600 )
3.5
( 0.9 to 3.5 )
7,200
4.0
( 0.9 to 4.0 )
Sensible Capacity
Latent Capacity
-
-
BTU/h
BTU/h
ft3/min (m3/h)
Pints/h
4,700
Air Circulation (Hi/Me/Lo)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
235(399) / 206(350) / 194(330) 268(455) / 247(420) / 224(381)
4.26
-
V
A
W
104 to 126
12.6 ( 2.5 to 12.6 )
1,260 ( 250 to 1,260 )
14.6 ( 2.5 to 14.6 )
1,460 ( 250 to 1,460 )
Power Factor
EER
COP
SEER
%
87
9.44
-
16
-
87
-
2.74
-
BTU/h/W
W/W
BTU/Wh
BTU/Wh
A
HSPF
8.5
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
20
20
A
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
-
Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
Compressor
DC Rotary (Inverter)
Refrigerant / Amount charged at shipment
Refrigerant Control
Ibs (g)
R410A / 2.43 (1,100)
Electric Expansion Valve
Operation Sound
Indoor : Hi/Me/Lo
Outdoor : Hi
dB-A
dB-A
34 / 32 / 31
47
35 / 34 / 32
49
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Flare Type
25 (7.5)
1/4 (6.35)
3/8 (9.52)
CZ-RD515U
ft (m)
inch (mm)
inch (mm)
Refrigerant
Narrow tube
Wide tube
Tube Diameter
Wired Remote Controller (Option)
7
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Indoor Unit
CS-KE12NB41 & CZ-18BT1U
Outdoor Unit CU-KE12NK1
Individual Unit
Body Panel
(CS-KE12NB41) (CZ-18BT1U)
11-5/32 (283) 1-9/16 (40)
Indoor Unit
(CS-KE12NB41 & CZ-18BT1U)
Dimensions & Weight (Indoor Unit)
Unit Dimensions
Height
Width
Depth
inch (mm)
12-5/16 (313)
inch (mm)
inch (mm)
inch (mm)
24-19/32 (625)
24-19/32 (625)
-
22-5/8 (575) 24-19/32 (625)
22-5/8 (575) 24-19/32 (625)
11-13/32 (290) 4-1/8 (105)
Package Dimensions Height
Width
Depth
Net
inch (mm)
inch (mm)
Ib. (kg)
-
-
24-13/16 (630) 26-3/16 (665)
28-1/8 (714) 26-11/16 (678)
Weight
41.3 (18.7)
-
35.3 (16)
41.9 (19)
6.0 (2.7)
7.7 (3.5)
Shipping
Ib. (kg)
cu.ft (m3)
-
4.59 (0.13)
1.65 (0.04)
Shipping Volume
Outdoor Unit
(CU-KE12NK1)
Dimensions & Weight (Outdoor Unit)
Unit Dimensions
Height
Width
Depth
inch (mm)
21-9/16 (548)
inch (mm)
inch (mm)
inch (mm)
28-11/32 (720)
10-7/16 (265)
23-15/32 (596)
Package Dimensions Height
Width
Depth
Net
inch (mm)
inch (mm)
Ib. (kg)
34-3/32 (866)
14-1/2 (368)
77.2 (35.0)
83.8 (38.0)
Weight
Shipping
Ib. (kg)
cu.ft (m3)
6.35 (0.18)
Shipping Volume
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80 °F DB / 67 °F WB
Outdoor air temperature 95 °F DB / 75 °F WB
Heating: Indoor air temperature 70 °F DB
Outdoor air temperature 47 °F DB / 43 °F WB
8
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Indoor Unit
Outdoor Unit CU-KE18NKU
CS-KE18NB4UW & CZ-18BT1U
2-1-2.
< 230V >
Voltage Rating
230V Single-Phase 60Hz
Cooling Heating
20,400 ( 4,400 to 20,400 )
Total Capacity
BTU/h
kW
17,500 ( 4,000 to 17,500 )
5.15 ( 1.2 to 5.15 )
10,600
6.0
( 1.3 to 6.0 )
Sensible Capacity
Latent Capacity
-
-
BTU/h
BTU/h
ft3/min (m3/h)
Pints/h
6,900
Air Circulation (Hi/Me/Lo)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
341(579) / 294(500) / 253(430) 383(651) / 324(551) / 265(450)
4.89
-
V
A
W
187 to 253
8.3
( 1.2 to 8.3 )
10.5 ( 1.3 to 10.5 )
1,860 ( 250 to 1,860 )
2,340 ( 270 to 2,340 )
Power Factor
EER
COP
SEER
%
97
9.41
-
16
-
97
-
2.56
-
BTU/h/W
W/W
BTU/Wh
BTU/Wh
A
HSPF
8.5
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
17.5
15
A
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
-
Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
DC Twin Rotary (Inverter)
R410A / 2.87 (1,300)
Electric Expansion Valve
Ibs (g)
Operation Sound
Indoor : Hi/Me/Lo
Outdoor : Hi
dB-A
dB-A
44 / 40 / 36
51
44 / 40 / 36
52
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Flare Type
25 (7.5)
1/4 (6.35)
1/2 (12.7)
CZ-RD515U
ft (m)
inch (mm)
inch (mm)
Refrigerant
Narrow tube
Wide tube
Tube Diameter
Wired Remote Controller (Option)
9
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Indoor Unit
CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit CU-KE18NKU
< 230V >
Individual Unit
Body Panel
(CS-KE18NB4UW) (CZ-18BT1U)
11-5/32 (283) 1-9/16 (40)
Indoor Unit
(CS-KE18NB4UW & CZ-18BT1U)
Dimensions & Weight (Indoor Unit)
Unit Dimensions
Height
Width
Depth
inch (mm)
12-5/16 (313)
inch (mm)
inch (mm)
inch (mm)
24-19/32 (625)
24-19/32 (625)
-
22-5/8 (575) 24-19/32 (625)
22-5/8 (575) 24-19/32 (625)
11-13/32 (290) 4-1/8 (105)
Package Dimensions Height
Width
Depth
Net
inch (mm)
inch (mm)
Ib. (kg)
-
-
24-13/16 (630) 26-3/16 (665)
28-1/8 (714) 26-11/16 (678)
Weight
41.3 (18.7)
-
35.3 (16)
41.9 (19)
6.0 (2.7)
7.7 (3.5)
Shipping
Ib. (kg)
cu.ft (m3)
-
4.59 (0.13)
1.65 (0.04)
Shipping Volume
Outdoor Unit
(CU-KE18NKU)
Dimensions & Weight (Outdoor Unit)
Unit Dimensions
Height
Width
Depth
inch (mm)
26-3/8 (670)
inch (mm)
inch (mm)
inch (mm)
34-21/32 (880)
11-7/32 (285)
28-27/32 (733)
Package Dimensions Height
Width
Depth
Net
inch (mm)
inch (mm)
Ib. (kg)
39-27/32 (1,012)
14-29/32 (379)
97.0 (44.0)
Weight
Shipping
Ib. (kg)
cu.ft (m3)
105.8 (48.0)
Shipping Volume
9.88 (0.28)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80 °F DB / 67 °F WB
Outdoor air temperature 95 °F DB / 75 °F WB
Heating: Indoor air temperature 70 °F DB
Outdoor air temperature 47 °F DB / 43 °F WB
10
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Indoor Unit
Outdoor Unit CU-KE18NKU
CS-KE18NB4UW & CZ-18BT1U
2-1-3.
< 208V >
Voltage Rating
208V Single-Phase 60Hz
Cooling Heating
20,400 ( 4,400 to 20,400 )
Total Capacity
BTU/h
kW
17,500 ( 4,000 to 17,500 )
5.15 ( 1.2 to 5.15 )
10,600
6.0
( 1.3 to 6.0 )
Sensible Capacity
Latent Capacity
-
-
BTU/h
BTU/h
ft3/min (m3/h)
Pints/h
6,900
Air Circulation (Hi/Me/Lo)
Moisture Removal (High)
Available Voltage Range
Running Amperes
Power Input
341(579) / 294(500) / 253(430) 383(651) / 324(551) / 265(450)
4.89
-
V
A
W
187 to 253
9.1
( 1.2 to 9.1 )
11.5 ( 1.3 to 11.5 )
1,860 ( 250 to 1,860 )
2,340 ( 270 to 2,340 )
Power Factor
EER
COP
SEER
%
98
9.41
-
16
-
98
-
2.56
-
BTU/h/W
W/W
BTU/Wh
BTU/Wh
A
HSPF
8.5
Compressor Locked Rotor Amperes
Fuse or Circuit Breaker Capacity
Controls / Temperature Control
Control Unit
17.5
15
A
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
-
Timer
Fan Speeds
Indoor / Outdoor
Horizontal
Airflow Direction (Indoor)
Vertical
Auto
Air Filter
Washable, Anti-Mold
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
DC Twin Rotary (Inverter)
R410A / 2.87 (1,300)
Electric Expansion Valve
Ibs (g)
Operation Sound
Indoor : Hi/Me/Lo
Outdoor : Hi
dB-A
dB-A
44 / 40 / 36
51
44 / 40 / 36
52
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Flare Type
25 (7.5)
1/4 (6.35)
1/2 (12.7)
CZ-RD515U
ft (m)
inch (mm)
inch (mm)
Refrigerant
Narrow tube
Wide tube
Tube Diameter
Wired Remote Controller (Option)
11
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Indoor Unit
CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit CU-KE18NKU
< 208V >
Individual Unit
Body Panel
(CS-KE18NB4UW) (CZ-18BT1U)
11-5/32 (283) 1-9/16 (40)
Indoor Unit
(CZ-KE18NB4UW & CZ-18BT1U)
Dimensions & Weight (Indoor Unit)
Unit Dimensions
Height
Width
Depth
inch (mm)
12-5/16 (313)
inch (mm)
inch (mm)
inch (mm)
24-19/32 (625)
24-19/32 (625)
-
22-5/8 (575) 24-19/32 (625)
22-5/8 (575) 24-19/32 (625)
11-13/32 (290) 4-1/8 (105)
Package Dimensions Height
Width
Depth
Net
inch (mm)
inch (mm)
Ib. (kg)
-
-
24-13/16 (630) 26-3/16 (665)
28-1/8 (714) 26-11/16 (678)
Weight
41.3 (18.7)
-
35.3 (16)
41.9 (19)
6.0 (2.7)
7.7 (3.5)
Shipping
Ib. (kg)
cu.ft (m3)
-
4.59 (0.13)
1.65 (0.04)
Shipping Volume
Outdoor Unit
(CU-KE18NKU)
Dimensions & Weight (Outdoor Unit)
Unit Dimensions
Height
Width
Depth
inch (mm)
26-3/8 (670)
inch (mm)
inch (mm)
inch (mm)
34-21/32 (880)
11-7/32 (285)
28-27/32 (733)
Package Dimensions Height
Width
Depth
Net
inch (mm)
inch (mm)
Ib. (kg)
39-27/32 (1,012)
14-29/32 (379)
97.0 (44.0)
Weight
Shipping
Ib. (kg)
cu.ft (m3)
105.8 (48.0)
Shipping Volume
9.88 (0.28)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80 °F DB / 67 °F WB
Outdoor air temperature 95 °F DB / 75 °F WB
Heating: Indoor air temperature 70 °F DB
Outdoor air temperature 47 °F DB / 43 °F WB
12
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2-2. Major Component Specifications
2-2-1. Indoor Unit
Indoor Unit (Body) CS-KE12NB41
Control PCB
Part No.
Controls
CB-CS-KE12NB4U
Microprocessor
250V 3A
Control Circuit Fuse
Fan
Type
Turbo
Q'ty ... Dia. and Length
inch (mm)
1 ... D12-5/8 / L5-3/4 (D322/L147)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-62FW-D866-2 ... 1
No. of Poles
Rough Measure RPM (Cool / Heat)
8
470 / 520
DC160V / 23W
-
Rating
Coil Resistance
Voltage / Nominal Output
Ohm
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over- Current Protection
Over- Heat Protection
Run Capacitor
Yes
Yes
-
-
Micro F
VAC
Drain Pump
Model ... Q'ty
Rating
PLD-12115ST-1 ... 1
AC115V, 60Hz
10.8
Voltage, Hz
Input
W
Coil Resistance
101 +/- 10%
Ohm
(Ambient Temp. 68 °F (20 °C))
Safty Device
Type
Open
Thermal Fuse
293 (145)
°F (°C)
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
2
Fins per inch
Face Area
18.1
2.94 (0.273)
ft2 (m2)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Indoor Unit (Panel) CZ-18BT1U
Flap Motor
Type
Stepping Motor
MPZN-12V ... 2
Model ... Q'ty
Rating
DC 12V
Coil Resistance
(Ambient Temp. 77 °F (25 °C))
Ohm
Each Pair of Terminal : 380 +/- 7%
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
13
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Indoor Unit (Body) CS-KE18NB4UW
Control PCB
Part No.
Controls
CB-CS-KE18NB4U
Microprocessor
250V 3A
Control Circuit Fuse
Fan
Type
Turbo
Q'ty ... Dia. and Length
inch (mm)
1 ... D12-5/8 / L5-3/4 (D322/L147)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-62FV-D866-2 ... 1
No. of Poles
Rough Measure RPM (Cool / Heat)
8
650 / 720
DC340V / 20W
-
Rating
Coil Resistance
Voltage / Nominal Output
Ohm
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Thermal Fuse
Over- Current Protection
Over- Heat Protection
Run Capacitor
Yes
Yes
-
-
Micro F
VAC
Drain Pump
Model ... Q'ty
Rating
PLD-12230ST-1 ... 1
AC208 to 240V, 60Hz
10.8
Voltage, Hz
Input
W
Coil Resistance
333 +/- 10%
Ohm
(Ambient Temp. 68 °F (20 °C))
Safty Device
Type
Open
Thermal Fuse
293 (145)
°F (°C)
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
2
Fins per inch
Face Area
18.1
2.94 (0.273)
ft2 (m2)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Indoor Unit (Panel) CZ-18BT1U
Flap Motor
Type
Stepping Motor
MP24ZN-12V ... 2
Model ... Q'ty
Rating
DC 12V
Coil Resistance
(Ambient Temp. 77 °F (25 °C))
Ohm
Each Pair of Terminal : 380 +/- 7%
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
14
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2-2-2. Outdoor Unit
Outdoor Unit CU-KE12NK1
Control PCB
Part No.
Controls
CB-CU-KE12NK1
Microprocessor
125V 25A
Control Circuit Fuse
Compressor
Type
DC Rotary (Hermetic)
G4C090LU1ER / 900W
FV50S ... 0.68 (320)
U - V : 0.81
Compressor Model / Nominal Output
Compressor Oil ... Amount
Coil Resistance (Ambient Temp. 68 °F (20 °C))
Pints (cc)
Ohm
V - W : 0.81
W - U : 0.81
Safety Device
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Yes
Yes
Operation cut-off control in abnormal ambient Temp.
Yes
Overload Relay
Run Capacitor
Model
Operation Temp.
Micro F
CS-7L115
Open : 239 °F (115 °C), Close : 203 °F (95 °C)
-
VAC
-
Crankcase Heater
115V 20W
Fan
Type
Propeller
Q'ty ... Dia.
inch (mm)
1 ... D15-3/4 (D400)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-67FV-F460-1... 1
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
8
750 / 750
50
W
Coil Resistance
Ohm
RED - WHT : 77.5
WHT - BLU : 77.5
BLU - RED : 77.5
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over- Current Protection
Run Capacitor
Yes
-
-
Micro F
VAC
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
2
Fins per inch
Face Area
18.1
ft2 (m2)
3.95 (0.367)
External Finish
Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
15
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Outdoor Unit CU-KE18NKU
Control PCB
Part No.
Controls
CB-CU-KE18NKU
Microprocessor
250V 25A
Control Circuit Fuse
Compressor
Type
DC Twin Rotary (Hermetic)
C-6RVN93H0M / 1,050W
FV50S ... 0.74 (350)
R - S : 0.482
Compressor Model / Nominal Output
Compressor Oil ... Amount
Coil Resistance (Ambient Temp. 68 °F (20 °C))
Pints (cc)
Ohm
S - T : 0.482
T - R : 0.482
Safety Device
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Yes
Yes
Operation cut-off control in abnormal ambient Temp.
Yes
Overload Relay
Run Capacitor
Model
Operation Temp.
Micro F
CS-7L115
Open : 239 °F (115 °C), Close : 203 °F (95 °C)
-
-
-
VAC
Crankcase Heater
Fan
Type
Propeller
Q'ty ... Dia.
inch (mm)
1 ... D16-17/32 (D420)
Fan Motor
Type
DC Motor
Model ... Q'ty
SIC-67FV-F460-1 ... 1
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
8
820 / 850
50
W
Coil Resistance
Ohm
RED - WHT : 77.5
WHT - BLU : 77.5
BLU - RED : 77.5
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type
Internal Controller
Over- Current Protection
Run Capacitor
Yes
-
-
Micro F
VAC
Heat Exchanger Coil
Coil
Aluminum Plate Fin / Copper Tube
Rows
2
Fins per inch
Face Area
21.2
ft2 (m2)
5.49 (0.510)
External Finish
Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
16
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2-3. Other Component Specifications
Indoor Unit
CS-KE12NB41 & CZ-18BT1U
CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit CU-KE12NK1
CU-KE18NKU
• Indoor heat exchanger sensor
(Model:PT2M-51H-S3)
• Compressor temp sensor
...
• Indoor air temp sensor
(Model:KTEC-35-S98)
(CU-KE12NK1 Model:DTN-TKS274Y TH2)
...
(CU-KE18NKU Model:DTN-TKS293B)
10
9
8
7
6
5
4
3
2
1
0
200
180
160
140
120
100
80
60
40
20
0
50
59 68 77 86 95 104
32 50 68 86 104 122 140 158 176 194
(0) (10)(20) (30) (40)(50) (60) (70)(80) (90)
(10) (15) (20) (25) (30) (35) (40)
Temperature °F (°C)
Temperature °F (°C)
• Outdoor air temp sensor
...
(CU-KE12NK1 Model:DTN-TKS269B)
...
(CU-KE18NKU Model:TKS295B)
• Outdoor heat exchanger sensor
...
(CU-KE12NK1 Model:DTN-TKS274Y TH1)
...
(CU-KE18NKU Model:TKS292B)
40
35
30
25
20
15
10
5
0
-
4
5
14 23 32 41 50 59 68
10) ( 5) (0) (5) (10) (15) (20)
Temperature °F (°C)
(
-
20)(
-
15)(
-
-
17
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3. DIMENSIONAL DATA
Indoor Unit
CS-KE12NB41 & CZ-18BT1U
CS-KE18NB4UW & CZ-18BT1U
1 - 3 / 1 6
7 - 1 1 / 1 6
2 1 / 3 2
3 - 1 / 8
C e i l i n g o p e n i n g d i m e n s i o n s
2 3 - 5 / 8 ( 6 0 0 )
S u s p e n s i o n b o l t p i t c h
1 1 - 5 / 3 2 1 ( - 3 2 / 1 8 6 ( 3 3 0 ) )
8 - 1 5 / 3 2
2 4 - 1 9 / 3 2 ( 6 2 5 )
1 3 - 5 / 3 2 ( 3 3 4 )
2 1 - 1 / 3 2 ( 5 3 4 )
1 2 - 7 / 1 6
1 - 2 5 / 3 2
4 - 1 9 / 3 2
1 2 - 7 / 8
1 - 2 5 / 3 2
5 - 9 / 1 6
1 - 9 / 3 2 2 - 3 / 4
3 - 5 / 8
7 - 2 3 / 3 2
Unit : inch (mm)
18
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Outdoor Unit CU-KE12NK1
21-3/16
3-19/32
15/32
10-13/16
Wide tube service valve
dia.3/8" (9.52)
28-11/32 (720)
2-1/8
Narrow tube service valve
dia.1/4" (6.35)
6-3/32
Unit : inch (mm)
(852-0-0010-12700-0)
19
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Outdoor Unit CU-KE18NKU
23-15/16
5-11/32
15/32
11-17/32
Wide tube service valve
dia.1/2" (12.70)
34-21/32(880)
2-17/32
Narrow tube service valve
dia.1/4" (6.35)
3/32
5-23/32
1-13/16
2-13/32
Unit : inch (mm)
(852-0-0010-13200-0)
20
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4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Indoor Unit
CS-KE12NB41 & CZ-18BT1U
Outdoor Unit CU-KE12NK1
Indoor unit
Outdoor unit
Accumulator
Wide tube
service
valve
Wide tube
High pressure
switch
Muffler
O.D.
3/8"
H.P.
(9.52 mm)
4-way
valve
Capillary
tube for
split flow
Electric
expansion
valve
Narrow
tube
service
valve
M
Narrow tube
Cooling cycle
(Defrosting cycle)
Muffler
Strainer
O.D.
1/4"
(6.35 mm)
Heating cycle
21
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Indoor Unit
CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU
Indoor unit
Outdoor unit
Accumulator
Wide tube
service
valve
Wide tube
High pressure
switch
Muffler
O.D.
1/2"
H.P.
(12.7mm)
4-way
valve
Capillary
tube for
split flow
Electric
expansion
valve
Narrow
tube
service
valve
M
Narrow tube
Cooling cycle
(Defrosting cycle)
Strainer
O.D.
1/4"
(6.35 mm)
Heating cycle
22
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5. PERFORMANCE DATA
5-1. Temperature Charts
Indoor Unit
CS-KE12NB41 & CZ-18BT1U
Outdoor Unit
CU-KE12NK1
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)
(1) Low pressure performance chart
Lo Fan
Hi Fan
131
(0.9)
102
(0.7)
73
(0.5)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
(2) Operating current performance chart
15
Lo Fan
Hi Fan
14
13
12
11
10
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
(3) Indoor discharge air performance chart
68
(20)
Lo Fan
Hi Fan
59
(15)
50
(10)
41
(5)
32
(0)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
23
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Indoor Unit
CS-KE12NB41 & CZ-18BT1U
Outdoor Unit
CU-KE12NK1
Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (60Hz, 115V)
(1) High pressure performance chart
508
(3.5)
435
(3.0)
363
(2.5)
290
(2.0)
218
(1.5)
23
5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
(
-
Outdoor inlet air DB temp. °F(°C)
(2) Operating current performance chart
17
16
15
14
13
12
11
23
5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
(-
Outdoor inlet air DB temp. °F(°C)
(3) Indoor discharge air performance chart
131
(55)
122
(50)
113
(45)
104
(40)
95
(35)
86
(30)
77
(25)
68
(20)
23
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
(
-
5)
Outdoor inlet air DB temp. °F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "8-2. Protective Functions Overload prevention during heating.")
24
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Indoor Unit
CS-KE18NB4UW & CZ-18BT1U Outdoor Unit
CU-KE18NKU
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)
(1) Low pressure performance chart
Lo Fan
Hi Fan
131
(0.9)
102
(0.7)
73
(0.5)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
(2) Operating current performance chart
10
Lo Fan
Hi Fan
9
8
7
6
5
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
(3) Indoor discharge air performance chart
68
(20)
Lo Fan
Hi Fan
59
(15)
50
(10)
41
(5)
32
(0)
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
NOTE
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
25
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Indoor Unit
CS-KE18NB4UW & CZ-18BT1U Outdoor Unit
CU-KE18NKU
Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (60Hz, 230V)
(1) High pressure performance chart
508
(3.5)
435
(3.0)
363
(2.5)
290
(2.0)
218
(1.5)
23
5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
(
-
Outdoor inlet air DB temp. °F(°C)
(2) Operating current performance chart
12
11
10
9
8
7
6
23
5)
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
(
-
Outdoor inlet air DB temp. °F(°C)
(3) Indoor discharge air performance chart
131
(55)
122
(50)
113
(45)
104
(40)
95
(35)
86
(30)
77
(25)
68
(20)
23
32
(0)
41
(5)
50
(10)
59
(15)
68
(20)
77
(25)
(
-
5)
Outdoor inlet air DB temp. °F(°C)
NOTE
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
• Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "8-2. Protective Functions Overload prevention during heating.")
26
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5-2. Cooling Capacity
Indoor Unit
: CS-KE12NB41 & CZ-18BT1U
Outdoor Unit : CU-KE12NK1
Power Supply : 115V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY:
11,900 BTU/h
AIR FLOW RATE:
OUTDOOR
AMBIENT TEMP. oF (oC)
235 CFM
INDOOR
ENT. TEMP. oF (oC)
WB
DB
65
75
85
95
105
115
(18.3)
(23.9)
(29.4)
(35.0)
(40.6)
(46.1)
TC
CI
8,350
0.79
8,570
0.93
8,800
1.06
8,930
1.16
9,210
1.25
7,830
1.07
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
6,340
7,210
8,120
8,350
8,350
6,430
7,300
8,210
8,570
8,570
6,570
7,440
8,350
8,800
8,800
6,610
7,480
8,400
8,930
8,930
6,800
7,660
8,530
9,210
9,210
6,060
6,930
7,830
7,830
7,830
59
(15.0)
TC
CI
12,230
0.80
12,030
0.94
11,790
1.08
11,580
1.18
10,580
1.25
7,950
1.07
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
7,070
7,940
8,850
9,720
10,590
6,930
7,800
8,720
9,590
10,450
6,840
7,710
8,580
9,450
10,360
6,700
7,570
8,490
9,360
10,230
6,200
7,070
7,980
8,850
9,720
4,970
5,840
6,750
7,620
7,950
63
(17.2)
TC
CI
12,460
0.82
12,290
0.96
12,070
1.10
# 11,900
1.20
10,700
1.25
8,040
1.07
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
5,790
6,660
7,570
8,440
9,310
5,700
6,570
7,480
8,350
9,220
5,610
6,480
7,390
8,260
9,130
5,520
6,380
7,300
8,170
9,040
4,970
5,880
6,750
7,620
8,490
3,870
4,740
5,650
6,520
7,390
67
(19.4)
TC
CI
12,640
0.84
12,490
0.98
12,300
1.13
12,170
1.22
10,770
1.25
8,100
1.07
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
4,460
5,330
6,250
7,120
7,980
4,420
5,290
6,200
7,070
7,940
4,330
5,200
6,110
6,980
7,850
4,280
5,150
6,060
6,930
7,800
3,690
4,560
5,470
6,340
7,210
2,680
3,550
4,460
5,330
6,200
71
(21.7)
TC
12,730
12,610
12,450
12,370
10,780
8,120
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
4,050
4,970
5,840
6,700
4,010
4,920
5,790
6,660
3,960
4,880
5,740
6,610
3,920
4,830
5,700
6,570
3,370
4,280
5,150
6,020
2,450
3,370
4,240
5,100
(23.9)
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
: Outdoor Ambient Temp. 95 °F (35 °C) DB
2.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
27
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Indoor Unit
: CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit : CU-KE18NKU
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY:
17,500 BTU/h
AIR FLOW RATE:
OUTDOOR
AMBIENT TEMP. oF (oC)
341 CFM
INDOOR
ENT. TEMP. oF (oC)
WB
DB
65
75
85
95
105
115
(18.3)
(23.9)
(29.4)
(35.0)
(40.6)
(46.1)
TC
CI
12,260
1.15
12,550
1.34
12,830
1.54
13,060
1.72
13,460
1.67
9,520
1.30
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
9,140
10,330
11,590
12,260
12,260
9,270
10,470
11,720
12,550
12,550
9,400
10,600
11,860
12,830
12,830
9,540
9,740
10,930
12,190
13,380
13,460
7,810
9,010
9,520
9,520
9,520
59
10,730
11,990
13,060
13,060
(15.0)
TC
CI
18,110
1.17
17,790
1.37
17,400
1.57
17,000
1.75
14,080
1.67
9,650
1.30
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
10,400
11,590
12,850
14,040
15,240
10,200
11,390
12,650
13,850
15,110
10,000
11,190
12,450
13,650
14,840
9,800
8,340
9,540
10,800
11,990
13,180
6,290
7,480
8,740
9,650
9,650
63
11,000
12,260
13,450
14,640
(17.2)
TC
CI
18,510
1.19
18,220
1.40
17,860
1.60
# 17,500
1.79
14,220
1.67
9,750
1.30
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
8,680
9,870
11,130
12,320
13,510
8,480
9,740
10,930
12,190
13,380
8,340
9,540
10,800
11,990
13,180
8,140
6,620
7,880
9,070
10,330
11,530
4,830
6,020
7,280
8,480
9,670
67
9,340
(19.4)
10,600
11,790
12,980
TC
CI
18,820
1.22
18,570
1.43
18,260
1.64
17,940
1.83
14,290
1.67
9,810
1.30
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
6,750
7,950
9,210
10,470
11,660
6,690
7,880
9,140
10,330
11,530
6,550
7,750
9,010
10,200
11,390
6,420
7,610
8,870
10,070
11,260
4,900
6,090
7,350
8,540
9,740
3,240
4,430
5,690
6,890
8,080
71
(21.7)
TC
CI
19,010
1.25
18,800
1.46
18,530
1.68
18,260
1.87
14,280
1.67
9,810
1.30
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
6,160
7,420
8,610
9,800
6,090
7,350
8,540
9,740
5,960
7,220
8,410
9,670
5,890
7,150
8,340
9,540
4,430
5,690
6,890
8,080
2,970
4,230
5,430
6,620
(23.9)
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
: Outdoor Ambient Temp. 95 °F (35 °C) DB
2.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
28
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5-3. Cooling Capacity (Low Ambient)
Indoor Unit
: CS-KE12NB41 & CZ-18BT1U
Outdoor Unit : CU-KE12NK1
Power Supply : 115V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY:
11,900 BTU/h
AIR FLOW RATE:
235 CFM
INDOOR
OUTDOOR
ENT. TEMP. oF (oC)
AMBIENT TEMP. oF (oC)
WB
DB
0
5
15
25
35
45
55
(-17.8)
9,530
0.47
(-15.0)
(-9.4)
(-3.9)
(1.7)
(7.2)
(12.8)
TC
CI
9,550
0.50
9,560
0.47
9,590
0.46
9,600
0.46
9,590
0.51
9,570
0.55
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
6,930
7,800
8,720
9,530
9,530
6,930
7,800
8,720
9,550
9,550
6,980
7,850
8,720
9,560
9,560
8,580
9,450
9,590
9,590
9,590
6,980
7,850
8,760
9,600
9,600
6,980
7,850
8,760
9,590
9,590
6,980
7,850
8,760
9,570
9,570
59
(15.0)
TC
CI
9,440
0.53
9,460
0.56
9,530
0.51
9,590
0.49
9,650
0.49
9,660
0.53
9,670
0.57
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
5,650
6,520
7,440
8,300
9,170
5,650
6,520
7,440
8,300
9,170
5,700
6,570
7,480
8,350
9,220
8,580
9,450
9,590
9,590
9,590
5,740
6,610
7,530
8,400
9,270
5,740
6,610
7,530
8,400
9,270
5,790
6,660
7,530
8,400
9,270
63
(17.2)
TC
CI
9,250
0.61
9,290
0.63
9,410
0.57
9,530
0.54
9,620
0.52
9,670
0.56
9,720
0.59
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
4,370
5,240
6,160
7,020
7,890
4,370
5,240
6,160
7,020
7,890
4,420
5,290
6,200
7,070
7,940
8,580
9,450
9,530
9,530
9,530
4,510
5,380
6,290
7,160
8,030
4,560
5,420
6,340
7,210
8,080
4,560
5,420
6,340
7,210
8,080
67
(19.4)
TC
CI
8,950
0.68
9,010
0.71
9,210
0.63
9,380
0.58
9,520
0.56
9,610
0.60
9,710
0.62
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
3,000
3,870
4,780
5,650
6,520
3,050
3,920
4,830
5,700
6,570
3,090
3,960
4,880
5,740
6,610
8,580
9,380
9,380
9,380
9,380
3,230
4,100
5,010
5,880
6,750
3,280
4,140
5,060
5,930
6,800
3,280
4,140
5,060
5,930
6,800
71
(21.7)
TC
CI
8,590
0.76
8,650
0.79
8,930
0.69
9,160
0.63
9,360
0.60
9,480
0.63
9,620
0.64
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
2,590
3,500
4,370
5,240
2,640
3,550
4,420
5,290
2,730
3,640
4,510
5,380
9,160
9,160
9,160
9,160
2,860
3,780
4,650
5,520
2,910
3,820
4,690
5,560
2,960
3,870
4,740
5,610
(23.9)
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
29
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Indoor Unit
: CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit : CU-KE18NKU
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY:
17,500 BTU/h
AIR FLOW RATE:
341 CFM
INDOOR
OUTDOOR
ENT. TEMP. oF (oC)
AMBIENT TEMP. oF (oC)
WB
DB
0
5
15
25
35
45
55
(-17.8)
(-15.0)
(-9.4)
(-3.9)
(1.7)
(7.2)
(12.8)
TC
CI
13,400
0.69
13,430
0.73
13,440
0.76
13,470
0.66
13,500
0.66
13,520
0.66
13,510
0.70
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
9,740
10,930
12,190
13,380
13,400
9,740
10,930
12,190
13,380
13,430
9,740
10,930
12,190
13,380
13,440
11,860
13,050
13,470
13,470
13,470
9,740
11,000
12,190
13,380
13,500
9,800
11,000
12,260
13,450
13,520
9,800
11,000
12,190
13,450
13,510
59
(15.0)
TC
CI
13,260
0.78
13,300
0.82
13,370
0.84
13,480
0.71
13,560
0.70
13,640
0.69
13,670
0.72
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
7,950
9,140
10,400
11,590
12,790
7,950
9,140
10,400
11,590
12,790
7,950
9,210
10,400
11,590
12,850
11,860
13,050
13,480
13,480
13,480
8,080
9,270
10,530
11,720
12,920
8,080
9,270
10,530
11,720
12,980
8,140
9,340
10,600
11,790
12,980
63
(17.2)
TC
CI
12,980
0.89
13,040
0.92
13,170
0.93
13,380
0.78
13,530
0.75
13,670
0.72
13,760
0.75
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
6,090
7,280
8,540
9,740
11,000
6,160
7,350
8,610
9,800
11,000
6,220
7,420
8,680
9,870
11,060
11,860
13,050
13,380
13,380
13,380
6,360
7,550
8,810
10,000
11,190
6,420
7,610
8,870
10,070
11,260
6,420
7,680
8,870
10,070
11,330
67
(19.4)
TC
CI
12,550
1.00
12,630
1.03
12,830
1.03
13,160
0.85
13,390
0.80
13,600
0.76
13,750
0.77
72 (22.2) SHC
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
4,230
5,430
6,690
7,880
9,070
4,230
5,490
6,690
7,950
9,140
4,370
5,560
6,820
8,010
9,210
11,860
13,050
13,160
13,160
13,160
4,570
5,760
7,020
8,210
9,400
4,630
5,820
7,080
8,280
9,470
4,700
5,890
7,150
8,340
9,540
71
(21.7)
TC
CI
12,010
1.11
12,110
1.14
12,380
1.13
12,850
0.92
13,150
0.86
13,440
0.80
13,650
0.80
75
76 (24.4) SHC
80 (26.7) SHC
84 (28.9) SHC
88 (31.1) SHC
3,640
4,900
6,090
7,280
3,700
4,960
6,160
7,350
3,770
5,030
6,220
7,420
12,850
12,850
12,850
12,850
4,030
5,290
6,490
7,680
4,170
5,360
6,620
7,810
4,230
5,490
6,690
7,880
(23.9)
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
30
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5-4. Heating Capacity
Indoor Unit
: CS-KE12NB41 & CZ-18BT1U
Outdoor Unit : CU-KE12NK1
Power Supply : 115V Single Phase 60Hz
< Heating Capacity >
RATING CAPACITY:
13,600 BTU/h
AIR FLOW RATE:
268 CFM
OUTDOOR
INDOOR
ENT. TEMP. oF (oC)
AMBIENT TEMP. oF (oC)
WB
60
65
70
75
80
(15.6)
(18.3)
(21.1)
(23.9)
(26.7)
0 (-17.8)
3 (-16.1)
8 (-13.3)
13 (-10.6)
18 (-7.8)
23 (-5.0)
28 (-2.2)
33 (0.6)
38 (3.3)
43 (6.1)
48 (8.9)
53 (11.7)
58 (14.4)
63 (17.2)
65 (18.3)
TH
CI
7,510
0.84
7,540
0.88
7,560
0.92
7,580
0.96
7,590
1.00
TH
CI
7,760
0.86
7,790
0.90
7,810
0.94
7,830
0.98
7,840
1.02
TH
CI
8,350
0.89
8,380
0.94
8,410
0.98
8,420
1.03
8,440
1.07
TH
CI
8,980
0.93
9,000
0.98
9,030
1.03
9,050
1.08
9,060
1.12
TH
CI
9,660
0.98
9,690
1.03
9,720
1.08
9,730
1.13
9,750
1.18
TH
CI
10,390
1.03
10,420
1.08
10,440
1.14
10,460
1.19
10,470
1.25
TH
CI
11,150
1.08
11,180
1.14
11,200
1.20
11,210
1.26
11,220
1.32
TH
CI
11,930
1.13
11,960
1.20
11,980
1.26
12,000
1.33
11,740
1.39
TH
CI
12,720
1.19
12,750
1.26
12,770
1.33
12,780
1.40
11,740
1.44
TH
CI
13,560
1.25
13,580
1.32
#
13,600
1.40
13,010
1.44
11,740
1.44
TH
CI
14,420
1.31
14,440
1.39
14,120
1.44
13,010
1.44
11,740
1.44
TH
CI
15,290
1.44
15,020
1.44
14,200
1.44
13,010
1.44
11,740
1.44
TH
CI
15,990
1.44
15,080
1.44
14,240
1.44
13,010
1.44
11,740
1.44
TH
CI
16,000
1.44
15,070
1.44
14,220
1.44
13,010
1.44
11,740
1.44
TH
CI
15,980
1.44
15,050
1.44
14,190
1.44
13,010
1.44
11,740
1.44
TH : Total Heating Capacity (BTU/h)
NOTE
1.
Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB
: Outdoor Ambient Temp. 47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB
2.
Above data does not take Defrost Operation, Overload Prevention Protection, and/or Cold Air
Prevention Protection during heating operation into account. For this reason, the value may vary
from the actual heating characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
31
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Indoor Unit
: CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit : CU-KE18NKU
Power Supply : 230V Single Phase 60Hz
< Heating Capacity >
RATING CAPACITY:
20,400 BTU/h
AIR FLOW RATE:
383 CFM
OUTDOOR
INDOOR
ENT. TEMP. oF (oC)
AMBIENT TEMP. oF (oC)
WB
60
65
70
75
80
(15.6)
(18.3)
(21.1)
(23.9)
(26.7)
0 (-17.8)
3 (-16.1)
8 (-13.3)
13 (-10.6)
18 (-7.8)
23 (-5.0)
28 (-2.2)
33 (0.6)
38 (3.3)
43 (6.1)
48 (8.9)
53 (11.7)
58 (14.4)
63 (17.2)
65 (18.3)
TH
CI
11,350
1.35
11,400
1.41
11,440
1.47
11,480
1.53
11,510
1.59
TH
CI
11,720
1.37
11,770
1.44
11,820
1.50
11,850
1.56
11,890
1.62
TH
CI
12,600
1.43
12,650
1.50
12,700
1.57
12,750
1.64
12,780
1.71
TH
CI
13,520
1.50
13,580
1.57
13,630
1.65
13,670
1.72
13,710
1.80
TH
CI
14,540
1.57
14,600
1.65
14,650
1.74
14,700
1.82
14,730
1.90
TH
CI
15,610
1.65
15,670
1.74
15,730
1.83
15,770
1.92
15,810
2.00
TH
CI
16,730
1.74
16,800
1.83
16,850
1.93
16,890
2.02
16,770
2.12
TH
CI
17,900
1.83
17,960
1.93
18,010
2.04
18,060
2.14
16,770
2.24
TH
CI
19,050
1.92
19,120
2.03
19,170
2.14
18,590
2.25
16,770
2.36
TH
CI
20,290
2.02
20,350
2.14
#
20,400
2.26
18,590
2.38
16,770
2.50
TH
CI
21,550
2.13
21,610
2.26
20,410
2.39
18,590
2.52
16,770
2.64
TH
CI
22,830
2.39
22,230
2.53
20,410
2.53
18,590
2.66
16,770
2.80
TH
CI
23,990
2.37
22,230
2.52
20,410
2.67
18,590
2.81
16,770
2.96
TH
CI
23,990
2.51
22,230
2.67
20,410
2.82
18,590
2.98
16,770
3.13
TH
CI
23,990
2.57
22,230
2.73
20,410
2.89
18,590
3.05
16,770
3.21
TH : Total Heating Capacity (BTU/h)
NOTE
1.
Rating conditions (#) : Indoor Unit Entering Air Temp. 70 °F (21.1 °C) DB
: Outdoor Ambient Temp. 47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB
2.
Above data does not take Defrost Operation, Overload Prevention Protection, and/or Cold Air
Prevention Protection during heating operation into account. For this reason, the value may vary
from the actual heating characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
32
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6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor Unit
CS-KE12NB41 & CZ-18BT1U
Outdoor Unit CU-KE12NK1
Cooling
Indoor Unit
Fan Motor
Outdoor Unit
Fan Motor + Compressor
115V Single-phase 60Hz
12.39
Complete Unit
Performance at
Rating conditions
Running amp.
A
0.21
18
12.6
Power input
W
1,242
1,260
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
95 °F (35 °C) DB
Heating
Indoor Unit
Fan Motor
Outdoor Unit
Complete Unit
Fan Motor + Compressor
115V Single-phase 60Hz
14.35
Performance at
Rating conditions
Running amp.
Power input
A
0.25
20
14.6
W
1,440
1,460
Rating conditions:
Indoor air temperature
Outdoor air temperature
70 °F (21.1 °C) DB
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB
33
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Indoor Unit
CZ-KE18NB4U & CZ-18BT1U
Outdoor Unit CU-KE18NKU
(1) Voltage:230V
Cooling
<
230V >
Indoor Unit
Fan Motor
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 60Hz
8.15
Complete Unit
Performance at
Rating conditions
Running amp.
A
0.15
22
8.3
Power input
W
1,838
1,860
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
95 °F (35 °C) DB
Heating
Indoor Unit
Fan Motor
Outdoor Unit
Complete Unit
Fan Motor + Compressor
230V Single-phase 60Hz
10.31
Performance at
Rating conditions
Running amp.
Power input
0.19
27
10.5
A
2,313
2,340
W
Rating conditions:
Indoor air temperature
Outdoor air temperature
70 °F (21.1 °C) DB
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB
(2) Voltage:208V
Cooling
<
208V >
Indoor Unit
Outdoor Unit
Complete Unit
Fan Motor
Fan Motor + Compressor
Performance at
208V Single-phase 60Hz
Rating conditions
Running amp.
Power input
0.16
22
8.94
9.1
A
1,838
1,860
W
Rating conditions:
Indoor air temperature:
Outdoor air temperature:
80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
95 °F (35 °C) DB
Heating
Indoor Unit
Fan Motor
Outdoor Unit
Complete Unit
Fan Motor + Compressor
Performance at
208V Single-phase 60Hz
Rating conditions
Running amp.
Power input
0.2
27
11.3
11.5
A
2,313
2,340
W
Rating conditions:
Indoor air temperature
Outdoor air temperature
70 °F (21.1 °C) DB
47 °F (8.3 °C) DB / 43 °F (6.1 °C) WB
34
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6-2. Electric Wiring Diagrams
Indoor Unit
CS-KE12NB41 & CZ-18BT1U
CS-KE18NB4UW & CZ-18BT1U
C O I L - 1
B L K
B L K
O R O M
B L K
B L K
B L K
B L K
S T W A I T C F H
O R G
B L U
B R N
W H T
B L K
W H T
B R N
B L U
O R G
B L K
W H T
B R N
B L U
O R G
B L K
T V L
B L U
P N K
Y E L
O R G
R E D
B R N
G R N
B L K
W H T
G R N / Y E L
Y E L / ( R E D )
Y E L / ( R E D )
B L U
Y E L
W H T
B L K
R E D
R E D
W H T
B L K
C O R E
F E R R I T E
35
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Outdoor Unit CU-KE12NK1
8FA2-5251-12200-2
36
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Outdoor Unit CU-KE18NKU
REACTANCE
BLK
WHT
WHT
POWER RELAY
6
5
1 2
1 2
1
4
BLK
w
w
w
w
w
E
TERMINAL
PLATE
L1
L2
E2
E1
FERRITE CORE
w
w
w
U
V
25A
w
BLK
WHT
RED
ACIN1
1
2
w
w
ACIN2
CONTROLLER
W
3
GND
SI-A
4
5
6
RV0 RV1
BLK
1 2 3
1 2 3
COMP
1 2
A-TH
COIL/OUTDOOR
DCFM
MV0
1 2 3 4 5
1 2 3 4 5
w
w
1 2 3 4 1 2 3 4
1 2 3 4 5 6 7
WHT
1 2 1 2 3 4 1 2 3 4
N
L
POWER
SUPPLY
1 2
3 4 5 6 7
1 2 3 4 5 6 7
1 2
1 2
1 2 3 4 5
1 2 3 4 5
HIGH PRESSURE
SWITCH
BLK
BLK
MV0
S
R
T
1 1
2 2
FM
MAGNETIC COIL RV
CM
2P-CONNECTOR (BLK)
FAN MOTOR
4WAY VALVE
COIL
COMPRESSOR
MOTOR
OVERLOAD RELAY
(OLR)
WHT
WHT
WHT
WHT
1
2
1
2
ELEC SYSTEM ASSY
*
2P-CONNECTOR (RED)
8FA2-5251-11900-2
37
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Ta b
7. MAINTENANCE
7-1. Address Setting of the Remote
Controller
The address can be set in order to prevent
interference between remote controllers when two
indoor units are installed near each other. The
address is normally set to "A." To set a different
address, it is necessary to change the address on the
second remote controller.
Fig. 1
NOTE
Once changed, you cannot restore the original
address setting of the air conditioner.
(1) Switch on the power source.
(2) Break the address-setting tab marked "A" on the
second remote controller to change the address
(Fig. 1). When the tab is removed, the address is
automatically set to B (Fig. 2).
ACL button
Fig. 2
(3) Press and hold the remote controller HIGH
POWER button and 1 HR TIMER button. Then,
press and hold the ACL (reset) button with a
pointed object such as the tip of a pen. After 5
seconds, release ACL button first, then release
HIGH POWER and 1 HR. TIMER buttons, "oP-1"
(test run) appears, blinking in the remote
controller clock display area.
(4) Each time the 1 HR TIMER button is pressed, the
display changes as shown below. Press this
button 2 times to change the display to "oP-7"
(address setting). (Fig. 3)
ON/OFF
operation
button
Test run mode
HIGH POWER
button
Self-diagnostic mode
Address setting mode
1HR.
TIMER
button
(5) "oP-7" has now been selected for address setting.
(6) Press the ON/OFF operation button on the remote
controller. (Fig. 3) Check that the "beep" signal
received sound is heard from the second indoor
unit (approximately 5 times). The sound you hear
is the signal that the remote controller address
has been changed.
(7) Finally press the remote controller ACL (reset)
button to cancel the blinking "oP-7" display. (Fig.
3)
ACL
(Reset)
button
Changing of the second remote controller address is
now completed.
Fig. 3
38
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7-2. Disconnecting and Connecting Positive Connector for Outdoor Unit
One of the two types of connectors illustrated at left is used.Their
basic structure is the same for each.
How to Disconnect
Hold the resin connector cover, and pull the connector off.
You cannot disconnect the connector by pulling the wire since
it is locked inside. Always hold the cover to disconnect. (See
illustration at left.) For the connector without the resin cover,
push the lock in the direction of "2" while pulling it off.
Pull the cover upward
How to Connect
In order to connect, hold the resin cover of the connector and
push it in. Confirm the click sound for the inside lock.
When the cover is pulled upward, the lock is
released with the sequence of 1 and 2.
39
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7-3. Disassembly Procedure
To avoid electrical shock hazard, be sure to disconnect power before
WARNING
attempting to disassemble the unit.
When a footstool, etc. is used for disassembling the indoor unit,
be careful not to fall down. If you fall down, you might be injured seriously.
7-3-1. Remove the air intake grill.
(1) Slide the 2 latches each to the corresponding arrow direction. (Fig. 1 and Fig. 2)
Open downward the air intake grill located on the latch side.
(2) Undo the air intake grill drop preventive hook. (Fig. 3)
Undo the 2 hinges for the grill and remove the air intake grill.
Latch
Hinge
Hook
Latch
Air intake grill
Hinge
Fig.1
Fig.2
Fig.3
7-3-2. Disconnect the connectors in the control box.
(1) Remove the 2 screws and remove the control box cover. (Fig. 4)
(2) Disconnect the connectors CN04 (FLAP 5P), CN12 (RC 4P) and CN13 (IND 7P). (Fig. 5)
CN04
Control PCboard
CN13
CN12
Screw
Control box cover
Fig.4
Fig.5
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7-3-3. Remove the ceiling panel.
(1) Open the clamp (4 locations) and remove the 2 lead wires from the clamps. (Fig. 6)
(2) Remove the 4 screws fixing the corner cover (at 3 locations) and indicator cover (at 1 location). (Fig. 6)
(3) Press the center 1 of the cover and remove the cover with the section 2 pulled down. (Fig. 7)
(4) Remove the strap (3 locations) from the hook on the ceiling panel. (Fig. 8)
NOTE
There is no strap on the indicator cover.
(5) Remove the bolt (4 locations) with a washer and remove the ceiling panel. (Fig. 9)
Screw
Clamp
Corner cover
Indicator
cover
Pull down
section 2.
Lead wire
Cover
Clamp
Center 1
Corner cover
Corner cover
Screw
Fig.6
Fig.7
Bolt
Strap
Remove the strap
from the hook.
Bolt
Fig.8
Fig.9
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7-3-4. Remove the indoor air temperature sensor.
(1) Disconnect the connector CN08 (ROOM 2P) in the control box and remove the indoor air temperature
sensor. (Fig. 10)
Indoor air temperature sensor
CN08
Fig.10
7-3-5. Remove the power box and control box.
(1) Remove a screw and remove the terminal cover. (Fig. 11)
(2) Remove the 2 screws and remove the power box cover. (Fig. 11)
(3) Disconnect the power lines (No. 1 and No. 2) / signal line (No. 3) and ground cable from the terminals in
the power box. (Fig. 12)
Terminal cover
Screw
Screw
Power box cover
Fig.11
Terminal
Ground cable
Power lines / Signal line
Fig.12
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(4) Disconnect the connector CN07 (DP 2P) in the power box. (Fig. 13)
Remove a screw and disconnect the ground cable. (Fig. 13)
(5) Disconnect the connector CN03 (DCM 6P) in the power box. (Fig. 14)
(6) Remove the 4 screws and remove the power box. (Fig. 14)
(7) Disconnect the connectors CN06 (FS 3P) and CN09 (COIL-1 2P) in the control box. (Fig. 15)
(8) Remove the 2 screws and remove the control box. (Fig. 15)
Screw
Ground cable
1
2
3
CN07
Fig.13
Screw
Screw
Screw
Screw
CN03
Fig.14
CN09
Screw
Screw
CN06
Fig.15
43
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For the removal of the following components, perform any work after removing the indoor
unit (main body) from the ceiling.
NOTE
Main body lower section
Float switch
Heat exchanger sensor
Turbo fan
Drain pump
Fan motor
Heat exchanger
1. Perform the work after draining the water to prevent the water leakage from the drain pan.
• Put a bucket, etc., under the drain cap and remove the drain cap to drain the water.
(Fig. 16)
2. Refer to the installation instructions for recovery of refrigerant or removal of the power
cable or tubing.
7-3-6. Remove the main body lower section.
(1) Remove the 4 screws. (Fig. 16)
(2) Remove the 2 screws. (Fig. 17)
(3) Disconnect the connector CN03 (DCM 6P) in the power box. (Fig. 18)
(4) Lift the main body lower section and remove it from the main body upper section.
Screw
Screw
Drain cap
Main body lower section
Main body lower section
Screw
Screw
Fig.16
Main body lower section
Main body
upper section
Screw
CN03
Fig.17
Fig.18
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7-3-7. Remove the heat exchanger sensor.
(1) Remove the heat exchanger sensor from the sensor holder. (Fig. 19)
Heat exchanger sensor
Holder
Fig.19
7-3-8. Remove the drain pump and float switch.
(1) Remove the 2 screws (Fig. 20)
(2) Loosen the clamp and disconnect the drain hose from the drain pump. (Fig. 20)
(3) Remove the drain pump from the main body upper section. (Fig. 20)
(4) Remove a nut and remove the float switch. (Fig. 21)
Screw
Drain pump
Float switch
Nut
Drain hose
Clamp
Fig.20
Fig.21
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7-3-9. Remove the turbo fan and fan motor.
(1) Remove a nut and remove the turbo fan. (Fig. 22)
(2) Remove the 2 screws and 3 nuts, and remove the fan motor. (Fig. 23)
Turbo fan
Screw
Nut
Nut
Fan motor
Fig.22
Fig.23
7-3-10. Remove the heat exchanger.
(1) Remove the 3 screws. (Fig. 24)
(2) Remove the 3 screws. (Fig. 25)
(3) Remove the heat exchanger from the main body upper section with the heat exchanger lifted.
Heat exchanger
Screw
Screw
Main body
upper section
Screw
Fig.24
Fig.25
46
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8. FUNCTIONS
8-1. Operation Functions
Emergency operation
SENSOR DRY
Emergency operation is available when the remote
controller malfunctions, has been lost, or otherwise
cannot be used.
During DRY operation, the system adjusts the room
temperature and fan speed according to the conditions in the
room, in order to maintain a comfortable room environment.
To operate the system, press the OPERATION button,
which is also used as the receiver, below the unit display.
Each time this button is pressed, the OPERATION lamp
changes color to indicate the type of operation. Select the
desired type of operation.
SENSOR DRY operation
• DRY operation is as shown in the figure below.
Load
COOL zone
A zone
COOL
(GREEN)
HEAT
(RED)
STOP
(Lamp Off)
B zone
• The set temperature is 4°F(2°C) below the detected room
temperature in the case of cooling operation, and 4°F(2°C)
above the room temperature in the case of heating
operation. The flap and fan speed settings are AUTO.
Conditions are monitored at all
times when the room temperature
is below 59°F(15°C).
DRY A
The compressor operation frequency varies.
The indoor fan operates with 1/f fluctuation.
AUTO cooling/heating operation
Selecting the operation mode
DRY B
• When AUTO mode is selected, the microprocessor calculates
the difference between the set temperature and the room
temperature, and automatically switches to Cooling or
Heating mode.
The compressor operates at a low operating frequency.
The indoor fan operates with 1/f fluctuation.
Monitor
Room temp. Set temp.
COOL
• Monitoring operation takes place when the room temperature
Room temp. Set temp.
HEAT
is below 59°F(15°C), or more than 5°F(3°C) below the set
• As shown by the example in the figure below, with AUTO
cooling/heating operation, the mode changes between
Heating and Cooling mode according to changes in the
relationship between the current room temperature and the
set temperature.
temperature.
• When the monitoring range is entered, the compressor stops,
and the indoor fan operates with 1/f fluctuation.
Example
PAM- control
Example of operation in AUTO mode with the set room temperature
at 74°F(23°C).
• In order to further improve inverter performance, control is
switched between PWM control at low operation speeds, and
PAM control at high operation speeds, making the most
effective use of power.
Room temp.
Zone A
Zone B
Zone C
Zone C
74
Set temp.
Zone B
Zone A
More than
1 hour
Within
1 hour
Compressor
ON
ON
ON
OFF
OFF
Operation mode
Cooling
Heating
Cooling
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HIGH POWER
NIGHT SETBACK
This function acts to raise the power but keeps the AC system in
the same operating mode.
This function is set with the HIGH POWER button on the remote
controller.
(It can be set regardless of the temperature and fan speed
settings.)
When NIGHT SETBACK operation is set, the temperature and
fan speed settings will be adjusted automatically to allow
comfortable sleep.
When NIGHT SETBACK operation is set, " mark" appears on
the remote controller. The main unit display lamp also becomes
dimmer.
HIGH POWER operation from remote controller
COOL and DRY modes
The unit operates at maximum output for 30 minutes,
regardless of the desired temperature.
The fan speed is 1 step above "High."
When the night setback mode is selected, the air conditioner
automatically raises the temperature setting 2°F(1°C) when 30
minutes have passed after the selection was made, and then
another 2°F(1°C) after another 30 minutes have passed,
regardless of the indoor temperature when night setback was
selected. This enables you to save energy without sacrificing
comfort. This function is convenient when gentle cooling is
needed.
Frequency
MAX
2°F(1°C)
Setting
Time
0
temperature
2°F(1°C)
30 min.
5 min.
Press the NIGHT
SETBACK button
30 min.
30 min.
Start
End
Time
NOTE
When HIGH POWER operation ends, the unit operates at low
Hz for 5 minutes, regardless of the thermostat OFF conditions.
HEAT mode
When in DRY mode, operation is in the cooling zone.
When the night setback mode is selected, the air conditioner
automatically lowers the temperature setting 4°F(2°C) when 30
minutes have passed after the selection was made, and then
another 4°F(2°C) after another 30 minutes have passed,
regardless of the indoor temperature when night setback was
selected. This enables you to save energy without sacrificing
comfort. This function is convenient when gentle heating is
needed.
Lamp colors
OPERATION lamp
HEAT operation
DRY operation
Red
Setting
4°F(2°C)
temperature
Orange
4°F(2°C)
Time
COOL operation
FAN operation
Green
Green
DEFROSTING operation
Red and Orange
alternately
Press the NIGHT
SETBACK button
30 min.
30 min.
OPERATION lamp
Green
Green
Green
TIMER lamp
HIGH POWER lamp
Timer backup
Operation stops if there are no operator controls for 25 hours or
longer after unit operation switched from OFF to ON by use of
ON timer operation.
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8-2. Protective Functions
Overload prevention during heating
Cold-air prevention during heating
During HEAT operation, the temperature of the indoor heat
exchanger is used to control the frequency and lessen the load
on the compressor before the protective device is activated.
During heating, the fan speed is set to "LL" (very low) or stopped.
As the temperature of the indoor heat exchanger rises, the fan
speed is changed to the set speed.
Indoor heat exchanger
Approx.
127
Set fan speed
A
High
A. Control start
B. Control end
(53)
At stability of operation
Approx.
117
B
(47)
a
b
c
d
At start of operation
a. Area: Automatic capacity control
b. When Point A has been exceeded, the operation frequency is
reduced by a certain proportion.
c. Area: Frequency increase is prohibited.
LL
Stopped
77
86
Approx. 104
(40)
(25) (30)
d. At Point B and below, overload prevention is ended and
control is the same as in the
a
area.
Indoor heat exchanger
temperature °F(°C)
NOTE
• The fan speed is forcibly changed to "LL" beginning 30 seconds
after the thermostat turns OFF.
Freeze prevention
• At stability of operation refers to operation when the room
temperature has approached the set temperature.
• When HEAT operation starts, the indoor fan is stopped until the
temperature of the indoor heat exchanger reaches 68°F(20°C)
or higher, or until the room temperature reaches 59°F(15°C) or
higher.
During COOL or DRY operation, freezing is detected and
operation is stopped when the temperature of the indoor heat
exchanger matches the conditions below.
1. Freeze-prevention operation is engaged when the
temperature of the indoor heat exchanger is below 43°F(6°C).
2. Restart after freeze-prevention operation occurs when the
temperature of the indoor heat exchanger reaches 46°F(8°C)
or above.
Compressor discharge temperature control
C
46
(8)
This function controls the operation frequency to prevent the
compressor discharge temperature from rising more than a
specified temperature.
A
B
43
(6)
Compressor discharge temperature °F(°C)
36
(2)
Approx.
A
*
214
(101)
a
b
c
d
Approx.
B
a. Area: Automatic capacity control
b. When the temperature drops below Point A, the operation
frequency is reduced by a certain proportion.
201
(94)
a
b
c
d
c. Area: Frequency increase is prohibited.
d. When the temperature reaches Point C or above, freezing
a. Area: Automatic capacity control.
b. When the temperature rises above Point A, the operation
frequency is reduced at a specified rate.
c. Area: Further frequency increase is prohibited.
d. When the temperature falls below Point B, prevention of a rise
in frequency is released and the air conditioner operates as in
prevention is ended and control is the same as in the
a
area.
* When the temperature drops to below 36°F(2°C)
(continuously for 2 minutes or longer), the compressor stops.
Once the freeze condition is detected, the air conditioner will
work less than the maximum frequency until it is turned off.
a
area.
* The compressor will stop if the temperature of the compressor
discharge exceeds 248°F(120°C) due to shortage of gas or
other reason.
49
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Defrost detection and release
CT (Peak current cut-off control)
• This function prevents the circuit breaker or fuse from operating
to open the circuit. This function works when electrical current
has increased due to an increase in the cooling / heating load,
or to a decrease in the power supply voltage. In these cases,
operation frequency is reduced or operation is interrupted auto-
matically to control the electrical current for operation.
Reverse-Cycle Defrosting
Defrosting Sequence
• When the cause of the increase in electrical current is rectified,
the system will resume operation in the original mode.
Heating operation
<CS-KE12NB41>
(A)
Heating
Outdoor fan ON
4-way valve ON
Cooling Dry
22.5
Peak current cut-off trips
Hz down
14.0
15.0
<CS-KE18NB4UW>
(A)
Frost sensing
Cooling Dry
Heating
Defrost detection occurs in either of the following cases:
Peak current cut-off trips
Hz down
17.5
•
The temperature of the heat exchanger remains at
or below the L1 line for 3 minutes after the start of
HEAT operation.
11.0
14.0
• The temperature of the heat exchanger remains at
or below the L2 line for 120 minutes after the start
of HEAT operation.
Electrical current setting for COOL operation is
used during DEFROST operation.
NOTE
Outdoor heat
exchanger temp.
0
Ambient temp.
L2
L1
Frosting area
Reverse-cycle defrosting operation
Compressor 1 minute after it is stopped,
compressor is ON.
Outdoor fan OFF
Indoor fan OFF
4-way valve OFF
Operation lamp
Repeatedly switches between red
and orange illumination.
Releasing of defrosting
Outdoor heating exchanger temp. is over 68°F(20°C).
Defrosting operation lasts 12 minutes (maximum).
2 minutes after it is stopped, compressor is ON.
4-way valve is ON. Outdoor fan is ON.
NOTE
If the air conditioner is turned off during the defrosting
cycle, it will continue defrosting and turn itself off after
defrosting is completed.
50
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9. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)
9-1. Precautions before Performing Inspection or Repair
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge
(charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be
careful not to touch any electrified parts before the controller LED (red) turns OFF.
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow at
least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.
9-2. Method of Self-Diagnostics
< Clock display >
Follow the procedure below to perform detailed trouble diagnostics.
Test run mode
Self-diagnostics mode
NOTE
1:If the operation lamp blinks every 0.5 seconds immediately when the
power is turned ON, there is an external ROM (OTP data) failure on the
indoor circuit board, or a ROM socket insertion problem, or the ROM
has not been installed.
2:The failure mode is stored in memory even when the power is not ON.
Follow the procedure below to perform diagnostics.
PROCEDURE
ON/OFF
operation
button
After turning on power to the air conditioner, use the remote controller and
follow the steps below to execute self-diagnostics.
Step 1: Press and hold the remote controller HIGH POWER button and 1
HR TIMER button. Then, press and hold the ACL (reset) button
with a pointed object such as the tip of a pen. After 5 seconds,
release ACL button first, then release HIGH POWER and 1 HR
TIMER buttons, "oP-1" (test run) appears, blinking in the remote
controller clock display area.
HIGH POWER
button
1HR.
TIMER
button
Step 2: Next, press the 1 HR TIMER button once to change the display
from "oP-1" to "oP-3" (self-diagnostics). (The display continues to
blink.)
Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.
• The self-diagnostics function utilizes the 3 indicator lamps on the main
unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to
report the existence of sensor trouble or a protective operation. (The
lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.)
Self-diagnostics is completed when the buzzer sounds 3 short beeps.
• A maximum of 3 self-diagnostics reports are displayed, for 5 seconds
each, beginning with the most recent report. Following this display the
lamps turn OFF. In order to view the self-diagnostics results again, press
the ON/OFF button again.
ACL
(Reset)
button
• The 3 lamps remain OFF if no trouble has occurred.
<IMPORTANT> After self-diagnostics is completed, be sure to press the
ACL (reset) button to return to normal mode. The air
conditioner will not operate if this is not done.
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(1) Self-diagnostics Lamps
INDOOR UNIT
OPERATION button
OPERATION lamp
TIMER lamp
HIGH POWER lamp
REMOTE CONTROL receiver
Since the indications cover various units, the corresponding parts listed below may not be present in some models.
.... .... ....
INDICATION ON INDOOR UNIT
OFF
BLINKING
ON
HIGH
OPERATION
TIMER
POWER
CODE
S01
DIAGNOSIS CONTENTS
POSSIBLE MALFUNCTION
(1) OPEN OR SHORT CIRCUIT IN SENSOR
(2) POOR CONTACT AT CONNECTOR OR OPEN
CIRCUIT AT TERMINAL PRESS-FIT LOCATION.
(3) I/D PCB FAILURE (I/D = INDOOR)
ROOM TEMP. SENSOR TROUBLE
I/D HEAT EXCHANGER TEMP.
SENSOR TROUBLE
S02
(1) OPEN OR SHORT CIRCUIT IN SENSOR
(2) POOR CONTACT AT CONNECTOR OR OPEN
CIRCUIT AT TERMINAL PRESS-FIT LOCATION
(3) O/D PCB FAILURE (O/D = OUTDOOR)
COMPRESSOR TEMP. SENSOR
TROUBLE
S04
S05
O/D HEAT EXCHANGER TEMP.
SENSOR TROUBLE
O/D AIR TEMP. SENSOR TROUBLE
O/D CURRENT SENSOR ERROR
S06
S07
O/D PCB FAILURE
(1) MIS-WIRING (2) AC POWER FAILURE (3) BLOWN FUSE
(4) POWER RELAY FAILURE (5) I/D OR O/D PCB FAILURE
(6) O/D FAN MOTOR FAILURE (7) REACTOR FAILURE
I/D-O/D COMMUNICATION
TROUBLE
E01
E02
(SERIAL COMMUNICATION
TROUBLE)
(8) HIGH-PRESSURE SW FAILURE (9) OLR FAILURE (10) MAGNETIC COIL FAILURE
(1) HIC OR POWER TR FAILURE (2) O/D FAN NOT OPERATING
(3) INSTANTANEOUS POWER STOPPAGE (4) SERVICE VALVE NOT OPENED
(5) O/D FAN BLOCKED (6) CONTINUOUS OVERLOAD OPERATION
(7) COMPRESSOR FAILURE (8) O/D PCB FAILURE
HIC CIRCUIT TROUBLE
POWER TR CIRCUIT TROUBLE
O/D UNIT EXTERNAL ROM
TROUBLE
(1) EXTERNAL ROM DATA FAILURE (2) O/D PCB FAILURE
E03
E04
(1) INSTANTANEOUS POWER STOPPAGE (2) HIC OR POWER TR FAILURE
(3) O/D PCB FAILURE
CURRENT PEAK CUT
PAM CIRCUIT TROUBLE
(1) O/D PCB FAILURE
(2) O/D POWER VOLTAGE TROUBLE
E05
E06
E07
E08
ACTIVE CIRCUIT TROUBLE
(1) ELECTRIC EXPANSION VALVE FAILURE (2) CHOKED CAPILLARY TUBE
(3) INSUFFICIENT GAS (4) CONTINUOUS OVERLOAD OPERATION
(5) O/D FAN NOT OPERATING (6) O/D PCB FAILURE
COMPRESSOR
DISCHARGE TEMP.
OVERHEATING PREVENTION
(1) FAN MOTOR FAILURE (2) CONNECTOR CONTACT FAILURE
(3) I/D PCB FAILURE
I/D FAN OPERATION TROUBLE
4-WAY VALVE SWITCHING
TROUBLE
ZERO-CROSS TROUBLE
(1) 4-WAY VALVE FAILURE (HEAT PUMP MODEL ONLY)
(2) O/D PCB FAILURE
(1) SERVICE VALVE NOT OPENED (2) INSUFFICIENT GAS
(1) OPEN PHASE (2) O/D PCB FAILURE
GAS-LOSS PREVENTION
E09
E10
DC COMPRESSOR DRIVE
CIRCUIT TROUBLE
(1) FAN MOTOR FAILURE (2) CONNECTOR CONTACT FAILURE
(3) O/D PCB FAILURE
E11
E12
O/D DC FAN OPERATION TROUBLE
(1) MIS-WIRING (2) BLOWN FUSE
(3) POWER RELAY FAILURE (4) O/D PCB FAILURE
(5) COMPRESSOR FAILURE
O/D SYSTEM COMM FAILURE,
OLR OPERATION, O/D POWER
OPEN PHASE, O/D FREEZING
(1) I/D FAN SYSTEM TROUBLE (2) INSUFFICIENT GAS
(3) OPERATION AT LOW TEMPERATURE
FREEZING-PREVENTION OPERATION
FLOAT SWICTH (FS) IS ACTIVED.
E13
TIMER
LAMP
BLINKING (3 SEC. INTERVAL)
(1) DRAIN PUMP FAILURE (2) FS FAILURE (3) CHOKED DRAIN HOSE
8512-5261-99100-1
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(2) If the self-diagnostics function fails to operate
Check the indoor unit.
• No indicators illuminate and the
indoor fan does not rotate.
• Check the power voltage.
Blown
Is the fuse blown?
Normal
Replace the circuit
board or the fuse.
Replace the controller.
9-3. Checking the Indoor and Outdoor Units
(1) Checking the indoor unit
No.
Control
Check items (unit operation)
• The rated voltage must be present between inter-unit wirings 1 and 2.
1
Use the remote controller to operate the
unit in "TEST run" mode. To determine
whether the mode is currently in
"TEST run" mode, check the 3 indicator
lamps on the unit. If all 3 are blinking,
the current mode is "TEST run."
•
Connect a 5 k ohm resistor between inter-unit wirings 2 and 3. When the
voltage at both ends is measured, approximately 12 to 15V DC must
be output and the multimeter pointer must bounce once every 8
seconds.
Or instead of measuring the voltage, you can insert an LED jig and
check that the LED flickers once every 8 seconds.
If there are no problems with the above, then check the outdoor unit.
For the "Test run" procedure, refer to the Appendix B "Installation Instructions".
(2) Checking the outdoor unit
No.
Control
Check items (unit operation)
1
Apply the rated voltage between outdoor
unit terminals L and N.
• The control panel LED (red) must illuminate.
2
Short-circuit the outdoor unit COM terminal
to the T-RUN terminal.
• The compressor, fan motor and 4-way valve must all turn on.
If there are no problems with the above, then check the indoor unit.
TEST/T-RUN terminals
Using the TEST/T-RUN terminals
T-RUN
: Test run (compressor and fan motor turn ON).
TEST/MV : Compresses time to 1/60th (accelerates
operation by 60 times faster than normal).
(TEST)/MV T-RUN COM
53
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(3) Serial Communication Error Identification Procedure
If the lamps on the main body show the following conditions after the completion of self-diagnostics,
a communication error between the indoor unit and outdoor unit might be considered.
In such a case, identify the breakdown section by using the following procedure.
NOTE
Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure.
Lamp Operation
Timer
High Power
: Off
: Blinking
: Illuminated
Condition
E01
E12
< Before the Operation >
For terminal strip short circuit work or inter-unit wiring removal, turn off the power to
avoid an electric shock.
WARNING
Release the terminal strip short circuit after the completion of self-diagnostics.
Do not perform the short-circuit work between any other terminals except for
specified ones on the specified terminal strip. If such work is performed between
the incorrect terminals, the unit might be broken.
CAUTION
< Convenient Tool for Short-Circuit Work ( for example ) >
Cable
Alligator Clip
Alligator Clip
< Check Items before Troubleshooting Serial Communication Start >
After confirming that the following errors do not exist, start the "Troubleshooting Serial Communication"
in "Condition: E01 and E12".
1. Mis -wiring (inter-unit cable, etc.)
2. AC power failure
6. Reactor failure (defective insulation, etc.)
7. High-Pressure Switch failure
3. Blown fuse
8. Overload Relay failure
4. Power Relay failure
5. Outdoor Fan Motor failure (defective insulation, etc.)
9. Magnetic Coil failure (defective insulation, short-circuit, etc.)
10. Compressor failure (defective insulation, etc.)
(3-1) Condition: E01
-
+
Outdoor Unit
V
1
2
3
3
4
5
6
Outdoor Unit
Troubleshooting Serial Communication
1
1
2
3
4
5
6
Power
1
2
Power
Indoor Unit
2
3
V
Indoor Unit
+
-
Fig. 2
Fig. 1
1. Turn OFF the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Disconnect the cable from the terminal 3 on the indoor unit
Is the voltage of about DC12V
or more given between the terminals
2 and 3 on the outdoor unit terminal strip
(Serial Communication Line) ?
(Fig. 1)
No
terminal strip.
(Fig. 2)
3. Turn ON the power.
Yes
A
B
( Continued to the next page A. )
( Continued to the next page B. )
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( Continued from the previous page A. )
A
( Continued from the previous page B. )
B
Is the voltage of about DC22V to
24V given between the terminals
2 and 3 on the indoor unit terminal strip
(Serial Communication Line) ?
(Fig. 2)
Yes
No
Defect in the indoor unit
P.C. board
Defect or connection error
in the inter-unit cable
Outdoor Unit
1. Turn OFF the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Short-circuit between the terminals 2 and 3 on the outdoor
1
1
2
2
3
3
4
5
6
Power
unit terminal strip.
(Fig. 3)
Indoor Unit
Fig. 3
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Condition: E12
Defect in the outdoor unit
P.C. board.
What is the latest self-diagnosis result ?
Condition: E01
Outdoor Unit
Outdoor Unit
1. Turn off the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Remove the short-circuit between the terminals 2 and 3 on
the outdoor unit terminal strip.
1
1
2
3
3
4
5
6
1
2
2
3
4
5
6
Power
Power
3. Disconnect the cable from the terminal 3 on the indoor unit
2
terminal strip.
(Fig. 4)
1
3
Indoor Unit
Fig. 4
Indoor Unit
Fig. 5
Short-circuit between the terminals 2 and 3 on the indoor unit
terminal board. (Fig. 5)
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Condition: E12
Defect or connection error
in the inter-unit cable
What is the latest self-diagnosis result ?
Condition: E01
Defect in the indoor unit
P.C. board
55
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(3-2) Condition: E12
Troubleshooting Serial Communication
Outdoor Unit
1
1
2
2
3
3
4
5
6
Power
1. Turn off the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Disconnect the cable from the terminal 3 on the Outdoor
Indoor Unit
unit terminal strip.
(Fig. 6)
Fig. 6
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Condition: E01
Defect in the outdoor unit
P.C. board
What is the latest self-diagnosis result ?
Condition: E12
Outdoor Unit
1
1
2
3
3
4
5
6
1. Turn off the power and wait until the power lamp (LED)
of the outdoor unit controller is turned OFF.
2. Disconnect the cable from the terminal 3 on the indoor
Power
2
unit terminal strip.
(Fig. 7)
Indoor Unit
Fig. 7
1. Turn ON the power and operate the system using the
remote controller or the operation button on the indoor unit.
2. Perform the self-diagnosis five seconds after the operation
start.
Condition: E01
Defect in the inter-unit
cable
What is the latest self-diagnosis result ?
Condition: E12
Defect in the indoor unit
P.C. board
56
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9-4. Trouble Diagnosis of Fan Motor
9-4-1. Indoor Fan Motor
This indoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil
resistance, and the following procedure should be used to check the motor.
To perform diagnosis, operate the unit in cooling mode with indoor fan speed "High". Next, make sure that the
indoor unit receive the signals from the remote controller when the ON/OFF operation button is pressed.
(A) Turn OFF the power before connecting or disconnecting the motor connectors.
(B) When performing voltage measurement at the indoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 1 minute after operation
is started. For this reason, to measure the voltage again, turn OFF the unit once using the
remote controller, and then start the air conditioner again.
Important:
[Trouble symptom 1] The fan does not stop when the unit stops. Indoor unit controller trouble.
[Trouble symptom 2] The fan motor does not rotate when the unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor
unit controller (3 locations).
Measurement location
Normal value
CS-KE12NB41
DC 130V to 195V
CS-KE18NB4UW
DC 280V to 340V
(1) Vm-Gnd: Between pin 1 and pin 3
(2) Vcc-Gnd: Between pin 4 and pin 3
(3) Vs-Gnd: Between pin 5 and pin 3
DC 15V +/- 10%
Fluctuation between DC 1.8V to 5.7V
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Indoor unit controller trouble (Replace the controller .)
(Reference)
DC motor connector pin arrangement
Pin 1: Vm (red)
Pin 2: Not used
Pin 3: Gnd (black)
Pin 4: Vcc (white)
Pin 5: Vs (yellow)
Pin 6: PG (blue)
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit
operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the indoor unit controller.)
[Trouble symptom 4] Fan motor rotation speed does not change during indoor unit operation.
[Trouble symptom 5] Fan motor rotation speed varies excessively during indoor unit operation.
(Remedy for symptom 3 to 5)
It is not possible to identify whether the trouble is indoor unit controller trouble or motor trouble.
Therefore, first replace the indoor unit controller, then (if necessary) replace the DC motor.
57
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9-4-2. Outdoor Fan Motor
This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil
resistance, and the following procedure should be used to check the motor.
Perform the trouble diagnosis by Test Run mode described on Installation Instructions.
(A) Turn OFF the power before connecting or disconnecting the motor connectors.
(B) When performing voltage measurement at the outdoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 10 seconds after
operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor
unit power, then, measure the voltage in Test Run mode.
Important:
[Trouble symptom 1] The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble
[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor
unit controller (3 locations).
Measurement location
Normal value
(1) Vs-Gnd: Between pin 1 and pin 4
(2) Vcc-Gnd: Between pin 5 and pin 4
(3) Vsp-Gnd: Between pin 7 and pin 4
DC 110V or more
DC 14V or more
After fluctuating 4 times between DC 1.0 to 4.3V
(1 sec. ON) and DC 0 V (1 sec. OFF), the DC
motor trips.
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Outdoor unit controller trouble
(Replace the controller .)
(Reference)
DC motor connector pin arrangement
Pin 1: Vs (white)
Pin 2: Not used
Pin 3: Not used
Pin 4: Gnd (black)
Pin 5: Vcc (red)
Pin 6: FG (blue)
Pin 7: Vsp (yellow)
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor
unit operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the outdoor unit controller.)
[Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation.
[Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation.
(Remedy for symptom 3 to 5)
It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble.
Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.
58
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9-5. Noise Malfunction and Electromagnetic Interference
An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external
noise, and is likely to cause electromagnetic interference with nearby wireless devices.
A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these
effects may still occur. Please pay attention to the points listed below.
(1) Noise malfunction
This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.
Locations most susceptible to noise
Trouble
Correction
1. Locations near broadcast stations where
there are strong electromagnetic waves
Either of the following trouble may occur.
(The fundamental concept is to make the
system less susceptible to noise.)
1. The unit may stop suddenly during
operation.
2. Locations near amateur radio (short wave)
stations
- Insulate for noise or
distance from the noise source. -
2. Indicator lamps may flicker.
3. Locations near electronic sewing machines
and arc-welding machines
1. Use shielded wires.
2. Move unit away from the noise source.
(2) Electromagnetic interference
This refers to noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through
space and returns to the electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.
Locations most susceptible to noise
Trouble
Correction
1. A television or radio is located near the
A/C and A/C wiring.
1. Noise appears in the television picture, 1. Select a separate power source.
or the picture is distorted.
2. Keep the A/C and A/C wiring at least 1 meter
2. The antenna cable for a television or
radio is located close to the A/C and A/C
wiring.
2. Static occurs in the radio sound.
away from wireless devices and antenna cables.
3. Change the wireless device's antenna to a
high-sensitivity antenna.
3. Locations where television and radio
signals are weak.
4. Change the antenna cable to a BS coaxial cable.
5. Use a noise filter (for the wireless device).
6. Use a signal booster.
59
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10. CHECKING ELECTRICAL COMPONENTS
Ground wire
10-1. Measurement of Insulation
Resistance
Clip
The insulation is in good condition if the resistance
exceeds 1M ohm.
Probe
10-1-1. Power Supply Cord
Insulation
tester
Clamp the grounding wire of power cord with the lead
Fig. 1
clip of the insulation resistance tester and measure the
resistance by placing a probe on either of the two
power wires. (Fig. 1)
Terminal plate
Then also measure the resistance between the
grounding and other power terminals. (Fig. 1)
Probe
10-1-2. Indoor Unit
Clamp an aluminum plate fin or copper tube with the
lead clip of the insulation resistance tester and
measure the resistance by placing a probe on each
terminal screw on the terminal plate. (Fig. 2)
Note that the ground line terminal should be skipped
for the check.
Clip
Copper
tube or
Insulation
tester
metallic part
10-1-3. Outdoor Unit
Fig. 2
Clamp a metallic part of the unit with the lead clip of
the insulation resistance tester and measure the
resistance by placing a probe on each terminal screw
where power supply lines are connected on the
terminal plate. (Fig. 2)
Probe
10-1-4. Measurement of Insulation
Resistance for Electrical Parts
Clip
Copper
tube or
Disconnect the lead wires of the desired electric part
from terminal plate, capacitor, etc. Similarly disconnect
the connector. Then measure the insulation resistance.
(Figs. 3 and 4)
metallic part
Insulation
tester
Fig. 3
NOTE
From fan motor,
compressor and
other parts
Refer to Electric Wiring Diagram.
If the probe cannot enter the poles because the hole is
too narrow then use a probe with a thinner pin.
Probe
Metallic
part
Clip
Insulation
tester
Fig. 4
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10-2. Checking Continuity of Fuse
on PCB Ass'y
Fuse
Remove the PCB Ass'y from the electrical
component box. Then pull out the fuse from the PCB
Ass'y. (Fig. 5)
Check for continuity using a multimeter as shown in
Fig. 6.
PCB Ass'y
Fig. 5
Fuse
Fig. 6
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11. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
11-1. Characteristics of New Refrigerant R410A
11-1-1. What is New Refrigerant R410A?
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its
refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.
11-1-2. Components (mixing proportions)
HFC32 (50%) / HFC125 (50%)
11-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when
there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in
composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the remaining
refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified amount of
refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid
phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in
gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
Ether-type oil is used for compressor oil for R410A-type units, which is different
CAUTION
from the mineral oil used for R22.Thus more attention to moisture prevention and
faster replacement work compared with conventional models are required.
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11-2. Checklist before Servicing
Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ
between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of
extrusion) by using the flare spacer.
Specification A
Diameter of tube D
Flare tool for R410A
Conventional flare tool (for R22)
Dia.1/4" (6.35 mm)
Dia.3/8" (9.52 mm)
Dia.1/2" (12.7 mm)
Dia.5/8" (15.88 mm)
0 to 0.0196"
0.0472"
(0 to 0.5 mm)
(1.2 mm)
Size of flare
Spacer
D
D
A
A
Flare tool for R410A
Conventional flare tool (R22)
Tubing precautions
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily
cover the ends of the tubing with caps or tape prior to installation.
Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since
air conditioners with R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A
No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A
Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure
to provide ample ventilation during installation work.
Caution in case of R410A leak
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room,
immediately provide thorough ventilation.
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11-3. Tools Specifically for R410A
For servicing, use the following tools for R410A
Tool Distinction
Gauge manifold
Tool Name
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
Vacuum pump with anti-reverse flow (*1)
(Solenoid valve-installed type, which prevents oil from flowing back into the
unit when the power is off, is recommended.)
Vacuum pump (*2)...can be used if the following adapter is attached.
Vacuum pump adapter (reverse-flow prevention adapter) (*3).
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)
Electronic scale for charging refrigerant
Flare tool
Tools specifically for R410A
Bender
Tools which can be com-
monly used for R22,
R407C, and R410A
Torque wrench
Cutter, reamer
Welding tool, nitrogen gas cylinder
The above tools specifically for R410A must not be used for R22 and R407C.
Doing so will cause malfunction of the unit.
CAUTION
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for
R22-type units can be used for R410A-type. However, they must be used
exclusively for R410A and never alternately with R22 and R407C.
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external
diameter of the service port screw has been altered.
<External diameter of service port> R410A : 5/16"
R22, R407C : 1/4"
11-4. Tubing Installation Procedures
When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.
The following is the HAB oil generally used:
Esso: ZERICE S32
NOTE
For details on tubing installation procedures, refer to the installation manuals attached to the indoor
unit and outdoor unit.
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11-5. In Case of Compressor Malfunction
Should the compressor malfunction, be sure to make the switch to a replacement
compressor as quickly as possible.
CAUTION
Use only the tools indicated exclusively for R410A. See "11-3.Tools Specifically
for R410A."
11-5-1. Procedure for Replacing Compressor
(1) Recovering refrigerant
Any remaining refrigerant inside the unit should not be
released to the atmosphere, but recovered using the
refrigerant recovery unit for R410A.
(1) Recover refrigerant
OK
Do not reuse the recovered refrigerant, since it will contain
impurities.
(2) Replacing Compressor
(2) Replace compressor
OK
Soon after removing seals of both discharge and suction
tubes of the new compressor, replace it quickly.
(3) Checking for sealing
Use nitrogen gas for the pressurized gas, and never use a
refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(3) Check for sealing
OK
(4) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the
pump oil from flowing back.
(4) Evacuation
OK
The equipment may be damaged if moisture remains in
the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more
than 0.883 cu.ft./min. and ultimate vacuum pressure rate
of 50 micron Hg.
(5) Recharge
Standard time for evacuation
Length of tubing
Less than 33 ft. (10 m)
More than 33 ft. (10 m)
Evacuation time
More than 10 minutes
More than 15 minutes
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Configuration and characteristics of cylinders
(5) Recharging
Be sure to charge the specified amount of
Valve
refrigerant in liquid state using the service port
of the wide tube service valve. The proper
amount is listed on the unit's nameplate.
When the entire amount cannot be charged all at
once, charge gradually while operating the unit in
Cooling Operation.
Liquid
Never charge a large amount
CAUTION
of liquid refrigerant at once to
the unit.This may cause
damage to the compressor.
Single valve
Charge liquid refrigerant with
cylinder in up-side-down position.
When charging with a refrigerant cylinder, use an
electronic scale for charging refrigerant. In this
case, if the volume of refrigerant in the cylinder
becomes less than 20% of the fully-charged
amount, the composition of the refrigerant starts
to change. Thus, do not use the refrigerant if
the amount in the charging cylinder is less
than 20%.
Fig. 1
Valve
Also, charge the minimum necessary amount to
the charging cylinder before using it to charge
the air conditioning unit.
Example:
Liquid
In case of charging refrigerant to a unit requiring
1.68 lb. (0.76 Kg) using a capacity of a 22 lb. (10
Kg) cylinder, the minimum necessary amount for
the cylinder is:
Single valve (with siphon tube)
Charge with cylinder in normal position.
1.68 + 22 0.20 = 6.08 lb.
(0.76 + 10 0.20 = 2.76 Kg)
Fig. 2
For the remaining refrigerant, refer to the
instructions of the refrigerant manufacturer.
NO!
If using a charging cylinder, transfer the specified
amount of liquid refrigerant from the refrigerant
cylinder to the charging cylinder.
Charging
cylinder
Prepare an evacuated charging cylinder
beforehand.
To prevent the composition
CAUTION
of R410A from changing,
never bleed the refrigerant
gas into the atmosphere
while transferring the
refrigerant. (Fig. 3)
Liquid
Open
Refrigerant
cylinder
Do not use the refrigerant if the amount in the
charging cylinder is less than 20%.
Fig. 3
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11-6. In Case Refrigerant is Leaking
Never attempt to charge additional refrigerant when refrigerant has been leaking
from the unit. Follow the procedure described below to locate points of leaks and
carry out repairs, then recharge the refrigerant.
CAUTION
(1) Detecting Leaks
Use the detector for R410A to locate refrigerant leak
points.
(1) Detect leaks
(2) Recovering refrigerant
Never release the gas to the atmosphere; recover residual
OK
refrigerant using the refrigerant recovery unit for R410A,
instead.
(2) Recover refrigerant
OK
Do not reuse the recovered refrigerant because its
composition will have been altered.
(3) Welding leaking points
Confirm again that no residual refrigerant exists in the unit
before starting welding.
(3) Weld leaking points
OK
Weld securely using flux and wax for R410A.
Prevent oxide film from forming inside the tubes utilizing
substitution with nitrogen (N2) in the refrigerant circuit of
the unit. Leave ends of tubes open during welding.
(4) Checking for sealing
(4) Check for sealing
Use nitrogen gas for the pressurized gas, and never use a
refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
OK
OK
(5) Evacuation
(5) Evacuation
(6) Recharge
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air
due to a power interruption, the valve will prevent the
pump oil from flowing back.
The equipment may be damaged if moisture remains in
the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume
more than 0.883 cu.ft./min. and ultimate vacuum pressure
rate of 50 micron Hg.
Standard time for evacuation
Length of tubing
Less than 33 ft. (10 m)
More than 33 ft. (10 m)
Evacuation time
More than 10 minutes
More than 15 minutes
(6) Recharging
Recharge unit in the same manner explained on the
previous page "(5) Recharging."
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11-7. Charging Additional Refrigerant
11-7-1. When Tubes are Extended
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came
with the indoor unit. Charge additional refrigerant in liquid state only.
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow
CAUTION
instructions given in "11-6. In Case Refrigerant is Leaking" and completely carry
out repairs. Only then should you recharge the refrigerant.
11-8. Retro-Fitting Existing Systems
11-8-1. Use of Existing Units
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to
operate improperly and may result in a hazardous condition.
11-8-2. Use of Existing Tubing
If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead,
completely new tubing must be used.
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