Outback Power Systems Battery Charger Systems User Manual

Product Guide  
Powering the Planet, One System at a Time  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Index  
3
Sinewave Inverter/Charger  
6
Charge Controller  
7
System Display and Controller  
8
Communications Manager  
9
Remote Temperature Sensor  
Sinewave Inverter/Chargers  
3
6
10  
Auto Transformer  
MATE  
7
11  
OutBack System Stacking  
12  
Grid-Interactive System  
Design by Karen O’Bryan  
14  
System Accessories  
Photography by Erik Stuhaug  
18  
System Components  
Charge Controllers  
1
OutBack Power Systems Inc. 28  
2005  
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Off-Grid  
Solar. Wind. Hydro. Generator. No matter what your energy source OutBack’s products  
are engineered to provide your home or business with reliable electricity day-in and day-  
out. e OutBack modular system architecture allows your system to grow along with  
your power needs up to 36,000 watts. Power hungry appliances like washing machines, air  
conditioning and power tools are easily started by our inverters substantial surge power  
capability. When not being used, the inverter enters a power save mode, which consumes  
as little as 3 watts, saving your battery power for when you need it the most. OutBacks  
innovative Maximum Power Point Tracking (MPPT) technology gets the most from your  
solar array or can also control hydro or wind turbine charging sources. Complete system  
status and control is easily monitored by a single control, instead of requiring the user to  
keep an eye on multiple displays and status indicators.  
Grid-Interactive  
Grid-Interactive renewable energy systems enable you to demonstrate your personal  
commitment to a renewable energy future. With the OutBack grid-interactive system,  
backup AC power is made available 24 hours a day in the event of a utility outage, provid-  
ing reliable power and peace-of-mind. At night, the inverters automatic power save mode  
ensures that energy is not wasted by needlessly charging your batteries from the utility  
grid. An average conversion efficiency of 91% using the California Energy Commission  
(CEC) test protocol provides greater savings and a shorter time period for system payback.  
OutBack’s grid-interactive technology provides you more than a typical solar inverter, we  
also have an unmatched ability to utilize solar, wind and hydropower sources.  
Mobile and Marine  
OutBack’s Mobile and Marine inverter/charger models provide the high performance and  
reliability you need no matter where your travels take you. Our die-cast metal construction  
allows mounting in any position, even upside down. e required AC input neutral/ground  
switching is taken care of by a fully integrated 30 amp AC transfer switch for shore chord  
or generator hook-up. ree circuit boards and a simple design make field servicing the  
unit easy no matter where you are. Rigorous testing at the factory ensures that each  
inverter/charger works the first time as well as for many years to come.  
European and Exports  
Wherever you are in the world, OutBack’s European and Export off-grid inverter/chargers  
are engineered to provide your home or business with reliable 50 Hz AC power. Our  
high surge power capability starts the most demanding of 230 volt appliances and  
the modular system architecture makes expanding a system’s power capacity or  
switching to three-phase output power simple and trouble free. Both sealed (FX) and  
vented (VFX) models are available with 50 Hz output to match your installation’s envi-  
ronmental conditions. e inverter/chargers low weight (as low as 27 kilograms) and  
compact dimensions allow easy transport and installation in less than ideal locations.  
Our field serviceable design eliminates the need to ship inverters if repair or upgrades  
are required. Superior technical support is available from our European office, allow-  
ing questions to be promptly answered and any problems to be quickly resolved.  
2
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Sinewave Inverter/Charger  
OutBack inverter/chargers are the next  
generation in advanced power man-  
agement. Each is a DC to AC  
sinewave inverter, battery  
charger and AC transfer  
switch housed within  
FX  
Sealed Inverter/Chargers  
e FX series is designed to survive in  
environments that would normally destroy  
other inverter/chargers. Protection for  
internal components is provided by our  
die-cast aluminum chassis with a powder  
coated finish to prevent corrosion. Internal  
and external cooling fins allow for passive  
heat transfer, enabling peak operating  
efficiencies as high as 93% and looking cool  
while doing it. Water and small particles  
are kept out through the generous use of  
gaskets and 0-ring seals on all seams and  
openings. A protective conformal coating  
on all circuit boards provides the final line of  
defense against corrosion. e now standard  
externally mounted “TURBO” cooling system  
a tough die-cast  
aluminum chassis.  
Just like the local utility  
grid, the inverter produces  
true sinewave AC electric-  
ity for your stand-alone or  
backup power needs. Com-  
puters, TVs and pumps are  
just some of the examples of  
modern electronics that last  
longer and run better when  
powered with true sinewave  
electricity from an OutBack  
inverter. Starting up your air  
conditioning, washing machine or  
well pump is worry-free because of  
our high surge power capability.  
improves performance in hot conditions.  
VFX  
Batteries and generators are the costly  
consumables when using inverters  
to generate electricity. e integrated  
smart battery charger uses multiple  
stages to perform quick recharging  
while prolonging battery life, saving  
your batteries and generator from  
unnecessary wear. Automatic switching  
between AC power sources is seamless  
due to an AC transfer switch that reacts  
in less than 16 milliseconds.  
Vented Inverter/Chargers  
e VFX series is designed for more protected installations. By  
utilizing an efficient active cooling design, the VFX models are  
available with AC outpu
3.6 kilowatts. Our tough
cast aluminum chassis  
physically protects the  
internal components  
while the air intake  
includes an easily  
cleaned filter, which  
Unique networked communication  
is built into all OutBack products pro-  
viding complete integration. Expanding  
your system with your growing power  
needs is as simple as adding additional  
inverters with modular architecture.  
Further flexibility is provided with the  
ability to be connected at any time in ei-  
ther parallel, series or three-phase power  
configurations. Industry leading OutBack  
reliability is achieved through simplified  
design and rugged construction.  
allows for ventilation  
while also keeping  
bugs and other debris  
out. All circuit boards  
are conformal coated to  
prevent corrosion from  
airborne moisture in  
humid conditions. e
standard DC wiring cov
(DCC) protects the DC  
terminals and battery c
from damage.  
3
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Off-Grid Specifications  
Sealed Models  
FX2012T  
12 VDC  
Vented Models  
VFX2812  
12 VDC  
FX2524T  
24 VDC  
FX3048T  
48 VDC  
VFX3524  
24 VDC  
VFX3648  
48 VDC  
Nominal DC Input Voltage  
Continuous Power Rating at 25° C  
AC Voltage/Frequency  
2000 VA  
2500 VA  
3000 VA  
2800 VA  
3500 VA  
3600 VA  
120 VAC 60 Hz  
17.0 amps AC  
~ 20 Watts  
~ 6 Watts  
90%  
120 VAC 60 Hz  
20.8 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
25.0 amps AC  
~ 23 Watts  
~ 6 Watts  
93%  
120 VAC 60 Hz  
23.3 amps AC  
~ 20 Watts  
~ 6 Watts  
90%  
120 VAC 60 Hz  
29.2 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
30.0 amps AC  
~ 23 Watts  
~ 6 Watts  
93%  
Continuous AC RMS Output at 25° C  
Idle Power  
Full  
Search  
Typical Efficiency  
Total Harmonic Distortion  
Typical  
2%  
2%  
2%  
2%  
2%  
2%  
Maximum  
5%  
5%  
5%  
5%  
5%  
5%  
Output Voltage Regulation  
Maximum Output Current  
± 2%  
± 2%  
± 2%  
± 2%  
± 2%  
± 2%  
Peak  
RMS  
56 amps AC  
40 amps AC  
4800 VA  
70 amps AC  
50 amps AC  
6000 VA  
70 amps AC  
50 amps AC  
6000 VA  
56 amps AC  
40 amps AC  
4800 VA  
70 amps AC  
50 amps AC  
6000 VA  
70 amps AC  
50 amps AC  
6000 VA  
AC Overload Capability  
Surge  
5 Second  
30 Minutes  
4000 VA  
4800 VA  
4800 VA  
4000 VA  
5000 VA  
5000 VA  
2500 VA  
3200 VA  
3200 VA  
3200 VA  
4000 VA  
4000 VA  
AC Input Current Maximum  
60 amps AC  
80 to 150 VAC  
54 to 66 Hz  
10.5 to 17.5 VDC  
80 amps DC  
OBDC-250  
60 amps AC  
80 to 150 VAC  
54 to 66 Hz  
21.0 to 34.0 VDC  
55 amps DC  
OBDC-175  
60 amps AC  
80 to 150 VAC  
54 to 66 Hz  
42.0 to 68.0 VDC  
35 amps DC  
OBDC-100  
60 amps AC  
80 to 150 VAC  
54 to 66 Hz  
10.5 to 17.0 VDC  
125 amps DC  
OBDC-250  
60 amps AC  
80 to 150 VAC  
54 to 66 Hz  
21.0 to 34.0 VDC  
85 amps DC  
OBDC-250  
60 amps AC  
80 to 150 VAC  
54 to 66 Hz  
42.0 to 68.0 VDC  
45 amps DC  
OBDC-175  
AC Input Voltage Range (MATE Adjustable)  
AC Input Frequency Range  
DC Input Voltage Range  
Continuous Battery Charge Output  
Minimum Recommended DC Breaker  
Warranty  
Standard 2 year / Optional 5 year  
62.6 lbs (28.4 kg)  
Standard 2 year / Optional 5 year  
61 lbs (27.7 kg)  
Weight  
Unit  
Shipping  
Unit  
67 lbs (30 kg)  
64 lbs (29 kg)  
Dimensions (H x W x L)  
13 x 8.25 x 16.25(33 x 21 x 41 cm)  
21.75 x 13 x 22(55 x 33 x 56 cm)  
12 x 8.25 x 16.25(30 x 21 x 41 cm)  
21.75 x 13 x 22" (55 x 33 x 56 cm)  
Shipping  
Grid-Interactive Specifications Sealed Models  
Vented Models  
GVFX3524  
24 VDC  
GTFX2524  
GTFX3048  
48 VDC  
GVFX3648  
48 VDC  
Nominal DC Input Voltage  
Continuous Power Rating at 25° C  
AC Voltage/Frequency  
24 VDC  
2500 VA  
3000 VA  
3500 VA  
3600 VA  
120 VAC 60 Hz  
20.8 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
25.0 amps AC  
~ 20 Watts  
~ 6 Watts  
93%  
120 VAC 60 Hz  
29.2 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
30.0 amps AC  
~ 20 Watts  
~ 6 Watts  
93%  
Continuous AC RMS Output at 25° C  
Idle Power  
Full  
Search  
Typical Efficiency  
Total Harmonic Distortion  
Inverting  
Selling  
2%  
2%  
2%  
2%  
< 5%  
< 5%  
< 5%  
< 5%  
Output Voltage Regulation  
Maximum Output Current  
± 2%  
± 2%  
± 2%  
± 2%  
Peak  
RMS  
70 amps AC  
50 amps AC  
6000 VA  
70 amps AC  
50 amps AC  
6000 VA  
70 amps AC  
50 amps AC  
6000 VA  
70 amps AC  
50 amps AC  
6000 VA  
AC Overload Capability  
Surge  
5 Second  
30 Minutes  
4800 VA  
4800 VA  
5000 VA  
5000 VA  
3200 VA  
3200 VA  
4000 VA  
4000 VA  
AC Input Current Maximum  
60 amps AC  
80 to 150 VAC  
58 to 62 Hz  
21.0 to 34.0 VDC  
55 amps DC  
OBDC-175  
60 amps AC  
80 to 150 VAC  
58 to 62 Hz  
42.0 to 68.0 VDC  
35 amps DC  
OBDC-100  
60 amps AC  
80 to 150 VAC  
58 to 62 Hz  
21.0 to 34.0 VDC  
85 amps DC  
OBDC-250  
60 amps AC  
80 to 150 VAC  
58 to 62 Hz  
42.0 to 68.0 VDC  
45 amps DC  
OBDC-175  
AC Input Voltage Range (MATE Adjustable)  
AC Input Frequency Range  
DC Input Range  
Continuous Battery Charge Output  
Minimum Recommended DC Breaker  
Warranty  
Standard 2 year / Optional 5 year  
Standard 2 year / Optional 5 year  
Weight  
Unit  
Shipping  
Unit  
62.6 lbs (28.4 kg)  
67 lbs (30 kg)  
61 lbs (27.7 kg)  
64 lbs (29 kg)  
Dimensions (H x W x L)  
13 x 8.25 x 16.25(33 x 21 x 41 cm)  
21.75 x 13 x 22(55 x 33 x 56 cm)  
12 x 8.25 x 16.25(30 x 21 x 41 cm)  
21.75 x 13 x 22" (55 x 33 x 56 cm)  
Shipping  
4
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Mobile Specifications  
Sealed Models  
FX2012MT  
12 VDC  
Vented Models  
VFX2812M  
12 VDC  
FX2524MT  
24 VDC  
FX2532MT  
32 VDC  
VFX3524M  
24 VDC  
VFX3232M  
32 VDC  
Nominal DC Input Voltage  
Continuous Power Rating at 25° C  
AC Voltage/Frequency  
2000 VA  
2500 VA  
2500 VA  
2800 VA  
3500 VA  
3200 VA  
120 VAC 60 Hz  
17.0 amps AC  
~ 20 Watts  
~ 6 Watts  
120 VAC 60 Hz  
20.8 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
20.8 amps AC  
~ 21 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
23.3 amps AC  
~ 20 Watts  
~ 6 Watts  
120 VAC 60 Hz  
29.2 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
120 VAC 60 Hz  
26.6 amps AC  
~ 21 Watts  
~ 6 Watts  
92%  
Continuous AC RMS Output at 25° C  
Idle Power  
Full  
Search  
Typical Efficiency  
90%  
90%  
Total Harmonic Distortion  
Typical  
2%  
2%  
2%  
2%  
2%  
2%  
Maximum  
5%  
5%  
5%  
5%  
5%  
5%  
Output Voltage Regulation  
Maximum Output Current  
± 2%  
± 2%  
± 2%  
± 2%  
± 2%  
± 2%  
Peak  
RMS  
56 amps AC  
40 amps AC  
4800 VA  
70 amps AC  
50 amps AC  
6000 VA  
56 amps AC  
40 amps AC  
4800 VA  
56 amps AC  
40 amps AC  
4800 VA  
70 amps AC  
50 amps AC  
6000 VA  
56 amps AC  
40 amps AC  
4800 VA  
AC Overload Capability  
Surge  
5 Second  
30 Minutes  
4000 VA  
4800 VA  
4000 VA  
4000 VA  
5000 VA  
4000 VA  
2500 VA  
3200 VA  
2500 VA  
3200 VA  
4000 VA  
4000 VA  
AC Input Current Maximum  
30 amps AC  
80 to 150 VAC  
54.0 to 66.0 Hz  
10.5 to 17.0 VDC  
80 amps DC  
OBDC-250  
30 amps AC  
80 to 150 VAC  
54.0 to 66.0 Hz  
21.0 to 34.0 VDC  
55 amps DC  
OBDC-175  
30 amps AC  
80 to 150 VAC  
54.0 to 66.0 Hz  
28.0 to 45.3 VDC  
35 amps DC  
OBDC-125  
30 amps AC  
80 to 150 VAC  
54.0 to 66.0 Hz  
10.5 to 17.0 VDC  
125 amps DC  
OBDC-250  
30 amps AC  
80 to 150 VAC  
54.0 to 66.0 Hz  
21.0 to 34.0 VDC  
85 amps DC  
OBDC-250  
30 amps AC  
80 to 150 VAC  
54.0 to 66.0 Hz  
28.0 to 45.3 VDC  
45 amps DC  
OBDC-175  
AC Input Voltage Range (MATE Adjustable)  
AC Input Frequency Range  
DC Input Range  
Continuous Battery Charge Output  
Minimum Recommended DC Breaker  
Warranty  
Standard 2 year / Optional 5 year  
62.6 lbs (28.4 kg)  
Standard 2 year / Optional 5 year  
61 lbs (27.7 kg)  
Weight  
Unit  
Shipping  
Unit  
67 lbs (30 kg)  
64 lbs (29 kg)  
Dimensions (H x W x L)  
13 x 8.25 x 16.25(33 x 21 x 41 cm)  
21.75 x 13 x 22(55 x 33 x 56 cm)  
12 x 8.25 x 16.25(30 x 21 x 41 cm)  
21.75 x 13 x 22" (55 x 33 x 56 cm)  
Shipping  
European Specifications  
Sealed Models  
FX2024ET  
24 VDC  
Vented Models  
VFX3024E  
24 VDC  
FX2012ET  
12 VDC  
FX2348ET  
48 VDC  
VFX2612E  
12 VDC  
VFX3048E  
48 VDC  
Nominal DC Input Voltage  
Continuous Power Rating at 25° C  
AC Voltage/Frequency  
2000 VA  
2000 VA  
2300 VA  
2600 VA  
3000 VA  
3000 VA  
230 VAC 50 Hz  
8.7 amps AC  
~ 20 Watts  
~ 6 Watts  
90%  
230 VAC 50 Hz  
8.7 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
230 VAC 50 Hz  
10.0 amps AC  
~ 23 Watts  
~ 6 Watts  
93%  
230 VAC 50 Hz  
11.3 amps AC  
~ 20 Watts  
~ 6 Watts  
90%  
230 VAC 50 Hz  
13.0 amps AC  
~ 20 Watts  
~ 6 Watts  
92%  
230 VAC 50 Hz  
13.0 amps AC  
~ 23 Watts  
~ 6 Watts  
93%  
Continuous AC RMS Output at 25° C  
Idle Power  
Full  
Search  
Typical Efficiency  
Total Harmonic Distortion  
Typical  
2%  
2%  
2%  
2%  
2%  
2%  
Maximum  
5%  
5%  
5%  
5%  
5%  
5%  
Output Voltage Regulation  
Maximum Output Current  
± 2%  
± 2%  
± 2%  
± 2%  
± 2%  
± 2%  
Peak  
RMS  
28 amps AC  
20 amps AC  
4600 VA  
35 amps AC  
25 amps AC  
5750 VA  
35 amps AC  
25 amps AC  
5750 VA  
28 amps AC  
20 amps AC  
4600 VA  
35 amps AC  
25 amps AC  
5750 VA  
35 amps AC  
25 amps AC  
5750 VA  
AC Overload Capability  
Surge  
5 Second  
30 Minutes  
4000 VA  
4800 VA  
4800 VA  
4000 VA  
4800 VA  
4800 VA  
2500 VA  
3100 VA  
3100 VA  
3100 VA  
3300 VA  
3300 VA  
AC Input Current Maximum  
30 amps AC  
160 to 300 VAC  
44 to 56 Hz  
10.5 to 17.0 VDC  
100 amps DC  
OBDC-250  
30 amps AC  
160 to 300 VAC  
44 to 56 Hz  
21.0 to 34.0 VDC  
55 amps DC  
OBDC-175  
30 amps AC  
160 to 300 VAC  
44 to 56 Hz  
42.0 to 68.0 VDC  
35 amps DC  
OBDC-100  
30 amps AC  
160 to 300 VAC  
44 to 56 Hz  
10.5 to 17.0 VDC  
120 amps DC  
OBDC-250  
30 amps AC  
160 to 300 VAC  
44 to 56 Hz  
21.0 to 34.0 VDC  
85 amps DC  
OBDC-250  
30 amps AC  
160 to 300 VAC  
44 to 56 Hz  
42.0 to 68.0 VDC  
42 amps DC  
OBDC175  
AC Input Voltage Range (MATE Adjustable)  
AC Input Frequency Range  
DC Input Voltage Range  
Continuous Battery Charge Output  
Minimum Recommended DC Breaker  
Warranty  
Standard 2 year / Optional 5 year  
62.6 lbs (28.4 kg)  
Standard 2 year / Optional 5 year  
61 lbs (27.7 kg)  
Weight  
Unit  
Shipping  
Unit  
67 lbs (30 kg)  
64 lbs (29 kg)  
Dimensions (H x W x L)  
13 x 8.25 x 16.25(33 x 21 x 41 cm)  
21.75 x 13 x 22(55 x 33 x 56 cm)  
12 x 8.25 x 16.25(30 x 21 x 41 cm)  
21.75 x 13 x 22" (55 x 33 x 56 cm)  
Shipping  
5
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Charge Controller  
MX60  
e MX60 raises the bar for high performance solar controllers. OutBacks ingenuity and  
engineering experience has been combined to maximize the output power of your expensive  
solar array. Our real time active Maximum Power Point Tracking (MPPT) system ensures that  
your solar array is operating at its peak power point regardless of age, shading or environmental  
conditions. Systems with large solar arrays are now a snap thanks to the MX60s 60 amp  
DC output current rating for 12, 24 or 48 VDC systems - all with just one product model!  
Real wiring flexibility of your solar array is finally here because of the MX60s wide range  
DC input, up to 150 VOC. e ability to step-down a high voltage solar array to a low voltage  
battery can save you money by reducing the size of wire required and making the installation  
simpler and faster. Our smart multistage recharging process ensures your batteries are recharged  
efficiently and gently to prolong battery life and achieves the highest possible performance.  
All of the MX60s status information is displayed on the large built-in 3.1" (8 cm) backlit LCD screen. Monitoring your  
solar arrays performance is easy because of included data logging system that automatically records the last 64 days of  
system operation. OutBack’s network communication system allows your MX60 to communicate with the rest of your  
OutBack system, eliminating multiple product interaction problems and allowing remote monitoring via the OutBack  
MATE display up to 1000 feet / 300 meters away.  
MX60 Specifications  
Nominal Battery Voltage  
12, 24, 32, 36, 48, 54 or 60 VDC (Single model)  
Output Current  
60 amps maximum with adjustable current limit for smaller systems  
12 VDC systems 800 Watts / 24 VDC systems 1600 Watts / 48 VDC systems 3200 Watts  
150 VDC absolute maximum coldest conditions / 135 VDC start-up and operating maximum  
1 Watt or less  
Maximum Solar Array Size  
PV Open Circuit Voltage (VOC)  
Standby Power Consumption  
Charging Regulation  
Five Stages: Bulk, Absorption, Float, Silent and Equalization  
13 to 80 VDC User adjustable with password protection  
Up to 5.0 VDC above Absorb Set point Adjustable Timer - Automatic Termination when completed  
Automatic with optional RTS installed / 5.0 mV per °C per battery cell / 30 mV per °C for a 12 VDC system  
Can charge a lower voltage battery from a higher voltage PV array  
98% at 60 amps with a 48 V battery and nominal 48 V solar array  
3.1(8 cm) backlit LCD screen with 4 lines with 80 alphanumeric characters total  
Proprietary network system using RJ 45 Modular Connectors with CAT 5e Cable (8 wires)  
Last 64 days of operation  
Voltage Regulation Set points  
Equalization Voltage  
Battery Temperature Compensation  
Voltage Step-Down Capability  
Power Conversion Efficiency  
Status Display  
Typical  
Remote Interface  
Data Logging  
amp hours, watt hours and time in float for each day along with total lifetime power production  
Consult factory for approved turbines  
Hydro / Wind Turbine Applications  
Positive Ground Applications  
Requires two pole breakers for switching both positive and negative conductors on both solar array  
and battery connections  
Operating Temperature Range  
Environmental Rating  
Conduit Knockouts  
Minimum -40° to maximum 60° C (Power capacity of the controller is derated when above 25° C)  
Indoor Type 1  
Two .5(13 mm) and .75(19 mm) on the back; One .75(19 mm) and 1(25 mm) on each side;  
Two .75” (19 mm) and 1(25 mm) on the bottom  
Warranty  
Weight  
Standard 2 year / Optional 5 year  
Unit  
Shipping  
Unit  
11.6 lbs (5.3 kg)  
14 lbs (6.4 kg)  
Dimensions (H x W x L)  
13.5 x 5.75 x 4(40 x 14 x 10 cm)  
Shipping  
18 x 11 x 8(46 x 30 x 20 cm)  
Use appropriate wire size in accordance with NEC.  
Note * Add 1% to the solar arrays open circuit voltage for every 2.5° C expected below the 25° C standard panel rating (STC). The resulting value must be below 150 VDC at the  
lowest expected temperatures conditions and less than 135 VDC for typical conditions to ensure reliable operation.  
6
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System Display and Controller  
MATE  
e MATE system display and controllers are complete management  
tools for your OutBack Power system. rough the use of a single  
MATE you can remotely manage and monitor multiple inverter/  
chargers, MX60s and any future OutBack power conversion and  
control products.  
e MATE and MATE2 are packed full of features to make system  
management simple. e easy-to-read 3.1" (8 cm) LCD is backlit for  
dark operating conditions. Four soſt keys allow easy context-based  
navigation of menus and functions. Two hot keys give immediate  
access to AC and inverter functions.  
MATE  
A built-in clock and calendar function enables timer based program-  
ming of inverter and charger operation. is permits you to set the  
system to work with time-of-day power rates or to limit a generator’s  
run time to a specific time period of the day or week. All of your setting
are stored in permanent memory to eliminate the need to reprogram in  
the event of a system shutdown or battery replacement. e MATE and  
MATE2 include a RS232 port with DB9 jack for connection to the serial  
port of a PC computer. rough the use of optional WinVerter soſtware  
you can perform such operations as data logging and graphical display  
of the system’s operation and performance.  
MATE2 and MATE2M  
MATE2M  
MATE Specifications  
e MATE2M is the same  
MATE  
Surface mount with RS232  
Grey  
Black  
Black  
technology as the MATE  
and MATE2 but is designed  
to be used with your  
MATE2  
MATE2M  
Flush mount with RS232  
Flush mount without RS232  
M-series inverter/chargers  
in mobile applications.  
Incorporating a more  
Interface Display  
3.1" (8 cm) backlit LCD  
Control Keypad  
6 backlit silicone keys - dedicated inverter and AC input keys  
Two LED Status Indicators  
Status Indicators  
simplified menu, the settings  
needed for mobile power  
system management are  
more quickly accessed.  
A flush mount case design  
makes installation in boats  
and RVs more compact  
and attractive.  
Communication Protocol  
Interconnection Cabling  
PC Computer Interface  
Microprocessor  
Proprietary OutBack Multi-drop using an OutBack HUB4 or HUB10  
Standard CAT 5 network cable with RJ45 modular jack - 50' (5 m) included  
RS232 opto-isolated DB9 jack 9600 baud serial communication  
16 MHz low power consumption version  
32K non-volatile flash RAM  
Set point and Data Memory  
Clock / Calendar  
On-board real time clock with battery backup  
Indoor Type 1  
Environmental Rating  
Maximum Cable Length  
Warranty  
1000' (300 m)  
Standard 2 year / Optional 5 year  
Communication with multiple  
products requires optional HUB  
Weight  
Shipping  
Shipping  
1 lb (.5 kg)  
Dimensions (H x W x L)  
5.75 x 4.25 x 2(15 x 11 x 5 cm)  
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Communications Manager  
HUB  
e HUB system communications man-  
agers are the backbone of your networked  
OutBack power conversion system. e  
OutBack HUB communicates stacking,  
load share and power save off/on signals.  
Interconnection cabling is standard  
Ethernet CAT5 with RJ45 modular jacks.  
rough the use of a HUB, your system is  
completely coordinated and managed by  
the MATE.  
HUB Specifications  
Number of Ports  
Weight  
HUB4  
4 Plus MATE  
HUB10  
10 Plus MATE  
Unit  
Shipping  
Unit  
1 lb (.5 kg)  
1 lb (.5 kg)  
3 lbs (1.4 kg)  
3 lbs (1.4 kg)  
Dimensions (H x W x L)  
10.5 x 6.25 x 1.27(27 x 16 x 3 cm)  
12 x 6 x 5(31 x 15 x 13 cm)  
10.5 x 6.25 x 1.27(27 x 16 x 3 cm)  
12 x 6 x 5(31 x 15 x 13 cm)  
Shipping  
HUB4  
HUB4  
HUB10  
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Remote Temperature Sensor  
RTS  
e OutBack Remote Temperature Sensor (RTS) is a necessary tool  
for proper battery charging. All OutBack products with integrated  
battery charging have a temperature compensation system built-in  
which benefits from the installation of the optional RTS. e RTS  
ensures that your OutBack system knows the precise ambient tem-  
perature so that it can recharge your batteries safely and efficiently.  
Systems with multiple OutBack products connected to one HUB4 or  
HUB10 require only a single RTS to be installed.  
15' (5 m) cable  
Battery Charging  
Batteries are a key component in backup and off-grid systems, oſten serving as the only energy storage device.  
To guarantee that they function properly it is important that your batteries are maintained. A chief part of this  
maintenance is proper charging. Your batteries should always be maintained above a 50% level of charge and receive  
a complete recharge once a month to ensure operation at peak performance. Prolonged use of the battery below a  
50% state of charge will adversely affect the long-term health of the battery and can result in premature failure.  
e multistage charging process uses several regulation stages to allow fast recharging of the battery energy  
storage system while ensuring a long battery life, high performance and efficient operation of the overall system.  
e charging process begins with the BULK stage, where maximum current is sent to the batteries until the target  
“absorb” voltage is reached and the absorb stage of the charge begins. During ABSORB, the charger provides the  
batteries with the just enough current to hold at the set voltage for a preset amount of time. Following this cycle, the  
charging system changes between available OutBack charging products. Using the MX-60, the batteries enter the  
FLOAT stage where they are given a maintenance charge until there is no excess renewable energy. e FX or VFX  
inverter/charger will go into SILENT mode where the charger turns off until the battery voltage drops to the  
“re-float” setting. At this point the inverter/charger initiates the maintenance FLOAT charge. is method reduces  
fuel and utility consumption.  
It should be noted that the temperature of your batteries has an impact on the charging process. e OutBack RTS  
should be used to monitor this. In higher ambient temperatures, the battery charging regulation settings will be  
reduced to prevent overcharging of the batteries. Conversely, in lower ambient temperature conditions, the regulation  
settings will be increased to ensure complete recharging of the batteries.  
Batteries are composed of a group of individual cells. rough normal use, the charge of each individual cell will not  
be equal to the other cells. To address this, your batteries should be EQUALIZED either once each month or once  
every few months depending on usage. During the equalization charge the electrolyte in the battery is stirred up by  
gas bubbles, which help to create  
BULK  
ABSORB  
TIME *  
SILENT  
FLOAT TIME*  
SILENT  
FLOAT TIME*  
SILENT  
an equal mixture of water and  
acid. Simultaneously the full cells  
are overcharged which allows the  
low cells to “catch up” and all of  
the active material in the battery  
to be reconverted to its charged  
state. Depending on usage, the  
hardened battery plate material  
that is no longer active in the bat-  
tery-sulfation can also be reduced  
by an equalization charge.  
Time  
* MATE Adjustable  
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Auto Transformer  
240  
utBack PSX-240 auto transformer can be used for step-up, step-down,  
ator and split phase output balancing or as a series stacked inverter to  
d balancing auto-former. Incorporating a transformer with 120 volt/30  
mp primary and secondary side, a temperature activated cooling fan and a  
25 amp dual breaker in a steal enclosure, the PSX-240 is ready to install in  
your custom application. Use for 120 or 240 VAC 60 Hz systems only.  
wering 240 volt items like deep well pumps with a single 120 volt  
s possible thanks to the PSX-240s step-up capability. Its step-down feature  
your batteries with a 240 volt generator through a single 120 volt inverter.  
e PSX-240s the output of series stacked inverter/chargers makes it a critical item when  
using the OutBack stacking 120/240 VAC configuration.  
e X-240 is also available without the enclosure, for installation inside the PS2AC or PS4AC enclosures.  
Step-Up  
240 VAC  
Loads  
Inverter/Charger  
PSX-240  
Step-Down  
120 VAC  
Loads  
120/240 VAC Generator  
PSX-240  
Inverter/Charger  
Generator Balancing  
120/240 VAC  
Loads  
Inverter/Charger  
120/240 VAC Generator  
PSX-240  
OutBack Balancing  
120/240 VAC  
Loads  
Inverter/Charger  
120/240 VAC Generator  
PSX-240  
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Stacking  
At OutBack, we adhere to a philosophy that a power system should be fully customizable to address your specific  
needs. erefore we set out to create the world’s only group of inverter/chargers that use a truly modular architecture.  
is modular architecture uses the next generation of a technique referred to as “stacking” to enable you to tailor your  
system for higher output power, increased charging capabilities and/or three-phase power configuration.  
Whether stacked in parallel, classic series, series/parallel or three-phase there is always an inverter/charger which  
performs the task of Master. e Master talks to the other units through the HUB system communications manager  
while performing three major roles, keeping all inverter/chargers properly phased, controlling inverter and charger  
output levels, as well as putting unused inverters into Power Save mode to improve efficiency at low AC load levels.  
Parallel Stacking - More power at same output voltage  
When the inverter/chargers are stacked in parallel all inverter and charger outputs are combined. is means that each inverters AC output  
is added up to equal your total system AC output, up to 36,000 watts, in phase at the same 120 VAC/60 Hz or 230 VAC/50 Hz output voltage.  
Charging output amperage is also combined in this same manner.  
Load  
9 kW  
120 VAC  
3 kW 120 VAC  
3 kW 120 VAC  
3 kW 120 VAC  
Classic Series Stacking - More power at higher output voltage  
Stacking inverter/chargers in classic series provides a system with split phase 120/240VAC. is method does not allow balancing between  
separate legs on a system and is can only be used in dual inverter/charger systems without the X-240 Auto Transformer.  
Load  
3 kW  
6 kW  
120 VAC  
Leg 1  
3 kW 120 VAC  
3 kW 120 VAC  
240 VAC  
Leg 1  
and  
or  
3 kW  
120 VAC  
Leg 2  
Leg 2  
OutBack Series/Parallel Stacking - More power at all output voltages  
Series/Parallel stacking or OutBack (OB) stacking is unique to OutBack inverter/chargers. Never before has it been possible to have inverter/char-  
gers balancing loads intelligently between two legs of AC power while seamlessly changing between series and parallel. OB Stacking uses the X-240  
auto transformer to balance the loads between the two separate series legs of a system. e X-240 allows AC loads on leg 1 and leg 2 to be powered  
by any combination of inverter/chargers within your system. Even if there are only two inverter/chargers, connected in series, they can also func-  
tion as if connected in parallel. is allows larger AC loads to be operated by a system without risking overloading one of the 120 VAC outputs.  
Load  
9 kW  
120 VAC  
Leg 1  
12 kW  
3 kW 120 VAC  
3 kW 120 VAC  
240 VAC  
Leg 1  
and  
or  
9 kW  
120 VAC  
Leg 2  
Leg 2  
X-240  
3 kW 120 VAC  
3 kW 120 VAC  
3-Phase Stacking - More power for three-phase loads  
ree inverter/chargers can be configured to provide 120/208 VAC or 230/400VAC four wire “Wye/Star” three-phase AC Power. An inverter/  
charger is used to power each of the three legs for 3-phase AC power. e loads on each of the inverters does not need to be kept balanced,  
each phase is independently voltage regulated.  
Load  
3 kW  
120 VAC  
3 kW 120 VAC  
9 kW  
208 VAC  
3-Phase  
3 kW  
120 VAC  
or  
3 kW 120 VAC  
3 kW  
120 VAC  
3 kW 120 VAC  
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Grid-Interactive System  
PS1  
e PS1 is advanced engineering and refinement that  
you have come to expect from OutBack Power in a next  
generation grid-interactive solar electric system. e systems  
battery backup is a silent and hands-off alternative to noisy  
and maintenance intensive generators.  
In side-by-side “real world” testing the PS1 system  
performs within 5% of the industry leading battery-less  
grid-tie inverter, translating into more savings when using  
net metering. e same field proven MPPT technology found  
in the MX60 solar charge controller is featured in the PS1.  
is cutting edge concept gives the system the ability to use  
your PV array at its peak output. Uninterrupted AC power is  
provided by the PS1s system’s true sinewave inverter that has  
an industry leading, California Energy Commission (CEC)  
certified, efficiency of 91%, thus guaranteeing that your  
household appliances run seamlessly while utilizing all  
available solar power. Your recommended AGM batteries  
are maintained and charged by an innovative OutBack  
multistage charging process, a valuable feature that assists in  
providing reliable backup power and a battery life up to 10  
years. An ultra-fast 16 millisecond transfer switch guarantees  
that even sensitive backup loads, such as computers, never  
know when a grid outage occurs.  
Like every OutBack Power product, the PS1 is rugged. All  
components are protected within an aluminum type 3R  
rainproof enclosure. e ETL listed system is pre-wired by  
OutBack engineers to ensure that the PS1 system works reliably  
for years to come. A standard 5 year warranty provides peace of  
mind and satisfies state rebate requirements.  
PS1 Specifications  
Model  
Description  
PS1 - 3000  
PS1 - 2500  
PS1 - BE  
Vented Inverter/Charger with MX60 and HUB4  
Sealed Inverter/Charger with MX60 and HUB4  
Battery Enclosure with all cables (Order batteries separately)  
PS1 Options  
Model  
Rating  
Version  
Width  
OBAC-20  
OBAC-15  
25 amp 120 VAC  
15 amp 120 VAC  
Single Pole OutBack  
Single Pole OutBack  
.05” (13 mm)  
.05” (13 mm)  
Model  
Rating  
Version  
Width  
OBPV-8  
OBPV-10  
OBPV-15  
8 amps 125 VDC  
10 amps 125 VDC  
15 amps 125 VDC  
Single Pole OutBack  
Single Pole OutBack  
Single Pole OutBack  
.05” (13 mm)  
.05” (13 mm)  
.05” (13 mm)  
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PS1 Specifications  
Sealed Models  
PS1-2500  
Vented Models  
PS1-3000  
Continuous Power Rating  
At 40° C  
At 25° C  
2500 VA  
3000 VA  
3000 VA  
3600 VA  
AC Voltage / Frequency Output  
AC Input Current Maximum  
120 VAC 60 Hz  
120 VAC 60 Hz  
AC Transfer Switch  
Battery Charger  
50 amps AC  
50 amps AC  
16 amps AC with automatic back-off  
70 amps AC  
20 amps AC with automatic back-off  
70 amps AC  
Maximum AC Surge Current  
Peak (1 millisecond)  
RMS (5 seconds)  
50 amps AC  
50 amps AC  
Maximum PV Array Wattage  
PV Open Circuit Voltage  
MPPT Input Voltage Range  
PV Array Ground Fault Protection  
Inverter Efficiency  
3300 watts DC stc rating  
150 VDC  
3300 watts DC stc rating  
150 VDC  
Maximum  
44 to 135 VDC  
44 to 135 VDC  
Standard - 80 amp DC  
91% (not CEC Certified)  
93%  
Standard - 80 amp DC  
91% (CEC Certified)  
Typical  
Peak  
93%  
MPPT Efficiency  
98%  
98%  
Overall System Efficiency  
Typical  
Peak  
89%  
89%  
92%  
92%  
Battery Voltage - Nominal  
Minimum / maximum operating range  
Battery Charge Rate  
48 VDC  
48 VDC  
40 to 60 VDC  
40 to 60 VDC  
Inverter  
MX60  
35 amps DC  
45 amps DC  
60 amps DC  
60 amps DC  
AC Output Voltage Regulation  
AC Output Current  
Typical  
5%  
5%  
Nominal  
Inverting  
Selling  
120 VAC  
120 VAC  
25.0 amps AC  
30.0 amps AC  
20.8 amps AC  
25.0 amps AC  
Total Harmonic Distortion  
Inverting  
Selling  
2% VAC THD  
2% VAC THD  
< 5% current THD per UL1741 conditions  
< 16 Milliseconds  
< 5% current THD per UL1741 conditions  
< 16 Milliseconds  
AC Transfer Switch Speed  
Battery Temperature Sensor  
Operating Temperature Range  
Recommended Minimum Energy Storage  
Recommended Batteries  
Typical  
Included  
Included  
-40° C to 60° C (power derated above 25° C)  
4 kWHRS at 80% discharge  
Four AGM type 31 or type 27 sealed VRLA  
Optional MATE system display with RS232 port  
Powder coated aluminum, stainless steel hardware  
Wall mount, 16 on center studs  
5/16 x 2.5Lag Bolts - three per side minimum  
31.3 x 17.25 x 12.9(80 x 44 x 33 cm)  
40.5 x 20.5 x 17.25(103 x 52 x 44 cm)  
36.25 x 17.25 x 12.55(92 x 44 x 32 cm)  
43.25 x 20.25 x 16.75(110 x 51 x 43 cm)  
107 lbs (49 kg)  
-40° C to 60° C (power derated above 25° C)  
4 kWHRS at 80% discharge  
Four AGM type 31 or type 27 sealed VRLA  
Optional MATE system display with RS232 port  
Powder coated aluminum, stainless steel hardware  
Wall mount, 16" on center studs  
5/16 x 2.5Lag Bolts - three per side minimum  
31.3 x 17.25 x 12.9(80 x 44 x 33 cm)  
40.5 x 20.5 x 17.25(103 x 52 x 44 cm)  
36.25 x 17.25 x 12.55(92 x 44 x 32 cm)  
43.25 x 20.25 x 16.75(110 x 51 x 43 cm)  
107 lbs (49 kg)  
Communications  
Enclosure Materials  
Mounting  
Recommended Mounting Hardware  
System Enclosure Dimensions (H x W x D)  
Unit  
Shipping  
Unit  
Battery Enclosure Dimensions (H x W x D)  
System Weight  
Shipping  
Unit  
Shipping  
117 lbs (53 kg)  
117 lbs (53 kg)  
Battery Enclosure Weight (without batteries)  
Unit  
29 lbs (13 kg)  
29 lbs (13 kg)  
Shipping  
47 lbs (21 kg)  
47 lbs (21 kg)  
Certifications  
ETL certified to the UL1741 standard  
UL1741 compliant  
ETL certified to the UL1741 standard  
UL1741 compliant  
Anti-Islanding Measures  
Warranty  
5 year limited repair warranty standard  
MATE or MATE2 remote system display  
OBAC breakers for additional AC load circuits  
OBPV breakers for PV array series string protection  
5 year limited repair warranty standard  
MATE or MATE2 remote system display  
OBAC breakers for additional AC load circuits  
OBPV breakers for PV array series string protection  
Field Installed Options  
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System Accessories  
PS2  
OutBack Power offers compact enclosures for all of the  
AC and DC components of a renewable energy power  
conversion system. e PS2 series saves time, money  
and space by combining the disconnects, over-current  
protection devices and control components into easy-  
to-install enclosures. Capable of supporting one or two OutBack FX series inverter/chargers, up to three MX60 charge  
controllers, a MATE system controller and all the associated AC and DC components.  
e OutBack PS2 series can be fully customized to your application and ordered pre-wired or as individual  
components for field assembly.  
PS2AC Breaker Panel  
e PS2AC is engineered to be a code-compliant steel enclosure for AC power  
routing and management.  
ETL listed indoor type powder coated enclosure  
Ground terminal bus bar bonded to cabinet  
One white insulated AC neutral terminal bus bar  
Two black insulated bus bars for Hot AC IN and OUT Leg 1  
Two red insulated bus bars for Hot AC IN and OUT Leg 2  
Knockouts for eight additional OutBack AC load breakers  
Provisions for mounting an X-240 and cooling fan  
Knockouts on five surfaces to facilitate conduit and inverter connections  
Shown with 120/240 VAC/60 Hz dual inverter bypass (50D) or 230 VAC/50 Hz dual  
inverter bypass (50DE) and additional AC load breakers  
PS2DC Breaker Panel  
e PS2DC is a code-compliant steel enclosure engineered to contain all DC power  
routing and management components.  
ETL listed indoor type powder coated enclosure with plenty of conduit knockouts  
Knockouts for one additional inverter battery breaker and eight 3/4" (19 mm)  
breakers  
500 amp 50 mVolts DC current shunt standard  
Battery negative/ground bus bar standard  
Battery positive bus bar for DC loads and PV arrays included standard  
Knockouts for battery conduit, MX60 interconnect and stacking another PS2DC  
Use for negative or positive ground systems  
Knockouts on five surfaces to facilitate conduit - inverter connections and  
additional MX60s  
Shown with DC breakers and DC-GFP/2 - order separately  
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PS2AC and PS2DC Breaker Panel Specifications  
Model  
Standard Breakers  
Dimensions Unit (H x W x D)  
18.5 x 11.5 x 9(47 x 29 x 23 cm)  
18.5 x 11.5 x 9(47 x 29 x 23 cm)  
18.5 x 11.5 x 9(47 x 29 x 23 cm)  
Dimensions Shipping (H x W x D)  
22 x 15 x 12(56 x 38 x 30 cm)  
22 x 15 x 12(56 x 38 x 30 cm)  
22 x 15 x 12(56 x 38 x 30 cm)  
Weight Unit  
22 lbs (10 kg)  
22 lbs (10 kg)  
20 lbs (9 kg)  
PS2AC-50D  
PS2AC-50DE  
PS2AC  
50 amp 120/240 VAC 60 Hz Bypass assembly  
50 amp 120/230 VAC 50 Hz Bypass assembly  
No breakers included  
PS2DC-175  
PS2DC-250  
PS2DC  
175 amp DC Breaker  
250 amp DC Breaker  
No Breakers included  
18.5 x 11.5 x 9(47 x 29 x 23 cm)  
18.5 x 11.5 x 9(47 x 29 x 23 cm)  
18.5 x 11.5 x 9(47 x 29 x 23 cm)  
22 x 15 x 12(56 x 38 x 30 cm)  
22 x 15 x 12(56 x 38 x 30 cm)  
22 x 15 x 12(56 x 38 x 30 cm)  
22 lbs (10 kg)  
22 lbs (10 kg)  
20 lbs (9 kg)  
OutBack PS2AC Bypass Assemblies Specifications - for field installations in bare PS2AC version  
Model  
Inverter Output  
120/240 VAC 60 Hz  
230 VAC 50 Hz  
Bypass Breaker Rating  
50 amps at 120/240 VAC  
50 amps at 230 VAC  
Input Breaker Rating  
50 amps at 120/240 VAC  
50 amps at 230 VAC  
Output Breaker Rating  
PS2-IOB-50D  
PS2-IOB-50DE  
50 amps at 120/240 VAC  
50 amps at 230 VAC  
PS2 DC Breaker Configurations  
e PS2DC Breaker Panel has eight small  
.75" (19 mm), three medium 1" (26 mm) or  
two large 1.5" (32 mm) breaker positions. e  
small sizes are 1-80 amps, medium sizes are  
100 or 125 amps an the large sizes are 175 or  
250 amps.  
1M  
2M  
3M  
1S 2S 3S 4S  
5S 6S  
7S 8S  
1L  
2L  
PS2 Mounting Plate  
e PS2MP is a steel powder coated,  
one-part mounting plate for all your  
PS2 series accessories and up to two  
OutBack Inverter/Chargers.  
20"  
(51 cm)  
44" (112 cm)  
PS2 Mounting Plate Specifications  
Model  
Dimensions Unit (H x W x D)  
Dimensions Shipping (H x W x D)  
Weight Shipping  
PS2MP  
20 x 44 x .75(51 x 112 x 2 cm)  
22.25 x 49.5 x 3(56 x 126 x 8 cm)  
24 lbs (10.8 kg)  
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System Accessories  
PS4  
e PS4 series is the ideal AC and DC enclosure system for medium to large  
size renewable energy power conversion system. e PS4 is comprised of two  
compact enclosures for all of your system’s AC and DC components. It saves  
time, money and space by combining disconnects, over-current protection  
devices and control components into easy-to-install enclosures.  
e PS4 is capable of supporting up to four OutBack FX series inverter/chargers, six MX60 charge controllers, a MATE  
system controller and all the required AC and DC components and wiring.  
e OutBack PS4 system can be fully customized to your application and ordered pre-wired or as individual  
components for field assembly.  
PS4AC Breaker Panel  
e PS4AC is a NEC compliant enclosure engineered to contain all the AC overcurrent protection  
and power management components.  
ETL listed indoor type powder coated steel enclosure with plenty of knockout and mounting  
provisions for a variety of OutBack products.  
Available without the AC bypass assembly included (PS4AC) (Order all required AC breakers separately)  
Available with a four FX inverter ready 60 amp 120/240VAC AC bypass assembly (PS4-IOB-60Q) for  
systems with AC generators or utility grid connections up to 15 kW  
Available with a four FX inverter ready 100 amp 120/240VAC AC bypass assembly (PS4-IOB-100Q)  
for systems with large AC generators or grid connections over 15kW  
Available with a four FX inverter ready 60 amp 230VAC 50 Hz AC bypass assembly (PS4-IOB-60QE)  
for export applications  
Ground terminal bus bar bonded to cabinet  
One white insulated AC neutral terminal bus bar  
Two black insulated AC hot/leg 1 terminal bus bars  
Two red insulated AC hot/leg 2 terminal bus bars  
Complete wiring kit is included when the AC bypass kit is included or ordered separately  
Space provided for up to 13 additional OutBack AC load breakers  
Provisions for mounting an X-240 autotransformer and optional cooling fan  
Knockouts on five surfaces to facilitate conduit and inverter connections  
PS4DC Breaker Panel  
e PS4DC is a NEC compliant enclosure engineered to contain all the DC overcurrent  
protection and power management components.  
ETL listed indoor type powder coated steel enclosure with plenty of knockout and mounting  
provisions for a variety of OutBack products.  
Available without any DC breakers included (PS4DC) (Order all required DC breakers separately)  
Also available with one inverter/battery DC breaker included standard (PS4DC-175 amp  
or PS4DC-250)  
Space provided for up to four large breakers (175 or 250 amp) or six medium breaker (100 or  
125 amps) - can also be combined as two large and three medium breakers  
Space provided for an additional ten small breakers (1 to 80 amps 150 VDC rated) as well as  
the OutBack PV-GFP/2 ground fault protection system  
500 amp 50 mVolts DC current shunt standard  
One combined negative/ground bus bar attached to the DC shunt included standard  
One positive terminal bus bar (TBB-R) for DC loads or PV array combining included standard  
Can be used for negative or positive ground systems  
Knockouts on five surfaces to facilitate conduit and inverter connections  
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PS4 Breaker Panel Specifications  
Model  
Standard Breakers  
Dimensions Unit (H x W x D)  
Dimensions Shipping (H x W x D)  
12 x 14 x 21(31 x 36 x 53 cm)  
12 x 14 x 21(31 x 36 x 53 cm)  
12 x 14 x 21(31 x 36 x 53 cm)  
12 x 14 x 21(31 x 36 x 53 cm)  
Weight Shipping  
26 lbs (12 kg)  
26 lbs (12 kg)  
26 lbs (12 kg)  
24 lbs (11 kg)  
PS4AC-60Q  
PS4AC-100Q  
PS4AC-60QE  
PS4AC  
60 amp 120/240VAC 60 Hz Bypass assembly  
18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
100 amp 120/240VAC 60 Hz Bypass assembly 18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
60 amp 230VAC 50 Hz Bypass assembly  
No bypass included  
18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
PS4DC-175  
PS4DC-250  
PS4DC  
One 175 amp DC breaker  
One 250 amp DC breaker  
No breakers included  
18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
18.26 x 11.45 x 8.8(46 x 29 x 22 cm)  
12 x 14 x 21(31 x 36 x 53 cm)  
12 x 14 x 21(31 x 36 x 53 cm)  
12 x 14 x 21(31 x 36 x 53 cm)  
24 lbs (11 kg)  
24 lbs (11 kg)  
22 lbs (10 kg)  
OutBack PS4AC Bypass Assemblies Specifications - for field installations in bare PS4AC version  
Model  
Inverter Output  
120/240 VAC 60 Hz  
120/240 VAC 60 Hz  
230 VAC 50 Hz  
Bypass Breaker  
Input Breaker  
Output Breaker  
PS4-IOB-60Q  
PS4-IOB-100Q  
PS4-IOB-60QE  
60 amps at 120/240 VAC  
100 amps at 120/240 VAC  
60 amps at 230 VAC  
Four 50 amps at 120 VAC  
Four 50 amps at 120 VAC  
Four 30 amps at 230 VAC  
Four 50 amps at 120 VAC  
Four 50 amps at 120 VAC  
Four 30 amps at 120/230 VAC  
PS4DC Breaker Configurations  
1M  
2M  
3M  
4M  
5M  
6M  
1S 2S 3S 4S  
5S 6S  
7S 8S 9S 10S  
1L  
2L  
3L  
4L  
e PS4DC Breaker Panel has ten small .75" (19 mm), up to six medium 1" (26 mm) or four large 1.5" (32 mm)  
breaker positions. e small sizes are 1-80 amps, medium sizes are 100 or 125 amps an the large sizes are 175  
or 250.  
PS4 Mounting Plate  
e PS4MP is a steel powder coated, one-part  
mounting plate for all your PS4 series accesso-  
ries and up to four OutBack Inverter/Chargers.  
25.5"  
65 (cm)  
38.3" (97 cm)  
PS4 Mounting Plate Specifications  
Model  
Dimensions Unit (H x W xD)  
Dimensions Shipping (H x W x D)  
Weight Shipping  
PS4MP  
25.5 x 38.3 x 3” (65 x 97 x 8 cm)  
36 x 50 x 1” (91 x 127 x 3 cm)  
46 lbs (21 kg)  
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System Components  
OutBack AC Breakers  
Hydraulic-Magnetic type breakers that are DIN  
rail “snap-in” mountable and can be used for in-  
put, output or load circuits. 1/2" (13 mm) wide.  
OutBack AC Breaker Specifications  
Model  
Rating  
Version  
Width  
OBAC-50  
120VAC  
Single Pole  
Dual Pole  
Three Pole  
Dual Pole  
Single Pole  
Dual Pole  
Dual Pole  
Single Pole  
Dual Pole  
Single Pole  
Dual Pole  
0.5(13 mm)  
1.0(26 mm)  
1.5(39 mm)  
1.0(26 mm)  
0.5(13 mm)  
1.0(26 mm)  
1.0(26 mm)  
0.5(13 mm)  
1.0(26 mm)  
0.5(13 mm)  
1.0(26 mm)  
OBAC-50D  
OBAC-50-3P  
OBAC-50DE  
OBAC-30  
120/240VAC  
120/208VAC  
240VAC  
120VAC  
OBAC-30D  
OBAC-25D  
OBAC-20  
120/240VAC  
120/240VAC  
120VAC  
OBAC-20D  
OBAC-15  
120/240VAC  
120VAC  
OutBack DC Breakers  
OBAC-15D  
120/240VAC  
Panel mounted Hydralic-Magnetic type breakers  
which can be used for DC sources, inverters or  
load circuits. 3/4" (18 mm) wide.  
OutBack DC Breaker Specifications  
Model  
Current Rating  
250 amp 125 VDC  
175 amp 125 VDC  
125 amp 125 VDC  
100 amp 125 VDC  
80 amp 150 VDC  
70 amp 150 VDC  
60 amp 150 VDC  
50 amp 150 VDC  
40 amp 150 VDC  
30 amp 150 VDC  
20 amp 150 VDC  
15 amp 150 VDC  
10 amp 150 VDC  
5 amp 150 VDC  
1 amp 150 VDC  
Stud Terminal Size  
3/8 “ stud  
3/8stud  
Width  
OBDC-250  
OBDC-175  
OBDC-125  
OBDC-100  
OBDC-80  
OBDC-70  
OBDC-60  
OBDC-50  
OBDC-40  
OBDC-30  
OBDC-20  
OBDC-15  
OBDC-10  
OBDC-5  
1.5" (39 mm)  
1.5" (39 mm)  
1.0(26 mm)  
1.0(26 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
0.75" (19 mm)  
5/16" stud  
5/16stud  
5/16stud  
1/4stud  
1/4stud  
1/4stud  
OutBack PV Ground Fault  
Protection System  
1/4stud  
1/4stud  
e OBDC-GFP/2 is required by the NEC for  
PV arrays mounted on residential dwelling  
roofs. It can be used with the PS2DC, PS4DC or  
PS1. An OBDC-GFP/2 protects wiring and sys-  
tem components for one or two PV arrays: dual  
80 amp PV circuits 150 VDC max VOC. e  
OBDC-GFP/2 system includes the GFP unit, a  
ground bus bar, neutral and ground connection  
wiring and mounting hardware.  
1/4stud  
1/4stud  
1/4stud  
1/4stud  
OBDC-1  
1/4stud  
OutBack PV Ground Fault Protection Specifications  
Model  
Description  
Stud Terminal Size  
OBDC-GFP/2  
80 amp at 150 VDC  
2 Poles - Requires 3  
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X-240 Auto Transformer  
e same auto transformer and  
breakers as the PSX-240 but  
designed to be housed within the  
PS2AC or PS4AC. It can be used  
for step-up, step-down, generator  
and split phase output balancing  
X-240 Auto Transformer Specifications  
or as a series stacked inverter-to-  
Model  
Description  
load balancing auto-former. It can  
also transfer up to 2kW (3kW with  
the optional X fan kit) from one side of the total  
power rating of the generator or the total power rating of an  
OutBack stacked series/parallel 120/240 VAC inverter/charger  
configuration.  
X-240  
120/240 VAC 60 Hz  
2.0 kW without Fan Kit  
3.0 kW with X-Fan Kit  
X-Fan Kit  
Thermostatic controlled brushless fan 120 VAC Powered  
X-Fan Kit  
Terminal and Ground Bus Bars Specifications  
e X-Fan Kit increases the power  
rating of the X-240 to a maximum  
of 6 kVA continuous. ermostatic  
controlled 120 VAC powered.  
Model  
Description  
GBB  
Ground Bus Bar not insulated  
Terminal Bus Bar with black insulators  
Terminal Bus Bar with blue insulators  
Terminal Bus Bar with red insulators  
Terminal Bus Bar with white insulators  
TBB  
TBB-B  
TBB-R  
TBB-W  
Terminal and Ground Bus Bars  
Use for adding more wire  
terminations or for isolating  
multiple positive / negative cir-  
cuits. All TBB and GBB models  
Conduit Adapters Specifications  
have three #1/0 to 14 AWG and  
Model  
Description  
eight #6 to 14 AWG screw type  
ACA  
FX and VFX AC end  
FX and VFX DC end  
compression terminals, which  
DCA  
means no ring lugs required.  
Available with black, white and  
red insulators. e Battery Bus is .25" (7 mm) thick tin plated  
copper and can be mounted on the back plate of the PS2DC /  
PS4DC or directly on the battery breaker terminals.  
Mounting Brackets Specifications  
Model  
Description  
One MX60  
Two MX60s  
Two MX60s  
PS2-CCB  
PS2-CCB2  
PS4-CCB2  
Conduit Adapters  
Allows connection of the FX and VFX inverter/chargers to the  
PS2 and PS4 breaker panels or 2" conduit.  
Mounting Brackets  
e mounting bracket allows MX60 charge controllers to be  
mounted on the side of the PS2DC or PS4DC enclosures.  
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System Components  
PV Array Combiner Box  
e PSPV is a solar array combiner which can be used with a wide variety  
of system configurations and solar module types. e PSPV is designed to  
provide NEC code compliant series over current protection of the wiring  
of multiple PV modules or subarrays for connection to charge controllers,  
inverters or other systems components. e rainproof aluminum enclosure  
is easily field configured to match your PV system design and amperage  
requirements.  
Rainproof, outdoor Type 3R powder coated aluminum enclosure  
Approved for installation on both vertical and angled surfaces with a slope as little as 3-in-12 pitch - also can  
be pole mounted (Brackets not included)  
Designed for use with up to twelve OutBacks OBPV breakers for PV array configurations of 12 to 72 VDC  
systems - maximum open circuit voltage of 150 VDC  
Also can use the OutBack OBFH “touch safe” type fuse holders for high voltage systems - maximum open  
circuit voltage of 600 VDC  
Includes dual combining bus bars which can be installed to provide one or two separate PV output circuits  
from a single PSPV enclosure  
Includes one terminal bus bar (TBB) and has mounting holes for an additional TBB  
Includes two #1/0 AWG set-screw compression type box lug terminals for output wiring  
Includes one #1/0 AWG ground lug which can be mounted either on the inside or outside surface of  
the enclosure  
Two 1 inch side knockouts which can be  
punched out to allow for larger 1.25"  
(3 cm) conduit  
Eight .5" (13 mm) knockouts on bottom for PV  
module or subarray input wiring  
Clearance is provided on bottom and back main  
knockouts to allow up to a 2" (5 cm) conduit  
punch for larger cabling  
For negative or positive ground PV systems  
Enclosure ships without breakers or fuse holders  
(Order separately)  
Photo courtesy of Bob-O Schultz, Electron Connection  
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Photovoltaic (PV)  
Array Breakers  
PV breakers are Hydraulic-Magnetic type and are not affected by  
high ambient temperatures. All breakers have a 10 year warranty.  
Maximum of twelve OBPV in one PSPV enclosure.  
PV Array Breakers Specifications  
Model  
Rating  
OBPV-2  
OBPV-4  
OBPV-6  
OBPV-8  
OBPV-9  
OBPV-10  
OBPV-15  
OBPV-30  
2 amps 150 VDC  
4 amps 150 VDC  
6 amps 150 VDC  
8 amps 150 VDC  
9 amps 150 VDC  
10 amps 150 VDC  
15 amps 150 VDC  
30 amps 150 VDC  
PV Array Fuses  
and Fuse Holders  
DIN rail snap-in mount with #8 AWG setscrew type compression  
terminals. Touch-safe design. Not rated for load make or load  
break usage. UL listed for up to 600 VDC. Maximum of eight  
fuse holders in one PSPV enclosure.  
PV Array Fuses Specifications  
Model  
Description  
OBFH  
Fuse Holder only  
OBF-6  
6 amp 600 VDC  
10 amp 600 VDC  
15 amp 600 VDC  
OBF-10  
OBF-15  
Terminal and  
Terminal and Ground Bus Bars  
Ground Bus Bars Specifications  
Use for adding more wire terminations or for isolating multiple  
positive / negative circuits. Has three #1/0 to 14 AWG and eight  
#6 to 14 AWG screw type compression terminals, which means  
no ring lugs required.  
Model  
Description  
TBB  
Terminal Bus bar with black insulators  
GBB  
Ground terminal Bus bar  
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European Office  
Main Office  
Urb. Garraf II, Buzón 214  
C/. Eramprunya #26  
19009 62nd Avenue NE  
Arlington, WA 98223 USA  
Phone: (360) 435.6030  
Fax: (360) 435.6019  
08860 - Les Botígues de Sitges  
Barcelona, ESPAÑA  
Phone: (+34) 600.843.845  
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