Outback Power Systems Battery Charger GTFX User Manual

Grid-Interactive  
GTFX AND GVFX  
INVERTER/CHARGER  
Programing Manual  
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taBLE OF COntEntS  
Warranty Summary.................................................................................................................................................................................. 1  
Certificate of Compliance.................................................................................................................................................................... 3  
Welcome to the OutBack Power Systems FX Series Inverter/Charger System.................................................. 4  
Safety...................................................................................................................................................................................................... 4  
FX Series Inverter/Charger Programming................................................................................................................................. 5  
Concerns .............................................................................................................................................................................................. 5  
Options.................................................................................................................................................................................................. 5  
Components and Connections....................................................................................................................................................... 6  
Powering Up................................................................................................................................................................................................ 7  
Stacking Options ...................................................................................................................................................................................... 9  
Classic Series ...................................................................................................................................................................................... 9  
Stacking And Assigning FX Status................................................................................................................................................. 9  
Master ................................................................................................................................................................................................... 9  
Classic Slave........................................................................................................................................................................................ 9  
Programming the FXs.................................................................................................................................................................. 10-12  
Master...................................................................................................................................................................................................13  
Classic Slave......................................................................................................................................................................................13  
Power Save Levels..................................................................................................................................................................................14  
AC ON ................................................................................................................................................................................................ 15-16  
Auxiliary (AUX) Functions..................................................................................................................................................................17  
List of AUX Functions..................................................................................................................................................................20  
Adjustable AUX Output Functions.....................................................................................................................................20  
Battery Charging Instructions.........................................................................................................................................................23  
Maintenance .............................................................................................................................................................................................23  
FX Default Values....................................................................................................................................................................................24  
Warranty.......................................................................................................................................................................................................25  
Product Registration.............................................................................................................................................................................26  
10-Year Limited Warranty (California)................................................................................................................................. 27-29  
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OutBaCk GtFX anD GVFX CErtIFICatE OF COmPLIanCE tO uL1741  
utILIty-IntEraCtIVE InVErtErS  
OutBack GTFX and GVFX inverters comply with UL1741 for utility-interactive inverters. The following  
specifications refer to exporting power to a simulated utility source of less than 1% voltage total  
harmonic distortion (THD).  
The output of the GTFX or GVFX exceeds the minimum power factor of 0.85 specified in UL1741  
section 45.2.2. Typical power factor is 0.96 or better.  
The THD of the RMS (root/means/square) current is less than 5 percent of the fundamental under  
the conditions of UL1741 section 45.4.2. Individual odd harmonics do not exceed the limits  
specified in Table 45.1 of UL1741. Individual even harmonics do not exceed the limits specified in  
Table 45.2 of UL1741.  
The GTFX and GVFX inverters cease to export power to the simulated utility source under islanding  
conditions specified in section 46.3 of UL1741.  
The GTFX and GVFX inverters cease to export power to the simulated utility source after the  
output voltage and frequency of the simulated utility source are adjusted to each of the conditions  
specified in Table 46.1 of UL1741 within the time specified in that table. All production GTFX and  
GVFX inverters are tested to comply with the table below as specified in section 46.2 of UL1741.  
Condition Voltage Range (VAC)  
Frequency (Hz) Seconds Allowed  
Cycles Allowed  
A
B
C
D
E
<60  
60  
0.1  
6
<=60 to <105.6  
>=105.6 to <=132  
>132 to <164.4  
>=164.4  
60  
2
120  
60  
no cessation  
no cessation  
60  
2
120  
2
60  
0.033  
0.1  
0.1  
F
120  
<59.3  
>60.5  
6
G
120  
6
3
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WELCOmE tO thE OutBaCk POWEr SyStEmS FX SErIES  
InVErtEr/CharGEr SyStEm  
The FX Series Inverter/Charger offers a complete power conversion system—DC to AC, battery charging,  
and an AC Transfer Switch—and can be used for stand-alone or back-up applications.  
OutBack Power Systems does everything possible to assure the components you purchase will function  
properly and safely when installed as instructed according to local and national electrical codes. Please  
read all of the following instructions and the instructions that come with any OutBack components in-  
cluded in your power system. Further instructions on individual FX set-ups as well as systems assemblies are  
included with the FX and VFX Series Inverter/Charger Installation Manual.  
The OutBack Power Systems FX Series Inverter/Charger is ETL listed to UL1741 (Inverters, Converters, Con-  
trollers, and Interconnection System Equipment for Use with Distributed Energy Resources). All Mobile FX  
Series Inverter/Chargers are ETL listed to UL 458  
Grounding Instructions – Each FX should be connected to a grounded, permanent wiring system. For most  
installations, the negative battery conductor should be bonded to the grounding system at one (and only  
one) point in the DC system. All installations must comply with all national and local codes and ordinances.  
System grounding as required by the National Electric Code, ANSI /NFPA 70-1996, is the responsibility of the  
system installer.  
The equipment ground is marked with this symbol:  
The Grid-interactive FX and VFX Inverter/Charger Programming Manual covers safety and the programming or  
“stackingmultiple FXs using the OutBack Power Systems MATE.  
ImPOrtant SaFEty InStruCtIOnS  
General Precautions  
1. Use caution whenever working around electricity, electrical components, and batteries. There is always a potential  
for shocks, burns, injury, and even death if an installer or user comes in contact with electricity.  
2. Read all instructions and cautionary markings on the FX, the batteries and all appropriate sections of this manual as  
well as other component manuals before using the system.  
3. Be sure each system FX is securely installed according to the FX and VFX Series Inverter/Charger Installation Manual.  
4. Follow all local and national electrical codes when installing OutBack equipment and components.  
Note:  
Neither the GTFX nor the GVFX is designed to be used with a generator. They are strictly for grid-interactive usage.  
An OutBack MATE is required to program the FXs beyond their default values.  
If an OutBack Charge Controller is in use, be sure to read its manual for optimum operation with a grid-interactive FX.  
When powered up, the GTFX/GVFX will automatically sense if a utility grid is present and then connect to it after a 30-  
second delay. There is a five-minute delay before battery charging starts, which is done as a default action to assure  
the batteries are charged should the grid fail. The inverter can sell power to the grid after the batteries are charged.  
Ul 1741 requires approved surge protection for a grid-interactive system. The optional OutBack FLEXware Surge  
Protector meets this requirement.  
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GrID-IntEraCtIVE FX SErIES InVErtEr/CharGEr PrOGrammInG  
Note: Please see the FX and VFX Series Inverter/Charger Installation Manual to install, wire, and connect  
each FX Series Inverter/Charger. This programming manual assumes all FXs have been installed and are  
ready to program according to the way they were wired. To familiarize yourself with the programming  
concepts, please read through the entire manual before programming your system.  
Up to two grid-interactive FXs can be combined and wired orstacked.”  
• Stacking FXs does not refer to physically placing one FX on top of another, but to how they are wired  
within the system and then programmed for operation. Stacking allows all the FXs to work together  
as a single system.  
• Stacking assigns the FXs to power individual legs of the system and to operate at certain times; this  
order is assigned using the MATE.  
Note: An OutBack MATE with a code revision of 3.30 or higher is required to recognize and program  
Grid-Interactive FXs. When multiple FXs are used, each needs to be assigned a status—Master or Slave  
(at least one FX must be a Master).  
• The Master FX is the primary and most heavily used unit. The loads and demands of the system  
determine when and which Slaves are used. A Slave FX assists when the load demands are more  
than the Master FX can handle alone.  
• This is an orderly process as long as the user assigns each FX correctly. This is mainly a matter of  
paying attention to the Port number for each FX when programming with the MATE.  
Stacking Concerns  
FXs should be wired and stacked appropriately to their individual power system. Problems can occur  
when:  
• An FX is incorrectly wired.  
• An FX plugged into a HUB Port is mistakenly programmed (assigned the wrong status) or  
misidentified.  
An easy rule to remember is any FX wired to a specific phase or leg must be programmed to that  
phase.  
Stacking Options  
• The Grid-Interactive FX Series Inverter/Chargers can be stacked in Classic Series only, which is limited  
to two grid-interactive FXs.  
• A HUB-4 or HUB-10 must be included to stack grid-interactive FXs. The Grid-Interactive FX cannot do  
time-of-day selling.  
• If the utility grid fails, the GTFX or GVFX seamlessly transfers the loads to the battery bank. When  
the utility grid reappears, the Grid-Interactive FX automatically recharges the battery bank in case of  
future power outages.  
Note: The FW-X240 Auto Transformer cannot be used for stacking with a Grid-Interactive FX system.  
The FW-X240 can be used to step-up the AC output of a single Grid-Interactive FX system, however.  
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Components and Connections:  
1. With all AC and DC breakers OFF, connect all FXs to the HUB with individual lengths of CAT5 cable.  
BYPASS  
OUTPUT INPUT  
AC Breakers Off  
DC Breakers Off  
POWER  
HUB  
2nd MATE  
port is not  
operable  
MATE  
connects  
at 1st MATE  
port  
2nD  
mate mate  
1st  
10  
9
8
7
6
5
4
3
2
1
Slave FXs plug into Ports 02 and higher  
The FX connected to Port  
01 is always programmed  
as the Master.  
OutBack Charge Controllers plug into any  
ports after the last FX is connected.  
“Masterfor one and two-phase  
systems  
• The Master FX is always considered to  
be the leg one or L-1 phase.  
a) Connect the OutBack MATE after all other components,  
including any OutBack Charge Controllers, have been  
connected and powered up.  
b) Components installed after powering up the system will  
require repolling the MATE (please see page 8).  
c) With the MATE, a user assigns a status and stacking value to  
the FX on each Port. These status and value assignments can  
be changed at any time as long as the Master FX is plugged  
into HUB Port 01.  
Note: Pay attention to the Port number on the screen! Be sure the FX whose status and stacking value  
you’re changing is the one you mean to change.  
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2. With the FXs connected to the HUB, turn only the DC breakers ON and power up the components. All AC  
breakers should be OFF.  
BYPASS  
OUTPUT INPUT  
AC Breakers Off  
DC Breakers On  
LED Color LED Action  
LED Indicates  
Green  
Yellow  
Red  
Solid GREEN  
Flashing GREEN  
Inverter ON  
Search Mode or Slave Power  
Off  
Inverter OFF  
Solid YELLOW  
Flashing YELLOW AC Input Live-Waiting to  
Connect to the FX  
AC Source is Connecteced  
Off  
No AC Input Present  
Solid RED  
Flashing RED  
Error-Error Message, dis-  
plays on the MATE  
Warning: Non-critical FX  
fault, the MATE can access  
this information  
Note: Powering up the FXs can cause the red ERROR  
STATUS light to blink. After 5-10 seconds, the green  
INVERTER light should be bright and the ERROR and  
AC IN lights dark. The FX is now producing AC output  
voltage.  
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3. After powering up the components, connect the MATE to the HUB.  
a) Plug the MATE into the 1st MATE Port on the HUB.  
b) The MATE will power up and should recognize any component connected to the HUB.  
c) The MATE can then program the FXs.  
d) The fifth MATE screen (“Port Assignment”) should display all the FXs and any Outback Charge Controllers in  
the system.  
MATE Screens  
PATH  
Gday Mate (C) 2004  
OutBack  
Version  
Searching  
Port Assignment  
Code a.aa  
for Devices  
1> FX 2> FX 3> CC 4> CC  
Power  
5>  
9>  
6>  
7>  
8>  
Systems  
Serial #xxxxxxxx  
Screen EE b.bb  
HUB Found  
10> 2M>  
4. To verify the MATE recognizes each HUB connected FX and OutBack Charge Controller, disconnect and then  
either (a) reconnect the MATE to view its boot-up and repoll sequence or (b) follow this path to manually repoll:  
PATH  
M
AIN-------------------  
SETUP-----------------  
choose device:  
SETUP/MATE/PAGE1  
mate code rev: 402  
choose category:  
SETUP/MATE/PAGE2  
choose category:  
SETUP/MATE/COMM  
choose produce:  
12.15:30p  
SUM STATUS SETUP ADV  
FX  
MATE  
CLOCK CNT GLOW PG2  
PG1 SUMRY COMM MAIN BACK REPOLL PC DEBUG  
The FXs are now ready to be programmed according to the stacking options described in the next  
section.  
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StaCkInG OPtIOnS  
OutBack Grid-Interactive FXs can be stacked in Classic Series only.  
CLaSSIC StaCkInG  
• Two FXs are wired to two 120 VAC output legs producing 240 VAC between them.  
• Each FX powers one leg and acts independently of the other, but both combine when 240 VAC is  
required for a load.  
• The AC input must be 240 split phase VAC.  
LOAD  
3 kW  
120 VAC  
Leg 2  
6 kW  
240 VAC  
Leg 1  
and  
3 kW 120 VAC  
or  
Leg 2  
3 kW  
120 VAC  
Leg 2  
3 kW 120 VAC  
StaCkInG anD aSSIGnInG FX StatuS  
Stacking Phases/assigning FX Status (in order as they appear on the matE):  
1. Master  
2. Classic Slave  
Use the MATE to establish the order or hierarchy of all the system FXs by designating one as the Master  
and one as the Classic Slave.  
1. master  
• This is the default ranking of every FX. It applies to one-phase and two-phase systems.  
• One Master FX is established for every multiple FX system.  
• Each Grid-Interactive FX can be a Master as long as each is connected to a separate AC output leg  
(both HOT and NEUTRAL)  
• If one Grid-Interactive FX is designated as the system’s only Master, it is always considered to be the  
Leg 1 phase.  
2. Classic Slave  
• Classic Slave is the designation of the second FX in a two-inverter, split-phase system that produces  
240 VAC without using an FW-X240 Auto Transformer.  
• This FX is plugged into Port 02 of the HUB and is considered to be the L2 phase.  
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PrOGrammInG thE FXS  
Once the MATE recognizes each FX (and OutBack Charge Controller), push and hold the first two soft  
keys simultaneously to return to the MAIN menu. To program the FXs, go to the ADV/FX/STACK menu  
on the MATE navigating with the following steps:  
MAIN--------------------------  
• Press the <ADV> soft key.  
12:12:16A  
Note: Pressing and holding the first two soft keys  
SUM STATUS SETUP ADV  
at the same time will always bring up the Main  
Menu screen.  
ADV/SETTINGS/WARNING  
• Push any soft key on the ADV/SETTINGS/WARNING  
screen and go to the ADV/PASSWORD screen.  
changes made could adversely affect  
system performance  
ADV/PASSWORD  
enter the password  
• The screen displays <132>. Press the <INC> button  
until it scrolls to the password 141.  
132  
ENTER INC DEC  
EXIT  
ADV/PASSWORD  
enter the password  
• Push the <ENTER> soft key.  
141  
ENTER INC DEC  
EXIT  
10  
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ADV  
choose device:  
• In the ADV menu, press the <FX> soft key.  
FX  
CC  
DC  
MATE  
ADV/FX/PAGE 1----------------  
choose category:  
• On the ADV/FX/PAGE 1 screen, press the <PG2>  
soft key and go to the ADV/FX/PAGE2 screen.  
ADV  
INV  
CHGR PG2  
ADV/FX/PG2-------------------  
choose category:  
• Press the <PG3> soft key which leads to the  
ADV/FX/PAGE3 screen.  
PG1  
GRID  
GEN  
PG3  
ADV/FX/PAGE3----------------  
choose category:  
• On the ADV/FX/PAGE3 screen, press the  
<STACK> soft key.  
PG2 AUX  
STACK PG4  
11  
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ADV/FX/STACK--------P01  
stack  
Master  
• Stacking the FX Inverter/Chargers begins on this  
screen. See specific stacking procedures in the next  
section.  
phase  
DOWN INC DEC PORT  
ADV/FX/STACK----------P01  
phase  
• Port 01 always takes the Master FX.  
stack  
Master  
• Pressing the <PORT> soft key changes the HUB  
Port whose value you wish to adjust.  
DOWN INC DEC  
PORT  
Pressing the <INC> or <DEC> soft keys  
changes the stacking phase.  
12  
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maStEr  
With the Port 01 FX as the Master, press the <PORT> soft key to change the remaining Ports and  
designate the remaining FXs as Slaves. The MATE screen for Port 02 will look like this:  
ADV/FX/STACK--------P02  
• The MATE is now ready to program the FX plugged  
into Port 02 of the HUB.  
• Master is the factory default value for each grid-inter-  
active FX.  
stack  
Master  
phase  
DOWN INC DEC PORT  
• Pressing the <INC> soft key will keep the MATE’s  
attention on Port 02, but will change the stack phase  
to Classic Slave screen. Port 02 will then be assigned  
as a Classic slave. You can change the stacking phase  
by pressing the <INC> or <DEC> soft keys and  
change to a different port by continuously pushing  
the <PORT> soft key.  
ADV/FX/STACK---------P02  
stack  
Master  
phase  
DOWN INC DEC PORT  
Note: There are no <OK> or <DONE> commands in the stacking menu. Whichever value—Master or  
Slave—shows up on the MATE screen will be assigned to the chosen Port (and FX) upon leaving that  
screen. It’s important to watch the Port number in the top right corner of each screen to be sure you’ve  
assigned it the desired status.  
CLaSSIC SLaVE  
ADV/FX/STACK---------P02  
stack  
Classic  
Slave  
phase  
• PO2 is now assigned as a Classic Slave.  
DOWN INC DEC PORT  
13  
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POWEr SaVE LEVELS  
Depending on the model, each FX consumes 20-25 watts of power when it remains on, even if it isn’t  
actively inverting or charging. OutBack offers a power save feature for its non-grid-interactive systems,  
but is not available for grid-interactive systems. The power save level screens can be viewed from any  
stacking screen, but the default values should remain unchanged in a grid-interactive system.  
ADV/FX/STACK------------P01  
• Press the <DOWN> soft key once to view the power  
save level master adjust only screen  
(ANY SCREEN IN STACK PHASE)  
DOWN INC DEC  
PORT  
ADV/FX/STACK-----------P01  
power save level  
master adjust only  
• Press the <DOWN> soft key to view the power save  
level slave adjust only screen.  
DOWN INC DEC  
PORT  
ADV/FX/STACK---------P02  
power save level  
slave adjust only  
1
• Do not adust these values when using a grid-  
interactive FX.  
DOWN INC DEC  
PORT  
14  
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aC On  
• With the programming completed, turn the AC  
output breakers ON with the AC BYPASS on the AC  
breaker panel switched to NORMAL.  
BYPASS  
OUTPUT INPUT  
Note: If you are using the FW-X240 Auto Transformer for step-up functioning, turn on its breaker now.  
Otherwise, go to the next step.  
Verify the AC voltage output through the MATE following path:  
PATH  
MAIN-------  
12.15:30p  
SETUP------------ STATUS/FX/PAGE1---------- Float  
P00  
STATUS/FX/METER--P00  
choose device:  
choose category:  
inv 0.0Kw zer 0.0kw  
chg 0.0kw buy 0.0kw  
output  
voltage  
117 vac  
SUM STATUS SETUP ADV FX CC DC MAIN MODES METER BATT PG2 DOWN STATUS PORT  
DOWN UP TOP PORT  
15  
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• Turn the AC input breakers ON.  
BYPASS  
OUTPUT INPUT  
If the FX’s AC source is available, the yellow AC IN  
STATUS light will blink. The FX will connect to the  
utility grid when the voltage is within 108-140 VAC and  
the frequency between 59.3-60.5 Hz. After about 30  
seconds, the AC IN light should stop blinking and stay  
lit. A five-minute waiting period begins before selling  
or charging can occur. The FX can then perform a  
battery charge using the available AC.  
16  
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auXILIary (auX) FunCtIOnS  
The AUX output provides a 12 VDC, 0.7 ADC max output at the AUX terminals to control either DC or  
AC external loads. Typical loads include sending a fault alarm signal or running a small fan to cool the  
FX.  
MAIN--------------------------  
• Press the <ADV> soft key.  
12:12:16A  
Note: Pressing and holding the first two soft keys at the  
same time will always bring up the Main Menu screen.  
SUM  
STATUS SETUP ADV  
ADV/SETTINGS/WARNING  
• Push any soft key on the ADV/SETTINGS/WARNING  
screen and go to the ADV/PASSWORD screen.  
changes made could  
adversely affect  
system performance  
17  
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ADV/PASSWORD--------------  
enter the password  
• The screen displays <132>. Press the <INC> button  
until it scrolls to the password 141.  
132  
ENTER INC DEC  
EXIT  
ADV/PASSWORD----------------  
enter the password  
• Push the <ENTER> soft key.  
141  
ENTER INC DEC  
EXIT  
ADV------------------------------  
choose device:  
• In the ADV menu, press the <FX> soft key.  
FX  
CC  
DC MATE  
ADV/FX/PAGE 1----------------  
choose category:  
• On the ADV/FX/PAGE 1 screen, press the <PG2>  
soft key and go to the ADV/FX/PAGE2 screen.  
ADV  
INV  
CHGR PG2  
18  
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ADV/FX/PG2---------------------  
choose category:  
• Press the <PG3> soft key which leads to the ADV/  
FX/PAGE3 screen.  
PG1  
GRID  
GEN  
PG3  
ADV/FX/PAGE3-----------------  
choose category:  
• On the ADV/FX/PAGE3 screen, press the <AUX>  
soft key to adjust the AUX output set points and  
operation.  
PG2 AUX  
STACK PG4  
Selecting the <INC> or <DEC> soft keys changes  
the mode of the AUX.  
• AUTO allows the AUX to perform a selected AUX  
OUTPUT FUNCTION, determined in the following  
screens.  
ADV/FX/AUX---------------P00  
aux output  
control  
AUTO  
• OFF disables the AUX.  
• ON activates the AUX regardless of the selected  
function.  
DOWN INC DEC PORT  
Press the <DOWN> soft key to select on an auX  
OutPut FunCtIOn  
There are nine AUX OUTPUT FUNCTIONS:  
ADV/FX/AUX--------------P00  
• Cool Fan  
• Divert DC  
• Divert AC  
• AC Drop  
• Vent Fan  
• Fault  
aux output  
function  
Cool Fan  
PORT  
DOWN INC DEC  
• GenAlert  
• Load Shed  
• Remote  
Pressing the <INC> or <DEC> soft keys  
changes the aux output function.  
Pressing either the <INC> or <DEC> soft key will  
bring up another AUX OUTPUT FUNCTION  
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LISt OF auX FunCtIOnS  
Cool Fan activates the standard TurboFan which cools the FX.  
Divert DC and Divert AC allows the AUX to divert excess renewable energy to a DC or AC load,  
respectively. This allows control of energy sources such as wind turbines or hydro-generators. When  
using Divert AC, the AUX output will shut off if the inverter is overloaded.  
AC Drop is activated when an AC power source disconnects from an FX. An indicator, such as an  
alarm, connected to the AUX warns a user that AC power is no longer available.  
Vent Fan provides 0.7 amps to run a 12 VDC fan for removing hydrogen from the battery  
compartment. Vent Fan can operate automatically when the VENTFAN ON voltage set point is  
exceeded or it can operate intermittently by adjusting the VENTFAN OFF PERIOD.  
• In Fault mode, the AUX can send an alarm signal via radio, pager, or telephone device when the FX  
enters into an error condition. Fault mode can also be used to log error conditions by triggering an  
event recording device.  
GenAlert, through a 12VDC relay, will tell the system to start a two-wire type generator when  
the battery voltage falls below a certain set point. GenAlert can be adjusted according to the  
shortfallbattery voltage, the amount of time spent at this voltage, the recharged voltage and amount  
of time at this voltage before GenAlert is de-energized.  
Load Shed energizes the AUX the reduce the load demand on the batteries and the inverter  
function, thus acting as a load management system.  
• Setting the AUX to Remote allows a message sent through the serial port on the MATE to switch the  
AUX on and off.  
Note: Using Advanced Generator Start (AGS) overrides any programmed AUX function.  
aDjuStaBLE auX OutPut FunCtIOnS  
There are four AUX functions whose settings can be adjusted by the user:  
• Diversion  
• Vent Fan  
• GenAlert  
• Load Shed  
ADV/FX/AUX-------------P00  
aux output  
Remote  
From the Remote aux output function screen, press  
the <DOWN> soft key  
function  
DOWN INC DEC  
PORT  
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ADV/FX/AUX-------------P00  
• From the Remote aux output function screen, press  
the <DOWN> soft key. This will bring up the first of  
several screen used to adjust which ever mode you  
have chosen for the AUX function.  
aux output  
Remote  
function  
DOWN INC DEC  
PORT  
ADV/FX/AUX---------------P00  
• The genalert on setpoint functions are not available  
for grid-interactive FXs. Press the <DOWN> soft key  
three times to view the loadshed off setpoint screen.  
genalert  
11.5vdc  
on setpoint  
DOWN INC DEC  
PORT  
• The loadshed off setpoint is the battery voltage  
which triggers the AUX to reduce the inverter and  
battery loads. When the battery voltage drops below  
this value for three seconds, the AUX powers a DC  
coil relay to disconnect an AC load. Once triggered,  
loadshed remains on for at least three minutes. The  
loadshed off setpoint is adjustable from10 VDC-14  
VDC in 0.1 VDC increments using the <INC> and  
<DEC> soft keys. Press the <DOWN> soft key to  
bring up the ventfan on setpoint.  
ADV/FX/AUX---------------P00  
loadshed  
11.0 vdc  
off setpoint  
DOWN INC DEC  
PORT  
• When the AUX is set to ventfan, a fan ventilates  
a battery enclosure. The ventfan on setpoint  
establishes the battery voltage which energizes the  
AUX and thus the fan for a one minute period. The  
voltage setting has a range of 10.0 VDC-16.0 VDC in  
0.1 VDC increments using the <INC> and <DEC>  
soft keys. Recharging causes batteries to emit mostly  
hydrogen gas; higher recharging voltages emit more  
gas. Press the <DOWN> soft key to view the ventfan  
off period screen.  
ADV/FX/AUX---------------P00  
ventfan  
13.0 vdc  
on setpoint  
DOWN INC DEC  
PORT  
21  
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• If a ventilation fan is only needed intermittently,  
the ventfan off period shuts the fan off for a user-  
determined time before starting up again for a one-  
minute period when the battery voltage exceeds  
the ventfan on setpoint. This off period can be set  
from 0-30 minutes in one-minute increments using  
the <INC> and <DEC> soft keys. Setting this period  
to zero will keep the fan running the entire time  
the battery voltage is high enough to activate the  
ventfan function. Setting it to five minutes means the  
fan will run for one minute and then shut off for five  
minutes until the battery voltage drops and the fan  
is no longer needed. Press the <DOWN> soft key to  
view the diversion on setpoint screen.  
ADV/FX/AUX---------------P00  
ventfan off  
5 min  
period  
DOWN INC DEC  
PORT  
• After deciding on Divert DC or Divert AC, use the  
diversion on setpoint screen to choose the voltage  
which will activate this AUX OUTPUT FUNCTION.  
This value can range from 12.0 VDC-16.0 VDC and  
can be adjusted in 0.1 VDC increments using the  
<INC> and <DEC> soft keys. Press the <DOWN>  
soft key to view the diversion off delay screen.  
ADV/FX/AUX---------------P00  
diversion  
14.6 vdc  
on setpoint  
DOWN INC DEC  
PORT  
• The diversion off relay determines how long the AUX  
will be energized after the battery voltage which  
caused the diversion falls below the diversion on  
setpoint. This delay can range from 0-240 seconds in  
one-second increments as adjusted with the <INC>  
and <DEC> soft keys.  
ADV/FX/AUX--------------P00  
diversion  
30 sec  
off delay  
DOWN INC DEC  
PORT  
22  
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BattEry CharGInG InStruCtIOnS  
Keeping your battery bank energized is very important. Although a battery bank can last for many  
years if properly cared for, it can also be ruined in a short period of time if neglected.  
Battery Charging Setpoints  
To preserve your batteries always follow your battery manufacturer’s recommendations using the  
following information:  
• Absorb Voltage  
• Float Voltage  
• Equalize Voltage  
• Recommended Depth of Discharge (DOD) of the batteries  
These Absorb, Float, and Equalize voltage set points should be programmed into the FX through the  
MATE (see MATE User Manual).  
maIntEnanCE  
Please contact OutBack Power Systems Technical Services for any FX repairs due to malfunctions or  
damage. For routine, user-approved maintenance:  
• Disconnect all circuit breakers and related electrical connections before doing any cleaning or  
adjustments.  
• Solar modules may produce hazardous voltages when exposed to light; cover them with opaque  
material before servicing any connected equipment.  
• If a remote start system is used, disable the automatic starting circuit while servicing it to prevent  
starting while servicing.  
23  
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Float Voltage  
Absorb Voltage  
EQ Voltage  
13.6  
12  
13  
14  
11  
9
15  
16  
17  
13  
12  
14  
15  
14.4  
14.4 u  
12.5  
u(24VDC Grid-Tie is 29.2 default)  
ReFloat  
LBCO  
10.5  
LBCI  
12.5  
10  
10  
Sell RE  
13.0  
GenAlert  
Off Set Point  
14  
12  
18V  
14V  
14V  
16V  
16V  
24.0 hours  
24.0 hours  
24.0 hours  
240 cycles  
On Set Point  
11  
10  
Load Shed off Set Point  
Vent Fan ON set Point  
Diversion On Set Point  
Absorb Time  
EQ Time  
11  
10  
13  
10  
14.6  
12  
1.0 hours  
1.0 hours  
1.0 hours  
60 cycles*  
*20 for Grid-Tie  
6
0.0 hours  
0.0 hours  
0.0 hours  
0 cycles  
Float Time  
AC2/Gen Transfer Delay (Cycles for AC)  
Search  
Grid Lower Limit  
Export Grid Lower Limit Only  
Grid Upper Limit (USA)  
Grid Upper Limit (Export)  
Grid Connect Delay  
Drop or Use  
Charger Off/Auto/On  
Aux Output Option  
Gen Alert On Delay  
Gen Alert Off Delay  
Vent Fan Off Delay  
Gen Window Lower Limit 60 Hz  
Export Only  
Gen Upper Window Limit 60 Hz  
Export Only  
0
50  
108  
40  
115  
208  
80  
220  
140  
130  
250  
.2 MIN  
N/A  
150  
270  
300  
.5 min  
USE  
15.0 min  
N/A  
AUTO  
COOL FAN  
4 min  
9 min  
5 min  
108  
0 min  
0 min  
0 min  
40  
240 min  
240 min  
30 min  
115  
208  
80  
220  
140  
130  
250  
0
150v  
270  
300  
Ac 1/Grid Transfer Delay (Cycles of AC)  
Set AUX Control  
Search Pulses  
Search Pulse Spacing (Cycles AC)  
6
240  
AUTO  
8
2
4
20  
120  
60  
Stacking Phase  
InPut Select  
1 or 2 Phase  
Master Gen  
18 Amp AC  
12 Amp AC  
10 Amp AC  
10 Amp  
20 Amp AC  
14 Amp AC  
14 Amp AC  
12 Amp AC  
E models are  
one-half of these  
values  
0 Amp AC  
0 Amp AC  
0 Amp AC  
0 AMp AC  
Charge Rates for Vented 24 & 48 VDC  
Charge Rates for Vented 12 VDC  
Charge Rates for Sealed 24 & 48 VDC  
Charge Rates for Sealed 12 VDC  
Grid Input Settings  
Set AC Input Size  
Mobile  
28 Amp  
48 Amp  
28 Amp  
50 Amp  
Correction Factor  
5 Amp  
5 AMp  
5 Amp  
30 Amp  
60 Amp  
30 Amp  
24 VDC: Multiply 12VDC  
values by 2  
Non-Mobile (US)  
Export  
32 VDC: Multiply 12 VDC  
values by 2.64  
48 VDC: Multiply 12VDC  
values by 4  
GT  
Gen Input Settings  
Mobile  
28  
30  
60  
30  
2
2
2
48  
Non-Mobile (US)  
Export  
28  
50  
GT  
120  
230  
125V  
240V  
Set VAC (US)  
Export  
110  
210  
FX Default Values (subject to change with FX upgrades)  
24  
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Warranty  
OutBack Power Systems two year Limited Warranty  
OutBack Power Systems Inc. warrants that the products it manufactures will be free from defects in  
materials and workmanship for a period of two (2) years subject to the conditions set forth below.  
The limited warranty is extended to the original user and is transferable.The limited warranty term begins  
on the date of invoice to the original user of the product. The limited warranty does not apply to any  
product or part thereof damaged by a) alteration or disassembly, b) accident or abuse, c) corrosion, d)  
lightning, e) reverse polarity, f) repair or service provided by an unauthorized repair facility, g) operation  
or installation contrary to instructions pertaining to the product.  
OutBack Power Systems’liability for any defective product or any part thereof shall be limited to the repair  
or replacement of the product, at OutBack Power Systemsdiscretion. OutBack Power Systems does not  
warrant or guarantee the workmanship performed by any person or firm installing its products.  
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER  
RIGHTS THAT VARY FROM STATE TO STATE (OR JURISDICTION TO JURISDICTION). OUTBACK POWER  
SYSTEMS’ RESPONSIBILITY FOR MALFUNCTIONS AND DEFECTS IN HARDWARE IS LIMITED TO REPAIR  
AND REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY STATEMENT. ALL EXPRESS AND IMPLIED  
WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF  
AND CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN  
DURATION TO THE LIMITED WARRANTY PERIOD SET FORTH ABOVE AND NO WARRANTIES, WHETHER  
EXPRESS OR IMPLIED, WILL APPLY AFTER SUCH PERIOD. SOME STATES (OR JURISDICTIONS) DO NOT  
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY  
NOT APPLY TO YOU.  
OUTBACK POWER SYSTEMS DOES NOT ACCEPT LIABILITY BEYOND THE REMEDIES SET FORTH IN THIS  
LIMITED WARRANTY STATEMENT OR LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES,  
INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AVAILABLE FOR USE.  
SOME STATES (OR JURISDICTIONS) DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR  
CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU.  
During the two year period beginning on the invoice date, OutBack Power Systems will repair or replace  
products covered under this limited warranty that are returned to OutBack Power Systems’ facility or to  
an OutBack Power Systems authorized repair facility, or that are repaired on site by an OutBack Power  
Systems authorized repair technician. To request limited warranty service, you must contact OutBack  
Power Systems at 360-435-6030 within the limited warranty period. If limited warranty service is required,  
OutBack Power Systems will issue a Return Material Authorization (RMA) Number. Mark the outside of  
the package with the RMA number and include a copy of the purchase invoice in the package. You  
must ship the products back to OutBack Power Systems in their original or equivalent packaging,  
prepay shipping charges, and insure the shipment or accept the risk of loss or damage during shipment.  
OutBack Power Systems will ship the repaired or replacement products to you freight prepaid if you  
use an address in the continental United States, where applicable. Shipments to other locations will be  
made freight collect.  
25  
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PrODuCt rEGIStratIOn  
Your purchase of an OutBack Power Systems product is an important investment. Registering your  
products will help us maintain the standard of excellence you expect from us in terms of performance,  
quality and reliability.  
Please take a moment to register and provide us with some important information.  
NAME: __________________________________  
ADDRESS: _______________________________  
CITY:____________________________________  
STATE:________________ZIP CODE: __________  
COUNTRY: _______________________________  
TELEPHONE NUMBER: ______________________  
E-MAIL: _______________________________  
SOLD BY: ______________________________  
INSTALLER: ____________________________  
PURCHASE DATE: _______________________  
MODEL NUMBER:________________________  
SERIAL NUMBER: __________________________  
Circle all that apply:  
Off-Grid Installation  
Residential Installation  
Commercial Installation  
North America Location  
Utility Connected Installation  
Other ________________  
EXtEnDED Warranty aPPLICatIOn (U.S. AND CANADA ONLy)  
OutBack Power Systems offers an optional three year extension to the standard two year limited  
warranty. Purchase of extended warranty coverage is available on products listed below provided  
conditions shown are met. Extended warranty coverage must be purchased within 90 days of the  
original sale of the product covered.  
PRODUCT COST  
Any FX Series Inverter/Charger  
OutBack Charge Controller  
MATE  
HUB 4  
HUB 10  
REQUIRED SURGE PROTECTION  
AC Input; AC Output, DC Input  
DC Input; DC Output  
NA  
NA  
NA  
EXTENDED WARRANTy  
$300.00  
$100.00  
$50.00  
$35.00  
$50.00  
Product Covered  
Serial Number  
Quantity  
Extended Warranty Cost  
________________________ _________________________________ _______________ _____________________  
________________________ _________________________________ _______________ _____________________  
________________________ _________________________________ _______________ _____________________  
________________________ _________________________________ _______________ ____________________  
Total _______________  
Send check or money order payable to OutBack Power Systems. Washington residents please include  
8.5% sales tax. Include a completed copy of this application and send to:  
OutBack Power Systems  
Extended Warranty Program  
19009 62nd Ave NE • Arlington, WA 98223 USA  
26  
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10-YEAR LIMITED WARRANTY (California)  
GtFX, GVFX and PS1 Products  
OutBack Power Systems, Inc. (“OutBack”) provides a ten-year (10) limited warranty (“Warranty”) against defects  
in materials and workmanship for its GTFX, GVFX and PS1 products (“Products”) if installed in fixed location  
applications within the State of California.  
For this Warranty to be effective, the Product purchaser must complete and submit the applicable Product  
registration card within ninety (90) days of the eligible Product’s first retail sale. The term of this Warranty is  
governed by the date issued by OutBack on the 10-year Warranty Certificate. This Warranty applies to the  
original OutBack Product purchaser, and is transferable only if the Product remains installed in the original use  
location. The warranty does not apply to any Product or Product part that has been modified or damaged by the  
following:  
• Installation or Removal;  
• Alteration or Disassembly;  
• Normal Wear and Tear;  
• Accident or Abuse;  
• Corrosion;  
• Lightning;  
• Repair or service provided by an unauthorized repair facility;  
• Operation contrary to manufacturer product instructions;  
• Fire, Floods or Acts of God;  
• Shipping or Transportation;  
• Incidental or consequential damage caused by other components of the power system;  
• Any product whose serial number has been altered, defaced or removed; or  
• Any other event not foreseeable by OutBack.  
OutBack’s liability for any defective Product, or any Product part, shall be limited to the repair or replacement of  
the Product, at OutBack’s discretion. OutBack does not warrant or guarantee workmanship performed by any  
person or firm installing its Products. This Warranty does not cover the costs of installation, removal, shipping  
(except as described below), or reinstallation of Products.  
To request warranty service, you must contact OutBack Technical Services at (360) 435-6030 or support@  
outbackpower.com within the effective warranty period. If warranty service is required, OutBack will issue  
a Return Material Authorization (RMA) number. A request for an RMA number requires all of the following  
information:  
27  
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1. Proof-of-purchase in the form of a copy of the original Product purchase invoice or receipt confirming the  
Product model number and serial number;  
2. OutBack issued 10-year warranty certificate;  
3. Description of the problem; and  
4. Shipping address for the repaired or replacement equipment.  
After receiving the RMA number, pack the Product(s) authorized for return, along with a copy of the original  
purchase invoice and warranty certificate, in the original Product shipping container(s) or packaging providing  
equivalent protection and mark the outside clearly with the RMA number. The sender must prepay all shipping  
charges, and insure the shipment, or accept the risk of loss or damage during shipment. OutBack is not  
responsible for shipping damage caused by improperly packaged Products, the repairs this damage might  
require, or the costs of these repairs. If, upon receipt of the Product, OutBack determines the Product is defective  
and that the defect is covered under the terms of this Warranty, OutBack will then and only then ship a repaired  
or replacement Product to the purchaser freight prepaid, non-expedited, using a carrier of OutBack’s choice  
within the continental United States, where applicable.  
Shipments to other locations will be made freight collect. The warranty period of any repaired or  
replacement Product is twelve (12) months from the date of shipment from OutBack, or the remainder  
of the initial warranty term, which ever is greater.  
THIS LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY APPLICABLE TO OUTBACK PRODUCTS.  
OUTBACK EXPRESSLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTIES OF ITS PRODUCTS,  
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE. OUTBACK ALSO EXPRESSLY LIMITS ITS LIABILITY IN THE EVENT OF A PRODUCT  
DEFECT TO REPAIR OR REPLACEMENT IN ACCORDANCE WITH THE TERMS OF THIS LIMITED WARRANTY  
AND EXCLUDES ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING  
WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AVAILABLE FOR USE OR LOST  
REVENUES OR PROFITS, EVEN IF IT IS MADE AWARE OF SUCH POTENTIAL DAMAGES. SOME STATES (OR  
JURISDICTIONS) MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF WARRANTIES OR DAMAGES, SO  
THE ABOVE EXCLUSIONS OR LIMITATIONS MAY NOT APPLY TO YOU.  
revision.2007-06-01  
28  
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10-yEar Warranty rEGIStratIOn - CaLIFOrnIa  
To request a 10-year Limited Warranty; complete this form along  
with a check or money order in the amount of $599 USD payable  
to OutBack Power Systems, Inc., and return it to:  
Outback Power Systems Inc.  
19009 62nd Ave. NE • Arlington, WA 98223  
NOTE: A 10-Year Limited Warranty Certificate will only be issued if this registration card is received by  
outback within 90 days of the date of the first retail sale of the eligible product. Please submit a copy  
(not the original) of the product purchase invoice, which confirms the date and location of purchase, the  
price paid, and the product model and serial number. The warranty certificate is available only for and  
will only be issued for GTFX, GVFX and PS1 products installed in fixed location (non-mobile) applications  
within the state of California.  
10-year Warranty Registration for GVFX, GTFX and PS1-California  
System Owner  
Name: ______________________________________  
Address: ____________________________________  
Country: ____________________________________  
E-mail: __________________________________  
City, State, Zip Code: _______________________  
Telephone number: ________________________  
Product  
Product model number:________________________  
Product serial number:______________________  
Purchase date: _____________________________  
Sold by:______________________________________  
Please circle the three most important factors affecting your purchase decision:  
• Price  
• Product Reputation  
• Product Features  
• Value  
• Reputation of OutBack Power  
System  
System install/commission date: __________________  
System array nominal voltage: ___________________  
System battery bank bize (amp hours):_____________  
System array size: __________________________  
Type of PV modules: _______________________  
Type of batteries:__________________________  
Please list other sources of back-up power:_____________________________________________________________  
_____________________________________________________________________________  
______________________________________________________________________________________  
Installer  
Installer: ____________________________________  
Installer address: ______________________________  
Contractor number:____________________________  
Installer e-mail:____________________________  
Installer City, State, Zip: _____________________  
29  
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19009 62nd avenue nE  
arlington, Wa 98223 uSa  
(+1) 360.435.6030  
European Sales Office  
Barcelona, ESPaÑa  
(+34) 600.843.845  
www.outbackpower.com  
900-0087-01-00 rEV a  
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