National Instruments Network Card NI 9233 User Manual

OPERATING INSTRUCTIONS AND SPECIFICATIONS  
NI 9233  
4-Channel, 5 V, 24-Bit IEPE Analog Input Module  
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Safety Guidelines  
Operate the NI 9233 only as described in these operating  
instructions.  
Hot Surface This icon denotes that the component may be  
hot. Touching this component may result in bodily injury.  
Safety Guidelines for Hazardous Locations  
The NI 9233 is suitable for use in Class I, Division 2, Groups A, B,  
C, D, T4 hazardous locations; Class I, Zone 2, AEx nC IIC T4, and  
Ex nC IIC T4 hazardous locations; and nonhazardous locations  
only. Follow these guidelines if you are installing the NI 9233 in a  
potentially explosive environment. Not following these guidelines  
may result in serious injury or death.  
Caution Do not disconnect I/O-side wires or connectors  
unless power has been switched off or the area is known  
to be nonhazardous.  
Caution Do not remove modules unless power has been  
switched off or the area is known to be nonhazardous.  
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Caution Substitution of components may impair  
suitability for Class I, Division 2.  
Caution For Zone 2 applications, install the system  
in an enclosure rated to at least IP 54 as defined by  
IEC 60529 and EN 60529.  
Caution For Zone 2 applications, connected signals must  
be within the following limit:  
Capacitance..........................0.2 μF max  
Special Conditions for Hazardous Locations Use in Europe  
This equipment has been evaluated as EEx nC IIC T4 equipment  
under DEMKO Certificate No. 03 ATEX 0324020X. Each module  
is marked  
II 3G and is suitable for use in Zone 2 hazardous  
locations. If you are using the NI 9233 in Gas Group IIC hazardous  
locations or in ambient temperatures of –40 °C Ta 70 °C, you  
must use the device in an NI chassis that has been evaluated as  
EEx nC IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.  
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Special Conditions for Marine Applications  
Some modules are Lloyd’s Register (LR) Type Approved for  
marine applications. To verify Lloyd’s Register certification, visit  
ni.com/certification and search for the LR certificate, or  
look for the Lloyd’s Register mark on the module.  
Caution To meet radio frequency emission requirements  
for marine applications, use shielded cables and install  
the system in a metal enclosure. Suppression ferrites  
must be installed on power supply inputs near power  
entries to modules and controllers. Power supply and  
module cables must be separated on opposite sides of the  
enclosure and must enter and exit through opposing  
enclosure walls.  
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Connecting the NI 9233  
The NI 9233 has four BNC connectors that provide connections for  
four simultaneously sampled analog input channels.  
AI0+  
AI0–  
AI1+  
AI1–  
AI2+  
AI2–  
AI3+  
AI3–  
Figure 1. NI 9233 Connector Assignments  
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Each channel has a BNC connector to which you can connect an  
Integrated Electronic Piezoelectric (IEPE) sensor. The center pin  
of the connector, AI+, provides the DC excitation and the AC  
signal connection. The shell of the connector, AI–, provides the  
excitation return path and the AC signal ground reference.  
You can connect ground-referenced or floating IEPE sensors to the  
NI 9233. You can avoid picking up ground noise by using a floating  
connection. Typical IEPE sensors have a case that is electrically  
isolated from the IEPE electronics, so connecting the sensor to the  
NI 9233 results in a floating connection even though the case of the  
sensor is grounded. To further minimize ground noise, prevent  
the metal shells of the BNC connectors from touching each other,  
the modules, or the chassis.  
If you make a ground-referenced connection between the IEPE  
sensor and the NI 9233, make sure the voltage on the AI– shell  
is in the common-mode range to ensure proper operation of the  
NI 9233. The AI– shell is protected against accidental contact  
with overvoltages within the overvoltage protection range. Refer  
to the Specifications section for more information about operating  
voltages and overvoltage protection. Figures 2 and 3 illustrate  
connecting grounded and floating IEPE sensors to the NI 9233.  
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AI+  
AI–  
IEPE Sensor  
+
NI 9233  
Figure 2. Connecting a Grounded IEPE Sensor to the NI 9233  
AI+  
IEPE Sensor  
+
NI 9233  
AI–  
Figure 3. Connecting a Floating IEPE Sensor to the NI 9233  
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The NI 9233 analog input channels are referenced to the chassis  
ground through a 50 Ω resistor. To minimize ground noise, make  
sure that the chassis ground is connected to the earth ground. Each  
channel is protected from overvoltages. The NI 9233 provides  
an IEPE excitation current for each input signal. The signal is  
AC-coupled, buffered, and conditioned. The signal is then sampled  
by a 24-bit Delta-Sigma ADC. The NI 9233 IEPE excitation  
current and AC coupling are always enabled. Refer to Figure 4 for  
an illustration of the input circuitry for one channel of the NI 9233.  
Excitation  
Current  
AC  
Coupling  
AI+  
AI–  
+
ADC  
50 Ω  
Amplifier  
and  
Prefilter  
NI 9233  
Figure 4. Input Circuitry for One Channel of the NI 9233  
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The NI 9233 also has TEDS circuitry. For more information about  
TEDS, visit ni.com/info and enter rdteds.  
Understanding NI 9233 Filtering  
The NI 9233 uses a combination of analog and digital filtering  
to provide an accurate representation of in-band signals while  
rejecting out-of-band signals. The filters discriminate between  
signals based on the frequency range, or bandwidth, of the signal.  
The three important bandwidths to consider are the passband, the  
stopband, and the alias-free bandwidth.  
The NI 9233 represents signals within the passband, as quantified  
primarily by passband flatness and phase nonlinearity. All signals  
that appear in the alias-free bandwidth are either unaliased signals  
or signals that have been filtered by at least the amount of the  
stopband rejection.  
Passband  
The signals within the passband have frequency-dependent gain or  
attenuation. The small amount of variation in gain with respect to  
frequency is called the passband flatness. The digital filters of the  
NI 9233 adjust the frequency range of the passband to match the  
data rate. Therefore, the amount of gain or attenuation at a given  
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frequency depends on the data rate. Figure 5 shows typical  
passband flatness for data rates above 25.65 kS/s and less than  
or equal to 25.65 kS/s.  
0.025  
Data Rate  
> 25.65 kS/s  
0.000  
–0.025  
Data Rate  
25.65 kS/s  
–0.050  
0
0.1  
0.2  
0.3  
0.4  
0.5  
Frequency/Data Rate  
Figure 5. Typical Passband Flatness for the NI 9233  
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The relative phases of these signals also have a  
frequency-dependent delay. The variation in the phase delay with  
frequency is called the phase nonlinearity. Figure 6 shows the  
phase nonlinearity for data rates above 25.65 kS/s and less than or  
equal to 25.65 kS/s. The phase nonlinearity scales directly with the  
oversample rate, so the two curves normalize the signal frequency  
to the data rate.  
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4
2
0
Data Rate  
25.65 kS/s  
–2  
–4  
Data Rate  
> 25.65 kS/s  
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45  
Frequency/Data Rate  
Figure 6. Phase Nonlinearity of the NI 9233  
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Stopband  
The filter significantly attenuates all signals above the stopband  
frequency. The primary goal of the filter is to prevent aliasing.  
Therefore, the stopband frequency scales precisely with the data  
rate. The stopband rejection is the minimum amount of attenuation  
applied by the filter to all signals with frequencies within the  
stopband.  
Alias-Free Bandwidth  
Any signal that appears in the alias-free bandwidth of the NI 9233  
is not an aliased artifact of signals at a higher frequency. The  
alias-free bandwidth is defined by the ability of the filter to reject  
frequencies above the stopband frequency and it is equal to the data  
rate minus the stopband frequency.  
Understanding NI 9233 Data Rates  
The frequency of a master timebase (fM) controls the data rate (fs)  
of the NI 9233. The NI 9233 includes an internal master timebase  
with a frequency of 12.8 MHz, but the module also can accept an  
external master timebase or export its own master timebase. To  
synchronize the data rate of an NI 9233 with other modules that use  
master timebases to control sampling, all of the modules must  
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share a single master timebase source. Refer to the software help  
for information about configuring the master timebase source for  
the NI 9233. Visit ni.com/info and enter cseriesdoc for  
information about C Series documentation.  
The following equations provide the available data rates of the  
NI 9233:  
f
÷ 256  
n
--M------------------  
When fs is 25.65 kS/s, fs =  
where n is any integer from 2 to 25.  
f
÷ 128  
n
--M------------------  
When fs is > 25.65 kS/s, fs =  
where n is any integer from 2 to 3.  
However, the data rate must remain within the appropriate data rate  
range. Refer to the Specifications section for more information  
about the data rate range. When using the internal master timebase  
of 12.8 MHz, the result is data rates of 50 kS/s, 33.33 kS/s, 25 kS/s,  
and so on down to 2.0 kS/s, depending on the value of n. When  
using an external timebase with a frequency other than 12.8 MHz,  
the NI 9233 has a different set of data rates.  
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Note The cRIO-9151 R Series Expansion chassis does  
not support sharing timebases between modules.  
Sleep Mode  
This module supports a low-power sleep mode. Support for sleep  
mode at the system level depends on the chassis that the module is  
plugged into. Refer to the chassis manual for information about  
support for sleep mode. If the chassis supports sleep mode, refer to  
the software help for information about enabling sleep mode. Visit  
ni.com/info and enter cseriesdoc for information about  
C Series documentation.  
Typically, when a system is in sleep mode, you cannot  
communicate with the modules. In sleep mode, the system  
consumes minimal power and may dissipate less heat than it does  
in normal mode. Refer to the Specifications section for more  
information about power consumption and thermal dissipation.  
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Specifications  
The following specifications are typical for the range –40 to 70 °C  
unless otherwise noted.  
Input Characteristics  
Number of channels..........................4 analog input channels  
ADC resolution.................................24 bits  
Type of ADC.....................................Delta-Sigma  
(with analog prefiltering)  
Sampling mode.................................Simultaneous  
Internal master timebase (fM)  
Frequency...................................12.8 MHz  
Accuracy..................................... 100 ppm max  
Data rate range (fs) using internal master timebase  
Minimum....................................2.0 kS/s  
Maximum ...................................50 kS/s  
Data rate range (fs) using external master timebase  
Minimum....................................2.0 kS/s  
Maximum ...................................51.3 kS/s  
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Data rates1 (fs)  
fs 25.65 kS/s.............................  
f
÷ 256  
n
--M------------------  
, n = 2, 3, ..., 25  
f
÷ 128  
n
--M------------------  
fs > 25.65 kS/s ............................  
, n = 2, 3  
Input coupling...................................AC  
AC cutoff frequency  
–3 dB ..........................................0.5 Hz typ  
–0.1 dB.......................................4.2 Hz max  
1
The data rate must remain within the appropriate data rate range. Refer to the  
Understanding NI 9233 Data Rates section for more information.  
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AC cutoff frequency response  
0.5  
0.0  
–0.5  
–1.0  
0
1
2
3
4
5
6
7
8
9
10  
Frequency (Hz)  
Input range........................................ 5 V  
AC voltage full-scale range  
Minimum.................................... 5 Vpk  
Typical........................................ 5.4 Vpk  
Maximum ................................... 5.8 Vpk  
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Common-mode voltage range  
(AI– to earth ground)........................ 2 V max  
IEPE excitation current  
Minimum....................................2.0 mA  
Typical........................................2.2 mA  
IEPE compliance voltage..................19 V max  
Use the following equation to make sure that your configuration  
meets the IEPE compliance voltage range.  
Vcommon-mode + Vbias Vfull-scale must be 0 to 19.  
where  
Vcommon-mode is any common-mode voltage applied to  
the NI 9233,  
Vbias is the bias voltage of the accelerometer, and  
Vfull-scale is the full-scale voltage of the accelerometer.  
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Overvoltage protection (with respect to chassis ground)  
For an IEPE sensor connected  
to AI+ and AI– ........................... 30 V  
For a low-impedance source  
connected to AI+ and AI..........–6 to 30 V  
Input delay  
25.65 kS/s ................................12.8/fs + 3 μs  
>25.65 kS/s ................................9.8/fs + 3 μs  
Accuracy (–40 to 70 °C)  
Calibrated typ............................. 0.1 dB  
Calibrated max ........................... 0.3 dB  
Uncalibrated max ....................... 0.6 dB  
Accuracy drift  
Typical........................................0.001 dB/°C  
Maximum ...................................0.0045 dB/°C  
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Channel-to-channel matching  
Gain  
Typical..................................0.07 dB  
Maximum.............................0.27 dB  
Phase ( fin in kHz) .......................fin · 0.077° + 0.067°  
Passband  
Flatness (pk-to-pk max)  
fs 25.65 kS/s.......................0.05 dB (10 Hz to 0.45 · fs)  
fs >25.65 kS/s.......................0.05 dB (10 Hz to 0.42 · fs)  
Phase nonlinearity  
fs 25.65 kS/s....................... 3.4° (10 Hz to 0.45 · fs)  
fs >25.65 kS/s....................... 1.3° (20 Hz to 0.41 · fs)  
Stopband  
Oversample  
Rate  
Alias-Free  
Bandwidth  
fs  
Freq  
Attenuation  
95 dB  
25.65 kS/s 0.58 · fs  
128 · fs  
0.42 · fs  
>25.65 kS/s 0.68 · fs  
92 dB  
64 · fs  
0.32 · fs  
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Crosstalk (fin = 1 kHz)  
Paired channels  
(0 and 1, 2 and 3)........................100 dB  
Nonpaired channels....................110 dB  
CMRR ( fin 1 kHz)  
Minimum....................................44 dB  
Typical........................................56 dB  
SFDR ( fin = 1 kHz, –60 dBFS) ........120 dB  
Idle channel noise and noise density  
Idle Channel  
Noise  
50 kS/s  
95 dBFS  
25 kS/s  
98 dBFS  
2 kS/s  
102 dBFS  
900 nV/Hz  
Noise density  
400 nV/Hz  
400 nV/Hz  
Input impedance  
Differential (AC) ........................>300 kΩ  
AI– (shield) to chassis ground....50 Ω  
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Total harmonic distortion (THD)  
Input  
Amplitude  
1 kHz,  
–40 to 70 °C  
10 kHz,  
25 to 70 °C  
10 kHz,  
–40 to 25 °C  
–1 dBFS  
–90 dB  
–95 dB  
–80 dB  
–90 dB  
–80 dB  
–80 dB  
–20 dBFS  
Intermodulation distortion (–1 dBFS)  
DIN 250 Hz/8 kHz  
4:1 amplitude ratio .....................80 dB  
CCIF 11 kHz/12 kHz  
1:1 amplitude ratio .....................93 dB  
MTBF ...............................................397,465 hours at 25 °C;  
Bellcore Issue 2, Method 1,  
Case 3, Limited Part Stress  
Method  
Note Contact NI for Bellcore MTBF specifications  
at other temperatures or for MIL-HDBK-217F  
specifications.  
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Power Requirements  
Power consumption from chassis  
Active mode ...............................620 mW max  
Sleep mode .................................0.5 mW max  
Thermal dissipation (at 70 °C)  
Active mode ...............................640 mW max  
Sleep mode .................................0.5 mW max  
Physical Characteristics  
If you need to clean the module, wipe it with a dry towel.  
Weight...............................................173 g (6.1 oz)  
Safety  
Safety Voltages  
Connect only voltages that are within the following limits.  
Channel-to-earth ground................... 30 V max  
Isolation  
Channel-to-channel ....................None  
Channel-to-earth ground ............None  
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Hazardous Locations  
U.S. (UL) ..........................................Class I, Division 2,  
Groups A, B, C, D, T4;  
Class I, Zone 2,  
AEx nC IIC T4  
Canada (C-UL) .................................Class I, Division 2,  
Groups A, B, C, D, T4;  
Class I, Zone 2,  
Ex nC IIC T4  
Europe (DEMKO).............................EEx nC IIC T4  
Safety Standards  
This product meets the requirements of the following standards of  
safety for electrical equipment for measurement, control, and  
laboratory use:  
IEC 61010-1, EN 61010-1  
UL 61010-1, CSA 61010-1  
Note For UL and other safety certifications, refer to the  
product label or the Online Product Certification section.  
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Electromagnetic Compatibility  
This product meets the requirements of the following EMC  
standards for electrical equipment for measurement, control,  
and laboratory use:  
EN 61326 (IEC 61326): Class A emissions; Industrial  
immunity  
EN 55011 (CISPR 11): Group 1, Class A emissions  
AS/NZS CISPR 11: Group 1, Class A emissions  
FCC 47 CFR Part 15B: Class A emissions  
ICES-001: Class A emissions  
Note For the standards applied to assess the EMC of this  
product, refer to the Online Product Certification section.  
Note For EMC compliance, operate this device with  
shielded cabling.  
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CE Compliance  
This product meets the essential requirements of applicable  
European Directives as follows:  
2006/95/EC; Low-Voltage Directive (safety)  
2004/108/EC; Electromagnetic Compatibility Directive  
(EMC)  
Online Product Certification  
Refer to the product Declaration of Conformity (DoC) for  
additional regulatory compliance information. To obtain product  
certifications and the DoC for this product, visit ni.com/  
certification, search by module number or product line,  
and click the appropriate link in the Certification column.  
Shock and Vibration  
To meet these specifications, you must panel mount the system.  
Operating vibration  
Random (IEC 60068-2-64).........5 grms, 10 to 500 Hz  
Sinusoidal (IEC 60068-2-6) .......5 g, 10 to 500 Hz  
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Operating shock  
(IEC 60068-2-27)..............................30 g, 11 ms half sine,  
50 g, 3 ms half sine,  
18 shocks at 6 orientations  
Environmental  
National Instruments C Series modules are intended for indoor use  
only but may be used outdoors if installed in a suitable enclosure.  
Refer to the manual for the chassis you are using for more  
information about meeting these specifications.  
Operating temperature  
(IEC 60068-2-1, IEC 60068-2-2) .....40 to 70 °C  
Storage temperature  
(IEC 60068-2-1, IEC 60068-2-2) .....40 to 85 °C  
Ingress protection..............................IP 40  
Operating humidity  
(IEC 60068-2-56)..............................10 to 90% RH,  
noncondensing  
Storage humidity  
(IEC 60068-2-56)..............................5 to 95% RH,  
noncondensing  
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Maximum altitude.............................2,000 m  
Pollution Degree (IEC 60664)..........2  
Environmental Management  
NI is committed to designing and manufacturing products in  
an environmentally responsible manner. NI recognizes that  
eliminating certain hazardous substances from our products is  
beneficial to the environment and to NI customers.  
For additional environmental information, refer to the NI and the  
Environment Web page at ni.com/environment. This page  
contains the environmental regulations and directives with which  
NI complies, as well as other environmental information not  
included in this document.  
Waste Electrical and Electronic Equipment (WEEE)  
EU Customers At the end of the life cycle, all products  
must be sent to a WEEE recycling center. For more  
information about WEEE recycling centers and National  
Instruments WEEE initiatives, visit ni.com/  
environment/weee.  
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.)  
Calibration  
You can obtain the calibration certificate and information about  
calibration services for the NI 9233 at ni.com/calibration.  
Calibration interval ...........................1 year  
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Where to Go for Support  
The National Instruments Web site is your complete resource for  
technical support. At ni.com/support you have access to  
everything from troubleshooting and application development  
self-help resources to email and phone assistance from  
NI Application Engineers.  
National Instruments corporate headquarters is located at  
11500 North Mopac Expressway, Austin, Texas, 78759-3504.  
National Instruments also has offices located around the world to  
help address your support needs. For telephone support in the  
United States, create your service request at ni.com/support  
and follow the calling instructions or dial 512 795 8248. For  
telephone support outside the United States, contact your local  
branch office:  
Australia 1800 300 800, Austria 43 662 457990-0,  
Belgium 32 (0) 2 757 0020, Brazil 55 11 3262 3599,  
Canada 800 433 3488, China 86 21 5050 9800,  
Czech Republic 420 224 235 774, Denmark 45 45 76 26 00,  
Finland 358 (0) 9 725 72511, France 01 57 66 24 24,  
Germany 49 89 7413130, India 91 80 41190000,  
Israel 972 3 6393737, Italy 39 02 41309277, Japan 0120-527196,  
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Korea 82 02 3451 3400, Lebanon 961 (0) 1 33 28 28,  
Malaysia 1800 887710, Mexico 01 800 010 0793,  
Netherlands 31 (0) 348 433 466, New Zealand 0800 553 322,  
Norway 47 (0) 66 90 76 60, Poland 48 22 3390150,  
Portugal 351 210 311 210, Russia 7 495 783 6851,  
Singapore 1800 226 5886, Slovenia 386 3 425 42 00,  
South Africa 27 0 11 805 8197, Spain 34 91 640 0085,  
Sweden 46 (0) 8 587 895 00, Switzerland 41 56 2005151,  
Taiwan 886 02 2377 2222, Thailand 662 278 6777,  
Turkey 90 212 279 3031, United Kingdom 44 (0) 1635 523545  
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