This gas grill must be used only outdoors in a well-venꢀlated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
BIPRO 450
WARNING! CABINET FRAME, CABINET AND COUNTER TOP MUST BE MADE FROM NON-COMBUSTIBLE MATERIAL.
WARNING
DANGER
Do not try to light this appliance without
reading the “LIGHTING” instrucꢀons secꢀon of
this manual.
IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Exꢀnguish any open flame.
• Open lid.
Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
other appliance. An L.P. cylinder not connected
for use must not be stored in the vicinity of
this or any other appliance. If the informaꢀon
in these instrucꢀons is not followed exactly, a
fire or explosion may result, causing property
damage, personal injury or death.
• If odor conꢀnues, keep away from the
appliance and immediately call your gas
supplier or fire department.
Noꢀce to Installer: Leave these instrucꢀons with the grill owner for future reference.
Napoleon Appliance Corp.,
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: 1-866-820-8686
N415-0235 JUL 20/11
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WARNING! Failure to follow these instrucꢀons could result in property damage, personal injury or
death. Read and follow all warnings and instrucꢀons in this manual prior to operaꢀng grill.
Safe Operaꢀng Pracꢀces
•
This gas grill must be assembled exactly according to the instrucꢀons in the manual. If the grill was store
assembled, you must review the assembly instrucꢀons to confirm correct assembly and perform the
required leak tests before operaꢀng the grill.
•
•
Read the enꢀre instrucꢀon manual before operaꢀng the gas grill.
This gas grill must be used only outdoors in a well-venꢀlated space and must not be used inside a building,
garage, screened-in porch, gazebo or any other enclosed area.
•
•
•
•
•
This gas grill must not be installed in or on recreaꢀonal vehicles and/or boats.
Do not locate unit in windy seꢂngs. High winds adversely affect the cooking performance of the gas grill.
Under no circumstances should this gas grill be modified.
Do not operate unit under overhead combusꢀble construcꢀon.
Maintain proper clearance to combusꢀbles, 18” (457mm) to rear of unit, 7” (178mm) to sides). Addiꢀonal
clearance of 24” (610mm) is recommended near vinyl siding or panes of glass.
•
•
Gas must be turned off at the gas supply valve when the gas grill is not in use.
If the enclosure is to house a propane cylinder, the tank porꢀon of the enclosure must be venꢀlated
according to local codes, and must not have communicaꢀon with the cavity used to enclose the gas
grill. A propane tank can not be stored below the gas grill.
•
•
Do not aꢁempt to use a cylinder that is not equipped with a QCC1 type connecꢀon.
When the propane cylinder is connected to the appliance, the gas grill and cylinder must be stored outdoors
in a well-venꢀlated space.
•
When the gas grill is to be stored indoors, the connecꢀon between the propane cylinder and the gas grill
must be disconnected and the cylinder removed and stored outdoors in a well venꢀlated space out of
reach of children. Disconnected cylinders must not be stored in a building, garage or any other enclosed
area. Natural gas units must be disconnected from the supply when being stored indoors.
•
Inspect the fuel supply hose before each use. If there is evidence of excessive abrasion or wear or the hose
is cut, it must be replaced prior to using the gas grill with a replacement hose assembly specified by the
grill manufacturer.
•
•
•
•
Leak test the unit before iniꢀal use, annually, and whenever any gas components are replaced.
Follow lighꢀng instrucꢀons carefully when operaꢀng grill.
Burner controls must be off when turning supply cylinder valve on.
The lid is to be closed during the gas grill preheaꢀng period on all models except the BISZ300NFT/PFT and
the built-in side burner BISB245.
•
•
The BISZ300NFT/PFT and the built-in side burner BISB245 are supplied with a flat cover for storage and
protecꢀon from the elements. Never place this cover on the grill while hot or operaꢀng. Allow grill to cool
completely before covering.
Adults and especially children should be alerted to the hazards of high surface temperatures. Young children
should be supervised near the gas grill.
•
•
•
•
•
•
Do not leave grill unaꢁended when operaꢀng.
Do not light burners with lid closed.
Do not operate rear burner with main burners operaꢀng.
Do not move grill when hot or operaꢀng.
Keep any electrical supply cord and fuel supply hose away from any heated surfaces.
Ensure sear plates are posiꢀoned properly according to sear plate installaꢀon instrucꢀons. The holes must
be towards the front of the gas grill (if applicable).
•
•
•
Clean grease tray and sear plates regularly to avoid build-up, which could lead to grease fires.
Remove warming rack before lighꢀng rear burner. The extreme heat will damage the warming rack.
Inspect infrared burner venturi tube for spider webs and other obstrucꢀons periodically. Clean the tubes
completely if you find any such obstrucꢀons.
•
•
•
Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with heated unit. A large temperature
differenꢀal can cause chipping in the porcelain.
Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with ceramic burners. A large temperature
differenꢀal can cause cracking in the ceramic ꢀle.
Do not use a pressure washer to clean any part of the unit.
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General Informaꢀon
This Gas Barbecue Is Cerꢀfied Under Canadian And American Naꢀonal Standards, CSA 1.6-2007 and
ANSI Z21.58-2007 respecꢀvely for Outdoor Gas Grills and should be installed to conform with local codes. In
absence of local codes, install to the current CAN/CSA-B149.1 Propane Installaꢀon Code in Canada or to the
Naꢀonal Fuel Gas Code, ANSI Z223.1 in the United States.
If a roꢀsserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of
local codes, with the current CSA C22.1 Canadian Electrical Code in Canada or the Naꢀonal Electrical Code,
ANSI/NFPA 70 in the United States.
CALIFORNIA PROPOSITION 65: The burning of gas fuel creates by-products, some of which are on the list as
substances known by the State of California to cause cancer or reproducꢀve harm. When cooking with gas,
always ensure adequate venꢀlaꢀon to the unit, to minimize exposure to such substances.
Propane Cylinder Specificaꢀons
WARNING! If these instrucꢀons are not followed exactly, a fire causing death or serious injury may
occur.
A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a
cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance
with the specificaꢀons for LP-gas cylinders of the Naꢀonal Standard of Canada, CAN/CSA-b339, Cylinders,
Spheres and Tubes for Transportaꢀon of Dangerous Goods; and Commission, as applicable or the Specificaꢀons
for LP-Gas Cylinders of the U.S. Department of Transportaꢀon (D.O.T.). This appliance has been designed for
use with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).
The propane cylinder must be provided with a cylinder connecꢀon device compaꢀble with the connecꢀon
for outdoor cooking appliances. The propane cylinder must be provided with a shut-off valve terminaꢀng in
a propane cylinder valve type QCC1, and a safety relief device having direct communicaꢀon with the vapor
space of the cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder
shall include a collar to protect the cylinder valve. The cylinder shall incorporate a listed OPD (overfill protecꢀon
device). Do not store a spare LP-gas cylinder under or near this appliance. Never fill the cylinder beyond
80 percent full.
Use only the pressure regulator and hose assembly provided with this barbecue. Replacement pressure
regulators and hose assemblies must be specified by the manufacturer. Do not store a spare propane cylinder
on the shelf beneath the barbecue.
The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type fiꢂng.
Cylinders to be used with this unit must be supplied with a QCC1 cylinder valve. A QCC1 cylinder has a
posiꢀve seaꢀng connecꢀon, which will not allow gas flow unꢀl a posiꢀve seal has been achieved. It is also
equipped with an excess flow device. In order to aꢁain full flow to the grill, the valves must be in the off
posiꢀon when the cylinder valve is turned on.
Gas Hook-Up Instrucꢀons
WARNING! This grill is designed for non-combusꢀble enclosures only, and must be installed and
serviced by a qualified installer to local codes.
WARNING! Cabinet frame, cabinet, and counter top must be made from non-combusꢀble material.
BUILT IN PROPANE GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping
should be located as shown in the built-in instrucꢀons. A flexible metal connector is included to simplify the
installaꢀon of the unit. Connect this flexible metal connector to the flare fiꢂng on the end of the manifold.
Connect the other end of the connector to the gas piping. Ensure that the connector does not pass through a
wall, floor, ceiling or parꢀꢀon, and is protected from damage. Do not use a hose to connect the unit except to
connect the cylinder regulator to the piping system. It must be connected with rigid pipe, copper tube or an
approved flexible metal connector which complies with Z21.4 /CSA 6.10.
The installaꢀon must comply with CAN B149.1 Natural Gas and Propane installaꢀon code in Canada, or to the
Naꢀonal Fuel Gas code, ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to supply
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5
the BTU/h specified on the raꢀng plate, based on the length of the piping run. If installing a side burner, a
separate line must be branched off to the side burner unit and enter the side burner opening at the specified
locaꢀon. If the enclosure is to house a propane cylinder, the tank porꢀon of the enclosure must be venꢀlated
according to local codes, and must not have communicaꢀon with the cavity used to enclose the gas grill. A
propane cylinder can not be stored below the gas grill.
BUILT IN CYLINDER ENCLOSURES: Built in cylinder enclosures which completely enclose the cylinder must
have both of the following:
1. At least one unobstructed venꢀlaꢀon opening on the exposed exterior side of the enclosure located within
2
5 in (127 mm) of the top of the enclosure. The opening must have a total free area of more than 20 in (130
2
2
2
cm ) for a 20 lb (9.1 kg) cylinder and 30 in (195 cm ) for a 30 lb (13.6 kg) cylinder.
2. At least one venꢀlaꢀon opening on the exposed, exterior side of the enclosure located 1 in (25.4 mm) or
2
2
less from the floor level. The opening must have a total free area of more than 10 in (65 cm ) for a 20 lb
2
2
(9.1 kg) cylinder and 15 in (100 cm ) for a 30 lb (13.6 kg) cylinder. The upper edge must be no more than 5
in (127 mm) above the floor level.
Every opening must be large enough to permit the entrance of a 1/8 in (3.2 mm) rod.
WARNING!
•
The cylinder valve(s) must be readily accessible for hand operaꢀon. A door on the enclosure to gain access
to the cylinder valves is acceptable, provided it is non-locking and can be opened without the use of tools.
•
The enclosure for the LP-gas cylinder must isolate the cylinder from the burner compartment to provide
shielding from radiaꢀon, a flame barrier, and protecꢀon from foreign material, such as hot drippings.
The enclosure cannot be located directly below the grill.
•
•
There must be a minimum clearance of 2 in (51 mm) between the floor of the LP-gas cylinder enclosure
and the ground.
The enclosure must be designed so that the LP-gas cylinder can be connected, disconnected and the
connecꢀons inspected and tested outside the cylinder enclosure. Any connecꢀons that can be disturbed
when installing the cylinder in the enclosure must be accessible for tesꢀng inside the enclosure.
OPENING
A
5” (127mm)
MAXIMUM
34” (864mm)
RECOMMENDED
OPENING
B
2” (51mm)
MINIMUM
NON LOCKING DOOR
1” (25.4mm)
MAXIMUM
PARTITION TO ISOLATE
CYLINDER FROM GRILL
5” (127mm)
MAXIMUM
CYLINDER SIZE
OPENING A AREA OPENING B AREA
2
2
2
2
20 lb (9.1kg)
20in (130cm )
10in (65cm )
2
2
2
2
30 lb (13.6kg)
30in (195cm )
15in (100cm )
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BUILT IN NATURAL GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping
should be located as shown in the built-in instrucꢀons. A flexible metal connector is included to simplify the
installaꢀon of the unit. Connect this connector to the flare fiꢂng on the end of the manifold. Connect the
other end of the connector to the gas piping. Ensure that the connector does not pass through a wall, floor,
ceiling or parꢀꢀon, and is protected from damage. Do not use a hose to connect the unit. It must be connected
with rigid pipe, copper tube or an approved flexible metal connector which complies with Z21.4 /CSA 6.10.
The installaꢀon must comply with CAN B149.1 Natural Gas and Propane Installaꢀon Code in Canada, or to the
Naꢀonal Fuel Gas Code, ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to
supply the BTU/h specified on the raꢀng plate, based on the length of the piping run. If installing a side burner,
a separate line must be branched off to the side burner unit and enter the side burner opening at the specified
locaꢀon.
WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of grease. To
prevent grease fires, the pan must be cleaned aſter each use.
WARNING! Access must be provided to the inside of the enclosure to make gas connecꢀons.
DANGER! Read all instrucꢀons carefully before operaꢀng the grill. Failure to follow these instrucꢀons
exactly could result in a fire causing serious injury or death. The enꢀre installaꢀon must be leak tested before
operaꢀng the grill.
Leak Tesꢀng Instrucꢀons
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part
of the gas system is replaced.
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are
in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to
property, serious bodily injury, or death.
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced
or serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng
Diagram for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,
manifolds and valves.
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended
by the Napoleon Customer Care department and have the grill inspected by a cerꢀfied gas installer.
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected
by a cerꢀfied gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.
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Lighꢀng Instrucꢀons
Lighꢀng Hole
Igniter
Leſt Burner Centre Burner Rear Burner Right Burner
Off Posiꢀon
WARNING! Open lid
WARNING! Ensure all burner controls are in the off posiꢀon. Slowly turn on the gas
supply valve.
Main Tube Burner
Lighꢀng
Rear Burner Lighꢀng
(if equipped)
Main Infrared Burner
Lighꢀng
Side Burner Lighꢀng
(opꢀonal)
(if equipped)
1. Open grill lid
1. Open grill lid
1. Open grill lid
1. Open burner cover.
2. Turn side burner
2. Turn leſt burner
2. Remove warming rack. 2. Turn infrared burner
control to high posiꢀon.
control to high posiꢀon. control to high posiꢀon.
3. Press and hold
igniter buꢁon unꢀl
burner lights, or light by
match.
3. Turn rear burner
control to high posiꢀon.
3. Press and hold
igniter buꢁon unꢀl
burner lights, or light by
match.
3. Press and hold
igniter buꢁon unꢀl
burner lights, or light
by match.
4. If igniꢀon is not
immediate, turn burner
control off. Wait 5
minutes.
4. Press and hold
igniter buꢁon unꢀl
burner lights, or light by
match.
4. If igniꢀon is not
immediate, turn burner immediate, turn burner
4. If igniꢀon is not
control off. Wait 5
minutes.
control off. Wait 5
minutes.
Repeat.
Repeat.
Repeat.
5. With leſt tube burner
operaꢀng on high, turn
the center and/or right
tube burner to high.
5. If igniꢀon is not
immediate, turn burner
control off. Wait 5
minutes.
Repeat.
WARNING! The propane cylinder is equipped with an excess flow device. Unless all burners are
turned off prior to turning the cylinder on, only small flames and low heat will be achievable.
WARNING! Do not use rear burner while operaꢀng main burner.
WARNING! If lighꢀng the unit with a match, clip the match into the supplied lighꢀng rod.
Hold the lit match down through the grill and sear plate while turning the corresponding
burner valve to high.
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8
Cooking Instrucꢀons
Iniꢀal Lighꢀng: When lit for the first ꢀme, the gas grill emits a slight odor. This is a normal temporary condiꢀon
caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur
again. Simply run the main burners on high for approximately one-half hour.
Main Burner Use: When searing foods, we recommend preheaꢀng the grill by operaꢀng all main burners
in the high posiꢀon with the lid closed for approximately 10 minutes. Food cooked for short periods of ꢀme
(fish, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even
temperatures that can reduce cooking ꢀme and cook meat more evenly. Food that has a cooking ꢀme longer
than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement).
When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heaꢀng
to reduce sꢀcking. Cooking meat with a high degree of fat content can create flare-ups. Either trim the fat or
reduce temperatures to inhibit this. Should a flare-up occur, move food away from the flames and reduce the
heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instrucꢀons.
Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for
searing or for foods that do not require prolonged cooking ꢀmes such as hamburgers, steaks, chicken pieces,
or vegetables. The food is first seared to trap-in the juices and flavor, and then the temperature is lowered to
finish cooking the food to your preference.
Indirect Cooking: With one or more burners operaꢀng, place food to be cooked on the grill over a burner that
is not operaꢀng. The heat circulates around the food, cooking slowly and evenly. Cooking with this method is
much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens
or turkeys, but can also be used for cooking foods that are prone to flare-ups or for smoking foods. Lower
temperatures and slower cooking ꢀmes result in tender foods.
Rear Burner Use (If Equipped): Remove the warming rack prior to use. Cooking grids should also be removed
if they interfere with the roꢀsserie. The rear burner is designed to be used in conjuncꢀon with the roꢀsserie
kit (included with most rear burner units) available from your dealer. See the roꢀsserie kit assembly instrucꢀons.
To use the counterbalance - remove the roꢀsserie motor from the gas grill. Place the spit with meat being
cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten
the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the
load and ꢀghten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to
collect drippings for basꢀng and naturally delicious gravy. Basꢀng liquid may be added as required. To seal in
juices, first operate rear burner on high unꢀl brown, then reduce the heat to thoroughly cook foods. Keep the
lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender
on the inside. For example, a 3 pound chicken on the roꢀsserie will be done in approximately 1½ hours on
medium to high. See ‘Your all Season Grill’ cookbook by Napoleon for more detailed instrucꢀons.
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill
components unless cleaned regularly. When finished cooking disassemble roꢀsserie components, wash
thoroughly with warm soapy water and store indoors.
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Cleaning Instrucꢀons
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool.
Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where
cleaning soluꢀons will not harm decks, lawns, or paꢀos. Do not use oven cleaner to clean any part of this
gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce
and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill components unless cleaned
regularly.
Note: Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides, parꢀcularly in coastal
areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs.
These stains could be perceived as rust, but can be easily removed or prevented. To provide stain prevenꢀon
and removal, wash all stainless steel surfaces every 3-4 weeks or as oſten as required with fresh water and/or
stainless steel cleaner.
Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the
pre-heaꢀng period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped)
will discolor permanently from regular usage due to the high temperature of the cooking surface.
Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance
will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel cleaner available
from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed
porꢀon of the control panel or the prinꢀng will gradually rub off.
Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from
the casꢀng sides and underneath the lid. Scrape the sear plates with a puꢁy knife or scraper, and use a wire
brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush.
Sweep all debris from inside the gas grill into the drip pan.
WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of grease.
To prevent grease fires, the pan must be cleaned aſter each use.
Drip Pan: Accumulated grease is a fire hazard. Clean the drip pan aſter each use to avoid grease buildup.
Grease and excess drippings pass through to the drip pan, located beneath the gas grill. To clean the drip pan,
slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other material as this
could prevent the grease from flowing properly. The pan should be scraped out with a puꢁy knife or scraper.
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless
steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with
warm soapy water while the metal is sꢀll warm to the touch. To clean stainless surfaces, use a stainless steel or
a non-abrasive cleaner. Always wipe in the direcꢀon of the grain. Over ꢀme, stainless steel parts discolor when
heated, usually to a golden or brown hue. This discoloraꢀon is normal and does not affect the performance of
the grill. Porcelain enamel components must be handled with addiꢀonal care. The baked-on enamel finish is
glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.
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10
Maintenance Instrucꢀons
We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.
WARNING! Turn off the gas at the source and disconnect the unit before servicing. To avoid the
possibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed
annually and whenever any component of the gas train is replaced or gas smell is present.
Combusꢀon Air Adjustment: (This must be done by a qualified gas installer.) The air shuꢁer is factory set and
should not need adjusꢀng under normal condiꢀons. Under extreme field condiꢀons, adjustments might be
required. When the air shuꢁer is adjusted correctly the flames will be dark blue, ꢀpped with light blue and
occasionally yellow.
•
•
With too liꢁle air flow to the burner, the flames are lazy yellow and can produce soot.
With too much air flow, the flames liſt erraꢀcally and can cause difficulꢀes when lighꢀng.
Adjusꢀng the air shuꢁer:
1. Remove cooking grids and sear plates and leave lid open. You may have to open the door or remove the
top drawer (if equipped) to access the air-shuꢁer screw located at the mouth of the burner. The back cover
must be removed for rear tube burner air shuꢁer adjustment.
2. Loosen air-shuꢁer lock screw and open or close air shuꢁer as required. The normal opening seꢂngs are:
Main Tube Burner
Propane 1/4” (6mm)
Natural 1/8” (3mm)
Rear Tube Burner
Propane Full Open
Natural 3/8” (10mm)
*Infra-Red burners have no air adjustment.
3. Light the burners and set to high. Visually inspect burner flames. When the shuꢁers are set correctly, turn
burners off, ꢀghten locking screws, and replace removed parts. Ensure that the insect screens are installed.
Burner
Light Blue
Burner Port
Yellow Tipping
Dark Blue
Approximately
1/2” (13mm)
Burner: The burner is made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment
can cause surface corrosion to occur. This can be removed with a brass wire brush.
CAUTION! Beware of Spiders.
Spiders and insects are aꢁracted to the smell of propane and natural gas. The burner is equipped with an
insect screen on the air shuꢁer, which reduces the likelihood of insects building nests inside the burner but
does not enꢀrely eliminate the problem. A nest or web can cause the burner to burn with a soſt yellow or
orange flame or cause a fire (flashback) at the air shuꢁer underneath the control panel. To clean the inside of
the burner, it must be removed from the gas grill: Remove the screw (s) that aꢁaches the burner to the back
wall. Slide the burner back and up wards to remove. Cleaning: Use a flexible venturi tube brush to clean the
inside of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports
and valve orifices for blockages. Burner ports can close over ꢀme due to cooking debris and corrosion, use an
opened paperclip or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill
bit in a small cordless drill. The ports are easier to clean if the burner is removed from the grill, but it can also
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11
be done with the burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill
bit to break. This drill is for burner ports only, not for the brass orifices (jets) which regulate the flow into the
burner. Take care not to enlarge the holes. Ensure the insect screen is clean, ꢀght, and free of any lint or other
debris.
Reinstallaꢀon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when
installing. Replace sear plate mount and ꢀghten screws to complete reinstallaꢀon.
WARNING! When reinstalling the burner aſter cleaning it is very
important that the valve/orifice enters the burner tube before lighꢀng your
gas grill. If the valve is not inside the burner tube a fire or explosion could
occur.
WARNING! Regulator Hose (when applicable): Check for abrasions’, melꢀng, cuts, and cracks in the
hose. If any of these condiꢀons exist, do not use the gas grill. Have the part replaced by your Napoleon Gas
Grill dealer or qualified gas installer.
Aluminum Casꢀngs: Clean casꢀngs periodically with warm soapy water. Aluminum will not rust, but high
temperatures and weathering can cause oxidaꢀon to occur on aluminum surfaces. This appears as white spots
on the casꢀngs. To refinish these areas, clean first and sand lightly with fine sandpaper. Wipe the surface to
remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from
over-spray. Follow the manufacture’s direcꢀons for curing.
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12
Troubleshooꢀng
Problem
Possible Causes
Soluꢀon
Low heat / Low flame
when valve turned to
high.
For propane - improper lighꢀng
procedure.
Ensure lighꢀng procedure is followed carefully. All gas
grill valves must be in the off posiꢀon when the tank
valve is turned on. Turn tank on slowly to allow pressure
to equalize. See lighꢀng instrucꢀons.
For natural gas - undersized
supply line.
Pipe must be sized according to installaꢀon code.
For both gases - improper
preheaꢀng.
Preheat grill with both main burners on high for 10 to 15
minutes.
Excessive flare-ups/
uneven heat.
Sear plates installed incorrectly.
Ensure sear plates are installed with the holes towards
the front and the slots on the boꢁom. See assembly
instrucꢀons.
Improper preheaꢀng.
Preheat grill with both main burners on high for 10 to 15
minutes.
Excessive grease and ash build
on sear plates and in drip pan.
Clean sear plates and drip pan regularly. Do not line pan
with aluminum foil. Refer to cleaning instrucꢀons.
Burners burn with yellow Possible spider web or other
Thoroughly clean burner by removing. See general
maintenance instrucꢀons. Open air shuꢁer slightly
according to combusꢀon air adjustment instrucꢀons.
(This must be done by a qualified gas installer.)
flame, accompanied by
the smell of gas.
debris, or improper air shuꢁer
adjustment.
Flames liſt away from
burner, accompanied
by the smell of gas, and
possibly difficulꢀes in
lighꢀng.
Improper air shuꢁer adjustment. Close air shuꢁer slightly according to combusꢀon air
adjustment instrucꢀons. (This must be done by a
qualified gas installer.)
Burner will not light with Dead baꢁery / or installed
Replace with heavy duty baꢁery.
the igniter, but will light
with a match.
incorrectly.
Loose electrode wire or switch
terminal wires.
Check that electrode wire is firmly pushed onto the
terminal on the back of the igniter. Check that the
lead wires from the module to the igniꢀon switch (if
equipped) are firmly pushed onto their respecꢀve
terminals.
Wrong replacement igniter.
Improper gap at electrode ꢀp.
One spark systems must use a one spark igniter.
Ensure that the collector box is ꢀght and the gap
between the electrode end and the collector box is
between 1/8” - 3/16” (3mm-5mm). The gap can be
adjusted by bending the box in or out.
Liſting flames on burner.
Close air shuꢁer slightly - see previous problem.
Humming regulator.
Normal occurrence on hot days. This is not a defect. It is caused by internal vibraꢀons in
the regulator and does not affect the performance or
safety of the gas grill. Humming regulators will not be
replaced.
Burners will not cross
light each other.
Plugged ports along back of
burner.
Clean burner ports. See burner maintenance
instrucꢀons.
“Paint” appears to be
peeling inside lid or hood. surfaces.
Grease build-up on inside
This is not a defect. The finish on the lid and hood is
porcelain, and will not peel. The peeling is caused by
hardened grease, which dries into paint-like shards, that
flake off. Regular cleaning will prevent this. See cleaning
instrucꢀons.
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13
Problem
Possible Causes
Soluꢀon
Burner output on “high” Lack of gas.
seꢂng is too low.
Check gas level in propane cylinder.
(Rumbling noise and
fluꢁering blue flame at
burner surface.)
Supply hose is pinched.
Reposiꢀon supply hose as necessary.
Clean burner orifice.
Dirty or clogged orifice.
Spider webs or other maꢁer in
venturi tube.
Clean out venturi tube.
Propane regulator in “low flow”
state.
Ensure lighꢀng procedure is followed carefully. All gas
grill valves must be in the off posiꢀon when the tank
valve is turned on. Turn tank on slowly to allow pressure
to equalize. See lighꢀng instrucꢀons.
Infrared burner (if
Ceramic ꢀles overloaded with
grease drippings and build-up.
Ports are clogged.
Turn burner off and allow to cool for at least two
minutes. Relight burner and burn on high for at least five
minutes or unꢀl the ceramic ꢀles are evenly glowing red.
equipped) flashes back
(during operaꢀon the
burner abruptly makes
a loud “whoosh” sound,
followed by a conꢀnuous
blow-torch type sound
and grows dim.)
Burner overheated due to
inadequate venꢀlaꢀon (too much covered by objects or accessories. Turn burner off and
Ensure that no more than 75% of the grill surface is
grill surface covered by griddle
or pan.)
allow to cool for at least two minutes, then relight.
Cracked ceramic ꢀle.
Allow burner to cool and inspect very closely for
cracks. If any cracks are found, contact your authorized
Napoleon dealer to order a replacement burner
assembly.
Leaking gasket surrounding the
ceramic ꢀle, or a weld failure in
the burner housing.
Contact your authorized Napoleon dealer for instrucꢀons
on ordering a replacement burner assembly.
Pilot will not light.
(if equipped)
Lack of gas.
Aſter turning pilot knob to high, wait approximately
20-30 seconds for air to purge the gas supply line while
pressing igniter. Fill propane cylinder. During iniꢀal set-up
or aſter tank has been refilled, it is best to light one of
the tube burners before lighꢀng the pilot burner. This
enables the gas to reach the valves on the manifold more
quickly.
Obstrucꢀon in pilot orifice.
Electrode wire loose or off.
Dirty pilot electrode.
Clean pilot orifice.
Replace lead wire.
Clean pilot electrode.
Pilot is actually lit.
The pilot flame, especially on natural gas units is very
difficult to see. Place your hand 1 in. (2.5 cm) above grill
surface over the pilot burner to feel for heat.
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14
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.
Ordering Replacement Parts
Warranty Informaꢀon
MODEL:
DATE OF PURCHASE:
SERIAL NUMBER:
(Record informaꢀon here for easy reference)
Before contacꢀng the Customer Care Department, check the NAC Website for more extensive cleaning,
the factory directly for replacement parts and warranty claims. Our Customer Care Department is available
between 9 AM and 5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a
claim, we must be provided with the following informaꢀon:
1. Model and serial number of the unit.
2. Part number and descripꢀon.
3. A concise descripꢀon of the problem (‘broken’ is not sufficient).
4. Proof of purchase (photocopy of the invoice).
In some cases the Customer Care Representaꢀve could request to have the parts returned to the factory for
inspecꢀon before providing replacement parts. These parts must be shipped prepaid to the aꢁenꢀon of the
Customer Care Department with the following informaꢀon enclosed:
1. Model and serial number of the unit.
2. A concise descripꢀon of the problem (‘broken’ is not sufficient).
3. Proof of purchase (photocopy of the invoice).
4. Return Authorizaꢀon Number - provided by the Customer Care Representaꢀve.
Before contacꢀng customer care, please note that the following items are not covered by the warranty:
Costs for transportaꢀon, brokerage or export duꢀes.
Labor costs for removal and reinstallaꢀon.
Costs for service calls to diagnose problems.
Discoloraꢀon of stainless steel parts.
Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).
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16
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses
for your protecꢀon. Although we make every effort to make the assembly process as problem free and
safe as possible, it is characterisꢀc of fabricated steel parts that the edges and corners might be sharp and
could cause cuts if handled incorrectly.
Geꢁng Started
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components
packed inside. Use the parts list to ensure all necessary parts are included.
2. Do not destroy packaging unꢀl the grill has been fully assembled and operates to your saꢀsfacꢀon.
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or
damaged while assembling.
4. Most stainless steel parts are supplied with a protecꢀve plasꢀc coaꢀng that must be removed prior to
using grill.
5. Follow all instrucꢀons in the order that they are laid out in this manual.
6. Two people are required to liſt the grill head onto the assembled cart.
If you have any quesꢀons about assembly or grill operaꢀon, or if there are damaged or missing parts please
call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).
TOOLS REQUIRED FOR ASSEMBLY (tools not included)
3/8 (10mm)
Wrench,
Flat and Philips
screwdrivers
Pliers
Hammer
ratchet or driver
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17
BUILT-IN UNIT OPENING DIMENSIONS
OUTDOOR GFI ELECTRICAL OUTLET
RECOMMENDED - LOCATE ON RIGHT
SIDE OF GRILL FOR ROTISSERIE USE.
BUILT-IN SIDEBURNER
H
34” (864mm)
RECOMMENDED
MINIMUM 10 SQ IN OF
VENTILATION REQUIRED
ON EACH END OF CABINET
WARNING! CABINET FRAME, CABINET AND COUNTER TOP MUST BE
MADE FROM NON-COMBUSTIBLE MATERIAL.
MODEL
OPENING DIMENSIONS
NOTES
W
D
H
BIPRO450
29 1/2”
749mm
20 5/8”
524mm
8 7/8”
225mm
SIDE BURNER
12 3/4”
324mm
16 1/2”
419mm
4 1/2”
114mm
OPENING OF AT LEAST 5 SQ IN MUST BE PROVIDED FOR COMBUSTION
AIR FOR SIDE BURNER.
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18
BUILT-IN ACCESSORY OPENING DIMENSIONS
BIZC450 / BIZC600
BUILT-IN ZERO CLEARANCE SHELLS
FOR ENCLOSURES BUILT WITH
COMBUSTIBLE MATERIALS
Note: Accessory frames
overlap opening by 1 ¾”
on all 4 sides.
H
34” (864mm)RECOMMENDED
GAS INLET OPENING
W
H
OPENING DIMENSIONS
H
PART #
DESCRIPTION
PICTURE
W
D
N370-0069
N370-0071
FLAT VERTICAL PAINTED DOOR
FLAT VERTICAL STAINLESS DOOR
13 ¼” (337mm) 18 ¼” (464mm)
13 ¼” (337mm) 18 ¼” (464mm)
N370-0070
N370-0072
FLAT HORIZONTAL PAINTED DOOR
FLAT HORIZONTAL STAINLESS DOOR
18 ¼” (464mm) 13 ¼” (337mm)
18 ¼” (464mm) 13 ¼” (337mm)
N370-0356SS CURVED STAINLESS STEEL DOOR
N370-0357SS 308 SIZE
22 ½” (572mm) 19 ¾” (502mm)
27” (686mm)
19 ¾” (502mm
CURVED STAINLESS STEEL DOOR
450 SIZE
N370-0358SS CURVED STAINLESS STEEL DOUBLE
DOOR - 600/750 SIZE
35 ¼” (895mm)
19” (483mm)
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19
OPENING DIMENSIONS
H
PART #
DESCRIPTION
PICTURE
W
D
N370-0361
PF STYLE STAINLESS STEEL DOOR
17” (432mm)
23 ¼” (591mm)
N370-0359
PF STYLE STAINLESS STEEL SINGLE
DRAWER
17 ¼” (438mm)
6 ¾” (171mm)
23” (584mm)
N370-0360
PF STYLE STAINLESS STEEL TRIPLE
DRAWER
17 ¼” (438mm) 22 ¾” (578mm)
23” (584mm)
28 ¼” (718mm)
37 ¾” (959mm)
20 ¼” (514mm)
20 ¼” (514mm)
N370-0502
N370-0503
DOUBLE DOOR SMALL
DOUBLE DOOR LARGE
* FRAMES PROTRUDE FROM FACE
OF CABINET BY ¾”
N370-0504
N370-0505
SIDE BURNER NATURAL
SIDE BURNER PROPANE
12 ¾” (324mm)
12 ¾” (324mm)
4 ½” (114mm)
minimum
16 ½” (419mm)
16 ½” (419mm)
BIZC450
BIZC600
ZERO CLEARANCE SHELL - 450 SIZE
ZERO CLEARANCE SHELL - 600 SIZE
35 ⅞” (911mm)
44 ⅛” (1121mm) 11 ⅛” (283mm) 22 15/16” (584mm)
11 ⅛” (283mm) 22 15/16” (584mm)
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20
BI ACCESSORY DRAWER INSTRUCTIONS
1. Unpack the drawer frame assembly.
2. Remove the drawers from the enclosure by fully extending them and then liſting up to remove them from
the slides.
3. Shim the opening to ensure that the enclosure fits snuggly into the opening. Ensure that the side shims
are located at the same height as the enclosure mounꢀng holes. The boꢁom of the opening may need to be
shimmed as well to ensure that the front of the enclosure is plumb.
4. Once the enclosure is level and square, fasten into place. (Fasteners not included).
5. Re-install the drawers by ꢀpping the back of the drawer down into the slide. Once the wheels are inserted
into the slide, lower the front of the drawer unꢀl it is level, then push in. Note: if the enclosure is installed with
shims that are too thick, the wheel will not engage into the slide. The shim thickness will need to be reduced.
6. Remove the protecꢀve coaꢀng from all remaining surfaces.
BI ACCESSORY DOOR INSTRUCTIONS
1. Unpack the door and frame.
a. For the curved stainless steel doors, remove the door(s) from the frame by liſting the door while holding on
to the pivot rod. This will allow the pivot rod to come out of the hole on the boꢁom of the frame. Once the
pivot is removed from the boꢁom hole, the enꢀre door can be dropped and removed from the frame.
b. For the PF style stainless steel door, the door needs to be removed by loosening the center philips screw on
the hinge furthest away from the door. This will allow the hinge to separate.
c. For double door kits N370-0502/N370-0503, refer to the instucꢀons included with the door kit.
2. Center the frame in the opening. Mark the locaꢀon of the pivot holes, top and boꢁom. Remember on the
PT600 double doors, there will be a pivot rod on both ends. The PF style doors do not have pivot rods. Once all
pivot holes are marked, remove the frame and using a 3/8” drill bit, drill out the clearance holes for the pivot
rod. These clearance holes should be at least 1/2” deep. Aſter the holes are complete, you may once again
center the frame in the opening. Starꢀng with the hinged side, shim between the frame and side wall of the
opening. Ensure the shims are close to the hinge on the PF style doors. When the frame side wall is plumb,
fasten it to the cabinet with screws (not provided). Aꢁach the other side of the frame in the same fashion,
ensuring the frame is square.
3. Other than on the curved stainless steel double door kit, fasteners are not required on the top and boꢁom
of the frame. The curved stainless steel double door frame must be fastened in the center both at the top and
boꢁom.
4. Once the frame has been secured and checked for squareness, the door can be re-installed.
5. Remove the protecꢀve coaꢀng from all remaining surfaces.
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21
BIPRO450 BUILT-IN INSTRUCTIONS
4 x N570-0086 (#14 X1/2”)
3/8”(10mm)
N570-0086
N080-0213
N080-0213
N570-0086
N715-0080
N010-0281
W445-0031
N010-0568
This grill is designed for masonry, NON-COMBUSTIBLE enclosures only, and must be installed and serviced by a qualified
installer to local codes.
1. Aꢁach side mounꢀng brackets to each side of the grill using #14 x 1/2" screws (N570-0086).
2. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be applied to each wing of
the rear trim.
3. Lower the unit in place, the wings on the rear trim should be under the side mounꢀng brackets. Connect the flex supply line
to the fiꢂng at the end of the manifold.
4. The enꢀre installaꢀon must be leak tested before operaꢀng the unit.
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22
N305-0021
N305-0022
Ensure holes in sear plates
are posiꢀoned to the front of
the grill.
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23
Leak Tesꢀng Instrucꢀons
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part
of the gas system is replaced.
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are
in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to
property, serious bodily injury, or death.
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced or
serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng Diagram
for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,
manifolds and valves.
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended
by the Napoleon Customer Care department and have the grill inspected by a cerꢀfied gas installer.
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected
by a cerꢀfied gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.
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24
Roꢀsserie Kit Assembly Instrucꢀon
(opꢀonal)
Assemble roꢀsserie kit components as shown.
Ensure stop
bushing is
ꢀghtened on
the inside of
hood casꢀng.
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26
Parts List
Item
Part #
Descripꢀon
450RB
1
2
3
4
5
n135-0036g
n135-0037g
n715-0091
n715-0092
n335-0052
n585-0067
n010-0655
n385-0191
w450-0005
n510-0002
n080-0253g
n570-0013
n570-0015
n735-0002
n570-0024
n520-0030
n010-0229
n100-0003
n720-0026
n305-0079
n305-0021
n305-0022
n200-0063g
n200-0028
n100-0009
n100-0010
n570-0043
n380-0015
n630-0003
n051-0007
n010-0667
n010-0668
n357-0014
n570-0086
n685-0004c
n135-0015g
n335-0020k
n135-0016g
n570-0008
n135-0014g
n080-0261g
n475-0016
n570-0068
leſt side lid casꢀng
right side lid casꢀng
trim leſt side lid casꢀng
right side lid casꢀng
stainless steel lid insert
lid heat shield
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
p
n
x
x
x
x
x
x
x
x
x
x
x
6
7
lid handle
NAPOLEON logo
logo spring clips
black silicone lid bumper
lid handle cover
8
9
#8 x 5/8” screw
10
11
12
13
14
15
lid pivot screw
1/4” lock washer
1/4-20 x 1/2” screw
warming rack
rear burner housing (infra-red)
rear burner
rear burner supply tube
cooking grids - wave stainless rod
leſt/right sear plate
centre sear plate
back cover
16
17
18
19
20
21
22
burner grease shield
main burner, leſt/right
main burner, centre
#8 x 1” screw
23
24
25
26
burner control knob
bezel retaining spring
control knob bezel
manifold assembly
manifold assembly
electronic igniꢀon
#14 x 1/2” screw
temperature gauge
leſt side hood casꢀng
hood insert
27
28
29
30
31
32
right side hood casꢀng
#8 x 1/2” screw
33
34
35
36
base casꢀng
bracket, unit mounꢀng
roꢀsserie mount
#14 x 1/2” screw
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27
Parts List
Item
37
Part #
Descripꢀon
450RB
n475-0131nt
n010-0568
N010-0281
w445-0031
n715-0080
n080-0213
n010-0216
n010-0217
n240-0001
n240-0016
n350-0054
64405
control panel
x
38
drip pan
x
39
manifold flex connector
union fiꢂng 3/8” - 3/8”
rear trim
x
40
x
41
x
42
bracket unit mount
rear burner orifice assembly
rear burner orifice assembly
rear burner electrode
main burner electrode
collector box - main burner
roꢀsserie kit
x
p
n
x
x
x
x
63646
vinyl cover
ac
ac
ac
ac
56018
stainless steel griddle
charcoal tray
67450
62007
grease trays foil (5 pieces)
x - standard
p - propane units only
n - natural gas units only
ac - accessory
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28
FAX TO: 705 727 4282
ACCESSORIES & PARTS ORDER FORM
PLEASE PRINT CLEARLY
CONTACT NAME:______________________________________________________________________
SHIP TO :_____________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
TEL :_________________________________
FAX :______________________________
EMAIL: __________________________________________________________________
VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________
SIGNATURE:_____________________________________________________________________________
QUANTITY
PART NUMBER
DESCRIPTION
TAXES MAY APPLY
SHIPPING EXTRA
IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS
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