Napoleon Fireplaces Indoor Fireplace BGD90NT User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.  
INSTALLATION AND  
OPERATION INSTRUCTIONS  
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.  
BGD90NT  
NATURAL GAS  
BGD90PT  
PROPANE  
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.  
SAFETY INFORMATION  
WARNING: If the information in these  
instructions are not followed exactly, a fire  
or explosion may result causing property  
damage, personal injury or loss of life.  
- Do not store or use gasoline or other  
flammable vapors and liquids in the vicinity  
of this or any other appliance.  
- WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electrical switch; do  
not use any phone in your building.  
Immediately call your gas supplier from  
a neighbour’s phone. Follow the gas  
supplier’s instructions.  
If you cannot reach your gas supplier,  
call the fire department.  
-
Installation and service must be  
performed by a qualified installer, service  
agency or the supplier.  
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada (705)721-1212 fax(705)722-6031
$10.00  
W415-0614 / A / 07.24.07  
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3
NAPOLEON® products are manufactured under the strict Standard of the world recognized  
ISO 9001 : 2000 Quality Assurance Certificate.  
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen  
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.  
The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the  
customer, receives the quality product that you expect from NAPOLEON®.  
NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED  
WARRANTY  
The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as  
long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs  
and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components  
and aluminum extrusion trims.  
Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches,  
wiring, remote control, ignitor, gasket, and pilot assembly are covered and NAPOLEON® will provide replacement parts  
free of charge during the first year of the limited warranty. Light bulbs are not covered by this warranty.  
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior  
approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined  
rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.  
CONDITIONS AND LIMITATIONS  
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer)  
whose name appears on the warranty registration card filed with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON®  
dealer and is subject to the following conditions and limitations:  
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.  
The gas fireplace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation  
instructions included with the product and all local and national building and fire codes.  
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other  
manufacturers will nullify this warranty.  
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chip-  
ping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.  
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first  
10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement  
burners at 50% of the current retail price.  
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the  
product has been operated in accordance with the operation instructions and under normal conditions.  
After the first year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect  
to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).  
After the first year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted  
part, and such expenses are not covered by this warranty.  
Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is defined as  
above and it shall not in any event extend to any incidental, consequential or indirect damages.  
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas fireplace and any other warranties expressed or  
implied with respect to this product, its components or accessories are excluded.  
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NA-  
POLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills,  
mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be  
caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.  
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness,  
condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.  
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.  
The warranty registration card must be returned within fourteen days to register the warranty.  
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.  
ALL SPECIFICATIONSAND DESIGNSARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® ISAREGISTERED  
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.  
W415-0614 / A / 07.24.07  
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4
FIGURE 1  
6"  
Provide adequate ventilation and combustion air. Provide  
adequate accessibility clearance for servicing and operat-  
ing the fireplace. Never obstruct the front opening of the  
fireplace.  
GENERAL INSTRUCTIONS  
THIS GAS FIREPLACE SHOULD BE INSTALLEDAND SER-  
VICED BY A QUALIFIED INSTALLER to conform with local  
codes. Installation practices vary from region to region and it  
is important to know the specifics that apply to your area,  
for example: in Massachusetts State:  
Objects placed in front of the fireplace must be kept a  
minimum of 48” from the front face of the unit.  
Minimum clearance to combustible construction  
from fireplace and vent surfaces:  
The fireplace damper must be removed or welded in the  
open position prior to installation of a fireplace insert or  
gas log.  
The appliance off valve must be a “T” handle gas cock.  
The flexible connector must not be longer than 36 inches.  
A Carbon Monoxide detector is required in all rooms containing  
gas fired appliances.  
The appliance is not approved for installation in a bedroom or  
bathroom unless the unit is a direct vent sealed combustion  
product.  
WARNING: This product must be installed by a licensed  
plumber or gas fitter when installed within the  
commonwealth of Massachusetts.  
In absence of local codes, install to the current CAN/CGA  
-B149 Installation Code in Canada or to the National Fuel  
Gas Code, ANSI Z223.1, and NFPA 54 in the United States.  
Suitable for mobile home installation if installed in accordance  
with the current standard CAN/CSA Z240MH Series, for gas  
equipped mobile homes, in Canada orANSI Z223.1 and NFPA  
54 in the United States.  
fireplace framing  
-
0” to stand-offs (top, rear and sides)  
fireplace finishing - 4 3/4” to sides, firebox opening.  
21” to top of fireplace opening.  
vent pipe  
- 2 inches  
recessed depth  
- 29 inches  
GENERAL INFORMATION  
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN  
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!  
Maximum input is 50,000 BTU/hr for both natural gas and  
propane. When the fireplace is installed at elevations above  
4,500ft, and in the absence of specific recommendations  
from the local authority having jurisdiction, the certified high  
altitude input rating shall be reduced at the rate of 4% for  
each additional 1,000ft. Maximum output for natural gas is  
33,540 BTU/hr at an efficiency of 63%; and 34,000 BTU/hr  
for propane at an efficiency of 61%. Minimum inlet gas supply  
pressure is 4.5 inches water column for natural gas and 11  
inches water column for propane. Maximum inlet gas pres-  
sure is 7 inches water column for natural gas and 13 inches  
water column for propane. Manifold pressure under flow  
conditions is 3.5 inches water column for natural gas and 10  
inches water column for propane.  
The fireplace and its individual shutoff valve must be discon-  
nected from the gas supply piping system during any pressure  
testing of that system at test pressures in excess of 1/2 psig  
(3.5 kPa). The fireplace must be isolated from the gas supply  
piping system by closing its individual manual shutoff valve  
during any pressure testing of the gas supply piping system  
at test pressures equal to or less than 1/2 psig (3.5 kPa).  
When the fireplace is installed directly on carpeting, vinyl tile  
or other combustible material other than wood flooring, the  
fireplace shall be installed on a metal or wood panel extend-  
ing the full width and depth.  
This fireplace is approved for bathroom, bedroom and bed-  
sitting room installations and is certified for mobile home  
installation. The natural gas model can only be installed in  
a mobile home that is permanently positioned on its site and  
fueled with natural gas.  
The optional heat circulating blower is supplied with a cord. If  
installed, the junction box must be electrically connected and  
grounded in accordance with local codes. In the absence of  
local codes, use the current CSA C22.1 CANADIAN ELEC-  
TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL  
ELECTRICAL CODE in the United States.  
Purge all gas lines with the glass door of the fireplace open.  
Assure that a continuous gas flow is at the burner before  
closing the door.  
This fireplace is only for use with the type of gas indicated  
on the rating plate. This fireplace is not convertible for use  
with other gases, unless a certified kit is used.  
No external electricity (110 volts or 24 volts) is required for  
the gas system operation.  
Expansion / contraction noises during heating up and cooling  
down cycles are normal and are to be expected. Change in  
flame appearance from “HI” to “LO” is more evident in natural  
gas than in propane.  
Under extreme vent configurations, allow several minutes  
(5-15) for the flame to stabilize after ignition.  
W415-0614 / A / 07.24.07  
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5
CARE OF GLASS, AND PLATED PARTS  
We Suggest that our gas  
hearth products be installed  
and serviced by profession-  
als who are certified in the  
U.S. by the National Fire-  
place Institute (NFI) as NFI  
Gas Specialists.  
Do not use abrasive cleaners to clean glass. Buff lightly with  
a clean dry cloth. The glass is 3/16” tempered glass avail-  
able from your NAPOLEON® / Wolf Steel Ltd. dealer. DO  
NOT SUBSTITUTE MATERIALS. Clean the glass after the  
first 10 hours of operation with a recommended gas fireplace  
glass cleaner. Thereafter clean as required. DO NOT CLEAN  
GLASS WHEN HOT! If the glass is not kept clean permanent  
discolouration and / or blemishes may result.  
VENTING  
Note: If for any reason the vent air intake system is disas-  
sembled; reinstall per the instructions provided for the initial  
installations.  
FIGURES 2A-B  
16"  
24"  
VENTING LENGTHS & AIR TERMINAL  
LOCATIONS  
12"  
For safe and proper operation of the fireplace follow the  
venting instuction exactly.  
Deviation from the minimum vertical vent length can create  
difficulty in burner start-up and/or carboning.  
Provide a means for visually checking the vent connection to  
the fireplace after the fireplace is installed.  
Vent lengths that pass through unheated spaces (attics, ga-  
rages, crawl spaces) should be insulated with the insulation  
wrapped in a protective sleeve to minimize condensation.  
When using NAPOLEON® venting components, use only  
approved Wolf Steel Ltd. flexible vent components with the  
following termination kits: WALL TERMINAL KIT GD622, or  
1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD610, 8/12 TO  
12/12 ROOF TERMINALKIT GD611, FLAT ROOF TERMINAL  
FIGURE 3  
KIT GD612. With flexible venting, in conjunction with the For optimum performance, it is recommended that all  
various terminations, use either the 5 foot vent kit GD620 or horizontal runs have a minimum ¼ inch rise per foot.  
the 10 foot vent kit GD630. These vent kits allow for either Provide a means for visually checking the vent connec-  
horizontal or vertical venting of the fireplace.  
tion to the fireplace after the fireplace is installed.  
Do not allow the inside liner to bunch up on horizontal  
or vertical runs and elbows. Keep it pulled tight. A 3/4”  
air gap between the inner and outer liner all around is  
required for safe operation.  
Use a firestop when penetrating interior walls, floor or  
ceiling.  
For safe and proper operation of the fireplace follow the  
venting instruction exactly.  
The maximum allowable vertical vent length is 40 feet.  
The maximum number of allowable 8” vent connections is  
three horizontally or vertically (excluding the fireplace and  
the air terminal connections).  
For optimum flame appearance and fireplace performance,  
keep the vent length and number of elbows to a minimum.  
The air terminal must remain unobstructed at all times. Ex-  
amine the air terminal at least once a year to verify that it is  
unobstructed and undamaged.  
If vertical rises greater than 57 inches are necessary,  
the increased rise must be deducted from the horizontal  
run.  
When venting, the horizontal run must be kept to a  
minimum of 16 inches or a maximum of 20 feet. If a 20  
foot horizontal run is required, the fireplace must have  
a minimum vertical rise immediately off the fireplace of  
57 inches. FIGURES 2a-c. When terminating vertically,  
the vertical rise is a minimum 34 inches and a maximum  
40 feet above the fireplace. FIGURE 3.  
W415-0614 / A / 07.24.07  
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6
DEFINITIONS  
for the following symbols used in the venting calculations  
and examples are:  
ELBOW VENT LENGTH VALUES  
feet  
0.03  
0.45  
0.9  
1.35  
2.7  
inches  
1°  
0.5  
>
>
<
<
- greater than  
15°  
30°  
45°  
90°*  
6.0  
- equal to or greater than  
- less than  
- equal to or less than  
11.0  
16.0  
32.0  
HT - total of both horizontal vent lengths (HR) and offsets  
(HO) in feet  
* the first 90° offset has a zero value and is shown in the  
formula as -90°  
H - combined horizontal vent lengths in feet  
HRO - offset factor: .03 (total degrees of offset - 90°*) in  
feet  
VT - combined vertical vent lengths in feet  
TOP EXIT / HORIZONTAL TERMINATION  
See graph to determine the required vertical rise VT for the  
required horizontal run HT.  
When (HT) < (V )  
Simple venting Tconfiguration (only one 90° elbow)  
Simple venting configuration (only one 90° elbow)  
For vent configurations requiring more than one 90° elbow,  
the following formulas apply:  
Formula 1: H < V  
Formula 2: HTT+ VTT< 40 feet  
FIGURE 4  
Example 1:  
90°  
H2  
V2  
FIGURE 5  
90°  
H1  
90°  
V1  
VERTICAL  
RISE IN  
FEET  
VT  
V
= 3 ft  
V1 = 8 ft  
VT2  
H
=
V
+
V2 = 3 + 8 = 11 ft  
= 2.15 ft  
H1 = 2 ft  
H2 = H1 + H2 = 2.5 + 2 = 4.5 ft  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT  
The shaded area within the lines represents acceptable  
values for HT and VT .  
HRO = .03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4  
ft  
HT = HR + HO = 4.5 + 5.4 = 9.9 ft  
HT + VT = 9.9 + 11 = 20.9 ft  
Formula 1: HT < VT  
9.9 < 11  
Formula 2: HT + VT < 40 feet  
20.9 < 40  
Since both formulas are met, this vent configuration is  
acceptable.  
W415-0614 / A / 07.24.07  
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7
TOP EXIT / HORIZONTAL TERMINATION  
when (HT) > (VT)  
Simple venting configuration (only one 90° elbow)  
ceptable.  
90°  
H4  
H1  
90°  
FIGURE 6  
V2  
H3  
H2  
See graph to determine the  
required vertical rise V for the  
required horizontal runTHT.  
V1  
FIGURE 8  
Example 3:  
V
= 4 ft  
V1  
VT2  
H
= 1.5 ft  
REQUIRED  
VERTICAL  
RISE IN  
INCHES  
VT  
= V + V2 = 4 + 1.5 = 5.5 ft  
= 21ft  
= 1 ft  
= 1 ft  
= 1.5 ft  
H1  
H2  
H3  
H4  
HR  
ft O  
H
= H1 + H2 + H + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft  
= .03 (four 90°3elbows - 90°) = .03(360° - 90°) = 8.1  
= HR + HO = 5.5 + 8.1 = 13.6 ft  
HTT + VT = 13.6 + 5.5 = 19.1 ft  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT  
The shaded area within the lines represents acceptable  
values for HT and VT .  
For vent configurations requiring more than one 90° elbow the  
following formulas apply:  
Formula 1: HT < 4.2 VT  
Formula 2: HT + VT < 24.75 feet  
Formula 1: HT < 4.2 V  
4.2 VTT= 4.2 x 5.5 = 23.1 ft  
13.6 < 23.1  
Formula 2: HT + V < 24.75 feet  
19.1 < 2T4.75  
Since both formulas are met, this vent configuration is  
acceptable.  
H1  
Example 2:  
H2  
V1  
90°  
FIGURE 7  
V
= V = 6 ft  
H1  
H1  
H2  
HR  
ft O  
HT  
= 3 Tft  
= 5 ft  
= H1 + H2 = 3 + 5 = 8 ft  
= .03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7  
= HR + HO = 8 + 2.7 = 10.7 ft  
HT + VT= 10.7 + 6 =16.7  
Formula 1: HT < 4.2 VT  
4.2 VT = 4.2 x 6 = 25.2 ft  
10.7 < 25.2  
Formula 2: HT + VT < 24.75 feet  
16.7 < 24.75  
Since both formulas are met, this vent configuration is ac-  
W415-0614 / A / 07.24.07  
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8
TOP EXIT VERTICAL TERMINATION  
when (HT) < (VT)  
REQUIRED VERTI-  
CAL RISE IN FEET  
VT  
FIGURE 9  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT  
The shaded area within the lines represents acceptable  
values for HT and VT .  
For vent configurations requiring more than zero 90° elbow  
(top exit) or one 90° elbow (rear exit), the following formulas  
apply:  
Simple venting configurations  
See graph to determine the required vertical rise VT for the  
required horizontal run HT.  
Formula 1: H < V  
Formula 2: HTT+ VTT< 40 feet  
TOP VERTICAL TERMINATION  
Formula 1: H < 3VT  
when (HT) > (VT)  
Simple venting configurations  
Formula 2: HTT+ VT < 40 feet  
Example 7:  
V
=2 ft  
FIGURE 10  
V1  
=1 ft  
=1.5 ft  
V32  
FIGURE 11  
VT  
H
=
V
+
V2  
+
V3 = 2 + 1 + 1.5 = 4.5 ft  
=6 1ft  
=2 ft  
See graph to determine the required vertical rise VT for the  
required horizontal run HT.  
H1  
H2  
HOR  
For vent configurations requiring more than two 90° elbow  
(top exit) or one 90° elbow (rear exit), the following formulas  
apply:  
=H + H2 = 6 + 2 = 8 ft  
=.013 (four 90° elbows - 90°)  
=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft  
H
=HR + H = 8 + 8.1 = 16.1 ft  
HTT + VT = 16.1 + O4.5 = 20.6 ft  
MAXIMUM  
VERTICAL  
RISE IN  
FEET  
Formula 1: HT < 3VT  
3VT  
=
3 x 4.5 = 13.5 ft  
16.1 > 13.5  
VT  
Since this formula is not met, this vent configuration is  
unacceptable.  
Formula 2: HT + VT < 40 feet  
20.6 < 40  
Since only formula 2 is met, this vent configuration  
is unacceptable and a new fireplace location or vent  
configuration will need to be established to satisfy both  
formulas.  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT  
The shaded area within the lines represents acceptable  
values for HT and VT .  
W415-0614 / A / 07.24.07  
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9
AIR TERMINAL INSTALLATIONS  
FIGURE 12  
INSTALLATIONS  
CANADIAN  
U.S.A.  
A
B
C
12 INCHES  
12 INCHES  
Clearance above grade, veranda porch, deck or balcony.  
Clearance to windows or doors that open.  
12 INCHES  
9 INCHES  
Clearance to permanently closed windows.  
12 INCHES*  
12 INCHES*  
Vertical clearance to ventilated soffit located above the terminal within  
a horizontal distance of 2 feet from the centerline of the terminal.  
D
18 INCHES**  
12 INCHES**  
0 INCHES  
18 INCHES**  
12 INCHES**  
0 INCHES  
Clearance to unventilated soffit.  
E
F
Clearance to an outside corner wall.  
Clearance to an inside non-combustible corner wall or protruding  
0 INCHES***  
2 INCHES***  
0 INCHES***  
2 INCHES***  
non-combustible obstructions (chimney, etc.).  
G
Clearance to an inside combustible corner wall or protruding com-  
bustible obstructions ( vent chase, etc.).  
Clearance to each side of the centerline extended above the meter  
/ regulator assembly to a maximum vertical distance of 15ft.  
H
I
3 FEET  
3 FEET  
3 FEET****  
3 FEET****  
9 INCHES  
3 FEET†  
Clearance to a service regulator vent outlet.  
Clearance to a non-mechanical air supply inlet to the building or a  
combustion air inlet to any other appliance.  
J
12 INCHES  
6 FEET  
K
L
Clearance to a mechanical air supply inlet.  
Clearance above a paved sidewalk or paved driveway located on  
public property unless fitted with a heat shield kit GD-301.  
7 FEET‡  
7 FEET****  
Clearance under a veranda, porch, deck or balcony.  
Clearance above the roof.  
M
N
O
12 INCHES††  
16 INCHES  
2 FEET†*  
12INCHES****  
16 INCHES  
2 FEET†*  
Clearance from an adjacent wall including neighbouring buildings.  
*
**  
Recommended to prevent condensation on windows and thermal breakage  
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.  
*** The periscope GD-401 requires a minimum 18 inches clearance from an inside corner.  
**** This is a recommended distance. For additional requirements check local codes.  
Three feet above if within 10 feet horizontally.  
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family  
dwellings and serves both dwellings.  
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.  
†*  
Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.  
W415-0614 / A / 07.24.07  
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10  
INSTALLATION  
WALL AND CEILING PROTECTION  
For optimum performance it is recommended that all  
horizontal runs have a minimum of 1/4” rise per foot  
using flexible venting.  
VERTICAL INSTALLATION  
This application occurs  
For safe and proper operation of the fireplace, follow  
the venting instructions exactly.  
HORIZONTAL TERMINATION: A clearance to com-  
bustibles of 2” must be maintained when penetrating  
combustible walls. The firestop spacer (W615-0075)  
supplied with the unit should be used to maintain this  
clearance.  
FIGURE 15  
when venting through a  
roof. Installation kits for  
various roof pitches are  
available from your NA-  
POLEON® dealer. See  
Accessories to order the  
specific kit required.  
141/2  
141/2  
FIRESTOP  
UNDERSIDE OF JOIST  
HORIZONTAL INSTALLATION  
1. Determine the air terminal location, cut and frame  
141/2” W x 141/2” H openings in the ceiling and the roof to  
provide the minimum 2 inch clearance between the fireplace  
pipe / liner and any combustible material. Try to centre the  
exhaust pipe location midway between two joist to prevent  
having to cut them. Use a plumb bob to line up the centre of  
the openings. DO NOT FILL THIS SPACE WITH ANY TYPE  
This application occurs when venting  
FIGURE 13  
through an exterior wall. Having  
determined the air terminal loca-  
1
14 /2  
tion, cut and frame a hole in an  
1
14 /2  
exterior wall. The recommended  
framed opening is 141/2” W x  
141/2” H with a minimum 141/2”  
OF MATERIAL.  
FIGURE 16  
1
14 /2  
round or square opening inside  
A vent pipe shield will  
prevent any materials  
such as insulation, from  
filling up the 1” air space  
around the pipe. Nail  
headers between the  
joist for extra support.  
a finished wall.  
See figure15.  
1. Mark and cut the vent pipe  
CAULKING  
shield to the determined depth  
VENT PIPE  
SHIELD  
of the combustible wall. Apply  
a bead of caulking (not supplied) to the framework or to  
the shield plate (in the case of a finished wall) and secure  
the shield through the opening to the interior wall. The final  
location of the vent pipe shield should maintain the required  
clearance to the 10” vent pipe / liner. (See note above). Do  
not fill this cavity with any type of material. Apply a bead of  
caulking around the firestop spacer then along the edge of the  
vent shield to restrict cold air from being drawn into the room  
or around the fireplace. Ensure that both spacer and shield  
maintain the required clearance to combustibles. Once the  
vent pipe / liner is installed in its final position, apply sealant  
between the pipe / liner and the firestop spacer.  
2. Apply a bead of caulking (not supplied) to the framework  
or to the Wolf Steel vent pipe shield plate or equivalent (in the  
case of a finished ceiling), and secure over the opening in the  
ceiling. A firestop must be placed on the bottom of each framed  
opening in a roof or ceiling that the venting system passes  
through. Apply a bead of caulking all around and place a fire-  
stop spacer over the vent shield to restrict cold air from being  
drawn into the room or around the fireplace. Ensure that both  
spacer and shield maintain the required clearance to combus-  
tibles. Once the vent pipe / liner is installed in its final position,  
apply sealant between the pipe / liner and the firestop spacer.  
3. In the attic, after the pipe / liner has been installed, slide  
the vent pipe collar down to cover up the open end of the  
shield and tighten. This will prevent any materials, such as  
insulation, from filling up the 1” air space around the pipe.  
OR  
FIGURE 14  
VENT PIPE SHIELD  
CAULKING  
FIRESTOP SPACER  
#8x1/2”  
Self Drilling  
Screws  
2” Overlap  
Hi-Temp  
Sealant  
FIGURE 17  
SHOWN FROM INSIDE THE STRUCTURE  
W415-0614 / A / 07.24.07  
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11  
USING FLEXIBLE VENT COMPONENTS  
Use only approved aluminum flexible liner kits  
marked:  
7. Using the 10” diameter flexible aluminium liner, apply  
sealant, slide a minimum of 2” over the fireplace combustion  
air collar and secure with 6 #8 screws.  
VERTICAL AIR TERMINAL INSTALLATION  
“Wolf Steel Approved Venting” as  
identified by the stamp only on the  
10” outer liner.  
Figure 20  
1. Move the fireplace into position.  
2. Fasten the roof support to the roof  
using the screws provided. The roof  
support is optional. In this case the  
venting is to be adequately supported  
using either an alternate method  
For safe and proper operation of the fireplace, follow  
the venting instructions exactly.  
All inner exhaust and outer intake vent pipe joists may  
be sealed using either Red RTV high temp silicone seal-  
ant or Black high temp Mill Pac with the exception of the  
fireplace exhaust flue collar which must be sealed using  
Mill Pac (not supplied).  
suitable to the authority having juris-  
diction or the optional roof support.  
(Figure 20)  
ROOF SUPPORT  
3. Stretch the inner aluminum  
flex liner to the required length.  
Slip the liner a minimum of 2” over the inner sleeve of the air  
terminal connector and secure with 6 #8 screws. Seal using  
a heavy bead of the high temperature sealant. (Figure 21)  
4. Repeat using the outer aluminum  
HORIZONTAL AIR TERMINAL INSTALLATION  
Note: Direct vent terminals shall not be recessed into a  
wall or siding.  
1. Cut or frame a hole in an exterior wall with a minimum round  
or square opening of 141/2” W x 141/2” H. Secure the firestop  
spacer over the opening to the interior wall.  
2. Stretch the 8” diameter flexible aluminum liner to the re-  
quired length taking into account the additional length needed  
for the finished wall surface. Slip the liner a minimum of 2”  
over the inner sleeve of the air terminal and secure with 6 #8  
screws. Apply a heavy bead of the high temperature sealant  
(W573-0007 not provided).  
3. Using the 10” diameter flexible aluminum liner, slide over  
the outer combustion air sleeve of the air terminal and secure  
with 6 #8 screws. Seal as before.  
flex liner. (Figure 21)  
INNER  
SLEEVE  
5. Thread the air terminal connector  
/
liner assembly down through  
the roof. The air terminal must be  
located vertically and plumb. Attach  
the air terminal connector to the  
roof support, ensuring that the top  
of the air terminal is 16” above the  
highest point that it penetrates the  
roof. (Figure 22) If the attic space  
is tight, we recommend threading  
the Wolf Steel vent pipe collar or  
equivalent loosely onto the air  
terminal assembly as it is passed  
through the attic.  
Figure 21  
AIR  
TERMINAL  
CONNECTOR  
HIGH  
TEMPERATURE  
SEALANT  
INNER FLEX  
LINER  
OUTER  
FLEX  
LINER  
DO NOT  
CLAMP THE FLEXIBLE  
ALUMINIUM LINER.  
6. Remove nails from the shingles,  
above and to the sides of the  
#10x2½"  
SCREWS  
FIGURE 18  
CAULKING  
chimney. Place the flashing over the air terminal connector  
leaving a min. 3/4” of the air terminal connector showing  
above the top of the flashing. Slide the flashing underneath  
the sides and upper edge  
8"FLEX  
PIPE  
10" FLEX  
PIPE  
2" OVERLAP  
c
of the shingles. Ensure that  
the air terminal connector is  
properly centred within the  
flashing, giving a 3/4” margin  
all around. Fasten to the roof.  
Do not nail through the lower  
portion of the flashing. Make  
weather-tight by sealing with  
caulking. Where possible,  
cover the sides and top  
edges of the flashing with  
roofing material. (Figure 22)  
7. Aligning the seams  
of the terminal and air  
terminal connector, place the  
terminal over the air terminal  
connector making sure the  
HI-TEMP  
SEALANT  
TERMINAL  
EXTENSION  
PLATE  
2”  
AIR INLET  
BASE  
FIGURE 19  
CAULKING  
STORM COLLAR  
10  
10  
8
WEATHER  
SEALANT  
10  
FLASHING  
8
4. Insert the liners through the firestop maintaining the  
liner goes into the hole in the terminal. Secure with the  
required clearance to combustibles. Secure to the exterior three screws provided. (Figure 22)  
8. Apply a heavy bead of weatherproof caulking 2 inches  
wall and make weather tight by sealing with caulking (not  
supplied).  
5. Apply a heavy bead of the high temperature sealant, not  
supplied with the unit, to the inside of the 8” liner approximately  
1” from the end. Slip the liner a minimum of 2” over the fire-  
place vent collar and secure with 6 #8 screws.  
above the flashing. Note: Maintain a minimum 2” space  
between the air inlet base and the storm collar. Install the  
storm collar around the air terminal connector and slide  
down to the caulking. Tighten to ensure that a weather-tight  
seal between the air terminal connector and the collar is  
achieved. (Figure 22)  
6. If more than one liner is run we recommend supporting  
W415-0614 / A / 07.24.07  
every 5ft.  
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12  
This appliance is certified to be installed in an aftermarket  
permanently located manufactured (mobile) home, where  
not prohibited by local codes.  
FIREPLACE VENT CONNECTION  
1. Install the 8” diameter flexible aluminium liner to the  
fireplace. Secure with 3 screws. Seal the joint and screw  
holes using the high temperature sealant (W573-0007 not  
provided).  
RESTRICTING VERTICAL VENTS  
2. Install the 10” diameter flexible aluminium liner to the  
fireplace. Attach and seal the joints.  
FLUE COLLAR  
GAS INSTALLATION  
Proceed once the vent installation is complete.  
Note : All gas connections must be contained within  
the fireplace when complete.  
RESTRICTOR  
PLATE  
1. The fireplace is designed to accept a ½” gas supply line.  
The fireplace is equipped with a ½” manual shut-off valve, and  
an 18” listed flexible  
gas connector.  
FIGURE 23  
FLEXIBLE  
CONNECTOR  
SHUT OFF  
VALVE  
ADAPTER  
FITTING  
FIGURE 25  
BLACK  
FIGURE 24  
Vertical terminations may display a very active flame. If this  
appearance is not desirable, the vent exit must be restricted  
using restrictor plate, W500-0321. This reduces the velocity  
of the exhaust gases, slowing down the flame pattern and  
creating a more traditional appearance.  
The plate has a series of holes to allow for adjustment.  
Remove the two screws on either side of the exhaust collar  
inside the firebox. Install the plate in the desired set of holes,  
then replace the screws.  
2. The access to the gas inlet  
is located on the right side of  
the outer shell.  
3. To ease the connection,  
the shut off can be flexed out  
through the side of the fireplace  
where the connection can be  
made.  
6"  
It is recommended to secure in the third set of holes which  
causes the greatest amount of restriction for vent lengths  
between 15 and 30 feet.  
4. When flexing any gas line,  
support the gas valve so that  
the lines are not bent. (see Access Pg. 20).  
5. Check for gas leaks by brushing on a soap and water solu-  
tion. Do not use open flame.  
MOBILE HOME INSTALLATION  
This appliance is certified to be installed as an OEM (Origi-  
nal Equipment Manufacturer) installation in a manufactured  
home or mobile home and must be installed in accordance  
with the manufacturer’s instructions and the Manufac-  
tured Home Construction and Safety Standard, Title 24  
CFR, Part 3280, in the United States or the Mobile Home  
Standard, CAN/CSA Z240 MH Series, in Canada. This ap-  
pliance is only for use with the type(s) of gas indicated on  
the rating plate. A conversion kit is supplied with the mobile  
home appliance.  
This Mobile/Manufactured Home Listed appliance comes  
factory equipped with a means to secure the unit.  
The fireplace is equipped with two 1/4” diameter holes  
located in the fron left and right corners of the base. For  
mobile home installations, the fireplace must be fastened  
in place. Use #10 hex head screws, inserted through the  
holes in the base to secure.  
Always turn off the pilot and the fuel supply at the  
source, prior to moving the mobile home.  
After moving the mobile home and prior to lighting the  
fireplace, ensure that the logs are positioned correctly.  
W415-0614 / A / 07.24.07  
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13  
CLEARANCE TO COMBUSTIBLES  
FRAMING  
MAINTAIN THESE MINIMUM CLEARANCES TO COMBUS-  
TIBLES:  
The  
can be installed with a rectangular opening.  
It is best to frame your fireplace after it is positioned and the  
vent system is installed. Use 2x4’s and frame to local build-  
ing codes.  
Fireplace framing - 0” to stand-offs (top, rear & sides)  
Fireplace finishing - 4 3/4” to sides of fireplace opening.  
- 22 3/8” to top of fireplace opening.  
Note: In order to avoid the possibility of exposed insulation  
or vapour barrier coming in contact with the fireplace body,  
it is recommended that the walls of the fireplace enclosure  
be “finished” (ie: drywall/sheetrock), as you would finish any  
other outside wall of a home. This will ensure that clearance  
to combustibles is maintained within the cavity.  
For convenience, the stand-offs have been shipped flat.  
Before framing, ensure the stand-offs are opened and  
screwed in place.  
FIGURE 28  
Non-combus-  
NON-COMBUSTIBLE  
FINISHING MATERIAL  
tible finishing  
material (ie:  
cement board,  
22 3/8"  
brick, stone,  
71 1/4"  
tile) must be  
used to finish  
the front facing  
of the unit.  
It is not necessary to install a hearth extension, but the fire-  
place should be raised to be flush with either the hearth or  
the finished floor.  
When roughing in the fireplace, raise the fireplace to accom-  
modate for the thickness of the finished floor materials, i.e.  
tile, carpeting, hard wood, which if not planned for will interfere  
with the removal of the hearth strip, which must be removed  
to access the firebox.  
Objects placed in front of the fireplace should be kept a mini-  
mum of 48” away from the front face.  
4
3/4"  
60 3/4"  
IMPORTANT:  
The  
requires a  
COMBUSTIBLE  
MATERIAL  
minimum inside enclosure  
height of 72”. Measured  
from the bottom of the fire-  
place.  
FIRESTOP  
SPACER  
STUD  
2"  
2"  
For temperature require-  
ments, this area must be left  
unobstructed.  
FIGURE 26  
1"  
MIN  
STAND OFF  
SPACER  
1"  
MIN  
82"  
It is recommended that the  
enclosure be ventilated at  
the top and bottom to circu-  
late the hot air.  
"
59 1/4  
16"  
1
72"  
*Non combus-  
tible material  
must extend  
72” at which  
top of enclo-  
sure can be  
combustible  
FIGURE 29  
NON-COMBUSTIBLE  
59 1/4"  
29"  
FIGURE 27  
29"  
59 1/4"  
WARNING  
29"  
Facing and/or finishing  
material must never  
overhang into the fireplace  
opening.  
10"  
59 1/4"  
MIN  
W415-0614 / A / 07.24.07  
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14  
MANTLE CLEARANCES  
Combustible mantle clearance can vary according to the  
mantle depth. Use the graph to help evaluate the clearance  
needed.  
FIGURE 30  
9
8
7
6
5
4
3
0
M H  
A E  
N I  
T G  
L H  
E T  
1 2 3 4 5 6 7  
MANTLE WIDTH  
ELECTRICAL CONNECTION  
Do NOT use the fireplace if any part has been under  
water.  
HARD WIRING CONNECTION  
It is necessary to hard wire this fireplace.  
Permanently framing the fireplace with an enclosure, requires  
the fireplace junction box to be hard wired.  
Call a qualified service technician IMMEDIATELY to  
have the fireplace inspected for damage to the electri-  
cal circuit.  
This fireplace must be electrically connected and grounded in  
accordance with local codes. In the absence of local codes,  
use the current CSAC22.1 CANADIAN ELECTRICAL CODE  
in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRI-  
CAL CODE in the United States.  
If access to the control area is necessary BEFORE IN-  
STALLATION, remove the access panel. Located along  
the right side of firebox.  
The access panel must be re-installed before operating  
the unit.  
SCHEMATIC  
TH  
TP  
FIGURE 31  
M O T A U N O T R A M O  
IN  
OUT  
VALVE  
AUX  
REMOTE RECEIVER  
L2  
LIGHT  
FAN  
L1  
[HOT]  
W415-0614 / A / 07.24.07  
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15  
FINISHING  
DOOR REMOVAL  
DOOR  
FIGURE 34  
Before the glass door can be removed, the control doors  
must be opened and the hearth strip and screen assembly  
must be removed.  
FIGURE 32  
CONTR  
O
L DOORS  
LOG SHIPPING  
BRACKET  
SCREWS  
LOG SHIPPING BRACKET  
FIGURE 35  
HEARTH STRIP  
With the control doors pulled open, you can now lift the hearth  
strip up and away from the front of the fireplace. The curtain  
assembly can be removed by lifting the rod out from the three  
hooks at the top inside  
edge of the door  
opening.  
FIGURE 33  
HOOKS  
LOG  
SHIPPING  
BRACKET  
ROD  
Before installing the  
logs, you must first re-  
move the log shipping bracket.  
Lift up to remove. Discard once  
removed.  
GLASS/DOOR REPLACEMENT  
1. Place the  
door frame face  
GASKET  
down careful  
GLASS  
not to scratch  
the paint.  
2. Center the  
gasketed glass  
inside the door  
GLASS  
RETAINER  
frame with the  
The glass door is secured to the firebox with 7 latches 2 on  
each side, and 3 across the top and 2 screws. Pull the handle  
of the latch forward, then lift the hooks out from the slot in the  
door frame to release the top and sides of the door. With a  
Screw Driver remove the 2 screws in the bottom corners of  
the door. Lift the door out from the retainer along the bottom  
thick side of the  
gasket facing  
DOOR FRAME  
up.  
3. Bend the  
of the door, we recommend 2 people remove door due to glass retainers  
size and weight. Pull the bottom edge of the door out from located along  
the fireplace until the top will pivot forward. Careful door is the edge of the door frame over the gasket holding the glass  
very heavy.  
in place. Careful not to break the glass.  
W415-0614 / A / 07.24.07  
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16  
BRICK PANEL INSTALLATION  
Brick panels are shipped separate from unit due to the brittle  
material of the bricks, care must be taken not to bend or  
force them into place.  
When shipped, the brick panels range in varying shades  
of Sandstone. During initial use, the panels will darken  
temporarily. The appearance of the panels will permanently  
lighten in colour with use.  
NOTE: Refer to the FINISHING section of the BGD90NT/  
PT Installation Manual for instructions on removing the door  
and log shipping bracket before proceeding.  
INSTALL PANELS IN THE FOLLOWING ORDER:  
RETAINER  
11  
Hearth  
To install the Front Left  
, Centre  
, and Right  
10  
9
Panels you must first remove one of the Right or Left End  
Hearth Retainers.  
6
Secure the Left Panel  
and Right Panel  
using the  
8
retainers located in the top left and right corners of the  
firebox.  
W415-0614 / A / 07.24.07  
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17  
ANDIRON PLACEMENT  
Andirons are pack-  
aged seperately in-  
side the unit and must  
be installed prior to  
the log installation.  
Place the Andiron on  
the Andiron brackets  
located at the front of  
the unit lining up the  
holes. Secure using  
the screws provid-  
ed. Repeat on other  
side.  
5
4. Place the small branch of log#5 into the notch on log#3.  
The notches on the bottom edge of log #5 should sit on  
the first and second grate posts from the left.  
6
LOG PLACEMENT  
PHAZER™ logs and glowing embers, exclusive to NA-  
POLEON® Fireplaces, provide a unique and realistic  
glowing effect that is different in every installation. Take  
the time to carefully position the glowing embers for a  
maximum glowing effect. Log colours may vary. During  
the initial use of the fireplace, the colours will become  
more uniform as colour pigments burn in during the heat  
activated curing process.  
5. Place the small end of log#6 into the front notch of  
log#4. Place the locating hole in the large end of log#6  
onto the locating pin on top of log#2.  
1
7
6. Place the pin in log #7 in the hole in log #6. The log  
should sit in the notch on log #2 and the bottom should  
rest along the right side of the Andiron.  
1. Center the rear log (#1) behind the rear burner and onto  
the log support.  
8
2
3
7. Place the large end of log#8 into the rear notch of  
log#4.  
The small branch of log#8 sits in the notch located on  
top of log#1.  
2. Place log#2 and log#3 onto the locating pins. The logs  
should sit flat on the burner.  
10  
4
9
3. Place the locating hole on the underside of log#4 onto  
the locating pin on top of log#3. The notch at the oppo-  
site end of log#4 sits on the third grate post in from the  
right side.  
8. Place log#9 onto the grate as though it had burnt  
off log#5. Place log#10 onto the locating pin on log#1.  
Again, log#10 should be aligned as though it has burnt  
off of log#7.  
W415-0614 / A / 07.24.07  
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18  
GLOWING EMBERS  
CHARCOAL EMBERS  
Randomly place the charcoal embers along the front  
and sides of the Hearth Panels in a realistic manner.  
Fine dust found in the bottom of the bag should not be  
used.  
Tear the embers into pieces and place along the front  
row of ports covering all of the burner area in front of  
the small logs (#2 & #3). Care should be taken to shred  
the embers into thin, small irregular pieces as only the  
exposed edges of the fibre hairs will glow. The ember  
material will only glow when exposed to direct flame;  
however, care should be taken to not block the burner  
ports.  
Blocked burner ports can cause an incorrect flame pat-  
tern, carbon deposits and delayed ignition. phazer™  
logs glow when exposed to direct flame. Use only  
certified “glowing embers” and phazer™ logs available  
from your NAPOLEON® dealer.  
VERMICULITE  
Sprinkle vermiculite around the charcoal embers.  
Note: Both charcoal embers and vermiculite are not to  
be placed on the burner.  
NIGHT LIGHT REPLACEMENT  
Your  
comes equipped with 2 “Night Lights™”. The  
lights have been pre-wired and is controlled from the remote  
control.  
FIGURE 37  
If in the event the lamps or lens need replacing, follow the  
instructions below.  
GASKET  
LENSE  
Shut off breaker at main power supply.  
Remove the four screws that secure the lens frame to the  
FRAME  
Firebox top.  
This frame retains the glass lens. The lamp can now be  
accessed.  
Note: Do not handle the lamp (bulb) with bare fingers,  
protect with a clean dry cloth.  
The lamp will pull straight out of the socket. Replace with  
Wolf Steel parts only, as lamp and lens are special “high  
temperature” products.  
Night Lights  
When re-installing, ensure integrity of gasket seal.  
THE FIREBOX MUST BE SEALED.  
Over tightening the screws could break the lens.  
“Light Leakage” from the holes in the housing lamp  
may be observed. The holes in the lamp housing are  
necessary for ventilation and must not be covered.  
FIGURE 36  
FIREBOX TOP  
W415-0614 / A / 07.24.07  
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19  
REMOTE AND VALVE ACCESS  
The control area can be accessed either through the control door or through the access panel inside the firebox.  
INNER ACCESS PANEL  
VALVE REMOVAL  
Follow the door removal instructions. Remove the right side  
panel. Remove the four screws from the access door.  
The valve on The  
tors  
(one inlet, one outlet).  
is piped with two flex connec-  
Note: A new gasket will be required, when re-installing  
the access panel (see replacement parts).  
It can be removed or pulled forward for service.  
1. Open right control door.  
REMOTE RECEIVER REMOVAL  
1. Open the right control door by pulling bottom portion away  
from magnet catch.  
2. Remove the hearth strip by lifting up and away from unit.  
3. Remove the receiver by pulling the left side of the plate  
away from the bracket.  
2. Remove the wing nut and pivot the valve out from the  
slot at the bottom of the valve.  
3. Slowly pull the valve through the control door being careful  
not to kink the gas lines or wires.  
“AUTO SPARK” BATTERY REMOVAL  
1. Open the right control door by pulling bottom portion away  
from magnet catch.  
4. Once disengaged pull the wiring harness out from the  
back of receiver.  
CONTROL MODULE REMOVAL  
1. Remove access panel from inside the firebox.  
2. Unplug the control module from the junction box  
2. Remove the hearth strip by lifting up and away from unit.  
3. The spark module is located in the front right corner of the  
unit (see photo below).  
4. Disengage the battery compartment door from the top of  
3. Pull up on the control module being held down with velcro  
and disconnect the plugs (fan, aux). Remove wiring harness  
from the front of casing.  
module.  
5. Replace battery and re-install compartment door.  
4. Install the new control module (see schematic Pg.14).  
WING NUT  
VALVE  
SLOT  
RECEIVER  
SPARK MODULE  
WING NUT  
VALVE  
SLOT  
RECEIVER  
SPARK MODULE  
FIGURE 38  
W415-0614 / A / 07.24.07  
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20  
OPERATION / MAINTENANCE  
desired flame height. Six flame levels are included, from 1  
TIME OUT  
If the appliance is turned on and the Receiver does not receive  
any command for 24 hours, it automatically turns the appliance  
and the Remote Control off.  
(minimum) to 6 (maximum). An acoustic signal from the  
Receiver confirms the reception of the command.  
FIREPLACE OPERATION  
To operate this fireplace using the remote, the pilot must be  
running and the gas valve turned to the “ON” position. Ensure  
that the receiver has power and the backup switch is in the  
auto position.  
FIGURE 40  
3. AUTOMATIC CHANGE OF FLAME HEIGHT  
The system is provided with three automatic sequences to  
change continuously the flame height. Thirty steps compose  
each sequence with an interval between one step and the  
other of 5 seconds, for a total duration of 2.5 minutes. At the  
end the sequence repeats continually until the sequence func-  
tion is changed to an alternatate pattern or turned to off.  
The Remote Control can select one of the predefinded se-  
quences. Use the UP or Down button until the cursor (small  
triangle) is to the left of the two small flames. (Figure 55)  
Use the left or right button to select sequence 1, 2 or 3. When  
using the sequence function the room thermostat is active.  
FIGURE 39  
1. Install the batteries (AAA) into the remote control  
transmitter. The “HOUSE” icon with room temperature will  
be displayed.  
FIGURE 41  
2. Press the ON/OFF button on the remote. Icons  
will appear at the same time and acoustic signal is  
generated if not, move the transmitter closer to the re-  
ceiver and repeat. If a signal is still not heard, it will be  
necessary to execute the address setting procedure.  
Note: There maybe a few seconds delay before the receiver  
responds. Especially when using the wrought iron face-  
plate.  
3. Fahrenheit - Celsius temperature indicatior  
It is possible to set the Remote Control transmitter to display  
the temperatures in either Fahrenheit or Celsius. Use the UP  
or DOWN button on the transmitter until the cursor (small  
triangle) is left of the clock icon.  
4. From time 0:00 press the LEFT key ten times. The display  
will show the transmitter address. Use the RIGHT button to  
toggle from °F to °C and vice versa. The display will show  
the selected unit of measue. Press the LEFT button to exit  
this function.  
4. ROOM THERMOSTAT  
The Remote Control can operate as a room thermostat.  
To activate this function use the UP and DOWN key until the  
cursor (small triangle) is left of the thermometer icon.  
Then use the right of left button to set the desired room  
temperature. (Figure 56)  
This control system will cycle automatically the appliance on  
or off to maintain the selected temperature.  
HAND HELD REMOTE OPERATIONS  
1. ON / OFF  
To turn the fireplace on press the ON / OFF button, the  
fireplace will always light at maximum flame setting. Press  
the ON / OFF button again to turn the fireplace off.  
2. FLAME HEIGHT  
This function allows remote control of the flame height.  
Check that the Remote Control is on, otherwise, turn on the  
Remote Control and wait 5 seconds. Select the manual flame  
height until the cursor (small triangle) is to the left of the big  
flame. (Figure 54) Use the RIGHT or LEFT button to set the  
FIGURE 42  
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5. FAN SPEED SETTING  
CHILD SAFETY LOCK-OUT  
This function controls the speed of the hot air circulating fan. This function is to deactivate con-  
To change the fan speed, use the UP and Down button until trol button. The function is active  
the cursor (small triangle) is left of the fan icon. Set to one of when the lock icon is lit. To activate  
4 levels included or turned off (level 4 means full speed)  
this function press the ON / OFF  
button and within one second the  
UP key  
To reactivate the remote control  
buttonss follow the same se-  
quence, press ON / OFF key and  
within one second press the UP  
button.  
FIGURE 46  
POWER FAILURE  
During main power loss it is not possible to turn on the appli-  
ance with the Remote Control. It is possible to turn the appli-  
ance on manually using the Backup switch of the Receiver  
set to the MAN position. (Figure 53) The receiver is located  
in the control area (see steps 1 and 2 or page 19 - Once the  
FIGURE 43  
6. TIMER SETTING  
The Remote Control has a sleep function. With this function main power has been restored the receiver must be returned  
it is possible to set a sleep time. After this time has elaspsed to the auto position for remote control.  
the appliance is automatically switched off. To activate the NOTE: On subsequent restoration of the main power and with  
function use the UP and DOWN button until the cursor (small the BACKUP switch in AUTO position, the Receiver leaves  
triangle) is to the left of the clock icon.  
the appliance turned off even if the Remote Control is turned  
Then use the right or left button to set the desired sleep time. on. In this case, to switch on the appliance, press the ON /  
It is possible to set a maximum time of 90 minutes with 15 OFF button of the Remote Control twice.  
minutes steps. After the desired time has been set press the  
UP or DOWN key to start the timer. (Figure 58)  
LOW BATTERY DETECTION  
The duration of the batteries de-  
pends on many factors: the quality  
of the batteries used, the number  
of ignitions of the appliance, the  
number of changes to the flame  
height etc.  
When the transmitter batteries are  
low, an icon will be displayed on the  
LCD display to alert of a low bat-  
tery condition before losing battery  
power at all.As soon as the depleted  
batteries are replaced, the transmit-  
ter will restart its normal operation.  
FIGURE 47  
FIGURE 44  
7. AUXILIARY OUTPUT  
The auxiliary function allows switching of the accent light  
accessory on or off.  
To control the accent light use the UP and DOWN button  
until the cursor (small triangle) is to the left of the AUX word.  
The right button turns the light on and the left button turns it  
off. (Figure 59)  
FIGURE 45  
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ADDRESS SETTING PROCEDURE  
Use the UP and DOWN key on the transmitter until the cursor  
(small triangle) is left of the clock icon. From time 0:00 press  
the LEFT key ten times. The display will show then the trans-  
mitter address. Press the LEFT key to exit this function.  
The transmitter address is required to be equal to the  
Receiver. (Figure 62) Select, through setting of the dip  
switches, the address of the receiver. (Figure 64) Switch  
#8 must always be in the ON position (down). It is also pos-  
sible to start a receiver address search sequence through  
the Transmitter. To enter this function use the DOWN or UP  
keys until the cursor (small triangle) is left of the clock icon.  
From time 0:00 press the LEFT key tem times. The display  
will then show the present transmitter address. To alter the  
address of the Transmitter press the UP key to increase and  
DOWN to decrease it.  
A “beep” from the Receiver will confirm the same address as  
the Transmitter. Press LEFT key to exit this function.  
Note: The address of the Receiver is acquired only at its  
power on. Changing the address while the Receiver is  
powered will not have any effect. To change the address  
of the Receiver, disconnect the power cable from the  
Receiver, change the address and reconnect the power  
cable to the Receiver.  
FIGURE 48  
FAHRENHEIT - Celsius Temperature Indication  
It is possible to set the Remote Control to display the tempera-  
tures in either Fahrenheit or Celsius. Use the UP or DOWN  
key on the Transmitter until the cursor (small triangle) is left of  
the click icon. From time 0:00 press the LEFT key ten times.  
The display will show the transmitter address. Use the RIGHT  
key to toggle from ºF to ºC and vice versa. The display will  
show the selected unit of measure. Press the LEFT key to  
exit this function. (Figure 63)  
FIGURE 49  
W415-0614 / A / 07.24.07  
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24  
FOR YOUR SAFETY READ BEFORE  
LIGHTING:  
OPERATING INSTRUCTIONS  
When lit for the first time, the fireplace will emit a slight  
odour for a few hours. This is a normal temporary condi-  
tion caused by the curing of the logs and the “burn-in” of  
internal paints and lubricants used in the manufacturing  
process and will not occur again. Simply open a window to  
sufficiently ventilate the room.  
After extended periods of non-operation such as following  
a vacation or a warm weather season, the fireplace may  
emit a slight odour for a few hours. This is caused by dust  
particles in the heat exchanger burning off. Open a window  
to sufficiently ventilate the room.  
A. This fireplace is equipped with a pilot which must be  
lit by hand while following these instructions exactly.  
B. Before operating smell all around the fireplace area  
for gas and next to the floor because some gas is  
heavier than air and will settle on the floor.  
C. Use only your hand to turn the gas control knob /  
manual shut-off knob. Never use tools. If the knob  
will not turn by hand, do not try to repair it. Call a  
qualified service technician. Force or attempted re  
pair may result in a fire or explosion.  
D. Do not use this fireplace if any part has been under  
water. Immediately call a qualified service technician  
to inspect the fireplace and replace any part of the  
control system and any gas control which has been  
under water.  
Purge all gas lines with the glass door of the fireplace  
removed. Assure that a continuous gas flow is at the  
burner before installing the door.  
WHAT TO DO IF YOU SMELL GAS  
LIGHTING INSTRUCTIONS  
Do not touch any electric switch.  
Do not use any phone in your building.  
If you cannot reach your gas supplier, call the fire  
department.  
Turn off all gas to the fireplace.  
Do not try to light any appliance.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas  
supplier’s instructions.  
Warning: if you do not follow these instructions exactly,  
a fire or explosion may result causing property damage,  
personal injury or loss of life. Initial lighting of the pilot and  
main burners must be done with the glass door off.  
Do not connect valve or wall switch to electricity. See  
installation instructions.  
When lighting and re-lighting, the gas knob cannot be  
turned from pilot to off unless the knob it depressed  
slightly.  
FIGURE 51  
1. STOP! Read the safety information on the operating  
label.  
2. Turn off all electric power to the fireplace.  
GAS KNOB  
3. Turn the gas knob clockwise  
to off.  
4. Wait 5 minutes to clear out any gas. If you smell gas,  
including near the floor, STOP! Follow “B” on the op-  
erating label. If you don’t smell gas, go to the next  
step.  
TO TURN OFF GAS  
1. Turn off all electric power to the fireplace if service is to  
be performed.  
2. For a complete shut-down procedure: push in gas  
control knob slightly and turn clockwise  
Do not force.  
3. For a temporary shut-down procedure: set the switch  
to off. Press and turn the gas knob clockwise  
to pilot.  
5. If the fireplace is equipped with a flame adjustment  
valve, turn clockwise to off.  
to off.  
6. Find pilot located in front of the back log on the right.  
7. Turn gas knob clockwise  
to pilot.  
8. This unit is equipped with an auto-spark.  
Depress and hold gas knob . Keep knob fully  
depressed for one minute, then release. If pilot does  
not continue to burn repeat steps 3 through 7.  
9. With pilot lit, push and turn gas knob counter-clock  
wise  
to on.  
10. If equipped with flame adjustment valve, turn knob to  
high.  
11. If equipped with remote on-off switch, main burner  
may not come on when you turn the valve to on or  
high. Remote switch must be in the  
on position to ignite burner.  
12.Turn on all electric power to  
the fireplace.  
FIGURE 50  
W415-0614 / A / 07.24.07  
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25  
MAINTENANCE  
TURN OFF THE GAS AND ELECTRICAL POWER  
3. Check to see that all burner ports are burning. Clean  
out any of the ports which may not be burning or are not  
burning properly.  
BEFORE SERVICING THE FIREPLACE.  
CAUTION: Label all wires prior to disconnection when  
servicing controls. Wiring errors can cause improper and  
dangerous operation. Verify proper operation after ser-  
vicing. This fireplace and its venting system should be  
inspected before use and at least annually by a qualified  
service person. The fireplace area must be kept clear and  
free of combustible materials, gasoline or other flammable  
vapours and liquids. The flow of combustion and ventilation  
air must not be obstructed.  
4. Check to see that the pilot flame is large enough to  
engulf the thermocouple and thermopile and reaches  
toward the burner with the third jet.  
5. Replace the cleaned logs.  
6. Check to see that the main burner ignites completely on  
all openings when the gas knob for the burner is turned  
on. A 5 to 10 second total light-up period is satisfactory. If  
ignition takes longer, consult your NAPOLEON® dealer /  
distributor.  
1. In order to properly clean the burner and pilot assembly,  
remove the logs to expose both assemblies.  
7. Check that the gasket on the sides, top and bottom of  
2. Keep the control compartment, logs, burner, air shut-  
ter opening and the area surrounding the logs clean by  
vacuuming or brushing, at least once a year.  
the door is not broken or missing. Replace if necessary.  
ADJUSTMENTS  
4. Before replacing the burners, adjust the air shutters  
according to the following table:  
FUEL CONVERSION  
WARNING: Failure to position the parts in accordance  
with these diagrams or failure to use only parts  
specifically approved with this appliance may result in  
property damage or personal injury.  
CAUTION: Before proceeding with conversion the  
gas supply must be shut off prior to disconnecting the  
electrical power.  
BURNER  
Front  
Rear  
NATURAL GAS  
5/32"  
PROPANE  
3/8"  
3/16"  
7/16"  
5. Remove the burner hood from the pilot assembly by  
pulling vertically. Use a 5/32" allen key to unscrew the injector.  
Replace the pilot injector with the one supplied. Replace the  
pilot hood onto the assembly ensuring key position for proper  
alignment. (Fig. 3)  
1. Remove the screen, hearth strip, door and log set from the  
fireplace. Refer to the FINISHING section of your installation  
manual for instructions.  
Fig. 1  
6. To convert the main valve to the desired fuel, follow  
the instruction leaflet for the  
PILOT  
HOOD  
SIT  
SIT regulator assembly that is  
included with this kit.  
PILOT  
INJECTOR  
7. The conversion data label  
must be filled out and attached  
adjacent to the valve.  
8. Replace and re-secure both  
burners ensuring that the  
venturis fit over the burner  
orifices.  
9. Turn on the gas supply and check for gas leaks by brushing  
on a soap and water solution.  
Fig. 3  
2. Remove the front burner. (4 screws) Then remove the  
retainers on the rear burner (2 screws) and lift out the rear  
burner. (Fig. 1)  
Do not use open flame.  
Fig. 2  
10. Replace the log set. Then light the pilot and main burner  
to ensure that the gas lines have been purged and that the  
fireplace is operating properly at 50,000 BTU's for both fuels.  
Refer to the lighting instructions in your fireplace installation  
manual.  
11. Replace the door, hearth strip, and screen. Turn on the  
electrical supply to the fireplace.  
Purge all gas lines with the glass door off.  
Assure that a continuous flow is at the burner before  
replacing the door.  
3. Using a deep 9/16" socket wrench, remove both the rear  
7
and front burner orifices. A  
/
8" back-up wrench must be  
used on the manifold, located below the housing to ensure  
that the aluminum tubing does not twist or kink. Using pipe  
thread compound, replace the front and rear orifices supplied.  
(Fig. 2)  
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26  
PILOT BURNER ADJUSTMENT  
VENTURI ADJUSTMENT  
Adjust the pilot screw to provide properly sized flame. Turn  
in a clockwise direction to reduce the gas flow.  
Air Shutter Openings  
Front  
3/8”  
5/32”  
Rear  
7/16”  
3/16”  
Check Pressure Readings: (Fig. 4)  
Inlet pressure can be checked by turning screw (A) counter-  
clockwise 2 or 3 turns and then placing pressure gauge  
tubing over the test point. Gauge should read 7” (minimum  
4.5”) water column for natural gas or 13” (11” minimum) water  
column for propane. Check that main burner is operating  
on “HI”.  
LP  
NG  
Closing the air shutter will cause a more yellow flame, but  
can lead to carboning. Opening the air shutter will cause  
a more blue flame, but can cause flame lifting from the  
burner ports. The flame may not appear yellow immedi-  
ately; allow 15 to 30 minutes for the final flame colour to be  
established.  
Outlet pressure can be checked the same as above using  
screw (B). Gauge should read 3.5” water column for natural  
gas or 10” water column for propane. Check that main burner  
is operating on “HI”.  
AFTER TAKING PRESSURE READINGS, BE SURE TO  
TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO  
NOT OVERTORQUE.  
FIGURE 54  
Leak test with a soap and water solution.  
A
B
PILOT  
SCREW  
FIGURE 52  
FLAME CHARACTERISTICS  
It’s important to periodically perform a visual check of  
the pilot and burner flames. Compare them to the  
illustrations provided.  
WARNING: Failure to position the parts in accordance  
with these diagrams or failure to use only parts specifi-  
cally approved with this appliance may result in prop-  
erty damage or personal injury.  
3/8” - 1/2”  
PILOT  
BURNER  
THERMOPILE  
THERMOCOUPLE  
FLAME MUST ENVELOP  
UPPER 3/8” TO 1/2” OF  
THERMOCOUPLE &  
FIGURE 53  
THERMOPILE  
W415-0614 / A / 07.24.07  
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REPLACEMENTS  
Contact your dealer for questions concerning prices and avail- 1. MODEL & SERIAL NUMBER OF FIREPLACE  
ability of replacement parts. Normally all parts can be ordered  
through your NAPOLEON® dealer or distributor.  
When ordering replacement parts always give the following  
information:  
2. INSTALLATION DATE OF FIREPLACE  
3. PART NUMBER  
4. DESCRIPTION OF PART  
5. FINISH  
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR  
FURTHER INFORMATION, CONTACT YOUR  
NAPOLEON® DEALER.  
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF  
THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR  
THE CLAIM.  
FLEXIBLE VENT KITS  
REPLACEMENT PARTS  
#
PART NO. DESCRIPTION  
GD620 (5 FT)  
53* W010-0772  
53* W730-0026  
8” FLEXIBLE ALUMINIUM LINER  
- (5 FT) C/W SPACERS  
10” FLEXIBLE ALUMINIUM LINER - (5 FT)  
1*  
2
2
3
3
3
4
5
6
7
7
8
8
9*  
W390-0002  
W725-0047  
W725-0048  
W455-0040  
W455-0058  
W455-0059  
W680-0014  
W240-0008  
W680-0015  
W010-1478  
W010-1479  
W455-0070  
W455-0068  
W385-0334  
DOOR LATCH (EA)  
NATURAL GAS VALVE - MODULATING  
PROPANE GAS VALVE - MODULATING  
#41 NATURAL GAS ORIFICE  
#35 NATURAL GAS ORFICE  
#53 PROPANE GAS ORIFICE  
THERMOCOUPLE  
GD630 (10 FT)  
53* W730-0027  
53* W010-0773  
10” FLEXIBLE ALUMINIUM LINER - (10 FT)  
8” FLEXIBLE ALUMINIUM LINER  
- (10 FT) C/W SPACERS  
ELECTRODE C/W LEAD  
THERMOPILE  
54* W010-0810  
WALL SUPPORT ASSEMBLY  
NATURAL GAS PILOT ASSEMBLY  
PROPANE GAS PILOT ASSEMBLY  
NG PILOT INJECTOR  
LP PILOT INJECTOR  
NAPOLEON® LOGO  
TERMINAL KITS  
WALL TERMINAL KIT  
55  
-
GD622R  
ROOF TERMINAL KITS  
10* W290-0116  
DOOR GASKET  
11  
12  
13  
14  
15  
16  
W615-0075  
W660-0041  
W660-0046  
W660-0045  
W190-0017  
W010-1480  
FIRESTOP  
56* 1/12 TO 7/12  
PITCH  
PITCH  
- GD610  
- GD611  
- GD612  
SPARK SWITCH  
57* 8/12 TO 12/12  
58* FLAT ROOF  
REMOTE TRANSMITTER  
REMOTE RECEIVER  
DC SPARK UNIT CONTROL  
DOOR FRAME  
59  
60  
61  
62  
63  
W490-0075  
W670-0008  
W170-0016  
W010-0453  
W263-0083  
W263-0084  
W263-0085  
8/10 INNER OUTER SLEEVE  
8/10 TERMINAL  
STORM COLLAR  
ROOF SUPPORT  
ROOF FLASHING 1/12 - 7/12 PITCH  
ROOF FLASHING 8/12 - 12/12 PITCH  
ROOF FLASHING  
17* W010-1516  
18 W565-0089  
19* W120-0054  
GLASS C/W GASKET  
SCREEN  
CURTAIN ROD CAP  
20  
21  
22  
W010-0978  
W100-0078  
GL-659  
PAN BURNER  
TUBE BURNER  
LOG SET  
ACCESSORIES  
23* W361-0016  
24* W550-0001  
GLOWING EMBERS  
CHARCOAL EMBERS  
REAR LOG #1  
64* W573-0007  
65* GD501  
HI-TEMP SEALANT  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
W135-0316  
W135-0307  
W135-0308  
W135-0311  
W135-0318  
W135-0312  
W135-0317  
W135-0313  
W135-0314  
W135-0315  
W720-0098  
HEAT GUARD  
RIGHT MIDDLE LOG #2  
LEFT MIDDLE LOG #3  
FRONT CROSSOVER LOG #4  
LEFT FRONT LOG #5  
MIDDLE CROSSOVER LOG #6  
RIGHT FRONT LOG #7  
REAR CROSSOVER LOG #8  
FRONT CHUNK #9  
66  
67  
68  
GA-566  
GA-72  
GA-70  
HOT AIR DISTRIBUTION KIT  
HOT AIR EXHAUST KIT  
EXTENSION KIT, 5FT FLEX VENT  
WALL SUPPORT ASSEMBLY  
10” COUPLER  
69* W010-0370  
70* W175-0249  
71* W175-0002  
72* W175-0260  
72* W175-0261  
8” COUPLER  
CONVERSION KIT - NG TO LP  
CONVERSION KIT - LP TO NG  
CRANE AND POT  
DECORATIVE FRAME-SQUARE “ARTSAN”  
RECTANGULAR DOUBLE DOORS “ARTISAN”  
VENT PIPE SHIELD  
REAR CHUNK #10  
PILOT TUBE  
73  
CP90  
36* W361-0014  
VERMICULITE  
74* F90SA  
75* DK90RA  
37  
38  
39  
40  
W300-0067  
W387-0006  
W750-0107  
W290-0080  
ACCENT LIGHT GLASS  
ACCENT LIGHT  
ACCENT LIGHT WIRE  
ACCENT LENSE GASKET  
PANEL REAR FIBRE  
76  
77  
78  
W585-0222  
W170-0116  
GA65  
10” STORM COLLAR  
10’ FLEX WITH 6” COLLAR  
41* W475-0499  
42* W475-0493  
43* W475-0494  
44* W475-0492  
45* W475-0496  
46* W475-0495  
47* W475-0497  
48* W475-0498  
49* W333-0011  
50* W333-0010  
51* W333-0012  
PANEL, RIGHT FIBRE  
PANEL, LEFT FIBRE  
PANEL, BAFFLE  
HEARTH, LEFT FIBRE  
HEARTH, RIGHT FIBRE  
HEARTH, RIGHT MIDDLE  
HEARTH, LEFT MIDDLE  
HEARTH, FRONT CENTRE CONCRETE  
HEARTH, FRONT LEFT CONCRETE  
HEARTH, FRONT RIGHT CONCRETE  
52  
W135-0305  
ANDIRON  
NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up and broken glass from inside  
the fireplace before operation.  
Installation and repairs must be performed by a qualified installer, service agency or the supplier.  
** WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result  
in property damage or personal injury.  
** WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.  
W415-0614 / A / 07.24.07  
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28  
5
6
55  
4
11  
8
7
68  
66  
20  
67  
43  
21  
76  
61  
00  
0:00  
61  
ON  
A
UX  
3
F
E
A
T
U
R
E
S
E
L
E
CT  
13  
ON/OFF  
2
62  
22  
40  
12  
14  
15  
25  
26  
27  
52  
18  
29  
28  
32  
30  
33  
34  
31  
16  
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting ther-  
mocouple supplied by Wolf Steel Ltd.  
W415-0614 / A / 07.24.07  
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29  
TROUBLE SHOOTING GUIDE  
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
Main burner flame Blockage in vent.  
is a blue, lazy,  
- remove blockage. In really cold conditions, ice buildup may occur on  
the terminal and should be removed as required.  
transparent flame.  
- ensure correct location of storm collars.  
Incorrect installation.  
Flames are consis- Unit is over-fired or under-  
tently too large or fired.  
too small. Carbon-  
- check pressure readings:  
Inlet pressure can be checked by turning screw (A) counter-clockwise  
2 or 3 turns and then placing pressure gauge tubing over the test point.  
Gauge should read 7” (minimum 4.5”) water column for natural gas or  
13” (11” minimum) water column for propane. Check that main burner  
is operating on “HI”.  
ing occurs.  
A
B
Outlet pressure can be checked the same as above using screw (B).  
Gauge should read 3.5” water column for natural gas or 10” water col-  
umn for propane. Check that main burner is operating on “HI”.  
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN  
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER-  
TORQUE.  
Leak test with a soap and water solution.  
Carbon is being de- Air shutter has become  
posited on glass, blocked  
- ensure air shutter opening is free of lint or other obstructions.  
logs or combustion  
Flame is impinging on the  
logs or combustion cham-  
ber.  
- check that the logs are correctly positioned.  
- open air shutter to increase the primary air.  
- check the input rate: check the manifold pressure and orifice size as  
specified by the rating plate values.  
chamber surfaces.  
- check that the door gasket is not broken or missing and that the seal  
is tight.  
- check that both 8” and 10” vent liners are free of holes and well  
sealed at all joints.  
- check that minimum rise per foot has been adhered to for any hori-  
zontal venting.  
White / grey film Sulphur from fuel is being - clean the glass with a gas fireplace glass cleaner. DO NOT CLEAN  
forms.  
deposited on glass, logs or GLASS WHEN HOT.  
combustion chamber sur- If deposits are not cleaned off regularly, the glass may become per-  
faces.  
manently marked.  
Exhaust fumes Fireplace is spilling.  
smelled in room,  
headaches.  
- check door seal and relief flap seal.  
- check for chimney blockage  
- check that the paint curing process is complete  
Pilot goes out when System is not correctly  
the gas knob is re- purged.  
- purge the gas line with the glass door open.  
- fill the tank.  
leased.  
Out of propane gas.  
The gas valve has  
Pilot flame is not large - turn up the pilot flame.  
an interlock device  
which will not al-  
low the pilot burn-  
er to be lit until  
the thermocouple  
has cooled. Allow  
approximately 60  
seconds for the  
thermocouple to  
cool.  
enough  
Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern around the  
thermocouple. thermocouple.  
Thermocouple shorting / - loosen and tighten thermocouple.  
faulty.  
- clean thermocouple and valve connection.  
- replace thermocouple.  
- replace valve.  
- replace.  
Faulty valve.  
W415-0614 / A / 07.24.07  
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30  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
Pilot burning; no  
gas to main burner;  
Flame height is on  
‘HI’; Remote and  
transmitter ON  
Remote receiver  
- disconnect switch wires &connect a jumper wire across terminals  
1 & 3; if the main burner lights, check the wires for defects and / or  
replace wires.  
Main burner orifice is - remove stoppage in orifice.  
plugged.  
Faulty thermopile.  
- test and replace if required.  
Pilot goes out while Gas piping is undersized.  
standing; Main  
- turn on all gas appliances and see if pilot flame flutters, diminishes or  
extinguishes, especially when main burner ignites. Monitor appliance  
supply working pressure.  
burner is in ‘OFF’  
position.  
- check if supply piping size is to code. Correct all undersized piping.  
Pilot will not light.  
No spark at pilot burner  
- check if pilot can be lit by a match  
- check that the wire is connected to the spark module.  
- check batteries.  
PILOT  
BURNER  
THERMOPILE  
- replace the wire if the wire insulation is broken or frayed.  
- replace the electrode if the ceramic insulator is cracked or broken.  
- replace spark module.  
THERMOCOUPLE  
Out of propane gas  
- fill the tank.  
Spark gap is incorrect  
- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from  
the electrode tip and the pilot burner. To ensure proper electrode loca-  
tion, tighten securing nut (finger tight plus 1/4 turn).  
- check that the manual valve is turned on.  
- check the pilot orifice for blockage.  
- call the gas distributor.  
No gas at the pilot burner  
Main burner goes Pilot flame is not large enough - turn up pilot flame.  
out; pilot stays on. or not engulfing the thermo- - replace pilot assembly.  
pile  
Thermopile shorting  
- clean thermopile connection to the valve. Reconnect.  
- test and replace thermopile if required.  
Temperature setting on trans- - turn up temperature setting.  
mitter is satisfied  
Main burner goes  
out; pilot goes out.  
Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”  
- check for vent blockage.  
- check joint seals and installation.  
- re-attach to fireplace.  
Vent is blocked  
Vent is re-circulating  
8” flexible vent has become  
disconnected from fireplace.  
W415-0614 / A / 07.24.07  
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31  
W415-0614 / A / 07.24.07  
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32  
NOTES  
W415-0614 / A / 07.24.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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