INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
INSTALLATION AND
OPERATION INSTRUCTIONS
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.
BGD90NT
NATURAL GAS
BGD90PT
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING: If the information in these
instructions are not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.
-
Installation and service must be
performed by a qualified installer, service
agency or the supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
$10.00
W415-0614 / A / 07.24.07
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3
NAPOLEON® products are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON®.
NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED
WARRANTY
The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as
long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs
and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components
and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches,
wiring, remote control, ignitor, gasket, and pilot assembly are covered and NAPOLEON® will provide replacement parts
free of charge during the first year of the limited warranty. Light bulbs are not covered by this warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior
approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined
rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer)
whose name appears on the warranty registration card filed with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON®
dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other
manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chip-
ping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first
10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement
burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the
product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect
to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted
part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is defined as
above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas fireplace and any other warranties expressed or
implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NA-
POLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills,
mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be
caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness,
condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.
The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONSAND DESIGNSARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® ISAREGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
W415-0614 / A / 07.24.07
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4
FIGURE 1
6"
Provide adequate ventilation and combustion air. Provide
adequate accessibility clearance for servicing and operat-
ing the fireplace. Never obstruct the front opening of the
fireplace.
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLEDAND SER-
VICED BY A QUALIFIED INSTALLER to conform with local
codes. Installation practices vary from region to region and it
is important to know the specifics that apply to your area,
for example: in Massachusetts State:
Objects placed in front of the fireplace must be kept a
minimum of 48” from the front face of the unit.
Minimum clearance to combustible construction
from fireplace and vent surfaces:
•
The fireplace damper must be removed or welded in the
open position prior to installation of a fireplace insert or
gas log.
The appliance off valve must be a “T” handle gas cock.
The flexible connector must not be longer than 36 inches.
A Carbon Monoxide detector is required in all rooms containing
gas fired appliances.
The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
WARNING: This product must be installed by a licensed
plumber or gas fitter when installed within the
commonwealth of Massachusetts.
In absence of local codes, install to the current CAN/CGA
-B149 Installation Code in Canada or to the National Fuel
Gas Code, ANSI Z223.1, and NFPA 54 in the United States.
Suitable for mobile home installation if installed in accordance
with the current standard CAN/CSA Z240MH Series, for gas
equipped mobile homes, in Canada orANSI Z223.1 and NFPA
54 in the United States.
fireplace framing
-
0” to stand-offs (top, rear and sides)
fireplace finishing - 4 3/4” to sides, firebox opening.
21” to top of fireplace opening.
•
•
•
vent pipe
- 2 inches
recessed depth
- 29 inches
•
GENERAL INFORMATION
•
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
Maximum input is 50,000 BTU/hr for both natural gas and
propane. When the fireplace is installed at elevations above
4,500ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified high
altitude input rating shall be reduced at the rate of 4% for
each additional 1,000ft. Maximum output for natural gas is
33,540 BTU/hr at an efficiency of 63%; and 34,000 BTU/hr
for propane at an efficiency of 61%. Minimum inlet gas supply
pressure is 4.5 inches water column for natural gas and 11
inches water column for propane. Maximum inlet gas pres-
sure is 7 inches water column for natural gas and 13 inches
water column for propane. Manifold pressure under flow
conditions is 3.5 inches water column for natural gas and 10
inches water column for propane.
The fireplace and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa). The fireplace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system
at test pressures equal to or less than 1/2 psig (3.5 kPa).
When the fireplace is installed directly on carpeting, vinyl tile
or other combustible material other than wood flooring, the
fireplace shall be installed on a metal or wood panel extend-
ing the full width and depth.
This fireplace is approved for bathroom, bedroom and bed-
sitting room installations and is certified for mobile home
installation. The natural gas model can only be installed in
a mobile home that is permanently positioned on its site and
fueled with natural gas.
The optional heat circulating blower is supplied with a cord. If
installed, the junction box must be electrically connected and
grounded in accordance with local codes. In the absence of
local codes, use the current CSA C22.1 CANADIAN ELEC-
TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL
ELECTRICAL CODE in the United States.
Purge all gas lines with the glass door of the fireplace open.
Assure that a continuous gas flow is at the burner before
closing the door.
This fireplace is only for use with the type of gas indicated
on the rating plate. This fireplace is not convertible for use
with other gases, unless a certified kit is used.
No external electricity (110 volts or 24 volts) is required for
the gas system operation.
Expansion / contraction noises during heating up and cooling
down cycles are normal and are to be expected. Change in
flame appearance from “HI” to “LO” is more evident in natural
gas than in propane.
Under extreme vent configurations, allow several minutes
(5-15) for the flame to stabilize after ignition.
W415-0614 / A / 07.24.07
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5
CARE OF GLASS, AND PLATED PARTS
We Suggest that our gas
hearth products be installed
and serviced by profession-
als who are certified in the
U.S. by the National Fire-
place Institute (NFI) as NFI
Gas Specialists.
Do not use abrasive cleaners to clean glass. Buff lightly with
a clean dry cloth. The glass is 3/16” tempered glass avail-
able from your NAPOLEON® / Wolf Steel Ltd. dealer. DO
NOT SUBSTITUTE MATERIALS. Clean the glass after the
first 10 hours of operation with a recommended gas fireplace
glass cleaner. Thereafter clean as required. DO NOT CLEAN
GLASS WHEN HOT! If the glass is not kept clean permanent
discolouration and / or blemishes may result.
VENTING
Note: If for any reason the vent air intake system is disas-
sembled; reinstall per the instructions provided for the initial
installations.
FIGURES 2A-B
16"
24"
VENTING LENGTHS & AIR TERMINAL
LOCATIONS
12"
For safe and proper operation of the fireplace follow the
venting instuction exactly.
Deviation from the minimum vertical vent length can create
difficulty in burner start-up and/or carboning.
Provide a means for visually checking the vent connection to
the fireplace after the fireplace is installed.
Vent lengths that pass through unheated spaces (attics, ga-
rages, crawl spaces) should be insulated with the insulation
wrapped in a protective sleeve to minimize condensation.
When using NAPOLEON® venting components, use only
approved Wolf Steel Ltd. flexible vent components with the
following termination kits: WALL TERMINAL KIT GD622, or
1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD610, 8/12 TO
12/12 ROOF TERMINALKIT GD611, FLAT ROOF TERMINAL
FIGURE 3
KIT GD612. With flexible venting, in conjunction with the For optimum performance, it is recommended that all
various terminations, use either the 5 foot vent kit GD620 or horizontal runs have a minimum ¼ inch rise per foot.
the 10 foot vent kit GD630. These vent kits allow for either Provide a means for visually checking the vent connec-
horizontal or vertical venting of the fireplace.
tion to the fireplace after the fireplace is installed.
Do not allow the inside liner to bunch up on horizontal
or vertical runs and elbows. Keep it pulled tight. A 3/4”
air gap between the inner and outer liner all around is
required for safe operation.
Use a firestop when penetrating interior walls, floor or
ceiling.
For safe and proper operation of the fireplace follow the
venting instruction exactly.
The maximum allowable vertical vent length is 40 feet.
The maximum number of allowable 8” vent connections is
three horizontally or vertically (excluding the fireplace and
the air terminal connections).
For optimum flame appearance and fireplace performance,
keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times. Ex-
amine the air terminal at least once a year to verify that it is
unobstructed and undamaged.
If vertical rises greater than 57 inches are necessary,
the increased rise must be deducted from the horizontal
run.
When venting, the horizontal run must be kept to a
minimum of 16 inches or a maximum of 20 feet. If a 20
foot horizontal run is required, the fireplace must have
a minimum vertical rise immediately off the fireplace of
57 inches. FIGURES 2a-c. When terminating vertically,
the vertical rise is a minimum 34 inches and a maximum
40 feet above the fireplace. FIGURE 3.
W415-0614 / A / 07.24.07
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6
DEFINITIONS
for the following symbols used in the venting calculations
and examples are:
ELBOW VENT LENGTH VALUES
feet
0.03
0.45
0.9
1.35
2.7
inches
1°
0.5
>
>
<
<
- greater than
15°
30°
45°
90°*
6.0
- equal to or greater than
- less than
- equal to or less than
11.0
16.0
32.0
HT - total of both horizontal vent lengths (HR) and offsets
(HO) in feet
* the first 90° offset has a zero value and is shown in the
formula as -90°
H - combined horizontal vent lengths in feet
HRO - offset factor: .03 (total degrees of offset - 90°*) in
feet
VT - combined vertical vent lengths in feet
TOP EXIT / HORIZONTAL TERMINATION
See graph to determine the required vertical rise VT for the
required horizontal run HT.
When (HT) < (V )
Simple venting Tconfiguration (only one 90° elbow)
Simple venting configuration (only one 90° elbow)
For vent configurations requiring more than one 90° elbow,
the following formulas apply:
Formula 1: H < V
Formula 2: HTT+ VTT< 40 feet
FIGURE 4
Example 1:
90°
H2
V2
FIGURE 5
90°
H1
90°
V1
VERTICAL
RISE IN
FEET
VT
V
= 3 ft
V1 = 8 ft
VT2
H
=
V
+
V2 = 3 + 8 = 11 ft
= 2.15 ft
H1 = 2 ft
H2 = H1 + H2 = 2.5 + 2 = 4.5 ft
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT .
HRO = .03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4
ft
HT = HR + HO = 4.5 + 5.4 = 9.9 ft
HT + VT = 9.9 + 11 = 20.9 ft
Formula 1: HT < VT
9.9 < 11
Formula 2: HT + VT < 40 feet
20.9 < 40
Since both formulas are met, this vent configuration is
acceptable.
W415-0614 / A / 07.24.07
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7
TOP EXIT / HORIZONTAL TERMINATION
when (HT) > (VT)
Simple venting configuration (only one 90° elbow)
ceptable.
90°
H4
H1
90°
FIGURE 6
V2
H3
H2
See graph to determine the
required vertical rise V for the
required horizontal runTHT.
V1
FIGURE 8
Example 3:
V
= 4 ft
V1
VT2
H
= 1.5 ft
REQUIRED
VERTICAL
RISE IN
INCHES
VT
= V + V2 = 4 + 1.5 = 5.5 ft
= 21ft
= 1 ft
= 1 ft
= 1.5 ft
H1
H2
H3
H4
HR
ft O
H
= H1 + H2 + H + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft
= .03 (four 90°3elbows - 90°) = .03(360° - 90°) = 8.1
= HR + HO = 5.5 + 8.1 = 13.6 ft
HTT + VT = 13.6 + 5.5 = 19.1 ft
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT .
For vent configurations requiring more than one 90° elbow the
following formulas apply:
Formula 1: HT < 4.2 VT
Formula 2: HT + VT < 24.75 feet
Formula 1: HT < 4.2 V
4.2 VTT= 4.2 x 5.5 = 23.1 ft
13.6 < 23.1
Formula 2: HT + V < 24.75 feet
19.1 < 2T4.75
Since both formulas are met, this vent configuration is
acceptable.
H1
Example 2:
H2
V1
90°
FIGURE 7
V
= V = 6 ft
H1
H1
H2
HR
ft O
HT
= 3 Tft
= 5 ft
= H1 + H2 = 3 + 5 = 8 ft
= .03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7
= HR + HO = 8 + 2.7 = 10.7 ft
HT + VT= 10.7 + 6 =16.7
Formula 1: HT < 4.2 VT
4.2 VT = 4.2 x 6 = 25.2 ft
10.7 < 25.2
Formula 2: HT + VT < 24.75 feet
16.7 < 24.75
Since both formulas are met, this vent configuration is ac-
W415-0614 / A / 07.24.07
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8
TOP EXIT VERTICAL TERMINATION
when (HT) < (VT)
REQUIRED VERTI-
CAL RISE IN FEET
VT
FIGURE 9
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT .
For vent configurations requiring more than zero 90° elbow
(top exit) or one 90° elbow (rear exit), the following formulas
apply:
Simple venting configurations
See graph to determine the required vertical rise VT for the
required horizontal run HT.
Formula 1: H < V
Formula 2: HTT+ VTT< 40 feet
TOP VERTICAL TERMINATION
Formula 1: H < 3VT
when (HT) > (VT)
Simple venting configurations
Formula 2: HTT+ VT < 40 feet
Example 7:
V
=2 ft
FIGURE 10
V1
=1 ft
=1.5 ft
V32
FIGURE 11
VT
H
=
V
+
V2
+
V3 = 2 + 1 + 1.5 = 4.5 ft
=6 1ft
=2 ft
See graph to determine the required vertical rise VT for the
required horizontal run HT.
H1
H2
HOR
For vent configurations requiring more than two 90° elbow
(top exit) or one 90° elbow (rear exit), the following formulas
apply:
=H + H2 = 6 + 2 = 8 ft
=.013 (four 90° elbows - 90°)
=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft
H
=HR + H = 8 + 8.1 = 16.1 ft
HTT + VT = 16.1 + O4.5 = 20.6 ft
MAXIMUM
VERTICAL
RISE IN
FEET
Formula 1: HT < 3VT
3VT
=
3 x 4.5 = 13.5 ft
16.1 > 13.5
VT
Since this formula is not met, this vent configuration is
unacceptable.
Formula 2: HT + VT < 40 feet
20.6 < 40
Since only formula 2 is met, this vent configuration
is unacceptable and a new fireplace location or vent
configuration will need to be established to satisfy both
formulas.
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT .
W415-0614 / A / 07.24.07
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9
AIR TERMINAL INSTALLATIONS
FIGURE 12
INSTALLATIONS
CANADIAN
U.S.A.
A
B
C
12 INCHES
12 INCHES
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
12 INCHES
9 INCHES
Clearance to permanently closed windows.
12 INCHES*
12 INCHES*
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
D
18 INCHES**
12 INCHES**
0 INCHES
18 INCHES**
12 INCHES**
0 INCHES
Clearance to unventilated soffit.
E
F
Clearance to an outside corner wall.
Clearance to an inside non-combustible corner wall or protruding
0 INCHES***
2 INCHES***
0 INCHES***
2 INCHES***
non-combustible obstructions (chimney, etc.).
G
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
H
I
3 FEET
3 FEET
3 FEET****
3 FEET****
9 INCHES
3 FEET†
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
J
12 INCHES
6 FEET
K
L
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
7 FEET‡
7 FEET****
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
M
N
O
12 INCHES††
16 INCHES
2 FEET†*
12INCHES****
16 INCHES
2 FEET†*
Clearance from an adjacent wall including neighbouring buildings.
*
**
Recommended to prevent condensation on windows and thermal breakage
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
*** The periscope GD-401 requires a minimum 18 inches clearance from an inside corner.
**** This is a recommended distance. For additional requirements check local codes.
†
‡
Three feet above if within 10 feet horizontally.
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family
dwellings and serves both dwellings.
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
†*
Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.
W415-0614 / A / 07.24.07
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10
INSTALLATION
WALL AND CEILING PROTECTION
For optimum performance it is recommended that all
horizontal runs have a minimum of 1/4” rise per foot
using flexible venting.
VERTICAL INSTALLATION
This application occurs
For safe and proper operation of the fireplace, follow
the venting instructions exactly.
HORIZONTAL TERMINATION: A clearance to com-
bustibles of 2” must be maintained when penetrating
combustible walls. The firestop spacer (W615-0075)
supplied with the unit should be used to maintain this
clearance.
FIGURE 15
when venting through a
roof. Installation kits for
various roof pitches are
available from your NA-
POLEON® dealer. See
Accessories to order the
specific kit required.
141/2
141/2
FIRESTOP
UNDERSIDE OF JOIST
HORIZONTAL INSTALLATION
1. Determine the air terminal location, cut and frame
141/2” W x 141/2” H openings in the ceiling and the roof to
provide the minimum 2 inch clearance between the fireplace
pipe / liner and any combustible material. Try to centre the
exhaust pipe location midway between two joist to prevent
having to cut them. Use a plumb bob to line up the centre of
the openings. DO NOT FILL THIS SPACE WITH ANY TYPE
This application occurs when venting
FIGURE 13
through an exterior wall. Having
determined the air terminal loca-
1
14 /2
tion, cut and frame a hole in an
1
14 /2
exterior wall. The recommended
framed opening is 141/2” W x
141/2” H with a minimum 141/2”
OF MATERIAL.
FIGURE 16
1
14 /2
round or square opening inside
A vent pipe shield will
prevent any materials
such as insulation, from
filling up the 1” air space
around the pipe. Nail
headers between the
joist for extra support.
a finished wall.
See figure15.
1. Mark and cut the vent pipe
CAULKING
shield to the determined depth
VENT PIPE
SHIELD
of the combustible wall. Apply
a bead of caulking (not supplied) to the framework or to
the shield plate (in the case of a finished wall) and secure
the shield through the opening to the interior wall. The final
location of the vent pipe shield should maintain the required
clearance to the 10” vent pipe / liner. (See note above). Do
not fill this cavity with any type of material. Apply a bead of
caulking around the firestop spacer then along the edge of the
vent shield to restrict cold air from being drawn into the room
or around the fireplace. Ensure that both spacer and shield
maintain the required clearance to combustibles. Once the
vent pipe / liner is installed in its final position, apply sealant
between the pipe / liner and the firestop spacer.
2. Apply a bead of caulking (not supplied) to the framework
or to the Wolf Steel vent pipe shield plate or equivalent (in the
case of a finished ceiling), and secure over the opening in the
ceiling. A firestop must be placed on the bottom of each framed
opening in a roof or ceiling that the venting system passes
through. Apply a bead of caulking all around and place a fire-
stop spacer over the vent shield to restrict cold air from being
drawn into the room or around the fireplace. Ensure that both
spacer and shield maintain the required clearance to combus-
tibles. Once the vent pipe / liner is installed in its final position,
apply sealant between the pipe / liner and the firestop spacer.
3. In the attic, after the pipe / liner has been installed, slide
the vent pipe collar down to cover up the open end of the
shield and tighten. This will prevent any materials, such as
insulation, from filling up the 1” air space around the pipe.
OR
FIGURE 14
VENT PIPE SHIELD
CAULKING
FIRESTOP SPACER
#8x1/2”
Self Drilling
Screws
2” Overlap
Hi-Temp
Sealant
FIGURE 17
SHOWN FROM INSIDE THE STRUCTURE
W415-0614 / A / 07.24.07
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11
USING FLEXIBLE VENT COMPONENTS
Use only approved aluminum flexible liner kits
marked:
7. Using the 10” diameter flexible aluminium liner, apply
sealant, slide a minimum of 2” over the fireplace combustion
air collar and secure with 6 #8 screws.
VERTICAL AIR TERMINAL INSTALLATION
“Wolf Steel Approved Venting” as
identified by the stamp only on the
10” outer liner.
Figure 20
1. Move the fireplace into position.
2. Fasten the roof support to the roof
using the screws provided. The roof
support is optional. In this case the
venting is to be adequately supported
using either an alternate method
For safe and proper operation of the fireplace, follow
the venting instructions exactly.
All inner exhaust and outer intake vent pipe joists may
be sealed using either Red RTV high temp silicone seal-
ant or Black high temp Mill Pac with the exception of the
fireplace exhaust flue collar which must be sealed using
Mill Pac (not supplied).
suitable to the authority having juris-
diction or the optional roof support.
(Figure 20)
ROOF SUPPORT
3. Stretch the inner aluminum
flex liner to the required length.
Slip the liner a minimum of 2” over the inner sleeve of the air
terminal connector and secure with 6 #8 screws. Seal using
a heavy bead of the high temperature sealant. (Figure 21)
4. Repeat using the outer aluminum
HORIZONTAL AIR TERMINAL INSTALLATION
Note: Direct vent terminals shall not be recessed into a
wall or siding.
1. Cut or frame a hole in an exterior wall with a minimum round
or square opening of 141/2” W x 141/2” H. Secure the firestop
spacer over the opening to the interior wall.
2. Stretch the 8” diameter flexible aluminum liner to the re-
quired length taking into account the additional length needed
for the finished wall surface. Slip the liner a minimum of 2”
over the inner sleeve of the air terminal and secure with 6 #8
screws. Apply a heavy bead of the high temperature sealant
(W573-0007 not provided).
3. Using the 10” diameter flexible aluminum liner, slide over
the outer combustion air sleeve of the air terminal and secure
with 6 #8 screws. Seal as before.
flex liner. (Figure 21)
INNER
SLEEVE
5. Thread the air terminal connector
/
liner assembly down through
the roof. The air terminal must be
located vertically and plumb. Attach
the air terminal connector to the
roof support, ensuring that the top
of the air terminal is 16” above the
highest point that it penetrates the
roof. (Figure 22) If the attic space
is tight, we recommend threading
the Wolf Steel vent pipe collar or
equivalent loosely onto the air
terminal assembly as it is passed
through the attic.
Figure 21
AIR
TERMINAL
CONNECTOR
HIGH
TEMPERATURE
SEALANT
INNER FLEX
LINER
OUTER
FLEX
LINER
DO NOT
CLAMP THE FLEXIBLE
ALUMINIUM LINER.
6. Remove nails from the shingles,
above and to the sides of the
#10x2½"
SCREWS
FIGURE 18
CAULKING
chimney. Place the flashing over the air terminal connector
leaving a min. 3/4” of the air terminal connector showing
above the top of the flashing. Slide the flashing underneath
the sides and upper edge
8"FLEX
PIPE
10" FLEX
PIPE
2" OVERLAP
c
of the shingles. Ensure that
the air terminal connector is
properly centred within the
flashing, giving a 3/4” margin
all around. Fasten to the roof.
Do not nail through the lower
portion of the flashing. Make
weather-tight by sealing with
caulking. Where possible,
cover the sides and top
edges of the flashing with
roofing material. (Figure 22)
7. Aligning the seams
of the terminal and air
terminal connector, place the
terminal over the air terminal
connector making sure the
HI-TEMP
SEALANT
TERMINAL
EXTENSION
PLATE
2”
AIR INLET
BASE
FIGURE 19
CAULKING
STORM COLLAR
10
10
8
WEATHER
SEALANT
10
FLASHING
8
4. Insert the liners through the firestop maintaining the
liner goes into the hole in the terminal. Secure with the
required clearance to combustibles. Secure to the exterior three screws provided. (Figure 22)
8. Apply a heavy bead of weatherproof caulking 2 inches
wall and make weather tight by sealing with caulking (not
supplied).
5. Apply a heavy bead of the high temperature sealant, not
supplied with the unit, to the inside of the 8” liner approximately
1” from the end. Slip the liner a minimum of 2” over the fire-
place vent collar and secure with 6 #8 screws.
above the flashing. Note: Maintain a minimum 2” space
between the air inlet base and the storm collar. Install the
storm collar around the air terminal connector and slide
down to the caulking. Tighten to ensure that a weather-tight
seal between the air terminal connector and the collar is
achieved. (Figure 22)
6. If more than one liner is run we recommend supporting
W415-0614 / A / 07.24.07
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This appliance is certified to be installed in an aftermarket
permanently located manufactured (mobile) home, where
not prohibited by local codes.
FIREPLACE VENT CONNECTION
1. Install the 8” diameter flexible aluminium liner to the
fireplace. Secure with 3 screws. Seal the joint and screw
holes using the high temperature sealant (W573-0007 not
provided).
RESTRICTING VERTICAL VENTS
2. Install the 10” diameter flexible aluminium liner to the
fireplace. Attach and seal the joints.
FLUE COLLAR
GAS INSTALLATION
Proceed once the vent installation is complete.
Note : All gas connections must be contained within
the fireplace when complete.
RESTRICTOR
PLATE
1. The fireplace is designed to accept a ½” gas supply line.
The fireplace is equipped with a ½” manual shut-off valve, and
an 18” listed flexible
gas connector.
FIGURE 23
FLEXIBLE
CONNECTOR
SHUT OFF
VALVE
ADAPTER
FITTING
FIGURE 25
BLACK
FIGURE 24
Vertical terminations may display a very active flame. If this
appearance is not desirable, the vent exit must be restricted
using restrictor plate, W500-0321. This reduces the velocity
of the exhaust gases, slowing down the flame pattern and
creating a more traditional appearance.
The plate has a series of holes to allow for adjustment.
Remove the two screws on either side of the exhaust collar
inside the firebox. Install the plate in the desired set of holes,
then replace the screws.
2. The access to the gas inlet
is located on the right side of
the outer shell.
3. To ease the connection,
the shut off can be flexed out
through the side of the fireplace
where the connection can be
made.
6"
It is recommended to secure in the third set of holes which
causes the greatest amount of restriction for vent lengths
between 15 and 30 feet.
4. When flexing any gas line,
support the gas valve so that
the lines are not bent. (see Access Pg. 20).
5. Check for gas leaks by brushing on a soap and water solu-
tion. Do not use open flame.
MOBILE HOME INSTALLATION
This appliance is certified to be installed as an OEM (Origi-
nal Equipment Manufacturer) installation in a manufactured
home or mobile home and must be installed in accordance
with the manufacturer’s instructions and the Manufac-
tured Home Construction and Safety Standard, Title 24
CFR, Part 3280, in the United States or the Mobile Home
Standard, CAN/CSA Z240 MH Series, in Canada. This ap-
pliance is only for use with the type(s) of gas indicated on
the rating plate. A conversion kit is supplied with the mobile
home appliance.
This Mobile/Manufactured Home Listed appliance comes
factory equipped with a means to secure the unit.
The fireplace is equipped with two 1/4” diameter holes
located in the fron left and right corners of the base. For
mobile home installations, the fireplace must be fastened
in place. Use #10 hex head screws, inserted through the
holes in the base to secure.
Always turn off the pilot and the fuel supply at the
source, prior to moving the mobile home.
After moving the mobile home and prior to lighting the
fireplace, ensure that the logs are positioned correctly.
W415-0614 / A / 07.24.07
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CLEARANCE TO COMBUSTIBLES
FRAMING
MAINTAIN THESE MINIMUM CLEARANCES TO COMBUS-
TIBLES:
The
can be installed with a rectangular opening.
It is best to frame your fireplace after it is positioned and the
vent system is installed. Use 2x4’s and frame to local build-
ing codes.
Fireplace framing - 0” to stand-offs (top, rear & sides)
Fireplace finishing - 4 3/4” to sides of fireplace opening.
- 22 3/8” to top of fireplace opening.
Note: In order to avoid the possibility of exposed insulation
or vapour barrier coming in contact with the fireplace body,
it is recommended that the walls of the fireplace enclosure
be “finished” (ie: drywall/sheetrock), as you would finish any
other outside wall of a home. This will ensure that clearance
to combustibles is maintained within the cavity.
For convenience, the stand-offs have been shipped flat.
Before framing, ensure the stand-offs are opened and
screwed in place.
FIGURE 28
Non-combus-
NON-COMBUSTIBLE
FINISHING MATERIAL
tible finishing
material (ie:
cement board,
22 3/8"
brick, stone,
71 1/4"
tile) must be
used to finish
the front facing
of the unit.
It is not necessary to install a hearth extension, but the fire-
place should be raised to be flush with either the hearth or
the finished floor.
When roughing in the fireplace, raise the fireplace to accom-
modate for the thickness of the finished floor materials, i.e.
tile, carpeting, hard wood, which if not planned for will interfere
with the removal of the hearth strip, which must be removed
to access the firebox.
Objects placed in front of the fireplace should be kept a mini-
mum of 48” away from the front face.
4
3/4"
60 3/4"
IMPORTANT:
The
requires a
COMBUSTIBLE
MATERIAL
minimum inside enclosure
height of 72”. Measured
from the bottom of the fire-
place.
FIRESTOP
SPACER
STUD
2"
2"
For temperature require-
ments, this area must be left
unobstructed.
FIGURE 26
1"
MIN
STAND OFF
SPACER
1"
MIN
82"
It is recommended that the
enclosure be ventilated at
the top and bottom to circu-
late the hot air.
"
59 1/4
16"
1
72"
*Non combus-
tible material
must extend
72” at which
top of enclo-
sure can be
combustible
FIGURE 29
NON-COMBUSTIBLE
59 1/4"
29"
FIGURE 27
29"
59 1/4"
WARNING
29"
Facing and/or finishing
material must never
overhang into the fireplace
opening.
10"
59 1/4"
MIN
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MANTLE CLEARANCES
Combustible mantle clearance can vary according to the
mantle depth. Use the graph to help evaluate the clearance
needed.
FIGURE 30
9
8
7
6
5
4
3
0
M H
A E
N I
T G
L H
E T
1 2 3 4 5 6 7
MANTLE WIDTH
ELECTRICAL CONNECTION
Do NOT use the fireplace if any part has been under
water.
HARD WIRING CONNECTION
It is necessary to hard wire this fireplace.
Permanently framing the fireplace with an enclosure, requires
the fireplace junction box to be hard wired.
Call a qualified service technician IMMEDIATELY to
have the fireplace inspected for damage to the electri-
cal circuit.
This fireplace must be electrically connected and grounded in
accordance with local codes. In the absence of local codes,
use the current CSAC22.1 CANADIAN ELECTRICAL CODE
in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRI-
CAL CODE in the United States.
If access to the control area is necessary BEFORE IN-
STALLATION, remove the access panel. Located along
the right side of firebox.
The access panel must be re-installed before operating
the unit.
SCHEMATIC
TH
TP
FIGURE 31
M O T A U N O T R A M O
IN
OUT
VALVE
AUX
REMOTE RECEIVER
L2
LIGHT
FAN
L1
[HOT]
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15
FINISHING
DOOR REMOVAL
DOOR
FIGURE 34
Before the glass door can be removed, the control doors
must be opened and the hearth strip and screen assembly
must be removed.
FIGURE 32
CONTR
O
L DOORS
LOG SHIPPING
BRACKET
SCREWS
LOG SHIPPING BRACKET
FIGURE 35
HEARTH STRIP
With the control doors pulled open, you can now lift the hearth
strip up and away from the front of the fireplace. The curtain
assembly can be removed by lifting the rod out from the three
hooks at the top inside
edge of the door
opening.
FIGURE 33
HOOKS
LOG
SHIPPING
BRACKET
ROD
Before installing the
logs, you must first re-
move the log shipping bracket.
Lift up to remove. Discard once
removed.
GLASS/DOOR REPLACEMENT
1. Place the
door frame face
GASKET
down careful
GLASS
not to scratch
the paint.
2. Center the
gasketed glass
inside the door
GLASS
RETAINER
frame with the
The glass door is secured to the firebox with 7 latches 2 on
each side, and 3 across the top and 2 screws. Pull the handle
of the latch forward, then lift the hooks out from the slot in the
door frame to release the top and sides of the door. With a
Screw Driver remove the 2 screws in the bottom corners of
the door. Lift the door out from the retainer along the bottom
thick side of the
gasket facing
DOOR FRAME
up.
3. Bend the
of the door, we recommend 2 people remove door due to glass retainers
size and weight. Pull the bottom edge of the door out from located along
the fireplace until the top will pivot forward. Careful door is the edge of the door frame over the gasket holding the glass
very heavy.
in place. Careful not to break the glass.
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BRICK PANEL INSTALLATION
Brick panels are shipped separate from unit due to the brittle
material of the bricks, care must be taken not to bend or
force them into place.
When shipped, the brick panels range in varying shades
of Sandstone. During initial use, the panels will darken
temporarily. The appearance of the panels will permanently
lighten in colour with use.
NOTE: Refer to the FINISHING section of the BGD90NT/
PT Installation Manual for instructions on removing the door
and log shipping bracket before proceeding.
INSTALL PANELS IN THE FOLLOWING ORDER:
RETAINER
11
Hearth
To install the Front Left
, Centre
, and Right
10
9
Panels you must first remove one of the Right or Left End
Hearth Retainers.
6
Secure the Left Panel
and Right Panel
using the
8
retainers located in the top left and right corners of the
firebox.
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17
ANDIRON PLACEMENT
Andirons are pack-
aged seperately in-
side the unit and must
be installed prior to
the log installation.
Place the Andiron on
the Andiron brackets
located at the front of
the unit lining up the
holes. Secure using
the screws provid-
ed. Repeat on other
side.
5
4. Place the small branch of log#5 into the notch on log#3.
The notches on the bottom edge of log #5 should sit on
the first and second grate posts from the left.
6
LOG PLACEMENT
PHAZER™ logs and glowing embers, exclusive to NA-
POLEON® Fireplaces, provide a unique and realistic
glowing effect that is different in every installation. Take
the time to carefully position the glowing embers for a
maximum glowing effect. Log colours may vary. During
the initial use of the fireplace, the colours will become
more uniform as colour pigments burn in during the heat
activated curing process.
5. Place the small end of log#6 into the front notch of
log#4. Place the locating hole in the large end of log#6
onto the locating pin on top of log#2.
1
7
6. Place the pin in log #7 in the hole in log #6. The log
should sit in the notch on log #2 and the bottom should
rest along the right side of the Andiron.
1. Center the rear log (#1) behind the rear burner and onto
the log support.
8
2
3
7. Place the large end of log#8 into the rear notch of
log#4.
The small branch of log#8 sits in the notch located on
top of log#1.
2. Place log#2 and log#3 onto the locating pins. The logs
should sit flat on the burner.
10
4
9
3. Place the locating hole on the underside of log#4 onto
the locating pin on top of log#3. The notch at the oppo-
site end of log#4 sits on the third grate post in from the
right side.
8. Place log#9 onto the grate as though it had burnt
off log#5. Place log#10 onto the locating pin on log#1.
Again, log#10 should be aligned as though it has burnt
off of log#7.
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18
GLOWING EMBERS
CHARCOAL EMBERS
Randomly place the charcoal embers along the front
and sides of the Hearth Panels in a realistic manner.
Fine dust found in the bottom of the bag should not be
used.
Tear the embers into pieces and place along the front
row of ports covering all of the burner area in front of
the small logs (#2 & #3). Care should be taken to shred
the embers into thin, small irregular pieces as only the
exposed edges of the fibre hairs will glow. The ember
material will only glow when exposed to direct flame;
however, care should be taken to not block the burner
ports.
Blocked burner ports can cause an incorrect flame pat-
tern, carbon deposits and delayed ignition. phazer™
logs glow when exposed to direct flame. Use only
certified “glowing embers” and phazer™ logs available
from your NAPOLEON® dealer.
VERMICULITE
Sprinkle vermiculite around the charcoal embers.
Note: Both charcoal embers and vermiculite are not to
be placed on the burner.
NIGHT LIGHT REPLACEMENT
Your
comes equipped with 2 “Night Lights™”. The
lights have been pre-wired and is controlled from the remote
control.
FIGURE 37
If in the event the lamps or lens need replacing, follow the
instructions below.
GASKET
LENSE
Shut off breaker at main power supply.
Remove the four screws that secure the lens frame to the
FRAME
Firebox top.
This frame retains the glass lens. The lamp can now be
accessed.
Note: Do not handle the lamp (bulb) with bare fingers,
protect with a clean dry cloth.
The lamp will pull straight out of the socket. Replace with
Wolf Steel parts only, as lamp and lens are special “high
temperature” products.
Night Lights
When re-installing, ensure integrity of gasket seal.
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the holes in the housing lamp
may be observed. The holes in the lamp housing are
necessary for ventilation and must not be covered.
FIGURE 36
FIREBOX TOP
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REMOTE AND VALVE ACCESS
The control area can be accessed either through the control door or through the access panel inside the firebox.
INNER ACCESS PANEL
VALVE REMOVAL
Follow the door removal instructions. Remove the right side
panel. Remove the four screws from the access door.
The valve on The
tors
(one inlet, one outlet).
is piped with two flex connec-
Note: A new gasket will be required, when re-installing
the access panel (see replacement parts).
It can be removed or pulled forward for service.
1. Open right control door.
REMOTE RECEIVER REMOVAL
1. Open the right control door by pulling bottom portion away
from magnet catch.
2. Remove the hearth strip by lifting up and away from unit.
3. Remove the receiver by pulling the left side of the plate
away from the bracket.
2. Remove the wing nut and pivot the valve out from the
slot at the bottom of the valve.
3. Slowly pull the valve through the control door being careful
not to kink the gas lines or wires.
“AUTO SPARK” BATTERY REMOVAL
1. Open the right control door by pulling bottom portion away
from magnet catch.
4. Once disengaged pull the wiring harness out from the
back of receiver.
CONTROL MODULE REMOVAL
1. Remove access panel from inside the firebox.
2. Unplug the control module from the junction box
2. Remove the hearth strip by lifting up and away from unit.
3. The spark module is located in the front right corner of the
unit (see photo below).
4. Disengage the battery compartment door from the top of
3. Pull up on the control module being held down with velcro
and disconnect the plugs (fan, aux). Remove wiring harness
from the front of casing.
module.
5. Replace battery and re-install compartment door.
4. Install the new control module (see schematic Pg.14).
WING NUT
VALVE
SLOT
RECEIVER
SPARK MODULE
WING NUT
VALVE
SLOT
RECEIVER
SPARK MODULE
FIGURE 38
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OPERATION / MAINTENANCE
desired flame height. Six flame levels are included, from 1
TIME OUT
If the appliance is turned on and the Receiver does not receive
any command for 24 hours, it automatically turns the appliance
and the Remote Control off.
(minimum) to 6 (maximum). An acoustic signal from the
Receiver confirms the reception of the command.
FIREPLACE OPERATION
To operate this fireplace using the remote, the pilot must be
running and the gas valve turned to the “ON” position. Ensure
that the receiver has power and the backup switch is in the
auto position.
FIGURE 40
3. AUTOMATIC CHANGE OF FLAME HEIGHT
The system is provided with three automatic sequences to
change continuously the flame height. Thirty steps compose
each sequence with an interval between one step and the
other of 5 seconds, for a total duration of 2.5 minutes. At the
end the sequence repeats continually until the sequence func-
tion is changed to an alternatate pattern or turned to off.
The Remote Control can select one of the predefinded se-
quences. Use the UP or Down button until the cursor (small
triangle) is to the left of the two small flames. (Figure 55)
Use the left or right button to select sequence 1, 2 or 3. When
using the sequence function the room thermostat is active.
FIGURE 39
1. Install the batteries (AAA) into the remote control
transmitter. The “HOUSE” icon with room temperature will
be displayed.
FIGURE 41
2. Press the ON/OFF button on the remote. Icons
will appear at the same time and acoustic signal is
generated if not, move the transmitter closer to the re-
ceiver and repeat. If a signal is still not heard, it will be
necessary to execute the address setting procedure.
Note: There maybe a few seconds delay before the receiver
responds. Especially when using the wrought iron face-
plate.
3. Fahrenheit - Celsius temperature indicatior
It is possible to set the Remote Control transmitter to display
the temperatures in either Fahrenheit or Celsius. Use the UP
or DOWN button on the transmitter until the cursor (small
triangle) is left of the clock icon.
4. From time 0:00 press the LEFT key ten times. The display
will show the transmitter address. Use the RIGHT button to
toggle from °F to °C and vice versa. The display will show
the selected unit of measue. Press the LEFT button to exit
this function.
4. ROOM THERMOSTAT
The Remote Control can operate as a room thermostat.
To activate this function use the UP and DOWN key until the
cursor (small triangle) is left of the thermometer icon.
Then use the right of left button to set the desired room
temperature. (Figure 56)
This control system will cycle automatically the appliance on
or off to maintain the selected temperature.
HAND HELD REMOTE OPERATIONS
1. ON / OFF
To turn the fireplace on press the ON / OFF button, the
fireplace will always light at maximum flame setting. Press
the ON / OFF button again to turn the fireplace off.
2. FLAME HEIGHT
This function allows remote control of the flame height.
Check that the Remote Control is on, otherwise, turn on the
Remote Control and wait 5 seconds. Select the manual flame
height until the cursor (small triangle) is to the left of the big
flame. (Figure 54) Use the RIGHT or LEFT button to set the
FIGURE 42
W415-0614 / A / 07.24.07
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5. FAN SPEED SETTING
CHILD SAFETY LOCK-OUT
This function controls the speed of the hot air circulating fan. This function is to deactivate con-
To change the fan speed, use the UP and Down button until trol button. The function is active
the cursor (small triangle) is left of the fan icon. Set to one of when the lock icon is lit. To activate
4 levels included or turned off (level 4 means full speed)
this function press the ON / OFF
button and within one second the
UP key
To reactivate the remote control
buttonss follow the same se-
quence, press ON / OFF key and
within one second press the UP
button.
FIGURE 46
POWER FAILURE
During main power loss it is not possible to turn on the appli-
ance with the Remote Control. It is possible to turn the appli-
ance on manually using the Backup switch of the Receiver
set to the MAN position. (Figure 53) The receiver is located
in the control area (see steps 1 and 2 or page 19 - Once the
FIGURE 43
6. TIMER SETTING
The Remote Control has a sleep function. With this function main power has been restored the receiver must be returned
it is possible to set a sleep time. After this time has elaspsed to the auto position for remote control.
the appliance is automatically switched off. To activate the NOTE: On subsequent restoration of the main power and with
function use the UP and DOWN button until the cursor (small the BACKUP switch in AUTO position, the Receiver leaves
triangle) is to the left of the clock icon.
the appliance turned off even if the Remote Control is turned
Then use the right or left button to set the desired sleep time. on. In this case, to switch on the appliance, press the ON /
It is possible to set a maximum time of 90 minutes with 15 OFF button of the Remote Control twice.
minutes steps. After the desired time has been set press the
UP or DOWN key to start the timer. (Figure 58)
LOW BATTERY DETECTION
The duration of the batteries de-
pends on many factors: the quality
of the batteries used, the number
of ignitions of the appliance, the
number of changes to the flame
height etc.
When the transmitter batteries are
low, an icon will be displayed on the
LCD display to alert of a low bat-
tery condition before losing battery
power at all.As soon as the depleted
batteries are replaced, the transmit-
ter will restart its normal operation.
FIGURE 47
FIGURE 44
7. AUXILIARY OUTPUT
The auxiliary function allows switching of the accent light
accessory on or off.
To control the accent light use the UP and DOWN button
until the cursor (small triangle) is to the left of the AUX word.
The right button turns the light on and the left button turns it
off. (Figure 59)
FIGURE 45
W415-0614 / A / 07.24.07
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ADDRESS SETTING PROCEDURE
Use the UP and DOWN key on the transmitter until the cursor
(small triangle) is left of the clock icon. From time 0:00 press
the LEFT key ten times. The display will show then the trans-
mitter address. Press the LEFT key to exit this function.
The transmitter address is required to be equal to the
Receiver. (Figure 62) Select, through setting of the dip
switches, the address of the receiver. (Figure 64) Switch
#8 must always be in the ON position (down). It is also pos-
sible to start a receiver address search sequence through
the Transmitter. To enter this function use the DOWN or UP
keys until the cursor (small triangle) is left of the clock icon.
From time 0:00 press the LEFT key tem times. The display
will then show the present transmitter address. To alter the
address of the Transmitter press the UP key to increase and
DOWN to decrease it.
A “beep” from the Receiver will confirm the same address as
the Transmitter. Press LEFT key to exit this function.
Note: The address of the Receiver is acquired only at its
power on. Changing the address while the Receiver is
powered will not have any effect. To change the address
of the Receiver, disconnect the power cable from the
Receiver, change the address and reconnect the power
cable to the Receiver.
FIGURE 48
FAHRENHEIT - Celsius Temperature Indication
It is possible to set the Remote Control to display the tempera-
tures in either Fahrenheit or Celsius. Use the UP or DOWN
key on the Transmitter until the cursor (small triangle) is left of
the click icon. From time 0:00 press the LEFT key ten times.
The display will show the transmitter address. Use the RIGHT
key to toggle from ºF to ºC and vice versa. The display will
show the selected unit of measure. Press the LEFT key to
exit this function. (Figure 63)
FIGURE 49
W415-0614 / A / 07.24.07
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W415-0614 / A / 07.24.07
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24
FOR YOUR SAFETY READ BEFORE
LIGHTING:
OPERATING INSTRUCTIONS
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the “burn-in” of
internal paints and lubricants used in the manufacturing
process and will not occur again. Simply open a window to
sufficiently ventilate the room.
After extended periods of non-operation such as following
a vacation or a warm weather season, the fireplace may
emit a slight odour for a few hours. This is caused by dust
particles in the heat exchanger burning off. Open a window
to sufficiently ventilate the room.
A. This fireplace is equipped with a pilot which must be
lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area
for gas and next to the floor because some gas is
heavier than air and will settle on the floor.
C. Use only your hand to turn the gas control knob /
manual shut-off knob. Never use tools. If the knob
will not turn by hand, do not try to repair it. Call a
qualified service technician. Force or attempted re
pair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician
to inspect the fireplace and replace any part of the
control system and any gas control which has been
under water.
Purge all gas lines with the glass door of the fireplace
removed. Assure that a continuous gas flow is at the
burner before installing the door.
WHAT TO DO IF YOU SMELL GAS
LIGHTING INSTRUCTIONS
•
•
•
Do not touch any electric switch.
Do not use any phone in your building.
If you cannot reach your gas supplier, call the fire
department.
Turn off all gas to the fireplace.
Do not try to light any appliance.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas
supplier’s instructions.
Warning: if you do not follow these instructions exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life. Initial lighting of the pilot and
main burners must be done with the glass door off.
Do not connect valve or wall switch to electricity. See
installation instructions.
•
•
•
When lighting and re-lighting, the gas knob cannot be
turned from pilot to off unless the knob it depressed
slightly.
FIGURE 51
1. STOP! Read the safety information on the operating
label.
2. Turn off all electric power to the fireplace.
GAS KNOB
3. Turn the gas knob clockwise
to off.
4. Wait 5 minutes to clear out any gas. If you smell gas,
including near the floor, STOP! Follow “B” on the op-
erating label. If you don’t smell gas, go to the next
step.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to
be performed.
2. For a complete shut-down procedure: push in gas
control knob slightly and turn clockwise
Do not force.
3. For a temporary shut-down procedure: set the switch
to off. Press and turn the gas knob clockwise
to pilot.
5. If the fireplace is equipped with a flame adjustment
valve, turn clockwise to off.
to off.
6. Find pilot located in front of the back log on the right.
7. Turn gas knob clockwise
to pilot.
8. This unit is equipped with an auto-spark.
Depress and hold gas knob . Keep knob fully
depressed for one minute, then release. If pilot does
not continue to burn repeat steps 3 through 7.
9. With pilot lit, push and turn gas knob counter-clock
wise
to on.
10. If equipped with flame adjustment valve, turn knob to
high.
11. If equipped with remote on-off switch, main burner
may not come on when you turn the valve to on or
high. Remote switch must be in the
on position to ignite burner.
12.Turn on all electric power to
the fireplace.
FIGURE 50
W415-0614 / A / 07.24.07
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25
MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
BEFORE SERVICING THE FIREPLACE.
CAUTION: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after ser-
vicing. This fireplace and its venting system should be
inspected before use and at least annually by a qualified
service person. The fireplace area must be kept clear and
free of combustible materials, gasoline or other flammable
vapours and liquids. The flow of combustion and ventilation
air must not be obstructed.
4. Check to see that the pilot flame is large enough to
engulf the thermocouple and thermopile and reaches
toward the burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on
all openings when the gas knob for the burner is turned
on. A 5 to 10 second total light-up period is satisfactory. If
ignition takes longer, consult your NAPOLEON® dealer /
distributor.
1. In order to properly clean the burner and pilot assembly,
remove the logs to expose both assemblies.
7. Check that the gasket on the sides, top and bottom of
2. Keep the control compartment, logs, burner, air shut-
ter opening and the area surrounding the logs clean by
vacuuming or brushing, at least once a year.
the door is not broken or missing. Replace if necessary.
ADJUSTMENTS
4. Before replacing the burners, adjust the air shutters
according to the following table:
FUEL CONVERSION
WARNING: Failure to position the parts in accordance
with these diagrams or failure to use only parts
specifically approved with this appliance may result in
property damage or personal injury.
CAUTION: Before proceeding with conversion the
gas supply must be shut off prior to disconnecting the
electrical power.
BURNER
Front
Rear
NATURAL GAS
5/32"
PROPANE
3/8"
3/16"
7/16"
5. Remove the burner hood from the pilot assembly by
pulling vertically. Use a 5/32" allen key to unscrew the injector.
Replace the pilot injector with the one supplied. Replace the
pilot hood onto the assembly ensuring key position for proper
alignment. (Fig. 3)
1. Remove the screen, hearth strip, door and log set from the
fireplace. Refer to the FINISHING section of your installation
manual for instructions.
Fig. 1
6. To convert the main valve to the desired fuel, follow
the instruction leaflet for the
PILOT
HOOD
SIT
SIT regulator assembly that is
included with this kit.
PILOT
INJECTOR
7. The conversion data label
must be filled out and attached
adjacent to the valve.
8. Replace and re-secure both
burners ensuring that the
venturis fit over the burner
orifices.
9. Turn on the gas supply and check for gas leaks by brushing
on a soap and water solution.
Fig. 3
2. Remove the front burner. (4 screws) Then remove the
retainers on the rear burner (2 screws) and lift out the rear
burner. (Fig. 1)
Do not use open flame.
Fig. 2
10. Replace the log set. Then light the pilot and main burner
to ensure that the gas lines have been purged and that the
fireplace is operating properly at 50,000 BTU's for both fuels.
Refer to the lighting instructions in your fireplace installation
manual.
11. Replace the door, hearth strip, and screen. Turn on the
electrical supply to the fireplace.
Purge all gas lines with the glass door off.
Assure that a continuous flow is at the burner before
replacing the door.
3. Using a deep 9/16" socket wrench, remove both the rear
7
and front burner orifices. A
/
8" back-up wrench must be
used on the manifold, located below the housing to ensure
that the aluminum tubing does not twist or kink. Using pipe
thread compound, replace the front and rear orifices supplied.
(Fig. 2)
W415-0614 / A / 07.24.07
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26
PILOT BURNER ADJUSTMENT
VENTURI ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn
in a clockwise direction to reduce the gas flow.
Air Shutter Openings
Front
3/8”
5/32”
Rear
7/16”
3/16”
Check Pressure Readings: (Fig. 4)
Inlet pressure can be checked by turning screw (A) counter-
clockwise 2 or 3 turns and then placing pressure gauge
tubing over the test point. Gauge should read 7” (minimum
4.5”) water column for natural gas or 13” (11” minimum) water
column for propane. Check that main burner is operating
on “HI”.
LP
NG
Closing the air shutter will cause a more yellow flame, but
can lead to carboning. Opening the air shutter will cause
a more blue flame, but can cause flame lifting from the
burner ports. The flame may not appear yellow immedi-
ately; allow 15 to 30 minutes for the final flame colour to be
established.
Outlet pressure can be checked the same as above using
screw (B). Gauge should read 3.5” water column for natural
gas or 10” water column for propane. Check that main burner
is operating on “HI”.
AFTER TAKING PRESSURE READINGS, BE SURE TO
TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO
NOT OVERTORQUE.
FIGURE 54
Leak test with a soap and water solution.
A
B
PILOT
SCREW
FIGURE 52
FLAME CHARACTERISTICS
It’s important to periodically perform a visual check of
the pilot and burner flames. Compare them to the
illustrations provided.
WARNING: Failure to position the parts in accordance
with these diagrams or failure to use only parts specifi-
cally approved with this appliance may result in prop-
erty damage or personal injury.
3/8” - 1/2”
PILOT
BURNER
THERMOPILE
THERMOCOUPLE
FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
THERMOCOUPLE &
FIGURE 53
THERMOPILE
W415-0614 / A / 07.24.07
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27
REPLACEMENTS
Contact your dealer for questions concerning prices and avail- 1. MODEL & SERIAL NUMBER OF FIREPLACE
ability of replacement parts. Normally all parts can be ordered
through your NAPOLEON® dealer or distributor.
When ordering replacement parts always give the following
information:
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR
NAPOLEON® DEALER.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF
THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR
THE CLAIM.
FLEXIBLE VENT KITS
REPLACEMENT PARTS
#
PART NO. DESCRIPTION
GD620 (5 FT)
53* W010-0772
53* W730-0026
8” FLEXIBLE ALUMINIUM LINER
- (5 FT) C/W SPACERS
10” FLEXIBLE ALUMINIUM LINER - (5 FT)
1*
2
2
3
3
3
4
5
6
7
7
8
8
9*
W390-0002
W725-0047
W725-0048
W455-0040
W455-0058
W455-0059
W680-0014
W240-0008
W680-0015
W010-1478
W010-1479
W455-0070
W455-0068
W385-0334
DOOR LATCH (EA)
NATURAL GAS VALVE - MODULATING
PROPANE GAS VALVE - MODULATING
#41 NATURAL GAS ORIFICE
#35 NATURAL GAS ORFICE
#53 PROPANE GAS ORIFICE
THERMOCOUPLE
GD630 (10 FT)
53* W730-0027
53* W010-0773
10” FLEXIBLE ALUMINIUM LINER - (10 FT)
8” FLEXIBLE ALUMINIUM LINER
- (10 FT) C/W SPACERS
ELECTRODE C/W LEAD
THERMOPILE
54* W010-0810
WALL SUPPORT ASSEMBLY
NATURAL GAS PILOT ASSEMBLY
PROPANE GAS PILOT ASSEMBLY
NG PILOT INJECTOR
LP PILOT INJECTOR
NAPOLEON® LOGO
TERMINAL KITS
WALL TERMINAL KIT
55
-
GD622R
ROOF TERMINAL KITS
10* W290-0116
DOOR GASKET
11
12
13
14
15
16
W615-0075
W660-0041
W660-0046
W660-0045
W190-0017
W010-1480
FIRESTOP
56* 1/12 TO 7/12
PITCH
PITCH
- GD610
- GD611
- GD612
SPARK SWITCH
57* 8/12 TO 12/12
58* FLAT ROOF
REMOTE TRANSMITTER
REMOTE RECEIVER
DC SPARK UNIT CONTROL
DOOR FRAME
59
60
61
62
63
W490-0075
W670-0008
W170-0016
W010-0453
W263-0083
W263-0084
W263-0085
8/10 INNER OUTER SLEEVE
8/10 TERMINAL
STORM COLLAR
ROOF SUPPORT
ROOF FLASHING 1/12 - 7/12 PITCH
ROOF FLASHING 8/12 - 12/12 PITCH
ROOF FLASHING
17* W010-1516
18 W565-0089
19* W120-0054
GLASS C/W GASKET
SCREEN
CURTAIN ROD CAP
20
21
22
W010-0978
W100-0078
GL-659
PAN BURNER
TUBE BURNER
LOG SET
ACCESSORIES
23* W361-0016
24* W550-0001
GLOWING EMBERS
CHARCOAL EMBERS
REAR LOG #1
64* W573-0007
65* GD501
HI-TEMP SEALANT
25
26
27
28
29
30
31
32
33
34
35
W135-0316
W135-0307
W135-0308
W135-0311
W135-0318
W135-0312
W135-0317
W135-0313
W135-0314
W135-0315
W720-0098
HEAT GUARD
RIGHT MIDDLE LOG #2
LEFT MIDDLE LOG #3
FRONT CROSSOVER LOG #4
LEFT FRONT LOG #5
MIDDLE CROSSOVER LOG #6
RIGHT FRONT LOG #7
REAR CROSSOVER LOG #8
FRONT CHUNK #9
66
67
68
GA-566
GA-72
GA-70
HOT AIR DISTRIBUTION KIT
HOT AIR EXHAUST KIT
EXTENSION KIT, 5FT FLEX VENT
WALL SUPPORT ASSEMBLY
10” COUPLER
69* W010-0370
70* W175-0249
71* W175-0002
72* W175-0260
72* W175-0261
8” COUPLER
CONVERSION KIT - NG TO LP
CONVERSION KIT - LP TO NG
CRANE AND POT
DECORATIVE FRAME-SQUARE “ARTSAN”
RECTANGULAR DOUBLE DOORS “ARTISAN”
VENT PIPE SHIELD
REAR CHUNK #10
PILOT TUBE
73
CP90
36* W361-0014
VERMICULITE
74* F90SA
75* DK90RA
37
38
39
40
W300-0067
W387-0006
W750-0107
W290-0080
ACCENT LIGHT GLASS
ACCENT LIGHT
ACCENT LIGHT WIRE
ACCENT LENSE GASKET
PANEL REAR FIBRE
76
77
78
W585-0222
W170-0116
GA65
10” STORM COLLAR
10’ FLEX WITH 6” COLLAR
41* W475-0499
42* W475-0493
43* W475-0494
44* W475-0492
45* W475-0496
46* W475-0495
47* W475-0497
48* W475-0498
49* W333-0011
50* W333-0010
51* W333-0012
PANEL, RIGHT FIBRE
PANEL, LEFT FIBRE
PANEL, BAFFLE
HEARTH, LEFT FIBRE
HEARTH, RIGHT FIBRE
HEARTH, RIGHT MIDDLE
HEARTH, LEFT MIDDLE
HEARTH, FRONT CENTRE CONCRETE
HEARTH, FRONT LEFT CONCRETE
HEARTH, FRONT RIGHT CONCRETE
52
W135-0305
ANDIRON
NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up and broken glass from inside
the fireplace before operation.
Installation and repairs must be performed by a qualified installer, service agency or the supplier.
** WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result
in property damage or personal injury.
** WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
W415-0614 / A / 07.24.07
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28
5
6
55
4
11
8
7
68
66
20
67
43
21
76
61
00
0:00
61
ON
A
UX
3
F
E
A
T
U
R
E
S
E
L
E
CT
13
ON/OFF
2
62
22
40
12
14
15
25
26
27
52
18
29
28
32
30
33
34
31
16
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting ther-
mocouple supplied by Wolf Steel Ltd.
W415-0614 / A / 07.24.07
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TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.
SYMPTOM
PROBLEM
TEST SOLUTION
Main burner flame Blockage in vent.
is a blue, lazy,
- remove blockage. In really cold conditions, ice buildup may occur on
the terminal and should be removed as required.
transparent flame.
- ensure correct location of storm collars.
Incorrect installation.
Flames are consis- Unit is over-fired or under-
tently too large or fired.
too small. Carbon-
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise
2 or 3 turns and then placing pressure gauge tubing over the test point.
Gauge should read 7” (minimum 4.5”) water column for natural gas or
13” (11” minimum) water column for propane. Check that main burner
is operating on “HI”.
ing occurs.
A
B
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5” water column for natural gas or 10” water col-
umn for propane. Check that main burner is operating on “HI”.
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER-
TORQUE.
Leak test with a soap and water solution.
Carbon is being de- Air shutter has become
posited on glass, blocked
- ensure air shutter opening is free of lint or other obstructions.
logs or combustion
Flame is impinging on the
logs or combustion cham-
ber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size as
specified by the rating plate values.
chamber surfaces.
- check that the door gasket is not broken or missing and that the seal
is tight.
- check that both 8” and 10” vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foot has been adhered to for any hori-
zontal venting.
White / grey film Sulphur from fuel is being - clean the glass with a gas fireplace glass cleaner. DO NOT CLEAN
forms.
deposited on glass, logs or GLASS WHEN HOT.
combustion chamber sur- If deposits are not cleaned off regularly, the glass may become per-
faces.
manently marked.
Exhaust fumes Fireplace is spilling.
smelled in room,
headaches.
- check door seal and relief flap seal.
- check for chimney blockage
- check that the paint curing process is complete
Pilot goes out when System is not correctly
the gas knob is re- purged.
- purge the gas line with the glass door open.
- fill the tank.
leased.
Out of propane gas.
The gas valve has
Pilot flame is not large - turn up the pilot flame.
an interlock device
which will not al-
low the pilot burn-
er to be lit until
the thermocouple
has cooled. Allow
approximately 60
seconds for the
thermocouple to
cool.
enough
Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern around the
thermocouple. thermocouple.
Thermocouple shorting / - loosen and tighten thermocouple.
faulty.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
Faulty valve.
W415-0614 / A / 07.24.07
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30
SYMPTOM
PROBLEM
TEST SOLUTION
Pilot burning; no
gas to main burner;
Flame height is on
‘HI’; Remote and
transmitter ON
Remote receiver
- disconnect switch wires &connect a jumper wire across terminals
1 & 3; if the main burner lights, check the wires for defects and / or
replace wires.
Main burner orifice is - remove stoppage in orifice.
plugged.
Faulty thermopile.
- test and replace if required.
Pilot goes out while Gas piping is undersized.
standing; Main
- turn on all gas appliances and see if pilot flame flutters, diminishes or
extinguishes, especially when main burner ignites. Monitor appliance
supply working pressure.
burner is in ‘OFF’
position.
- check if supply piping size is to code. Correct all undersized piping.
Pilot will not light.
No spark at pilot burner
- check if pilot can be lit by a match
- check that the wire is connected to the spark module.
- check batteries.
PILOT
BURNER
THERMOPILE
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace spark module.
THERMOCOUPLE
Out of propane gas
- fill the tank.
Spark gap is incorrect
- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from
the electrode tip and the pilot burner. To ensure proper electrode loca-
tion, tighten securing nut (finger tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- call the gas distributor.
No gas at the pilot burner
Main burner goes Pilot flame is not large enough - turn up pilot flame.
out; pilot stays on. or not engulfing the thermo- - replace pilot assembly.
pile
Thermopile shorting
- clean thermopile connection to the valve. Reconnect.
- test and replace thermopile if required.
Temperature setting on trans- - turn up temperature setting.
mitter is satisfied
Main burner goes
out; pilot goes out.
Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”
- check for vent blockage.
- check joint seals and installation.
- re-attach to fireplace.
Vent is blocked
Vent is re-circulating
8” flexible vent has become
disconnected from fireplace.
W415-0614 / A / 07.24.07
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W415-0614 / A / 07.24.07
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32
NOTES
W415-0614 / A / 07.24.07
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