Multiquip Trash Compactor HATZ1D81S 325 User Manual
OPERATION AND PARTS MANUAL  
SERIES  
MODEL MVH508DZ  
REVERSIBLE PLATE COMPACTOR  
(HATZ 1D81S-325 DIESEL ENGINE)  
Revision #0 (04/04/14)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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NOTES  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 3  
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TABLE OF CONTENTS  
Engine Component Drawings  
MVH508DZ Reversible  
Spare Parts Kit Assy......................................... 56-57  
Accessories Assy.............................................. 58-59  
Crankcase 1 Assy............................................. 60-61  
Crankcase 2 Assy............................................. 62-63  
Crankshaft Bearing Flange Assy. ..................... 64-65  
Camshaft Assy.................................................. 66-67  
Piston Assy....................................................... 68-69  
Cylinder Head Assy........................................... 70-73  
Pushrod, Flywheel Assy. .................................. 74-75  
Oil Pump, Governor Assy.................................. 76-77  
Timing Cover Assy............................................ 78-79  
Fuel Pump Assy................................................ 80-81  
Air Ducting Assy................................................ 82-83  
Speed Control Assy.......................................... 84-85  
Fuel Tank Assy.................................................. 86-87  
Air Filter Assy.................................................... 88-89  
Muffler Assy...................................................... 90-91  
Starting Handle Assy. ....................................... 92-93  
Starting Motor Assy........................................... 94-95  
Spec. Equipment Assy...................................... 96-97  
Plate Compactor  
Proposition 65 Warning ........................................... 2  
Table Of Contents.................................................... 4  
Parts Ordering Procedures...................................... 5  
Safety Information .............................................. 6-10  
Specifications ........................................................ 11  
Dimensions............................................................ 12  
General Information............................................... 13  
Components ..................................................... 14-15  
Basic Engine.......................................................... 16  
Inspection ......................................................... 17-19  
Startup.............................................................. 20-21  
Operation.......................................................... 22-23  
Maintenance..................................................... 24-31  
Troubleshooting (Compactor) ................................ 32  
Troubleshooting (Engine).................................. 33-34  
Explanation Of Code In Remarks Column............. 35  
Suggested Spare Parts ......................................... 36  
Compactor Component Drawings  
Vibrating Plate Assy.......................................... 38-39  
Vibrator Assy..................................................... 40-41  
Base And Engine Assy...................................... 42-45  
Electric Device Assy.......................................... 46-49  
Control Assy...................................................... 50-53  
Nameplate And Decals Assy............................. 54-55  
Terms And Conditions Of Sale — Parts ................ 98  
NOTICE  
Specifications and part numbers are subject to change  
without notice.  
PAGE 4 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
View Parts Diagrams  
Order Parts  
Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Goto www.multiquip.com and click on  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only):  
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Dealer Account Number  
Specify Preferred Method of Shipment:  
Dealer Name and Address  
 UPS/Fed Ex  
DHL  
Truck  
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
Next Day  
Second/Third Day  
Applicable Model Number  
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 5  
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SAFETY INFORMATION  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
SAFETY MESSAGES  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
DANGER, WARNING, CAUTION or NOTICE.  
SAFETY SYMBOLS  
DANGER  
Indicates a hazardous situation which, if not avoided,  
WILL result in DEATH or SERIOUS INJURY.  
WARNING  
Indicates a hazardous situation which, if not avoided,  
COULD result in DEATH or SERIOUS INJURY.  
CAUTION  
Indicates a hazardous situation which, if not avoided,  
COULD result in MINOR or MODERATE INJURY.  
NOTICE  
Addresses practices not related to personal injury.  
PAGE 6 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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SAFETY INFORMATION  
GENERAL SAFETY  
CAUTION  
NOTICE  
This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
NEVER use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
NEVER operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
ALWAYS know the location of the nearest  
fire extinguisher.  
NEVER operate this equipment under the influence of  
drugs or alcohol.  
ALWAYS know the location of the nearest  
first aid kit.  
ALWAYS know the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance, doctor and fire department.  
This information will be invaluable in the case of an  
emergency.  
ALWAYS check the equipment for loosened threads or  
bolts before starting.  
DO NOT use the equipment for any purpose other than  
its intended purposes or applications.  
ALWAYS clear the work area of any debris, tools, etc.  
that would constitute a hazard while the equipment is  
in operation.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 7  
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SAFETY INFORMATION  
COMPACTOR SAFETY  
DANGER  
WARNING  
DO NOT place hands or fingers inside engine  
compartment when engine is running.  
NEVER operate the equipment in an explosive  
atmosphere or near combustible materials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
NEVER operate the engine with heat shields or  
guards removed.  
Keep fingers, hands hair and clothing away  
from all moving parts to prevent injury.  
WARNING  
NEVER disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
DO NOT remove the radiator cap while the  
engine is hot. High pressure boiling water will gush out  
of the radiator and severely scald any persons in the  
general area of the compactor.  
DO NOT remove the coolant drain plug  
while the engine is hot. Hot coolant will  
gush out of the coolant tank and severely  
scald any persons in the general area of  
the compactor.  
CAUTION  
NEVER lubricate components or attempt service on a  
running machine.  
NOTICE  
DO NOT remove the engine oil drain plug while the  
engine is hot. Hot oil will gush out of the oil tank and  
severely scald any persons in the general area of the  
compactor.  
ALWAYS keep the machine in proper running condition.  
Fix damage to machine and replace any broken parts  
immediately.  
CAUTION  
ALWAYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
NEVER touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
ENGINE SAFETY  
DANGER  
NOTICE  
NEVER run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
NEVER tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
The engine of this equipment requires an adequate  
free flow of cooling air. NEVER operate this equipment  
in any enclosed or narrow  
area where free flow of the  
air is restricted. If the air  
flow is restricted it will cause  
NEVER tip the engine to extreme angles during lifting as  
it may cause oil to gravitate into the cylinder head, making  
the engine start difficult.  
injury to people and property  
and serious damage to the  
equipment or engine.  
PAGE 8 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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SAFETY INFORMATION  
FUEL SAFETY  
DANGER  
BATTERY SAFETY (ELECTRIC START ONLY)  
DANGER  
DO NOT add fuel to equipment if it is placed inside truck  
bed with plastic liner. Possibility exists of explosion or  
fire due to static electricity.  
DO NOT drop the battery. There is a possibility that the  
battery will explode.  
DO NOT expose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with a  
flame or spark, an explosion could occur.  
-306  
H
V
M
WARNING  
ALWAYS wear safety glasses when  
handling the battery to avoid eye irritation.  
The battery contains acids that can cause  
injury to the eyes and skin.  
MVH-306  
Use well-insulated gloves when picking up  
the battery.  
ALWAYS keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
DO NOT start the engine near spilled fuel or combustible  
fluids. Diesel fuel is extremely flammable and its vapors  
can cause an explosion if ignited.  
DO NOT charge battery if frozen. Battery can explode.  
When frozen, warm the battery to at least 61°F (16°C).  
ALWAYS refuel in a well-ventilated area, away from  
sparks and open flames.  
ALWAYS recharge the battery in a well-ventilated  
environmenttoavoidtheriskofadangerousconcentration  
of combustible gases.  
ALWAYS use extreme caution when working with  
flammable liquids.  
If the battery liquid (dilute sulfuric acid)  
comes into contact with clothing or skin,  
rinse skin or clothing immediately with  
plenty of water.  
DO NOT fill the fuel tank while the engine is running  
or hot.  
DO NOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
CAUTION  
NEVER use fuel as a cleaning agent.  
ALWAYS disconnect the NEGATIVE battery terminal  
before performing service on the equipment.  
DO NOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
ALWAYS keep battery cables in good working condition.  
Repair or replace all worn cables.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 9  
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SAFETY INFORMATION  
When the life cycle of this equipment is over, remove  
battery and bring to appropriate facility for lead  
reclamation. Use safety precautions when handling  
batteries that contain sulfuric acid.  
TRANSPORTING SAFETY  
CAUTION  
NEVER allow any person or animal to stand underneath  
the equipment while lifting.  
When the life cycle of this equipment is over, it is  
recommended that the trowel frame and all other metal  
parts be sent to a recycling center.  
NOTICE  
Metal recycling involves the collection of metal from  
discarded products and its transformation into raw  
materials to use in manufacturing a new product.  
Before lifting, make sure that the equipment parts (hook  
and vibration insulator) are not damaged and screws are  
not loose or missing.  
Recyclers and manufacturers alike promote the process  
of recycling metal. Using a metal recycling center  
promotes energy cost savings.  
Always make sure crane or lifitng device has been  
properly secured to the lifting bail (hook) of the  
equipment.  
EMISSIONS INFORMATION  
ALWAYS shutdown engine before transporting.  
NOTICE  
NEVER lift the equipment while the engine is running.  
The diesel engine used in this equipment has been  
designed to reduce harmful levels of carbon monoxide  
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)  
contained in diesel exhaust emissions.  
Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
Use adequate lifting cable (wire or rope) of sufficient  
strength.  
This engine has been certified to meet US EPA Evaporative  
emissions requirements in the installed configuration.  
Use one point suspension hook and lift straight  
upwards.  
Attempting to modify or make adjustments to the engine  
emission system by unauthorized personnel without proper  
training could damage the equipment or create an unsafe  
condition.  
DO NOT lift machine to unnecessary heights.  
ALWAYS tie down equipment during transport by  
securing the equipment with rope.  
Additionally, modifying the fuel system may adversely affect  
evaporative emissions, resulting in fines or other penalties.  
ENVIRONMENTAL SAFETY/DECOMMISSIONING  
NOTICE  
Emission Control Label  
Decommissioning is a controlled process used to safely  
retire a piece of equipment that is no longer serviceable.  
If the equipment poses an unacceptable and unrepairable  
safety risk due to wear or damage or is no longer cost  
effective to maintain (beyond life-cycle reliability) and is to  
be decommissioned (demolition and dismantlement),be  
sure to follow rules below:  
The emission control label is an integral part of the emission  
system and is strictly controlled by regulations.  
The label must remain with the engine for its entire life.  
If a replacement emission label is needed, please contact  
your authorized Kohler Engine Distributor.  
DO NOT pour waste or oil directly onto the ground, down  
a drain or into any water source.  
Contact your country's Department of  
Public Works or recycling agency in your  
area and arrange for proper disposal of  
any electrical components, waste or oil  
associated with this equipment.  
PAGE 10 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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SPECIFICATIONS  
Table 1. MVH508DZ Specifications  
Centrifugal Force 14613 lbf (65 kN)  
Vibration Frequency  
Maximum Traveling Speed  
Plate Size (W x L)  
4,150 vpm (70 Hz)  
82 ft/min (25 m/min)  
25.59 x 35.43 in (650 x 900 mm)  
31.5 x 35.43 in (800 x 900 mm)  
82 ft./min (25 m/min)  
Plate Size (W x L) with extension plates  
Max. Forward Speed  
Operating Weight  
1157.42 lbs. (525 kg.)  
Operating Weight with extension plates  
1181.68 lbs. (536 kg.)  
Table 2. Engine Specifications  
Engine Make  
Engine Model  
HATZ  
1D81S-325  
Engine Type  
Air-cooled, 4 Cycle Diesel Engine  
3.94 in. x 3.35 in. (100 mm x 85 mm)  
40.7 cu-in (0.667 l)  
Cylinder Bore X Stroke  
Displacement  
Maximum Ouput  
Fuel Type  
11.9 BHP (8.9 kW) @ 2500 RPM  
Diesel  
Oil Capacity  
2 qts (1.9 liters)  
Starting Method  
Weight (Recoil Start)  
Weight (Electric Start)  
Recoil/Electric Start  
213.8 lbs (97 Kg.)  
231.4 lbs (105 Kg.)  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 11  
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DIMENSIONS  
Stored position  
D
E
Working position  
C
F
A
G
B
extension plate (option)  
Figure 1. Dimensions  
Table 3. Dimensions  
REF. DES  
IN. (MM)  
A
B
C
D
E
F
25.59 (650)  
31.5 (800)  
40.94 (1040)  
47.64 (1210)  
53.54 (1360)  
35.43 (900)  
63.00 (1600)  
G
PAGE 12 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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GENERAL INFORMATION  
DEFINITION OF PLATE COMPACTOR  
FREQUENCY/SPEED  
The Mikasa MVH508DZ is a reversible plate compactor  
designed for efficient compaction of sand, gravel and  
cohesive soils. This plate compactor is a powerful  
compacting tool capable of applying a tremendous force  
in consecutive high frequency vibrations to a soil surface.  
Its applications include compacting for road, embankments  
and reservoirs as well as backfilling for gas pipelines, water  
pipelines and cable installation work.  
The compactor's vibrating plate produces a vibration  
frequency of 4,150 VPM (vibrations per minute).  
The travel speed of the compactor is approximately  
82 ft/minute (25 meters/minute).  
ENGINE  
This plate compactor are equipped with a Hatz 1D81S  
air cooled, 4-cycle diesel engine. The engine drives an  
eccentric weight at a high speed to develop a compaction  
force.  
VIBRATORY PLATES  
The vibratory plates of the compactor produce low  
amplitude high frequency vibrations, designed to compact  
granular soils and asphalt.  
CONTROLS  
Before starting the plate compactor identify and understand  
the function of all the controls and components.  
The resulting vibrations cause forward motion.The engine  
and handle are vibration isolated from the vibrating plate.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 13  
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COMPONENTS  
1
2
4
3
5
8
6
7
10  
27  
12  
Neutral  
Forward  
Reverse  
9
11  
(Stored position  
13  
11  
(Working position)  
17  
14  
16  
15  
Figure 2. Plate Compactor Components  
PAGE 14 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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COMPONENTS  
Figure 2 shows the location of the basic controls and  
components of the MVH508DZ Plate Compactor. The  
function of each control is described below:  
9. Vibrating Plate — A flat, open plate made of durable  
cast iron construction used in the compacting of soil.  
10. Extension Plate — Provides additional area of  
vibration to the vibrating plate.  
1. Rubber Cover — Lift this rubber cover to gain access  
to the fuel tank.  
11. Handle Bar — When operating the compactor, this  
handle is to be in the downward position. When the  
compactor is to be stored, move the handle bar to  
the upright position.  
2. Hour/Tachometer — Displays the cumulative time  
that the machine has been in use. During operation it  
displays the rpm reading. The tachometer also has a  
battery checker that lights red when the charge is low.  
12. Direction Control Lever — Push the lever forward to  
move compactor in a forward direction. Pull the lever  
backwards to move compactor in backwards direction.  
Placing the lever in the middle (midway) will cause the  
compactor not to move (neutral).  
3. Handle Bar Height Adjuster — Adjusts the handle  
bar to the desired height by loosening the wing nut and  
turning the grip clockwise to raise the handle bar and  
counterclockwise to lower the handle bar.  
4. Breather Plug — Allow pressure to escape to the air  
in the form of a gas from heat.  
13. Throttle Lever — Controls speed of the plate  
compactor. Place straight vertically to start, push fully  
counterclockwise for full throttle and fully clockwise to  
stop plate compactor.  
5. Hydraulic Pump (Oil Reservoir) — Regulates  
hydraulic oil flow produced by the direction of the  
control lever.  
14. Battery — Provides +12V DC to the electrical system.  
15. Vibrator Oil Drain Plug — Used to drain vibrator oil  
from the machine.  
6. Hand Grip — When operating the compactor, use this  
hand grip to maneuver the compactor.  
16. Vibration Case Oil Filler — Used to add oil to the  
vibration case.  
7. Cyclone Cleaner — Filters large dust particles to keep  
air cleaner from getting clogged easily.  
17. Engine — This plate compactor uses a Hatz 1D81S  
diesel engine. Refer to the owner’s manual for engine  
information.  
8. Lifting Bale — When lifting of the compactor is  
required either by forklift, crane etc., tie rope or chain  
around this lifting point.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 15  
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BASIC ENGINE  
Figure 3. Engine Controls and Components  
6. Engine Motor Mounts — Attach these engine mounts  
to the pump frame. Tighten securely.  
INITIAL SERVICING  
The engine (Figure 3) must be checked for proper lubrication  
and filled with fuel prior to operation. Refer to the manufac-  
turer’s Engine manual for operating and servicing information.  
7. Oil Filter — Remove this bolt to gain access  
(internal) to the engine oil filter. Service the oil filter  
as recommended in the maintenance section of this  
manual.  
1. Fuel Filler Cap/Fuel Tank — Pull this latch to add  
diesel fuel to the tank. After refueling, always make  
sure the fuel cap is latched properly. DO NOT over  
fill. For additional information refer to engine owner’s  
manual.  
8. Oil Drain Plugs —There are two oil drain plugs, one  
is underneath the flywheel, the other on the side of the  
engine. Remove these plugs to drain engine oil from  
the engine crankcase.  
DANGER  
.
9. Crankshaft — Connect this shaft to the input of the  
transmission.  
Adding fuel to the tank should be done  
only when the engine is stopped and has  
had an opportunity to cool down. In the  
event of a fuel spill, DO NOT attempt to  
start the engine until the fuel residue has  
been completely wiped up, and the area  
surrounding the engine is dry.  
10. Muffler — Used to reduce noise and emissions.  
11. Nameplate — Contains information about the engine.  
NOTICE  
Operating the engine without an air filter, with a  
damaged air filter, or a filter in need of replacement  
will allow dirt to enter the engine, causing rapid engine  
wear.  
2. Engine Lifting Straps/Cover — Remove the air  
cleaner cover, then lift this cover (the one with decals  
on it) to gain access to the engine lifting straps.  
3. Air Cleaner/Cover — Prevents dirt and other debris  
from entering the fuel system. Remove wing-nut on  
side of air filter cover to gain access to filter element.  
WARNING  
Engine components can generate  
extreme heat. To prevent burns,  
DO NOT touch these areas while the  
engine is running or immediately after  
operating. NEVER operate the engine  
with the muffler removed.  
4. Speed Control Lever — This lever is connected to  
the throttle control which is located on the side of the  
engine compartment cover. Use this lever to control  
engine speed.  
5. Dipstick — Remove dipstick to determine if the engine  
oil level is low. If low, add oil as specified.  
PAGE 16 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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INSPECTION  
BEFORE STARTING  
DANGER  
EXPLOSIVE FUEL!  
1. Read all safety instructions at the beginning of manual.  
2. Clean the compactor, removing dirt and dust,  
particularly the engine cooling air inlet, carburetor and  
air cleaner.  
Motor fuels are highly flammable and can  
be dangerous if mishandled. DO NOT  
smoke while refueling. DO NOT attempt  
to refuel the compactor if the engine is  
hot or running!  
3. Check the air filter for dirt and dust. If air filter is dirty,  
replace air filter with a new one as required.  
4. Check carburetor for external dirt and dust. Clean with  
dry compressed air.  
FUEL CHECK  
1. The fuel tank cap is equipped with a lock lever. Unlock  
the lever before opening cap (Figure 5).  
5. Check fastening nuts and bolts for tightness.  
Lock lever  
ENGINE OIL CHECK  
Fuel tank cap  
1. To check the engine oil level, place the compactor on  
secure level ground with the engine stopped. If the oil  
level is low, add oil (Grade CC or above).  
2. Lubrication is done from the top of the engine (Figure 4).  
Oil inlet at the top  
Put your finger at the lock lever  
to pull it up towards you.  
Unlock the lock lever.  
Figure 4. Adding Engine Oil  
NOTICE  
Put your fingers to the tabs at  
the two locations of the tank  
cap to pull up towards you.  
Pour oil slowly from the top. Oil might overflow if large  
amount of oil is poured right away.  
Figure 5. Unlocking Fuel Cap Lever  
1. Visually inspect to see if fuel level is low. If fuel is low,  
replenish with unleaded fuel.Fuel inlet is located under  
the rubber cover at the front cover top portion.  
Table 4. Oil Type  
Season  
Summer  
Spring/Fall  
Winter  
Temperature  
25°C or Higher  
25°C~10°C  
Oil Type  
SAE 10W-30  
SAE 10W-30/20  
SAE 10W-10  
2. When refueling, be sure to use a strainer for filtration.  
DO NOT top-off fuel. Wipe up any spilled fuel  
immediately.  
0°C or Lower  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 17  
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INSPECTION  
V-BELT COVER REMOVAL  
V-BELT TENSION  
To inspect the V-belt, remove the three bolts that secure  
the belt cover to the frame as shown in Figure 6.  
TheV-belt tension is proper if theV-belt bends 10 to 15 mm  
(Figure 8) when depressed with finger at midway between  
the clutch and vibrator pulleys.  
REMOVE  
VIBRATOR  
CORRECT V-BELT  
TENSION 10-15 MM  
CLUTCH  
WHEN DEPRESSED  
PULLEY  
AS SHOWN.  
REMOVE  
V-BELT  
Mikasa  
V-BELT  
V-BELT COVER  
VIBRATOR  
PULLEY  
Figure 6. V-Belt Cover Removal  
V-BELT INSPECTION  
Figure 8. V-Belt Tension  
Visually examine the V-belt (Figure 7) and determine if it  
is full of tiny cracks, frayed, has pieces of rubber missing,  
is peeling or otherwise damaged.  
VIBRATOR OIL CHECK  
1. Place the plate compactor horizontally on a flat surface.  
Make sure the compactor is level when checking the  
oil in the vibrator assembly.  
Also, examine the belt and determine if it is oil soaked or  
"glazed " (hard shiny appearance on the sides of the belt).  
Either of these two conditions can cause the belt to run hot,  
which can weaken it and increase the danger of it breaking.  
2. Check vibrator oil level by removing the oil plug (vibrator  
oil gauge) as shown in Figure 9. Clean the oil gauge  
and re-thread back in.Remove the oil gauge again and  
confirm oil level does not exceed the cross hash of the  
oil plug. DO NOT OVERFILL!  
If the V-belt exhibits any of the referenced wear conditions  
replace the V-belt immediately.  
OIL SOAKED  
3. The vibrator holds approximately 20.3 oz. (600 cc).  
IMPORTANT, if oil is required, replace using only SAE  
10W-30 motor oil.  
CORD FAILURE  
GLAZED  
Oil gauge  
(19mm wrench)  
WORN BACK  
COVER  
Effective  
BROKEN  
MISSING RUBBER  
CRACKS  
SIDEWALL  
WEAR  
Drain plug  
(14mm wrench)  
Figure 7. Drive Belt Inspection  
Figure 9. Vibrator Oil Check  
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INSPECTION  
HANDLE BAR  
The height of the handle bar can be adjusted for ease of  
use.Adjust the handle height as follows.Refer to Figure 10.  
1. Loosen the wing nut.  
2. Turn the grip clockwise to raise the handle or  
counterclockwise to lower the handle.  
3. When the handle bar is raised to the desired height,  
tighten the wing nut.  
Grip  
Wing nut  
Figure 10. Handle Height Adjustment  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 19  
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STARTUP  
CAUTION  
DO NOT attempt to operate the compactor  
DIESEL ENGINE TACH &HOUR METER  
DIESEL ENGINE TACH &HOUR METER  
until the Safety, General Information and  
Inspection sections of this manual have  
been read and thoroughly understood.  
HRS  
"HA" is displayed at the operation position, then  
immediately it will change to "Cumulative time".  
This section is intended to assist the operator with the  
initial startup of the compactor. It is extremely important  
that this section be read carefully before attempting to use  
the compactor in the field.  
Figure 13. Hour Tachometer (Cumulative Time)  
5. Turn the key further to the "Start" position to start the  
engine.When the engine starts, let go of the key.When  
the engine revolution increases, the buzzer stops.  
STARTING THE ENGINE  
Electric Start  
6. When the engine is in operation, the Hour Tachometer  
display will show the "rotation number" (Figure 14).  
1. Insert the key to the key switch.  
Cumulative time  
Rotation number  
2. Move the throttle lever (Figure 11) to the idle position.  
DIESEL ENGINE TACH &HOUR METER  
DIESEL ENGINE TACH &HOUR METER  
HRS  
RPM  
Throttle lever  
Figure 14. Hour Tachometer (Rotation Number)  
Handle  
Idle position  
Stop position  
7. After the engine has started, warm up the engine at low  
speed for 2 to 3 minutes, especially in cold weather.  
CAUTION  
Figure 11. Throttle Lever (Idle Position)  
When the engine does not start, do not run the cell  
motor continuously for more than 5 seconds. Move  
the key back to the "Run" position then wait about 10  
seconds to restart.  
3. Turn the key to the "Run" position (Figure 12). The  
buzzer sounds.  
While the engine is running, never turn the key switch  
to the "Start" position.  
Figure 12. Key Positions  
4. After "HA" is displayed on the hour tachometer, the  
display will change immediately to "cumulative time"  
(Figure 13).  
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STARTUP  
Recoil Start  
1. Insert the key to the key switch.  
2. Move the throttle lever (Figure 11) to the idle position.  
3. Turn the key to the "Run" position (Figure 12). The  
buzzer sounds.  
4. After "HA" is displayed on the hour tachometer, the  
display will change immediately to "cumulative time"  
5. Grasp the starter grip (Figure 15) and slowly pull it  
out. The resistance becomes the hardest at a certain  
position, corresponding the compression point.Rewind  
the rope a little from that point and pull out sharply.  
Figure 15. Starter Grip  
NOTICE  
DO NOT pull the starter rope all the way to the end.  
DO NOT release the starter rope after pulling. Allow it  
to rewind as slow as possible.  
6. When engine starts, release the starter grip and allow  
the rope to recoil.  
7. After the engine has started, warm up the engine at low  
speed for 2 to 3 minutes, especially in cold weather.  
8. Before the compactor is placed in to operation, run the  
engine for several minutes. Check for fuel leaks, and  
noises that would associate with a loose component.  
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OPERATION  
4. When the direction control lever is the neutral position,  
the machine vibrates staying at the same location  
OPERATION  
CAUTION  
ALWAYS follow all safety rules in the safety  
NOTICE  
NEVER stop the engine suddenly while working at  
high speeds.  
section of this manual before operating  
compactor.Keep work area clear of debris  
and other objects that could cause bodily  
injury or damage to the compactor.  
5. Compactor traveling speed may drop on soils which  
contain clay, however there may be cases where  
traveling speed drops because the compaction plate  
does not leave the ground surface easily due to the  
composition of the soil. To rectify this problem do the  
following:  
1. Once the engine has started, move the engine throttle  
lever quickly to the operation position (Figure 16).  
• Check the bottom plate to see if clay or equivalent  
material has been lodge in the plate mechanism. If so,  
wash with water and remove.  
Operation  
position  
• Remember the compactor does not work as efficiently  
on clay or soils that have a high moisture content level.  
Handle  
Idle position  
Throttle lever  
• If the soil has a high moisture level, dry soil to  
appropriate moisture content level or carry out  
compaction twice.  
Figure 16. Throttle Lever (Operation Position)  
STOPPING THE ENGINE  
Normal Shutdown  
2. With the throttle lever in the run position, the engine  
speed should be around 2,300 RPM, therefore  
engaging the centrifugal clutch.  
1. Move the throttle lever to the idle position (Figure 18)  
and run the engine for three minutes at low speed.  
NOTICE  
ALWAYS move the throttle lever quickly without  
hesitation, because increasing the engine speed slowly  
causes the clutch to slip.  
Operation  
position  
3. Using the direction control lever, move the machine  
backward or forward (Figure 17). When the direction  
control lever is pushed forward, the machine moves  
forward. When pulled backward, the machine moves  
backward.  
Handle  
Idle position  
Reverse  
Neutral  
Throttle lever  
Forward  
Figure 18. Throttle Lever (Idle)  
Direction  
control lever  
Figure 17. Direction Control Lever  
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OPERATION  
2. Move the throttle lever (Figure 19) to the "Stop" position  
to stop the engine. The buzzer will sound.  
Throttle lever  
Handle  
Idle position  
Stop position  
Figure 19. Throttle Lever (Stop Position)  
3. Turn the key to the "Stop" position (Figure 20). The  
buzzer will stop.  
Figure 20. Key Switch (Stop)  
Emergency Shutdown  
1. Move the throttle lever quickly to the IDLE position,  
and turn the key to the "Stop" position.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 23  
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MAINTENANCE  
General Cleanliness  
GENERAL MAINTENANCE  
Clean the compactor daily. Remove all dust and debris  
buildup (mud, clay etc.).If the compactor is steam-cleaned,  
ensure that lubrication is accomplished AFTER steam  
cleaning.  
General maintenance practices are crucial to the  
performance and longevity of your compactor. This  
equipment requires routine cleaning, inspection and  
lubrication. Refer to Table 5 and Table 6 for scheduled  
engine and compactor maintenance.  
NOTICE  
The following maintenance procedures can prevent serious  
compactor damage or malfunctioning.  
Inspection and other services should always be carried  
out on hard and level ground with the engine shut down.  
NOTICE  
NOTICE  
Refer to HATZ engine manual supplied with your  
compactor for more detailed engine maintenance and  
troubleshooting.  
The inspection intervals listed in the maintenance tables  
are for operation under normal conditions. Adjust your  
inspection intervals based on the number hours plate  
compactor is in use, and particular working conditions.  
CAUTION  
ALWAYS allow the engine to cool before  
servicing.NEVER attempt any maintenance  
work on a hot engine.  
CAUTION  
ALWAYS disconnect the spark plug wire from the spark  
plug and secure away from the engine before performing  
maintenance or adjustments on the machine.  
WARNING  
Some maintenance procedures  
may require the engine to be run.  
Ensure that the maintenance area is  
well ventilated. Fuel engine exhaust  
contains poisonous carbon monoxide  
gas that can cause unconsciousness  
and may result in DEATH.  
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MAINTENANCE  
To make sure your plate compactor is always in good  
working condition before using, carry out the maintenance  
inspection in accordance with Table 5 and Table 6.  
ENGINE MAINTENANCE  
Perform engine maintenance as listed in Table 5.  
Table 5. Engine Maintenance Schedule  
First Every 3  
Month or Months or Months or Year or  
Every 6  
Every  
Every 2  
Years or  
200 hrs  
Description (3)  
Operation  
Before  
10 hrs  
25 hrs  
50 hrs  
100 hrs  
CHECK  
CHANGE  
CHECK  
X
Engine Oil  
Air Cleaner  
X
X
X
CHANGE  
X (1)  
All Nuts and  
Bolts  
Retighten If  
Necessary  
CHECK-CLEAN  
REPLACE  
CHECK  
X
X
Spark Plug  
X
Cooling Fins  
Spark Arrester  
Fuel Tank  
CLEAN  
X
X
CLEAN  
Fuel Filter  
CHECK  
X
Idle Speed  
CHECK-ADJUST  
X (2)  
Valve Clearance CHECK-ADJUST  
Fuel lines CHECK  
X (2)  
Every 2 years (replace if necessary) (2)  
1. Service more frequently when used in DUSTY areas.  
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient.  
Refer to the Hatz Shop Manual for service procedures.  
3. For commercial use, log hours of operation to determine proper maintenance intervals.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 25  
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MAINTENANCE  
TIGHTENING TORQUE  
MACHINE INSPECTION  
Reference Table 7 below (Tightening Torque ), for retight-  
ening of nuts and bolts.  
Perform machine inspection as listed in Table 6.  
Table 7. Tightening Torque (in. kg/cm Diameter)  
Table 6. Machine Inspection  
Material 6mm  
8mm  
150  
250  
400  
10mm  
12mm  
14mm 16mm 18mm  
20mm  
2,000  
3,800  
5,600  
Interval  
Check  
Machine  
Solution  
4T  
70  
300  
500  
750 1,100 1,400  
Clean if necessary.  
Repair fuel leaks.  
Repair fuel leaks.  
Add oil if necessary.  
Add oil if necessary.  
Clean/Replace  
6-8T  
11T  
100  
150  
500  
800  
1,300 2,000 2,700  
2,000 2,900 4,200  
Fuel Tank For Leaks  
Fuel System for Leaks  
Engine Oil  
800  
1,200  
*
100 (6mm) 300 ~ 350 (8mm) 650 ~ 700 (10mm)  
In case counter-part is of aluminum  
**  
Vibrator Oil  
Bolt threads used with this machine are all right handed  
Air Cleaner Element  
Guard Frame  
Material and quality of material is marked on each bolt, and screw.  
Inspect/deformations  
Replace if damaged.  
Check/Repair Leaks  
Daily Before Starting  
Shock Absorber  
Hydraulic pump  
ENGINE AIR CLEANER  
DANGER  
Check/Repair leaks,  
Inspect for wear  
Hydraulic Pipe System  
Direction Control Lever  
Duct Hose  
Check bolts/nuts,  
Inspect for wear  
DO NOT use gasoline or low flash point  
solvents for cleaning the air cleaner. The  
possibility exists of fire or explosion which  
can cause damage to the equipment and  
severe bodily harm or even DEATH!  
Check for crack/  
damage  
Replace only after  
first 20 hrs.  
Every 20 Hours  
Every 100 Hours  
Engine Oil/Oil Filter  
Engine Oil  
Change  
Wash  
CAUTION  
Engine Oil Filter  
Check oil level.  
Check for leaks/dirt.  
Vibrator Oil  
Wear protective equipment such as  
approved safety glasses or face shields  
and dust masks or respirators when  
cleaning air filters with compressed air.  
Check oil level.  
Check for leaks.  
Hydraulic Oil  
Battery Terminal  
V-Belt  
Clean  
Inspect, replace if  
damaged or worn.  
This engine is equipped with a replaceable, high-density  
paper air cleaner element. See (Figure 21) for air cleaner  
components.  
Inspect, replace if not  
working properly.  
Clutch  
Every 200 hours  
Replace bolts  
if deformed or  
elongated.  
1. Remove the air cleaner cover and foam filter element.  
Engine Bolts  
2. Tap the paper filter element several times on a hard  
surface to remove dirt, or blow compressed air not  
exceeding 30 psi (207 kPa, 2.1 kgf/cm2) through the  
filter element from the inside out. NEVER brush off  
dirt. Brushing will force dirt into the fibers. Replace the  
paper filter element if it is excessively dirty.  
Vibrator Oil  
Fuel Filter  
Change  
Change  
Change  
Change  
Replace  
Every 300 hours  
Every 2 years  
Hydraulic Oil  
Engine Oil Filter  
Fuel Lines  
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MAINTENANCE  
2
Lock  
Dust exhaust  
1
BLOW COMPRESSED  
AIR FROM THE  
INSIDE OUT  
Figure 23. Latching Dust Pot  
ENGINE OIL  
NOTICE  
Drain the engine oil when the oil is warm.  
1. Remove the oil drain bolt (Figure 24). and sealing  
washer and allow the oil to drain into a suitable  
container.  
Figure 21. Engine Air Cleaner  
2. Replace engine oil with recommended type oil as listed  
in Table 4. For engine oil capacity, see Table 2 (Engine  
Specifications). DO NOT overfill.  
3. Clean foam element in warm, soapy water or  
nonflammable solvent. Rinse and dry thoroughly. Dip  
the element in clean engine oil and completely squeeze  
out the excess oil from the element before installing.  
3. Reinstall drain bolt with sealing washer and tighten  
securely.  
NOTICE  
Operating the engine with loose or damaged air cleaner  
components could allow unfiltered air into the engine  
causing premature wear and failure.  
CYCLONE CLEANER  
Engine oil drain  
(Drain bolt)  
Always clean the dust pot. A clogged dust pot reduces  
cyclone effect with cleaner element wearing easily.  
1. Unlatch and remove dust pot (Figure 22).  
Figure 24. Draining Engine Oil  
Latch  
Dust exhaust  
Dust pot  
Figure 22. Unlatching Dust Pot  
2. Clean dust pot with water and neutral detergent.  
3. Return dust pot to air cleaner and latch securely.  
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MAINTENANCE  
HYDRAULIC OIL  
7. With the direction control lever at the forward-most  
position, secure the guard frame with a rope to  
immobilize (Figure 27).  
1. With the handle in vertical position, remove the plug  
cap from the hydraulic pump (Figure 25).  
Forward-most position  
Guard frame  
Plug cap  
Breather  
plug  
OIL LEVEL  
Direction  
control lever  
Hydraulic  
pump  
Figure 25. Removing Plug/Breather Cap  
Figure 27. Direction Control Lever  
(Forward Position)  
2. Remove the breather plug with a 24 mm wrench at the  
top of the hydraulic pump.  
8. Pour hydraulic oil (550cc) to the hydraulic pump  
breather plug attachment hole (Figure 25).  
3. Remove the hydraulic hose connected to the cylinder  
on the vibrator side (Figure 26).  
9. Remove the air releasing plug of vibrator cylinder. Oil  
will then come out from the air releasing plug. After air  
bubbles stop coming out, reattach the plug. Tighten  
securely (Figure 26).  
Air releasing plug  
Hydraulic hose  
10. Release the direction control lever and move the lever  
forward and reverse several times (until no air bubbles  
are seen). Keep the lever at the forward position for  
10 seconds every time. (Because the check valve is  
opened at the maximum forward position and air bubble  
will come out from the oil tank of the hydraulic pump).  
Cylinder  
Figure 26. Removing Hydraulic Hose  
4. Set the run lever to reverse.  
11. In case the air bleeding is insufficient, repeat steps 9  
and 10.  
12. Attach the hydraulic pump breather plug and put on  
the plug cap. After making sure the hydraulic oil in the  
pump is at OIL LEVEL, attach the breather plug.  
5. Drain the hydraulic oil from the pump.  
6. After the oil is drained, attach the hydraulic hose again  
to the cylinder on the vibrator side.  
CAUTION  
DO NOT exceed OIL LEVEL of hydraulic oil. If the level  
is higher, oil will burst out from the breather plug.  
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MAINTENANCE  
SPARK PLUG  
SPARK ARRESTER CLEANING  
NOTICE  
Clean the spark arrester every year or 100 hours.  
NEVER use a spark plug of incorrect heat range.  
1. Remove the 4 mm screw (3) from the exhaust deflector,  
then remove the deflector. See (Figure 30).  
1. Remove and clean spark plug (Figure 28) with a wire  
brush if it is to be reused. Discard spark plug if the  
insulator is cracked or chipped.  
2. Remove the 5 mm screw (4) from the muffler protector,  
then remove the muffler protector.  
2. Using a feeler gauge adjust spark plug gap to  
0.028 ~0.031 inch (0.7~0.8 mm).  
3. Remove the 4 mm screw from the spark arrestor, then  
remove the spark arrester.  
3. Thread spark plug into cylinder hole by hand to prevent  
cross-threading, then tighten securely.  
GAP  
5MM SCREW (4)  
.028 - .031 IN.  
(0.7- 0.8 MM.)  
DEFLECTOR  
4MM SCREW (3)  
MUFFLER  
PROTECTOR  
4MM SCREW (1)  
Figure 28. Spark Plug Gap  
V-BELT  
Visually examine the V-belt (Figure 29) and determine if it  
is full of tiny cracks, frayed, has pieces of rubber missing,  
is peeling or otherwise damaged.  
SPARK  
ARRESTER  
Also, examine the belt and determine if it is oil soaked or  
"glazed " (hard shiny appearance on the sides of the belt).  
Either of these two conditions can cause the belt to run hot,  
which can weaken it and increase the danger of it breaking.  
Figure 30. Spark Arrester Removal  
4. Carefully remove carbon deposits from the spark  
arrester screen (Figure 31) with a wire brush.  
WIRE  
BRUSH  
If the V-belt exhibits any of the above wear conditions  
replace the V-belt immediately.  
OIL SOAKED  
SPARK  
ARRESTER  
SCREEN  
CORD FAILURE  
GLAZED  
WORN BACK  
COVER  
Figure 31. Cleaning The Spark Arrester  
BROKEN  
5. If the spark arrester is damaged and has breaks or  
holes, replace with a new one.  
MISSING RUBBER  
CRACKS  
SIDEWALL  
WEAR  
6. Reinstall the spark arrester and muffler protector in  
reverse order of disassembly.  
Figure 29. V-Belt Inspection  
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MAINTENANCE  
2. Loosen the two bolts on each side of the bar connecting  
the battery to the side rails (Figure 34).  
BATTERY  
NOTICE  
SLIDE BAR UPWARD  
TO ACCESS  
Battery is not included with this machine  
BATTERY  
The standard battery is a maintenance-free battery. It is  
not necessary to supply battery fluid. In case of a sudden  
voltage drop, the battery cannot be charged quickly, so it  
has to be replaced with a new one.  
Checking Battery Capacity  
1. Check the battery checker on the hour tachometer  
(Figure 32).  
Battery checker  
HOUR TACHOMETER  
LOOSEN  
BOLT  
(4 PLACES)  
DIESEL ENGINE TACH &HOUR METER  
BATTERY  
Figure 32. Battery Check  
Figure 34. Raising the Battery  
2. When the battery charge gets low, the battery checker  
lights red.  
3. Slide the bar up the notches for easy access to the  
battery and tighten the bolts.  
NOTICE  
4. Take off the nuts and remove the battery holder  
(Figure 35).  
If an old battery is used, even when the battery checker  
is not lighted (indicating low charge), the cell starter  
might not operate because of low charging level. If that  
happens, change the battery with the new one.  
5. After tilting the battery backward, disconnect the  
battery terminal. Always disconnect the black terminal  
on the negative side first.  
6. Pull up the handle on the top of the battery to remove  
the battery from the machine.(Figure 35). Make sure  
that the battery terminals do not touch the frame.  
Changing the Battery  
1. Unlatch the two stoppers at the top portion of the rear  
cover to open the rear cover (Figure 33).  
Rear cover  
Stopper  
Figure 33. Opening Rear Cover.  
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MAINTENANCE  
STORAGE  
Battery holder  
1. Wash off dirt and soil from every part with water.While  
washing, be careful not to let the water splash on  
the electric components such as the battery and the  
engine muffler.  
Nut  
2. Cover the machine to prevent dust and dirt buildup.  
3. Store the machine in a dry area away from direct  
sunlight.  
Battery  
4. Do not leave the machine outdoors. Keep it indoors.  
5. When not used for a long period of time, drain the fuel  
from the fuel tank, and either disconnect the battery  
terminals or remove the battery itself.  
6. When the machine is used after a long storage period,  
check the level of engine oil and battery capacity before  
using.  
Handle  
Figure 35. Removing Battery  
7. To install new battery, perform the procedure in reverse.  
Make sure that the red terminal (positive side) is  
connected first.  
8. Loosen the two bolts on each side of the battery bracket  
and slide the bracket down to lower the battery to its  
original location.  
9. Tighten the four bolts.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 31  
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TROUBLESHOOTING (COMPACTOR)  
Troubleshooting (Compactor)  
Symptom  
Possible Problem  
Clutch slips?  
Solution  
Adjust or replace clutch.  
Adjust or replace V-belt.  
Fill to correct level.  
V-belt slips?  
Excessive oil in vibrator?  
Check vibrator assembly for any  
worn or defective parts, replace any  
defective parts.  
Travel speed low and vibration  
weak.  
Trouble in vibrator internals?  
Aeration in hydraulic oil for for travel  
reversing system?  
Purge air in hydraulic oil. (Bleed plug)  
Engine speed incorrect?  
Set engine speed to correct RPM.  
Check hydraulic pump.  
Hydraulic pump problems?  
Direction Control Lever installation  
wrong?  
Correct installation of lDirection  
Control Lever.  
Broken or defective oil hose?  
Aeration in hydraulic oil?  
Replace oil hose.  
Travels forward or backward but  
unable to switch direction.  
Purge air in hydraulic oil. (Bleed plug)  
Fill to correct level.  
Excessive oil in reversing system?  
Hydraulic pump clogged with trash?  
Clean valve inside hydraulic pump.  
Check piston bearing in cylinder for  
leakage.  
Cylinder piston bearing failure?  
V-belt disengaged or slips?  
Clutch slips?  
Engage V-belt, adjust or replace.  
Adjust clutch, replace if necessary.  
Check vibrator and correct problem.  
Does not travel in forward or reverse  
Vibrator locks?  
Check piston bearing in cylinder for  
leakage at USH packing.  
Cylinder piston bearing failure?  
Piston inside hydraulic pump not  
moving smoothly?  
Adjust or replace.  
Adjust or replace.  
Direction Control Lever operating  
resistance for reverse is high.  
Vibrator cylinder piston does not move  
smoothly  
PAGE 32 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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TROUBLESHOOTING (ENGINE)  
Troubleshooting (Engine)  
Symptom  
Possible Problem  
No Fuel reaching injection pump?  
Defective fuel pump?  
Solution  
Add fuel. Check entire fuel system.  
Replace fuel pump.  
Fuel filter clogged?  
Replace fuel filter and clean tank.  
Replace or repair fuel line.  
Faulty fuel supply line?  
Check piston, cylinder and valves. Adjust or  
repair per engine repair manual.  
Compression too low?  
Engine will not start or start is delayed,  
although engine can be turned over.  
Fuel pump not working correctly?  
Oil pressure too low?  
Repair or replace fuel pump.  
Check engine oil pressure.  
Comply with cold starting instructions and  
proper oil viscosity.  
Low starting temperature limit exceeded?  
Defective battery?  
Charge or replace battery.  
Check carefully for loosened fuel line  
coupling, loose cap nut, etc.  
Air or water mixed in fuel system?  
Refill engine crankcase with correct type of  
oil for winter environment.  
Engine oil too thick?  
At low temperatures engine will not start.  
Defective battery?  
Fuel filter blocked?  
Fuel supply blocked?  
Defective fuel pump?  
Fuel tank empty?  
Replace battery.  
Replace fuel filter.  
Check the entire fuel system.  
Replace fuel pump.  
Add fuel.  
Engine fires but stops soon as starter is  
switched off.  
Fuel filter blocked?  
Defective fuel pump?  
Replace fuel filter.  
Replace fuel pump.  
Engine stops by itself during normal  
operation.  
Mechanical oil pressure shutdown sensor  
stops the engine due to low oil?  
Add oil. Replace low oil shutdown sensor if  
necessary.  
Fuel tank empty?  
Replace fuel filter.  
Fuel filter clogged?  
Replace fuel filter.  
Fuel tank venting is inadequate?  
Ensure that tank is adequately vented.  
Check threaded pipe unions tape and tighten  
unions a required.  
Leaks at pipe unions?  
Low engine power, output and speed.  
Speed control lever does not remain in  
selected position?  
See engine manual for corrective action.  
Engine oil level too full?  
Correct engine oil level.  
Use No. 2-D diesel fuel only. Check the fuel  
injection pump element and delivery valve  
assembly and replace as necessary.  
Injection pump wear?  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 33  
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TROUBLESHOOTING (ENGINE)  
Troubleshooting (Engine) - continued  
Possible Problem  
Air filter blocked?  
Symptom  
Solution  
Clean or replace air filter.  
Low engine power output and low speed,  
black exhaust smoke.  
Incorrect valve clearances?  
Malfunction at injector?  
Adjust valves per engine specification.  
See engine manual.  
Drain off engine oil down to uppermark on  
dipstick.  
Too much oil in engine crankcase?  
Entire cooling air system contaminated/  
blocked?  
Clean cooling air system and cooling fin  
areas.  
Fan belt broken or elongated?  
Coolant insufficient?  
Change belt or adjust belt tension.  
Replenish coolant.  
Engine overheats.  
Radiator net or radiator fin clogged with dust? Clean net or fin carefully.  
Fan, radiator, or radiator cap defective?  
Thermostat defective?  
Replace defective part.  
Check thermostat and replace if necessary.  
Replace parts.  
Head gasket defective or water leakage?  
PAGE 34 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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EXPLANATION OF CODE IN REMARKS COLUMN  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
Numbers Used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in the “Remarks”  
Column.  
SAMPLE PARTS LIST  
REMARKS Column  
NO. PART NO. PART NAME  
QTY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT .....................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY  
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
Assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
NO. Column  
Indicated by:  
Unique Symbols — All items with same unique symbol  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
“INCLUDES ITEMS W/(unique symbol)”  
Serial Number Break — Used to list an effective serial  
number range where a particular part is used.  
Duplicate Item Numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
Indicated by:  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
Specific Model Number Use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
PART NO. Column  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
Numbers Used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“Make/Obtain Locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
“Not Sold Separately”— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 35  
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SUGGESTED SPARE PARTS  
MVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE  
1 to 5 units  
Qty.  
4............070200483............V-BELT  
P/N  
Description  
4............939010010............SHOCK ABSORBER, STOPPER  
3............50478800..............FUEL FILTER, IN-LINE  
4............939010370............SHOCK ABSORBER  
1............50384401..............IGNITION SWITCH  
3............50404900..............KEY, IGNITION SWITCH  
1............50385801..............CAP, FUEL TANK  
1............50387300..............FUEL SIEVE  
3............01493000..............ELEMENT, AIR FILTER  
3............01480001..............ELEMENT, OIL FILTER W/ O-RING  
NOTICE  
Part numbers on this Suggested Spare Parts list may  
supersede/replace the part numbers shown in the  
following parts lists.  
PAGE 36 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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NOTES  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 37  
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VIBRATING PLATE ASSY.  
24  
25  
22  
23  
19  
20  
18  
8
7
19  
20  
6
18  
10  
9
14  
2
3
5
16  
15  
4
11  
1
13  
12  
PAGE 38 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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VIBRATING PLATE ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
468121200  
465460670  
953402930  
953400270  
953405260  
939010370  
020316130  
030216400  
001221635  
030216400  
467219050  
012218050  
58407  
939010010  
020310080  
030210250  
468352110  
014208020  
030208200  
467351790  
050103250  
014208020  
030208200  
PART NAME  
VIBRATING PLATE  
OIL GAUGE  
COPPER PACKING  
PLUG  
PACKING 1/4  
SHOCK ABSORBER  
NUT M16  
WASHER, LOCK M16  
BOLT 16X35  
WASHER, LOCK M16  
EXTENSION PLATE  
BOLT 18X50 ......................................................8................REPLACES 001221850  
WASHER, LOCK M18 .......................................8................REPLACES 030218460  
SHOCK ABSORBER, STOPPER  
NUT M10  
WASHER, LOCK M10  
COVER, VIBRATING PLATE  
QTY.  
REMARKS  
1
1
1
1
1
4
4
4
4
4
2
9
10  
11  
12  
13  
14  
15  
16  
18  
19  
20  
22  
23  
24  
25  
4
4
4
2
BOLT 8X20 ........................................................8................REPLACES 001220820  
WASHER, LOCK M8  
COVER VIBRATOR  
O-RING  
BOLT 8X20........................................................18...............REPLACES 001220820  
WASHER, LOCK M8 18  
8
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 39  
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VIBRATOR ASSY.  
7
7
6
A
6
5
2
1
23  
3
C
8
42  
6
24  
12  
12  
4
5
22  
21  
20  
20  
6
B
13  
11  
14  
34  
16  
35  
1
33  
36  
15  
16  
27  
30  
A
D
D
C
B
29  
30  
1
31  
32  
40  
28  
41  
1
44  
43  
17  
46  
51  
49  
48  
47  
52  
PAGE 40 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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VIBRATOR ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
047920120  
457212410  
951405370  
456327150  
080200550  
469352310  
009120301  
060105030  
456337670  
009120302  
456337380  
456010010  
467351910  
040306911  
953010030  
042506000  
0080000010  
455435051  
455010070  
080100260  
467352540  
467219070  
954010020  
050101050  
001720812  
953404600  
959408880  
0105091025  
030210250  
031110160  
469352320  
456437920  
951404970  
012212035  
030212300  
467351920  
014208020  
030208200  
0401450080  
469219030  
001520860  
PART NAME  
QTY.  
4
1
1
1
2
4
2
1
1
2
1
1
1
2
1
REMARKS  
ROLLER BEARING  
ROTARY SHAFT, DRIVE  
KEY 15X10X39  
GEAR, DRIVE  
STOP RING  
ECCENTRIC ROTATOR  
SOCKET HEAD BOLT 16X40  
OIL SEAL  
ROTARY SHAFT, DRIVEN  
SOCKET HEAD BOLT 16X30  
PISTON ROD  
11  
12  
13  
14  
15  
16  
17  
20  
21  
22  
23  
24  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
40  
41  
42  
43  
44  
46  
47  
48  
49  
51  
52  
KNOCK PIN 10X70  
GEAR (DRIVEN)  
BEARING  
SEAL CAP  
BEARING 6000ZZSG  
2
STOP RING .......................................................1................REPLACES 080200100  
PISTON  
PACKING  
STOP RING  
BEARING COVER  
CYLINDER (R)  
CONNECTOR PT, PF 1/4  
O-RING  
FLANGE BOLT 8X12  
COPPER PACKING  
CLIP 15 (M10)  
1
1
1
1
1
1
2
1
1
1
BOLT 10X25.......................................................8................REPLACES 001221025  
WASHER, LOCK M10  
WASHER, FLAT M10  
PULLEY  
WASHER, PULLEY  
KEY 12X8X30  
BOLT 12X35 .....................................................1................REPLACES 001221235  
WASHER, LOCK M12  
GUIDE, BELT COVER  
BOLT 8X20 .......................................................2................REPLACES 001220820  
WASHER, LOCK M8  
WASHER, FLAT M8 ..........................................2................REPLACES 031108160  
BELT COVER, LOWER  
SOCKET HEAD BOLT 8X100  
8
8
1
1
1
1
1
2
1
5
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 41  
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BASE AND ENGINE ASSY.  
E
See  
52  
“ELECTRIC DEVICE”  
110  
107  
82  
84  
83  
85  
104  
95  
53  
54  
CRANK HANDLE  
(ENGINE PARTS)  
103  
102  
51  
41  
42  
43  
86  
102  
100  
104  
87  
76  
40  
79  
100  
102  
101  
80  
45  
102  
F
D
105  
106  
78  
77  
57  
75  
58  
81  
C
A
59  
60  
F
55  
56  
D
107  
73  
2
E
43  
49  
70  
65  
42  
48  
71  
41  
47  
B
72  
32  
112  
74  
46  
111  
7
35  
5
4
27  
24  
34  
9
8
16  
38  
39  
15  
48  
33  
29  
22  
19  
3
28  
37  
26  
62  
63  
25  
18  
A
C
61  
B
17  
46  
12  
1
11  
PAGE 42 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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BASE AND ENGINE ASSY.  
NO.  
1
2
3
4
5
7
8
9
PART NO.  
469121280  
918401200  
009120205  
030212300  
0039312000  
469352260  
014210020  
030210250  
469218980  
092006010  
469352390  
951010130  
952401390  
0105091025  
030210250  
070200483  
457339571  
011208030  
030208200  
457336380  
014208020  
030208200  
469218990  
469352270  
001521058  
001521045  
469352280  
001521435  
030214350  
469121290  
001221435  
030214350  
031114260  
469219330  
001521440  
031114260  
030214350  
020314110  
468466890  
467466760  
009120424  
617465130  
030206150  
022710607  
PART NAME  
BASE  
ENGINE ASSY.  
STUD BOLT 12X25  
WASHER, LOCK M12  
NUT M12 ...........................................................4................REPLACES 020312100  
BELT COVER, IN  
SOCKET HEAD BOLT 10X20............................3................REPLACES 001521020  
WASHER, LOCK M10  
DUST COVER  
QTY.  
REMARKS  
1
1
4
4
1
3
1
6
1
1
1
11  
12  
15  
16  
17  
18  
19  
22  
24  
25  
26  
27  
28  
29  
32  
33  
34  
35  
37  
38  
39  
40  
41  
42  
43  
45  
46  
47  
48  
49  
51  
52  
53  
54  
55  
56  
FLAT HEAD SCREW 6X10  
CLUTCH ASSY.  
KEY 7X7X49  
WASHER 11X40X6  
BOLT 10X25.......................................................1................REPLACES 001221025  
WASHER, LOCK M10  
V-BELT, HDPF-5460  
STUB SHAFT FAN  
BOLT 8X30.........................................................4................REPLACES 001220830  
WASHER, LOCK M8  
FAN  
1
2
1
4
1
BOLT 8X20.........................................................6................REPLACES 001220820  
WASHER, LOCK M8  
BELT COVER (OUT)  
DUST SPONGE (OUT)  
SOCKET HEAD BOLT 10X90  
SOCKET HEAD BOLT 10X45  
FRONT BUMPER  
SOCKET HEAD BOLT 14X35  
WASHER, LOCK M14  
FRONT COVER  
6
1
1
2
5
1
2
2
1
4
4
4
1
4
2
4
2
1
1
3
3
3
3
BOLT 14X35 T  
WASHER, LOCK M14  
WASHER, FLAT M14  
CENTER COVER  
SOCKET HEAD BOLT 14X40  
WASHER, FLAT M14  
WASHER, LOCK M14  
NUT M14  
RUBBER COVER, UPPER  
STOPPER COVER  
SOCKET HEAD BOLT 6X25  
COLLAR 6.2X7.8X4.5  
WASHER, LOCK M6  
NYLON NUT M6  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 43  
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BASE AND ENGINE ASSY. CONTINUED  
E
See  
52  
“ELECTRIC DEVICE”  
110  
82  
84  
83  
85  
107  
103  
104  
95  
53  
54  
CRANK HANDLE  
(ENGINE PARTS)  
102  
51  
41  
42  
43  
86  
102  
100  
104  
87  
76  
40  
79  
100  
102  
101  
80  
45  
102  
F
D
105  
106  
78  
77  
57  
75  
58  
81  
C
A
59  
60  
F
55  
56  
D
107  
73  
2
E
43  
49  
70  
65  
42  
48  
71  
41  
47  
B
72  
32  
112  
74  
46  
111  
7
35  
5
4
27  
24  
34  
9
8
16  
38  
39  
15  
48  
33  
29  
22  
19  
3
28  
37  
26  
62  
63  
25  
18  
A
C
61  
B
17  
46  
12  
1
11  
PAGE 44 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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BASE AND ENGINE ASSY. CONTINUED  
NO.  
57  
58  
59  
60  
61  
62  
63  
65  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
95  
PART NO.  
469352890  
011208025  
030208200  
467467580  
469467000  
011008015  
030208200  
469219010  
001521251  
030212300  
031112230  
2067550101  
DH50642000  
469219120  
469467320  
469467310  
469467300  
469352530  
469467330  
009120408  
959406961  
030210250  
031110160  
952403450  
952008940  
469467190  
009120420  
466218080  
469352300  
466462850  
469219020  
009110057  
011008015  
030208200  
506010060  
466348590  
469467010  
466462840  
PART NAME  
CLEANER STAY  
QTY.  
REMARKS  
1
BOLT 8X25.........................................................4................REPLACES 001220825  
WASHER, LOCK M8  
PLATE, CLEANER STAY  
GUIDE, DRAIN  
BOLT 8X15 ........................................................1................REPLACES 001220815  
WASHER, LOCK M8  
SIDE COVER  
4
2
1
1
1
4
4
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
2
1
4
1
6
SOCKET HEAD BOLT 12X55  
WASHER, LOCK M12  
WASHER, FLAT M12  
CLAMP COMPLETE  
CLAMP  
HOLDER, CRANK HANDLE  
POLYURETHANE SEAT 222X50  
POLYURETHANE SEAT 220X30  
POLYURETHANE SEAT 80X30X5  
HOLDER, CRANK HANDLE  
POLYURETHANE SEAT 60X40  
SUNK HEAD BOLT 8X20  
GRIP BOLT 45X10X30  
WASHER, LOCK M10  
WASHER, FLAT M10  
WASHER 11X35X4.5  
SEAL WASHER 10X17X1.6  
RUBBER PIPE 25X33X20  
SOCKET HEAD BOLT 5X10  
CLEANER, CYCLONE  
CYCLONE STAY  
GASKET, AIR INTAKE  
JOINT CLEANER  
SOCKET HEAD BOLT 5X18  
BOLT 8X15 T......................................................4................REPLACES 001220815  
WASHER, LOCK M8  
CLAMP  
DUCT HOSE 50X270  
INTAKE PIPE  
DUCT GROMMET  
100  
101  
102  
103  
104  
105  
106  
107  
110  
111  
112  
4
2
1
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 45  
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ELECTRIC DEVICE ASSY.  
36  
35  
101  
104  
50  
(WHITE)  
37  
40  
30  
(RED)  
53  
15  
(BLACK)  
43  
103  
42  
54  
41  
56  
51  
+
90  
55  
78  
98  
18  
91  
96  
WHITE  
28  
RED  
BLACK  
33  
98  
30  
GREEN  
29  
92  
94  
32  
See  
93  
31  
“CONTROL”  
26  
D
23  
24  
25  
15  
11  
12  
(-) BLACK  
100  
9
14  
50  
16  
E
Engine  
79  
(+) RED  
(rear side)  
The grounding  
50  
Engine  
(front side)  
10  
3
3
82  
16  
86  
Engine  
(Starting motor)  
85  
RED  
4
5
WHITE  
2
GREEN  
WHITE  
102  
BLACK  
BLACK  
45  
49  
84  
1
83  
D
E
97  
80  
46  
47  
48  
PAGE 46 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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ELECTRIC DEVICE ASSY.  
NO.  
1
2
3
4
PART NO.  
467218920  
456447590  
456447600  
012210020  
030210250  
464313740  
469467170  
022710809  
0401450080  
955301030  
955301040  
506010070  
469121300  
014208020  
030208200  
0401450080  
959408920  
404433430  
001521051  
030210250  
952403450  
467467250  
417454420  
469467470  
009120421  
169467480  
469352340  
939010360  
020108060  
030208200  
001200520  
030205130  
022710506  
467466930  
467466920  
454010020  
PART NAME  
QTY.  
REMARKS  
BATTERY HOLDER  
RUBBER PLATE (E)  
RUBBER PLATE  
1
1
2
BOLT 10X20.......................................................2................REPLACES 001221020  
5
9
WASHER, LOCK M10  
HOLDER, BATTERY  
TIE-DOWN ROD, BATTERY  
NYLON NUT M8  
2
1
2
2
10  
11  
12  
14  
15  
16  
18  
23  
24  
25  
26  
28  
29  
30  
31  
32  
33  
35  
36  
37$  
40  
41  
42  
43  
45  
46  
47  
48  
49  
50  
WASHER, FLAT M8 ..........................................2................REPLACES 031108160  
BATTERY CABLE (+)  
BATTERY CABLE (-)  
CLAMP  
1
1
4
1
REAR COVER  
BOLT 8X20 T .....................................................1................REPLACES 001220820  
WASHER, LOCK M8  
WASHER, FLAT M8 ..........................................1................REPLACES 031108160  
CLIP 8 (M8)  
RUBBER  
SOCKET HEAD BOLT 10X55  
WASHER, LOCK M10  
WASHER  
RUBBER WASHER  
COLLAR  
1
1
2
2
2
2
2
2
CATCH CLIP .....................................................2................INCLUDES ITEM W/$  
SOCKET HEAD BOLT 5X15  
HOLDER, CATCH CLIP  
BRACKET, STOPPER  
STOPPER, RUBBER  
NUT M8 .............................................................2................REPLACES 020308060  
WASHER, LOCK M8  
BOLT 5X20  
WASHER, LOCK M5  
NYLON NUT M5  
RUBBER PLATE, BATTERY  
STOPPER, RUB-PLATE  
CLAMP  
4
2
1
2
2
3
3
3
1
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 47  
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ELECTRIC DEVICE ASSY. CONTINUED  
36  
35  
101  
104  
50  
(WHITE)  
37  
40  
30  
(RED)  
53  
15  
(BLACK)  
43  
103  
42  
54  
41  
56  
51  
+
90  
55  
78  
98  
18  
91  
96  
WHITE  
28  
RED  
BLACK  
33  
98  
30  
GREEN  
29  
92  
94  
32  
See  
93  
31  
“CONTROL”  
26  
D
23  
24  
25  
15  
11  
12  
(-) BLACK  
100  
9
14  
50  
16  
E
Engine  
79  
(+) RED  
(rear side)  
The grounding  
50  
Engine  
(front side)  
10  
3
3
82  
16  
86  
Engine  
(Starting motor)  
85  
RED  
4
5
WHITE  
2
GREEN  
WHITE  
102  
BLACK  
BLACK  
45  
49  
84  
1
83  
D
E
97  
80  
46  
47  
48  
PAGE 48 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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ELECTRIC DEVICE ASSY. CONTINUED  
NO.  
51  
53  
54  
55  
56  
78  
79  
80  
82  
83  
84  
85  
86  
90  
91  
92  
93  
94  
96  
97  
98  
101  
102  
103  
PART NO.  
467352050  
009110062  
952404470  
030206150  
022710607  
465459680  
959026021  
959020014  
469352400  
001220635  
030206150  
001520530  
506010070  
009110072  
952407930  
022710506  
030205130  
58151  
PART NAME  
PANEL, REAR COVER  
SOCKET HEAD SCREW 6X20  
WASHER, FLAT M6 ..........................................4................REPLACES 031106100  
WASHER, LOCK M6  
NYLON NUT M6  
RELAY CABLE/BUZZER  
CORRUGATE TUBE  
SPIRAL TUBE  
PANEL, WITH BUZZER  
BOLT 6X35  
WASHER, LOCK M6  
SOCKET HEAD BOLT 5X30  
CLAMP  
PAN HEAD SCREW 5X35  
COLLAR 6X10X13.5  
NYLON NUT M5  
QTY.  
1
4
REMARKS  
4
4
1
1
1
1
1
1
2
1
2
2
2
2
WASHER, LOCK M5  
WASHER, FLAT M5 ..........................................2................REPLACES 031105080  
TACH. AND HOUR METER  
RESISTOR, TACH.  
WIRING FIXED BASE  
955301020  
469467040  
955407970  
50384401  
469352350  
50465100  
1
1
2
IGNITION SWITCH W/ KEY ..............................1................INCLUDES ITEM W/ @  
WIRE HARNESS  
BUZZER  
KEY, IGNITION SWITCH  
1
1
1
104@ 50404900  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 49  
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CONTROL ASSY.  
52  
57  
58  
50  
56  
58  
57  
46  
47  
70  
48  
76  
55  
72  
74  
83  
49  
73  
82  
80  
81  
62  
60  
61  
84  
43  
59  
16  
45  
44  
53  
12  
67  
78  
77  
75  
71  
51  
36  
19  
63  
37  
40  
38  
39  
69  
68  
20  
18  
1
64  
13  
3
21  
28  
7
9
10  
85  
4
5
25  
26  
11  
29  
10  
3
8
9
4
5
27  
35  
34  
7
2
23  
22  
13  
14  
8
11  
15  
PAGE 50 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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CONTROL ASSY.  
NO.  
1
2
3
4
5
7
8
9
PART NO.  
467351950  
467351960  
012212035  
030212300  
031112230  
456336400  
456449940  
025306016  
456449930  
032124400  
001221681  
0401450160  
020316130  
020416100  
467121170  
455434950  
455010030  
020412070  
022411635  
939010060  
020310080  
959408930  
011206020  
030206150  
952404470  
020106050  
501402870  
501402880  
959403460  
020310080  
456449980  
953405260  
031110160  
467351970  
467351970  
PART NAME  
HANDLE BRACKET (R)  
HANDLE BRACKET (L)  
QTY.  
1
1
REMARKS  
BOLT 12X35.......................................................4................REPLACES 001221235  
WASHER, LOCK M12  
WASHER, FLAT M12  
RUBBER COUPLING  
SHOCK ABSORBER  
4
4
2
2
SPRING PIN 6X16 ............................................2................REPLACES 025406016  
10  
11  
12  
13  
14  
15  
16  
18  
19  
20  
21  
22  
23  
25  
26  
27  
28  
29  
34  
35  
36  
37  
38  
39  
40  
43  
43  
RUBBER PLATE  
CONICAL WASHER LOCK M24  
BOLT 16X250  
WASHER, FLAT M16 ........................................2................REPLACES 031116260  
NUT M16  
NUT M16  
HANDLE BAR  
SPINDLE  
KNOB  
NUT M12  
WING NUT M16  
SHOCK ABSORBER  
NUT M10............................................................1................REPLACES 020410060  
CLIP  
BOLT 6X20.........................................................1................REPLACES 001220620  
WASHER, LOCK M6  
WASHER, FLAT M6 ..........................................1................REPLACES 031106100  
NUT M6 .............................................................1................REPLACES 020306050  
2
2
1
1
1
1
1
1
1
1
1
1
1
HANDLE STOPPER  
SPRING/HANDLE  
BALL GRIP  
1
1
1
NUT M10............................................................1................REPLACES 020410060  
RUBBER PACKING  
PACKING 1/4  
WASHER, FLAT M10  
HANDLE COVER  
HANDLE COVER  
1
1
1
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 51  
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CONTROL ASSY. CONTINUED  
52  
57  
58  
50  
56  
58  
57  
46  
47  
70  
48  
76  
55  
72  
74  
83  
49  
73  
82  
80  
81  
62  
60  
61  
84  
43  
59  
16  
45  
44  
53  
12  
67  
78  
77  
75  
71  
51  
36  
19  
63  
69  
37  
40  
38  
39  
68  
20  
18  
1
64  
13  
3
21  
28  
7
9
10  
85  
4
5
25  
26  
11  
29  
10  
3
8
9
4
5
27  
35  
7
PAGE 52 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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CONTROL ASSY. CONTINUED  
NO.  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
80  
81  
82  
83  
84  
85  
PART NO.  
467467340  
467467350  
0105050616  
030206150  
952404470  
464457930  
469219180  
954003100  
458451630  
959021813  
464216630  
464457400  
012010030  
030210250  
467218900  
030210250  
031110160  
020310080  
0105091025  
030210250  
469466970  
959403840  
464457420  
464457350  
014208020  
952408950  
952409020  
033910080  
464457440  
464010010  
011606025  
020106050  
464010020  
001520520  
58151  
PART NAME  
PACKING (L), HANDLE  
PACKING (R), HANDLE  
BOLT 6X15 T .....................................................6................REPLACES 001220615  
WASHER, LOCK M6  
WASHER, FLAT M6 ..........................................6................REPLACES 031106100  
RUBBER PIECE  
HYDRAULIC PUMP  
OIL HOSE  
BREATHER CAP  
SPIRAL TUBE  
TRAVEL LEVER  
HANDLE BOSS  
BOLT 10X30.......................................................2................REPLACES 001221030  
WASHER, LOCK M10  
GRIP  
WASHER, LOCK M10  
WASHER, FLAT M10  
NUT M10  
QTY.  
1
1
REMARKS  
6
1
1
1
1
1
1
1
2
1
2
2
2
BOLT 10X25.......................................................2................REPLACES 001221025  
WASHER, LOCK M10  
THROTTLE LEVER  
BAR GRIP, I.D.  
COVER , THROTTLE LEVER  
ARM, THROTTLE  
SOCKET HEAD BOLT 8X20..............................1................REPLACES 001520820  
WASHER  
WASHER  
CONICAL WASHER, LOCK  
STEEL BALL  
DRY BUSHING  
BOLT 6X25.........................................................2................REPLACES 001220625  
NUT M6 .............................................................2................REPLACES 020306050  
ROD END M5  
SOCKET HEAD BOLT 5X20  
WASHER, FLAT M5 ..........................................1................REPLACES 031105080  
2
1
1
1
1
1
1
3
1
1
1
1
020305040  
956100071  
454010020  
NUT M5  
THROTTLE WIRE  
CLAMP  
1
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 53  
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NAMEPLATE AND DECALS ASSY.  
20  
6
8
21  
2
15  
3
19  
23  
17  
16  
11  
22  
7
19  
4
1
13  
14  
12  
5
PAGE 54 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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NAMEPLATE AND DECALS ASSY.  
NO.  
1
2
3
4
5
6
7
8
12  
13  
14  
15  
16  
17  
19  
20  
21  
22  
23  
PART NO.  
920204580  
920203330  
920211060  
920211090  
920201950  
920106760  
920214200  
920214100  
920217130  
920217110  
920201580  
920218390  
920217700  
920218150  
920217810  
920217820  
920217610  
920214740  
920214730  
PART NAME  
QTY.  
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
REMARKS  
DECAL, FULL THROTTLE  
DECAL, EAR PROTECTION  
DECAL, CAUTION LEVER  
DECAL, SHELL TELLUS OIL 32  
DECAL, OIL SAE 10W-30  
DECAL, STOP-RUN-START  
DECAL, CAUTION CYCLONE  
DECAL, E/G FIRE WARNING  
DECAL, MIKASA MARK(W) 200L  
DECAL, MIKASA MARK 35X70  
DECAL, MQ MARK 71X55  
DECAL, CAUTION  
DECAL, V-BELT HDPF-5480  
DECAL, E/G RPM 2400  
DECAL, MODEL (R)  
DECAL, MODEL (L)  
PLATE, SERIAL NO.  
1
1
1
DECAL, LIFTING POSITION  
DECAL, DO NOT LIFT  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 55  
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HATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY.  
1
2
3
6
7
9
8
PAGE 56 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY.  
NO.  
1
2
3
6
7
8
9
PART NO.  
1517802  
1249322  
1249410  
1942000  
2265300  
2268500  
2269600  
PART NAME  
QTY.  
REMARKS  
GASKET SET, CYLINDER HEAD  
GASKET SET, CRANK CASE  
MAINTENANCE KIT, 1000H  
REPAIR SET, CAPSULE  
FILTER KIT, LIGHT  
1
1
1
1
1
1
1
FILTER KIT, MEDIUM  
FILTER KIT, HEAVY  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 57  
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HATZ 1D81S-325 ENGINE ACCESSORIES ASSY.  
.... M  
1
3
7
2
A
B
C
D
E
LOCTITE  
ACTIVATOR N  
LOCTITE 574  
LOCTITE 601  
LOCTITE 221  
LOCTITE 648  
F
F1  
G
H
J
TECH. ADHES.  
8058  
TECH.  
TEROSON  
TEROSTAT 63  
HIGH TEMP  
PASTE  
LOCTITE 407  
M
CLEANER  
K
L
HOCHTEMP.  
FETT 400G  
SILICON  
SEALER  
GRINDING  
PASTE 80ML  
PAGE 58 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE ACCESSORIES ASSY.  
NO.  
A
B
C
D
E
PART NO.  
50223001  
50223101  
50223200  
50223300  
50223400  
50223800  
50223900  
50256501  
70018944  
50283004  
50342601  
50256600  
50485100  
01247512  
01247600  
04048305  
05025201  
PART NAME  
QTY.  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS  
LOCTITE ACTIVATOR N  
LOCTITE 574  
LOCTITE 601  
LOCTITE 221  
LOCTITE 648  
TECHNICAL ADHESIVE 8058  
TECHNICAL CLEANER  
LOCTITE IS 407  
TEROSON TEROSTAT 63  
HIGH TEMPERATURE PASTE  
HIGH TEMPERATURE FETT  
SILICON SEALER  
GRINDING PASTE  
ACCESSORIES KIT  
TOOLS  
F
F1  
G
H
J
K
L
M
1
2
3
7
STICKER DECAL  
STICKER DECAL "START"  
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 59  
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HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY.  
SEALING AND BONDING  
ADHESIVES  
A D  
H
E
29  
3
28  
24  
1
15  
15  
3
26  
3
4
5
12  
14  
27  
9
18  
19  
13  
6
16  
10  
11  
7
23  
9
3
32  
17  
NOT SOLD SEPARATELY  
PAGE 60 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY.  
NO.  
A
D
E
H
PART NO.  
50223001  
50223300  
50223400  
70018944  
01249070  
PART NAME  
QTY.  
REMARKS  
LOCTITE ACTIVATOR N  
LOCTITE 221  
LOCTITE 648  
TEROSON TEROSTAT 63  
CRANKCASE ASSY...........................................1................INCLUDES ITEMS /$  
CRANKCASE.....................................................1................NOT SOLD SEPARATELY  
1
1
1
1
1
2$  
3$  
4$  
5$  
6$  
7$  
7
9$  
10$  
11$  
12$  
13$  
14$  
15$  
16$  
17  
18  
18  
19  
23  
50249102  
03793900  
03793801  
03794000  
03793700  
04033700  
04000800  
50144300  
03794510  
03794800  
50601200  
50325500  
50602901  
50328200  
02228000  
04069500  
04069600  
04062010  
50328200  
CYL. PIN  
NOZZLE  
BEARING BUSH  
PLUG  
BEARING  
4
1
1
AR  
1
MAIN BEARING, O.S. 0.5MM............................1................FOR -0.5MM SHAFT  
PLUG  
STUD  
STUD  
INTERMEDIATE PIECE  
STUD  
COVER  
STUD  
STUD  
AR  
2
1
1
2
1
8
2
THRUST PLATE.................................................1................INCLUDES ITEMS W/@  
SHIM, 1.05 MM  
SHIM, 1.2 MM  
HEX. HD. SCREW  
STUD  
AR  
AR  
4
1
24$  
26$  
27$  
28  
PIPE...................................................................1................NOT SOLD SEPARATELY  
O-RING............................................................AR..............NOT SOLD SEPARATELY  
04105000  
50459800  
04084500  
PLUG  
SEALING CYL. SCREW  
SEALING RING  
1
2
2
29  
30$  
31@  
32@  
STUD ...............................................................AR..............NOT SOLD SEPARATELY  
GASKET ............................................................1................NOT SOLD SEPARATELY  
PLATE................................................................1................NOT SOLD SEPARATELY  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 61  
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HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY.  
56  
61  
32  
32  
K
D
28  
27  
60  
59  
39  
1
2
3
D
4
35  
34  
28  
D
6
1
2
29  
27  
26  
31  
24  
3
4
D
23  
22  
H
6
7
20  
10  
5
5
21  
21  
11  
H
SEALING AND BONDING  
ADHESIVES  
8
12  
13  
62  
63  
D
H
H
D
K
H
NOT SOLD SEPARATELY  
15  
16  
15  
16  
15  
16  
18  
17  
17 18  
14  
D
PAGE 62 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY.  
NO.  
D
H
K
1
2
3
4
5
PART NO.  
50223300  
70018944  
50342601  
03794100  
03794300  
03794201  
50545501  
03795800  
50329000  
03795100  
01248810  
50417600  
03794900  
03795000  
50327100  
01241700  
50170900  
50329100  
50001600  
50373100  
03794701  
50328300  
01321200  
50286400  
01321100  
PART NAME  
LOCTITE 221  
TEROSON TEROSTAT 63  
HIGH TEMPERATURE FETT  
WASHER  
CAM FOLLOWER  
CAM FOLLOW SP.  
ALLEN, SCREW  
O-RING  
O-RING  
O-RING  
PLATE  
ALLEN SCREW W / WASHER  
HOUSING  
SUCTION, SIEVE  
ALLEN SCREW  
OIL SUMP  
WASHER, LOCK  
ALLEN SCREW  
JOINT A  
DRAIN PLG. MAGNT.  
COVER  
HEXAGON NUT  
CLOS., SCREW +SIEVE  
JOINT A  
OIL RELIEF VALVE W/O-RING..........................1................INCLUDES ITEMS W/$  
OIL RELIEF VALVE............................................1................NOT SOLD SEPARATELY  
O-RING  
JOINT A  
CLOS. SCREW  
OIL GAUGE W/O-RING ....................................1................INCLUDES ITEMS W/#  
OIL GAUGE .......................................................1................NOT SOLD SEPARATELY  
O-RING  
RING  
QTY.  
1
1
1
2
2
2
2
2
3
1
1
22  
1
1
2
1
12  
12  
2
2
1
3
1
1
REMARKS  
6
7
8
10  
11  
12  
13  
14  
15  
16  
17  
18  
20  
21  
22  
23  
24  
25$  
26$  
27  
28  
29  
30#  
31#  
50460400  
50062400  
50062300  
01241500  
1
2
2
50359700  
2
2
32@% 50329200  
33+  
HOUSING, LUBE, OIL FILTER..........................1................NOT SOLD SEPARATELY  
34  
35  
50081200  
50170600  
WASHER, LOCK  
ALLEN SCREW  
4
4
36@  
37%  
39  
56  
59+  
60  
61  
62  
63  
ELEMENT, OIL FILTER......................................1................NOT SOLD SEPARATELY  
COVER, OIL FILTER..........................................1................NOT SOLD SEPARATELY  
ELEMENT, OIL FILTER W/RING .......................1................INCLUDES ITEMS W/@  
01480001  
04084001  
05068900  
01318300  
01248901  
50144500  
50170900  
LIFTING SPRING  
GASKET  
1
1
HOUSING, LUBE, OIL FILTER, W/GASKET ....1................INCLUDES ITEMS W/+  
COVER, OIL FILTER W/RING ...........................1................INCLUDES ITEMS W/%  
WASHER, FLAT  
WASHER, LOCK  
2
2
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 63  
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HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY.  
14  
25  
12  
B
11  
9
8
23  
E
1
3
E
6
16  
15  
7
4
5
24  
SEALING AND BONDING  
ADHESIVES  
E
B
NOT SOLD SEPARATELY  
PAGE 64 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY.  
NO.  
B
E
PART NO.  
50223101  
50223400  
01269820  
PART NAME  
LOCTITE 574  
LOCTITE 648  
QTY.  
1
1
REMARKS  
1
CRANKSHAFT ASSY.........................................1................INCLUDES ITEMS W/$  
CRANKSHAFT...................................................1................NOT SOLD SEPARATELY  
PLUG .................................................................1................NOT SOLD SEPARATELY  
COUNTER WEIGHT  
ALLEN SCREW  
FITTING KEY  
GEARWHEEL, CRANKSHAFT  
BUFFER RING  
O-RING  
BEARING FLANGE ..........................................1................REPLACES 04064210  
MAIN BEARING  
MAIN BEARING, O.S. 0.5MM............................1................FOR -0.5MM SHAFT  
OIL SEAL  
WASHER  
HEXAGON NUT  
WEAR SLEEVE  
REPAIR SET, CRANKSHAFT  
2$  
3$  
4
5
6$  
7
03796000  
50055001  
50362600  
03796120  
04000600  
50224900  
04064211  
04006800  
04036100  
50362701  
50413600  
50364300  
50414400  
01512010  
1
2
1
1
1
1
8
9
11  
12  
12  
14  
15  
16  
23  
24  
1
1
8
8
AR  
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 65  
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HATZ 1D81S-325 ENGINE CAMSHAFT ASSY.  
4
PAGE 66 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE CAMSHAFT ASSY.  
NO.  
4
PART NO.  
04099920  
PART NAME  
CAMSHAFT ASSY.  
QTY.  
1
REMARKS  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 67  
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HATZ 1D81S-325 ENGINE PISTON ASSY.  
8
9
1
6
5
3
5
4
12  
11  
10  
14  
13  
13  
PAGE 68 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE PISTON ASSY.  
NO.  
1#  
1
3$%#  
PART NO.  
01313542  
01314641  
PART NAME  
QTY.  
REMARKS  
PISTON SET 100 STD.......................................1................INCLUDES ITEMS W/$  
PISTON 100+0.5MM OVERSIZE.......................1................INCLUDES ITEMS W/%  
PISTON..............................................................1................NOT SOLD SEPARATELY  
4$%# 50461900  
5$%# 50594900  
GUDGEON  
CIR CLIP  
PISTON RING SET 100/STD  
PISTON RING SET100+0.5MM OVERSIZE  
CYLINDER.........................................................1................NOT SOLD SEPARATELY  
CYLINDER ASSY. .............................................1................INCLUDES ITEMS W/#  
CONNECTING ROD ASSY. ..............................1................INCLUDES ITEMS W/@  
CONNECTING ROD..........................................1................NOT SOLD SEPARATELY  
BUSH FOR CONROD  
CONROD SCREW  
BEARING, BIG END STANDARD  
1
2
1
1
6$#  
6%  
8#  
01247310  
01264510  
9
10  
01508330  
01244001  
11@  
12@ 04032200  
13@ 04001810  
1
2
1
14  
14  
02251900  
02252100  
BEARING, BIG END, O.S. 0.5MM .....................1................FOR -0.5MM BRG END  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 69  
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HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY.  
SEALING AND BONDING  
ADHESIVES  
49  
48  
85  
K
49  
48  
※22  
※13  
21  
20  
47  
19  
46  
21  
20  
57  
11  
10  
55  
55  
53  
17  
18  
15  
12  
11  
9
91  
83  
10  
27  
K
51  
9
8
3
52  
50  
83  
K
8
3
44  
61  
45  
61  
90  
4
1
24  
23  
25  
26  
5
29  
28  
66  
67  
1D50  
31  
35,36,37,38,39,40,41,42,43  
7
6
67  
60  
NOT SOLD SEPARATELY  
PAGE 70 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY.  
NO.  
K
1
2$  
3$  
4$  
5
6
7
8
9
10  
11  
12  
13^  
14*  
15*  
16%  
17  
18*  
19*  
20  
21  
22^  
23  
24  
25  
26  
27  
28  
PART NO.  
50342601  
01499620  
PART NAME  
HIGH TEMPERATURE FETT  
CYLINDER HEAD ASSY....................................1................INCLUDES ITEMS W/$  
CYLINDER HEAD..............................................1................NOT SOLD SEPARATELY  
VALVE GUIDE  
STUD  
QTY.  
1
REMARKS  
04008712  
50038400  
01468920  
04091001  
04091100  
04005201  
04005300  
04005401  
02252200  
04003710  
2
1
SHAFT ROCKER W/O-RING.............................1................INCLUDES ITEMS W/%  
INTAKE VALVE  
EXHAUST VALVE  
WASHER  
VALVE SPRING  
CUP  
COLLET  
1
1
2
2
2
2
1
ROCKER INLET  
ROCKER, EXHAUST.........................................1................NOT SOLD SEPARATELY  
GEAR HOLDER.................................................1................NOT SOLD SEPARATELY  
03778401  
SPRING SHEET  
1
SHAFT ROCKER...............................................1................NOT SOLD SEPARATELY  
50117200  
03365710  
03366001  
03783000  
03173100  
CIRCLIP  
RATCHET F DECOMPR  
SPRING  
ADJUSTING SCREW  
HEXAGON NUT  
PIN, ROCKER EXHAUST..................................1................NOT SOLD SEPARATELY  
BALL  
BUSH  
PRESSURE SPRING  
ADJUSTING SCREW  
JOINT A  
RUBBER, RING  
O-RING  
PIN  
HANDLE  
GASKET F. CYLINDER HEAD 0.5 MM  
GASKET CYLINDER HEAD 0.55 MM  
GASKET F. CYLINDER HEAD 0.6 MM  
GASKET F. CYLINDER HEAD 0.65 MM  
GASKET F. CYLINDER HEAD 0.7 MM  
GASKET F. CYLINDER HEAD 0.75 MM  
GASKET F. CYLINDER HEAD 0.8 MM  
GASKET F. CYLINDER HEAD 0.85 MM  
GASKET F. CYLINDER HEAD 0.9 MM  
GASKET F. CYLINDER HEAD 0.95 MM  
GASKET F. CYLINDER HEAD 1.0 MM  
GASKET F. CYLINDER HEAD 1.05 MM  
1
1
1
2
2
50123800  
04004700  
04004800  
01245200  
50001100  
04048900  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
29% 40022401  
30  
31  
35  
35  
36  
36  
37  
37  
38  
38  
39  
39  
40  
40  
50034700  
04009810  
04068800  
04240900  
04036800  
04241000  
04036500  
04241100  
04036600  
04241200  
04002700  
04241300  
04002800  
04241400  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 71  
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HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. (CONTINUED)  
SEALING AND BONDING  
ADHESIVES  
49  
85  
48  
K
49  
48  
※22  
※13  
21  
20  
47  
19  
46  
21  
20  
57  
11  
10  
55  
55  
53  
17  
18  
15  
12  
11  
9
91  
83  
10  
27  
K
51  
9
8
3
52  
50  
83  
K
8
3
44  
61  
45  
61  
90  
4
1
24  
23  
25  
26  
5
29  
28  
66  
67  
1D50  
31  
35,36,37,38,39,40,41,42,43  
7
6
67  
60  
NOT SOLD SEPARATELY  
PAGE 72 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. (CONTINUED)  
NO.  
41  
41  
42  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54@  
PART NO.  
04002900  
04241500  
04003000  
04241600  
04003100  
04003200  
04003300  
04006111  
01245414  
50081200  
50170800  
04008100  
50366300  
50208500  
01493200  
PART NAME  
QTY.  
1
1
1
1
1
2
2
1
1
4
4
1
2
2
REMARKS  
GASKET F. CYLINDER HEAD 1.1 MM  
GASKET F. CYLINDER HEAD 1.15 MM  
GASKET F. CYLINDER HEAD 1.2 MM  
GASKET F. CYLINDER HEAD 1.25 MM  
GASKET F. CYLINDER HEAD 1.3 MM  
CYLINDER HEAD SCREW  
CYLINDER HEAD SCREW  
GASKET, ROCKER COVER  
COVER CYLINDER HEAD  
WASHER, LOCK  
ALLEN SCREW  
LIFTING BRACKET  
ALLEN SCREW  
WASHER, LOCK  
PLUG, FILTER, ASSY........................................1................INCLUDES ITEMS W/@  
CAP, FILTER PLUG ...........................................1................NOT SOLD SEPARATELY  
55@+ 50326200  
56@+  
O-RING  
2
PLUG, FILTER ...................................................1................NOT SOLD SEPARATELY  
CLOSING PLUG "S" W/O-RING & CAP............1................INCLUDES ITEMS W/ +  
OIL PRESSURE PIPE W/SPRING & ORINGS..1................INCLUDES ITEMS W/ #  
DISC F. STUD  
PRESSURE SPRING  
O-RING  
PIPE OIL PRESSURE .......................................1................NOT SOLD SEPARATELY  
VALVE STEM SEAL CAP  
ROCKER EXHAUST .........................................1................INCLUDES ITEMS W/ ^  
PIN  
GEAR, HOLDER, F. DECOMPR .......................1................INCLUDES ITEMS W/*  
57  
60  
61  
66#  
67#  
72#  
83  
01308301  
01269700  
03457500  
04004200  
50330100  
4
1
2
50634900  
01285010  
04104300  
01557600  
2
85  
90  
91  
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 73  
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HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY.  
1
2
16  
14  
3
15  
8
10  
4
5
6
7
10  
10  
13  
10  
10  
PAGE 74 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY.  
NO.  
1
2
3
4
5
6
7
8
10  
13  
14  
15  
16  
PART NO.  
01244310  
50330200  
04002500  
50347000  
04002600  
04002000  
50330300  
04007500  
50397100  
03123700  
04007133  
04007410  
50363100  
PART NAME  
PUSHROD  
O-RING  
PROTECTION TUBE  
CIRCLIP  
PRESSURE SPRING  
PRESSURE RING  
O-RING  
RING, FLYWHEEL  
ALLEN SCREW  
BUSHING  
QTY.  
2
2
2
2
2
2
2
2
1
7
1
1
REMARKS  
FLYWHEEL  
PLATE  
ALLEN SCREW  
6
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 75  
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HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY.  
SEALING AND BONDING  
ADHESIVES  
H
15  
14  
13  
12  
21  
12  
11  
1
21  
2
17  
16  
10  
H
20  
18  
16  
19  
3
23  
4
6
7
22  
8
NOT SOLD SEPARATELY.  
PAGE 76 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY.  
NO.  
H
1
2$  
3$  
4$  
6
PART NO.  
70018944  
50328000  
03797412  
01242401  
03797310  
04063400  
03798600  
50334700  
03797512  
04277100  
04277300  
04277202  
03797900  
03797801  
50081200  
50170800  
50051000  
50084901  
03798720  
50594300  
04262500  
04046000  
01242330  
PART NAME  
QTY.  
1
5
1
1
1
1
1
1
1
1
1
1
1
1
5
3
REMARKS  
TEROSON TEROSTAT 63  
COUNTERSUNK SCREW  
COVER, OIL PUMP  
SPRING CAPSULE+BUSH  
GEAR WHEEL  
GOVERNOR SPRING  
CUP  
7
8
CIRCLIP  
10$  
11$  
12$  
13$  
14  
15  
16  
17  
18  
19  
20$  
21$  
22  
22  
23  
HOUSING FOR OIL PUMP  
PLATE, CENTRIFUGAL WEIGHT  
PIN  
FLYWEIGHT  
WASHER  
PIN  
WASHER, LOCK  
ALLEN SCREW  
ALLEN SCREW  
PIN  
GEAR WHEEL  
CIRCLIP  
2
2
1
2
AR  
AR  
CIRCLIP 0.3 MM  
CIRCLIP 0.5 MM  
SPRING SLEEVE ASSY. ..................................1................INCLUDES ITEMS W/ $  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 77  
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HATZ 1D81S-325 ENGINE TIMING COVER ASSY.  
11  
3
15  
5
16  
11  
11  
7
8
9
4
17  
2
NOT SOLD SEPARATELY.  
PAGE 78 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE TIMING COVER ASSY.  
NO.  
2
3$  
4$  
5$  
7
PART NO.  
01267731  
50325600  
50325701  
50325811  
50330400  
04000400  
50399000  
50417400  
PART NAME  
TIMING COVER ASSY.......................................1................INCLUDES ITEMS W/$  
QTY.  
REMARKS  
COVER 50  
COVER 52  
OIL SEAL  
O-RING  
1
1
1
1
8
9
COVER  
CIRCLIP  
ALLEN SCREW  
1
1
13  
11  
14$  
15$  
16$  
17$  
TIMING COVER.................................................1................NOT SOLD SEPARATELY  
04000310  
04023210  
50364701  
BEARING, BUSHING  
BEARING, BUSHING  
OIL SEAL  
1
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 79  
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HATZ 1D81S-325 ENGINE FUEL PUMP ASSY.  
(20)  
36  
37  
21  
22  
23  
24  
27  
26  
26 28  
25  
45  
42  
35  
43  
48  
45  
32  
39  
34  
31  
47  
40  
41  
45  
46  
45  
44  
30  
2
D
3
15  
45  
14  
13  
14  
17  
1
18  
19  
10  
6,7,8,9  
10  
11  
SEALING AND BONDING  
ADHESIVES  
14  
16  
51  
D
20  
14  
15  
NOT SOLD SEPARATELY.  
PAGE 80 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE FUEL PUMP ASSY.  
NO.  
D
1
2
3
PART NO.  
70018918  
50492900  
04169200  
50050700  
03209700  
04102400  
04102500  
04102600  
04071300  
04102200  
04102300  
01864502  
PART NAME  
LOCTITE 221  
ROLLER TAPPET  
GUIDE  
ALLEN SCREW  
SHIM 0.30 MM  
SHIM 0.60 MM  
SHIM 0.90 MM  
SHIM 1.20 MM  
GASKET 0.10 MM  
GASKET 0.20 MM  
GASKET 0.30 MM  
QTY.  
1
1
1
1
AR  
AR  
AR  
AR  
AR  
AR  
AR  
REMARKS  
6
7$  
8$  
9$  
10$  
10  
10  
11  
12$  
13  
14$  
15$  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
30  
31  
32  
33%  
INJECTION PUMP ASSY...................................1................INCLUDES ITEMS W/ $  
INJECTION PUMP.............................................1................NOT SOLD SEPARATELY  
BANJO CONNECTION  
PACKING RING  
BANJO BOLT  
BANJO CONNECTION  
SPACER  
CLAMP, INJECTION PUMP  
HEXAGON NUT  
FUEL PRESSURE PIPE  
05299701  
50586300  
50577801  
05299701  
04239300  
04239100  
04244300  
01313620  
020108060  
50208500  
04035700  
03792401  
50038400  
50000800  
50333400  
50313000  
50004600  
04185200  
50567310  
1
4
2
2
2
2
2
1
HEXAGON NUT ................................................1 ...............REPLACES 50148000  
WASHER, LOCK  
WASHER  
FLANGE  
STUD  
JOINT A  
1
1
1
1
2
1
1
1
1
BANJO CONNECTION  
BANJO BOLT  
GRUB SCREW  
JOINT WASHER  
INJECTOR NOZZLE ASSY................................1................INCLUDES ITEMS W/ %  
INJECTOR NOZZLE BODY...............................1................NOT SOLD SEPARATELY  
INJECTOR NOZZLE  
PISTON CYLINDER ASSY. ...............................1................INCLUDES ITEMS W/ @  
CLOSS SCREW  
DISC  
PISTON CYLINDER ..........................................1................NOT SOLD SEPARATELY  
34% 50567410  
35 01498902  
36@ 50330800  
37@ 04001600  
38@#  
1
1
1
39@# 05035200  
40@ 04001410  
41@ 50328900  
PRESSURE SPRING  
CYLINDER F. EXTR. FUEL DEV  
O-RING  
1
1
1
42  
01519500  
03962110  
05310200  
50570900  
00805502  
05310100  
03989601  
50590000  
01189910  
PISTON W/SPRING ..........................................1................INCLUDES ITEMS W/ #  
43+  
44+  
45+  
46+  
47+  
48+  
51  
FUEL HOSE  
FUEL PIPE  
CLAMP  
VENT VALVE  
FUEL PIPE  
HOSE NIPPLE T  
CLAMP  
1
1
5
1
1
1
1
58  
FUEL PIPE ASSY...............................................1................INCLUDES ITEMS W/ +  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 81  
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HATZ 1D81S-325 ENGINE AIR DUCTING ASSY.  
49  
11  
10  
22  
12  
10  
10  
11  
10  
12  
10  
44  
43  
45  
46  
11  
10  
12  
48  
10  
7
9
SEALING AND BONDING  
ADHESIVES  
2
4
1
10  
10  
12  
21  
31  
3
D
10  
12  
D
4
5
10  
12  
3
23  
19  
17  
14  
18  
15  
16  
18  
25  
51  
52  
29  
20  
29  
30  
28 29  
20  
NOT SOLD SEPARATELY.  
PAGE 82 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE AIR DUCTING ASSY.  
NO.  
D
1
2$  
PART NO.  
50223300  
01246223  
PART NAME  
LOCTITE 221  
QTY.  
1
REMARKS  
COOLING AIR DUCTING .................................1................INCLUDES ITEMS W/ $  
AIR DUCT BRACKET........................................1................NOT SOLD SEPARATELY  
3$@ 04007601  
4$@ 04007720  
SEALING STRIP 35 MM  
SEALING STRIP 76 MM  
2
2
5
6@  
7
01246413  
COOLING AIR DUCTING..................................1................INCLUDES ITEMS W/@  
AIR DUCT BRACKET........................................1................NOT SOLD SEPARATELY  
COOLING AIR DUCTING, UPPER ...................1................INCLUDES ITEMS W/ #  
AIR DUCT UPPER.............................................1................NOT SOLD SEPARATELY  
01246600  
8#  
9#  
10  
11  
12  
14  
15  
16  
17  
18  
19  
20  
21$  
22  
23  
24  
25  
28  
29  
30  
31  
43  
44  
45  
46  
48  
49  
51  
52  
04007901  
50390701  
020106050  
50528100  
04008500  
50093700  
50093600  
50475000  
50474900  
01689100  
50333500  
50334800  
50416800  
50226000  
SEALING STRIP  
CON. WASHER, LOCK  
HEXAGON NUT ................................................4................REPLACES 50144400  
ALLEN SCREW  
PARTING SHEET  
WASHER, FLAT  
HEXAGON NUT  
STUD  
1
15  
7
1
2
2
2
4
1
AR  
1
2
STUD  
HOUSING, INTERMEDIATE  
HEXAGON SCREW  
RUBBER SLEEVE  
ALLEN SCREW  
GRUB SCREW  
4
MODEL ID PLATE..............................................1................CONTACT MQ PARTS DEPT.  
RIVET  
40002500  
04080410  
50170900  
50177100  
50416800  
01268010  
04038800  
50120000  
50328300  
04125700  
04125601  
50093700  
50093600  
4
AR  
AR  
2
2
1
1
2
2
1
COVER, BLOWER DUCTING  
WASHER, LOCK  
HEXAGON SCREW  
ALLEN SCREW  
COOLING AIR DUCT  
SEALING STRIP 94 MM  
WASHER, FLAT  
HEXAGON NUT  
SEALING PLATE  
SEALING PLATE  
WASHER, FLAT  
1
4
4
HEXAGON NUT  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 83  
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HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY.  
42  
37  
38  
39  
40  
43  
44  
45  
41  
4
3
5
7
46  
D
26  
79  
4
8
16  
9
2
6
D
17  
1
10  
12  
6
D
52  
81  
24  
53  
11  
54  
13  
SEALING AND BONDING  
ADHESIVES  
80  
78  
15  
D
23  
22  
76  
14  
21  
20  
NOT SOLD SEPARATELY  
74  
PAGE 84 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY.  
NO.  
D
PART NO.  
50223300  
PART NAME  
LOCTITE 221  
QTY.  
1
REMARKS  
1$  
2$  
3
4
5
6$  
7
8
LEVER, SPEED CONTROL ..............................1................NOT SOLD SEPARATELY  
BRACKET, SPEED CONTROL..........................1................NOT SOLD SEPARATELY  
04000100  
50266100  
04037500  
50328701  
04000200  
01242811  
03799010  
04052710  
50412900  
50129900  
01279222  
03975602  
50170600  
50507801  
020106050  
03975801  
03927301  
50144500  
50346500  
01246803  
50403500  
01317000  
SHIM  
CIRCLIP  
LEVER  
ALLEN SCREW  
TENSION SPRING  
GUIDE  
THIGH SPRING  
SPACER RING  
O-RING  
O-RING  
STOP RING. SPD. CONT. S  
CONSOLE  
1
2
1
4
1
1
1
1
2
1
1
1
3
2
9
10  
11  
12  
13  
14  
15  
16  
17  
20  
21  
22  
23  
24  
26  
37  
ALLEN SCREW  
GRUB SCREW  
HEXAGON NUT ................................................2................REPLACES 50144400  
LEVER  
SCREW  
WASHER, FLAT  
HEXAGON NUT  
1
1
1
1
SPEED CONTROL, ASSY. ...............................1................INCLUDES ITEMS W/ $  
GRUB SCREW  
VALVE, BREATHER, ASSY. ..............................1................INCLUDES ITEMS W/@  
BREATHER CUP  
1
38@ 04080300  
39@ 03568701  
40@  
1
DIAPHRAGM ....................................................1................REPLACES 03568700  
BREATHER VALVE............................................1................NOT SOLD SEPARATELY  
41@ 04074700  
42@ 04074800  
BREATHER HOSE  
BREATHER HOSE  
BUSH  
WASHER, LOCK  
ALLEN SCREW  
CLAMP  
SUPPORTING DISC  
THIGH SPRING  
COUPLING SHELL  
1
1
2
2
2
1
1
1
1
43  
44  
45  
04080500  
50081200  
50170700  
46@ 04090500  
52  
53  
54  
74  
50453600  
05046800  
01494101  
50642000  
CABLE CLAMPING ASSY. ................................1................INCLUDES ITEMS W/ #  
BOLT, HX. HD.....................................................1................NOT SOLD SEPARATELY  
ADJUSTING SCREW W/ NUT...........................1................INCLUDES ITEM W/ %  
NUT, HEX...........................................................1................NOT SOLD SEPARATELY  
WASHER, LOCK  
BUSHING  
NUT. HEX.  
75#  
76  
50374400  
77%  
78  
79  
80  
50170900  
04021000  
05179300  
50328300  
3
3
1
2
81  
NUT, HEX.  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 85  
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HATZ 1D81S-325 ENGINE FUEL TANK ASSY.  
31  
32  
28  
11  
20  
3
4
5
6
0
5
2 3  
5
6
0
1
2
52  
10  
4
3
8
32  
3
4
5
6
9
24  
30  
4
3
23  
21  
22  
25  
27  
12  
13  
46  
47  
50  
14  
53  
47  
18  
48  
49  
54  
51  
55  
16  
15  
17  
19  
PAGE 86 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE FUEL TANK ASSY.  
NO.  
2
3
4$  
5$  
6$  
7$  
8
PART NO.  
01494200  
05097600  
03981802  
03981701  
03981900  
PART NAME  
FUEL TANK ASSY..............................................1................INCLUDES ITEMS W/$  
QTY.  
REMARKS  
WASHER  
12  
12  
6
RUBBER WASHER  
BUSH  
RUBBER SHELL  
4
FUEL TANK........................................................1................NOT SOLD SEPARATELY  
03989800  
50377001  
50177500  
50385801  
BUSH  
STUD  
2
2
4
1
1
1
1
1
1
1
1
9
10$  
11$  
ALLEN SCREW  
CAP, FUEL TANK  
FUEL HOSE  
FUEL FILTER, IN-LINE  
FUEL HOSE  
CLAMP  
NIPPLE  
CLAMP  
FUEL HOSE  
12@ 05323600  
13@ 50478800  
14@ 05330000  
15@ 50523800  
16@ 05240400  
17@ 50570900  
18@ 03664310  
19  
20  
21$  
22$  
23$  
24  
01473610  
50387300  
50001000  
05126000  
05029200  
03663710  
01490300  
FUEL FILTER W./ HOSES ................................1................INCLUDES ITEMS W/@  
FUEL FILTER/SIEVE  
JOINT A  
DRAIN PLUG  
BUSH  
FUEL HOSE  
1
1
1
4
1
25  
26%  
PROTECT GUARD TOP W / SEAL....................1................INCLUDES ITEMS W/%  
PROTECT GUARD............................................1................NOT SOLD SEPARATELY  
27% 04030901  
SEALING STRIP  
BRACKET, LIFTING  
ALLEN SCREW  
1
1
1
28  
30  
31  
32  
46  
47  
48  
49  
50  
51  
52$  
53  
54  
55  
04008100  
50183000  
020108060  
50208500  
50177100  
50158400  
50144500  
020106050  
05031900  
50590000  
05235602  
04098400  
50170900  
50323900  
HEXAGON NUT.................................................2................REPLACES 50148000  
WASHER, LOCK  
HEXAGON SCREW  
PIPE CLIP 14/15  
WASHER, FLAT  
6
1
2
1
HEXAGON NUT ................................................1................REPLACES 50144400  
GUARD/FILTER  
CLAMP  
STICKER "DIESEL"  
SPACER TUBE  
WASHER, LOCK  
ALLEN SCREW  
1
1
1
1
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 87  
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HATZ 1D81S-325 ENGINE AIR FILTER ASSY.  
48  
47  
35  
46  
111  
41  
112  
2
42  
1
2
3
2
40  
53  
54  
5
6
55  
56  
57  
66  
34  
7
8
58  
59  
9
10  
85  
12  
61  
60  
65  
63  
65  
64  
52  
15  
16  
62  
50  
51  
61  
NOT SOLD SEPARATELY.  
PAGE 88 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE AIR FILTER ASSY.  
NO.  
1
2
PART NO.  
50038900  
04006300  
04006200  
PART NAME  
STUD  
GASKET, AIR FILTER  
INSULATING FLANGE  
QTY.  
REMARKS  
2
3
1
3
4%  
5
6
7
8
9
10  
12#  
HOUSING, AIR CLEANER ................................1................NOT SOLD SEPARATELY  
50095100  
50398400  
01493000  
01483401  
50148100  
50129500  
02024200  
WASHER, LOCK  
ALLEN SCREW  
1
1
1
1
2
2
1
1
1
ELEMENT, AIR FILTER  
RETAINING BRACKET  
WASHER, FLAT  
HEXAGON NUT  
CENTER RING COVER  
JOINT A  
15% 50062400  
16% 50062300  
ALLEN SCREW  
34  
02280100  
COVER, AIR FILTER, ASSY. .............................1................INCLUDES ITEMS W/ #  
SEAL STR. LG  
COVER, AIR FILTER .........................................1................NOT SOLD SEPARATELY  
35%# 04047701  
36#  
1
40#  
41  
42  
50452200  
01287900  
04047300  
WING SCREW  
GASKET, AIR FILTER  
INTERMEDIATE FLANGE  
1
1
1
46#  
47  
48  
50  
51  
52  
53$  
54$  
55$  
56$  
57$  
58  
59  
60  
61  
62  
63  
64  
65  
66  
85  
86  
111  
112  
PLUG, AIR FILTER COVER...............................2................NOT SOLD SEPARATELY  
50120000  
50602400  
50406600  
00575900  
05033500  
05044501  
05043601  
05045600  
05137200  
05043700  
50173500  
50170900  
50170600  
05325400  
05043800  
50159500  
50006200  
50062400  
01499801  
50358400  
01486601  
469467010  
466462840  
DISC  
NUT  
HOSE CLIP  
CAP  
VALVE PLATE  
INDICATOR. PLATE  
RUBBER CAP  
SIGNAL RING  
FILTER, MAINTENANCE INDICATOR  
ADAPTER  
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
PIPE CLIP  
WASHER, LOCK  
ALLEN SCREW  
FUEL HOSE  
HOSE  
RING PIECE  
BANJO BOLT  
JOINT A  
MAINTENANCE INDICATOR, ASSY. ................1................INCLUDES ITEMS W/ $  
STRAP  
AIR FILTER HOUSING, ASSY., W/SEAL...........1................INCLUDES ITEMS W/ %  
1
INTAKE PIPE, CLEANER  
DUCT GROMMET  
1
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 89  
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HATZ 1D81S-325 ENGINE MUFFLER ASSY.  
20  
27  
J
SEALING AND BONDING  
ADHESIVES  
19  
D J  
18  
19  
J
3
29  
6
30  
2
1
21  
22  
23  
D
24  
NOT SOLD SEPARATELY  
PAGE 90 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE MUFFLER ASSY.  
NO.  
D
J
PART NO.  
50223300  
50283004  
01498803  
PART NAME  
LOCTITE 221  
HIGH TEMPERATURE PASTE  
EXHAUST SILENCER ASSY. ...........................1................INCLUDES ITEMS W/ $  
SILENCER, EXHAUST......................................1................NOT SOLD SEPARATELY  
ALLEN SCREW  
GASKET EXHAUST SILENCER  
MUFFLER, GUARD  
WASHER, LOCK  
ALLEN SCREW  
GUARD  
ALLEN SCREW  
CLOSING CAP  
ALLEN SCREW  
WASHER, FLAT  
WASHER, LOCK  
SEALING PLATE  
QTY.  
1
1
REMARKS  
1
2$  
3$  
6$  
18  
19  
20  
21  
22  
23  
24  
27  
29$  
30$  
50404000  
03974300  
01191902  
05034202  
50255700  
03985300  
50135700  
40091400  
50165400  
50120000  
50208500  
04125601  
3
1
1
10  
5
1
2
1
2
5
3
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 91  
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HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY.  
50  
38  
SEALING AND BONDING  
ADHESIVES  
39  
32  
38  
D J  
33  
47  
48  
D
53  
51  
44  
46  
45  
23  
35  
16  
14  
27  
17  
K
11  
13  
12  
5
19  
D
26  
25 24  
20  
34  
18  
8
9
10  
20  
24 25  
6
NOT SOLD SEPARATELY.  
PAGE 92 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY.  
NO.  
D
K
5
6$  
7$@  
PART NO.  
50223300  
50342600  
01027805  
01011404  
PART NAME  
LOCTITE 221  
HIGH TEMPERATURE FETT  
CRANK HANDLE-SAFETY, ASSY. ...................1................INCLUDES ITEMS W/ $  
LEVER, ASSY....................................................1................INCLUDES ITEMS W/ @  
LEVER ...............................................................1................NOT SOLD SEPARATELY  
QTY.  
1
1
REMARKS  
8$@ 03812102  
9$@ 03917100  
10$@ 50316500  
PLATE SPRING  
PLATE SPRING  
ALLEN SCREW  
PLATE SPRING  
HEXAGON SCREW  
SPRING A  
1
2
2
1
1
1
11$  
12$  
13$  
14$  
15$#  
03954900  
03955600  
03955900  
01011310  
HANDLE, OUTER W / O-RING .........................1................INCLUDES ITEMS W/ #  
HANDLE, OUTER..............................................1................NOT SOLD SEPARATELY  
16$# 50169100  
O-RING  
CLOSING PLUG  
GASKET  
OIL SEAL  
BUSH  
1
1
1
1
2
17$  
18$  
19$  
20$  
21$  
22$  
23$  
24  
50199200  
03813000  
50194200  
50193400  
HOLDER, CRANK HANDLE, OUTER ...............1................NOT SOLD SEPARATELY  
HOLDER, CRANK HANDLE, INNER.................1................NOT SOLD SEPARATELY  
ALLEN SCREW  
SHIM  
CIRCLIP  
O-RING  
SHAFT, CRANK HANDLE .................................1................INCLUDES ITEM W/+  
SHAFT ...............................................................1................NOT SOLD SEPARATELY  
CRANK JOW LEFT  
GUARD  
SHIM  
WASHER, LOCK  
ALLEN SCREW  
CYLINDER PIN  
50236600  
03928610  
50194300  
50258500  
01187202  
5
2
2
2
25  
26  
27  
28+  
32  
33  
34$  
35$  
38  
39  
44  
45  
46  
47  
48  
04020310  
03985300  
50195800  
50170900  
50134900  
50387100  
01459500  
50183000  
50148100  
50145900  
50327800  
04082900  
1
1
1
5
1
1
GUIDING SHELL, W / BUSHING.......................1................INCLUDES ITEM W/ %  
ALLEN SCREW  
WASHER, FLAT  
WASHER, FLAT  
ALLEN SCREW  
CRANKING DEVICE  
BUSHING 1"  
2
2
2
2
1
1
50  
51% 50387601  
53%  
GUIDING SHELL ...............................................1................NOT SOLD SEPARATELY  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 93  
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HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY.  
23  
46  
22  
59  
6
31  
34  
33  
29  
38  
35  
36  
37  
61  
32  
30  
18  
44  
20  
21  
22  
28  
7
27  
26  
2
1
3
4
17  
24  
21  
58  
43  
62  
20  
15  
14  
14  
7
13  
6
9
8
5
11  
42  
37  
NOT SOLD SEPARATELY.  
PAGE 94 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
50486400  
50495901  
50093700  
50380600  
05001200  
50149100  
50208500  
020108060  
50144500  
01592400  
PART NAME  
STUD  
STARTING MOTOR ASSY.  
WASHER, FLAT  
HEXAGON NUT  
CLIP  
QTY.  
REMARKS  
2
1
2
2
2
2
4
ALLEN SCREW  
WASHER, LOCK  
HEXAGON NUT ................................................2................REPLACES 50148000  
WASHER, FLAT  
COIL ASSY. 12V 200W .....................................1................INCLUDES ITEMS W/ $  
COIL...................................................................1................NOT SOLD SEPARATELY  
ALLEN SCREW  
CON. WASHER, LOCK  
ALLEN SCREW  
PROTECT. ALTERNATOR  
PARTING SHEET  
9
1
11  
12$  
13$  
14$  
15$  
17  
18  
20  
21  
22  
23  
24  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
42  
43  
44  
46  
58  
59  
60%  
50448800  
50390701  
50448700  
04021100  
04009920  
01558300  
50165500  
50170900  
04021210  
50144500  
01440303  
50183000  
01983800  
01440100  
50422501  
50373700  
50373600  
50216300  
50335700  
50402100  
50402000  
50358400  
01440200  
05023900  
50379700  
01439400  
40026600  
01193401  
01587300  
1
2
1
1
1
ELECTRIC WIRE ..............................................1................REPLACES 01462800  
HEXAGON SCREW  
WASHER, LOCK  
GEAR, RING  
WASHER, FLAT  
SUPPORT  
ALLEN SCREW  
REGULATOR 12V  
FASTENING PLATE  
COUNTER SUNK SCREW  
PLUG SLEEVE HOUSING  
PIN TERM. HOUSING 6-WAY  
WASHER  
HEXAGON SCREW  
PLUG SLEEVE HOUSING  
PLUG HOUSING 4-P  
STRAP  
5
6
1
2
1
2
1
1
2
1
1
2
2
1
1
4
1
2
1
1
1
1
SUPPORT  
CLIP  
PLUG HOUSING 2-P  
WIRING HARNESS  
PROTECTION CAP  
ELECT. WIRE STARTER  
MAGNETIC RING, ASSY. 200W .......................1................INCLUDES ITEMS W/ %  
MAGNETIC RING..............................................1................NOT SOLD SEPARATELY  
61% 50446900  
62 50344700  
ALLEN SCREW  
HEXAGON NUT  
14  
1
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 95  
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HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY.  
A
E
2
1
15  
E
11  
9
3
4
10  
7
5
8
6
14  
PAGE 96 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY.  
NO.  
A
E
1
2
3
4
5
6
7
8
9
10  
11  
14  
15  
PART NO.  
50223001  
50223400  
04167010  
50004600  
50403500  
04153700  
04153800  
04134200  
04129700  
04126700  
04244500  
50507800  
04239200  
04187700  
04205900  
PART NAME  
LOCTITE ACTIVATOR N  
LOCTITE 574  
CLOSING PLUG  
GRUB SCREW  
GRUB SCREW  
CLOSING PLUG  
SUPPORT  
DISC  
BUSHING  
THREADED BUSHING  
CAP  
QTY.  
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
REMARKS  
GRUB SCREW  
SECURING NUT  
CAP  
CLOSING PLUG  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 97  
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TERMS AND CONDITIONS OF SALE — PARTS  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
PAYMENT TERMS  
Terms of payment for parts are net 30 days.  
FREIGHT POLICY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
SPECIAL EXPEDITING SERVICE  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
LIMITATIONS OF SELLER’S LIABILITY  
MINIMUM ORDER  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
RETURNED GOODS POLICY  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
LIMITATION OF WARRANTIES  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
PRICING AND REBATES  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
PAGE 98 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)  
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NOTES  
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 99  
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OPERATION AND PARTS MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
United StateS  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (310) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
United Kingdom  
Canada  
Multiquip  
Multiquip (UK) Limited Head Office  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: 0161 339 3226  
Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: [email protected]  
© COPYRIGHT 2014, MULTIQUIP INC.  
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks  
are the property of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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