OPERATION AND PARTS MANUAL
GLOBUG
MODEL GB4000
LIGHT TOWER MOUNT TYPE
BALLOON LIGHT
SERIAL NO. G3100044 AND ABOVE
Revision #1 (02/25/14)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 3
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TABLE OF CONTENTS
Component Drawings
GB4000 BALLOON LIGHT
Table of Contents..................................................... 4
Parts Ordering Procedures...................................... 5
Safety Information .............................................. 6-13
Specifications ........................................................ 14
Dimensions............................................................ 15
Footcandle Plot...................................................... 16
General Information............................................... 17
Components .......................................................... 18
Setup ................................................................ 19-22
Lamp Cable Connections ...................................... 23
Operation.......................................................... 24-25
Maintenance..................................................... 26-28
Wiring Diagram...................................................... 29
Explanation Of Code In Remarks Column............. 30
Suggested Spare Parts ......................................... 31
Nameplate And Decals..................................... 32-33
Electrical Assy..................................................34--37
Bracket And J-Box Assy. .................................. 38-39
Terms And Conditions Of Sale — Parts ................ 40
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
I View Parts Diagrams
I Order Parts
I Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
Order via Phone:
1-800-427-1244
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
Ì
Dealer Account Number
Ì
Specify Preferred Method of Shipment:
Ì
Ì
Ì
Ì
Ì
Dealer Name and Address
ꢀ UPS/Fed Ex ꢀ
Priority One ꢀ
DHL
Truck
I
Shipping Address (if different than billing address)
Return Fax Number
I
Ground
I Next Day
Applicable Model Number
I
Second/Third Day
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 5
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SAFETY INFORMATION
Do not operate or service the equipment before reading the
entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
SAFETY SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
ALWAYS know the location of the nearest
fire extinguisher.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS check the equipment for loosened threads or
bolts before starting.
ALWAYS know the location of the nearest phone or
keep a phone on the job site. Also, know the phone
numbers of the nearest ambulance, doctor and fire
department. This information will be invaluable in the
case of an emergency.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 7
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SAFETY INFORMATION
LIGHT TOWER SAFETY
DANGER
NOTICE
ALWAYS keep the immediate area surrounding the light
tower clean, neat, and free of debris.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
WARNING
ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death.Disconnection of any of these
devices will void all warranties.
To prevent the light tower from overturning, NEVER use
in winds that exceed 65 MPH (105 km/h).
LAMP SAFETY
WARNING
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NEVER attempt to replace lamp with the power on.
Always shut down the engine and turn off circuit breakers
when changing the lamp.
ALWAYS ensure light tower is on level ground before use
so that it cannot slide or shift around, endangering workers.
Always keep immediate area free of bystanders.
ALWAYS allow a sufficient amount of time for the lamp to
cool before touching or changing. The possibility exists of
severe burns.
ALWAYS make sure trailer is leveled with all outriggers
extended before raising tower. Outriggers must remain
extended while tower is up.
CAUTION
ALWAYS keep area behind trailer clear of people while
raising and lowering mast.
NEVER use force when installing the lamp.Excessive force
could cause the lamp to break, causing bodily harm.
NEVER remove safety pin or pull mast locking pin while
tower is in a raised position!
NOTICE
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
CHECK the mast and winch cables for wear. If any
problem occurs when lowering or raising the tower, STOP
immediately! Contact a trained technician for assistance.
ALWAYS make sure lamp surface is clean and dry.
NEVER pivot or retract mast while unit is operating.
ALWAYS replace with MQ recommended type lamp.
NEVER use the light tower mast as a crane. DO NOT
lift anything with the mast.
ALWAYS have a trained technician install and remove
a floodlight, or replace any damaged fixture wiring.
ALWAYS lower the light tower when not in use, or if high
winds or electrical storms are expected.
PAGE 8 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SAFETY INFORMATION
ENGINE SAFETY
DANGER
NOTICE
NEVER run engine without an air filter or with a dirty air
filter.Severe engine damage may occur.Service air filter
frequently to prevent engine malfunction.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
The engine of this equipment
requires an adequate free
flow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
DANGEROUS
GAS FUMES
Wet stacking is a common problem with diesel engines
which are operated for extended periods with light or
no load applied.When a diesel engine operates without
sufficient load (less than 40% of the rated output), it will
not operate at its optimum temperature. This will allow
unburned fuel to accumulate in the exhaust system,
which can foul the fuel injectors, engine valves and
exhaust system, including turbochargers, and reduce
the operating performance.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
In order for a diesel engine to operate at peak efficiency,
it must be able to provide fuel and air in the proper ratio
and at a high enough engine temperature for the engine
to completely burn all of the fuel.
DO NOT remove the radiator cap while the engine is hot.
High pressure boiling water will gush out of the radiator
and severely scald any persons in the general area of
the generator.
Wet stacking does not usually cause any permanent
damage and can be alleviated if additional load is
applied to relieve the condition.It can reduce the system
performance and increase maintenance. Applying an
increasing load over a period of time until the excess
fuel is burned off and the system capacity is reached
usually can repair the condition. This can take several
hours to burn off the accumulated unburned fuel.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the generator.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
generator.
State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels.A spark arrester is a device designed
to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
local Health and Safety Administrator.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing equipment.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 9
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SAFETY INFORMATION
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains, etc.
FUEL SAFETY
DANGER
Check the tire air pressure on both towing vehicle and
trailer. Trailer tires should be inflated to 50 psi cold.
Also check the tire tread wear on both vehicles.
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS make sure the trailer is equipped with a safety
chain.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS properly attach trailer’s safety chains to towing
vehicle.
ALWAYS use extreme caution when working with
flammable liquids.
ALWAYS make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and
working properly.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
DOT Requirements include the following:
• Connect and test electric brake operation.
• Secure portable power cables in cable tray with tie
wraps.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
The maximum speed for highway towing is 55 MPH
(86 km/h) unless posted otherwise. Recommended off-
road towing is not to exceed 15 MPH (24 km/h)or less
depending on type of terrain.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
Avoid sudden stops and starts.This can cause skidding,
or jack-knifing. Smooth, gradual starts and stops will
improve towing.
TOWING SAFETY — LIGHT TOWER
CAUTION
Avoid sharp turns to prevent rolling.
Trailer should be adjusted to a level position at all times
when towing.
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT)
SafetyTowing Regulations, before towing
your light tower.
Raise and lock trailer jack stands in up position when
towing.
NOTICE
In order to reduce the possibility of an accident while
transporting the light tower on public roads, ALWAYS
make sure the trailer that supports the light tower and
the towing vehicle are mechanically sound and in good
operating condition.
ALWAYS remove and stow the GB4000 lamp fixture
prior to towing the light tower.
ALWAYS shutdown engine before transporting.
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross
vehicle weight rating.”
PAGE 10 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SAFETY INFORMATION
If lifting through pockets, make sure forks of forklift are
inserted in pockets as far as possible before lifting.
TRANSPORTING SAFETY
CAUTION
Place chock blocks underneath wheel to prevent rolling
while parked.
Before lifting, make sure that light tower parts are not
damaged and screws are not loosened or lost.
Place support blocks underneath the trailer’s bumper
to prevent tipping while parked.
ALWAYS make sure crane or lifting device has been
properly secured to lifting hook of the equipment.
Use the trailer’s swivel jack to adjust the trailer height to
a level position while parked.
NEVER lift the equipment while engine is running.
Remove fan power cord from junction box before towing.
NEVER allow any person or animal to stand underneath
the equipment while lifting.
Make sure tower (mast) is in the stowed position and the
GB4000 is removed from the mast before lifting.
DO NOT lift equipment to unnecessary heights.
Loading and Tie-Down on Flatbed Truck
NOTICE
REMOVE
GB2000
STOWED
BEFORE
POSITION
TRANSPORTING
MAST
LOCK
Before loading light tower to flatbed truck, disconnect all
connectors and tie-wrap the cables against the T-bar to
prevent damage to the cables and connectors.
REMOVE
FAN
POWER
CORD
Remove and stow the GB4000 in a safe place where it
will not get damaged before loading the light tower onto
a flatbed truck, towing, or shipping via a container.
ALWAYS Make sure rear mast lock is secure before
lifting.
When loading onto flatbed truck, make sure that front
jackstand of light tower is retracted and in the horizontal
position so that the foot does not make contact with the
deck floor.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
FRONT JACKSTAND
RETRACTED
TRANSPORT
TONGUE
TIE-DOWN
POINT (4)
REAR
SIDE
JACK
JACK
LIFTING BALE
STAND (2)
STAND (2)
Make sure that the two side (left and right) and two rear
jackstands are in the vertical postion, slightly extended,
so that each foot makes contact with the deck floor.
LIGHT TOWER
Straps and chains should be routed through the transport
tie-down points located beneath each corner of the
cabinet to allow even application of force to the front
and rear of the machine.
FORKLIFT
POCKETS
DO NOT secure the unit by running a strap or chain over
the tongue of the light tower. This may cause severe
damage to the unit.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 11
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SAFETY INFORMATION
Backfeed to a utility system can cause electrocution
and/or property damage.NEVER connect the generator
to a building’s electrical system without a transfer switch
or other approved device. All installations should be
performed by a licensed electrician in
ELECTRICAL SAFETY
DANGER
The electrical voltage required to operate the generator
can cause severe injury or even death through physical
contact with live circuits. Turn generator and all circuit
breakers OFF before performing maintenance on the
generator.
accordance with all applicable laws and
electrical codes. Failure to do so could
result in electrical shock or burn,
causing serious injury or even death.
NEVER insert any objects into the output
receptacles during operation. This is
extremely dangerous.The possibility exists
of electrical shock, electrocution or
death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER operate light tower
or handle any electrical
equipment while standing in
water, while barefoot, while
hands are wet or in the rain.
A dangerous electrical
shock could occur, causing
severe bodily harm or
even death.
NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely connected.
Incorrect connections may cause electrical shock and
damage to the light tower.
ALWAYS make sure the
area above the light tower is
open and clear of overhead
power lines and other
obstructions. The tower
extends in excess of 30
feet (9 meters). Contact
with overhead power
lines or other obstructions
could result in equipment
damage, electrical shock,
electrocution and even
death.
NOTICE
ALWAYS make certain that proper power or extension
cord has been selected for the job.
Ensure fan power cable is safely routed and secured
as it travels from the junction box down the mast to the
GFCI receptacle.
Grounding Safety
DANGER
The light tower is equipped with a ground terminal for
your protection. ALWAYS complete the grounding path
from the light tower to an extrnal grounding source.
Similar to boom equipment, light tower may become
energized with high voltage. DO NOT operate the light
tower within a radial distance of 17 feet (5.1 meters)
from high voltage power lines. If light tower becomes
energized with high voltage, contact with the equipment
could result in electrocution.
ALWAYS make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
before operating generator. Severe injury or death by
electrocution can result from operating an ungrounded
generator.
NEVER operate GB4000 in winds in excess of 40 MPH
(64 km/h).
NEVER use gas piping as an electrical ground.
PAGE 12 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SAFETY INFORMATION
BATTERY SAFETY
DANGER
ENVIRONMENTAL SAFETY
NOTICE
DO NOT drop the battery. There is a possibility that the
battery will explode.
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
WARNING
ALWAYSwearsafetyglasseswhenhandling
the battery to avoid eye irritation.The battery
contains acids that can cause injury to the
eyes and skin.
Use well-insulated gloves when picking up the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
ALWAYS recharge the battery in a well-ventilated
environmenttoavoidtheriskofadangerousconcentration
of combustible gasses.
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 13
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SPECIFICATIONS
Table 1. Specifications
Model
Lamp
GB4000
Type
1000 W Metal Halide (X4)
Number of Bulbs
Current
4
37.2 A (9.3 A x 4)
120 V
Voltage
Lumens
Current
428,000 (10,700 x 4) lm
1.2 A
Fan
Voltage
24 VDC
15.7 x 15.7 x 45.6 in
(400 x 400 x 1160 mm)
Storage
Working
Dimensions
55.1 x 55.1 x 47.2 in
(1400 x 1400 x 1200 mm)
Balloon
39.9 lb (18.1 kg)
19.2 lb (8.7 kg)
Weight
Bracket & J-Box
Total
59.1 lb (26.8 kg)
3.2 kW and above
Appropriate Generator
PAGE 14 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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DIMENSIONS
A
C
D
B
CLOSED
OPENED
Figure 1. Dimensions
Table 2. Dimensions
Reference
Letter
Dimension
in. (mm)
A
B
C
D
15.7 (400)
46 (1,170)
55.1 (1400)
41.7 (1,060)
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 15
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FOOTCANDLE PLOT
30
20
10
5
2
1
0.5
0.25
1 grid = 40 ft.
Illuminance (Footcandle) 30 20 10
5
2
1
0.5 0.25 0.1
Diameter (Feet)
46 60 78 98 149 205 259 314 426
Figure 2. Footcandle Plot
PAGE 16 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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GENERAL INFORMATION
The GB4000 lamp fixture is a difused balloon light that is
designed to be mounted and operated on most conventional
mobile light tower masts. Its design and features permit
clean, difused light to be cast uniformly over 232 feet (70.7
meters).
The shadow-less lighting dramatically reduces glare in
the work area. This type of lighting improves safety and
enhances the illuminated area. The GB4000 is ideal for
highway work, construction job sites, security support, and
special events.
The balloon light assembly is supported by four 1000-watt
metal halide lamps, self-inflating durable polyester balloon
bag, protective lamp guard, quick disconnect communal
mast bracket, and self-contained electrical junction box.
Once attached to the mast, the GB4000 utilizes the ballast
assembly, electrical conduits, and receptacle connections
of conventional mobile light towers to permit operation.
The GB4000 requires 2000 watts of power and the host
light tower electrical ballast system for operation.Total lamp
operation will be limited to the design and capacity of the
host light tower.
The unit easily disconnects from the light tower mast and
can be easily stored in its protective canvas cover case.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 17
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COMPONENTS
1. Lamp Fixture — Made of heat resistant polyester
balloon and four 1000-watt metal halide lamps.
2. Locking Pin — Locks the lamp fixture in place when
attached to the pole on the bracket.
3. Balloon Power Cable — Provides AC power to the
lamps, fan and balloon inflation circuit.
1
4. Adapter Plate — Attaches to the T-Bar and mast
interface of the light tower to allow the GB4000 to be
installed.
NOTICE
This adapter plate (item 4) fits most conventional light
tower masts.
5. Junction Box — Holds the electrical connection and
cables to connect the lamp fixture to the T-Bar and to
the power cable.
6. Support Bracket — Attaches to T-Bar to support
adapter plate (hardware not shown).
7. Connector Cap — Provides protection to the
receptacle on the junction box when not in use.
2
3
5
4
6
7
Figure 3. GB4000 Components
PAGE 18 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SETUP
PREPARATION
POWER DISCONNECTION
1. Place the light tower in an area free of dirt and debris
with enough clearance as not to interfere with any
overhead obstructions. Make sure it is on secure level
ground with chock blocks underneath each wheel to
prevent the light tower from rolling.
1. For LT12D light towers, disconnect the negative cable
(black) from battery. See Figure 5.
DISCONNECT
NEGATIVE
BATTERY CABLE
DANGER
ALWAYS make sure the area above
light tower is open and clear of
overhead power lines and other
obstructions. The tower extends in
excess of 30 ft. (9 meters). Contact
with overhead power lines or other
obstructions could result in equipment
damage, serious injury or death!
Figure 5. Disconnecting Battery
2. For MLT series light towers disconnect the 4-pin power
cable (Figure 6) from the 120VAC twist-lock receptacle
on the front panel of the generator.
2. If the light tower is in the deployed position, place the
tower mast into the cradle support (stowed position).
See Figure 4. Make sure cradle lock/release pin has
been inserted and the mast is locked.
MLT
LIGHT TOWER
STOWED
POSITION
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Model DA-7000SS
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R
E
A
K
E
R
S
TA
R
T
0
0
0
0
0
7000
W
A
T
T
HOURS
D
IE
SEL
PO
W
E
ST
AR
TER SWITCH
RED
HO
AC
UR
METE
G
EN
R
ERA
T
O
R
20
A
Figure 4. Light Tower in Stowed Position
25
A
25
A
120V
25
A
120/240V
NOTICE
DISCONNECT
The new lamp adapter plate requires no existing lamp
removal for installation. All lamps can remain in place
during installation of the adapter plate.
TO BALLAST
COMPARTMENT
4-PIN POWER
CABLE
Figure 6. MLT Power Cable Removal
NOTICE
Only mount the GB4000 on Light Towers that are
equipped with one of the following ballasts:
• UNIVERSAL LIGHTING TECHNOLOGIES INC:
M1000120AC5M
• PHILIPS LIGHTING ELECTRONICNA : 71A-6592.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 19
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SETUP
5. Next, insert a bolt (4) and flat washer (4) thru the
mounting holes on the adapter plate as shown in Figure
7. Again, pay close attention on which set of holes to
insert the bolts thru. Bolt number 2 must be oriented
so that it passes between receptacles J1 and J2 on
the T-Bar.
LAMPADAPTERPLATEMOUNTINGINSTALLATION
1. Remove the adapter plate kit hardware from its
container.
2. Before proceeding make sure the light tower mast is
in the stow position (down) and the cradle lock/release
pin has been inserted and the mast is locked.
6. Secure the adapter plate to theT-Bar using the supplied
flat washer (4), lock washer (4) and nut (4). Make sure
the adapter plate is level (use a bubble level) and both
brackets are straight (vertical), not slanted, before
tightening.
3. Attach the lamp adapter plate to the T-Bar as shown
in Figure 7. Align adapter plate so that adapter spacer
notch fits over screw on T-Bar. Pay close attention to
the orientation of the two support brackets.
4. Mount the flat end of both support brackets flush
against the T-Bar with the low end of each bracket
facing inwards toward the mast. The raised end of
each bracket should be facing outward.
NOTICE
Pay close attention to the orientation of the two support
brackets.Each bracket has a high and low side.The low
side of the bracket should be facing inwards towards
the mast.
PAGE 20 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SETUP
BUBBLE LEVEL
2
VIEW FROM BACK SIDE
1
WASHER (4)
LOCK
3
T (4)
HEX NU
SPACER
1
2
LOW END
4
FLUSH W/
TOM
T-BAR BOT
WASHER (8)
FLAT
RT
T (2)
SUPPO
BRACKE
BOLT
T-BAR
(4)
BOLT
TER
LAMP ADAP
PLATE
T-BAR
1
2
3
BACK SIDE
UNDERNEATH
BOLT
2
TER
LAMP ADAP
PLATE
4
RT
SUPPO
BRACKET
J1
J2
NOTES:
1
It is important for the adapter SPACER to seat
against the T-Bar as shown above.
2
For proper alignment of the adapter plate,
use of a bubble level is required.
Figure 7. Adapter Plate Mounting Installation
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 21
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SETUP
JUNCTION BOX MOUNTING
LAMP MOUNTING
1. Secure the junction box (Figure 8) to the adapter plate
using the supplied bolts (2), lock washer (2), and flat
washer (2). Tighten mounting bolts securely.
1. Place the GB4000 lamp fixture onto the lamp adapter
plate pole as shown in Figure 9.
2. Insert locking pin into hole opening on pole, then insert
cotter pin to lock pin in place.
T-BAR
LAMP
ADAPTER
PLATE
BALLOON POWER CABLE
1. Connect the balloon power cable (Figure 9) to the 10-
pin receptacle on the junction box.
BOLT
(2)
POLE
LOCK
WASHER (2)
FLAT
WASHER
(2)
JUNCTION BOX
Figure 8. Junction Box Mounting
LOCKING PIN
BALLOON FIXTURE
2 FT. (10 PIN)
BALLOON
POWER CABLE
COTTER PIN
PLATE ADAPTER
POLE
JUNCTION BOX
Figure 9. Balloon Power Cable Connection
PAGE 22 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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LAMP CABLE CONNECTIONS
On the T-Bar (Figure 10) there are four power receptacles J1, J2, J3 and J4. These receptacles provide AC power to the
existing rectangular lamps. When the GB4000 lamp assembly is employed, these receptacles are used to connect the
GB4000. Refer to Figure 10.
GB4000
JUNCTION BOX
T-BAR
1 2 3 4
NOTE: CABLE FROM LAMP 1
MUST BE CONNECTED FOR
OTHER LAMPS TO OPERATE
AND FOR BALLOON TO INFLATE.
LT12 LAMP
MLT LAMP
CIRCUIT BREAKERS
CIRCUIT BREAKERS
CB1
CB2
ON ON ON ON
CB1 CB2 CB3 CB4
ON
ON
Figure 10. Lighting Configuration
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 23
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OPERATION
4. Once, the engine has started, place the main circuit
breaker switch (Figure 12) on the LT12 control panel
in the ON position.
REMOVING BALLOON PROTECTIVE COVER
CAUTION
DO NOT use excessive force when
zipping or unzipping the balloon. The
possibility exists of the zipper tearing,
which would make the balloon unusable.
LT12
LIGHT TOWER
240 VAC/30A
MAIN
120 VAC/15A
GFCI
BREAKER
BREAKER
MAIN
CIRCUIT
BREAKER
ON
1. Expose the balloon by unsnapping the buttons and
unzipping the protective cover as shown in Figure 11.
CB1 CB2 CB3 CB4
UNZIP
PROTECTIVE
COVER
BALLOON
FULLY
EXPOSED
LIGHT CONTROL/BREAKER
SNAPS
Figure 12. Main Breaker ON (LT12)
5. Next, turn on lamp circuit breakers.The balloon should
begin to inflate and the lamps will light.
FOLD PROTECTIVE
COVER INTO ITSELF
6. Secure any unused lamp cables.
7. Raise the light tower mast to the desired upright height.
Figure 11. Removing Protective Cover
2. Next, fold the protective cover into itself and zip. See
Figure 11.
INFLATING BALLOON AND TURNING ON LAMPS
(LT12 ONLY)
1. On LT12 series light towers, reconnect negative battery
cable (black).
2. Slightly raise the light tower mast to allow clearance
for the balloon to inflate.
3. Start the light tower engine as referenced in the LT12
light tower operation manual.
PAGE 24 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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OPERATION
5. Next, turn on lamp circuit breakers The balloon should
begin to inflate and the lamps will light.
INFLATING BALLOON AND TURNING ON LAMPS
(MLT ONLY)
6. Secure any unused lamp cables.
1. On MLT series light towers, reconnect the 4-pin power
cable (Figure 13) to the 120 VAC twist-lock receptacle
on the front panel of the generator.
7. Raise the light tower mast to the desired upright height.
DEFLATING AND STORING BALLOON
1. Turn lamps OFF and allow to cool for at least five
minutes.
MLT LIGHT TOWER
2. Once the lamps have cooled, place the main breaker
switch in the OFF position.
W
7KW
H
AC
ISPERW
A
T
T
Model DA-7000S
S
O
O
N
RU
N
ST
O
P
HE
AT
FF
IDLE CO
NTR
OL
AC
VO
LT
M
ET
AC
ER
CI
EA
RC
UI
R
T
BR
KE
ST
AR
00
T
0
0
0
7000
W
AT
T
HOURS
D
IE
SEL
PO
W
E
ST
AR
TER SWITCH
RED
HO
AC
UR
METE
G
EN
ERA
R
TO
R
NOTICE
20
A
25
A
ALWAYS make sure lamps are turned off and allowed
to cool before deflating balloon to avoid any damage
to the balloon. NEVER transport GB4000 lamp fixture
while attached to mast.
25
A
120V
25
A
120/240V
TO BALLAST
COMPARTMENT
4-PIN POWER
CABLE
3. When the balloon is completely deflated, unzip the
protective cover and fold the balloon inside the cover.
Figure 13. MLT Ballast 4-pin
Power Cable
4. Carefully zip up the cover and snap the buttons to fully
close the protective cover.
2. Slightly raise the light tower mast to allow clearance
for the balloon to inflate.
5. Remove all cables from T-Bar, and remove balloon
power cable from junction box.
3. Start the light tower engine as referenced in the MLT
operation manual.
6. Pull cotter pin from locking pin and remove lamp
assembly from light tower mast.
4. Once, the engine has started, place the main circuit
breaker switch (Figure 14) on the MLT front control
panel in the ON position.
7. Store lamp assembly in a safe place where it will not
get damaged.
MLT LIGHT TOWER
W
7KW
H
AC
ISPERW
A
T
T
MAIN CIRCUIT
BREAKER
(ON)
Model DA-7000SS
O
O
N
RU
N
ST
O
P
HE
AT
FF
IDLE CO
NTR
OL
AC
VO
LT
M
ET
ER
AC
CI
EA
RC
UI
R
T
BR
KE
ST
AR
00
T
0
0
0
7000
W
AT
T
HOURS
D
IE
SEL
PO
W
E
ST
AR
TER SWITCH
RED
HO
AC
UR
METE
G
EN
R
ERA
TO
R
20
A
25
A
25
A
120V
25
A
120/240V
TO BALLAST
COMPARTMENT
4-PIN POWER
CABLE
Figure 14. Main, GFCI Circuit Breakers (ON/MLT)
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 25
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MAINTENANCE
3. Press the tabs on the lamp holder and push up lamp
holder to release it from lamp.Do the same to the lower
lamp if necessary. See Figure 17.
REPLACING LAMP
DANGER
Never attempt to replace lamp in a wet place. The
possibility exists of electric shock.
WARNING
LAMP HOLDER
Always allow sufficient time for the lamp to
cool down before replacing.The possibility
exists of severe burns if hot lamp is
touched.
\
CAUTION
Always shutdown power source and remove balloon
assembly from mast when replacing a broken lamp.
Utmost care should be taken in handling broken lamp.
The possibility exists of serious injury from handling a
broken lamp.
Figure 17. Lamp Holder
4. Remove lamp from the lamp socket by turning lamp
counterclockwise. See Figure 18.
1. Unzip the zipper at the bottom of the balloon and roll
the balloon up to expose the lamp. See Figure 15.
LAMP
LAMP
SOCKET
BALLOON
ZIPPER
Figure 18. Removing Lamp
5. Install new lamp into socket and turn lamp in a
clockwise direction until tight. See Figure 19.
Figure 15. Exposing Balloon
2. Release the lamp guard hooks from the poles and
remove the two lamp guards. See Figure 16.
LAMP
LAMP
SOCKET
LAMP
GUARD
Figure 19. Installing New Lamp
LOCK HOOK
Figure 16. Removing Lamp Guard
PAGE 26 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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MAINTENANCE
3. Slide in the new replacement balloon over the top of
the lamp guard assembly. See Figure 22.
NOTICE
Do not use excessive force when screwing the lamp to
prevent lamp from breaking.
6. Secure lamp holder on top of the lamp.
7. Reinstall lamp guard.
INSTALL NEW
BALLOON
8. Pull down balloon and zip the bottom zipper to cover
lamp.
REPLACING BALLOON
1. Unzip the top and bottom of the balloon.See Figure 20.
Figure 22. Replacing Balloon
4. Zip up the top and bottom of the new balloon. See
Figure 23.
UNZIP TOP AND
BOTTOM ZIPPERS
BALLOON
ZIP UP
NEW BALLOON
Figure 20. Unzipping Balloon
2. Slide out the old or worn balloon over the top of the
lamp guard assembly. See Figure 21.
Figure 23. Zipping Up New Balloon
REMOVE OLD
BALLOON
Figure 21. Removing Old Balloon
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 27
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MAINTENANCE
Table 3. Troubleshooting
POSSIBLE PROBLEM
SYMPTOM
SOLUTION
Is plug disconnected?
Plug in correctly.
Is generator power switched off?
Is lamp loose?
Turn on switch.
Screw lamp securely into socket.
Lamp does not light.
Is power connector disconnected or
loose?
Connect disconnected connector.
Use genuine MQ lamp.
Is model of lamp incompatible?
Is ambient temperature too high -
more than 104° F (40° C)?
Move lamp where there is proper
ventilation.
Lamp only lights for a short time.
Balloon does not inflate.
Is fan motor not working properly?
Is balloon cloth defective?
Check and repair fan motor.
Repair or replace balloon cloth.
Is Lamp 1 on but fan is not working? Check and repair fan motor.
Only Fan is working.
Is Lamp 1 not turning on?
Check Lamps and cable wiring.
Shuts down after 30 seconds.
Is Microswitch being pressed?
Check Microswitch or repair fan motor.
LAMP
１
MICRO SWITCH
LAMP
１
Figure 24. Location of Maintenance Parts
PAGE 28 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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WIRING DIAGRAM
LAMP 2
TOP
LAMP 1
TOP
LAMP 1
LAMP 2
BOTTOM
BOTTOM
SOCKET
SOCKET
SOCKET
SOCKET
M
M
M
M
F
M
M
M
M
F
DC FAN MOTOR
CABLE
(POLE) R
F
F
M
F
M
F
F
F
CABLE
(POLE) W
M
M
RELAY
BLUE
M
F
M
F
M
M
M
F
M
M
F
F
F
F
F
F
F
F
F
F
M
M
DC CONVERTER
CABLE (BALLOON)
Ｄ
Ｃ
Ｇ
Ｇ
Ｆ Ｅ
Ｂ Ａ
GREEN
BALLOON
CABLE (PANEL)
Ｅ
Ｃ
Ａ
Ｄ Ｆ
Ｂ
MICROSWITCH
M
F
M
M
M
M
M
Connectors
Connector Number Color
F
A
B
C
D
E
1
2
3
4
5
Black
White
Red
M
M
M
M
F
BOX RELAY
Orange
Blue
F
F
F
F
F
F
F
Black/
White
F
6
Green/
Yellow
CABLE
(LAMP)
G
Green
①
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 29
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the “Remarks”
Column.
SAMPLE PARTS LIST
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT .....................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
NO. Column
Indicated by:
Unique Symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
PART NO. Column
“XXXXX ONLY”
“NOT USED ON XXXX”
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
“Not Sold Separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
PAGE 30 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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SUGGESTED SPARE PARTS
GB4000 BALLOON LIGHT
1 to 3 units
Qty.
2............E000127300 .........LAMP
P/N
Description
2............A100097802 .........BALLOON COVER CP
3............A400038301 .........FILTER
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 31
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NAMEPLATE AND DECALS
B UR N HAZAR D
To prevent burns, NE VE R
touch lamp while lamp is on.
Lamp surface gets extremely
hot! ALWAYS allow sufficient
time for lamp to cool down
before touching.
G B 4000
120V 60Hz 4000 W
4
Metal halide lamp 1000W× 4 TYP E M47
A-4002526-00
3
G XXXXXX
AVE R TIS S E ME NT
R IS QUE DE B R ÛLUR E
P our éviter les brulures, NE
J AMAIS toucher la lampe, le
ballast ou le couvercle tant que la
lampe est allumée. C es surfaces
sont très chaudes ! TOUJ OUR S
permettre aux deux surfaces de se
refroidir avant d’y toucher.
A-4003369-00
E LE CTR ICAL
S HOCK HAZAR D
Whenreplacinglampandtopreventelectrical
shock, ALWAYS shutdownthe generator before
replacinglamp. Remember toletlampcool before
removing. Use only recommendedtype lampas
listedinparts manual.
A-4002525-00
2
R IS QUE DE CHOC É LE CTR IQUE
Lors duremplacementde la lampe etpour
prévenir le risque de choc électrique, TOUJOURS
éteindre le générateur avantde remplacer la lampe.
Ne pas oublier de laisser la lampe se refroidir avant
de l’enlever. Utiliser uniquementle type de lampe
8
recommandé dans le manuel des pièces.
A-4003368-00
ATTE NTION
I N F O R M AT I O N S S U R L A L A M P E
NE JAMAIS laisser la lampe se cogner
une surface dure.Tout impact excessif
pourrait causer des dommages et
r
duire la dur e de vie utile de la lampe
IN F OR MAT ION S S U R L E B A L L ON
1
NE JAMAIS laisser le ballon toucher la
surface de lampe lorsque celle-ci est
chaude. fromdust, dirtandadverse weather
conditions.Avantde ranger globug, TOUJOURS
couvrir enti rementballon pour viter tout
dommage.
A-4003242-00
6
5
NE VE R disconnectthe connector when
power is applied. The possibility exists of
Electrical shock or equipment damage.
NE VE R grabor touch a live power cordwith
wethands, the possibility exists of Electrical
shock, Electrocution and even Death!
7
ALWAYS remov
YOU MUS T TUR N THE 1s t L AMP
ON, WHE N YOU AR E
OP E R ATING THIS L IG HTING
e the ballon/lamp
assembly from th
prevent damage
e mast to
to balloon/light
transportating th
FIXTUR E .
A-4003366-00
assembly when
light tower.
e
A-4002528-00
NE J AMAIS débrancher le connecteur lorsqull’
estsous tension. ll existe une possibilité de choc
électrique ou de dommages méartiels.
NE J AMAIS saisir ou toucher un cordon
d’alimentation sous tension avec les mains
mouillées,il existe une possibilité de choc
électrique, d'électrocution et même la mort !
TOUJ OUR S enlever l’ensemble
ballon/lampe du mât pour prévenir
les dommages à l’ensemble
P R É VE NIR : VOUS devez
AL L UME R L A 1ère L AMP E ,
QUAND VOUS OP É R E Z C E T
ballon/lampe lors du transport de
la tour d’éclairage.
A-4003367-00
AP PAR E IL de l'É C L AIR AG E .
A-4003370-00
PAGE 32 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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NAMEPLATE AND DECALS
NO.
1
1
2
2
PART NO.
PART NAME
QTY. REMARKS
A400290900 DECAL; CAUTION, LAMP INFORMATION (ENGLISH)
A400324200 DECAL; CAUTION, LAMP INFORMATION (FRENCH)
A400252500 DECAL; DANGER, ELECTRICAL SHOCK HAZARD (ENGLISH)
A400336800 DECAL; DANGER, ELECTRICAL SHOCK HAZARD (FRENCH)
A400252600 DECAL; WARNING, BURN HAZARD (ENGLISH)
A400336900 DECAL; WARNING, BURN HAZARD (FRENCH)
1
1
1
1
1
1
3
3
4
DECAL; SERIAL PLATE.................................................................1 .....CONTACTMQPARTSDEPT.
5
5
A400252800 DECAL; DANGER, BALLOON/LAMP REMOVAL (ENGLISH)
A400336700 DECAL; DANGER, BALLOON/LAMP REMOVAL (FRENCH)
1
1
6
6
A400336600 DECAL; DANGER, ELECTRICAL SHOCK CONNECTOR (ENGLISH) 1
A400337000 DECAL; DANGER, ELECTRICAL SHOCK CONNECTOR (FRENCH) 1
7
8
A400326400 DECAL; CAUTION,, LAMP TYPE
A400325000 DECAL; CAUTION, AC ONLY
1
1
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 33
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ELECTRICAL ASSY.
1
32
37
33
33
34
39
34
3
22
21
7
62
63
38
8
9
23
16
38
4
37
5
6
25
18
36
35
15
14
40
41
42
10
62
63
43
2
26
64
11
17
17
19
44
20
12
12
27
13
14
15
36
36
45
2
23
16
17
46
47
17
19
17
47
48
46
49
51
12
18
25
20
20
50
11
17
52
23
22
21
53
16
5
54
27
27
26
28
55
56
57
58
1
60
24
31
61
59
36
29
30
9
8
7
PAGE 34 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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ELECTRICAL ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
LAMP
LAMP GUARD
BALLOON
BALLOON COVER CP
SEAL (PACKING)
PLATE (CAP)
BUTTON BOLT (M10x35)
SPRING WASHER (M10)
WASHER (M10)
SHEET (TOP)
SEAL (NORMAL)
COUNTERSUNK SCREW (M4x10)
PLATE (HEAD)
SPACER ASB460E
PLATE
SET SCREW (M4x5)
FLANGE BOLT (M6x12)
SCREW WASHER (M4x15)
HOLDER (GUARD)
SELF LOCK NUT (M6)
SOCKET ASSY
QTY.
4
2
1
1
2
1
8
8
8
1
2
12
1
8
2
28
16
8
4
8
4
4
14
1
2
14
17
12
REMARKS
E000127300
A100100002
A100098700
A100097802
2204500230
2204220130
0014710035
0043210000
0043110000
1800001000
2204500131
0023204010
A200097900
E000128900
A300276802
0021704005
0013806012
0023304015
A400327202
0033206000
A300285400
E000038200
A400321501
A300278801
A200097703
0043104000
0033104000
A400199500
0023305015
A300278701
A400306301
A400240701
A300269902
A300270002
0023404030
0024304008
0023405008
0023404035
0033204000
1400150210
1400150300
1400150410
A300168800
A200100702
A200075900
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
CAP (RUBBER)
STOPPER
LAMP HOLDER 2
PLATE (LAMP) 1
WASHER (M4)
NUT(M4)
PACKING (LAMP)
SCREW & WASHER (M4x12) ..........................12...............REPLACES 0023304012
LAMP HOLDER 1
SPRING (LAMP)
POLE JOINT 2
MAIN POLE 1
MAIN POLE 2
SCREW TRUSS (M4x30)
SCREW TRUSS (M4x8)
SCREW TRUSS (M5x8)
SCREW TRUSS (M4x35)
SELF LOCK NUT (M4)
MICRO SWITCH
MICRO SWITCH COVER
MICRO SWITCH CAP
FAN MOTOR ASSY
PLATE (FAN)
1
4
4
2
2
2
18
16
6
6
1
1
1
1
1
VESSEL
1
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 35
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ELECTRICAL ASSY. (CONTINUED)
1
32
37
33
33
34
39
34
3
22
21
7
62
63
38
8
9
23
16
38
4
37
5
6
25
18
36
35
15
14
40
41
42
10
62
63
43
2
26
64
11
12
17
19
44
20
17
12
27
13
14
15
36
36
45
2
23
16
17
46
47
17
19
17
47
48
46
49
51
12
18
25
22
20
50
20
11
17
52
23
21
53
16
5
54
27
27
26
28
55
56
57
58
1
60
24
31
61
59
36
29
30
9
8
7
PAGE 36 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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ELECTRICAL ASSY. (CONTINUED)
NO.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
PART NO.
PART NAME
POLE JOINT 1
POLE JOINT 3
RELAY ASSY
FAN POWER SOURCE
BOLT (M12x30)
FLANGE
QTY.
2
2
1
1
1
1
1
1
1
1
1
3
3
3
1
1
REMARKS
A400240602
A400243501
A300287400
A300286700
0013112030
A200100502
E000099000
1800001100
A300283300
A200076103
A400038301
E000119300
A400030700
E000010301
A200018000
A300283700
A400334400
A400334500
0043204000
PIN
SHEET (BOTTOM)
PLATE (GUARD)
PLATE (BOTTOM)
FILTER (200)
WAVE WASHER
STOPPER (FILTER)
SPACER (M4x4)
PLATE (AIR)
CABLE (BALLOON) 1 CP
CABLE (POLE) W CP
CABLE (POLE) R CP
SPRING WASHER (M4)
2
2
2
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 37
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BRACKET AND J-BOX ASSY.
PAGE 38 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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BRACKET AND J-BOX ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
BOX (RELAY)
RUBBER CAP
PLATE CAP
QTY.
REMARKS
A200102501
A300282800
A300282700
0033304000
0024304008
0023305015
0033104000
A100088602
E000122700
A400288001
A300215302
A300283800
0013112130
0013510025
0023303012
E000128500
0043112000
0043212000
A400287902
0023205015
0033112000
A400287801
A400334300
0033103000
1
1
1
8
4
CAP NUT (M4)
SCREW TRUSS (M4x8)
SCREW & WASHER (M4x12) ...........................8................REPLACES 0023304012
NUT(M4)
ADAPTER CP
WASHER
RETAINER
CABLE (LAMP) 3 CP
CABLE (LAMP) 2 CP
BOLT M12x130
BOLT & WASHER (M10x25)
SCREW & WASHER (M3x12)
CAP
WASHER (M12)
SPRING WASHER (M12)
SPACER 1
SCREW (M5x15)
NUT (M12)
SPACER 2
CABLE (BOXCOM)
NUT(M3)
4
1
4
2
4
1
4
2
4
1
8
4
1
4
4
2
2
1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 39
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TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LIMITATIONS OF SELLER’S LIABILITY
MINIMUM ORDER
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
RETURNED GOODS POLICY
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
PAGE 40 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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NOTES
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 41
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (310) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
Fax: 310-943-2238
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
UNITED KINGDOM
CANADA
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: 0161 339 3226
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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