OPERATION AND PARTS MANUAL
MODEL QP3TH
TRASH PUMP
(HONDA GX240K1QA2/GX240U1QA2/GX240UT2QA2
GASOLINE ENGINE)
Revision #8 (01/29/14)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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NOTES
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 3
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TABLE OF CONTENTS
QP3TH Centrifugal Pump
Proposition 65 Warning ........................................... 2
Table Of Contents.................................................... 4
Parts Ordering Procedures...................................... 5
Safety Information .............................................. 6-10
Specifications (Pump)............................................ 11
Specifications (Engine).......................................... 12
General Information............................................... 13
Pump Components................................................ 14
Basic Engine.......................................................... 15
Inspection (Engine)................................................ 16
Setup ..................................................................... 17
Operation.......................................................... 18-19
Maintenance (Pump) ........................................ 20-21
Maintenance (Engine) ...................................... 22-24
Storage.................................................................. 25
Troubleshooting (Engine)....................................... 26
Troubleshooting (Engine/Pump) ............................ 27
Explanation Of Code In Remarks Column............. 28
Suggested Spare Parts ......................................... 29
Component Drawings
Pump Assembly................................................ 30-33
Engine Service Parts........................................ 34-35
Terms And Conditions Of Sale — Parts ................ 36
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
Order via Phone:
1-800-427-1244
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
Dealer Name and Address
✓ UPS/Fed Ex
✓ DHL
✓ Truck
■
■
Priority One
Ground
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Second/Third Day
Applicable Model Number
■
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 5
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SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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SAFETY INFORMATION
GENERAL SAFETY
CAUTION
PUMP SAFETY
DANGER
„ NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
„ NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.
„ The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
„ The engine of this equipment requires an adequate free
flow of cooling air.NEVER operate this equipment in any
enclosed or narrow area
„ NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury
to people and property and
serious damage to the
equipment or engine.
„ NEVER operate this equipment under the influence of
drugs or alcohol.
DANGEROUS
GAS FUMES
„ NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
NOTICE
„ This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
WARNING
„ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
„ NEVER pump corrosive chemicals or water containing
toxic substances. These fluids could create serious
health and environmental hazards. Contact local
authorities for assistance.
„ Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
„ NEVER open the priming plug when pump
is hot.Hot water inside could be pressurized
much like the radiator of an automobile.
Allow pump to cool to the touch before
loosening plug. The possibility exists of
scalding, resulting in severe bodily harm.
„ NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
„ ALWAYS know the location of the nearest
fire extinguisher.
„ NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death.Disconnection of any of these
devices will void all warranties.
„ ALWAYS know the location of the nearest
first aid kit.
„ ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 7
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SAFETY INFORMATION
NOTICE
CAUTION
„ NEVER run engine without an air filter or with a dirty air
filter.Severe engine damage may occur.Service air filter
frequently to prevent engine malfunction.
„ NEVER lubricate components or attempt service on a
running machine.
„ NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump.
Operation with a blocked discharge line can cause water
inside pump to overheat.
„ NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NOTICE
„ ALWAYS fill the pump casing with water before starting
the engine. Failure to maintain water inside the pump
housing will cause severe damage to the pump and
mechanical seal.
FUEL SAFETY
DANGER
„ DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
„ In winter drain water from pump housing to prevent
freezing.
„ NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever
objects caught in it.Before starting the pump, check that
the clean-out cover is securely fastened.
„ ALWAYS keep the machine in proper running condition.
„ ALWAYS ensure pump is on level ground before use.
„ Fix damage to machine and replace any broken parts
immediately.
„ ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
WARNING
„ DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.
„ NEVER operate the engine with heat shields or
guards removed.
„ ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
„ DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the pump.
„ ALWAYS use extreme caution when working with
flammable liquids.
„ DO NOT fill the fuel tank while the engine is running
or hot.
CAUTION
„ NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing equipment.
„ DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
PAGE 8 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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SAFETY INFORMATION
„ Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
CAUTION
„ ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
„ NEVER use fuel as a cleaning agent.
„ DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
„ ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
TRANSPORTING SAFETY
CAUTION
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
„ NEVER allow any person or animal to stand underneath
the equipment while lifting.
„ DO NOT drop the battery. There is a possibility that the
battery will explode.
NOTICE
„ Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
„ DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
„ Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.
WARNING
„ ALWAYS shutdown engine before transporting.
„ ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
„ NEVER lift the equipment while the engine is running.
„ Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
„ Use well-insulated gloves when picking up
the battery.
„ Use adequate lifting cable (wire or rope) of sufficient
strength.
„ ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
„ Use one point suspension hook and lift straight upwards.
„ DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
„ ALWAYS recharge the battery in a well-ventilated
environmenttoavoidtheriskofadangerousconcentration
of combustible gases.
„ If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
„ If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
„ DO NOT lift machine to unnecessary heights.
„ ALWAYS tie down equipment during transport by
securing the equipment with rope.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 9
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SAFETY INFORMATION
ENVIRONMENTAL SAFETY/DECOMMISSIONING
EMISSIONS INFORMATION
NOTICE
NOTICE
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below.
The gasoline engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
contained in gasoline exhaust emissions.
This engine has been certified to meet US EPA Evaporative
emissions requirements in the installed configuration.
Attempting to modify or make adjustments to the engine
emmission system by unauthorized personnel without
proper training could damage the equipment or create an
unsafe condition.
„ DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
„ Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fines or other penalties.
Emission Control Label
„ When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead
reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.
The emission control label is an integral part of the emission
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
„ When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal
parts be sent to a recycling center.
If a replacement emission label is needed, please contact
your authorized engine distributor.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
PAGE 10 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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SPECIFICATIONS (PUMP)
Table 1. Specifications (Pump)
Model
QP3TH
Type
Trash Pump
Suction
3.0 in. (76 mm.)
3.0 in. (76 mm.)
Discharge Size
396 gallons/minute
(1,500 liters/minute)
Pump
Maximum Pumping Capacity
Max. Solids Diameter
Maximum Lift
1.50 in. (38 mm)
25 ft. (7.6 m)
Max. Head
95 ft. (29.0 m)
Max. Pressure
41 psi (283 kPa)
142 lbs. (64.5 Kg.)
Dry Net Weight
20.6 IN.
(522 MM)
22.0 IN.
(559 MM)
27.9 IN.
(708 MM)
Figure 1. QP3TH Dimensions
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 11
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SPECIFICATIONS (ENGINE)
Table 2. Specifications (Engines)
HONDA GX240K1QA2/
GX240U1QA2/GX240UT2QA2
Model
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Engine
Type
3.03 in. x 2.30 in.
(77 mm x 58 mm)
Bore x Stroke
Engine
Displacement
Max Output
242 cc (14.8 cu-in)
7.1 H.P.*/3,600 R.P.M.
Approx.1.4 U.S. Gallons
(5.3 Liters)
Fuel Tank Capacity
Fuel
Unleaded Automobile Gasoline
1.16 quarts (1.10 liters)
Centrifugal Fly-weight Type
Recoil Start
Lube Oil Capacity
Speed Control Method
Starting Method
Dimension
(L x W x H)
14.0 x 16.9 x 16.1 in.
(355 x 430 x 410 mm)
Dry Net Weight 55.1 lbs (25 Kg.)
Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Multiquip Inc. and its subsidiary companies
*
makes no claim, representation or warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respect to the
accuracy of the engine power rating. Users are advised to consult the engine manufacturer’s owners manual and its website for specific information regarding the engine power rating.
TOTAL HEAD
Suction Line : 3 inch Discharge Line : 3 inch
METERS
30
FT.
100
90
80
70
60
50
40
30
20
10
0
25
20
15
10
5
23.3 FT
16.7 FT
10 FT
3.3 FT
U.SGALLONS
PER MINUTE
0
50
100
150
200
250
300
350
400
LITERS
PER MINUTE
0
500
1000
1500
Figure 2. QP3TH Performance Curve
PAGE 12 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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GENERAL INFORMATION
ground in a level position.
APPLICATION
NEVER place the pump on soft soil. The suction hose or
pipe connection should always be checked for tightness
and leaks. A small suction leak in the hose or fittings could
prevent the pump from priming.
The Multiquip QP3TH Trash Pump is designed to be
used for dewatering applications. Both the suction and
discharge ports on the QP3TH trash pump use a 3-inch
diameter opening,which allows the pump to pump at a rate
of approximately 396 gallons/minute (gpm) or 1,500 liters/
minute (lpm).
Elevation
Higher elevations will effect the performance of the pump.
Due to less atmospheric pressure at higher altitudes,
pumps DO NOT have the priming ability that they have at
sea level. This is due to the “thinner air” or lack of oxygen
at higher altitudes.
Trash pumps are designed to purge air from thesuction
line and create a partial vacuum in the pump body. The
reduced atmospheric pressure inside the pump allows
water to flow through the suction line and into the pump
body.The centrifugal force created by the rotating impeller
pressurizes the water and expels it from the pump.
A general rule of thumb is that for every 1,000 feet of
elevation above sea level a pump will lose one foot of
priming ability.
TRASH PUMP
Trash pumps derive their name from their ability to handle
a greater amount of debris and solids than standard
centrifugal pumps. These pumps generally handle solids
up to 1/2 the size of the discharge opening making them
less likely to clog.Also trash pumps are capable of handling
water with 25% solids by weight.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction
lift of only 18 feet rather than the 25 feet at sea level.
Table 3 shows suction lift at various elevations.
Table 3. Suction Lift at Various Elevations
Altitude
The advantage of using a trash pump is that it can be
quickly and easily disassembled in the field "without tools"
and easily cleaned when clogged.
Feet
(Meters)
Sea Level
2,000 (610)
Suction Lift in Feet (Meters)
10.0 (3.048) 15.0 (4.572) 20.0 (6.096) 25.0 (7.620)
8.80 (2.680) 13.2 (4.023) 17.6 (5.364) 22.0 (6.705)
POWER PLANT
4,000 (1,219) 7.80 (2.377) 11.7 (3.566) 15.6 (4.754) 19.5 (5.943)
6,000 (1,829) 6.90 (2.103) 10.4 (3.169) 13.8 (4.206) 17.3 (5.273)
8,000 (2,438) 6.20 (1.889) 9.30 (2.834) 12.4 (3.779) 15.5 (4.724)
10,000 (3,048) 5.70 (1.737) 8.60 (2.621) 11.4 (3.474) 14.3 (4.358)
This trash pump is powered by a 7.1 horsepower air cooled
4-stroke, single cylinder HONDA GX240 gasoline engine
that incorporates a low “Oil Alert Feature.”
OIL ALERT FEATURE
Table 4 shows percentage drops in performance as
elevation increases.
In the event of low oil or no oil, the HONDA GX240 engine
has a built-in oil alarm engine shut-down feature. In the
event the oil level is low the engine will automatically
shutdown.
Table 4. Performance Loss at Various Elevations
Altitude
Discharge Flow Discharge Head
Feet (Meters)
SUCTION LIFT
Sea Level
100%
97%
95%
93%
91%
88%
100%
95%
91%
87%
83%
78%
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance keep the suction hose or
line as short as possible.In general always place the pump
as close to the water as possible.
2,000 (610)
4,000 (1,219)
6,000 (1,829)
8,000 (2,438)
10,000 (3,048)
PUMP SUPPORT
The pump should always be placed on solid stationary
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 13
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PUMP COMPONENTS
Figure 3 shows a typical application using the QP3TH centrifugal pump. Please note that this pump is intended for the
removal of clean water.
Figure 3. QP3TH Pump Application
1. Pump — The model QP3TH is a 3-inch trash pump
aused in general dewatering applications.Typical
dewatering applications consist of manholes, septic
tanks, fast and slow seepage ditch water, silt water,
mud water and muck water.
7. Suction Hose — Connect this flexible rubber hose to
the suction port on the pump. Make sure that the hose
lays flat and is not kinked.Use only recommended type
suction hose. Contact Multiquip parts department for
ordering information.
8. Clean-out Cover Handles — To gain access to the
pump's clean-out area, grip both handles, then pull to
remove cover.Make sure both locking knobs have been
released before attempting to remove clean-out cover.
2. Fill Cap — Prior to operation, the pump casing should
be filled with water. Remove this cap to add water to
the pump. After the initial prime, a sufficient amount of
water will be retained in the casing so that the operator
will not need to re-prime later.
9. Drain Plug — Remove this plug to drain water from
the pump.
3. Discharge Port — Connect a 3-inch discharge hose
to this port.
10. Clean-out Cover — Remove cover to gain access to
the clean-out area.
4. Worm Clamp — Used to secure the hose to the inlet
and outlet ports on the pump.Use two clamps to secure
the hose on the inlet side of the pump.
11. Locking Knobs — Turn both knobs clockwise to
secure clean-out cover, turn counter-clockwise to
release cover.
5. Discharge Hose — Connect a flexible rubber
hose to the discharge port on the pump. Make sure
that the hose lays flat and is not kinked. Use only
recommended type discharge hose.Contact Multiquip
Parts Department for ordering information.
12. Strainer — Always attach a strainer to bottom side of
the suction hose to prevent large objects and debris
from entering the pump. Strainer should be positioned
so that it will remain completely under water. Running
the pump with the strainer above water for long periods
can damage pump.
6. Suction Port — Connect a 3-inch inlet hose to this port
Use two worm clamps to secure the hose.
PAGE 14 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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BASIC ENGINE
Figure 4. Engine Controls and Components
6. Choke Lever — Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
INITIAL SERVICING
The engine (See Figure 4) must be checked for proper
lubrication and filled with fuel prior to operation.Refer to the
manufacturers engine manual for instructions and details
of operation and servicing. The engine shown above is a
HONDA engine, operation for other types of engines may
vary somewhat.
7. Air Cleaner — Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
NOTICE
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
Operating the engine without an air filter, with a
damaged air filter, or a filter in need of replacement
will allow dirt to enter the engine, causing rapid engine
wear.
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up, and the area
surrounding the engine is dry.
WARNING
Engine components can generate
extreme heat. To prevent burns,
DO NOT touch these areas while the
engine is running or immediately after
operating. NEVER operate the engine
with the muffler removed.
2. Throttle Lever — Used to adjust engine RPM speed
(lever advanced forward SLOW, lever back toward
operator FAST).
8. Spark Plug — Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch).
Clean spark plug once a week.
3. Engine ON/OFF Switch — ON position permits engine
starting, OFF position stops engine operations.
9. Muffler — Used to reduce noise and emissions.
4. Recoil Starter (pull rope) — Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
10. FuelTank — Holds unleaded gasoline. For additional
information refer to engine owner's manual.
5. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to
stop the flow of fuel.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 15
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INSPECTION (ENGINE)
3. Insert and remove the dipstick without screwing it into
the filler neck.Check the oil level shown on the dipstick.
CAUTION
DO NOT attempt to operate the pump
4. If the oil level is low (See Figure 6), fill to the edge
of the oil filler hole with the recommended oil type
(Table 5). Maximum oil capacity is 1.16 quarts
(1.1 liters).
untilthe Safety Information, General
Information and Inspection sections
of this manual have been read and
thoroughly understood.
UPPER LIMIT
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the pump, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
Figure 6. Engine Oil DipStick (Oil Level
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
Table 5. Oil Type
5. Check fastening nuts and bolts for tightness.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
Engine Oil Check
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
0°C or Lower
2. Remove the filler dipstick from the engine oil filler hole
(See Figure 5) and wipe clean.
DANGER
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt
to refuel the pump if the engine is hot!
or running.
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is
low, replenish with unleaded fuel.
Figure 5. Engine Oil Dipstick (Removal
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
PAGE 16 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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SETUP
1. Place pump as near to water as possible, on a firm
flat, level surface.
NOTICE
Suction and discharge hoses are available from
Multiquip. Contact your nearest dealer for more
information.
2. To prime pump, remove fill cap (See Figure 3) and fill
pump casing with water. If the pump casing is not filled
with water before starting, it will not begin pumping.
7. The discharge hose is usually a collapsible
(thin-walled) hose, however if a thin-walled discharge
hose is not available, a rigid suction hose can be
substituted in its place.
3. Attach suction and discharge hoses to the pump.Check
that all hoses are securely attached to the pump.Make
certain suction hose (See Figure 3) does not have
any air leakage. Tighten hose clamps and couplings
as required.
8. Make sure the suction strainer (See Figure 3) is
clean and securely attached to the water end of the
suction hose. The strainer is designed to protect the
pump by preventing large objects from being pulled in
to the pump.
4. It is recommended that 2 clamps be used when
securing the suction hose to the inlet side (suction)
of the pump.
5. Remember suction hoses must be rigid enough not to
collapse when the pump is in operation.
CAUTION
6. Check that the discharge hose (See Figure 3) is not
restricted. Place hose so that it lays as straight as it is
possible on the ground. Remove any twists or sharp
bends from hose which may block the flow of water.
The strainer should be positioned so it will remain
completely under water. Running the pump with the
strainer above water for long periods can damage the
pump.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 17
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OPERATION
4. Place the choke lever (See Figure 10) in the OPEN
position if starting a warm engine or the temperature
is warm.
CAUTION
DO NOT attempt to start the engine unless the pump
has previously been primed with water. Severe pump
damage will occur if pump has not been primed.
STARTING THE ENGINE
1. Place the engine fuel valve lever (See Figure 7) to the
ON position.
Figure 10. Engine Choke Lever (Open)
5. Place the engine ON/OFF switch (See Figure 11) in
the ON position.
Figure 7. Engine Fuel Valve Lever (ON Position)
2. Move the throttle lever (See Figure 8) away from the
slow position, about 1/3 of the way toward the fast
position.
Figure 11. Engine ON/OFF Switch (ON Position)
6. Grasp the starter grip (See Figure 12) and slowly pull
it out.The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.
Figure 8. Throttle Lever (1/3 Start Position
3. Place the choke lever (See Figure 9) in the CLOSED
position if starting a cold engine.
Figure 12. Starter Grip
7. If the engine has started and the choke lever was
moved to the CLOSED position to start the engine,
gradually move the choke lever to the OPEN position
(Figure 13) as the engine warms up. If the engine has
not started repeat steps 1 through 6.
Figure 9. Engine Choke Lever (Closed)
PAGE 18 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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OPERATION
STOPPING THE ENGINE
Normal Shutdown
1. Move the throttle lever to the IDLE position
(See Figure 14) and run the engine for three minutes
at low speed.
Figure 13. Choke Lever (Open)
8. Before the pump is placed in to operation, run the
engine for several minutes. Check for fuel leaks, and
noises that would associate with a lose component.
Figure 15. Throttle Lever (Idle)
2. After the engine cools, turn the engine ON/OFF switch
to the OFF position (See Figure 15).
9. To begin pumping, place the throttle lever (See
Figure 13) in the RUN position. If water is not flowing
out of the discharge port, turn off the engine and check
for and clear any obstructions within the suction hose.
Figure 16. Engine ON/OFF Switch (OFF)
Figure 14. Throttle Lever (Run)
WARNING
3. Place the fuel shut-off lever (See Figure 16) in the
OFF position
Water must always be flowing through the pump casing
while the engine is running. Loss of flow may be the
result of a loss of prime, restricted water flow or a dead-
head situation. Please note that in such a condition,
water in the pump can reach temperatures of 150-200°F
in 15 to 20 minutes. This can cause serious burns if
this hot water comes into contact with unprotected skin.
Before touching or opening the fill plug or drain plug,
first turn off the engine and allow the pump casing to
cool to the touch, and then open the pump carefully.
Be cautious of any built up water pressure.
Figure 17. Fuel Valve Lever (OFF)
Emergency Shutdown
CAUTION
1. Move the throttle lever quickly to the IDLE position, and
place the engine ON/OFF switch in the OFF position.
ALWAYS run engine at full speed while pumping.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 19
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MAINTENANCE (PUMP)
PUMP VACUUM TEST
ADJUSTING IMPELLER CLEARANCE
CAUTION
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted
DO NOT attempt to start the engine unless the pump
has previously been primed with water. Severe pump
damage will occur if pump has not been primed.
2. The impeller should be as close to the volute as
possible without rubbing against it. Clearance is
adjusted by adding or removing shims from behind
the impeller.
To perform the pump vacuum test do the following:
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller.
1. Remove the pump fill cap (See Figure 3), and fill the
pump with water.
NOTICE
2. Start the engine as outlined in the initial start-up
section, and wait for the pump to begin pumping.
It is important not to remove too many shims or the
clearance between the impeller and volute will become
too wide and pump performance will be reduced.
Remember as the impeller wear down, additional shims
may be required to maintain the clearance between the
impeller and insert.
3. As shown in Figure 18, place a water hose inside
the discharge opening of the pump, and turn on the
water. This flow of water into the discharge opening
will prevent the pump from running dry.
4. Place the PumpVacuumTester (P/N 7000030) over the
pump suction (inlet) opening (See Figure 18) with the
vacuum gauge facing upwards. It may be necessary
to apply a small amount of water around the rubber
seal of the vacuum tester to make a good suction fit.
4. Check the impeller every six months for wear, and for
clearance between the impeller face and the volute.
Also check the shaft seal for wear, as well as the shaft
sleeve.
5. Check and make sure that there are no air leaks
between the vacuum tester and the inlet port on the
pump. If air leaks are present reseat vacuum tester.
PUMP CLEANING
After pumping water containing large amounts of dirt and
debris, perform the following:
6. Run the pump for a few minutes while monitoring the
vacuum gauge. If the gauge indicates a reading
between -25 and -20 in. Hg. (inches of mercury) then
it can be assumed that the pump is working correctly.
1. Remove the drain plug from the pump housing
(Figure 3) and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn
counterclockwise) and remove clean-out cover.
NOTICE
3. Clean and remove dirt, debris from pump casing.
Inspect impeller and volute for wear. Replace any
damaged or worn parts.
25 in. Hg (inches of mercury) translates into 25 feet of
lift at sea level.
7. If the vacuum tester gauge indicates a reading below
-20 in. Hg, it can then be assumed that the pump is
not functioning correctly, and corrective action needs
to be taken.
CAUTION
The impeller may develop sharp edges. Use extreme
care when cleaning around the impeller to prevent
being cut..
8. To test the flapper valve, shutdown the engine. The
vacuum tester should remain attached to the pump
suction inlet port by vacuum.This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped.This prevents
backflow and allows for faster priming when the engine
is restarted.
PAGE 20 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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MAINTENANCE (PUMP)
Figure 18. Pump Vacuum Tester
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 21
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MAINTENANCE (ENGINE)
ENGINE MAINTENANCE
Perform engine maintenance procedures as referenced by Table 6 below:
Table 6. Engine Maintenance Schedule
First
Month or Months or Months or Year or
Every 3
Every 6
Every
Every 2
Years or
200 hrs
Description (3)
Operation
Before
10 hrs
25 hrs
50 hrs
100 hrs
CHECK
CHANGE
CHECK
X
Engine Oil
Air Cleaner
X
X
X
CHANGE
X (1)
All Nuts and
Bolts
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
Spark Plug
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
X (2)
Valve Clearance CHECK-ADJUST
Fuel lines CHECK
X (2)
Every 2 years (replace if necessary) (2)
1. Service more frequently when used in DUSTY areas.
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA shop Manual for service procedures.
3. For commercial use, log hours of operation to determine proper maintenance intervals.
NOTICE
Refer to manufacturer engine manual for specific
servicing instructions.
PAGE 22 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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MAINTENANCE (ENGINE)
DAILY
DANGER
1. Thoroughly remove dirt and oil from the engine and
control area.Clean or replace the air cleaner elements
as necessary. Check and retighten all fasteners as
necessary. Check the spring box and bellows for oil
leaks. Repair or replace as needed.
DO NOT use gasoline as a cleaning
solvent, because that would create a risk
of fire or explosion.
ENGINE AIR CLEANER
WEEKLY
1. Remove the air cleaner cover and foam filter element
as shown in Figure 21.
1. Remove the fuel filter cap and clean the inside of the
fuel tank.
2. Tap the paper filter element (See Figure 21)
several times on a hard surface to remove dirt, or
blow compressed air [not exceeding 30 psi (207 kPa,
2.1 kgf/cm2)] through the filter element from the air
cleaner case side. NEVER brush off dirt. Brushing
will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.
2. Remove or clean the filter at the bottom of the tank.
3. Remove and clean the spark plug (See Figure
19), then adjust the spark gap to 0.028~0.031 inch
(0.6~0.7 mm). This unit has electronic ignition, which
requires no adjustments.
3. Clean foam element in warm, soapy water or
non-flammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
Figure 19. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown
in Figure 20.
BLOW COMPRESSED
AIR FROM THE
INSIDE OUT
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
inTable 5.Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT over fill.
4. Install drain bolt with sealing washer and tighten
securely.
Figure 21. Engine Air Cleaner
Figure 20. Engine Oil (Draining)
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 23
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MAINTENANCE (ENGINE)
4. Carefully remove carbon deposits from the spark
arrester screen (Figure 23) with a wire brush.
SPARK ARRESTER CLEANING
Clean the spark arrester every 6 months or 100 hours.
WIRE
1. Remove the 4 mm screw (3) from the exhaust deflector,
then remove the deflector. See Figure 22.
BRUSH
2. Remove the 5 mm screw (4) from the muffler protector,
then remove the muffler protector.
3. Remove the 4 mm screw from the spark arrester, then
remove the spark arrester
SPARK
ARRESTER
SCREEN
Figure 23. Cleaning The Spark Arrester
5. If the spark arrester is damaged and has breaks or
holes, replace with a new one.
6. Reinstall the spark arrester and muffler protector in
reverse order of disassembly.
Figure 22. Spark Arrester Removal
PAGE 24 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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STORAGE
PUMP STORAGE
For storage of the pump for over 30 days, the following is
required:
„ Drain the fuel tank completely.
„ Run the engine until the fuel is completely consumed.
„ Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
„ Remove the drain plug from the pump and drain out any
water from left in the housing.
„ Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film
of oil to reduce corrosion. A spray can of oil works well
for this application.
„ Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
„ Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
„ To protect the water cooled-seals, place one-half pint
of lubricating oil (new or used) through the discharge
opening on the pump and crank the engine several times.
This will prevent excessive corrosion and also keep the
mechanical seal lubricated.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 25
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TROUBLESHOOTING (ENGINE)
Table 7. Engine Troubleshooting
Possible Problem
Symptom
Difficult to start
Solution
Ignition plug being bridge?
Carbon deposit at ignition?
Check ignition system.
Clean or replace ignition.
Fuel is available but spark plug will not
ignite. (Power available at high tension
cable).
Short circuit due to defective insulators? Replace insulators.
Set spark plug gap to the
Improper spark gap?
correct gap.
Check stop switch circuit.
Short circuit at stop switch?
Fuel is available but spark plug will not
ignite. (Power NOT available at high
tension cable).
Replace stop switch if defective.
Ignition coil defective?
Replace ignition coil.
Muffler clogged with carbon deposits?
Mixed fuel quality is inadequate?
Clean or replace muffler.
Check fuel to oil mixture.
Fuel is available and spark plug ignites
(compression normal).
Flush fuel system and replace
with fresh fuel.
Fuel in use inadequate (water, dust)?
Air Cleaner clogged?
Clean or replace air cleaner.
Tighten cylinder head bolts or
replace head gasket.
Defective cylinder head gasket?
Fuel is available and spark plug ignites
(compression low).
Cylinder worn?
Replace cylinder.
Spark plug loose?
Tighten spark plug.
Operation not satisfactory
Air cleaner clogged?
Air in fuel line?
Clean or replace air cleaner.
Bleed (remove air) from fuel line.
Not enough power available
(compression normal, no miss-firing).
Fuel level in carburetor float chamber
improper?
Adjust carburetor float.
Carbon deposits in cylinder?
Clean or replace cylinder.
Flush fuel system and replace
with fresh fuel.
Ignition coil defective?
Not enough power available
(compression normal, miss-firing).
Replace ignition wires, clean
ignition.
Ignition plug often shorts?
Flush fuel system and replace
with fresh fuel.
Fuel in use inadequate (water, dust)?
Excessive carbon deposition in
combustion chamber?
Clean or replace crankcase.
Engine overheats.
Exhaust or muffler clogged with carbon. Clean or replace muffler.
Replace spark plug with correct
Spark plug heat value incorrect?
type spark plug.
PAGE 26 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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TROUBLESHOOTING (ENGINE/PUMP)
Table 7. Engine Troubleshooting
Symptom
Possible Problem
Solution
Operation not satisfactory
Governor adjustment improper?
Governor spring defective?
Fuel flow erratic?
Adjust governor to correct lever.
Clean or replace ignition.
Check fuel line.
Rotational speed fluctuates.
Recoil starter not working properly.
Symptom
Air taken in through suction line?
Dust in rotating part?
Check suction line.
Clean recoil starter assembly.
Replace spiral spring.
Spring failure?
Table 8. Pump Troubleshooting
Possible Problem
Solution
Not enough priming water in the housing? Add water.
Engine speed too low?
Strainer plugged?
Increase throttle.
Clean strainer.
Suction hose damaged?
Replace or repair hose, and clamps.
Check that fittings are tight and properly
sealed.
Air leak at suction port?
Pump does not take
on water.
Pump is located too high above water line? Move pump closer to water.
Debris collecting in pump housing?
Clean pump housing.
Too much distance between impeller
and volute.
Adjust clearance by adding shims or
replace impeller. Min. .006" - Max. .020".
Check condition of mechanical seal and
gaskets, between pump end and engine
housing.
Water leaking out weep hole between pump
and engine?
Engine speed too low?
Increase throttle speed.
Clean strainer.
Pump takes in water, little or
no discharge.
Suction strainer partially plugged?
Adjust clearance by adding shims or
replace impeller/volute.
Impeller/Volute worn?
Tighten, replace or add clamp. (Keep
extra seals on pump).
Fittings/clamps are not sealed properly?
Hose diameter is too large?
Suction hose leaks at inlet.
Use smaller diameter hose or replace
hose.
Pressure too high?
Check pressure, add additional clamp.
Check hose.
Discharge does not stay on
coupling.
Hose kinked or end blocked?
Open pump cover and clean dirt and
debris from inside housing.
Impeller jammed or blocked?
Impeller does not turn:
pump is hard to start.
Adjust clearance by removing shim from
behind impeller.
Impeller and volute binding?
Defective engine?
See Engine Owner's Manual.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 27
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the “Remarks”
Column.
SAMPLE PARTS LIST
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT .....................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
NO. Column
Indicated by:
Unique Symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
PART NO. Column
“XXXXX ONLY”
“NOT USED ON XXXX”
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
“Not Sold Separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
PAGE 28 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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SUGGESTED SPARE PARTS
QP3TH TRASH PUMP WITH HONDA GX240K1QA2/GX240U1QA2/GX240UT2QA2 ENGINES
1 to 3 units
Qty.
1............1992040032.................. IMPELLER
P/N
Description
1............0811885446.................. MECHANICAL SEAL SLEEVE
2............080344293.................... MECHANICAL SEAL
2............0631211159.................. CAP, FLOODING
2 ...........0483602250.................. O-RING, DRAIN COVER
2............0489403400.................. O-RING, CASING
2............0482200240.................. O-RING, MECHANICAL SEAL SLEEVE
4 ...........0852834525.................. ADJUST LINER .30
4............0852854525.................. ADJUST LINER .50
2 ...........17210ZE2515............... ELEMENT, AIR CLEANER, GX240K1QA2/GX240U1QA2
2 ...........17210ZE1517............... ELEMENT, AIR CLEANER, GX240UT2QA2
3............9807956846.................. SPARK PLUG
1............28462ZE2W11.............. ROPE, RECOIL STARTER, GX240K1QA2/GX240U1QA2
1............28462ZH8003............... ROPE, RECOIL STARTER, GX240UT2QA2
1............17620ZH7023............... CAP, WITH GASKET, FUEL FILLER, GX240K1QA2/GX240U1QA2
1............17620Z4M000 .............. CAP, WITH GASKET, FUEL FILLER, GX240UT2QA2
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 29
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PUMP ASSEMBLY
PAGE 30 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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PUMP ASSEMBLY
NO.
1
2
3
4
PART NO.
1992100011
1992100020
PART NAME
CASING
CASING COVER
QTY.
REMARKS
1
1
1
13910001600014 SUCTION COVER
1992100173
19920002200014 DRAIN COVER HANDLE
1992040033ASSY IMPELLER KIT.......................................................1............INCLUDES ITEMS W/#
DRAIN COVER......................................................1............REPLACES P/N 1992100171
5
6
4
7
8
9
10
11
12
13
14
15
16
1992000110
1992100742
1247100250
1992330410
1992250700
0105090820
VOLUTE CASING..................................................1............REPLACES P/N 1992000133
SUCTION PLATE
1
2
1
1
4
2
1
4
1
1
1
1
2
DRAIN COVER SET HANDLE
SUCTION PLATE PACKING
WEAR PLATE
BOLT(CASING COVER), M8 X 20
07904330300014 NIPPLE, NPS3" X NPT3"
1378350350
0105091045
43130006000014 CASING COVER PLATE
CHECK VALVE
BOLT (ENGINE), M10 X45
17@ 0483602250
O-RING (DRAIN COVER)
O-RING (CASING), 4 X 340 MM
18
19
20
0489403400
1992214010P002 BASE, SS400
0481310800 O-RING (NIPPLE)
21#@ 0482200240
O-RING, IMPELLER, MECH SEAL .......................2............SEE NOTE BELOW
22
23
24
19922140200014 ENGINE BASE, SS400 1
0631211159
0631211159
FLOODING CAP, PF1-1/2"
DRAIN CAP, PF1-1/2"
MECHANICAL SEAL
MECHANICAL SEAL SLEEVE, DIA. 30MM
ADJUST LINER DIA. 45 X 25.4 MM TO.3
ADJUST LINER DIA. 45 X 25.4 MM T0.5
BOLT(IMPELLER), 3/8 X16 UNF X 25
1
1
1
1
1
1
4
25@ 0803442930
26@ 0811885446
27@ 0852834525
27-1@ 0852854525
28
29
30
31
32
33
34
35
36#
37#
0191170625
0131190823
0141090825
0131191290
0131191235
0105091040
0459220120
0723302040
0458220100
0191190750
SCREW (VOLUTE CASING) M8 X 22...................4............REPLACES P/N 0141090820
SCREW (DRAIN CVR. SET HANDLE) M8 X 25 4
CAP SCREW (CASING), M12 X 90
CAP SCREW (CASING), M12 X 35
BOLT (PUMP), M10 X 40
SEAL WASHER (CASING) M12
CUSHION RUBBER, 40 X 20 M10
SEAL WASHER, IMPELLER
BOLT IMPELLER
1
4
2
1
4
1
1
NOTICE
Item 21, o-ring, is included in impeller kit, item 6.When
ordered as part of the kit, quantity of o-ring is one.
Replacement of impeller requires two o-rings, so it is
necessary to order one additional o-ring.
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 31
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PUMP ASSEMBLY
PAGE 32 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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PUMP ASSEMBLY
NO.
38
PART NO.
0181090820
PART NAME
BOLT SET W/SPRING WASHER M8 X 20
(SUCTION PLATE)
QTY.
2
REMARKS
39
40
0181090825
0151191257
0520040431
BOLT SET WITH SPRING WASHER M8 X 25
(SUCTION COVER)
STUD BOLT, (DRAIN COVER HANDLE)
M12 X 57 X15 X 22
KEY, IMPELLER
4
4
41#
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
58
58
61
1
1
3
4
4
8
2
4
4
43342012400011 IMPELLER WASHER, DIA. 42 X 12 MM T4.5
0204490060
0458220080
0205490100
0205490100
0205490100
0401650100
0451290080
0451290080
0451290100
0451290100
0451290100
0451290100
0480570850
1992108050
0742214080
GX240K1QA2
GX240U1QA2
U-NUT, WEAR PLATE M6
SEAL, WASHER, CASING COVER M8
NUT, ENGINE M10
NUT, CUSHION RUBBER M10
NUT, PUMP M10
WASHER, ENGINE M10
SPRING WASHER, (VOLUTE CASING) M8
SPRINGWASHER (DRAIN COVER SET HANDLE) M8 4
SPRING WASHER, (CUSHION RUBBER) M10
SPRING WASHER, (ENGINE) M10
SPRING WASHER, (PUMP) M10
8
4
2
SPRINGWASHER, (CASING COVER SET PLATE) M10 4
O-RING, (VOLUTE CASING)
CAP
STRAINER
ENGINE, HONDA 7.1 HP ......................................1............S/N 3TH-4853 AND BELOW
ENGINE, HONDA 7.1 HP ......................................1............S/N 3TH-4854 TO 3TH-20727
1
1
1
GX240UT2QA2 ENGINE, HONDA 7.1 HP ......................................1............S/N 3TH-20728 AND ABOVE
KIT3TE KIT MECHANICAL SEAL, SLEEVE, & O-RINGS ........1............INCLUDES ITEMS W/@
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 33
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ENGINE SERVICE PARTS
PAGE 34 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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ENGINE SERVICE PARTS
NO.
1
2
2
3
3
4
5
PART NO.
PART NAME
FILTER, FUEL
FILTER, FUEL
FILTER, FUEL
QTY.
1
REMARKS
17672ZE2W01
17672-880-000
17672Z4H000
17620ZH7023
17620Z4M000
28462ZE2W11
17210ZE2515
GX240K1QA2/GX240U1QA2
GX240K1QA2
GX240U1QA2/ GX240UT2QA2
1
CAP, WITH GASKET FUEL FILLER ......................1............GX240K1QA2/GX240U1QA2
CAP, WITH GASKET FUEL FILLER ......................1............GX240UT2QA2
ROPE, RECOIL STARTER ....................................1............GX240K1QA2/GX240U1QA2
ELEMENT, AIR CLEANER ....................................1............GX240K1QA2/GX240U1QA2
INCLUDES ITEM W/ #
5
17210ZE1517
ELEMENT, AIR CLEANER ....................................1............GX240UT2QA2
INCLUDES ITEM W/ #
6#
7
17218ZE2505
9807956846
FILTER, OUTER
SPARK PLUG
1
1
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 35
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TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LIMITATIONS OF SELLER’S LIABILITY
MINIMUM ORDER
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
RETURNED GOODS POLICY
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
PAGE 36 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14)
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NOTES
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 37
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (310) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
Fax: 310-943-2238
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
UNITED KINGDOM
CANADA
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: 0161 339 3226
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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