MTD Snow Blower 31AE633E401 User Manual

Operator’s Manual  
Snow Thrower  
Models  
31AE633E401  
31AE663H401  
IMPORTANT: Read safety rules and instructions carefully before operating equipment.  
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-  
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting  
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.  
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have  
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized  
service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.  
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722  
770-10020B
(6/2000)  
PRINTED IN U.S.A.  
ECO No. 1481  
FORM NO.  
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
This symbol points out important safety instructions which, if not followed, could endanger the personal  
safety and/or property of yourself and others. Read and follow all instructions in this manual before  
attempting to operate this machine. Failure to comply with these instructions may result in personal  
injury. When you see this symbol—heed its warning.  
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit  
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.  
DANGER: This machine was built to be operated according to the rules for safe operation in this  
manual. As with any type of power equipment, carelessness or error on the part of the operator can  
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.  
Failure to observe the following safety instructions could result in serious injury or death.  
7. Never attempt to make any adjustments while engine is  
Training  
running, except where specifically recommended in the  
operator’s manual.  
8. Let engine and machine adjust to outdoor temperature  
before starting to clear snow.  
9. To avoid personal injury or property damage use extreme  
1. Read, understand, and follow all instructions on the  
machine and in the manual(s) before attempting to  
assemble and operate. Keep this manual in a safe place  
for future and regular reference and for ordering  
replacement parts.  
care in handling gasoline. Gasoline is extremely  
2. Be familiar with all controls and their proper operation.  
flammable and the vapors are explosive. Serious  
Know how to stop the machine and disengage them  
personal injury can occur when gasoline is spilled on  
quickly.  
yourself or your clothes which can ignite. Wash your skin  
3. Never allow children under 14 years old to operate this  
and change clothes immediately.  
machine. Children 14 years old and over should read and  
a. Use only an approved gasoline container.  
understand the operation instructions and safety rules in  
b. Extinguish all cigarettes, cigars, pipes and other  
this manual and should be trained and supervised by a  
parent.  
4. Never allow adults to operate this machine without  
proper instruction.  
5. Thrown objects can cause serious personal injury. Plan  
sources of ignition.  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the  
engine is hot or running.  
e. Allow engine to cool at least two minutes before  
your snow throwing pattern to avoid discharge of material  
refueling.  
f. Never over fill fuel tank. Fill tank to no more than  
½ inch below bottom of filler neck to provide space  
feet from the machine while it is in operation. Stop  
for fuel expansion.  
toward roads, bystanders and the like.  
6. Keep bystanders, helpers, pets and children at least 75  
machine if anyone enters the area.  
7. Exercise caution to avoid slipping or falling, especially  
g. Replace gasoline cap and tighten securely.  
h. If gasoline is spilled, wipe it off the engine and  
when operating in reverse.  
equipment. Move machine to another area. Wait 5  
minutes before starting the engine.  
i. Never store the machine or fuel container inside  
Preparation  
where there is an open flame, spark or pilot light  
1. Thoroughly inspect the area where the equipment is to  
(e.g. furnace, water heater, space heater, clothes  
be used. Remove all door mats, newspapers, sleds,  
dryer etc.).  
boards, wires and other foreign objects which could be  
j. Allow machine to cool at least 5 minutes before  
tripped over or thrown by the auger/impeller.  
storing.  
2. Always wear safety glasses or eye shields during  
operation and while performing an adjustment or repair to  
Operation  
protect your eyes. Thrown objects which ricochet can  
cause serious injury to the eyes.  
3. Do not operate without wearing adequate winter outer  
1. Do not put hands or feet near rotating parts, in the auger/  
impeller housing or discharge chute. Contact with the  
garments. Do not wear jewelry, long scarves or other  
rotating parts can amputate hands and feet.  
loose clothing which could become entangled in moving  
2. The auger/impeller clutch lever is a safety device. Never  
parts. Wear footwear which will improve footing on  
slippery surfaces.  
4. Use a grounded three wire extension cord and receptacle  
for all units with electric start engines.  
5. Adjust collector housing height to clear gravel or crushed  
bypass its operation. Doing so, makes the machine  
unsafe and may cause personal injury.  
3. The clutch levers must operate easily in both directions  
and automatically return to the disengaged position when  
released.  
4. Never operate with a missing or damaged discharge  
rock surfaces.  
6. Disengage all clutch levers before starting the engine.  
3
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chute. Keep all safety devices in place and working.  
5. Never run an engine indoors or in a poorly ventilated  
area. Engine exhaust contains carbon monoxide, an  
odorless and deadly gas.  
6. Do not operate machine while under the influence of  
alcohol or drugs.  
7. Muffler and engine become hot and can cause a burn. Do  
not touch.  
8. Exercise extreme caution when operating on or crossing  
gravel surfaces. Stay alert for hidden hazards or traffic.  
9. Exercise caution when changing direction and while  
operating on slopes.  
10. Plan your snow throwing pattern to avoid discharge  
towards windows, walls, cars etc. To avoid property  
damage or personal injury caused by a ricochet.  
11. Never direct discharge at children, bystanders and pets  
or allow anyone in front of the machine.  
12. Do not overload machine capacity by attempting to clear  
snow at too fast of a rate.  
13. Never operate this machine without good visibility or light.  
Always be sure of your footing and keep a firm hold on  
the handles. Walk, never run.  
Maintenance And Storage  
1. Never tamper with safety devices. Check their proper  
operation regularly.  
2. Disengage all clutch levers and stop engine. Wait until  
the auger/impeller come to a complete stop. Disconnect  
the spark plug wire and ground against the engine to  
prevent unintended starting before cleaning, repairing, or  
inspecting.  
3. Check bolts, and screws for proper tightness at frequent  
intervals to keep the machine in safe working condition.  
Also, visually inspect machine for any damage.  
4. Do not change the engine governor setting or over-speed  
the engine. The governor controls the maximum safe  
operating speed of the engine.  
5. Snow thrower shave plates and skid shoes are subject to  
wear and damage. For your safety protection, frequently  
check all components and replace with original  
equipment manufacturer’s (O.E.M.) parts only. “Use of  
parts which do not meet the original equipment  
specifications may lead to improper performance and  
compromise safety!”  
6. Check clutch controls periodically to verify they engage  
and disengage properly and adjust, if necessary. Refer to  
the adjustment section in this operator’s manual for  
instructions.  
7. Maintain or replace safety and instruction labels, as  
necessary.  
14. Disengage power to the auger/impeller when  
transporting or not in use.  
15. Never operate machine at high transport speeds on  
slippery surfaces. Look down and behind and use care  
when in reverse.  
16. If the machine should start to vibrate abnormally, stop the  
engine, disconnect the spark plug and ground it against  
the engine. Inspect thoroughly for damage. Repair any  
damage before starting and operating.  
17. Disengage all clutch levers and stop engine before you  
leave the operating position (behind the handles). Wait  
until the auger/impeller comes to a complete stop before  
unclogging the discharge chute, making any  
adjustments, or inspections.  
18. Never put your hand in the discharge or collector  
openings. Always use a clearing tool to unclog the  
discharge opening.  
19. Use only attachments and accessories approved by the  
manufacturer (e.g. wheel weights, tire chains, cabs etc.).  
20. If situations occur which are not covered in this manual,  
use care and good judgment. Contact your dealer or  
telephone 1-800-800-7310 for assistance and the name  
of your nearest servicing dealer.  
8. Observe proper disposal laws and regulations for gas, oil,  
etc. to protect the environment.  
9. Prior to storing, run machine a few minutes to clear snow  
from machine and prevent freeze up of auger/impeller.  
10. Never store the machine or fuel container inside where  
there is an open flame, spark or pilot light such as a water  
heater, furnace ,clothes dryer etc.  
11. Always refer to the operator’s manual for proper  
instructions on off-season storage.  
Your Responsibility:  
Restrict the use of this power machine to persons who read,  
understand and follow the warnings and instructions in this  
manual and on the machine. The safety labels are given  
below for your reference.  
4
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SECTION 2: ASSEMBLING YOUR SNOW THROWER  
NOTE: On model 633E, remove the lower wing nut and  
Unpacking  
hardware from the right side of the handle only. The  
wing nut for the left side is in place on the chute  
directional control.  
Remove screws from the top sides and ends of the  
shipping crate.  
Set panel aside to avoid tire punctures or personal  
injury.  
Raise handle this way  
Remove and discard plastic bag that covers unit.  
Roll unit out of crate.  
Check crate thoroughly for loose parts before  
discarding.  
2
Remove these  
hardware  
1
Loose Parts  
The snow thrower is shipped with following loose  
parts in the carton. See Figure 1 for illustration,  
description of item and part number. Please  
remove all loose parts from the carton before  
discarding it.  
Shear Bolts  
(710-0890A)  
Figure 2  
One end of the chute directional control may be  
attached to the lower handle with cable ties for  
shipping purposes. If so, cut the cable ties and free  
the loose end of the chute directional control.  
Raise the upper handle assembly in the direction  
shown in Figure 2. Make sure that the upper handle  
locks into position over the lower handle.  
Hex Lock Nuts  
(712-0429)  
Figure 1  
Upper  
Handle  
Carriage  
Bolt  
Please note that these are replacement hardware  
and not meant for initial assembly of the equipment.  
If the snow thrower hits a foreign object or ice jam,  
the bolts, securing the auger shaft, may shear. Use  
these two shear bolts and nuts as replacement  
then. Store these in a safe place until needed.  
Tighten these  
wing nuts  
IMPORTANT: NEVER replace the auger shear bolts with  
standard hex bolts. Any damage to the auger gearbox  
or other components from standard hex bolts will not be  
covered by your snow thrower’s warranty.  
Wing  
Nut  
Cupped  
Washer  
Assembling Handle  
NOTE: Reference to the left or right side of the snow  
thrower in this manual is observed from the operator’s  
position.  
Lower  
Handle  
IMPORTANT: Make any final adjustments as instructed  
later on in this section before operating your snow  
thrower. Failure to follow the instructions may cause  
damage to the snowthrower.  
Figure 3  
Remove the lower plastic wing nut, cupped washer  
and carriage bolt from each side of the lower  
handle. See Figure 2.  
Look at lower rear of snow thrower frame to be sure  
all cables are aligned with cable roller guides.  
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Secure the upper handle and lower handle with the  
two plastic wing nuts, cupped washers and carriage  
bolts previously removed. Attach these hardware  
on the lower hole in the handles. See Figure 3.  
Unwrap the headlight wire which is attached to the  
headlight beneath the handle panel. Wind the  
headlight wire around the right side of the lower  
handle until excess slack is removed. See Figure 6.  
Plug the wire from the headlight into the alternator  
lead coming from the right side of the engine,  
underneath the fuel tank. See Figure 6 inset.  
NOTE: On model 633E, attach the wing nut, cupped  
washer and carriage bolt in the lower hole on the right  
side only. The hardware in the left lower hole will be  
attached later.  
Tighten the two wing nuts already in place on the  
upper holes and secure the handles firmly. See  
Figure 3.  
Lower Handle  
Slide the shift rod connector down over the end of  
the lower shift rod. See Figure 4. Tap the connector  
until it locks on the lower shift rod.  
Alternator  
Lead  
NOTE: If the connector is not properly assembled, the  
shift rod will pivot and you will not be able to change  
direction or speed of the snow thrower.  
Lamp  
Wire  
Figure 6  
Attaching Chute Directional Control  
Model E633E  
Connector  
Remove the wing nut and cupped washer from the  
eyebolt on the chute directional control. Leave the  
hex nut in place on the eyebolt (the nut must be  
threaded at least halfway onto the eyebolt).  
Insert the eyebolt through the lower hole on the left  
side of handle. Secure with cupped washer  
(cupped side against the handle panel) and wing  
nut. See Figure 7. Do not tighten at this time.  
Lower  
Shift Rod  
Upper Shift  
Rod  
Note: Cut-out view of lower handle shown for clarity.  
Figure 4  
If not already attached, slip the cables that run from  
the handle panel to the chute into the cable guide  
located on top of the engine. See Figure 5.  
Wing  
Nut  
Cupped  
Washer  
Eye Bolt  
Cable Guide  
Figure 7  
Adjust the chute directional control support bracket  
so that the spiral on the chute directional control  
fully engages the teeth on the chute assembly.  
Tighten wing nut with eye bolt to secure chute  
directional control.  
Figure 5  
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If the spiral on the chute directional control cannnot be  
adjusted properly, follow the steps below:  
of the chute directional control, and insert the  
hairpin clip again. See Figure 10.  
Loosen the two hex nuts which secure the chute  
directional control support bracket (see Figure 8) to  
the snow thrower housing, beside the discharge  
chute.  
Carriage Bolts  
Hex Lock Nuts  
Chute Directional  
Control  
Support Bracket  
Hairpin Clip  
Chute Directional  
Control  
Figure 8  
Figure 10  
Remove the hairpin clip and one flat washer from  
the lower end of the chute directional control. Leave  
the other flat washer in place on the end of the rod.  
Final Adjustments  
Chute Directional Control Support Bracket  
To adjust the chute directional control support bracket,  
refer to Figure 8 and accompanying instructions.  
Plastic Bushing  
Chute Crank  
Hairpin Clip  
Traction Control and Shift Lever  
To check the adjustment of the traction control and shift  
lever, proceed as follows:  
Move the shift lever into sixth (6) position.  
With traction control released, gently push the  
snow thrower forward, then pull it back. The  
machine should move freely.  
Flat Washer  
Lower Chute  
Crank Bracket  
Flat Washer  
Engage traction control, and try to move the  
machine both forward and back. You should  
experience resistance.  
Move the shift lever into the fast reverse (R2)  
position and repeat the previous two steps.  
Figure 9  
Insert the lower end of the chute directional control  
into the hole in the plastic bushing in the chute  
directional control support bracket. See Figure 8.  
Place the other flat washer onto the end of the  
chute directional control, and secure with hairpin  
clip. See Figure 9.  
Tighten the nuts on the chute directional control  
support bracket securely.  
Adjust the eyebolt on the chute directional control  
so the chute directional control does not touch the  
engine.  
If you experienced resistance either when repositioning  
the shift lever from 6 to R2 or when attempting to move  
the machine with the traction control released, you  
should NOT operate the snow thrower before adjusting  
the traction control. To adjust, proceed as follows:  
Loosen the jam nut on the traction control cable  
and UNTHREAD the cable one full turn.  
Recheck adjustment.  
Retighten the jam nut to secure the cable when  
correct adjustment is reached.  
Move the hex nut against the handle (if necessary).  
Tighten wing nut with eye bolt to secure chute  
directional control.  
NOTE: For more details, refer to Traction Control  
Adjustment on page 12.  
Model 663H  
For packaging purposes, the two-piece chute  
directional control was attached to the snow thrower on  
the two ends, but was kept loose at the middle.  
Assemble as follows:  
Auger Control  
Check the adjustment of the auger control as follows:  
Push down on the auger control until the small  
rubber bumper contacts the upper handle. There  
should be slack in the auger control cable.  
Remove the hairpin clip from the chute directional  
control. Align holes on the upper and lower pieces  
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Release the auger control. The cable should be  
straight. Make certain you can depress the auger  
control against the left handle completely.  
If adjustment is necessary, proceed as follows:  
Loosen the jam nut and thread the cable in (for less  
slack) or out (for more slack) as necessary. See  
Figure 11.  
Raise or lower the skid shoe to desired position.  
NOTE: Make certain the entire bottom surface of skid  
shoe is against the ground to avoid uneven wear on the  
skid shoes.  
Retighten the hex nuts loosened earlier.  
Repeat on the other side of the snow thrower.  
“Z” End  
Jam Nut  
Skid  
Hex Nuts  
Shoes  
Auger Control Cable  
Figure 12  
Tire Pressure (Pneumatic Tires)  
The tires are overinflated for shipping purposes.  
Figure 11  
Recheck adjustment; readjust as necessary and  
tighten the jam nut.  
Check tire pressure. Maintain pressure between 15  
to 20 psi. Refer to tire sidewalls for recommended  
tire pressure.  
Skid Shoe  
The space between the shave plate and the ground can  
be adjusted by repositioning the skid shoes found on  
either side of the snow throwers auger housing. For  
close snow removal, place skid shoes in the low  
position. Use middle or high position when area to be  
cleared is uneven. See Figure 12. When operating on  
gravel, always put skid shoes in the high position.  
NOTE: If the tire pressure is not equal in both tires, the  
unit may pull to one side or the other.  
WARNING: Maximum tire pressure under  
any circumstance is 30 psi. Equal tire pressure  
should be maintained at all times. Excessive  
pressure (over 30 psi) when seating beads  
may cause tire/rim assembly to burst with  
force sufficient to cause serious injury.  
Adjust skid shoes as follows:  
Loosen, but do not remove, the two hex nuts which  
fasten the skid shoe to the auger housing.  
8
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SECTION 3: KNOW YOUR SNOW THROWER  
WARNING: Be familiar with all the controls and their proper operation. Know how to stop the machine  
and disengage them quickly.  
Shift  
Traction Drive / Auger  
Control Lock  
Lever  
Chute Tilt  
Control  
Gas Tank  
Discharge  
Chute  
Auger Drive Clutch  
Chute Directional  
Control  
Closed  
Open  
Metal Loop  
Primer  
Choke  
Auger  
Rubber  
Boot  
Rope  
Starter  
Handle  
Ignition  
Key  
Throttle  
Control  
Skid Shoe  
Figure 13  
to stop the snow throwing action. (Traction drive clutch  
must also be released.)  
Traction Control  
The traction control is located on the right handle.  
Squeeze the traction control to engage the wheel drive.  
Release to stop.  
Shift Lever  
The shift lever is located in the center of the handle  
panel and is used to determine both ground speed and  
direction of travel. It can be moved into any of eight  
positions. Always release traction control before  
changing speeds.  
Auger Control Lock  
The traction control lever also locks the auger control  
so you can turn the chute directional control without  
interrupting snow throwing. If the auger control lock is  
engaged along with the traction control, you can  
release the auger drive clutch on the left handle and still  
keep the augers engaged. When the auger control lock  
is released, you can release the traction control to stop  
both the augers and the wheel drive.  
Forward: Your snow thrower has six forward (F)  
speeds. Position number one (1) is the slowest.  
Position number six (6) is the fastest.  
Reverse: Your snow thrower has two reverse (R)  
speeds. R1 is the slower, while R2 is faster.  
IMPORTANT: Always release traction control before  
changing speeds.  
Chute Directional Control  
The chute directional control is located on left side of  
the snow thrower.To change the direction in which  
snow is thrown, turn chute directional control as follows:  
Auger Drive  
The auger drive clutch is located on the left handle.  
Squeeze the clutch grip to engage the augers. Release  
Crank clockwise to discharge to the left.  
Crank counterclockwise to discharge to the right.  
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Chute Tilt Control  
Headlight  
The distance snow is thrown can be adjusted by  
adjusting the angle of the chute assembly. Move the  
chute tilt control forward to decrease the distance, and  
towards the rear to increase the distance.  
The headlight is on whenever the engine is running.  
Throttle Control  
The throttle control is located on the engine. It regulates  
the speed of the engine.  
Discharge Chute  
Safety Ignition Key  
The angle of the discharge chute controls the distance  
that the snow is thrown. Tilt the discharge chute up for  
greater distance; tilt down for less distance.  
The safety ignition key must be fully inserted in the  
switch before the unit will start. Remove key when snow  
thrower is not in use. Do not attempt to turn the key.  
Fuel Shut-off Valve (If equipped)  
Skid Shoe  
If your snow thrower is equipped with a fuel shut-off  
valve, locate it under the fuel tank. This valve controls  
fuel flow from the tank. Always make certain it is in the  
open (vertical) position before attempting to start the  
engine. See Figure 13.  
The position of the skid shoe is determined by the  
condition of the ground from where snow has to be  
removed. Refer to page 8 for details.  
SECTION 4: OPERATING YOUR SNOW THROWER  
Electric Starter  
Before Starting  
WARNING: The electric starter is equipped  
WARNING: Read, understand, and follow  
all instructions and warnings on the machine  
and in this manual before operating.  
with a grounded three-wire power cord and  
plug, and is designed to operate on 120 volt  
AC household current. It must be used with a  
properly grounded three-prong receptacle at  
all times to avoid the possibility of electric  
shock. Follow all instructions carefully prior to  
operating the electric starter.  
The spark plug wire was disconnected for safety.  
Attach spark plug wire to spark plug before starting.  
Gas and Oil Fill-Up  
Check oil and gasoline level and add if necessary.  
Follow related instructions in the seperate engine  
manual packed with your snow thrower.  
Determine that your house wiring is a three-wire  
grounded system. Ask a licensed electrician if you  
are not certain.  
If your house wiring system is not a three-wire  
grounded system, do not use this electric starter  
under any conditions.  
If your home electrical system is grounded, but  
a three-hole receptacle is not available, one should  
be installed by a licensed electrician before using  
the electric starter.  
WARNING: Use extreme care when  
handling gasoline. Gasoline is extremely  
flammable and the vapors are explosive.  
Never fuel the machine indoors or while the  
engine is hot or running. Extinguish cigarettes,  
cigars, pipes and other sources of ignition.  
If you have a grounded three-prong receptacle,  
proceed as follows.  
Rotate choke knob to OFF position.  
Connect power cord to switch box on engine. Plug  
the other end of power cord into a three-prong 120-  
volt, grounded, AC receptacle.  
Push starter button to crank engine. As you crank  
the engine, move choke knob to FULL choke  
position.  
When engine starts, release starter button, and  
move choke gradually to OFF. If engine falters,  
move choke immediately to FULL and then  
gradually to OFF.  
To Start Engine  
Make certain the fuel cut-off valve, if your snow  
thrower is so equipped, is in OPEN position.  
Make certain the auger and drive clutch levers are  
in the disengaged (released) position.  
Move throttle control up to FAST position. Insert  
ignition key into slot. Make sure it snaps into place.  
Do not turn key.  
NOTE: Engine will not start unless ignition key is  
inserted into ignition slot in carburetor cover.  
10  
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When disconnecting the power cord, always unplug  
from the three-prong receptacle first, and then from  
the snow thrower.  
IMPORTANT: Do not lose ignition key. Keep it in a safe  
place. Engine will not start without the ignition key.  
To Engage Drive  
Recoil Starter  
Rotate choke knob to FULL choke position (cold  
engine start).  
If engine is warm, place choke in OFF position  
instead of FULL.  
Push primer button two or three times for cold  
engine start.  
With the engine running near top speed, move shift  
lever into one of the six forward positions or two  
reverse positions. Select a speed appropriate for  
the snow conditions that exist.  
NOTE: Use the slower speeds until you are familiar  
with the operation of the snow thrower.  
If engine is warm, push primer button only once.  
Squeeze the traction control against the right  
handle and the snow thrower will move. Release it  
and the drive motion will stop.  
NOTE: Always cover vent hole in primer button when  
pushing. Additional priming may be necessary for first  
start if temperature is below 15 degrees Fahrenheit.  
IMPORTANT: Never move shift lever without first  
releasing the traction control. Doing so will cause  
premature wear to drive systems friction wheel rubber.  
Grasp starter handle and pull rope out slowly, until  
it pulls slightly harder. Let rope rewind slowly.  
Pull starter handle rapidly. Do not allow handle to  
snap back. Allow it to rewind slowly while keeping a  
firm hold on the starter handle.  
As engine warms up and begins to operate evenly,  
rotate choke knob slowly to OFF position. If engine  
falters, return to FULL choke, then slowly move to  
OFF position.  
To Engage Augers  
To engage the augers and start snow throwing,  
squeeze the auger control against the left handle.  
To disengage augers, release both the auger control  
and the traction control, if engaged.  
NOTE: The auger control can also be locked so that  
you can turn the chute directional control without  
interrupting snow throwing. Refer to previous section  
for details  
To Stop Engine  
To stop engine, remove the ignition key. Do not turn  
key. Disconnect the spark plug wire from the spark  
plug to prevent accidental starting while equipment  
is unattended.  
Tire Chains (If equipped)  
To help prevent possible freeze-up of starter, proceed  
as follows:  
Tire chains should be used whenever extra traction is  
needed. Call our Customer Support Department, as  
instructed on Page 2, for information on tire chains and  
other optional accessories.  
Run engine for a few minutes before stopping to  
help dry off any moisture on the engine.  
Electric Starter: Connect power cord to switch box  
on engine, then to 120 volt AC receptacle. With the  
engine running, push starter button and spin the  
starter for several seconds. The unusual sound  
made by spinning the starter will not harm engine or  
starter. Disconnect the power cord from receptacle  
first, and then from switch box.  
Operating Tips  
NOTE: Allow the engine to warm up for a few minutes  
as the engine will not develop full power until it reaches  
operating temperature.  
WARNING: Temperature of muffler and  
surrounding areas may exceed 150oF. Avoid  
these areas.  
Recoil Starter: With engine running, pull starter  
rope with a rapid, continuous full arm stroke three  
or four times. Pulling the starter rope will produce a  
loud clattering sound, which is not harmful to the  
engine or starter.  
Wipe all snow and moisture from the carburetor  
cover in the area of the control levers. Also, move  
control levers back and forth several times. Leave  
throttle control lever in the STOP or OFF position.  
Leave choke control in the FULL choke position.  
Remove ignition key and disconnect spark plug  
wire. Do not turn key.  
For most efficient snow removal, remove snow  
immediately after it falls.  
Discharge snow downwind whenever possible.  
Slightly overlap each previous swath.  
Set the skid shoes 1/4" below the shave plate for  
normal usage.  
Clean the snow thrower thoroughly after each use.  
11  
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SECTION 5: MAKING ADJUSTMENTS  
Retighten the jam nut to secure the cable when  
correct adjustment is reached.  
Reassemble the frame cover.  
WARNING: NEVER attempt to clean  
chute or make any adjustments while engine  
is running.  
NOTE: If you placed plastic film under the gas cap, be  
certain to remove it before operating the snow thrower.  
Chute Assembly  
The distance snow is thrown can be adjusted by  
changing the angle of the chute assembly. Refer to  
Chute Tilt Control on page 10.  
Auger Control  
Refer to details on page 7 to adjust the auger control.  
Skid Shoe  
Shift Rod  
The space between shave plate and ground can be  
adjusted by raising or lowering the skid shoes. Refer to  
Skid Shoe Adjustment on page 8.  
To adjust the shift rod, proceed as follows.  
Remove the hairpin clip and slide the connector up  
to separate the upper shift rod from the lower shift  
rod. See Figure 15.  
Traction Control  
Refer to Final Adjustments on page 7 to adjust traction  
control. If you are want to check further for correct  
adjustment, proceed as follows:  
Shift Lever  
WARNING: Drain the gasoline out of your  
snow throwers engine, place a piece of  
plastic film under the gas cap to avoid spillage  
before beginning to perform this adjustment.  
Ferrule  
Tip the snow thrower forward, allowing it to rest on  
the auger housing.  
Connector  
Remove the frame cover underneath the snow  
thrower by removing six self-tapping screws.  
With the traction control released, there must be  
clearance between the friction wheel and the drive  
plate in all positions of the shift lever.  
Hairpin  
Clip  
Upper Shift Rod  
Shift Arm  
With the traction control engaged, the friction wheel  
must contact the drive plate. See Figure 14.  
Lower Shift Rod  
Friction  
Wheel  
Figure 15  
Place shift lever in sixth (6) position.  
Rotate the shift arm counterclockwise (from the  
operators position) as far as it will go.  
Gear Shaft  
Thread the upper shift rod downward until the  
elbow on its lower end aligns with the hole found in  
the lower shift rod.  
Reconnect the upper shift rod to the lower shift rod  
by reinserting the cotter pin removed earlier and  
sliding the connector back down into place.  
Drive  
Plate  
Figure 14  
IMPORTANT: Check for correct adjustment of the shift  
rod as instructed on page 7, before operating the snow  
thrower.  
If adjustment is necessary:  
Loosen the jam nut on the traction drive cable and  
thread the cable in or out as necessary.  
12  
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Drive Wheels  
The wheels may be adjusted for two different methods  
of operation. The adjustment is made by placing the  
click pins in one of two different holes on the right side  
of the unit. See Figure 16.  
Inside Hole  
in Axle  
One Wheel DrivingInsert the click pin only  
through the outside hole of the axle (not the rim) on  
the right side of the snow thrower. This position  
gives power drive to the left wheel only, making the  
unit easier to maneuver.  
Click Pin  
in Outside Hole  
Both Wheels DrivingInsert the click pin through  
the hole in the hub of the rim and the inside hole on  
the snow throwers right axle. This position is good  
for heavy snow as there is power drive in both  
wheels.  
Figure 16  
IMPORTANT: Never operate the snow thrower with the  
click pin inserted through both the rim and the outside  
hole in the axle. Doing so can result in serious damage  
to the drive system.  
SECTION 6: MAINTAINING YOUR SNOW THROWER  
IMPORTANT: Keep all grease and oil off the rubber  
friction wheel and aluminum drive plate.  
Lubrication  
Before lubricating, repairing, or inspecting,  
Chute Directional Control  
disengage all clutch levers and stop engine.  
Wait until all moving parts have come to a  
complete stop. Disconnect spark plug wire  
and ground it against the engine to prevent  
unintended starting.  
The spiral on the end of the chute directional control  
and the base of the discharge chute itself should be  
lubed with multi-purpose automotive grease once a  
season. See Figure 19.  
Engine  
Wheels  
Refer to the seperate engine manual packed with your  
unit for all engine lubrication instructions.  
Oil or spray lubricant into plastic wheel bearings  
inside the wheel hubs at least once a season.  
Remove wheels, clean and coat axles with a multi-  
purpose automotive grease. See Figure 17.  
Auger Shaft  
At least once a season, remove shear bolts from  
auger shaft. Oil or spray lubricant inside shaft. See  
Figure 18. Also lubricate the plastic auger bearings  
at least once a season.  
Click Pin  
Axle  
Shear Bolts  
Oil or spray lubricant here  
Figure 17  
Gear Shaft  
Plastic Bearings  
Figure 18  
Lubricate the gear shaft with 6-in-1 grease (part  
number 737-0170) at least once a season, or after  
every 25 hours of operation. Refer to Figure 14.  
Drive and Shifting Mechanism  
At least once a season or after every 25 hours of  
13  
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operation, remove rear cover. Lubricate any chains,  
sprockets, gears, bearings, shafts, and shifting  
mechanism at least once a season. Use engine oil or a  
spray lubricant. Avoid getting oil on rubber friction  
wheel and aluminum drive plate. Refer to Figure 14.  
must be lubricated at least once a season or every  
twenty five hours of operation. The cams can be  
accessed beneath the handle panel. Use a multi-  
purpose automotive grease.  
Gear Case  
Lube spiral  
and chute base  
The gear case is lubricated with grease at the factory  
and does not require checking. If disassembled for any  
reason, lubricate with two ounces of Shell Alvania™  
grease EPR00, part number 737-0168. Before  
reassembling, remove old sealant and apply Loctite™  
5699 or equivalent.  
IMPORTANT: Do not overfill the gear case. Be sure the  
vent plug is free of grease in order to relieve pressure.  
Traction Control / Auger Control Lock  
The cams on the ends of the control rods which  
interlock the traction drive and auger drive clutches  
Figure 19  
SECTION 7: SERVICE  
Auger Belt(s)  
WARNING: Before servicing, repairing, or  
inspecting, disengage all clutch levers and  
stop engine. Wait until all moving parts have  
come to a complete stop. Disconnect spark  
plug wire and ground it against the engine to  
prevent unintended starting.  
Remove the plastic belt cover on front of the engine  
by removing the two self-tapping screws. See  
Figure 20.  
Shave Plate and Skid Shoes  
The shave plate and skid shoes on the bottom of  
the snow thrower are subject to wear. They should  
be checked periodically and replaced when  
necessary.  
Belt  
Cover  
To remove skid shoes, remove the four carriage  
bolts, belleville washers and hex nuts which attach  
them to the snow thrower. Reassemble new skid  
shoes with the four carriage bolts, belleville  
washers (cupped side goes against skid shoes)  
and hex nuts. Make certain the skid shoes are  
adjusted to be level.  
Self-Tapping Screws  
Figure 20  
To remove shave plate, remove the carriage bolts,  
belleville washers and hex nuts which attach it to  
the snow thrower housing. Reassemble new shave  
plate, making sure heads of the carriage bolts are  
to the inside of the housing. Tighten securely.  
Drain the gasoline from the snow thrower, or place  
a piece of plastic film under the gas cap.  
Tip the snow thrower up and forward so that it rests  
on its auger housing.  
Remove six self-tapping screws from the frame  
cover underneath the snow thrower.  
Roll the front and rear auger belts off the engine  
pulley. See Figure 21.  
Belt Removal and Replacement  
WARNING: Disconnect the spark plug wire  
from the spark plug and ground.  
NOTE: Model E633 has only one auger belt. Disregard  
any instructions regarding the second auger belt if you  
have this model of snow thrower.  
14  
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Figure 22  
Drive  
Belt  
Replace both auger drive belts by following  
instructions in reverse order.  
Rear Auger  
Belt  
NOTE: If you placed plastic film under the gas cap, be  
certain to remove it before operating the snow thrower.  
Engine  
Pulley  
Drive Belt  
Follow the first four steps of the instructions for  
servicing the auger belts.  
Pull idler pulley up, and lift belt off engine pulley and  
friction wheel disc. See Figure 21.  
Back out the stop bolt until the support bracket  
rests on the auger pulley. See Figure 23.  
Slip belt between friction wheel and friction wheel  
disc. See Figure 23. Remove and replace belt.  
Reassemble the parts removed earlier.  
Front  
Auger  
Belt  
Engine  
Pulley  
Idler  
Pulley  
Idler  
Pulley  
NOTE: The support bracket must rest on the stop bolt  
after the new belt has been assembled. See Figure 23.  
Figure 21  
Friction  
Wheel  
Disc  
Unhook the idler spring from the hex bolt on the  
auger housing. See Figure 22.  
Back out the stop bolt until the support bracket  
rests on the auger pulley. See Figure 23.  
Friction Wheel  
Drive Belt  
NOTE: It may be necessary to loosen the six nuts that  
connect the frame to the auger housing to aid in belt  
removal.  
Support Bracket  
Lift the rear auger belt from the auger pulley, and  
slip belt between the support bracket and the auger  
pulley. See Figure 22. Repeat this step for the front  
auger belt.  
Stop  
Bolt  
Friction  
Wheel  
Figure 23  
Changing Friction Wheel Rubber  
The rubber on the friction wheel is subject to wear and  
should be checked after 25 hours of operation, and  
periodically thereafter. Replace the friction wheel  
rubber if any signs of wear or cracking are found.  
Frame  
Support  
Bracket  
Drain the gasoline from the snow thrower, or place  
a piece of plastic under the gas cap.  
Tip the snow thrower up and forward, so that it rests  
on the housing.  
Remove six self-tapping screws from the frame  
cover underneath the snow thrower.  
Remove the click pins which secure the wheels,  
and remove the wheels from the axle.  
Auger  
Belt  
Idler  
Spring  
Auger  
Pulley  
Support  
Bracket  
Spring  
Using a 7/8" wrench to hold the shaft, loosen, but  
do not completely remove, the hex nut and bell  
washer on the left end of gear shaft. See Figure 24.  
Auger  
Housing  
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Position the friction wheel assembly up onto the pin  
of the shift rod assembly, and slide the shaft  
through the assembly. Reassemble in reverse  
order.  
Hex Nut /  
Bell Washer  
NOTE: If you placed plastic film under the gas cap, be  
certain to remove it.  
Augers  
The augers are secured to the spiral shaft with two  
shear bolts and hex lock nuts. See Figure 26. If you hit  
a foreign object or ice jam, the snow thrower is  
designed so that the bolts may shear.  
Shear Bolts  
Snow thrower shown resting on its auger housing; wheels not shown for clarity.  
Figure 24  
Lightly tap the hex nut to dislodge the ball bearing  
from the right side of frame before removing the hex  
nut and bell washer from left end of shaft.  
Move the gear shaft to the right and slide the friction  
wheel assembly from the shaft.  
Remove the six screws from the friction wheel  
assembly (three from each side). Remove the  
friction wheel rubber from between the friction  
wheel plates. See Figure 25.  
Figure 26  
Screws  
If the augers do not turn, check if the bolts have  
sheared. Two replacement shear bolts and hex lock  
nuts have been provided with the snow thrower. Refer  
to Loose Parts on page 5. For future use, order kit  
number OEM-710-0890.  
Friction Wheel Rubber  
Hub  
Screws  
IMPORTANT: NEVER replace the auger shear bolts with  
standard hex bolts. Any damage to the auger gearbox  
or other components, as a result of doing so, will NOT  
be coved by your snow throwers warranty.  
Friction Wheel Plates  
Figure 25  
Engine  
Refer to the engine manual for all engine related  
service procedures.  
Reassemble new friction wheel rubber to the  
friction wheel plates and hub, tightening the six  
screws in rotation and with equal force.  
SECTION 8: OFF-SEASON STORAGE  
Remove all debris from the exterior of equipment.  
Follow lubrication recommendations on page 13.  
Always store the snow thrower in a clean, dry area.  
WARNING: Never store engine with fuel in  
tank indoors or in poorly ventilated areas,  
where fuel fumes may reach an open flame,  
spark or pilot light as on a furnace, water  
heater, clothes dryer or other gas appliance.  
NOTE: When storing any type of power equipment in  
an unventilated or metal storage shed, care should be  
taken to rust proof the equipment. Using a light oil or  
silicone, coat the equipment, especially any chains,  
springs, bearings and cables.  
If unit is to be stored over 30 days, prepare engine  
for storage as instructed in the engine manual.  
16  
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SECTION 9: TROUBLESHOOTING  
Problem  
Cause  
Remedy  
Engine fails to start  
1. Fuel tank empty, or stale fuel.  
1. Fill tank with clean, fresh gasoline.  
Fuel becomes stale after thirty days  
unless a fuel stabilizer is used.  
2. Clean the fuel line.  
2. Blocked fuel line.  
3. Choke not in ON position  
4. Faulty spark plug.  
3. Move switch to ON position  
4. Clean, adjust gap or replace.  
5. Safety key not in ignition switch on engine. 5. Insert the key fully into the switch.  
6. Spark plug wire disconnected.  
7. Primer button not being used properly.  
8. Fuel shut-off valve (if equipped) closed.  
6. Connect spark plug wire.  
7. Refer to the engine manual.  
8. Open fuel shut-off valve.  
Engine runs erratic  
1. Unit running on CHOKE.  
2. Blocked fuel line or stale fuel.  
1. Move choke lever to OFF position.  
2. Clean fuel line; fill tank with clean,  
fresh gasoline.  
3. Water or dirt in fuel system.  
4. Carburetor out of adjustment.  
3. Drain fuel tank and carburetor. Refill  
with fresh fuel.  
4. Refer to the engine manual or have  
carburetor adjusted by an authorized  
engine service dealer.  
Loss of power  
1. Spark plug wire loose.  
2. Gas cap vent hole plugged.  
1. Connect and tighten spark plug wire.  
2. Remove ice and snow from gas cap.  
Be certain vent hole is clear.  
3. Exhaust port plugged.  
3. Refer to the engine manual.  
Engine overheats  
1. Carburetor not adjusted properly.  
1. Refer to the engine manual or have  
the carburetor adjusted by an  
authorized engine service dealer.  
Excessive vibration  
1. Loose parts or damaged auger.  
1. Stop engine immediately and  
disconnect spark plug wire. Tighten all  
bolts and nuts. If vibration continues,  
have unit serviced by an authorized  
service dealer.  
Unit fails  
to propel itself  
1. Traction control cable in need of  
adjustment.  
1. Adjust traction control cable. Refer to  
pages 7 and 12.  
2. Drive belt loose or damaged.  
2. Replace drive belt. Refer to page 14.  
Unit fails  
to discharge snow  
1. Discharge chute clogged.  
1. Stop engine immediately and  
disconnect spark plug wire. Clean  
discharge chute and inside of auger  
housing.  
2. Foreign object lodged in auger.  
2. Stop engine immediately and  
disconnect spark plug wire. Remove  
object from auger.  
3. Auger control cable in need of adjustment. 3. Adjust auger control cable. Refer to  
page 7.  
4. Auger belt loose or damaged.  
5. Shear bolts sherared.  
4. Refer to page 14.  
5. Replace shear bolts.  
17  
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SECTION 10: PARTS LIST FOR MODELS E633 AND E663  
70  
75  
67  
73  
76  
35  
44  
74  
68  
32  
45  
46  
45  
33  
49  
32  
32  
35  
38  
51  
72  
32  
11  
42  
39  
36  
48  
69  
9
29  
43  
40  
44  
4
19  
10  
18  
34  
54  
62  
42  
59  
47  
11  
39  
37  
11  
43  
55  
12  
20  
31  
5
66  
23  
28  
9
53  
B
A
29  
55  
15  
A B  
16  
14  
64  
65  
63  
14  
21  
24  
60  
59  
3
16  
26  
22  
6
1
25  
20  
13  
78  
4
54  
12  
18  
7
52  
61  
55  
15  
20  
56  
11  
2
57  
8
17  
12  
18  
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Models E633 and E663  
Ref.  
No.  
Ref.  
No.  
Part No.  
684-0008A  
Part Description  
Part No.  
736-0105  
Part Description  
Shift Arm Assembly  
Bell Washer, .401 x .87 x .063  
Special Washer, .35 x .72 x .13  
Cable ZFitting  
1.  
2.  
40.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
53.  
54.  
55.  
56.  
57.  
58.  
59.  
60.  
61.  
62.  
63.  
64.  
65.  
66.  
67.  
68.  
69.  
70.  
71.  
684-0053A  
705-5204A  
705-5266  
Lower Chute Crank (E663)  
Chute Crank Assy (E633)  
Chute Crank Bracket  
736-0509  
746-0778  
747-0877  
748-0362  
748-0363  
784-5619A  
784-5679  
784-5680  
784-5681  
784-5682  
710-0451  
710-0805  
710-0896  
712-0429  
712-3027  
731-0851A  
731-1300A  
731-1313C  
731-1320  
736-0159  
736-0506  
746-0896  
746-0901  
784-5594  
784-5604  
629-0059  
684-0036  
684-0059  
710-1003  
712-0271  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Cam Rod  
710-0262  
710-0449  
710-0788  
710-3008  
710-3015  
711-0677  
712-0287  
712-0429  
714-0104  
714-0145  
720-0201A  
720-0284  
726-0100  
736-0185  
736-0242  
736-0270  
736-0275  
736-0451  
741-0475  
747-0620A  
747-0621  
747-0737  
749-0951  
749-0954  
749-0955  
750-0963  
684-0102  
710-0459A  
710-0599  
711-0653  
712-0116  
714-0104  
732-0145  
732-0193  
732-0746  
735-0199A  
Carriage Bolt, 5/16-18 x 1.5  
Carriage Bolt, 5/16-18 x 2.25  
Self Tapping Screw, 1/4-20 x 1  
Hex Cap Screw, 5/16-18 x .75  
Hex Cap Screw, 1/4-20 x .75  
Ferrule, 5/16-18 x .312  
Hex Nut, 1/4-20  
Cam Handle Lock  
Handle Lock Pawl  
Shift Handle  
LH Handle Support Bracket  
RH Handle Support Bracket  
LH Handle Support Bracket  
RH Handle Support Bracket  
Carriage Bolt, 5/16-18 x .75  
Hex Cap Screw, 516-18 x 1.5  
Screw, 1/4-14 x .625  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
Lock Nut  
Internal Cotter Pin  
Click Pin  
Chute Crank Knob  
Hex Lock Nut, 5/16-18  
Hex Flange Lock Nut, 1/4-20  
Lower Chute Flange Keeper  
Lower Chute  
Wing Knob, 5/16-18  
Push Cap, 3/8  
Flat Washer, .375 x .738 x .063  
Bell Washer, .34 x .872  
Bell Washer, .265 x .75 x .062  
Flat Washer, .344 x .688 x .065  
Saddle Washer, .32 x .93  
Plastic Bushing  
Chute Tilt Cable Guide  
Upper Chute  
Washer, 5/16  
Special Washer, .28 x 1.2 x .06  
Chute Deflector Control Cable  
Chute Deflector Cable w/ Clip  
Cable Bracket  
Upper Shift Rod  
Lower Shift Rod  
Upper Chute Crank (E663)  
Lower Handle  
Chute Tilt Handle  
Halogen Light Harness  
RH Engagement Handle Assy  
LH Engagement Handle Assy  
Special Screw, #10-16 x .625  
RH Handle (Upper)  
LH Handle (Upper)  
Shift Rod Connector  
Handle Panel Assy With Tilt  
Hex Cap Screw, 3/8-24 x 1.5  
Self Tapping Screw, 1/4-20 x .5  
Clevis Pin  
Hex Sems Nut, 1/4-20  
(for ground wire of light assy)  
Plastic Knob  
720-0232  
725-1658  
725-1672  
731-1545  
747-1136  
747-0697  
735-0234  
72.  
73.  
74.  
75.  
76.  
78.  
Halogen Lamp, 12-volt, 27 Watt  
Lens Assembly / Lamp Housing  
Handle Pane w/ Tiltl, Yellow  
Headlamp Retainer  
Jam Nut, 3/8-24  
Cotter Pin  
Compression Spring, .36 x 1.0  
Comp. Spring, .39 x .6 x .88  
Torsion Spring, .44 x .8  
Rubber Bumper  
Eyebolt  
Eyebolt Grommet (Not Shown)  
19  
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Models E633 and E663  
27  
5
23  
28  
6
22  
10  
33  
29  
35  
39  
38  
6
14  
27  
21  
10  
NOTE: Axle goes here for  
16wheels only  
13  
15  
20  
29  
22  
25  
12  
40  
28  
4
7
34  
33  
24  
8
17  
6
8
27  
30  
13  
2
36  
37  
1
32  
18  
8
3
19  
20  
11  
(Drive Clutch Cable)  
31  
NOTE: On units with 16wheels, cable is routed under axle.  
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Models E633 and E663  
Ref.No. Part No.  
Part Description  
Ref.No. Part No.  
Part Description  
Flat Washer  
656-0021A  
684-0013B  
684-0021  
684-0042C  
710-0538  
710-0599  
710-0809  
710-1652  
712-0116  
712-0703  
712-0711  
714-0126  
714-0143  
714-0474  
715-0249  
717-1444  
717-1445  
721-0263  
732-0264  
736-0105  
736-0160  
Friction Wheel Disc Assembly  
Shift Rod Assembly  
Support Bracket: Friction Wheel  
Bearing Assembly: Friction Wheel  
Hex Bolt: 5/16-18 x .625”  
Self-Tapping Screw 1/4-20 x 0.5”  
Self-Tapping Screw 1/4-20 x 1.25”  
Self-Tapping Screw 1/4-20 x .625”  
Jam Lock Nut 3/8-24  
Nut Insert 5/16-18  
736-0188  
736-0242  
736-0351  
737-0170  
738-0869  
738-0924  
741-0563  
741-0598  
746-0897  
746-0898  
748-0190  
756-0625  
784-5590  
784-5630A  
784-5632A  
784-5638  
784-5687A  
784-5688  
784-5689A  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
Beleville Washer  
Flat Washer  
Lubricant  
Axle: Wheel  
Carriage Screw  
Ball Bearing  
Hex Flange Bearing  
Auger Clutch Cable  
Drive Clutch Cable  
Spacer  
Jam Nut  
Key  
Cable Roller  
Klik Pin  
Shift Bracket: Frame  
Frame: Snow Thrower  
Auger Idler Arm  
Frame Cover  
Cotter Pin  
Roll Pin  
Hex Shaft 7 Tooth  
Gear 80 Tooth  
Bracket: Auger Clutch Cable Guide  
Bracket: Drive Cable Guide  
LoctiteAdhesive  
Extension Spring  
Front Support Bracket: Auger Cable  
Guide  
Spring Washer  
Flat Washer  
21  
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Models E633 and E663  
2
1
3
4
5
11  
10  
9
15  
18  
6
14  
12  
7
8
13  
32  
31  
9
18  
19  
20  
22  
16  
23  
21  
27  
10  
13  
23  
30  
34  
28  
25  
13  
38  
26  
35  
30  
22  
18  
32  
33  
31  
16  
41  
36  
37  
17  
40  
39  
24  
40  
42  
39  
29  
22  
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Models E633 and E663  
Ref. No.  
Part No.  
712-0116  
Part Description  
Lock Jam Nut 3/8-24  
Flat Idler  
Ref. No.  
Part No.  
784-5618  
Part Description  
Bearing Housing  
Carriage Screw 1/4-20 x .75  
Hex Washer Screw 5/16-18  
Lock Washer 3/8  
Hex Nut 3/8-16  
Hex Flange Bearing  
Skid Shoe  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
756-0178  
784-5632A  
710-0459A  
738-0281  
736-0174  
732-0611  
712-3068  
712-3010  
736-0119  
05931  
741-0309  
710-0451  
705-5226  
684-0055B  
684-0039C  
712-3010  
712-0429  
736-0242  
741-0475  
784-5647  
731-1379A  
712-0324  
736-0463  
710-0703  
710-0604  
736-0169  
712-0798  
741-0245  
784-5580  
736-0242  
712-3010  
784-5575  
784-5581A  
710-0260  
684-0065  
715-0114  
618-0160  
618-0120  
605-5248A  
605-5188A  
736-0188  
741-0493A  
605-5249A  
605-5189A  
710-0890A  
Auger Idler Arm  
Hex Cap Screw 3/8-24 x 1.50  
Shoulder Screw  
Wave Washer  
Extension Spring  
Hex Nut 5/16-18  
Hex Nut 5/16-18  
Lock Washer 5/16  
Housing  
Bell Washer  
Hex Nut 5/16-18  
29.66Shave Plate (E663)  
23.66Shave Plate (E633)  
Carriage Bolt 5/16-18 x .62  
Impeller Assembly  
Pin  
30Gear Assembly (E663)  
24Gear Assembly (E633)  
30Spiral RH (E663)  
24Spiral RH (E633)  
Flat Washer  
34.  
35.  
36.  
37.  
Ball Bearing  
Carriage Bolt 5/16-18 x .75  
Chute Reinforcement  
30Housing Assy (E663)  
24Housing Assy (E633)  
Hex Nut 5/16-18  
Lock Nut 5/16-18  
Bell Washer  
Bushing  
Chute Crank Bracket  
Chute Adapter  
38.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
39.  
40.  
41.  
Flange Bushing  
30Spiral LH (E663)  
24Spiral LH (E633)  
Shear Bolt 5/16-18 x 1.5  
42.  
Hex Lock Nut 1/4-20  
Flat Washer  
4
19  
11  
8
9
16  
13  
2
15  
14  
18  
17  
5
10  
6
7
3
12  
17  
18  
1
Ref. No.  
Part No.  
618-0123  
618-0124  
710-0642  
Part Description  
3
RH Reducer Housing (Incl. # 17, 18)  
LH Reducer Housing (Incl. # 17, 18)  
Self Tapping Screw, 1/4-20 x .75  
1.  
2.  
3.  
4.  
711-1024  
711-0908  
714-0161  
Spiral Axle, 30(E663)  
Spiral Axle, 24(E633)  
Hi-Pro Key, 3/16 x 5/8  
Ref. No.  
Part No.  
736-0369  
736-0445  
741-0662  
748-0663  
741-0661  
721-0179  
Part Description  
Flat Washer, .508 x 1.0 x .020  
Flat Washer, .76 x 1.5 x .060  
Flange Bearing, .75 x 1.0 x .59  
Flange Bearing, .75 x 1.0 x .925  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
5.  
6.  
7.  
8.  
9.  
10.  
11.  
12.  
715-0143  
717-0528  
717-0526  
718-0186  
721-0325  
721-0327  
736-0351  
Spring Spiral Pin, .25 x 1.25  
Worm Gear, 20-tooth  
Worm Shaft  
Flange Bearing, .754 x 1.0 x .925  
Grease Seal  
Thrust Collar  
Grease Plug  
618-0160  
618-0120  
737-0168  
Gear Assembly Complete, 30(E663)  
Gear Assembly Complete, 24(E633)  
Grease (2 Ounces)  
Grease Seal  
Flat Washer, .76 x 1.5 x .030  
23  
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Model E633  
1
2
28  
27  
3
4
8
5
9
10  
11  
12  
13  
4
7
16  
6
15  
22  
20  
Ref. No. Part No.  
Part Description  
Hex Washer Screw 1/4-20 x.5  
Belt Cover  
Extension Spring  
Hex Screw 5/16-24 x .75  
Hex Cap Screw 3/8-16 x 1.25  
Drive Clutch Bracket  
Shoulder Spacer  
Pulley Half  
V-Belt  
Pulley Half  
Bell Washer  
Hex Cap Screw 1/4-28 x .50  
Flat Idler  
Lock Cap Screw 5/16-24  
Lock Jam Nut 3/8-16  
Pulley Half  
Bell Washer  
Flat Washer  
Washer  
Belt  
Auger Pulley  
Flat Washer  
710-0599  
731-1324  
732-0339  
710-0627  
710-3005  
05896A  
1.  
2.  
3.  
4.  
5.  
14  
17  
23  
18  
19  
24  
21  
26  
25  
6.  
748-0234  
756-0985  
754-0343  
756-0984  
736-0270  
710-0230  
756-0313  
710-1245  
712-0181  
756-0569  
736-0242  
736-0505  
736-0507  
754-0430  
756-0967  
736-0247  
736-0331  
710-0696  
748-0360  
7.  
8.  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
IMPORTANT: For a proper working machine, use Factory  
Approved Parts.  
V-BELTS are specially designed to engage and disengage  
safely. A substitute (non OEM) V-Belt can be dangerous by  
not disengaging completely  
Bell Washer  
Hex Cap Screw 3/8-24  
Pulley  
710-0654A Hex Washer Screw 3/8-16 x 1.0  
629-0071 Extension Cord  
OEM-390- Electric Start Kit (Includes Ref. 27)  
987  
24  
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Model E663  
1
2
27  
3
4
5
6
26  
8
9
10  
11  
16  
12  
15  
19  
16  
7
4
16  
21  
22  
13  
14  
17  
18  
25  
23  
20  
Ref. No. Part No.  
Part Description  
Hex Washer Screw 1/4-20 x .50  
Belt Cover  
Extension Spring  
Hex Screw 5/16-24 x .75  
Hex Cap Screw 3/8-16 x 1.25  
Drive Clutch Idler Bracket  
Shoulder Spacer  
Pulley Half  
V-Belt  
Pulley Half  
Bell Washer  
Hex Cap Screw 1/4-28 x .50  
Flat Idler  
Lock Hex Cap Screw 5/16-24  
Lock Jam Nut 3/8-16  
Pulley Half  
Bell Washer  
Flat Washer  
Belt  
Auger Pulley  
Flat Washer 3/8 x 1.25 OD  
Bell Washer  
Hex Cap Screw 3/8-24  
Adapter Pulley  
710-0599  
731-1324  
732-0710  
710-0627  
710-3005  
05896A  
1.  
2.  
3.  
4.  
5.  
24  
6.  
748-0234  
756-0987  
754-0346  
756-0986  
736-0270  
710-0230  
756-0313  
710-1245  
712-0181  
756-0569  
736-0242  
736-0505  
754-0430  
756-0967  
736-0247  
736-0331  
710-0696  
748-0360  
710-0654A  
629-0071  
7.  
8.  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
IMPORTANT: For a proper working machine, use Factory  
Approved Parts.  
V-BELTS are specially designed to engage and disengage  
safely. A substitute (non OEM) V-Belt can be dangerous by  
not disengaging completely  
Hex Screw 3/8-16 x 1.0  
Extension Cord  
OEM-390-987 Electric Start Kit  
25  
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Model E633  
26  
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Model E663  
27  
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MANUFACTURERS LIMITED WARRANTY FOR:  
b. Routine maintenance items such as lubricants, filters,  
blade sharpening and tune-ups, or adjustments such  
as brake adjustments, clutch adjustments or deck  
adjustments; and normal deterioration of the exterior  
finish due to use or exposure.  
The limited warranty set forth below is given by MTD  
PRODUCTS INC (MTD) with respect to new merchandise  
purchased and used in the United States, its possessions  
and territories.  
c. Log splitter pumps, valves and cylinders have a sepa-  
rate one year warranty.  
MTD warrants this product against defects in material and  
workmanship for a period of two (2) years commencing on  
the date of original purchase and will, at its option, repair or  
replace, free of charge, any part found to be defective in  
material or workmanship. This limited warranty shall only  
apply if this product has been operated and maintained in  
accordance with the Operators Manual furnished with the  
product, and has not been subject to misuse, abuse, com-  
mercial use, neglect, accident, improper maintenance,  
alteration, vandalism, theft, fire, water or damage because  
of other peril or natural disaster. Damage resulting from the  
installation or use of any accessory or attachment not  
approved by MTD Products Inc. for use with the product(s)  
covered by this manual will void your warranty as to any  
resulting damages.  
d. MTD does not extend any warranty for products sold  
or exported outside of the United States of America,  
its possessions and territories, except those sold  
through MTDs authorized channels of export distribu-  
tion.  
No implied warranty, including any implied warranty of  
merchantability or fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the parts as identified. No other  
express warranty or guaranty, whether written or oral,  
except as mentioned above, given by any person or  
entity, including a dealer or retailer, with respect to any  
product shall bind MTD. During the period of the War-  
ranty, the exclusive remedy is repair or replacement of  
the product as set forth above. (Some states do not  
allow limitations on how long an implied warranty lasts, so  
the above limitation may not apply to you.)  
Normal wear parts or components thereof are subject to  
separate terms as follows: All normal wear part or compo-  
nent failures will be covered on the product for a period of  
90 days regardless of cause. After 90 days, but within the  
two year period, normal wear part failures will be covered  
ONLY IF caused by defects in material or workmanship of  
OTHER component parts. Normal wear parts and compo-  
nents include, but are not limited to, belts, blades, blade  
adapters, grass bags, rider deck wheels, seats, snow  
thrower skid shoes, shave plates and tires. Batteries are  
covered by a 90-day limited replacement warranty.  
The provisions as set forth in this Warranty provide the  
sole and exclusive remedy arising from the sales. MTD  
shall not be liable for incidental or consequential loss  
or damages including, without limitation, expenses  
incurred for substitute or replacement lawn care ser-  
vices, for transportation or for related expenses, or for  
rental expenses to temporarily replace a warranted  
product. (Some states do not allow the exclusion or limita-  
tion of incidental or consequential damages, so the above  
exclusion or limitation may not apply to you.)  
HOW TO OBTAIN SERVICE: Warranty service is available,  
WITH PROOF OF PURCHASE THROUGH YOUR LOCAL  
AUTHORIZED SERVICE DEALER. To locate the dealer in  
your area, please check for a listing in the Yellow Pages or  
contact the Customer Service Department of MTD PROD-  
UCTS INC by calling 1-800-800-7310 or writing to P.O. Box  
368022, Cleveland, Ohio 44136-9722. No product returned  
directly to the factory will be accepted unless prior written  
permission has been extended by the Customer Service  
Department of MTD PRODUCTS INC.  
In no event shall recovery of any kind be greater than the  
amount of the purchase price of the product sold. Alteration  
of the safety features of the product shall void this War-  
ranty. You assume the risk and liability for loss, damage, or  
injury to you and your property and/or to others and their  
property arising out of the use or misuse or inability to use  
the product.  
This limited warranty does not provide coverage in the  
This limited warranty shall not extend to anyone other than  
the original purchaser, original lessee or the person for  
whom it was purchased as a gift.  
following cases:  
a. The engine or component parts thereof. These items  
carry a separate manufacturers warranty. Please refer  
to the applicable manufacturers warranty on these  
items.  
How State Law Relates to this Warranty: This limited  
warranty gives you specific legal rights, and you may also  
have other rights which vary from state to state.  
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