Metrologic Instruments Barcode Reader IS8000 User Manual

METROLOGIC INSTRUMENTS, INC.  
HoloTrak® IS8000 Series  
Holographic Scanners  
Installation and User’s Guide  
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TABLE OF CONTENTS  
Introduction........................................................................................................... 1  
Scanner and Accessories..................................................................................... 2  
Installing the Scanner to the Host (Standard Features)  
Single Holotrak® Installation............................................................................. 3  
Holotrak® Primary/Secondary Installation ........................................................ 3  
Installing the Scanner to the Host (Optional Features)  
Industrial Controller MX001 Interface Option.................................................... 5  
External Speaker Box Option ........................................................................... 6  
Hand-held Port Option...................................................................................... 7  
Configuration to the Host System......................................................................... 8  
Installing and Running the MetroSet®2 Program .............................................. 9  
Parts of the Scanner........................................................................................... 15  
Mounting Bracket Installation ............................................................................. 16  
Visual and Audible Indicators ............................................................................. 17  
Labels................................................................................................................. 18  
Depth of Field and Scan Pattern Characteristics  
IS8300 Depth of Field and Scan Pattern ........................................................ 19  
IS8400 Depth of Field and Scan Pattern ........................................................ 20  
IS8500 Depth of Field and Scan Pattern ........................................................ 21  
IS8800 Depth of Field and Scan Pattern ........................................................ 22  
Maintenance....................................................................................................... 23  
Trouble Shooting Guide ..................................................................................... 24  
Appendix A  
Design Specification ....................................................................................... 25  
Appendix B  
Default Settings .............................................................................................. 27  
Appendix C  
IS8000 Series Pinout Connections ................................................................. 32  
Appendix D  
Limited Warranty............................................................................................. 34  
Appendix E  
Regulatory Compliance .................................................................................. 35  
Appendix F  
Patents ........................................................................................................... 36  
Index .................................................................................................................. 37  
ii  
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INTRODUCTION  
Metrologic's IS8000 series scanners bring the benefits of holography to long-  
range industrial bar code scanning. Enclosed in rugged NEMA-12 cases for  
industrial environments, the IS8000 series provides omnidirectional scanning  
with optional no code/wrong code warning. They can be mounted in any  
orientation and are capable of primary/secondary setup for added versatility.  
There are several IS8000 models to choose from depending on the scanning  
application.  
The IS8300 produces 5,250 scan lines per second with a depth of field of  
457.2 mm (18”)** and a width covering 304.8 mm (12”)**  
The IS8400 produces 3,360 scan lines per second with a depth of field of  
711.2 mm (28”)* and a width covering 558.8 (22”)*  
The IS8500 produces 5,600 scan lines per second with a depth of field of  
711.2 mm (28”)* and a width covering 558.8 (22”)*  
The IS8800 produces 5,600 scan lines per second with a depth of field of  
812.8 mm (32”)* and a width covering 457.2 (18”)*  
*
The area defined is based conservatively on a 0.33 mm/0.013” bar code  
width. Actual scan areas will vary by label size and application.  
** The area defined is based conservatively on a 0.25 mm/0.010” bar code  
width. Actual scan areas will vary by label size and application.  
Several optional features are also available for the IS8000 series including a  
hand-held scanner port, Triac output, a high volume external speaker box and  
object sensor input with the use of a MX001 industrial control interface. All  
scanners can be programmed using Metrologic’s MetroSet® configuration  
program available on CD or downloadable from Metrologic’s web site at  
Applications and Protocols  
The following chart specifies the version identifier for the communication  
protocol.  
Version  
Identifier  
Scanner  
Communication Protocol(s)  
1
RS-232/RS-422/Light Pen Emulation  
RS-232/RS-422/Light Pen Emulation Low Speed Option  
RS-232/RS-422/Light Pen Emulation  
IS8300 or  
IS8800  
1L  
1
1E  
1L  
RS-232/RS-422/Light Pen Emulation with External Speaker  
RS-232/RS-422/Light Pen Emulation Low Speed Option  
IS8400 or  
IS8500  
RS-232/RS-422/Light Pen Emulation  
Low Speed Option with External Speaker  
1LE  
1
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SCANNER AND ACCESSORIES  
The following is a list of parts included in a standard IS8000 kit:  
IS8000 Series HoloTrak® Holographic Scanner  
Power Supply  
[MLPN 46-46207-US] 12VDC @ 4.16 Amps, 220VAC or  
[MLPN 46-46207-UK] 12VDC @ 4.16 Amps, 240VAC or  
[MLPN 46-46207-EC] 12VDC @ 4.16 Amps, 120VAC  
Communication Cable  
[MLPN 52-52702] Standard 2 meter (6 ft.) cable  
Mounting Bracket  
[MLPN 45-45615] for IS8300 or  
[MLPN 45-45616] for IS8400/IS8500/IS8800  
Installation and User's Guide [MLPN 00-02377]  
MetroSet® Scanner Configuration Software for Windows  
Optional Accessories available:  
[MLPN MX008] MX008 External Speaker (for use with IS8400 & IS8500 only)  
MX008 High Volume Speaker  
[MLPN 52-52206] 3.7 meter (12 ft.) Communication Cable  
[MLPN 45-45745] MX001 for Single Scanner Setup  
MX001 Industrial Controller  
[MLPN 52-52708] Communication Cable  
[MLPN 45-45718] MX001 for Primary/Secondary Scanner Setup  
[MLPN 45-45745] MX001 for Single Scanner Setup  
[MLPN 52-52709] Communication “Y” Cable  
Cables  
[MLPN 52-52704] 6 meter (20 ft.) IS8000 Series Communication Cable  
[MLPN 52-52707] 3 meter (10 ft.) IS8000 Secondary Cable  
(not for use with MX001)  
[MLPN 51-51882] 0.25 meter (10 inch) Tech Secondary Adapter Cable  
Replacement Parts  
[MLPN 45-45224] Scan Window for IS8300  
[MLPN 45-45223] Scan Window for IS8400/IS8500/IS8800  
If any item is missing or to order additional items, contact the dealer, distributor  
or call Metrologic's Customer Service Department at 1-800-ID-METRO or  
1-800-436-3876.  
2
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INSTALLING THE SCANNER TO THE HOST (STANDARD FEATURES)  
Single HoloTrak® Installation  
To avoid potential problems, do not power up the scanner until the  
communication cable is secured to the host.  
1. Turn off the host system.  
2. Connect the communications  
cable to the HoloTrak® and  
to the host.  
3. Check the AC input  
requirements of the power  
supply to make sure the  
voltage matches the AC  
outlet.  
4. Plug the power supply to  
the scanner.  
5. Plug the power supply into  
the AC outlet to supply  
power to the scanner.  
6. Power up the host system.  
HoloTrak Primary/Secondary Feature  
The primary/secondary feature gives the ability to connect or "daisy-chain" two  
scanners together to act as one scanner interfacing with only one host.  
PRIMARY/SECONDARY COVERAGE WITH ONE HOST AND TWO HOLOTRAKS  
Single Conveyor  
Two Conveyors  
IS8300  
IS8400  
IS8500  
IS8800  
12” (305 mm) to 24” (610 mm)  
22" (559 mm) to 44" (1118 mm)  
22" (559 mm) to 44" (1118 mm)  
18” (457 mm) to 36” (914 mm)  
12” (305 mm) coverage per conveyor  
22” (559 mm) coverage per conveyor  
22” (559 mm) coverage per conveyor  
18” (457 mm) coverage per conveyor  
Continued on next page  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must meet  
the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC 60950,  
the power source should meet applicable performance requirements for a limited power source.  
/*  
3
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INSTALLING THE SCANNER TO THE HOST (STANDARD FEATURES)  
Primary/Secondary setup continued from previous page.  
All equipment must be connected before power-up. After both units complete the  
power-up diagnostics, the operator will need to program the primary unit with the  
MetroSet Program provided.  
Additional Equipment needed:  
Primary/Secondary Cable [MLPN 52-52707]  
To avoid potential problems, do not power up the scanner until the  
communication cable is secured to the host.  
1. Turn off the host system.  
2. Connect the  
communications cable to  
the HoloTrak® primary  
scanner and to the host.  
3. Connect the  
Primary/Secondary cable  
to the primary scanner and  
the secondary scanner.  
4. Check the AC input  
requirements of the power  
supplies for both scanners  
to make sure the voltages  
match the AC outlets.  
5. Connect the power  
supplies to the scanners.  
6. Plug the power supplies  
into the AC outlets to  
supply power to the both  
scanners.  
7. Power up the host system.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must meet  
the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC 60950,  
the power source should meet applicable performance requirements for a limited power source.  
4
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INSTALLING THE SCANNER TO THE HOST (OPTIONAL FEATURES)  
Industrial Controller MX001 Interface Option  
The MX001 Industrial Control Interface performs three functions.  
Through an object sensor input, the scanner can be alerted to any package  
present in the scan field. The sensor must have a 12V or 5V at 10mA output  
signal or switch closure (relay) output. The MX001 can also supply 12VDC  
power at 200mA (max) to the sensor. (MetroSet 2 configuration required)  
The MX001 electronic switch or Triac, allows the scanner to control an  
external device directly by switching on and off a 115 VAC at 10 Amps or  
230VAC at 6 Amps output signal. (MetroSet 2 configuration required)  
It can alert the user that sensor conditions are not nominal (Sensor Alarm).  
Special configuration of the MX001 Industrial controller is necessary for  
proper installation. Please refer to the MX001 Industrial Control Interface  
Installation and User's Guide [MLPN 00-02173] and the MetroSet 2  
documentation for complete details.  
To avoid potential problems, do not power up the scanner until the  
communication cable is secured to the host.  
Only one MX001 can be used in the primary/secondary setting  
(not shown), and it MUST be connected to the primary scanner.  
1. Turn off the host system.  
2. Connect the communications  
cable to the HoloTrak® and to  
the host.  
3. Connect the External  
MX001/Triac cable to the  
HoloTrak and the MX001.  
4. Check the AC input  
requirements of the power  
supply for the scanner  
to make sure the voltage  
matches the AC outlet.  
5. Connect the power supply  
to the HoloTrak.  
6. Plug the power supply into  
the AC outlet.  
7. Power up the host system.  
Refer to caution statement on page 4.  
5
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INSTALLING THE SCANNER TO THE HOST (OPTIONAL FEATURES)  
External Speaker Box Option  
When attached, beeper tones from the scanner are emitted from both the  
scanner speaker and external speaker to serve as an audible indication of the  
operation of the scanner.  
There are 6 beeper options available:  
Normal Tone  
Tone 1  
Tone 2  
Tone 3  
Tone 4  
No Tone  
Beeper tones can be adjusted by using the MetroSet® program.  
To avoid potential problems, do not power up the scanner until the  
communication cable is secured to the host.  
1. Turn off the host system.  
2. Connect the  
communications cable to  
the HoloTrak® and to the  
host.  
3. Connect the External  
MX008 cable to the  
HoloTrak and the MX008.  
4. Check the AC input  
requirements of the power  
supply for the scanner and  
the MX008 to make sure  
the voltages match the AC  
outlets.  
5. Connect the power supply  
to the HoloTrak.  
6. Plug the power supplies  
into the AC outlet.  
7. Power up the host system  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must meet  
the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC 60950-  
1, the power source should meet applicable performance requirements for a limited power source.  
6
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INSTALLING THE SCANNER TO THE HOST (OPTIONAL FEATURES)  
Hand-held Port Option  
A Non-Decode Hand-Held Scanner can be connected to an IS8000 series fixed  
scanner.  
To avoid potential problems, do not power up the scanner until the  
communication cable is secured to the host.  
1. Turn off the host  
system.  
2. Connect the  
communications cable  
to the HoloTrak® and to  
the host.  
3. Connect the  
communication cable of  
the hand-held scanner  
to the HoloTrak.  
4. Check the AC input  
requirements of the  
power supply for the  
scanner to make sure  
the voltage matches  
the AC outlet.  
5. Connect the power  
supply to the HoloTrak.  
6. Plug the power supply  
into the AC outlet.  
7. Power up the host  
system.  
When the hand-held scanner first receives power, it will immediately go  
through a self-diagnostic routine, then the green and red LEDs will flash,  
and the unit will beep once.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must meet  
the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC 60950-  
1, the power source should meet applicable performance requirements for a limited power source.  
7
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CONFIGURATION TO THE HOST SYSTEM  
The scanner is shipped from the factory configured to a set of default conditions  
noted in the Default Settings section of this guide. In order for the scanner to  
communicate with the host system, it will need to be properly configured. Since  
each host system is unique, the scanner must be configured to match the host  
system requirements. Use the MetroSet®2 Scanner Configuration Program  
provided to configure the scanner.  
Primary/Secondary Configuration Note  
During configuration, the secondary scanner’s communication protocol will be  
established automatically through the primary scanner. If the configuration is to  
be downloaded from the host to the scanners, it is required that both the primary  
and the secondary scanners are powered up and ready to scan. The appropriate  
communications cables should be connected between the host and the primary  
scanner and between the primary and the secondary scanner.  
Once a configuration is downloaded to the primary scanner, the primary will  
automatically configure the HoloTrak secondary scanner. This step is necessary  
in order to configure the secondary scanner properly. For all practical purposes,  
the scanners will act as one scanner. Once both units are configured, the  
scanner settings are stored in non-volatile RAM, and will not need to be  
configured again.  
8
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INSTALLING AND RUNNING THE METROSET® 2 PROGRAM  
Installation  
1. Close all open applications.  
2. Utilizing a web browser application go to www.metrologic.com. Click on the  
Corporate Headquarters link to go to the Metrologic home page.  
3. Click on the Guides, Manuals, & Software link (see picture above).  
9
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INSTALLING AND RUNNING THE METROSET® 2 PROGRAM  
4. From the Download Center use the drop down menu to select the Metroset 2  
Configuration & Utility software.  
5. A prompt will appear. Select save and choose a location for the Metroset 2  
install file.  
10  
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INSTALLING AND RUNNING THE METROSET® 2 PROGRAM  
6. A prompt will appear to acknowledge that the download is complete.  
Click on Run to begin installation. Go to step 8.  
Click on Open Folder to open the current folder location of the  
MetroSet2Install.exe file.  
Click on close to close prompt  
11  
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INSTALLING AND RUNNING THE METROSET® 2 PROGRAM  
7. Locate the MetroSet2Install.exe file. Double click on the file to begin the  
installation of Metroset 2.  
8. The installation wizard will display the Welcome dialog box, select Next to  
proceed to with the installation.  
If the wizard does not automatically start, go to the windows Start  
menu, choose Run, designate the appropriate location, type setup  
(d:\setup) and then click OK.  
Windows 2000 or higher is recommended to access all current  
functions of the Metroset 2 configuration software utility.  
12  
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INSTALLING AND RUNNING THE METROSET® 2 PROGRAM  
9. To accept the default installation directory, select Next. To change the  
destination folder, select Browse to locate and choose the desired folder.  
10. When the setup process is complete, select Yes, and choose Finish to  
restart your computer.  
13  
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INSTALLING AND RUNNING THE METROSET® 2 PROGRAM  
How to Start  
To avoid potential problems, do not power up the scanner until the  
communication cable is secured to the host.  
1. Turn off the PC after installing the MetroSet 2 program.  
2. Connect the communication cable to the scanner and to the RS-232C  
serial port (COM1 or COM2) located on the PC.  
3. Check the AC input requirements of the transformer to make sure the  
voltage matches the AC outlet. An easily accessible socket-outlet  
should be installed near the equipment.  
4. Power up the scanner.  
5. Turn on the PC.  
6. From your Start menu choose Programs, MetroSet 2, MetroSet 2.  
7. Select Holotrak® as the unit to configure.  
8. Then choose Configure.  
9. For detailed instructions on the configuration options available choose  
Help from the menu bar.  
Metrologic’s HoloSet® program can also be used to configure the scanner.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must meet  
the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC 60950-  
1, the power source should meet applicable performance requirements for a limited power source.  
14  
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PARTS OF THE SCANNER  
Green and Red LEDs  
The red LED is on when the unit is done power up, the VLD is emitting light  
and the unit is ready to scan. The green LED flashes when the scanner  
has read a bar code successfully. The functions of the LED's can be  
reversed through special configuration with the MetroSet®2 configuration  
program. See the Visual and Audible Indicators section of this guide for  
more details.  
Speaker  
The speaker is configured to emit a beep when a bar code has been  
transmitted. The IS8800 has an additional 90 dB speaker location on the  
side of the case.  
Laser Output Window  
This aperture emits and receives laser light.  
D-type Connector Area  
This area contains four D-type male connectors, a 25-pin, 15-pin, and two  
9-pin D-sub connectors. The 25-pin connector is designed to attach a  
communication cable to the host device. The 15-pin connector is used to  
attach two scanners as primary/secondary and/or to connect the MX001  
industrial control interface to the scanner. The first 9-pin connector is used  
to attach the power supply to the scanner and the second 9-pin connector  
is used to attach a hand held 5V non-decode type scanner to the  
HoloTrak®. Refer to Appendix C for Pinout details.  
D-type Connector Area  
The 8-pin Male AMP Connector is used to attach the optional MX008  
external speaker box. Refer to Appendix C for Pinout details  
15  
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MOUNTING BRACKET INSTALLATION  
1. Locate the mounting bolts on the sides of the scanner.  
2. Align the bolts on the scanner with the channels on the mounting bracket.  
3. Slide the unit into place until the scanner bolts sit securely in the bottom of  
the channels.  
4. Rotate the unit to the desired angle and secure into place with a locking  
bolt in the lower slot.  
5. Tighten both bolts to secure the scanner in place.  
Mounting Bracket Hole Pattern  
16  
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VISUAL AND AUDIBLE INDICATORS  
When the scanner is on, the activity of the red and green LEDs  
indicate the status of the scanner.  
Flashing Red, No Green  
During power-up and diagnostic mode.  
Steady Red, No Green  
Unit has completed power-up, the VLD is emitting  
light, and the unit is ready to scan.  
Steady Red, Green Flash  
When the scanner transmits a successful read, the  
green LED will flash. Generally, if the green LED does  
not flash, then the bar code has not been successfully  
read. If handshaking is being used, the green LED  
goes out when proper handshaking has completed.  
When the green light turns off, communication to the  
host is complete.  
Alternating Red and Green with razz tone  
This indicates a motor failure.  
Steady Red, Green Flashing with a beep  
Scanner has entered program mode successfully.  
(See Running the MetroSet® 2 Program for more  
details on configuring the scanner).  
Steady Red, Green Flashes 3 times with 3 beeps  
Scanner has exited program mode successfully.  
Note: If the scanner has been configured for reverse  
LED convention, via MetroSet 2, all mode  
indicators described above also reverse.  
17  
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LABELS  
A
B
C
D
18  
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DEPTH OF FIELD AND SCAN PATTERN CHARACTERISTICS  
IS8300 Depth of Field and Scan Pattern  
The depth of field area defined is  
based conservatively on a 0.25  
mm/0.010” bar code width.  
Actual scan areas will vary by  
label size and application.  
19  
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DEPTH OF FIELD AND SCAN PATTERN CHARACTERISTICS  
IS8400 Depth of Field and Scan Pattern  
The depth of field area defined  
is based conservatively on a  
0.33 mm/0.013” bar code width.  
Actual scan areas will vary by  
label size and application.  
20  
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DEPTH OF FIELD AND SCAN PATTERN CHARACTERISTICS  
IS8500 Depth of Field and Scan Pattern  
The depth of field area defined  
is based conservatively on a  
0.33 mm/0.013” bar code width.  
Actual scan areas will vary by  
label size and application.  
21  
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DEPTH OF FIELD AND SCAN PATTERN CHARACTERISTICS  
IS8800 Depth of Field and Scan Pattern  
The depth of field area defined is based  
conservatively on a 0.33 mm/0.013” bar  
code width. Actual scan areas will vary  
by label size and application.  
22  
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MAINTENANCE  
Smudges and dirt can interfere with the proper scanning of a bar code.  
Therefore, the output window will need occasional cleaning.  
1. Spray optical quality cleaning fluid onto lint free, nonabrasive cleaning cloth.  
2. Gently wipe the output window.  
Do not use solvents like alchohol or acetone. These materials can  
damage the window.  
23  
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TROUBLESHOOTING GUIDE  
PROBLEM  
POSSIBLE CAUSE(S  
)
ACTION NEEDED  
No LEDs  
No Power  
No Power  
Check the power  
supply and outlet.  
No Scan Pattern  
Alternating Red and  
Green LEDs flash with  
a razz tone.  
Contact a Metrologic  
service representative.  
Motor Failure  
Check the  
The communication  
cable is not connected to  
the COM port.  
communication cable  
connection at the host  
and scanner.  
The unit scans but  
does not communicate  
with the host.  
The communication  
cable is damaged.  
Replace the  
communication cable.  
Scanner configuration  
settings have been lost.  
Reconfigure using  
MetroSet 2.  
Check that the unit and  
the host are configured  
for the same interface  
format.  
The host is receiving  
data but the data does  
not look correct.  
There is an interface  
format incompatibility.  
Unit has shows a  
reduction in scan  
performance.  
Clean the unit’s window  
(refer to the  
maintenance section).  
Scan window dirty  
24  
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APPENDIX  
A
Design Specifications  
IS8800  
IS8500  
IS8400  
IS8300  
Optical  
Number of VLD  
Scan pattern  
5
5
3
5
Omni  
5,600  
4
Omni  
5,600  
4
Omni  
3,360  
4
Omni  
5,250  
5
Scan lines per second  
Focal planes  
Scan lines per focal  
plane  
20  
20  
12  
15  
Total scan lines  
80  
80  
48  
75  
Minimum bar width  
0.30 mm/0.012”  
0.25 mm/0.010”  
0.25 mm/0.010”  
0.20 mm/0.008”  
Scan Area (Small Bar Widths)  
Bar width  
0.33 mm/0.013”  
790 mm/31”  
1600 mm/63”  
810 mm/32”  
460 mm/18”  
0.33 mm/0.013”  
910 mm/36”  
1630 mm/64”  
720 mm/28”  
560 mm/22”  
0.33 mm/0.013”  
910 mm/36”  
1630 mm/64”  
720 mm/28”  
560 mm/22”  
0.25 mm/0.010”  
510 mm/20”  
970 mm/38”  
460 mm/18”  
310 mm/12”  
Near scan  
Far scan  
Depth of field  
Width  
Conveyor speed  
Mechanical  
Length  
1.5 mps/300 fpm 1.5 mps/300 fpm 1.5 mps/300 fpm 1.5 mps/300 fpm  
349 mm/13.75”  
336 mm/13.25”  
177 mm/7.0”  
11.0 kg/25lb  
NEMA 12  
349 mm/13.75”  
336 mm/13.25”  
177 mm/7.0”  
11.0 kg/25lb  
NEMA 12  
349 mm/13.75”  
336 mm/13.25”  
177 mm/7.0”  
11.0 kg/25lb  
NEMA 12  
254 mm/10”  
380 mm/11.1”  
141 mm/5.5”  
9.0 kg/20lb  
NEMA 12  
Width  
Height  
Weight  
Case  
Mounts any orientation  
Interfaces  
Serial: RS-232C  
Yes  
Yes  
Yes  
Yes  
RS232C  
RS422  
RS232C  
RS422  
RS232C  
RS422  
RS232C  
RS422  
Serial: Point-to-Point  
RS422  
Light Pen Emulation  
Handheld Scanner Port  
Master slave  
Light Pen  
Option  
Yes  
Light Pen  
Option  
Yes  
Light Pen  
Option  
Yes  
Light Pen  
Option  
Yes  
Industrial Controller/Triac  
Yes  
Yes  
Yes  
Yes  
25  
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APPENDIX A (CONTINUED)  
Design Specifications  
IS8800  
IS8500  
IS8400  
IS8300  
Electrical  
Input Voltage  
12 VDC  
69 watts  
43 watts  
12 VDC  
69 watts  
43 watts  
12 VDC  
53 watts  
34 watts  
12 VDC  
53 watts  
34 watts  
Starting Power  
Operating power  
EMC: FCC, ICES-003 &  
EN 55022  
Class A  
Class A  
Class A  
Class A  
Laser  
Wavelength  
658 nm ± 5 nm  
7.7 mW  
658 nm ± 5 nm  
7.7 mW  
658 nm ± 5 nm  
7.7 mW  
658 nm ± 5 nm  
7.7 mW  
Laser power (peak)  
Laser power (average)  
Laser class: CDRH  
Laser class: EN  
Environmental  
Operating Temperature  
Storage Temperature  
Humidity  
<1 mW  
<1 mW  
<1 mW  
<1 mW  
Class II  
Class II  
Class II  
Class II  
Class 2  
Class 2  
Class 2  
Class 2  
0°C to 40°C (32°F to 104°F)  
-40°C to 60°C (-40°F to 140°F)  
5% to 95% relative humidity, non-condensing  
Up to 297.4 lux (3200 foot candles) – works in direct sunlight  
100 g for 1 ms  
Light Levels  
Shock  
Contaminants  
Ventilation  
Protects against dust, falling dirt, and dripping non-corrosive liquid  
None required  
Actual scan areas will vary by label size and application.  
Specifications subject to change without notice.  
26  
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APPENDIX  
B
Default Settings  
Many functions of the scanner can be configured, or enabled/disabled. The  
factory programs the scanner to a set of default parameters. These defaults are  
marked with an asterisk (*) in the default column on the following pages.  
Unmarked parameters show the unavailability for that protocol. To speak with  
the host system properly, the scanner must be configured to match the systems  
individual requirements. Not all functions support all communication protocols. If  
the protocol supports a function, a check mark appears on the chart.  
LIGHT  
PEN  
PARAMETER  
INTERFACE FORMAT  
DEFAULT  
RS-232  
RS-422  
RS-232 (RS-422)  
Light Pen  
*
Test Mode  
Only  
No Comm  
CODE TYPES  
All UPC/EAN  
*
*
Code 39  
Full ASCII Code 39  
MOD 43 Check on Code 39  
Code 93  
*
*
*
*
Code 128  
Codabar  
Interleaved 2 of 5 (ITF)  
MOD 10 Check on ITF  
Do Not Scan EAN-8  
Do Not Scan EAN-13  
Do Not Scan UPC-E  
Do Not Scan UPC-A  
Paraf  
UCC Supplemental Codes  
2 Digits Supps  
Special firmware required  
5 Digit Supps  
977 (2 Digit Supps)  
Bookland  
Redundancy 2 Digits  
Redundancy 5 digits  
Require Supps  
100 msec to find Supps  
*
27  
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APPENDIX B (CONTINUED)  
LIGHT  
PEN  
PARAMETER  
DEFAULT  
RS-232  
RS-422  
200 msec to find Supps  
Code 128 Coupon Option  
Code 128 Coupon Conversion  
378/379 lock on supplement  
Remote supplement required  
MISCELLANEOUS  
Beep after transmitting  
Beep before transmitting  
Faster Beep/Same Tone  
*
Lost Communication Timeout 3 beeps on timeout  
razz beep on timeout 5 retrys before timeout  
Support 'D/E' disable/enable commands  
Support 'F/L' laser off/on commands  
Enable MECCA  
One Compare Buffer  
*
Two Compare Buffers  
Four Compare Buffers  
Eight Compare Buffers  
Scan Count  
Reverse LED convention  
Support multiple beep 'B'/razz 'Z' commands  
Support host BEL/CAN (cancel) command  
Enter program mode only after power up  
Enable status reporting  
Number of good scans required (1-8)  
Special code select  
1
*
Normal volume  
Loud Volume  
Support 'M/O' motor off/on commands  
TRIAC/LINE SENSOR  
Support Line Sensor  
Support Line Sensor Alarm  
Transmit 'No Read' message on sensor timeout  
Scans per Sensor Activation (1-5)  
Scan Duration (sec.)  
Support Triac  
Triac Controlled by the Host (DC2/DC4)  
Triac Normally On  
Enable Read and Match Mode  
28  
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APPENDIX B (CONTINUED)  
LIGHT  
PEN  
PARAMETER  
DEFAULT  
RS-232  
RS-422  
Fire triac if good read/match  
Fire triac if bad match  
Fire triac if no read  
Triac Duration (sec.)  
Delay Time before firing (sec.)  
Enable programmable 'No Read' message  
Retain same symbol timers along with line sensor  
Supports dual line sensor inputs  
Buffer scans until line sensor cycle completes  
Save read and match bar code if power down  
SCAN RANGE  
Close, Extended and Normal  
RESERVE CODES  
Reserve Code 1-99  
RS232 FORMAT  
Extended  
BAUD  
300-38,400  
9600  
DATA FORMAT  
Odd, Space, Even, Mark, None Parity  
7 Data Bits/8 Data Bits  
1 Stop bit/2 Stop bits  
OPTIONS  
Space  
7 Data Bits  
2 Stop bits  
Ack/Nak handshaking  
CR  
*
*
LF  
DTR support  
Nixdorf ID  
RTS/CTS handshaking  
RTS/CTS (character)  
RTS/CTS (message)  
ETX suffix  
STX prefix  
Tab prefix  
Tab suffix  
UPC prefix  
UPC suffix  
Schlumberger/Shell format  
Transmit AIM ID Chr  
29  
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APPENDIX B (CONTINUED)  
LIGHT  
PEN  
PARAMETER  
DEFAULT  
RS-232  
RS-422  
Transmit SANYO ID Chr  
SNI Beetle Mode  
not  
French PC Term  
currently  
supported  
Xon/Xoff handshaking  
Programmable prefix identifiers  
Xmit (dec) as 1st prefix identifier  
Xmit (dec) as 2nd prefix identifier  
Programmable suffix identifiers  
Xmit (dec) as 1st suffix identifier  
Xmit (dec) as 2nd suffix identifier  
LIGHT PEN FORMAT  
POLL SRC  
No/Yes  
No  
HI/OUTPUT  
Bars/Code 39, Spaces/Code 39, Spaces/Code 39, Spaces/as  
Bars/as scanned, Spaces/as scanned  
scanned  
OPTIONS  
Extra Transition before Bar Code  
50x element border  
10x narrow element border  
1.0 ms narrow element  
.50 ms narrow element  
.30 ms narrow element  
.15 ms narrow element  
FORMATTING - UPC  
*
Convert EAN-8 to EAN-13  
Convert UPC-A to EAN-13  
Expand UPC-E  
Transmit lead zero on UPC-E  
Transmit UPC-A check digit  
Transmit UPC-A Number System  
Transmit UPC-E check digit  
Transmit EAN-13 check digit  
Transmit EAN-8 check digit  
FORMATTING - NONUPC  
CLSI editing  
*
*
*
*
Transmit Codabar Start/Stop Characters  
30  
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APPENDIX B (CONTINUED)  
LIGHT  
PEN  
PARAMETER  
DEFAULT  
RS-232  
RS-422  
Transmit Code 39 Start/Stop Characters  
Transmit ITF Mod 10 check digit  
Transmit Code 39 Mod 43 check digit  
SYMBOL LENGTH  
14 char  
lock  
ITF(variable length-50 char)  
Min 1-50  
4
0
Lock 0-50  
BEEPER TONE  
Normal, Alt1, Alt 2, Alt3, Alt4, None  
LED  
Normal  
Flash  
Flash/None  
Same Symbol Time Out  
.1, .2, .5, 1.25, 2.00secs, infinite  
TRANSMISSION DELAY - Inter character  
1,5,20 msec, none  
.5 secs  
1 msec.  
31  
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APPENDIX  
C
IS8000 Series Pinout Connections  
IS8400/IS8500/IS8800  
IS8300  
DESCRIPTION  
PIN  
SIGNAL  
Ground  
1
Connector Type on Scanner  
DB25P (D-Type 25 Pin Male)  
2
3
4
RS-232 Receive Input  
RS-232 Transmit Output  
CTS Input  
5
6
RTS Output  
Reserved  
7
Ground  
8
Reserved  
9
RS-422 Receive – (B-)  
RS-422 Receive + (A+)  
RS-422 Send + (Y+)  
RS-422 Send – (Z-)  
Ground  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
Ground  
Function:  
Communication Pinouts for  
RS-232/RS-422 and Light Pen Emulation.  
Light Pen Source  
Light Pen Data  
Reserved  
Reserved  
Open  
DTR Input  
Reserved  
Reserved  
Reserved  
Reserved  
Ground  
RS-232 Cable Note: Cables for RS-232  
should leave the RS-422 pins unterminated  
at the scanner.  
RS-422 Cable Note: Cables for RS-422  
should leave the RS-422 should leave the  
RS-232 transmit and receive pins  
unterminated at the scanner.  
DESCRIPTION  
PIN  
SIGNAL  
1
2
3
RS-232 Receive Data (Input)  
Clear to Send (Output)  
Reserved  
4
Reserved  
5
6
7
8
Triac +  
Sensor +  
Sensor Alarm +  
Reserved  
Connector Type on Scanner:  
DA15P (D-Type 15-Pin Male)  
9
RS-232 Transmit Data (Output)  
Request to Send (Input)  
Signal Ground  
Reserved  
10  
11  
12  
13  
14  
15  
Function:  
Auxiliary RS-234 industrial Interface Port  
Triac -  
Sensor -  
Sensor Alarm -  
32  
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APPENDIX  
C
IS8000 Series Pinout Connections  
IS8400/IS8500/IS8800  
IS8300  
DESCRIPTION  
PIN  
SIGNAL  
1
2
3
5
4
6
7
8
9
12VDC Input Power to Scanner  
12VDC Input Power to Scanner  
Earth Ground  
Power Ground  
Power Ground  
12VDC Input Power to Scanner  
12VDC Input Power to Scanner  
Power Ground  
Connector Type on Scanner:  
DEC9P (D-Type 9-Pin Male)  
Function:  
Power Port  
Power Ground  
DESCRIPTION  
PIN  
SIGNAL  
1
2
3
4
5
6
7
8
9
Flip Sense  
Data  
Decode LED  
Reserved  
Connector Type on Scanner:  
DEC9P (D-Type 9 Pin Male)  
Proximity Detect  
Laser/Motor Control  
Ground  
Function:  
Hand Held Port (Low Speed Option)  
Shield  
+5VDC Power to Scanner  
IS8400E/IS8400LE and IS8500E/IS8500LE Scanners Only  
DESCRIPTION  
PIN  
SIGNAL  
1
2
3
4
5
6
7
8
Beeper Signal  
N/C  
Red LED  
Power Ground  
Green LED  
N/C  
Connector Type on Scanner  
8 Pin AMP CPC Male  
Function:  
External Speaker Box Port  
N/C  
N/C  
33  
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APPENDIX  
D
Limited Warranty  
The IS8000 series scanners are manufactured by Metrologic at its Blackwood, New Jersey,  
U.S.A. facility. The IS8000 series scanners have a two (2) year limited warranty from the  
date of manufacture. Metrologic warrants and represents that all IS8000 series scanners  
are free of all defects in material, workmanship and design, and have been produced and  
labeled in compliance with all applicable U.S. Federal, state and local laws, regulations and  
ordinances pertaining to their production and labeling.  
This warranty is limited to repair, replacement of Product or refund of Product price at the  
sole discretion of Metrologic. Faulty equipment must be returned to the Metrologic facility  
in Blackwood, New Jersey, U.S.A. or Puchheim, Germany. To do this, contact Metrologic's  
Customer Service/Repair Department to obtain a Returned Material Authorization (RMA)  
number.  
In the event that it is determined the equipment failure is covered under this warranty,  
Metrologic shall, at its sole option, repair the Product or replace the Product with a  
functionally equivalent unit and return such repaired or replaced Product without charge  
for service or return freight, whether distributor, dealer/reseller, or retail consumer, or  
refund an amount equal to the original purchase price.  
This limited warranty does not extend to any Product which, in the sole judgement of  
Metrologic, has been subjected to abuse, misuse, neglect, improper installation, or  
accident, nor any damage due to use or misuse produced from integration of the Product  
into any mechanical, electrical or computer system. The warranty is void if the case of  
Product is opened by anyone other than Metrologic's repair department or authorized  
repair centers.  
THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER  
WARRANTIES OR GUARANTEES, EITHER EXPRESS OR IMPLIED, AND  
SPECIFICALLY EXCLUDES, WITHOUT LIMITATION, WARRANTIES OF  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE UNDER THE  
UNIFORM COMMERCIAL CODE, OR ARISING OUT OF CUSTOM OR CONDUCT.  
THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU  
OF ANY OTHER RIGHTS OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE  
LIABLE FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES, INCIDENTAL  
DAMAGES, DAMAGES TO PERSON OR PROPERTY, OR EFFECT ON BUSINESS  
OR PROPERTY, OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR  
INDIRECTLY TO THE PRODUCT, EXCEPT AS STATED IN THIS WARRANTY. IN NO  
EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT  
PAID TO METROLOGIC FOR THE PRODUCT. METROLOGIC RESERVES THE  
RIGHT TO MAKE ANY CHANGES TO THE PRODUCT DESCRIBED HEREIN.  
Corporate Headquarters  
Metrologic Instruments, Inc.  
90 Coles Road  
Customer Service: 1-800-ID-METRO  
Tel: 856-228-8100  
Blackwood, NJ 08012-4683  
Fax: 856-228-6673  
Germany  
Metrologic Instruments GmbH  
Dornierstrasse 2  
Tel: 49-89-89019-0  
Fax: 49-89-89019-200  
82178 Puchheim b.  
Munich, Germany  
34  
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APPENDIX E - REGULATORY COMPLIANCE  
EMC  
Emissions  
FCC Part 15, ICES-003, CISPR 22, EN 55022  
Immunity  
CISPR 24, EN 55024  
Changes or modifications not expressly approved by the party responsible for  
compliance could void the user’s authority to operate the equipment.  
Class A Devices  
The following is applicable when the scanner cable is greater in length than 3 meters  
(9.8 feet) when fully extended:  
Les instructions ci-dessous s’appliquent aux cables de scanner dépassant 3 métres  
(9.8 pieds) de long en extension maximale:  
Folgendes trifft zu, wenn das Scannerkabel länger als 3 Meter ist:  
This equipment has been tested and found to comply with limits for a Class A digital device,  
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable  
protection against harmful interference when the equipment is operated in a commercial  
environment. This equipment generates, uses and can radiate radio frequency energy and,  
if not installed and used in accordance with the instruction manual, may cause harmful  
interference to radio communications. Operation of this equipment in a residential area is  
likely to cause harmful interference, in which case the user will be required to correct the  
interference at their own expense. Any unauthorized changes or modifications to this  
equipment could void the user’s authority to operate this device.  
This device complies with part 15 of the FCC Rules. Operation is subject to the following  
two conditions: (1) This device may not cause harmful interference, and (2) this device must  
accept any interference received, including interference that may cause undesired  
operation.  
Notice  
This Class A digital apparatus complies with Canadian ICES-003.  
Remarque  
Cet appareil numérique de classe A est conforme à la norme canadienne NMB-003.  
European Standard  
Warning  
This is a class A product. In a domestic environment this product may cause radio  
interference in which case the user may be required to take adequate measures.  
Funkstöreigenschaften nach EN55022:1998  
Warnung!  
Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich  
Funkstörungen verursachen. In diesem Fall kann vom Betreiber verlangt werden,  
angemessene Massnahmen durchzuführen.  
Standard Europeo  
Attenzione  
Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe  
causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure.  
Attention  
Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être la  
cause d’interférences radio. Dans ce cas l’utiliseteur peut être amené à predre les  
mesures adéquates.  
35  
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APPENDIX  
F
For patent information, please refer to www.honeywellaidc.com/patents.  
36  
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INDEX  
A
H
ac input/outlet.............3-7, 9, 21, 28  
accessories ...................................2  
approvals.........4, 13, 20, 21, 30, 31  
assignments  
host......3, 4, 5, 6, 7, 8, 9, 12, 19, 23  
I
indicators............................... 10, 12  
input voltage....... 2-4, 21, 24, 27, 28  
installation................. 3, 5, 8, 11, 29  
interfaces ........ 1, 10, 19, 21, 22, 27  
L
pin................................10, 27, 28  
audible...............................6, 10, 12  
B
bar code ............1, 5, 10, 12, 18, 24  
bar width......................................21  
beep ..................6, 7, 10, 12, 23, 28  
C
light pen ................ 1, 21, 22, 26, 27  
light source.................. 3, 4, 6, 9, 27  
M
maintenance ......................... 18, 19  
N
cable..........................2, 3, 4, 5, 7, 8  
communication.............10, 19, 27  
pin assignments...........10, 27, 28  
caution.....................3, 4, 5, 6, 7, 30  
cdrh .......................................13, 21  
communication ......1, 22, 23, 27, 30  
compliance ..............3, 4, 6, 7, 9, 29  
configuration procedures 1, 2, 5,  
8-10, 19  
notices ........................................ 30  
O
operating current......................... 21  
operating temperture................... 21  
P
parts........................................ 2, 10  
pin assignments.............. 10, 27, 28  
port.................. 1, 5, 7, 9, 10, 19, 21  
power supply............ 3-7, 10, 19, 21  
programming....................... 5, 8, 12  
R
customer service ............... ii, 29, 30  
D
dc transformer ...........................2, 9  
decode capability.........................28  
default settings ..................8, 22, 26  
depth of field....1, 14, 15, 16, 17, 21  
design specifications .............20, 21  
E
razzberry tone....................... 12, 19  
repair........................................... 29  
RMA............................................ 29  
RS-232.............. 1, 9, 21, 22, 26, 27  
S
electrical power supply .........2-7, 19  
F
scan pattern ............... 14-17, 19, 21  
SELV................................. 3, 6, 7, 9  
service .........................ii, 19, 29, 30  
failure indicator(s)..................12, 19  
37  
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INDEX  
specifications.........................20, 21  
system interfaces ..........1, 8, 20, 22  
T
V
ventilation.................................... 21  
visual..................................... 10, 12  
voltage ........................................ 21  
W
tones .............................................6  
transformers ..................................9  
troubleshooting............................19  
warranty ...................................... 29  
weight ......................................... 21  
window........................ 2, 10, 18, 19  
34  
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December 2006  
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