Metabo Welder 170 230 User Manual

D Betriebsanleitung  
Schutzgas-Schweißgeräte MIG/MAG 170 - 230  
GB  
Operating Instruction  
MIG Welding Machines 170 - 230 Amp Models  
Notice d´utilisation postes de soudure  
semiautomatiques MIG/MAG 170 - 230  
F
NL  
Gebruiksaanwijzing  
Lasapparaat MIG/MAG 170/230  
D
GB  
F
Achtung!  
Lesen Sie diese Anleitung vor der Installation und Inbetriebnahme aufmerksam durch.  
Attention! Carefully read through these instructions prior to installation and commissioning.  
Attention! Prière de lire attentivement la présente notice avant l'installation et la mise en service.  
NL  
Attentie!  
Lees deze instructies voor de installatie en ingebruikname aandachtig door.  
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MIG/MAG  
180/35 ET  
Combi  
MIG/MAG  
200/35 ET  
MIG/MAG  
230/40 ET  
Welding range  
Open-circuit voltage  
No-load voltage  
Input capacity  
Mains 50/60 Hz AC  
Frequency  
Welding steps  
Wire diameter  
Weldable material  
Duty cycle (25°c/ 40°C )  
100% (25°c/ 40°C )  
Mains fuse  
25 - 180 A  
15.3 - 23 V  
17.5 - 33 V  
3.6/4.6 kVA  
1 ~ 230 V/2 ~ 400 V  
50-60 Hz  
6
0.6 - 0.8 mm  
0.5 - 6 mm  
180 A 35%/25%  
100 A/70A  
T 16 A  
25 - 200 A  
15.3 - 24 V  
21 - 34 V  
6 kVA  
3 ~ 400 V  
50-60 Hz  
6
1,0 mm  
0.5 - 7 mm  
200 A 35%725%  
110 A/75A  
T 16 A  
25 - 230 A  
15.3 - 25,5 V  
19 - 34 V  
6.5 kVA  
3 ~ 400 V  
50-60 Hz  
6
0.6 - 1.0 mm  
0.6 - 9 mm  
230 A 40%/30%  
140 A/100A  
T 16 A  
Cooling  
F
F
F
Protection class  
Isulation class  
IP 21  
F
IP 21  
F
IP 21  
F
Welding gun assembly  
Dimensions l x w x h  
Weight  
SB 15/2  
840x410x580  
68 kg  
SB 15/2  
840x410x580  
75 kg  
SB 25/2  
840x410x580  
81HAM kg  
StandardScope of delivery: WeldingmachinewithMIG/MAGtorchc/wcontacttipandgasshroud,pressure  
regulator for shielding gas, earth clamp, wire brush and nozzle anti-clogging spray.  
delivery:  
2
Regulations for the Prevention of Accidents  
Know the applicable regulations for electric arc welding and strictly adhere to.  
Safety Instructions  
Protection against electrical accidents  
- Welding cables are to be firmly connected to ensure proper conducting capacity  
- Mains cord and welding cables are to be protected against damages.  
- Replace damaged mains cords with genuine Elektra Beckum parts only.  
- Place welding gun onto insulating backing during short work break.  
- For longer breaks switch off machine.  
- When welding, wear dry and insulating gloves and shoes.  
- For maintenance and repair work disconnect from power mains.  
Protection against UV rays, burns and fumes  
- Wear protective clothing to prevent burns (sleeved gloves, welding apron etc.)  
- Always use a welding visor.  
- Screen off work place to protect other persons working nearby against UV rays.  
- Welding material having a polluted or contaminated surface may generate toxic fumes. Clean surface before  
welding.  
- Zinc-plated or galvanized material should not be welded as zinc fumes are highly toxic.  
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2.1 Welding Output  
Box 9  
Box 10  
ations  
U0... V  
Rated no-load voltage  
a) Arithmetic mean value in case of direct current  
b) RMS value in case of alternating current  
c) Ur... V Reduced rated no-load voltage in case of a voltage reducing device  
d) Us... V Switched rated no-load voltage in case of an a.c. to d.c. switching device  
... A/... V to... A/... V Range of output, rated minimum and maximum welding current and their  
corresponding conventional load voltage.  
Box 11  
Box 12  
Box 13  
Boxes  
X
Duty cycle (duty factor) symbol.  
I2 Rated welding current symbol.  
U2 Conventional load voltage symbol.  
11a, 11b, 11c ...% Values of the duty cycle (duty factor).  
12a, 12b, 12c ... A Values of the rated welding current.  
13a, 13b, 13c ... V Values of the conventional load voltage.  
These boxes form a table with corresponding values of the three settings:  
a)  
b)  
... %  
60 %  
and  
duty cycle (duty factor) at the rated maximum welding current;  
duty cycle (duty factor);  
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b) Welding Output  
Box 6  
Welding process Symbol e.g.:  
Manual metal arc welding with covered electrodes  
Tungsten inert-gas welding  
Metal inert and active gas welding including the use of flux cored wire  
Selfshielded flux cored arc welding  
Submerged arc welding  
Symbol for plasma cutting  
Symbol for plasma gouging  
Box 7  
Box 8  
Symbol for welding power sources which are suitable for supplying power to welding operations  
carried out in an environment with increased hazard of electric shock (if applicable).  
Welding current symbol e.g.:  
Direct current  
Alternating current, and additionally the rated frequency in  
hertz e.g.: ~50 Hz  
Box 9  
U0... V  
Rated no-load voltage  
a) Arithmetic mean value in case of direct current  
b) RMS value in case of alternating current  
c) Ur... V Reduced rated no-load voltage in case of a voltage reducing device  
d) Us... V Switched rated no-load voltage in case of an a.c. to d.c. switching device  
Box 10  
... A/... V to... A/... V Range of output, rated minimum and maximum welding current and their  
corresponding conventional load voltage.  
Box 11  
Box 12  
Box 13  
Boxes  
X
Duty cycle (duty factor) symbol.  
I2 Rated welding current symbol.  
U2 Conventional load voltage symbol.  
11a, 11b, 11c ...% Values of the duty cycle (duty factor).  
12a, 12b, 12c ... A Values of the rated welding current.  
13a, 13b, 13c ... V Values of the conventional load voltage.  
These boxes form a table with corresponding values of the three settings:  
a)  
b)  
... %  
60 %  
and  
duty cycle (duty factor) at the rated maximum welding current;  
duty cycle (duty factor);  
c)  
100 % duty cycle (duty factor) as far as relevant.  
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Column a)  
need not be used if the duty cycle (duty factor) for the rated maximum welding  
current is 60 % or 100 %.  
Column b)  
need not be used if the duty cycle (duty factor) at the rated maximum welding current is 100 %.  
c) Energy input  
Box 14  
Energy input symbol e.g.:  
Input supply, number of phases (e.g. l or 3), symbol for  
alternating current  
and the rated frequency (e.g. 50 Hz or 60 Hz)  
Engine  
Motor  
Belt drive  
Box 22 IP..  
Box 23  
Degree of protection, e.g. IP21 or IP23.  
Symbol for protection class II, if applicable.  
3
Operation  
Initiation  
Connectcableassemblytocentralcoupling(1).Besurethatcollarnutisfullytightened.Plugearthcableintosocket  
(7) and lock in position.  
Place gas sylinder onto rack at rear of machine and secure with chain. Attach gas hose to pressure regulator and  
secure with hose clamp provided.  
Open gas cylinder valve briefly to clear any foreign matter from it, than attach pressure regulator.  
Set regulator to required gas flow rate (approx. 10 - 13 ltr./min. - 2.5 - 3 GPM).  
Caution:Donotdismantlethepressureregulatorforanyreason. Itmayexplodewhenassembledincorrectly!  
1-Phase Machines  
These machines come fitted with a Schuko 2-prong  
plug with earth contact as standard. For the U. K. and  
certain other markets machines are supplied without  
a plug on the power cord. Connect to power mains  
onlybyearthedplugandearthedreceptaclematchine  
your local standard. Mains furse 16 amp time-lag  
required.  
Wiring diagram for Elektra Beckum  
3 phase MIG welding machines  
3-Phase Machines  
Three-phase machines are supplied with a CEE 5-pin  
plug on the power cord. If a plug matching your local  
standard has to be installed, connect only as shown at  
right. The yellow/green earth lead must be connected  
earth lead  
yellow/green  
to the terminal marked  
.
L1  
L2  
L3  
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230 V/ 400 V  
Combi Machines  
Combi models come with a CEE 3-phase 5 prong plug  
fitted to power cord as standard, and an adaptor with  
1-phase plug.  
For 380/415 V operation  
connect to 2 phases + zero  
and earth lead  
L1 black  
L2 brown  
If a 3-phase plug matching your local standard outlet  
has to be installed, connection has to be made to 2  
phases, neutral and earth.  
zero/neutal lead blue  
earth lead yellow/green  
Caution: Have machine connected to power mains by a qualified electrician only!  
Central coupling KZ 2  
for welding gun  
Neon Control Light  
Welding step selector  
Mainson/offswitch  
Wire feed regulator  
Weld time pot  
Dwell time pot  
Welding mode selector  
(E-models only)  
Earth cable socket  
4
Installing the Wire Spool  
4.1 Disconnect from power mains  
Place wire spool onto spool carrier so that wire runs off clockwise.  
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Lever  
4.2 Wire Feed Set-up  
Tension roller  
The feed roller is fitted with four pilot grooves for  
wire diameters 0.6/0.8/1.0/1.2 mm.  
Central coupling  
To adapt the feed roller to the wire size used,  
firstreleasethetensionrollerfromthefeedroller  
by pushing the lever back.  
For 1.0 or 1.2 mm wire the corresponding outer  
groove is required. Place spacer washer onto  
drive shaft, then feed roller so that the required  
groove size is in line with the wire intake of the  
central goupling. For 0.6 or 0.8 mm wire the  
inner grooves are required. Place feed roller  
first onto shaft, followed by the spacer washer.  
After spacer and feed roller have been mounted  
as required secure in place with the washer,  
serated lock washer and screw. If required, the  
two nuts on the central coupling's wire intake  
can be loosened and its position centered to the  
groove.  
Spiral guide  
tube  
Spacer  
Wire Ø 1,0/1,2  
Feed roller  
Spacer  
Wire Ø 0,6/0,8  
Washer  
Serrated lock washer  
Screw  
Return the tension roller onto the feed roller an  
set to required tension by means of the setting  
screw.  
4.3 Feeding the Wire into the Torch  
Place the wire through the spiral guide tube across the feed roller into the central coupling's wire intake. Bring  
tension roller in position and set tension.  
Unscrew the gas shroud from the swan neck by turning clockwise, contact tip by turning counter-clockwise. Switch  
the machine on, set wire feed speed to lowest speed and press the torch's trigger switch until the wire protrudes  
approx. 2.5 cm/1 in. from the swan neck. Replace contact tip and gas shroud.  
Please note that all machines as standard fitted for 0.6; 0.8 and 1.0 mm electrode wire. If a wire of a different  
diameter is to be used, the contact tip must be exchanged against on of matching size and the feed roller installed  
with the corresponding groove size opposite the wire intake.  
5
Welding Stainless Steel and Aluminium  
This MIG welding machine is factory set for welding low-carbon steel. Use a mixed gas (e.g. Ar 99.988 %).  
Setting of Wire Feed Speed  
Fine tuning of setting during welding is actually carried out.The feed speed is correct when the arc burns with a steady hum.  
170/30 TL  
Welding Step Ø 0.6  
SG 2  
Ø 0.8  
4.5  
5.5  
6
7
8
SG 2  
1
2
3
4
5
6
5
6
8
10  
15  
18  
9
170/30 TL Combi  
Welding Step Ø 0.6  
230 V  
180/35 ET Combi  
Welding Step Ø 0.6  
230 V  
SG 2  
Ø 0.8  
SG 2  
SG 2  
Ø 0.8  
SG 2  
400 V 230 V 400 V  
400 V 230 V 400 V  
1
2
3
4
5
6
5
6
8
10  
13  
16  
6
8
10  
12  
15  
18  
4.5  
5
6
7
8
5.5  
6
6.5  
7
8
9
1
2
3
4
5
6
3
5
6.5  
8
11  
17  
20  
3
3.5  
4
5
6
4
4.5  
6
7
8.5  
4.5  
5.5  
6.5  
9
9
13  
7
11  
200/35 ET  
230/40 ET  
Welding Step Ø 0.6  
SG 2  
Ø 0.8  
1.5  
2,5  
3.5  
5.5  
SG 2  
Welding Step Ø 0.6  
SG 2  
Ø 0.8  
2.5  
3.5  
4.5  
6.5  
SG 2  
1
2
3
4
5
6
2
3
5
7
15.5  
-
1
2
3
4
5
6
3
4
6
8
16.5  
-
10.0  
13.0  
11.0  
14.0  
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Welding Aluminium  
To weld aluminium the following components have to be installed on welding gun and torch lead assembly:  
- polyamid liner c/w copper spiral liner  
- cylindrical gas shroud  
- contact tip "A"  
- support tube  
It is important to have the feed roller set to the correct electrode wire diameter, otherwise the wire will be deformed  
resulting in feed problems.  
Select electrode wire to match the work piece material (pure aluminium or alloys). Welding aluminium requires a pure  
inert gas, such as argon or helium. Set gas flow rate to 10 - 13 ltr/min.  
1. Disconnect torch lead assembly from machine and remove electrode wire.  
2. Place aluminium wire spool onto spool carrier.  
3. Remove liner collet from the torch lead's central coupling and pull steel liner from torch lead assembly.  
4. Remove gas shroud and contact tip from torch and replace with cylindrical gas shroud an contact tip "A".  
5. Fit polyamid liner into central coupling and push through lead assembly until copper spiral rests firmly against  
contact tip. The copper spiral keeps the polyamid liner from becoming too hot and possibly melting.  
6. Push liner collet with o-ring into central coupling and secure with collet nut.  
7. For polyamid liners of 4.0 mm outer diameter the wire feed unit's steel capillary tube has to be replaced with  
a brass support tube. This brass support tube is not required for polyamid liners with 4.7 mm outer diameter.  
8. Attach torch lead to central coupling and cut off liner just short of the feed roller. Use a finepitch saw, not pliers.  
9. Place remaining polyamid liner between wire spool and feed unit to keep wire from bending and kinking.  
10. To thread the aluminium wire into the lead assembly temporarily remove the contact tip.  
Threadwireintoliner.Setguideroller(s)tomatchwirediameterandpressureroller(s)toonlyminimalpressure,  
so the wire will not be flattened excessive pressure. Let wire run through lead assembly until it portrudes 2 -  
3 cm from the contact tip.  
11. Replace contact tip and gas shroud  
Welding aluminium requires a pure inert gas, such as Argon. The gas flow rate should be set to 10 - 13 ltr/min for  
up to 200 A. A minium electrode wire diameter of 0.8 - 1.0 mm is recommended.  
Stainless Steel Welding  
As with aluminium, as pure inert shielding gas is required. Setting of the welding current as with carbon steel.  
Prepare torch lead assembly for aluminium welding, but use standard contact tip and conical gas shroud.  
Recommended gas flow rate 8 - 12 ltr/min.To prevent a porous weld seam forehand welding is recommended.  
For shielding gas both a mixed gas or pure Argon can be used.  
Comprising:PAliner3m, cylindricalgasshroudSB15/15, contacttipSB14-15, 0,8/1,0/1,2, guidetubeforPAliner  
und assembly instructions.  
Aluminium Welding Kit:  
Wire Ø  
Stock-No.  
0.8 - 1,2 mm  
090 202 7939 with polyamid liner  
For shielding gas a mixed gas with a low percentage of CO2 (< 5%) can be used (observe supplier information).  
Welding Mode Selector (no. 6)  
Function  
Symbol  
First operation of trigger switch engages continuous welding mode,  
second operation disengages  
Machinesoperatesaslongastriggerswitch  
is held  
Stitch-weld mode  
Spot-weld mode  
Setting of stitch and spot weld periods by potentiometers (nos. 8 + 9)  
t1 = setting of weld time  
t2 = setting of dwell time  
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6
Practical Hints for MIG Welding  
This distance required between the torch and the workpiece is directly related to the welding current:  
small current  
high current  
=
=
small distance  
greater distance  
Too little distance causes excessive wear of the contact tip and gas shroud. Too much distance will not provide  
enough gas protection of the welding seam, it becomes porous.  
Move the welding gun along the seam in a steady motion, always keeping the same distance between the torch  
and workpiece.  
Welding may be done either forehand or backhand, in a straight line or, with larger gaps, in a pendulum motion.  
MIG welding is suitable for thin plate welding, as well as for welding thicker materials of up to 12 mm.  
For thin plate welding we recommend the use of electrode wire of 0.6 mm diameter and a mixed shielding gas.  
Welding Preparations  
Attach earth clamp to work piece as close as possible to the welding seam (remove rust, paint etc. to ensure good  
conducting). Set welding current and wire feed speed with welding step selector and wire feed speed regulator as  
required. Make trial runs on scrap material to find correct setting.  
6.1 Earth Cable  
Connect earth cable plug to Earth Cable Socket on the machine's front panel. Use only genuine Elektra Beckum  
partswithrecommendedcrosssections. Structuralcomponents, beams, pipesorrailsshouldnotbeusedforearth  
conducting, if they are not the actual workpiece. When using welding tables or jigs ensure proper conducting.  
6.2 Gas Flow Setting  
The correct amount of shielding gas and a steady gas flow at the welding seam are essential to provide sufficient  
shielding of the weld pool. Insufficient shielding causes porous welding seams.  
Rule of thumb to calculate the shielding gas flow rate required:  
Amount of gas in ltr/min = 10 x the electrode wire diameter in mm  
Example: Wire diameter 1.0 mm requires a gas flow rate of 10 ltr/min.  
Diagram showing the exact gas flow rate required, accounting for different welding current settings  
Gas flow rate  
in ltr/min  
Steel  
Gas shroud  
Welding current in A  
diameter in mm  
7
Maintenance  
The contact tip and gas shroud are the parts most exposed to the radiant heat of the arc and thus are normal  
wearing parts. They have to be cleaned regularly of spatters and sprayed with anti-clogging spray.  
Execessive built-up of spatters can short-circuit contact tip and gas shroud, ruining both. Spatter built-up inside  
the gas shroud also affects the gas flow to the welding seam.  
The machine has to be checked in regular intervals for visible damages.  
Dustbuilt-upinsidethemachinecanreducethedutycycleconsiderablyandmayevencauseashortcircuit. Check  
regularly and clean if necessary.  
Before removing side panel be sure that machine is disconnected from power supply to prevent injury from electric  
shock.  
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8
Trouble Shooting  
Cause  
Remedy  
Fault  
Irregular wire feed  
Incorrect tension of tension roller  
Pilot groove of feed roller and intake nozzle not  
aligned  
Adjust tension  
Align  
Liner clogged or not correct size for wire  
Wirespooledirregularly,rustyorofinferiorquality  
Wire spool carrier to tight  
Check and/or change  
Clean or change liner  
Change spool  
Feed rollers dirty of worn, groove not matching  
wire size  
Loosen  
Clean or replace  
Brittle or porous welding  
seam  
Gas line fittings not tight  
Gas cylinder empty  
Check fittings  
Replace cylinder  
Gas cylinder valve closed  
Pressure regulator not working  
Solenoid valve not working  
Gas shroud or line in lead ass'y clooged  
Air draft at weld seam  
Open valve  
Check  
Check power at solenoid  
Clean shroud and spray, blow out gas line  
Protect from draft or increase gas flow  
Remove rust, grease, paint  
Change wire, use suitable gas  
Workpiece not clean  
Wire of inferior quality or unsuitable gas  
Constant gas flow  
No wire feed  
Solenoid valve defective or dirty  
Check, clean or replace  
Trigger switch or leads in lead ass'y defective  
PCB defective  
Check, replace if necessary  
Replace  
Fine wire fuse on PCB defective  
Replace (2 amp time-lag)  
Wire feed speed not  
adjustable  
PCB defective  
Replace  
Not welding current with  
normal working wire feed  
Contactor faulty  
Step with faulty  
Earth cable not conducting  
Replace  
Replace  
Correct  
Arcing when gas shroud  
touches workpiece  
Short-circuit between contact tip and gas shroud  
Contact tip loose or too large for wire diameter  
Clean shroud, treat with anti-clogging spray or  
nozzle dip (see footnote below).  
Torch becomes exces-  
sively hot  
Tighten tip; replace with correct size tip  
No function of machine  
Reset or replace  
Mains fuse/circuit breaker tripped  
Contactor sticky or contacts burned  
Check and replace  
Torch under current when  
machine is switched OFF  
3-phase  
excessive spattering with  
all welding step setting  
machine:  
One phase missing  
Check contactor for proper function  
Check mains fuses, check power at contactor  
terminals (all 3 phases)  
3-phase  
excessive spattering at a  
particular welding step  
machine:  
Step switch defective  
Cables between step switch and transformer  
loose or broken  
Check and replace  
Check and replace  
The capacitors of the 1-phase machines need 40 seconds to discharge completely after the machine  
is switched off. If the electrode wire makes contact with the workpiece during this period, a short  
discharge spark is generated.  
Important!  
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170/30  
TL  
170/30  
TL  
Combi  
180/35  
ET  
Combi  
200/35  
ET  
230/40  
ET  
9
Spare Parts List and Accessories  
Description  
Stock-no.  
Rectifier bank  
Rectifier bank  
Rectifier bank  
Rectifier bank  
Rotary fan  
Central coupling  
805 307 5313  
805 307 0850  
805 307 1717  
805 307 1725  
804 106 5703  
132 703 3430  
811 507 1336  
811 507 2901  
811 105 9692  
860 112 1000  
860 112 1019  
811 208 5620  
100 200 2252  
100 200 4808  
810 407 3825  
810 403 8140  
810 660 0695  
810 600 7390  
810 662 8506  
826 010 6814  
821 507 1309  
821 507 1317  
821 503 7895  
821 503 7887  
090 200 1220  
090 200 1239  
840 209 4428  
840 212 7911  
840 212 7938  
100 200 4956  
805 205 2433  
132 107 3880  
801 113 0047  
132 515 4795  
710 001 0180  
705 108 6532  
132 508 5840  
132 707 1129  
723 607 0870  
090 200 5285  
090 200 1255  
100 201 4080  
845 007 2231  
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
6-step selector switch  
6-step selector switch  
Switch on/off with pilot light  
Neon pilot Light 380 V yellow  
Neon pilot Light 380 V white  
Selector switch  
Capacitor bank 44.000 µF  
Capacitor bank 66.000 µF  
Contactor B 6-30-10  
Contactor B 9-40-00  
PCB standard 16 A relay  
PCB electronic 16 A  
Board "making current limiter"  
Fine-wire fuse 2 A  
DINSE socket 25 mm  
DINSE socket 50 mm  
DINSE plug 50 mm  
DINSE plug 25 mm  
Earth clamp 200 A  
Earth clamp 300 A  
Power cord  
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Power cord  
x
Power cord Combi  
Adaptor Combi 1-ph/2-ph  
Magnetic valve  
Spool carrier  
Wire feed motor 24 V  
Feed roller Ø 30  
Grooved ball bearning  
Pressure spring  
Spring guide  
Steel liner 140 mm  
Knotted link chain  
Pressure regulator dual clock  
Welding visor  
Panel connector 9-pin  
Wire Harness with 9-pin plug  
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Accessories  
Anti-clogging spray  
2-row wire brush  
Nozzle pliers  
Adaptor for basket reel K 300, 2-tlg.  
Dual gauge pressure regulator  
Stock-no.  
Electrode Wire  
132 703 8296  
090 202 7823  
090 202 7483  
090 201 2630  
090 203 1472  
SG-2-Ø 0.6 mm (1 roll = 5.0 kg)  
SG-2-Ø 0.8 mm (1 roll = 5.0 kg)  
SG-2-Ø 0.6 mm (1 roll = 15.0 kg)  
SG-2-Ø 0.8 mm (1 roll = 15.0 kg)  
SG-2-Ø 1.0 mm (1 roll = 15.0 kg)  
SG-2-Ø 1.2 mm (1 roll = 15.0 kg)  
SG-2-Ø 0.6 mm (1 basket = 15.0 kg)  
SG-2-Ø 0.8 mm (1 basket = 15.0 kg)  
SG-2-Ø 1.0 mm (1 basket = 15.0 kg)  
SG-2-Ø 1.2 mm (1 basket = 15.0 kg)  
Alu Ø 0.8 mm (1 roll = 2.0 kg)  
441 106 0905  
441 106 0921  
441 106 0913  
441 106 0930  
441 106 0948  
441 106 0956  
441 115 4721  
441 114 1549  
441 114 1557  
441 115 4730  
441 101 4555  
441 100 3600  
Alu Ø 1.0 mm (1 roll = 6.0 kg)  
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MIG Welding Torch SB 14/3  
For models:  
MIG/MAG 170/30 TL  
MIG/MAG 170/30 TL Combi  
Pos. Description  
Order No.  
Pos. Description  
Order No.  
Welding torch SB 14/2 cpl.  
with torch leads 3 m  
63  
64  
65  
66  
KZ2 adaptor block  
Liner positioner nut M10x1  
O-ring  
132 707 5515  
132 706 4106  
132 706 4092  
132 706 4084  
090 202 7645  
090 202 7653  
090 202 7742  
090 202 7750  
132 704 5365  
132 704 5373  
090 202 7769  
132 704 5381  
132 704 5195  
090 200 9914  
10  
12  
13  
15  
20  
21  
30  
41  
60  
61  
Swan neck cpl.  
090 202 7378  
090 202 7670  
132 704 5241  
132 706 1093  
132 704 5101  
132 707 4772  
132 704 5209  
132 704 5110  
132 706 4068  
132 706 4076  
Trigger wire connector, fermale  
Nozzle spring (5x)  
Head insulator  
Swan neck boot  
Handle red cpl.  
Trigger red 2-pol.  
Cable support  
Lock nut M10x1  
Cable support  
Adaptor nut  
100 Contact tip ECU M6 - 0.6 mm (5x)  
100 Contact tip ECU M6 - 0.8 mm (5x)  
130 Gas nozzle, con. (3x)  
131 Gas nozzle, cyl. (3x)  
132 Gas nozzle, con. small  
133 Gas nozzle, tapered  
134 Gas nozzle Nagelanschw. (1x/1x)  
134 Gas nozzle  
150 PE-liner with liner positioner  
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MIG Welding Torch SB 15/3; SB 15/4; SB 15/5  
For models:  
MIG/MAG 180/35 ET Combi  
MIG/MAG 200/35 ET  
Pos. Description  
Order No.  
Pos. Description  
Order No.  
Welding torch SB 15/2 3  
Welding torch SB 15/2 4  
Welding torch SB 15/2 5  
090 200 9949  
090 200 9957  
090 200 9965  
100 Contact tip ECU M6 - 0.6 mm (5x)  
100 Contact tip ECU M6 - 0.8 mm (5x)  
100 Contact tip ECU M6 - 1.0 mm (5x)  
100 Contact tip ECU M6 - 1.2 mm  
130 Gas nozzle, conical (3x)  
131 Gas nozzle, cylindrical (3x)  
132 Gas nozzle, conical small  
133 Gas nozzle, tapered  
090 202 7645  
090 202 7653  
090 202 7669  
132 705 6693  
090 202 7742  
090 202 7750  
132 704 5365  
132 704 5373  
090 200 1433  
132 704 5381  
132 706 4203  
132 706 4211  
132 706 4220  
132 706 4238  
132 706 4246  
132 706 4254  
132 714 4550  
132 714 4541  
132 714 4533  
132 704 5578  
132 707 5531  
10  
12  
13  
14  
15  
16  
16  
20  
30  
41  
60  
61  
63  
64  
65  
66  
Swan neck  
090 202 7386  
090 202 7670  
132 704 5241  
132 704 5276  
132 704 5233  
132 707 4527  
132 707 4519  
132 706 4319  
132 704 5209  
132 704 5268  
132 706 4068  
132 706 4076  
132 707 5515  
132 706 4106  
132 706 4092  
132 706 4084  
Nozzle spring (5x)  
Head insulator  
Swan neck spacer  
Swan neck boot  
Torch body, plastic  
Torch body, brass  
Handle, red cpl.  
Cable support  
Lock nut  
Cable support  
Adaptor nut  
KZ2 adaptor block  
Liner positioner nut  
O-ring  
134 Gas nozzle, studweld 8 (1x/1x)  
134 Gas nozzle  
140 Insulated liner 0.6 - 0.9 3 m  
140 Insulated liner 0.6 - 0.9 4 m  
140 Insulated liner 0.6 - 0.9 5 m  
140 Insulated liner 1.0 - 1.2 3 m  
140 Insulated liner 1.0 - 1.2 4 m  
140 Insulated liner 1.0 - 1.2 5 m  
150 Polyamid liner 0.8 - 1.2 3 m  
150 Polyamid liner 0.8 - 1.2 4 m  
150 Polyamid liner 0.8 - 1.2 5 m  
152 Guide tube for polyamid liner  
153 O-ring  
Trigger wire connector, fermale  
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MIG Welding Torch SB 25/2  
For models:  
MIG/MAG 230/40 ET  
Pos. Description  
Stock-No.  
Pos. Description  
Stock-No.  
Welding Torch SB 25/2  
100 Contact tip M6 - 1.0 mm Aluminium  
100 Contact tip M6 - 1.2 mm Aluminium  
110 Contact tip holder  
130 Gas shroud, conical  
131 Gas shroud, cylindrical  
132 Gas shroud, conical small  
133 Gas shroud, bottle neck  
134 Spot weld shroud  
140 Insulated liner, blue, 0.6-0.9 3 mtr  
140 Insulated liner, blue, 0.6-0.9 4 mtr  
140 Insulated liner, blue, 0.6-0.9 5 mtr  
140 Insulated liner, red, 1.0-1.2 3 mtr  
140 Insulated liner, red, 1.0-1.2 4 mtr  
140 Insulated liner, red, 1.0-1.2 5 mtr  
150 Polyamid liner, 0.8 - 1.2 3 mtr  
150 Polyamid liner, 0.8 - 1.2 4 mtr  
150 Polyamid liner, 0.8 - 1.2 5 mtr  
152 Guide tube polyamid liner 4.0 OD  
153 O-ring 3.5x1.5 for guide tube  
Contact tip wrench (not shown)  
132 700 9709  
132 700 9717  
132 707 5574  
132 704 5519  
132 704 5500  
132 704 5527  
132 704 5535  
132 704 5543  
132 706 4203  
132 706 4211  
132 706 4220  
132 706 4238  
132 706 4246  
132 706 4254  
132 714 4550  
132 714 4541  
132 714 4533  
132 704 5578  
132 707 5531  
132 704 5411  
with torch leads 3 mtr  
with torch leads 4 mtr  
with torch leads 5 mtr  
090 200 8330  
090 200 8349  
090 200 8357  
10  
12  
16  
20  
30  
60  
61  
63  
64  
65  
66  
Swan neck, complete  
Gas shroud spring  
Torch body, plastic  
Handle ass'y, red SB 25-SB 501  
Lead support  
Lead support  
Adaptor nut  
Central adaptor block KZ2  
Collte nut M 10x1  
O-ring 4x1  
090 202 7416  
132 704 5454  
132 707 4527  
132 706 4319  
132 704 5209  
132 706 4068  
132 706 4076  
132 707 5515  
132 706 4106  
132 706 4092  
132 706 4084  
132 704 5462  
132 704 5489  
132 704 5497  
132 700 9695  
Trigger lead connector  
100 Contact tip M6 - 0.8 mm  
100 Contact tip M6 - 1.0 mm  
100 Contact tip M6 - 1.2 mm  
100 Contact tip M6 - 0.8 mm Aluminium  
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D DEUTSCH  
ENG ENGLISH  
KONFORMITÄTSERKLÄRUNG  
DECLARATION OF CONFORMITY  
Wir erklären in alleiniger Verantwortlichkeit, daß dieses Produkt mit den  
folgenden Normen übereinstimmt* gemäß den Bestimmungen der  
Richtlinien**.  
We herewith declare in our sole responsibility that this product complies with  
the following standards*  
in accordance with the regulations of the undermentioned Directives**  
F FRANÇAIS  
NL NEDERLANDS  
DECLARATION DE CONFORMITE  
CONFORMITEITSVERKLARING  
Nous déclarons, sous notre seule responsabilité, que ce produit est en  
conformité avec les normes ou documents normatifs suivants* en vertu des  
dispositions des directives **  
Wij verklaren als enige verantwoordelijke, dat dit product in overeenstemming  
is met de volgende normen*  
conform de bepalingen van de richtlijnen**  
IT ITALIANO  
ES ESPAÑOL  
DICHIARAZIONE DI CONFORMITÀ  
DECLARACION DE CONFORMIDAD  
Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente  
prodotto è conforme alle seguenti norme*. in conformità con le disposizioni  
delle normative **  
Declaramos bajo nuestra exclusiva responsabilidad, que el presente producto  
cumple con las siguientes normas*.de acuerdo a lo dispuesto en las  
directrices**  
PT PORTUGUÊS  
SV SVENSKA  
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE  
DECLARAÇÃO DE CONFORMIDADE  
Declaramos sob nossa responsabilidade que este produto está de acordo  
com as seguintes normas*.de acordo com as directrizes dos regulamentos  
**  
Vi försäkrar på eget ansvar att denna produkt överensstämmer med följande  
standarder*. Enligt bestämmelserna i direktiven**  
FIN SUOMI  
NO NORGE  
VAATIMUKSENMUKAISUUSVAKUUTUS  
SAMSVARSERKLÆRING  
Vakuutamme, että tämä tuote vastaa seuraavia normeja*.on direktiivien  
määräysten mukainen**  
Vi erklærer under eget ansvar at dette produkt samsvarer med følgende  
normer*. henhold til bestemmelsene i direktiv**  
DA DANSK  
POL POLSKI  
OVERENSSTEMMELSESATTEST  
OŚWIADCZENIE O ZGODNOŚCI  
Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens ed  
følgende standarder*. iht. bestemmelserne i direktiverne**  
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt odpowiada  
wymogom następujących norm*.według ustaleń wytycznych **  
EL ΕΛΛHNIKA  
HU MAGYAR  
∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ  
MEGEGYEZŐSÉGI NYILATKOZAT  
∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις ακόλουθες  
προδιαγραφές* σύµφωνα µε τις διατάξεις των οδηγιών**  
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a termék  
kielégíti az alábbi szabványokban lefektetett követelményeket*.megfelel az  
alábbi irányelvek előírásainak**  
MIG/MAG 170/30 TL - MIG/MAG 170/30 TLC  
MIG/MAG 180/35 ETC - MIG/MAG 200/35 ET - MIG MAG 230/40 ET  
*EN 60974-1, EN 50199, DIN EN 55104: 12.1995  
** 98/37/EG - 89/336/EWG - 73/23/EWG  
Ing. grad. Hans-Joachim Schaller  
Leiter Entwicklung und Konstruktion  
Metabowerke GmbH  
Business Unit Elektra Beckum  
Daimlerstr. 1  
D - 49716 Meppen  
D - 49716 Meppen, 10.02.2003  
1001106  
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