MegaTech Automobile AfterBurner User Manual

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3
Getting Acquainted with Your AfterBurner  
Review the components of the AfterBurner to ensure that your kit  
is complete before you begin final assembly. (See Figure 1)  
C
B
A
Figure 1 - AfterBurner Contents  
Kit Contents:  
A. AfterBurner Nitro-Powered High-Speed Funny Car  
B. 2-Channel Radio Transmitter  
C. Body Washers and Clips  
D. Decal Sheet (Not Shown)  
Make sure that you have received all parts shown.  
If something is missing, call Megatech toll-free at 1-201-662-2800  
Safety Warnings  
This is a high-speed vehicle and should be treated with care and respect!  
Use extreme caution when operating your AfterBurner. Keep your hands,  
fingers and any article of clothing away from the wheels and gears.  
Model engine fuel is almost invisible when it burns. Always keep a fire  
extinguisher nearby when using model engine fuel. This fuel is dangerous,  
poisonous, and highly flammable. Use a fuel dispenser with a fueling probe  
to fill the fuel tank. Do not pour fuel into the tank directly from a can or  
any other method which can spill raw fuel.  
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This vehicle is not a toy and must be operated by an adult who will  
handle this car safely and take responsibility to avoid any injury.  
This model is designed to be operated only in appropriate areas.  
4
If all of the precautions are followed and your AfterBurner is oper-  
ated in a safe and responsible manner, it is an exciting, safe and fun  
hobby for you and all who watch.  
Required Running Equipment  
To operate yourAfterBurner, you will need the following items, which  
should be available from your local hobby shop.  
1.12 AA alkaline batteries: 8 “AA” alkaline batteries for the  
transmitter and 4 “AA” alkaline batteries for the receiver*  
2.Glow plug ignitor*  
3.Glow plug wrench*  
4.Racing Fuel (We recommend  
Megatech’s High Velocity  
Racing Fuel)*  
5.Fuel-filler bottle*  
6.Flat head screw driver  
* These items are available in Megatech’s  
Gas Car/Truck Completer Kit, #MTC 7500  
(Pictured right).  
The AfterBurner Radio System  
Figure 2 - Completer Kit  
The AfterBurner comes with a two-channel radio completely installed. The  
transmitter has one channel for digital proportional steering and one channel  
for digital proportional throttle control. The receiver and receiver batteries  
sit in the sealed radio box. Before running the vehicle, always turn on the  
transmitter first and then the receiver. When finished running your After-  
Burner for the day, always turn the receiver off first, then the transmitter.  
WARNING/CAUTION  
THE TRANSMITTER IS ALWAYS THE FIRST TO BE SWITCHED  
ON AND THE LAST TO BE SWITCHED OFF. NEVER TURN THE  
TRANSMITTER OFF WHILE OPERATING THE CAR. THIS WILL  
CAUSE THE AfterBurner TO RUN OUT OF CONTROLAND CAUSE  
A DANGEROUS CONDITION.  
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5
Fuel  
Fuel is the most critical component for making your engine perform  
properly. Improper fuels will cause hard starting, poor performance,  
and excessive wear on the engine. Fuel for your vehicle must  
contain a blend of BOTH synthetic oil and castor oil. Use a high-  
quality blended fuel. We only recommend Megatech’s High  
Velocity Racing Fuel or another premium quality car/truck fuel with  
25% Nitro content.  
CAUTION: ALWAYS FOLLOW THE PRECAUTIONS  
PRINTED ON THE CONTAINER OF FUEL. KEEP IT AWAY  
FROM OPEN FLAMES AND CHILDREN. THE MIXTURE  
IS FLAMMABLE AND POISONOUS.  
Your AfterBurner features a competition fuel tank and priming  
system. The tank uses a spring-loaded filler cap over a wide filler  
neck for fast, easy fueling. Simply pull open the lid and it will spring  
closed when you remove the nozzle. Remember to use a fuel filler  
bottle with an attached long nozzle that can be inserted into the filler  
neck. Never pour fuel from an open can into the tank or use a funnel.  
Preparing to Race  
Your AfterBurner comes fully assembled and nearly ready to race right  
from the box. Very little setup is required, however, proper  
preparation is crucial to maximizing the performance and enjoyment  
of your vehicle.  
First we do recommend that you  
tighten down all of the bolts, as they  
may have come lose in transit. Be  
especially careful with the engine  
mounting bolts as shown in  
Figure 3. Because the engine has  
such high RPMs, it is important to  
make sure the bolts have not  
vibrated loose after every use.  
Figure 3 - Tighten engine mounting bolts  
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6
Installing the Antenna  
Remove the antenna from the slot on top  
of the transmitter. Slide it into the hole  
on top of the transmitter and turn clock  
wise until snug. Do not over-tighten.  
Figure 4 - Install Antenna  
Installing the Batteries  
A. Be sure that both the transmitter and receiver switches are in the  
“off” position.  
B. Install 8 fresh “AA” alkaline dry  
cell batteries in the transmitter  
(see Figure 5) paying careful  
attention to proper “+” and “-”  
polarity. Turn the transmitter on to  
make sure the LED light glows  
green. Fresh batteries will provide  
2 hours of power to the  
transmitter. When the red LED  
light glows, immediately install  
fresh batteries. Failure to do so will result  
in loss of control and (most likely) a crash.  
Figure 5 - Transmitter Batteries  
C. To install the receiver batteries, lift  
up on the clasp and gently lift the  
cover to the battery box. Then, lift  
out the battery guard and the  
battery case. Install 4 fresh “AA”  
alkaline dry cell batteries and  
carefully put everything back into  
the battery box (see Figure 6).  
Figure 6 - Vehicle Batteries  
D. Turn on the transmitter power switch, located  
inside the door on the back of the transmitter  
(see Figure 7). Next turn on the vehicle’s power  
switch and listen for the servos to move slightly.  
Move the steering control wheel and the throttle  
trigger on the transmitter, making sure that the  
steering control operates the front wheels and  
Figure 7 - Power Switch  
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7
the throttle trigger operates the slide carburetor. If the servos do not  
respond, remove the batteries and make sure they are installed  
correctly.  
E. Turn off the power switch on the car and then on the transmitter.  
Steering Trim  
Although your AfterBurner comes factory-assembled, it is  
important to finely adjust the steering trim before operating.  
1. Turn on the transmitter and  
Neutral  
then the receiver, but do not  
start the engine. Position the  
steering trim knob into the  
neutral (center) position  
(see Figure 8).  
2. On a smooth, level, paved  
surface, roll the car forward a  
few feet at a time. Make sure  
it rolls straight, not veering left  
or right. If it does not roll  
Figure 8 - Set Trim to Neutral  
straight, adjust the steering knob until the vehicle rolls straight on  
its own.  
3. It’s also a good idea to test the steering functions while you are checking  
the trim. Just like in a car, turning the wheel on the transmitter to the left  
makes the vehicles wheels turn left and vice versa.  
4. Range Check: Turn on the transmitter and extend the antenna fully then  
switch on the model. walk about 150 feet away and make sure the ve-  
hicle responds reliably to the controls.  
Operating your AfterBurner  
Rnce vehicle capable of  
reaching speeds of over 60 MPH. It is capable of causing serious injury or  
damage if not operated properly. Your AfterBurner is not a toy. It is  
designed for operation by or under close supervision of a responsible adult.  
Finding the Right Location  
Always drive your car in a wide open area, free from trees, cars and other  
obstructions. Do not operate this vehicle on highways or in large crowds of  
people. Never operate in heavy winds, rainy weather or after dark. Do not  
operate your AfterBurner at times or in locations where the engine’s noise  
will be objectionable. Wear hearing protection if you are sensitive to engine  
noise. Never operate any Nitro- or gas-powered vehicle in dry bush, dry  
grass or dry leaves! This creates a very dangerous fire hazard.  
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8
Breaking In Your Engine  
Important! For best performance, maximum enjoyment and longest  
service, your Q 1.6 HP engine must be properly broken in before you  
adjust it for maximum power. Breaking in your engine enables match-  
ing surfaces and parts to establish the correct running tolerances. Prop-  
erly breaking in the engine during the first tanks of fuel will  
determine how well your engine will run for its entire life.  
Breaking in simply requires you  
to run three tanks of fuel  
through the engine at reduced  
power. It’s a great opportunity  
to get used to driving your  
AfterBurner before it  
reaches maximum speed. After  
the break in, you may adjust  
your engine for maximum  
power.  
The engine is adjusted at the  
factory for the correct break in  
Figure 9 - Closing the high speed valve  
settings. If your settings somehow  
get changed, simply close both the high speed and slow speed needle valves  
by turning them clockwise, then:  
• open the high speed needle valve three  
complete turns  
counterclockwise  
• open the slow speed needle valve four full  
turns  
NOTE: Never force the needle valves closed .  
Only close them until you feel slight resistance.  
Figure 10- slow speed valve  
Shutting Off Your Engine  
Before you start the engine, it’s important to  
know the correct way of shutting it off. To do  
this, carefully use needle nose pliers or your  
fingers to squeeze the fuel supply line closed. If  
you use your fingers to squeeze the tube, use  
care or you might get burned. You should wrap  
thick tape around the jaws of the pliers to  
prevent damaging the fuel line. Squeezing this  
tube closed for a few seconds is the only method  
Figure 11- stop the engine  
you should use to stop the engine.  
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9
NOTE: Read the “Shutting Off Your  
Engine” Section Before Continuing!  
Starting Your Engine  
First, fully extend your antenna and turn the transmitter on. If the  
green light ever goes dark or the red light comes on, your transmitter  
batteries are low. You should replace them right away. Next turn on  
the car’s receiver.  
After filling the fuel tank, prime the  
engine by pressing the priming button  
three times. Then pull the engine starter  
handle two or three times to circulate the  
fuel into the engine.  
Attach a fully charged 1.5 volt glow  
plug ignitor to the engine and wait three  
Figure 12- Prming the engine  
seconds to allow the glow plug to heat up (See Figure 13). During  
break in, it may be necessary to leave  
the glow plug ignitor attached to the  
engine to keep it running while the  
air-fuel mixture is adjusted.  
Megatech’s MegaNitor rechargeable glow  
plug ignitor allows easy starting, and can be  
left on the engine to keep it running reliably  
during break in.  
F
Important: Start the engine using short quick  
pulls on the starter handle straight away from  
the engine. Do not pull the handle all the way  
out or at an angle. Always let the starter handle  
back in slowly after each pull. Do not let the  
handle go and snap back into the engine.  
Once the engine is running, make sure the  
throttle trigger is set at idle. If the speed is  
too high, open the low speed valve  
Figure 14- Use short, quick  
pulls  
(counterclockwise) until the engine speed slows to a safe idle. If the  
engine stops or runs too rich (lots of smoke and liquid fuel droplets  
coming from the exhaust), then close the low speed needle valve  
(clockwise) until the engine reaches a reliable idle speed. Adjust the low  
speed needle valve so the engine idles as rich as possible while still  
running. If the engine will not keep running consistently at idle, turn the  
idle speed screw 1/4 turn clockwise to increase minimum speed.  
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10  
Once you are able to keep the engine running (with the glow plug  
ignitor attached if necessary) at a reliable ultra-rich idle, run two full  
tanks of fuel through the engine at the rich idle setting.  
If the cylinder head temperature gets too hot (260 degrees F), shut  
down the engine, let it cool completely and start again.  
After you complete the break in, the low speed needle valve can now  
be adjusted for performance. Start by running the throttle at idle  
for 2 seconds. Then apply full throttle briefly and carefully listen  
to the engine. If it accelerates slowly with lots of smoke and liquid  
drops of fuel, your air-fuel mix is too rich and you should turn the  
low speed needle valve clockwise 1/8 of a turn at a time until the  
engine accelerates briskly and reliably. Retest the throttle after each  
adjustment.  
After this is set correctly, slowly increase the engine speed to  
approximately 50% of full throttle. Adjust the high speed needle  
valve so the engine again runs as richly as possible. (You actually  
want it to be producing lots of oily smoke and spitting oil droplets  
from the exhaust).  
Run your AfterBurner on a smooth surface at low to medium speed  
for another full tank of fuel. Be careful not to maneuver it too harshly or  
use any more than half throttle.  
To adjust the high speed needle valve, carefully turn the high speed needle  
valve clockwise 1/8 of a turn at a time. This allows the engine to run  
faster and at a higher pitch sound. Your vehicle will now run faster and  
smoother.  
Your First Run  
Steering  
When you begin operating your AfterBurner, it might be wise to hold the  
radio horizontal to the ground with the wheel side up. Then the wheel acts  
like a steering wheel in a car (see Figure 15). Turn the wheel right and the  
car goes right. Turn the wheel left and the car goes left. If you find your  
AfterBurner going to one direction or another without any steering input,  
you will need to adjust the steering trim. Simply turn the steering trim  
knob in the opposite direction that the AfterBurner is pulling (See Steering  
Trim on page 7). If the vehicle requires excessive amounts of trim, check  
for damage, loose parts or excessive wear in the steering parts.  
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11  
Figure 15- Turn the wheel  
right and the car goes right.  
Turn the wheel left and the  
car goes left.  
The Brake System  
Before running your AfterBurner, be  
sure to do a brake check. With the car  
runing at idle, roll it forward. It should roll  
freely. Now roll the car forward again and  
push the throttle trigger forward. The car  
should come to a stop almost immediately.  
If it does not stop instantly, adjust the brake  
actuation rod to give more grip to the brake  
pads. If the vehicle does not roll freely, then  
adjust the rod in the opposite direction.  
Figure 16- brake actuation rod  
Adjusting the Throttle Trim  
If your AfterBurner accelerates or stalls while in the neutral position, you  
will need to adjust the throttle trim control. The throttle trim adjusts the  
center point of the throttle servo, allowing you to fine tune the  
operation of the transmitter throttle trigger.  
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12  
Maintenance  
Proper care and simple maintenance should keep your AfterBurner  
running well for a long time.  
Make sure you thoroughly check your vehicle after each run to  
make sure no parts were bent or broken. Also check to make sure  
the screws, fasteners, bolts and hardware are secure and tight after  
each run. Should you find that any parts are bent, broken or show  
excessive wear, you must repair or replace them immediately before  
attempting to operate your AfterBurner again. See your local hobby  
dealer first for replacement parts. The list on page 3 provides a handy  
guide.  
Thoroughly clean your AfterBurner after each run to remove oil, fuel  
and dirt. We recommend Megatech’s MegaWash, a safe and effective  
spray cleaner.  
Important: Never leave any fuel in the vehicle’s fuel tank or engine.  
The Nitro fuels used in these high-performance vehicles may cause  
corrosion and damage your engine. Whenever possible, use up the  
fuel in the engine by running the vehicle until it quits, leaving no  
fuel in the tank, fuel tube or engine.  
Always remove the used batteries from the transmitter and the receiver  
box if the vehicle is going to be stored for more than a few days. Also  
place two drops of Mega Metal-Guard (after-run oil) down the carburetor  
and two drops down the glow plug hole and turn the engine over by pull-  
ing on the pull-starter a few times.  
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13  
Parts Listing  
Part#  
Description  
781026  
Rear Wing  
1685  
5*8*2.5 Premium Bearing (2 Pack) 781027  
Tuned Pipe  
16109  
Side Exhaust Header  
Air Filter  
781029  
781030  
781031  
781033  
781035  
781040  
781043  
781044  
781045  
781046  
781048  
781053  
781060  
781072  
781073  
781101  
781102  
781103  
781104  
Front Axle  
780201  
780203  
780204  
780205  
780206  
780207  
780215  
780218  
780222  
780224  
780225  
780226  
780227  
780234  
780238  
780239  
780241  
780242  
780243  
780245  
780248  
780279  
780293  
780294  
780296  
780297  
780299  
780301  
780304  
780305  
780310  
781013  
781014  
781018  
781019  
781021  
Steering Servo Mount (2)  
Tie Rod Set (2)  
Flywheel  
Radio Box  
Front Steering Knuckles (2)  
Front Coil Spring  
2-speed Spur Gear 42t  
2-speed Spur Gear 38t  
Suspension Hinge Pins (50mm)  
Brake Pads (Pr)  
Center Ring Gear & Pinion  
Radio Tray  
King Pin (2)  
Brake Disc  
Front Suspension Arms  
Front Tire O-ring (2)  
Servo Saver  
Suspension Arms  
Upper Arms (Pr.)  
Gearbox Shell  
2 Speed Clutch Bell  
Rear Axle Shafts (2)  
Radio Plate Stabilizer (2)  
Engine Mount Spacer Plates (2)  
Aluminum Front Rims (2-chrome)  
Front Bumper  
Gear Case Sides  
Drive Shafts (45mm)  
100cc Quick-fill Fuel Tank  
Adjustable Engine Mount  
Center Diff Drive Joints  
Rear Body Mount Set  
Clutch Spring  
Front Body Mount Set  
Main Chassis  
Center Diff Mounts W/ Brake Cam 781105  
Rear Rim/tire Set  
Servo Mount Set  
781106  
781107  
781107  
Servo Linkage Rod Set  
AfterBurner Body Unpainted (w/ Decals)  
AfterBurner Body Painted (w/ Decals)  
2-speed One-way Bearing  
2-speed Clutch Assembly  
Suspension Hinge Pins 13.5mm (4) 7802100 Clutch Shoes (3)  
Suspension Hinge Pins 23mm (4)  
Inner Diff Joints F/R Gearbox  
Hex Drive Washers (4)  
3mm Copper Ball (4)  
Brake Actuator Cam  
Center Drive Shafts (2)  
Rear Hubs (2)  
AfterBurner Upgrade Parts  
781080  
781081  
781082  
781083  
781084  
781085  
781086  
781087  
781088  
781089  
781090  
42t 2-speed Steel Spur Gear  
38t 2-speed Steel Spur Gear  
16t Pinion Gear  
17t Pinion Gear  
18t Pinion Gear  
19t Pinion Gear  
2 Speed Transmition  
Muffer Gasket (2)  
Clutch Nut  
20t Pinion Gear  
21t Pinion Gear  
22t Pinion Gear  
Air Filter Refill  
43t 2 Speed Main Gear  
43t Steel 2-speed Main Gear  
Ball End (8)  
Aluminum Brake Spacer  
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14  
780241  
780225  
780226  
781032  
781032  
780293  
780207  
780225  
781043  
780243  
780224  
781032  
780293  
780243  
780204  
780239  
780304  
780294  
780226  
780296  
780222  
780227  
781060  
780305  
780297  
780218  
781073  
781105  
781040  
781104  
780205  
780206  
780310  
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15  
EXPLODED VIEW  
780204  
781048  
780299  
781106  
205  
780234  
781019  
781031  
780215  
780243  
781019  
781035  
781044  
781031  
781031  
781030  
781045  
781019  
781031  
781029  
781033  
781046  
781031  
781035  
781044  
781103  
781033  
781103  
781045  
781029  
781102  
781046  
781101  
©2005 Megatech International  
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16  
Limited Warranty  
Megatech Product Support  
If you have questions about your model, or you’re having a problem with your model  
simply call us at 1-201-662-2800. Our customer support team is available from 10:30am  
to 4:30pm eastern standard time to answer your questions. You can also e-mail us at  
[email protected] anytime. We stand behind our products 100% and will do our  
best to make sure you are satisfied with this product.  
Warranty  
This product is warranted to be free from defects in materials and workmanship for a  
period of thirty (30) days from the date of purchase.  
No warranties are expressed or implied that cover damage caused by normal use or  
wear, or cover or imply how long any part will last before requiring replacement due to  
wear. Parts will wear from use and occasionally require replacement. Components are  
only covered against manufacturer’s defects in materials, workmanship or assembly  
when they are new and unused.  
If any component is found to be defective, incorrectly made, or incorrectly assembled  
within the warranty coverage time period, it will be repaired or replaced at Megatech’s  
discretion.  
Limitations  
Any and all warranty coverage does not cover replacement of parts and components  
damaged by abuse, neglect, improper or unreasonable use, crash damage, water or  
excessive moisture, chemical damage, improper or infrequent maintenance, accident,  
unauthorized alteration or modification, use of improper fuels, or items that are consid-  
ered consumable.  
All warranty claims are handled directly by Megatech. The place of purchase can assist  
you in contacting Megatech and determining which components might be defective, but  
he is under no obligation to provide free replacement parts or service. Megatech does not  
authorize over-the-counter exchanges or refunds for Megatech products that have been  
used. Megatech will make the sole and final determination if a product or component can  
be covered under warranty.  
Megatech will NOT pay for the cost of shipping or transportation of a defective compo-  
nent from you to us.  
Limitations of Liability  
Megatech makes no other warranties expressed or implied. Megatech shall not be liable  
for any special, indirect, incidental or consequential damages arising out of the assembly,  
installation, or use of their products or any accessory or chemical required to use their  
products. By the act of operating/using the product, the user accepts all the resulting  
liability. In no case shall Megatech’s liability exceed the actual purchase price paid for  
the product. All warranty claims will be handles directly by Megatech. The Megatech  
warranty gives the customer specific legal rights and possibly other rights that vary from  
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17  
state to state. Megatech is not obligated to provide upgraded products at a reduced rate  
when a previous product’s production cycle has ended. Megatech reserves the right to  
modify warranty provisions without notice.  
Obtaining Warranty and Repair Service  
Call us first! Before you begin the process of obtaining warranty or repair service,  
please call us at 1-201-662-2800 and speak with one of our friendly and knowledgeable  
Support Team Technicians. Often a product might appear defective, or to malfunction,  
only because it is being used improperly or requires a simple adjustment. One phone call  
to our experienced support team just might get you back and running!  
If any component is found to be defective, it will be repaired or replaced and returned.  
Any needed repairs that are not covered under warranty will be estimated on an indi-  
vidual basis, prior to any work being done.  
The package shipped to Megatech Service Department should be insured to cover the  
value of a new replacement. Megatech will not be responsible for items lost in transit to  
us.  
When you return a product to Megatech, please provide the following:  
• Return address (No PO Boxes)  
• Note describing the problem  
• Proof of purchase indicating the date of purchase  
Shipping to Service Department Guidelines  
• Remove all batteries from the model including NiCd packs and AA batteries.  
• If the transmitter is being returned, remove the AA batteries.  
• DO NOT SEND fuel, batteries, chargers, glow plug igniters, instructions manuals,  
bodies or any other accessories you use to run your model. This will save shipping cost  
and prevent the possibility of those items becoming lost. Megatech will not be liable for  
accessory items lost during the repair process.  
• If your model is equipped with aftermarket accessories and has a replacement value  
higher than a stock new model, consider removing the accessories prior to shipment. In  
case of loss during transit from Megatech to you, Megatech can only be responsible for  
the replacement cost of a new stock model.  
• Package the product in the most efficient size box possible. Loose product in oversize  
boxes can increase the risk of loss or additional damage in route to Megatech.  
• Include a note with a brief description of the problem  
• Include a daytime and evening phone number or e-mail address that the service  
department may use to contact you with questions or estimates regarding the repair.  
• Include a return shipping address. We cannot ship to Post Office boxes.  
Ship Items Freight prepaid to:  
Megatech International  
Attn: Service Department  
8300 Tonnelle Avenue  
North Bergen NJ 07047  
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OFF-ROAD FUEL  
HIGH VELOCITY 25%  
RACING FUEL  
MTC6802  
WICKED ANGEL 2  
NITRO SPEED BOAT  
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Megatech International - 8300 Tonnelle Avenue  
North Bergen NJ 07047 - (201) 662-2800  
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