Maytag Water Heater HRN11240X User Manual

Series Twelve  
GAS WATER HEATER  
USER’S GUIDE  
FOR POTABLE WATER HEATING ONLY  
NOT SUITABLE FOR SPACE HEATING  
NOT FOR USE IN  
MANUFACTURED (MOBILE) HOMES  
C3 TechnologyTM Gas Water Heaters meet  
the new ANSI Z21.10.1 standard that deals  
with the accidental or unintended ignition  
of flammable vapors, such as those  
emitted by gasoline.  
Model Numbers  
HRN31240X  
HRN11240X  
HRP11240X  
HRN11250Q  
HRP11250Q  
HRN11250X  
HRP11250X  
HRP31240X  
HRN31250Q  
HRP31250Q  
HRN31250X  
HRP31250X  
For Your Safety  
AN ODORANT IS ADDED TO THE GAS USED  
BY THIS WATER HEATER.  
PRINTED IN THE U.S.A. 1204  
PART NO. 66001861  
184445-001  
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SAFETY PRECAUTIONS  
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TABLE OF CONTENTS  
SAFE INSTALLATION, USEAND SERVICE ................................................................................................. 2  
SAFETY PRECAUTIONS.............................................................................................................................. 3  
TABLE OF CONTENTS ................................................................................................................................ 4  
CUSTOMER RESPONSIBILITIES ................................................................................................................ 5  
PRODUCT SPECIFICATIONS...................................................................................................................... 5  
ACCESSORIES AND TOOLS NEEDED...................................................................................................... 6  
Accessories ............................................................................................................................................................ 6  
Tools ....................................................................................................................................................................... 6  
INSTRUCTIONS FOR INSTALLATION.......................................................................................................... 7  
Removing the Old Water Heater .............................................................................................................................. 7  
TYPICAL INSTALLATION............................................................................................................................... 8  
Get to Know Your Water Heater .............................................................................................................................. 8  
Mixing Valve Usage ................................................................................................................................................. 9  
LOCATING THE NEW HEATER.................................................................................................................. 10  
Facts to Consider About the Location ...............................................................................................................10-11  
Insulation Jackets ................................................................................................................................................. 11  
CombustionAir and VentilationAppliances  
in Unconfined Spaces ............................................................................................................................................ 12  
CombustionAir and VentilationAppliances  
in Confined Spaces .......................................................................................................................................... 12-13  
Water Piping .................................................................................................................................................... 13-14  
T & P Valve and Pipe Insulation.......................................................................................................................... 14  
Temperature Pressure Relief Valve.................................................................................................................... 14-15  
Filling the Water Heater.................................................................................................................................... 15-16  
Venting ............................................................................................................................................................. 16-17  
Gas Piping ....................................................................................................................................................... 17-18  
Sediment Trap ....................................................................................................................................................... 18  
OPERATING INSTRUCTIONS ................................................................................................................ 19-20  
Lighting & Operating Label .................................................................................................................................... 19  
Temperature Regulation ......................................................................................................................................... 20  
SERVICE AND MAINTENANCE .............................................................................................................. 21-23  
Tank (Sediment) Cleaning ...................................................................................................................................... 21  
Venting System Inspection .................................................................................................................................... 21  
Burner Inspection .................................................................................................................................................. 21  
Burner Cleaning ................................................................................................................................................ 21-22  
Housekeeping ....................................................................................................................................................... 22  
Anode Rod Inspection ........................................................................................................................................... 22  
Temperature-Pressure Relief Valve Operation ........................................................................................................ 22  
Draining ............................................................................................................................................................ 22-23  
Drain Valve Washer Replacement.......................................................................................................................... 23  
Service .................................................................................................................................................................. 23  
TROUBLESHOOTING ............................................................................................................................ 23-26  
Start Up Conditions ............................................................................................................................................... 23  
Draft Hood Operation .................................................................................................................................... 23  
Condensation........................................................................................................................................... 23-24  
Smoke / Odor ............................................................................................................................................... 24  
Thermal Expansion ....................................................................................................................................... 24  
Strange Sounds ............................................................................................................................................ 24  
Operational Conditions ..................................................................................................................................... 24-25  
Smelly Odor ................................................................................................................................................. 24  
“AIR” In Hot Water Faucets .......................................................................................................................... 24  
High Temperature Shut Off System............................................................................................................... 25  
Leakage Checkpoints ............................................................................................................................................ 25  
TROUBLESHOOTING GUIDE .................................................................................................................... 26  
NOTES.................................................................................................................................................... 27-28  
REPAIR PARTS LIST .............................................................................................................................. 29-31  
WARRANTY ................................................................................................................................................ 32  
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CUSTOMER RESPONSIBILITIES  
In the United States: The National Fuel Gas Code ANSI  
Thank You for purchasing a Maytag water heater. Properly  
installed and maintained, it should give you years of trouble  
free service. It is strongly suggested that this new water heater  
be professionally installed, contact Maytag Customer Service  
(1-800-788-8899) for recommended installers.  
Z223.1/NFPA 54. This publication is available from the  
Canadian Standards Association, 8501 East Pleasant Valley  
Rd, Cleveland Ohio 44131, or The National Fire Protection  
Association, 1 Batterymarch Park, Quincy, MA 02269.  
If after reading this manual you have any questions or do not  
understand any portion of the instructions, call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer.  
Abbreviations Found In This Instruction Manual:  
CSA - Canadian Standards Association  
ANSI - American National Standards Institute  
NFPA - National Fire Protection Association  
ASME - American Society of Mechanical Engineers  
GAMA - Gas Appliance Manufacturers Association  
Carefully plan the place where you are going to put the water  
heater. Correct combustion, vent action, and vent pipe  
installation are very important in preventing death from  
possible carbon monoxide poisoning and fires, see  
figure 1 and 2.  
This gas-fired water heater is design certified by CSA  
INTERNATIONAL under American National Standard/CSA  
Standard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1 (current  
edition).  
Examine the location to ensure the water heater complies  
with the Facts to Consider About the Location section in this  
manual.  
Read the “Safety Precautions” section, page 3 of this manual  
first and then the entire manual carefully. If you don’t follow  
the safety rules, the water heater will not operate properly. It  
could cause DEATH, SERIOUS BODILY INJURY AND/OR  
PROPERTY DAMAGE.  
For California installation this water heater must be braced,  
anchored, or strapped to avoid falling or moving during an  
earthquake. See instructions for correct installation  
procedures. Instructions may be obtained from your local  
dealer, wholesaler, public utilities or California Office of the  
State Architect, 400 P Street, Sacramento, CA 95814.  
This manual contains instructions for the installation,  
operation, and maintenance of the gas-fired water heater. It  
also contains warnings through out the manual that you must  
read and be aware of. All warnings and all instructions are  
essential to the proper operation of the water heater and  
your safety. Since we cannot put everything on the first few  
pages, READ THE ENTIRE MANUALBEFOREATTEMPTING  
TO INSTALLOR OPERATE THE WATER HEATER.  
Massachusetts Code requires this water heater to be  
installed in accordance with Massachusetts 248-CMR 2.00:  
State Plumbing Code and 248-CMR 5.00. In the  
Commonwealth of Massachusetts, this product must be  
installed by a licensed plumber or gasfitter.  
The installation must conform with these instructions and  
the local code authority having jurisdiction. In the absence of  
local codes, installations shall comply with the following:  
Complies with SCAQMD rule #1121 and districts having  
equivalent NOx requirements.  
PRODUCT SPECIFICATIONS  
TANK  
CAPACITY  
IN GALS  
(LTRS)  
RECOVERY  
RATE GALS.  
PERHOUR  
MINIMUM  
VENTPIPE  
INCHES  
DIMENSIONS  
DIAMETER IN INCHES (mm)  
TYPE  
OF  
GAS  
BTU  
RATE  
INCHES  
(mm)  
HEIGHT TOP OF  
DRAFTHOOD  
63 1/2" (1,613)  
63 1/2" (1,613)  
63 1/2" (1,613)  
63 1/2" (1,613)  
65" (1,651)  
65" (1,651)  
65" (1,651)  
65" (1,651)  
65" (1,651)  
MODELNUMBER  
HRN11240X  
*HRN31240X  
HRP11240X  
*HRP31240X  
HRN11250Q  
HRN31250Q  
HRP11250Q  
HRP31250Q  
HRN11250X  
*HRN31250X  
HRP11250X  
*HRP31250X  
@90°F RISE  
(mm)  
40 (151)  
40 (151)  
40 (151)  
40 (151)  
50 (189)  
50 (189)  
50 (189)  
50 (189)  
50 (189)  
50 (189)  
50 (189)  
50 (189)  
NATURAL  
NATURAL  
PROPANE  
PROPANE  
NATURAL  
NATURAL  
PROPANE  
PROPANE  
NATURAL  
NATURAL  
PROPANE  
PROPANE  
40,000  
40,000  
35,500  
35,500  
65,000  
65,000  
55,000  
55,000  
40,000  
40,000  
35,500  
35,500  
41.0  
41.0  
36.0  
36.0  
67.4  
67.4  
57.0  
57.0  
41.0  
41.0  
36.0  
36.0  
3" (76) or 4" (102)  
3" (76) or 4" (102)  
3" (76) or 4" (102)  
3" (76) or 4" (102)  
4” (102)  
20" (508)  
20" (508)  
20" (508)  
20" (508)  
22” (559)  
22” (559)  
22” (559)  
22” (559)  
22" (559)  
22" (559)  
22" (559)  
22" (559)  
4” (102)  
4” (102)  
4” (102)  
3" (76) or 4" (102)  
3" (76) or 4" (102)  
3" (76) or 4" (102)  
3" (76) or 4" (102)  
65" (1,651)  
65" (1,651)  
65" (1,651)  
* High altitude models have a B.T.U./Recovery Rate 10% less than shown.  
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ACCESSORIES AND TOOLS NEEDED  
Accessories  
To simplify the installation Maytag has available the installation parts shown below. You may or may not need all of these accessories  
depending on your type of installation. Call Maytag Customer Service at 1-800-788-8899 for an authorized installer.  
DRAIN PANS AVAILABLE IN 22” (559 mm) DIAMETER (PART NO.  
66001011) FOR WATER HEATERS HAVING A DIAMETER 20” (508  
mm) OR LESS, 24” (610mm) DIAMETER (PART NO. 66001105) FOR  
WATER HEATERS HAVINGA DIAMETER 22” (559 mm) OR LESSAND  
28” (711 mm) DIAMETER (PART NO. 66001012) FOR WATER HEATERS  
HAVING A DIAMETER 26” (660 mm) OR LESS.  
EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS  
AVAILABLE IN 2 GALLONS (7.6 LITERS), Part No. 66001013 AND 5  
GALLONS (18.9 LITERS), Part No. 66001014 CAPACITY.  
Tools  
Additional Tools Needed  
When Sweat Soldering  
You may or may not need all these tools, depending on your  
type of installation. These tools can be purchased at your local  
hardware store.  
• Tubing Cutters or Hacksaw  
• Propane Tank  
• Soft Solder  
• Solder Flux  
• Emery Cloth  
• Pipe Wrenches (2) 14” (356 mm)  
• Screwdriver  
• Tin Snips  
• 6’ (1.82 m) Tape or Folding Ruler  
• Garden Hose  
• Wire Brushes  
• Drill  
• Pipe Dope or Teflon Tape  
DRILL  
PROPANE  
TORCH  
SLOT-HEAD SCREWDRIVER  
TUBING CUTTER  
TIN SNIPS  
PHILLIPS SCREWDRIVER  
ROLL OF  
EMERY CLOTH  
PIPE DOPE  
(SQUEEZE TUBE)  
HACKSAW  
ROLL OF TEFLON  
TAPE (USE ONLYON  
USE FOR WATER AND GAS  
WATER HEATER  
CONNECTIONS  
CONNECTIONS)  
3/4” (19 mm) WIRE BRUSH  
1/2” (13 mm) WIRE BRUSH  
SOLDER  
FLUX  
ROLL OF LEAD-FREE  
SOFT SOLDER  
6 FOOT TAPE  
GARDEN HOSE  
PIPE WRENCH  
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INSTRUCTIONS FOR INSTALLATION  
4. Attach a hose to the water heater  
Removing the Old Water Heater  
drain valve and put the other end  
in a floor drain or outdoors. Open  
the water heater drain valve  
(behind outer door). Open a nearby  
hot water faucet which will relieve  
pressure in the water heater and  
speed draining. The water passing  
out of the drain valve may be  
extremely hot. To avoid being  
scalded,  
make  
sure  
all  
connections are tight and that the  
water flow is directed away from  
any person, see Figures 1 and 4.  
FIGURE4.  
5. Disconnect the vent pipe from the draft hood where they  
connect to the water heater. In most installations the vent  
pipe can be lifted off after any screw or other attached devices  
are removed. Dispose of the draft hood. The new water  
heater has the draft hood which must be used for proper  
operation.  
6. If you have copper piping to the water heater, the two copper  
water pipes can be cut with a hacksaw approximately four  
inches away from where they connect to the water heater.  
This will avoid cutting off pipes too short. Additional cuts can  
be made later if necessary. Disconnect the temperature-  
pressure relief valve drain line. When the water heater is  
drained, disconnect the hose from the drain valve. Close the  
drain valve. The water heater is now completely disconnected  
and ready to be removed, see Figure 5.  
FIGURE1.  
1. Turn “OFF” the gas supply to the  
water heater.  
If the main gas line Shut-off valve  
serving all gas appliances is  
used, also shut “OFF” the gas at  
each appliance. Leave all gas  
appliances shut “OFF” until the  
water heater installation is  
completed, see Figures 1 and 2.  
FIGURE2.  
FIGURE3.  
FIGURE5.  
2. Turn “OFF” the water supply to the  
water heater at the water shut off  
valve or water meter. Some  
installations require that the water  
be turned off to the entire house,  
see Figures 1 and 3.  
If you have galvanized pipe to the water heater, loosen the  
two galvanized pipes with a pipe wrench at the union in each  
line. Also disconnect the piping remaining to the water heater.  
These pieces should be saved since they may be needed  
when reconnecting the new water heater. Disconnect the  
temperate-pressure relief valve drain line. When the water  
heater is drained, disconnect the hose from the drain valve.  
Close the drain valve. The water heater is now completely  
disconnected and ready to be removed. Mineral buildup or  
sediment may have accumulated in the old water heater.  
This causes the water heater to be much heavier than normal  
and this residue, if spilled out, could cause staining, see  
Figure 6.  
3. Check again to make sure the gas supply is “OFF” to the  
water heater. Then disconnect the gas supply connection  
from the gas control valve.  
FIGURE6.  
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TYPICAL INSTALLATION  
GET TO KNOW YOUR WATER HEATER - GAS MODELS  
A
B
C
D
E
F
G
H
I
Vent Pipe  
Draft Hood  
Anode  
Hot Water Outlet  
Outlet  
Standard Pipe Fittings  
Gas Supply  
Manual Gas Shut-off Valve  
Ground Joint Union  
J
K
L
M
N
O
P
Drip Leg (Sediment Trap)  
Inner Door  
Outer door  
S
T
U
V
W
X
Y
Flue Baffle  
Thermostat  
Drain Valve  
Pilot and Main Burner  
Flue  
Drain Pan  
Union  
Inlet Water Shut-off Valve  
Cold Water Inlet  
Inlet Dip Tube  
Temperature-Pressure Relief Valve  
Rating Plate  
Piezo Igniter  
Air Intake Screen  
Q
R
Z
* INSTALL INACCORDANCE  
WITH LOCAL CODES.  
(T) THERMOSTAT  
* DRIP LEG AS REQUIRED  
BY LOCAL CODES.  
TO VENT TERMINATION  
ON ROOF  
(V) PILOT & MAIN BURNER  
*
ALL PIPING MATERIALS TO BE  
SUPPLIED BY CUSTOMERS.  
** CLOSED WATER SYSTEMSARE THOSE WITH BACK FLOW  
PREVENTION DEVICES INSTALLED IN THE INLET  
SERVICE LINE.  
FIGURE7.  
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TYPICAL INSTALLATION  
MIXING VALVE USAGE  
FIGURE8.  
This appliance has been design certified as complying with  
HOTTER WATER CAN SCALD:  
American National Standard/CSA Standard for water heaters  
and is considered suitable for:  
Water heaters are intended to produce hot water. Water heated  
to a temperature which will satisfy space heating, clothes  
washing, dish washing, and other sanitizing needs can scald  
and permanently injure you upon contact. Some people are  
more likely to be permanently injured by hot water than others.  
These include the elderly, children, the infirm, or physically/  
mentally handicapped. If anyone using hot water in your home  
fits into one of these groups or if there is a local code or state  
law requiring a certain temperature water at the hot water tap,  
then you must take special precautions. In addition to using the  
lowest possible temperature setting that satisfies your hot water  
needs, a means such as a *Mixing Valve, shall be used at the  
hot water taps used by these people or at the water heater.  
Mixing valves are available at plumbing supply or hardware  
stores. See Figure 8. Valves for reducing point of use temperature  
by mixing cold and hot water are also available. Consult Maytag  
Customer Service (1-800-788-8899). Follow mixing valve  
manufacturer’s instructions for installation of the valves. Before  
changing the factory setting on the thermostat, read the  
Temperature Regulation” section in this manual, see Figures  
22 and 23 on page 20.  
Water (Potable) Heating: All models are considered suitable  
for water (potable) heating.  
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LOCATING THE NEW WATER HEATER  
Facts to Consider About the Location  
Devices that will turn off the gas supply to a gas water heater  
while at the same time shutting off its water supply.  
Carefully choose an indoor location for the new water heater,  
because the placement is a very important consideration for  
the safety of the occupants in the building and for the most  
economical use of the appliance. This water heater is not for  
use in manufactured (mobile) homes or outdoor installation.  
Whether replacing an old water heater or putting the water heater  
in a new location, the following critical points must be observed:  
Select a location indoors as close as practical to the gas  
vent or chimney to which the water heater vent is going to be  
connected, and as centralized with the water piping system  
as possible.  
Selected location must provide adequate clearances for  
servicing and proper operation of the water heater.  
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS  
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED  
(GARAGES, STORAGE AND UTILITY AREAS, ETC.):  
Flammable liquids (such as gasoline, solvents, propane [LP or  
butane, etc.] and other substances such as adhesives, etc.)  
emit flammable vapors which can be ignited by a gas water  
heater’s pilot light or main burner. The resulting flashback and  
fire can cause death or serious burns to anyone in the area.  
Even though this water heater is a flammable vapors ignition  
resistant water heater and is designed to reduce the chances  
of flammable vapors being ignited, gasoline and other  
flammable substances should never be stored or used in the  
same vicinity or area containing a gas water heater or other  
open flame or spark producing appliance.  
Installation of the water heater must be accomplished in such a  
manner that if the tank or any connections should leak, the flow  
will not cause damage to the structure. For this reason, it is not  
advisable to install the water heater in an attic or upper floor.  
When such locations cannot be avoided, a suitable drain pan  
should be installed under the water heater. Drain pans are  
available at your local hardware store. Such a drain pan must  
have a minimum length and width of at least 2 inches (51 mm)  
greater that the water heater dimensions and must be piped to  
an adequate drain. The pan must not restrict combustion air  
flow.  
Also, the water heater must be located and/or protected so it is  
not subject to physical damage by a moving vehicle.  
Water heater life depends upon water quality, water pressure  
and the environment in which the water heater is installed. Water  
heaters are sometimes installed in locations where leakage  
may result in property damage, even with the use of a drain pan  
piped to a drain. However, unanticipated damage can be reduced  
or prevented by a leak detector or water shut-off device used in  
conjunction with a piped drain pan. These devices are available  
from some plumbing supply wholesalers and retailers, and  
detect and react to leakage in various ways:  
Sensors mounted in the drain pan that trigger an alarm or  
turn off the incoming water to the water heater when leakage  
is detected.  
This water heater must not be installed directly on carpeting.  
Carpeting must be protected by metal or wood panel beneath  
the appliance extending beyond the full width and depth of the  
appliance by at least 3 inches (76.2 mm) in any direction, or if  
the appliance is installed in an alcove or closet, the entire floor  
must be covered by the panel. Failure to heed this warning may  
result in a fire hazard.  
Sensors mounted in the drain pan that turn off the water  
supply to the entire home when water is detected in the drain  
pan.  
Water supply shut-off devices that activate based on the  
water pressure differential between the cold water and hot  
water pipes connected to the water heater.  
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If this water heater will be used in beauty shops, barber shops,  
cleaning establishments, or self-service laundries with dry  
cleaning equipment, it is imperative that the water heater or  
water heaters be installed so that combustion and ventilation  
air be taken from outside these areas.  
Propellants of aerosol sprays and volatile compounds,  
(cleaners, chlorine based chemicals, refrigerants, etc.) in  
addition to being highly flammable in many cases, will also  
change to corrosive hydrochloric acid when exposed to the  
combustion products of the water heater. The results can be  
hazardous, and also cause product failure.  
Minimum clearances between the water heater and  
combustible construction are 0 inch at the sides and rear, 4  
inches (102 mm) at the front, and 6 inches (153 mm) from the  
vent pipe. Clearance from the top of the jacket is 12 inches  
(305 mm) on most models. Note that a lesser dimension may  
be allowed on some models, refer to the label attached adjacent  
to the gas control valve on the water heater, see Figure 9.  
Insulation Blankets  
• Do not obstruct water heater air  
intake with insulating blanket.  
• Gas and carbon monoxide  
detectors are available.  
• Install water heater in accordance  
with the instruction manual.  
FIGURE9.  
Insulation blankets available to the general public for external  
use on gas water heaters are not necessary with Maytag  
products. The purpose of an insulation blanket is to reduce the  
standby heat loss encountered with storage tank heaters. Your  
Maytag water heater meets or exceeds the National Appliance  
Energy Conservation Act standards with respect to insulation  
and standby loss requirements, making an insulation blanket  
unnecessary.  
Install water heater in accordance  
with the instruction manual and  
NFPA54.  
To avoid injury, combustion and  
ventilation air must be taken from  
outdoors.  
Do not place chemical vapor  
emitting products near water  
heater.  
Should you choose to apply an insulation blanket to this heater,  
you should follow these instructions (See Figure 7 for  
identification of components mentioned below). Failure to follow  
these instructions can restrict the air flow required for proper  
combustion, potentially resulting in fire, asphyxiation, serious  
personal injury or death.  
A gas water heater cannot operate properly without the correct  
amount of air for combustion. Do not install in a confined area  
such as a closet, unless you provide air as shown in the  
Locating The New Water Heater section. Never obstruct the  
flow of ventilation air. If you have any doubts or questions at all,  
call your gas supplier. Failure to provide the proper amount of  
combustion air can result in a fire or explosion and cause  
death, serious bodily injury, or property damage.  
Do not apply insulation to the top of the water heater, as this  
will interfere with safe operation of the draft hood.  
Do not cover the outer door, thermostat or temperature &  
pressure relief valve.  
Do not allow insulation to come within 2” (50.8 mm) of the  
floor to prevent blockage of combustion air flow to the burner.  
Do not cover the instruction manual. Keep it on the side of  
the water heater or nearby for future reference.  
Do obtain new warning and instruction labels from Maytag  
for placement on the blanket directly over the existing labels.  
Do inspect the insulation blanket frequently to make certain  
FIGURE10.  
it does not sag, thereby obstructing combustion air flow.  
11  
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top and one commencing within 12 inches (30 cm) from the  
bottom of the enclosure. The openings shall communicate  
directly, or by ducts, with the outdoors or spaces (crawl or attic)  
that freely communicate with the outdoors.  
Combustion Air and Ventilation for  
Appliances Located in Unconfined Spaces  
UNCONFINED SPACE is space whose volume is not less than  
50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the  
aggregate input rating of all appliances installed in that space.  
Rooms communicating directly with the space in which the  
appliances are installed, through openings not furnished with  
doors, are considered a part of the unconfined space.  
In unconfined spaces in buildings, infiltration may be adequate  
to provide air for combustion, ventilation and dilution of flue  
gases. However, in buildings of tight construction (for example,  
weather stripping, heavily insulated, caulked, vapor barrier, etc.),  
additional air may need to be provided using the methods  
described in Combustion Air and Ventilation for Appliances  
Located in Confined Spaces.  
Combustion Air and Ventilation for  
Appliances Located in Confined Spaces  
FIGURE12.  
When directly communicating with the outdoors, each opening  
shall have a minimum free area of 1 square inch per 4,000 Btu  
per hour (5.5 cm2/kW) of total input rating of all equipment in the  
enclosure, see Figure 12.  
CONFINED SPACE is a space whose volume is less than  
50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the  
aggregate input rating of all appliances installed in that space.  
A. ALL AIR FROM INSIDE BUILDINGS:  
When communicating with the outdoors through vertical  
ducts, each opening shall have a minimum free area of  
1 square inch per 4,000 BTU per hour (5.5 cm2/kW) of total  
input rating of all equipment in the enclosure, see  
Figure 13.  
(See Figure 10 on page 11 and Figure 11 below)  
The confined space shall be provided with two permanent  
openings communicating directly with an additional room(s)  
of sufficient volume so that the combined volume of all spaces  
meets the criteria for an unconfined space. The total input of  
all gas utilization equipment installed in the combined space  
shall be considered in making this determination. Each  
opening shall have a minimum free area of one square inch  
per 1,000 Btu per hour (22 cm2/kW) of the total input rating of all  
gas utilization equipment in the confined space, but not less  
than 100 square inches (645 cm2). One opening shall  
commence within 12 inches (30 cm) of the top and one  
commencing within 12 inches (30 cm) of the bottom of the  
enclosures.  
FIGURE13.  
When communicating with the outdoors through horizontal  
ducts, each opening shall have a minimum free area of 1  
square inch per 2,000 BTU per hour (11 cm2/kW) of total  
input rating of all equipment in the enclosure, see  
Figure 14.  
When ducts are used, they shall be of the same cross-  
sectional area as the free area of the openings to which  
they connect. The minimum short side dimension of  
rectangular air ducts shall not be less than 3 inches  
(76.2 mm), see Figure 14.  
FIGURE11.  
B. ALL AIR FROM OUTDOORS: (See Figures 12, 13 and 14)  
The confined space shall be provided with two permanent  
openings, one commencing within 12 inches (30 cm) of the  
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satisfies your hot water needs, a means such as a *mixing  
valve, shall be used at the hot water taps used by these people  
or at the water heater. Mixing valves are available at plumbing  
supply or hardware stores, see Figure 8 on page 9 and Figure  
15 below. Valves for reducing point of use temperature by mixing  
cold and hot water are also available. Consult Maytag  
Customer Service (1-800-788-8899). Follow manufacturer’s  
instructions for installation of the valves. Before changing the  
factory setting on the thermostat, read the Temperature  
Regulation section in this manual.  
FIGURE14.  
Louvers and Grilles: In calculating free area, consideration  
shall be given to the blocking effect of louvers, grilles or  
screens protecting openings. Screens used shall not be  
smaller than 1/4 inch (6.4 mm) mesh. If the free area through  
a design of louver or grille is known, it should be used in  
calculating the size opening required to provide the free  
area specified. If the design and free area is not known, it  
may be assumed that wood louvers will be 20-25 percent  
free area and metal louvers and grilles will have 60-75  
percent free area. Louvers and grilles shall be fixed in the  
open position or interlocked with the equipment so that they  
are opened automatically during equipment operation.  
FIGURE15.  
Special Conditions Created by Mechanical Exhausting or  
Fireplaces: operation of exhaust fans, ventilation systems,  
clothes dryers or fireplaces may create conditions requiring  
special attention to avoid unsatisfactory operation of installed  
gas utilization equipment.  
This water heater shall not be connected to any heating systems  
or component(s) used with a non-potable water heating  
appliance.  
Water Piping  
Toxic chemicals, such as those used for boiler treatment shall  
not be introduced into this system.  
Water supply systems may, because of such events as high  
line pressure, frequent cut-offs, the effects of water hammer  
among others, have installed devices such as pressure  
reducing valves, check valves, back flow preventers, etc. to  
control these types of problems. When these devices are not  
equipped with an internal by-pass, and no other measures are  
taken, the devices cause the water system to be closed. As  
water is heated, it expands (thermal expansion) and closed  
systems do not allow for the expansion of heated water.  
The water within the water heater tank expands as it is heated  
and increases the pressure of the water system. If the relieving  
point of the water heater’s temperature-pressure relief valve is  
reached, the valve will relieve the excess pressure. The  
temperature-pressure relief valve is not intended for the  
constant relief of thermal expansion. This is an unacceptable  
condition and must be corrected. It is recommended that any  
devices installed which could create a closed system have a  
by-pass and/or the system have an expansion tank to relieve  
the pressure built by thermal expansion in the water system.  
Refer to the Thermal Expansion section under Troubleshooting  
Guide or contact local plumbing authority or call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
installer on how to control this situation.  
HOTTER WATER CAN SCALD:  
Water heaters are intended to produce hot water. Water heated  
to a temperature which will satisfy space heating, clothes  
washing, dish washing, cleaning and other sanitizing needs  
can scald and permanently injure you upon contact. Some  
people are more likely to be permanently injured by hot water  
than others. These include the elderly, children, the infirm, or  
physically/mentally handicapped. If anyone using hot water in  
your home fits into one of these groups or if there is a local  
code or state law requiring a certain temperature water at the  
hot water tap, then you must take special precautions. In  
addition to using the lowest possible temperature setting that  
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Look at the top of the water heater. The cold water inlet is  
marked “COLD”. Put two or three turns of teflon tape around  
the threaded end of the threaded-to-sweat coupling and  
around both ends of the 3/4” NPT threaded nipple. Using  
standard pipe fittings, connect the cold water pipe to the  
cold water inlet of the water heater.  
NOTE: This water heater is super insulated to minimize  
heat loss from the tank. Further reduction in heat loss  
can be accomplished by insulating the hot water lines  
from the water heater.  
T & P Valve and Pipe Insulation  
NOTE: To protect against untimely corrosion of hot and cold  
water fittings, it is strongly recommended that di-electric  
unions or couplings be installed on this water heater when  
connected to copper pipe.  
Remove insulation for T & P valve and pipe connections from  
carton.  
NOTE: The secondary anode rod/hot outlet nipple and the  
cold inlet nipple are packaged separately with the water  
heater. The above parts must be installed in the appropriate  
HOT and COLD water connections.  
Figure 16 shows the typical attachment of the water piping to  
the water heater. The water heater is equipped with 3/4” NPT  
water connections for 40 and 50 gallon models.  
FIGURE16A.  
Fit pipe insulation over the incoming cold water line and the hot  
water line. Make sure that the insulation is against the top  
cover of the heater.  
Fit T & P valve insulation over valve. Make sure that the insulation  
does not interfere with the lever of the T & P valve.  
Secure all insulation using tape.  
Temperature-Pressure Relief Valve  
Temperature-pressure relief valve  
must comply with ANSI Z21.22  
and ASME code.  
• Properly sized temperature-relief  
valve must be installed in opening  
provided.  
• Can result in overheating and  
excessive tank pressure.  
FIGURE16.  
• Can cause serious injury or death.  
NOTE: If using copper tubing, solder tubing to an adapter  
before attaching the adapter to the cold water inlet  
connection. Do not solder the cold water supply line directly  
to the cold water inlet. It will harm the dip tube and damage  
the tank.  
This heater is provided with a properly certified combination  
temperature - pressure relief valve by the manufacturer.  
The valve is certified by a nationally recognized testing  
laboratory that maintains periodic inspection of production of  
listed equipment of materials as meeting the requirements for  
Relief Valves andAutomatic Gas Shut-off Devices for Hot Water  
Supply Systems, ANSI Z21.22 and the code requirements of  
ASME.  
Look at the top cover of the water heater. The water outlet is  
marked “HOT”. Put two or three turns of teflon tape around  
the threaded end of the threaded-to-sweat coupling and  
around both ends of the 3/4” NPT threaded nipple. Using  
standard pipe fittings, connect the hot water pipe to the hot  
water outlet on the water heater.  
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If replaced, the valve must meet the requirements of local  
codes, but not less than a combination temperature and  
pressure relief valve certified as indicated in the above  
paragraph.  
The Discharge Pipe:  
• Shall not be smaller in size than the outlet pipe size of the  
valve, or have any reducing couplings or other restrictions.  
The valve must be marked with a maximum set pressure not to  
exceed the marked hydrostatic working pressure of the water  
heater (150 psi = 1,035 kPa) and a discharge capacity not less  
than the water heater input rate as shown on the model rating  
plate.  
• Shall not be plugged or blocked.  
• Shall be of material listed for hot water distribution.  
• Shall be installed so as to allow complete drainage of both  
the temperature-pressure relief valve, and the discharge  
pipe.  
For safe operation of the water heater, the relief valve must not  
be removed from its designated opening nor plugged.  
• Shall terminate at an adequate drain.  
The temperature-pressure relief valve must be installed directly  
into the fitting of the water heater designed for the relief valve.  
Position the valve downward and provide tubing so that any  
discharge will exit only within 6 inches (153 mm) above, or at  
any distance below the structural floor. Be certain that no contact  
is made with any live electrical part. The discharge opening  
must not be blocked or reduced in size under any  
circumstances. Excessive length, over 30 feet (9.14 m), or use  
of more than four elbows can cause restriction and reduce the  
discharge capacity of the valve, see Figure 17.  
• Shall not have any valve between the relief valve and tank.  
No valve or other obstruction is to be placed between the relief  
valve and the tank. Do not connect tubing directly to discharge  
drain unless a 6 inch air gap is provided. To prevent bodily  
injury, hazard to life, or property damage, the relief valve must  
be allowed to discharge water in quantities should  
circumstances demand. If the discharge pipe is not connected  
to a drain or other suitable means, the water flow may cause  
property damage.  
The temperature-pressure relief valve must be manually  
operated at least once a year. Caution should be taken to  
ensure that (1) no one is in front of or around the outlet of the  
temperature-pressure relief valve discharge line, and (2) the  
water manually discharged will not cause any bodily injury or  
property damage because the water may be extremely hot.  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold  
water inlet to the water heater, follow the draining instructions,  
and replace the temperature-pressure relief valve with a new  
one.  
Filling the Water Heater  
FIGURE17.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank, the tank must be filled with  
water. Water must flow from the hot water faucet before turning  
“ON” gas to the water heater.  
To fill the water heater with water:  
Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve is on the lower front of  
the water heater.  
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Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open when  
the water heater is in use.  
proper venting for your water heater from the vent tables in the  
current edition of the National Fuel Gas Code ANSI Z223.1/  
NFPA 54.  
To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run  
until a constant flow is obtained. This will let air out of the  
water heater and the piping.  
Periodically check the venting system for signs of obstruction  
or deterioration and replace if needed.  
The combustion and ventilation air flow must not be obstructed.  
Check all water piping and connections for leaks. Repair  
as needed.  
The water heater with draft hood installed must be connected  
to a chimney or listed vent pipe system, which terminates to  
the outdoors. Never operate the water heater unless it is vented  
to the outdoors and has adequate air supply to avoid risks of  
improper operation, explosion or asphyxiation.  
Venting  
VENT DAMPERS - Any vent damper, whether it is operated  
thermally or otherwise must be removed if its use inhibits proper  
drafting of the water heater.  
For proper draft hood attachment, the draft hood legs may  
be angled slightly inward.  
Place the draft hood legs in the receiving holes on the top of  
the water heater. The legs will snap in the holes to give a  
tight fit. Secure two legs to top with sheet metal screws.  
Thermally Operated Vent Dampers: Gas-fired water heaters  
having thermal efficiency in excess of 80% may produce a  
relatively low flue gas temperature. Such temperatures may  
not be high enough to properly open thermally operated vent  
dampers. This would cause spillage of the flue gases and  
may cause carbon monoxide poisoning.  
Place the vent pipe over the draft hood. With the vent pipe in  
position, drill a small hole through both the vent pipe and  
draft hood. Secure them together with a sheet metal screw,  
see Figure 18.  
Vent dampers must bear evidence of certification as complying  
with the current edition of the American National Standard  
ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically  
and mechanically actuated vent dampers). Before installation  
of any vent damper, consult your Maytag Customer Service  
Center at 1-800-788-8899 or the local gas supplier for further  
information.  
Obstructed or deteriorated vent systems may present serious  
health risk or asphyxiation.  
FIGURE18.  
The vent pipe from the water heater must be no less than the  
diameter of the draft hood outlet on the water heater and must  
slope upward at least 1/4 inch per linear foot (21 mm per meter),  
see Figure 19.  
To insure proper venting of this gas-fired water heater, the  
correct vent pipe diameter must be utilized. Any additions or  
deletions of other gas appliances on a common vent with this  
water heater may adversely affect the operation of the water  
FIGURE19.  
heater.  
Consult your Maytag Service Center at  
1-800-788-8899 or gas supplier if any such changes are  
planned.  
All vent gases must be completely vented to the outdoors of the  
structure (dwelling). Install only the draft hood provided with  
the new water heater and no other draft hood.  
For proper venting in certain installations, a larger diameter  
vent pipe may be necessary. Consult your Maytag Customer  
Service Center or gas supplier to aid you in determining the  
Vent pipes must be secured at each joint with sheet metal  
screws.  
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There must be a minimum of 6 inches (153 mm) clearance  
between single wall vent pipe and any combustible material.  
Fill and seal any clearance between single wall vent pipe and  
combustible material with mortar mix, cement, or other  
noncombustible substance. For other than single wall, follow  
vent pipe manufacturer’s clearance specifications. To insure  
a tight fit of the vent pipe in a brick chimney, seal around the  
vent pipe with mortar mix cement.  
plate is for the purpose of input adjustment. If the gas control  
valve is subjected to pressures exceeding 1/2 pound per square  
inch (3.5kPa), the damage to the gas control valve could result  
in a fire or explosion from leaking gas.  
If the main gas line Shut-off serving all gas appliances is used,  
also turn “OFF” the gas at each appliance. Leave all gas  
appliances shut “OFF” until the water heater installation is  
complete.  
A gas line of sufficient size must be run to the water heater.  
Consult the current edition of National Fuel Gas Code ANSI  
Z223.1/NFPA 54 and your gas supplier concerning pipe size.  
There must be:  
A readily accessible manual shut off valve in the gas supply  
line serving the water heater, and  
A drip leg (sediment trap) ahead of the gas control valve to  
help prevent dirt and foreign materials from entering the  
gas control valve.  
A flexible gas connector or a ground joint union between the  
shut off valve and control valve to permit servicing of the unit.  
Be sure to check all the gas piping for leaks before lighting the  
water heater. Use a soapy water solution, not a match or open  
flame. Rinse off soapy solution and wipe dry.  
The minimum inlet gas pressure shown on the rating plate is  
that which will permit firing at the rated input.  
Failure to have required clearances between vent piping and  
combustible material will result in a fire hazard.  
Be sure vent pipe is properly connected to prevent escape of  
dangerous flue gases which could cause deadly asphyxiation.  
Chemical vapor corrosion of the flue and vent system may  
occur if air for combustion contains certain chemical vapors.  
Spray can propellants, cleaning solvents, refrigerator and air  
conditioner refrigerants, swimming pool chemicals, calcium  
and sodium chloride, waxes, bleach and process chemicals  
are typical compounds which are potentially corrosive.  
Gas Piping  
If a standard model is installed above 3,300 feet (1,006 m) or a  
high altitude model is installed above 5,500 feet (1,676 m) the  
input rating should be reduced at the rate of 4 percent for each  
1,000 feet (305 m ) above sea level which requires replacement  
of the burner orifice in accordance with National Fuel Gas Code  
ANSI Z223.1/NFPA 54. Contact Maytag Customer Service  
Center at 1-800-788-8899 or your local gas supplier or call  
for further information.  
Failure to replace the standard orifice with a high altitude orifice  
when installed at elevations above 3,300 feet (1,006 m) or  
above 5,500 feet (1,676 m) for high altitude model could result  
in improper and inefficient operation of the appliance, producing  
carbon monoxide gas in excess of safe limits, which could  
result in serious injury or death. Contact Maytag Customer  
Service at 1-800-788-8899 or your local gas supplier for any  
specific changes which may be required in your area.  
Make sure the gas supplied is the same type listed on the  
model rating plate. The inlet gas pressure must not exceed  
14 inch water column (2.6kPa) for natural and propane gas  
(L.P.) gas. The minimum inlet gas pressure listed on the rating  
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Contaminants in the gas lines may cause improper operation  
of the gas control valve that may result in fire or explosion.  
Before attaching the gas line be sure that all gas pipe is clean  
on the inside. To trap any dirt or foreign material in the gas  
supply line, a drip leg (sometimes called a sediment trap)  
must be incorporated in the piping. The drip leg must be readily  
accessible. Install in accordance with the Gas Piping section.  
Refer to the current edition of the National Fuel Gas Code,  
ANSI Z223.1/NFPA54.  
A sediment trap shall be installed as close to the inlet of the  
water heater as practical at the time of water heater installation.  
The sediment trap shall be either a tee fitting with a capped  
nipple in the bottom outlet or other device recognized as an  
effective sediment trap. If a tee fitting is used, it shall be installed  
in conformance with one of the methods of installation, shown  
in Figures 20 and 21.  
Use pipe joint compound or teflon tape marked as being  
resistant to the action of petroleum (Propane [L.P.]) gases.  
The appliance and its gas connection must be leak tested  
before placing the appliance in operation.  
The appliance and its individual Shut-off valve shall be  
disconnected from the gas supply piping system during any  
pressure testing of that system at test pressures in excess of  
1/2 pound per square inch (3.5kPa). It shall be isolated from  
the gas supply piping system by closing its individual manual  
Shut-off valve during any pressure testing of the gas supply  
piping system at test pressures equal to or less than 1/2 pound  
per square inch (3.5kPa).  
Connecting the gas piping to the gas control valve of the water  
heater can be accomplished by either of the two methods,  
shown in Figures 20 and 21.  
FIGURE20. GASPIPINGWITHFLEXIBLECONNECTOR.  
Sediment Traps  
• Contaminants in gas lines can  
cause fire or explosion.  
• Clean all gas piping before  
installation.  
• Install drip leg in accordance  
with NFPA 54.  
FIGURE 21. GAS PIPING WITH ALL  
BLACK IRON PIPE TO GAS CONTROL.  
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OPERATING INSTRUCTIONS  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING: If you do not follow these instructions exactly, a fire or  
explosion may result causing property damage, personal injury or loss of life.  
BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATERANDAIR PURGED FROM ALL LINES.  
If you cannot reach your gas supplier, call the fire  
department.  
A. This appliance has a pilot which must be lighted by hand.  
When lighting the pilot, follow these instructions exactly.  
C. Use only your hand to push in or turn the gas control  
knob. Never use tools. If the knob will not push in or turn  
by hand, don’t try to repair it, call a qualified service  
technician . Force or attempted repair may result in a fire  
or explosion.  
B. BEFORE LIGHTING smell all around the appliance area  
for gas. Be sure to smell next to the floor because some  
gas is heavier than air and will settle on the floor.  
WHAT TO DO IFYOU SMELLGAS:  
Do not try to light any appliance.  
Do not touch any electric switch; do not use any phone  
in your building.  
Immediately call your gas supplier from a neighbor’s  
phone. Follow the gas supplier’s instructions.  
D. Do not use this appliance if any part has been under  
water. Immediately contact a qualified installer or service  
agency to replace a flooded water heater. Do not attempt  
to repair the unit! It must be replaced!  
LIGHTING INSTRUCTIONS  
TOP KNOB  
FIGURE “D”  
1.  
STOP! Read the safety information  
above on this label.  
2. Set the thermostat to lowest setting (PILOT LIGHTING).  
Turn thermostat dial fully clockwise until it stops.  
9. Once the pilot has been found, push the gas knob all the  
way down. Immediately press the pilot igniter button rapidly  
(4) to (5) times. If the pilot will not light, repeat step (3)  
through (9).  
10. Continue to hold the gas control knob down for about one  
(1) minute after the pilot is lit. Release the gas control knob  
and it will pop back up. Pilot should remain lit. If it goes out,  
repeat step (3) through (9). It may take several minutes for  
air to clear the lines before the pilot will light.  
3. Push the gas control knob down slightly and turn clockwise  
to “OFF”, SEE FIGURE “A”.  
NOTE: Knob CANNOT be turned from “PILOT” to “OFF”  
unless it is pushed down slightly. Do not force.  
4. Remove the outer burner door located below the gas  
control.  
If knob does not pop up when released, stop and  
immediately call your service technician or gas supplier.  
If the pilot will not stay lit after several tries, turn the gas  
5. Wait five (5) minutes to clear out any gas. If you then  
smell gas,  
STOP! Follow “B” in the safety information  
control knob clockwise  
to “OFF” and call your service  
above on this label. If you don’t smell gas, go to next step.  
6. This unit is equipped with a push button pilot igniter, which  
is used to light the pilot. Locate the igniter on the gas  
control.  
technician or gas supplier. SEE FIGURE “A”.  
11. Once the pilot flame is established replace the outer burner  
door.  
12. At arms length away, turn gas control knob  
7. Turn gas control knob counterclockwise  
to “PILOT”,  
counterclockwise  
to “ON”. SEE FIGURE “C”.  
SEEFIGURE “B”.  
13. Set thermostat to desired setting.  
8. The pilot is located on the right side of the burner. It can be  
located by looking through the glass view port while  
pressing the piezo igniter button several times. Look for a  
spark at the pilot location, FIGURE “D”.  
DANGER: Hotter water increases the risk of  
scald injury. Consult the instruction manual  
before changing temperature.  
TO TURN OFF GAS TO APPLIANCE  
2. Push gas control knob down slightly and turn clockwise  
to “OFF”. Do not force. SEE FIGURE “A”.  
1. Set thermostat to the lowest setting (PILOT LIGHTING).  
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installation of the valves. Before changing the factory setting  
on the thermostat, read the Temperature Regulation section in  
this manual, see Figures 22 and 23.  
Temperature Regulation  
Due to the nature of the typical gas water heater, the water  
temperature in certain situations may vary up to 30F° (16.7 C°)  
higher or lower at the point of use such as, bathtubs, showers,  
sink, etc.  
Never allow small children to use a hot water tap, or to draw  
their own bath water. Never leave a child or handicapped person  
unattended in a bathtub or shower.  
Any water heater’s intended purpose is to heat water. Hot  
water is needed for cleansing, cleaning, and sanitizing (bodies,  
dishes, clothing). Untempered hot water can present a scald  
hazard. Depending on the time element, and the people  
involved (adults, children, elderly, infirm, etc.) scalding may occur  
at different temperatures.  
NOTE: A water temperature range of 120°F-140°F (49°C-60°C)  
is recommended by most dishwasher manufacturers.  
The thermostat of this water heater has been factory set at its  
lowest position (PILOT LIGHTING). It is adjustable and must  
be reset to the desired temperature setting to reduce the risk of  
scald injury. The mark ( ) indicative of approximately 120°F  
(49°C) is preferred starting point. Some states have a  
requirement for a lower setting.  
Turn the water temperature dial clockwise (  
the temperature, or counterclockwise (  
temperature.  
) to decrease  
) to increase the  
Should overheating occur or the gas supply fail to shut off, turn  
off the manual gas control valve to the appliance.  
HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will  
satisfy space heating, clothes washing, dish washing, and  
other sanitizing needs can scald and permanently injure you  
upon contact. Some people are more likely to be permanently  
injured by hot water than others. These include the elderly,  
children, the infirm, or physically/mentally handicapped. If  
anyone using hot water in your home fits into one of these  
groups or if there is a local code or state law requiring a certain  
temperature water at the hot water tap, then you must take  
special precautions. In addition to using the lowest possible  
temperature setting that satisfies your hot water needs, a  
means such as a mixing valve, shall be used at the hot water  
taps used by these people or at the water heater. Mixing valves  
are available at plumbing supply or hardware stores, see  
Figure 8 on page 9 and Figure 15 on page 13. Valves for  
reducing point of use temperature by mixing cold and hot water  
are also available. Consult Maytag Customer Service  
(1-800-788-8899). Follow manufacturer’s instructions for  
FIGURE22.  
Temperature  
Settings  
Time to Produce 2nd & 3rd  
Degree Burns on Adult Skin  
VERYHOT=approx.160°F(71°C)  
C = approx. 150°F (66°C)  
B = approx. 140°F (60°C)  
A = approx. 130°F (54°C)  
= approx. 120°F (49°C)  
About 1/2 second  
About 1-1/2 seconds  
Less than 5 seconds  
About 30 seconds  
More than 5 minutes  
- - - - - - - - - - - - - - - -  
LOW = approx. 80°F (27°C)  
FIGURE23.  
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SERVICE AND MAINTENANCE  
Tank (Sediment) Cleaning  
Burner Inspection  
Flood damage to a water heater may not be readily visible or  
immediately detectable. However, over a period of time a  
flooded water heater will create dangerous conditions which  
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY  
DAMAGE. Contact the Maytag dealer from whom the appliance  
was purchased or call Maytag Customer Service at  
1-800-788-8899 for an authorized servicer to replace a  
flooded water heater. Do not attempt to repair the unit! It  
must be replaced!  
Sediment build-up on the tank bottom may create varying  
amount of noise, if left in the tank will cause permanent tank  
failure. In some water areas, sediment can be removed by  
draining off approximately one gallon of water each month.  
Vent System Inspection  
At least once a year a visual inspection should be made of the  
main burner and pilot burner, see Figure 24.  
You should check for sooting. Soot is not normal and will impair  
proper combustion.  
Flue gases may escape if vent pipe  
is not connected.  
Soot build-up indicates a problem that requires correction  
before further use. Turn “OFF” gas to water heater and  
leave off until repairs are made, because failure to correct the  
cause of the sooting can result in a fire causing death, serious  
injury, or property damage.  
Be alert for obstructed, sooted or  
deteriorated vent system to avoid  
serious injury or death.  
Do not store corrosive chemicals  
in vicinity of water heater.  
Chemical corrosion of flue and vent  
system can cause serious injury or  
death  
FIGURE24.  
At least once a year a visual inspection should be made of the  
venting system. You should look for:  
Burner Cleaning  
Obstructions which could cause improper venting. The  
combustion and ventilation air flow must not be obstructed.  
Damage or deterioration which could cause improper  
venting or leakage of combustion products.  
Rusted flakes around top of water heater.  
Be sure the vent piping is properly connected to prevent escape  
of dangerous flue gasses which could cause deadly  
asphyxiation.  
Obstructions and deteriorated vent systems may present  
serious health risk or asphyxiation.  
Chemical vapor corrosion of the flue and vent system may  
occur if air for combustion contains certain chemical vapors.  
Spray can propellants, cleaning solvents, refrigerator and air  
conditioner refrigerants, swimming pool chemicals, calcium  
and sodium chloride, waxes, bleach and process chemicals  
are typical compounds which are potentially corrosive.  
In the event your burner needs cleaning, following these  
instructions:  
If after inspection of the vent system you found sooting or  
deterioration, something is wrong. Call Maytag Customer  
Service at 1-800-788-8899 for an authorized servicer or your  
local gas supplier to correct the problem and clean or replace  
the flue and venting before resuming operation of the water  
heater.  
If inspection of the burner shows that cleaning is required, turn  
the gas control knob clockwise (  
depressing slightly.  
) to the “OFF” position,  
NOTE: The knob cannot be turned from “PILOT” to “OFF”  
unless knob is depressed slightly. DO NOT FORCE.  
21  
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qualified technician. At a minimum, the anode(s) should be  
checked annually after the warranty period.  
The burner needs to be removed for cleaning. Call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer to remove and clean the burner and correct the  
problem that required the burner to be cleaned.  
Temperature-Pressure Relief Valve Operation  
Housekeeping  
The temperature-pressure relief valve must be manually  
operated at least once a year.  
Vacuum around base of water heater for dust, dirt, and lint on a  
regular basis.  
When checking the temperature-pressure relief valve operation,  
make sure that (1) no one is in front of or around the outlet of  
the temperature-pressure relief valve discharge line, and (2)  
that the water discharge will not cause any property damage,  
as the water may be extremely hot, see Figure 25.  
AT LEAST ONCE EVERY SIX MONTHS A  
VISUAL INSPECTION SHOULD BE MADE OF  
THE AIR INTAKE SCREEN. CLEAN IF LINT  
ACCUMULATIONS ARE NOTICED.  
INSTALLED IN SUITABLEAREA: To insure sufficient ventilation  
and combustion air supply, proper clearances from the water  
heater must be maintained. See Facts to Consider About the  
Location section. Combustible materials such as clothing,  
cleaning materials, or flammable liquids, etc. must not be  
placed against or adjacent to the water heater which can cause  
a fire.  
FIGURE 25.  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold  
water inlet to the water heater, follow the draining instructions,  
and replace the temperature-pressure relief valve with a new  
one.  
If the temperature-pressure relief valve on the appliance weeps  
or discharges periodically, this may be due to thermal  
expansion. You may have a check valve installed in the water  
line or a water meter with a check valve. Consult Maytag  
Customer Service at 1-800-788-8899 for further information.  
Do not plug the temperature-pressure relief valve.  
Anode Rod Inspection  
Draining  
The anode rod is used to protect the tank from corrosion. Most  
hot water tanks are equipped with an anode rod. The  
submerged rod sacrifices itself to protect the tank. Instead of  
corroding the tank, water ions attack and eat away the anode  
rod. This does not affect the water’s taste or color. The rod  
must be maintained to keep the tank in operating condition.  
Anode deterioration depends on water conductivity, not  
necessarily water condition. A corroded or pitted anode rod  
indicates high water conductivity and should be checked and/  
or replaced more often than an anode rod that appears to be  
intact. Replacement of a depleted anode rod can extend the  
life of your water heater. Inspection should be conducted by a  
The water heater should be drained if being shut down during  
freezing temperatures. Also periodic draining and cleaning of  
sediment from the tank may be necessary.  
22  
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Remove the washer and put the new one in place.  
Turn the gas control knob to the “OFF” position.  
Screw the handle and cap assembly back into the drain  
valve and retighten using a wrench. DO NOT OVER  
TIGHTEN.  
CLOSE the cold water inlet valve to the water heater.  
OPEN a nearby hot water faucet and leave open to allow for  
draining.  
Follow instructions in the Filling The Water Heater section.  
Connect a hose to the drain valve and terminate to an  
adequate drain.  
Check for leaks.  
Follow the lighting instructions in the Lighting section to  
restart the water heater.  
OPEN the water heater drain valve to allow for tank draining.  
NOTE: If the water heater is going to be shut down and  
drained for an extended period, the drain valve should be  
left open with hose connected allowing water to terminate  
to an adequate drain.  
CLOSE the drain valve.  
Follow instructions in the Filling The Water heater section.  
Follow the lighting instructions in the Lighting section to  
restart the water heater.  
FIGURE 26.  
Drain Valve Washer Replacement  
Service  
(See Figure 26)  
Before calling for repair service, read the Start Up Conditions  
and Operational Conditions found in the Troubleshooting Guide  
of this manual.  
NOTE: For ordering replacement washers, refer to the  
“Repair Parts List” section of this manual.  
Turn “OFF” gas supply to water heater.  
Follow “Draining” instructions.  
If a condition persists or you are uncertain about the operation  
of the water heater, let the Maytag Customer Service Center  
check it out.  
Turning counter clockwise (  
the screw handle.  
), remove the hex cap below  
Call the Maytag Customer Service at 1-800-788-8899 for an  
authorized servicer.  
TROUBLESHOOTING  
particularly high efficiency models where flue temperatures  
are lower.  
Start Up Conditions  
Draft Hood Operation  
Large amounts of hot water are used in a short time and  
the refill water in the tank is very cold.  
Check draft hood operation by performing a worst case  
depressurization of the building. With all doors and windows  
closed, and with all air handling equipment and exhaust fans  
operating, such as furnaces, clothes dryers, range hoods and  
bathroom fans, a match flame should still be drawn into the  
draft hood of the water heater with its burner firing. If the flame  
is not drawn toward the draft hood, shut off the water heater  
and make necessary air supply changes to correct.  
Moisture from the products of combustion condense on the  
cooler tank surfaces and form drops of water which may fall  
onto the burner or other hot surfaces to produce a “sizzling” or  
“frying” noise.  
Excessive condensation can cause pilot outage due to water  
running down the flue tube onto the main burner and putting  
out the pilot.  
Because of the suddenness and amount of water,  
condensation water may be diagnosed as a “tank leak”. After  
the water in the tank warms up (about 1-2 hours), the condition  
should disappear.  
Condensation  
Whenever the water heater is filled with cold water, some  
condensate will form while the burner is on. A water heater  
may appear to be leaking when in fact the water is condensation.  
This usually happens when:  
Do not assume the water heater is leaking until there has  
been enough time for the water in the tank to warm up.  
An undersized water heater will cause more condensation.  
The water heater must be sized properly to meet the family’s  
demands for hot water including dishwashers, washing  
machines and shower heads.  
A new water heater is filled with cold water for the first time.  
Burning gas produces water vapor In water heaters,  
23  
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Excessive condensation may be noticed during the winter and  
early spring months when incoming water temperatures are at  
their lowest.  
Operational Conditions  
Smelly Odor  
Good venting is essential for a gas fired water heater to operate  
properly as well as to carry away products of combustion and  
water vapor.  
In each water heater there is installed at least one anode rod  
(see parts section) for corrosion protection of the tank. Certain  
water conditions will cause a reaction between this rod and  
the water. The most common complaint associated with the  
anode rod is one of a “rotten egg smell”. This odor is derived  
from hydrogen sulfide gas dissolved in the water. The smell is  
the result of four factors which must all be present for the odor  
to develop:  
Smoke / Odor  
It is not uncommon to experience a small amount of smoke  
and odor during the initial start-up. This is due to burning off of  
oil from metal parts, and will disappear in a short while.  
a concentration of sulfate in the supply water.  
little or no dissolved oxygen in the water.  
Thermal Expansion  
a sulfate reducing bacteria within the water heater. (This  
harmless bacteria is non-toxic to humans.)  
an excess of active hydrogen in the tank. This is caused by  
the corrosion protective action of the anode.  
Smelly water may be eliminated or reduced in some water  
heater models by replacing the anode(s) with one of less active  
material, and then chlorinating the water heater tank and all  
hot water lines. Contact Maytag Customer Service at  
1-800-788-8899 for further information concerning an Anode  
Replacement Kit and this Chlorination Treatment.  
Water supply system may, because of such events as high line  
pressure, frequent cut-offs, the effects of water hammer among  
others, have installed devices such as pressure reducing  
valves, check valves, back flow preventers, etc., to control these  
types of problems. When these devices are not equipped with  
an internal by-pass, and no other measures are taken, the  
devices cause the water system to be closed. As water is  
heated, it expands (thermal expansion) and closed systems  
do not allow for the expansion of heated water.  
If the smelly water persists after the anode replacement and  
chlorination treatment, we can only suggest that chlorination  
or aeration of the water supply be considered to eliminate the  
water problem.  
Do not remove the anode leaving the tank unprotected. By  
doing so, all warranty on the water heater tank is voided.  
“AIR” In Hot Water Faucets  
The water within the water heater tank expands as it is heated  
and increases the pressure of the water system. If the relieving  
point of water heater’s temperature-pressure relief valve is  
reached, the valve will relief the excess pressure. The  
temperature-pressure relief valve is not intended for the  
constant relief of thermal expansion. This is an unacceptable  
condition and must be corrected.  
It is recommended that any devices installed which could create  
a closed system have a by-pass and/or the system have an  
expansion tank or device to relieve the pressure built by thermal  
expansion in the water system. Thermal expansion tanks are  
available for ordering through the Maytag Customer Service  
Center (1-800-788-8899). Contact the local plumbing inspector,  
water supplier and/or call Maytag Customer Service at  
1-800-788-8899 for assistance in controlling these situations.  
HYDROGEN GAS: Hydrogen gas can be produced in a hot  
water system that has not been used for a long period of time  
(generally two weeks or more). Hydrogen gas is extremely  
flammable and explosive. To prevent the possibility of injury  
under these conditions, we recommend the hot water faucet,  
located farthest away, be opened for several minutes before  
any electrical appliances which are connected to the hot water  
system are used (such as a dishwasher or washing machine).  
If hydrogen gas is present, there will probably be an unusual  
sound similar to air escaping through the pipe as the hot water  
faucet is opened. There must be no smoking or open flame  
near the faucet at the time it is open.  
Strange Sounds  
Possible noises due to expansion and contraction of some  
metal parts during periods of heat-up and cool-down do not  
represent harmful or dangerous conditions.  
Condensation causes sizzling and popping within the burner  
area during heating and cooling periods and should be  
considered normal. See Condensation section.  
24  
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H. Combustion products contain water vapor which can  
condense on the cooler surfaces of the tank. Droplets form  
and drip onto the burner or run on the floor. This is common  
at the time of start-up after installation and when incoming  
water is cold.  
High Temperature Shut Off System  
This water heater is equipped with an automatic gas Shut-off  
system. This system works when high water temperatures  
are present. Turn “OFF” the entire gas supply to the water  
heater. The high temperature Shut-off is built into the gas control  
valve. It is non-resettable. If the high temperature Shut-off  
activates, the gas control valve must be replaced. Call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer.  
I. Water in the water heater bottom or on the floor may be from  
condensation, loose connections, or the relief valve.  
DO NOT replace the water heater until a full inspection of all  
possible water sources is made and necessary corrective  
steps taken.  
Leakage Checkpoints  
Leakage from other appliances, water lines, or ground seepage  
should also be checked.  
*
To check where threaded portion enters tank, insert cotton  
swab between jacket opening and fitting. If cotton is wet,  
follow “Draining” instructions in the Periodic Maintenance  
section and then remove fitting. Put pipe dope or teflon tape  
on the threads and replace. Then follow Filling the Water  
Heater instructions in the Installing the New Water Heater  
section.  
Read this manual first. Then before checking the water heater  
make sure the gas supply has been turned “OFF”, and never  
turn the gas “ON” before the tank is completely full of water.  
Never use this water heater unless it is completely filled with  
water. To prevent damage to the tank, the tank must be filled  
with water. Water must flow from the hot water faucet before  
turning “ON” gas to the water heater, see Figure 28.  
A. Water at the draft hood is water vapor which has condensed  
out of the combustion products. This is caused by a problem  
in the vent. Call Maytag Customer Service at  
1-800-788-8899 for an authorized servicer.  
B. *Condensation may be seen on pipes in humid weather or  
pipe connections may be leaking.  
C. *The anode rod fitting may be leaking.  
D. Small amounts of water from temperature-pressure relief  
valve may be due to thermal expansion or high water  
pressure in your area.  
E. *The temperature-pressure relief valve may be leaking at  
the tank fitting.  
F. Water from a drain valve may be due to the valve being  
slightly opened.  
G. *The drain valve may be leaking at the tank fitting.  
FIGURE28.  
25  
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TROUBLESHOOTING GUIDE  
These guidelines should be used by a qualified Maytag Customer Service Center Agent. Call the Maytag Customer Service Center at  
1-800-788-8899 for assistance. Inform the associate that this is a “Flammable Vapor Ignition Resistant” Product.  
Problem  
Cause  
Solution  
Improperly sealed, hot or cold supply connection,  
relief valve, drain valve, or thermostat threads.  
Leakage from other appliances or water lines.  
Condensation of flue products.  
Tighten threaded connections.  
WATER LEAKS  
Inspect other appliances near water heater.  
Refer to CONDENSATION.  
Thermal expansion in closed water system.  
Improperly seated valve.  
Install thermal expansion tank (DO NOT plug T&P valve).  
Check relief valve for proper operation  
(DO NOT plug T&P valve).  
LEAKING T&P VALVE  
SMELLY ODORS  
High sulfate or mineral content in water supply.  
Drain and flush heater thoroughly, then refill.  
Bacteria in water supply.  
Chlorinate or aerate water supply.  
Refer to LIGHTING INSTRUCTIONS.  
Turn on main gas shutoff valve.  
Adjust igniter tip.  
Gas control knob not positioned correctly.  
Main gas supply off.  
Igniter tip more than 1/8" from pilot hood.  
Thermocouple malfunction.  
Replace pilot assembly.  
Thermocouple TCO malfunction.  
Melted insulation on igniter wire or shorting  
of igniter wire.  
Replace pilot assembly.  
Contact a Maytag Customer Service Agent  
to determine cause.  
PILOT WILL NOT LIGHT  
High ambient room temperature.  
Contact a Maytag Customer Service Agent  
to determine cause.  
Wire disconnected from spark igniter.  
Broken electrode or electrical wire.  
Piezo Igniter generator fails to operate or  
malfunctions.  
Reconnect wire connector to spark igniter.  
Replace pilot assembly.  
Replace Piezo Igniter generator.  
Thermocouple TCO malfunction.  
High ambient room temperature.  
Replace pilot assembly.  
Contact a Maytag Customer Service Agent  
to determine cause.  
BURNER WILL NOT  
STAY LIT  
Dirty or clogged air intake screen.  
Flame arrestor openings blocked.  
Clean and reinstall air intake screen.  
Contact a Maytag Customer Service Agent  
to determine cause.  
Defective Gas Control.  
Replace Gas Control.  
Dirty pilot burner.  
Clean pilot assembly.  
Dirty or clogged air intake screen.  
Thermocouple tip is not in contact with pilot flame.  
Thermocouple malfunction.  
Thermocouple TCO malfunction.  
Defective Gas Control.  
Clean and reinstall air intake screen.  
Insert thermocouple correctly.  
Replace pilot assembly.  
PILOT OUTAGE  
Replace pilot assembly.  
Replace Gas Control.  
Heater not lit or thermostat not on.  
Thermostat set too low.  
Refer to LIGHTING INSTRUCTIONS.  
Refer toTEMPERATURE REGULATION.  
Reduce hot water use.  
Heater undersized.  
NOT ENOUGH  
HOT WATER  
Low gas pressure.  
Contact your gas supplier.  
Incoming water is unusually cold.  
Leaking hot water pipes or fixtures.  
High temperature limit switch activated.  
Allow more time for heater to re-heat.  
Have plumber check and repair leaks.  
Contact a Maytag Customer Service Agent  
to determine cause.  
WATER TOO HOT  
Thermostat set too high.  
Refer toTEMPERATURE REGULATION.  
Refer to CONDENSATION.  
WATER HEATER SOUNDS  
Condensation dripping on burner.  
Sediment or calcium in bottom of heater tank.  
Clean sediment from tank. Refer to DRAINING  
instructions in Maintenance section of manual.  
No adjustment available. Contact a Maytag Customer  
Service Agent to determine cause.  
SIZZLING - RUMBLING  
SOOTING  
Improper combustion.  
Lack of supply air.  
Improperly installed vent piping.  
Downdraft.  
Contact a Maytag Customer Service Agent  
to determine cause.  
VENT GAS ODORS  
Poor combustion.  
26  
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NOTES  
27  
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NOTES  
28  
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REPAIR PARTS LIST  
MAYTAG GAS WATER HEATERS  
MODEL NO’S  
HRN11240X  
HRP11240X  
HRN11250Q  
HRP11250Q  
HRN11250X  
HRP11250X  
40 Gallon Natural Gas  
40 Gallon Propane Gas (L.P.)  
50 Gallon Natural Gas  
50 Gallon Propane Gas (L.P.)  
50 Gallon Natural Gas  
50 Gallon Propane Gas (L.P.)  
BURNERASSEMBLY  
PILOTASSEMBLY  
Key  
No. Part Description  
Model Numbers  
HRP11240X HRN11250Q HRP11250Q  
HRN11240X  
66001503  
66001251  
66001598  
66001494  
66001538  
66001605  
66001829  
66001269  
66001817  
66001015  
66001021  
66001815  
66001795  
66001183  
66001499  
66001500  
66001861  
66001704  
66001858  
66001810  
66001507  
66001822  
66001755  
66001859  
66001709  
66001700  
66001509  
HRN11250X  
66001503  
66001020  
66001602  
66001494  
66001814  
66001607  
66001829  
66001812  
66001612  
66001015  
66001021  
66001831  
66001795  
66001183  
66001498  
66001500  
66001861  
66001704  
66001858  
66001616  
66001507  
66001822  
66001755  
66001859  
66001709  
66001700  
66001509  
HRP11250X  
66001503  
66001020  
66001618  
66001494  
66001604  
66001607  
66001829  
66001812  
66001612  
66001015  
66001021  
66001831  
66001795  
66001823  
66001498  
66001500  
66001861  
66001704  
66001858  
66001616  
66001507  
66001552  
66001755  
66001859  
66001709  
66001700  
66001509  
1
2
3
4
5
6
7
Air Intake Screen  
Anode Rod  
BurnerAssembly  
Burner Head**  
Burner Orifice**  
Burner Tube**  
66001503  
66001251  
66001600  
66001494  
66001604  
66001606  
66001829  
66001812  
66001817  
66001015  
66001021  
66001815  
66001795  
66001823  
66001499  
66001500  
66001861  
66001704  
66001858  
66001810  
66001507  
66001552  
66001755  
66001859  
66001709  
66001700  
66001509  
66001503  
66001020  
66001782  
66001510  
66001783  
66001784  
66001649  
66001812  
66001785  
66001016  
N/A  
66001807  
66001652  
66001575  
66001498  
66001500  
66001861  
66001704  
66001858  
N/A  
66001503  
66001020  
66001786  
66001570  
66001787  
66001788  
66001649  
66001812  
66001785  
66001016  
N/A  
66001807  
66001652  
66001576  
66001498  
66001500  
66001861  
66001704  
66001858  
N/A  
Dip Tube/Inlet Tube  
*8 Dip Tube/Inlet Tube Gasket  
Draft Hood  
9
10 Drain Valve  
11 Drain Valve Washer  
12 Flue Baffle  
13 Flue Restrictor  
14 Gas Control Valve  
15 Inner Door**  
16 Inner Door Gasket  
*17 Instruction Manual  
18 Nipple w/Heat Traps  
19 Outer Door  
20 Outer Door Filler  
21 Piezo Igniter w/Bracket  
22 PilotAssembly**  
66001507  
66001541  
66001708  
66001859  
66001709  
66001700  
66001813  
66001507  
66001552  
66001708  
66001859  
66001709  
66001700  
66001509  
23 Pipe Insulation (2 ea.)  
24 SecondaryAnode Rod  
25 Temperature & Pressure Insulation  
26 Temperature & PressureReliefValve  
27 Viewport Assembly  
* Not Shown. ** Includes Inner Door Gasket.  
Now that you have purchased this gas water heater, should a need  
ever exist for repair parts or service, simply call Maytag Customer  
Service at 1-800-788-8899 for an authorized servicer. Be sure to  
provide all pertinent facts when you call or visit.  
When ordering repair parts, always give the following information:  
Model number  
Serial Number  
Part Description  
Part Number  
THIS IS AREPAIR PARTS LIST, NOTAPACKING LIST.  
The model number of this gas water heater will be found on the model  
rating plate located near the gas control valve.  
29  
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REPAIR PARTS LIST  
MAYTAG GAS WATER HEATERS  
MODEL NO’S  
HRN31240X  
HRP31240X  
HRN31250Q  
HRP31250Q  
HRN31250X  
HRP31250X  
40 Gallon Natural Gas  
40 Gallon Propane Gas (L.P.)  
50 Gallon Natural Gas  
50 Gallon Propane Gas (L.P.)  
50 Gallon Natural Gas  
50 Gallon Propane Gas (L.P.)  
BURNERASSEMBLY  
PILOTASSEMBLY  
Key  
No. Part Description  
Model Numbers  
HRN31240X  
HRP31240X  
HRN31250Q HRP31250Q HRN31250X  
HRP31250X  
1
2
3
4
5
6
7
*8  
9
10  
11  
12  
13  
14  
15  
16  
*17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Air Intake Screen  
Anode Rod  
BurnerAssembly  
Burner Head**  
Burner Orifice**  
Burner Tube**  
Dip Tube/Inlet Tube  
Dip Tube/Inlet Tube Gasket  
Draft Hood  
Drain Valve  
Drain Valve Washer  
Flue Baffle  
66001503  
66001251  
66001599  
66001494  
66001537  
66001605  
66001829  
66001812  
66001817  
66001015  
66001021  
66001815  
66001795  
66001183  
66001499  
66001500  
66001861  
66001704  
66001858  
66001810  
66001507  
66001857  
66001755  
66001859  
66001709  
66001700  
66001509  
66001503  
66001251  
66001601  
66001494  
66001604  
66001606  
66001829  
66001812  
66001817  
66001015  
66001021  
66001815  
66001795  
66001823  
66001499  
66001500  
66001861  
66001704  
66001858  
66001810  
66001507  
66001552  
66001755  
66001859  
66001709  
66001700  
66001509  
66001503  
66001020  
66001825  
66001510  
66001862  
66001607  
66001649  
66001812  
66001785  
66001016  
N/A  
66001807  
66001652  
66001575  
66001498  
66001500  
66001861  
66001704  
66001858  
N/A  
66001503  
66001020  
66001826  
66001570  
66001801  
66001620  
66001649  
66001812  
66001785  
66001016  
N/A  
66001807  
66001652  
66001575  
66001498  
66001500  
66001861  
66001704  
66001858  
N/A  
66001503  
66001020  
66001603  
66001494  
66001537  
66001607  
66001829  
66001812  
66001612  
66001015  
66001021  
66001831  
66001795  
66001183  
66001498  
66001500  
66001861  
66001704  
66001858  
66001616  
66001507  
66001857  
66001755  
66001859  
66001709  
66001700  
66001509  
66001503  
66001020  
66001619  
66001494  
66001604  
66001607  
66001829  
66001812  
66001612  
66001015  
66001021  
66001831  
66001795  
66001823  
66001498  
66001500  
66001861  
66001704  
66001858  
66001616  
66001507  
66001552  
66001755  
66001859  
66001709  
66001700  
66001509  
Flue Restrictor  
Gas Control Valve  
Inner Door**  
Inner Door Gasket  
Instruction Manual  
Nipple w/Heat Traps  
Outer Door  
Outer Door Filler  
Piezo Igniter w/Bracket  
PilotAssembly**  
Pipe Insulation (2 ea.)  
SecondaryAnode Rod  
T & P Insulation  
66001507  
66001545  
66001708  
66001859  
66001709  
66001700  
66001813  
66001507  
66001552  
66001708  
66001859  
66001709  
66001700  
66001509  
Temperature-Pressure Relief Valve  
Viewport Assembly  
* Not Shown. ** Includes Inner Door Gasket.  
Now that you have purchased this gas water heater, should a need  
ever exist for repair parts or service, simply call Maytag Customer  
Service at 1-800-788-8899 for an authorized servicer. Be sure to  
provide all pertinent facts when you call or visit.  
When ordering repair parts, always give the following information:  
Model number  
Serial Number  
Part Description  
Part Number  
THIS IS AREPAIR PARTS LIST, NOTAPACKING LIST.  
The model number of this gas water heater will be found on the model  
rating plate located near the gas control valve.  
30  
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REPAIR PARTS LIST  
MAYTAG/STATE PART NUMBER CONVERSION KEY  
MAYTAG  
66001011  
66001012  
66001013  
66001014  
66001015  
66001016  
66001021  
66001020  
66001105  
66001183  
66001251  
66001269  
66001494  
66001498  
66001499  
66001500  
66001503  
66001503  
66001507  
66001509  
66001510  
66001537  
66001538  
66001541  
66001545  
66001552  
66001570  
66001575  
66001576  
66001598  
66001599  
66001600  
66001601  
66001602  
66001603  
66001604  
66001605  
66001606  
66001607  
STATE  
9001609  
9001608  
ETC2X  
MAYTAG  
66001612  
66001616  
66001618  
66001619  
66001620  
66001649  
66001652  
66001700  
66001704  
66001708  
66001709  
66001755  
66001782  
66001783  
66001784  
66001785  
66001786  
66001787  
66001788  
66001795  
66001801  
66001807  
66001810  
66001812  
66001813  
66001814  
66001815  
66001817  
66001822  
66001823  
66001825  
66001826  
66001829  
66001831  
66001857  
66001858  
66001859  
66001861  
66001862  
STATE  
9003526  
9003655  
9003570  
9003607  
9003659  
9003469  
9003498  
9003917  
9003915  
9003717  
9003716  
9003971  
9003573  
9004008  
9004009  
9004010  
9003574  
9004011  
9004012  
9003524  
9003643  
9003985  
9003996  
9001595  
9003414  
9004029  
9003986  
9003984  
9003539  
9004024  
9003610  
9003611  
9004014  
9004003  
9003540  
9004254  
9004255  
184445-001  
9004256  
ETC5X  
9002401  
9002402  
9001584  
9000734  
9002769  
9000249  
9001829  
9002277  
9003385  
9003398  
9003400  
9003401  
9003406  
9003406  
9003410  
9003414  
9003421  
9003492  
9003493  
9003496  
9003521  
9003544  
9003636  
9003638  
9003639  
9003515  
9003537  
9003569  
9003606  
9003516  
9003517  
9003536  
9003519  
9003657  
9003520  
31  
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WARRANTY  
FULLONEYEAR WARRANTY  
For one year from the date of original retail purchase, any part which fails in normal home use will be repaired  
or replaced free of charge.  
If a leak occurs in the tank, a new water heater of the closest capacity and quality then available, will be  
replaced free of charge.  
The warranty of the replacement is the balance of the original water heater’s warranty.  
LIMITED PARTS WARRANTY  
After the first year and through the twelfth year from the date of original retail purchase, any parts which fail due  
to a defect in materials or workmanship, will be replaced or repaired free of charge for the part itself, with the  
owner paying all other costs, including labor, mileage and transportation.  
If the water heater is subjected to commercial, institutional, industrial or non-residential use, the above  
warranty coverage for parts that are proved to be defective in material or workmanship is effective for one year  
from the date of the original retail purchase.  
The warranty of the replacement is the balance of the original water heater’s warranty, or twelve months from  
the date of the part(s) purchase, whichever comes first.  
This warranty is limited to the original owner of the water heater.  
LIMITED TANK WARRANTYAGAINST LEAKS  
After the first year and through the twelfth year from the date of original retail purchase, if a leak occurs in the  
tank, a new water heater of the closest capacity and quality then available, will be replaced free of charge for  
the water heater, with the owner paying all other costs, including labor, mileage and transportation.  
If the water heater is subjected to commercial, institutional, industrial or non-residential use, the above  
warranty coverage for the tanks that are proved to be defective in material or workmanship is effective for two  
years from the date of the original retail purchase.  
The warranty of the replacement is the balance of the original water heater’s warranty.  
Please note: The full and limited warranty applies only while this water heater is used in the United States of  
America.  
This warranty is limited to the original owner of the water heater.  
TO RECEIVE WARRANTYSERVICE  
To locate an authorized service company in your area contact the Maytag dealer from whom your appliance  
was purchased; or call Maytag Customer Service at the number listed below. Should you not receive satisfactory  
warranty service, please call or write:  
Maytag Customer Service  
P.O. Box 2370  
Cleveland, TN 37320-2370  
U.S.A. 1-800-788-8899  
When contacting Maytag Customer Service be sure to provide the model and serial number of your appliance,  
the name and address of the dealer from whom you purchased the appliance and the date of purchase.  
MAYTAG WATER HEATERS ARE MANUFACTURED AND THIS WARRANTY IS PROVIDED BYA.O. SMITH  
CORPORATION. MAYTAG® IS A TRADEMARK OF THE MAYTAG CORPORATION AND IS USED UNDER  
LICENSE TOA.O. SMITH CORPORATION.  
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