Masterbuilt Charcoal Grill 20040211 User Manual

ASSEMBLY, CARE & USE MANUAL  
WARNING & SAFETY INFORMATION  
MODELS 20040211, 20042611 KETTLE CHARCOAL GRILL  
THIS PRODUCT IS FOR OUTDOOR USE ONLY  
Masterbuilt Manufacturing, Inc.  
1 Masterbuilt Court  
Columbus, Georgia 31907  
Customer Service 1-800-489-1581  
Approximate assembly time: 25 minutes  
Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.  
CARBON MONOXIDE HAZARD  
WARNING  
Burning charcoal gives off carbon  
monoxide, which has no odor and can  
cause death.  
This manual contains important  
information necessary for the proper and  
safe use of this grill.  
DO NOT burn charcoal inside homes,  
vehicles, tents, garages or any enclosed  
areas.  
Read and follow all warnings and  
instructions before using grill and  
during use.  
Use only outdoors where it is well  
ventilated.  
Keep this manual for future reference.  
Failure to follow these warnings and instructions properly could result in fire or explosion, which could cause  
property damage, personal injury, or death.  
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RECIPES  
PARTS LIST  
BBQ BURGERS  
15  
TANGY PEANUT-SAUCED RIBS  
1
12  
¼ cup catsup  
2 tbsp steak sauce  
1 tbsp water  
1 tsp sugar  
1 tsp vinegar  
1 clove garlic, minced  
1 lb lean ground beef  
¼ tsp salt  
10  
4 lbs meaty pork spareribs or pork loin back ribs  
¼ cup hot water  
¼ cup peanut butter  
2 tbsp lime juice  
2 tbsp sliced green onion  
14  
½ tsp grated fresh ginger or ¼ tsp ground ginger  
¼ tsp ground red pepper  
16  
2
¼ tsp black pepper  
4 hamburger buns, split and toasted  
Trim fat from ribs. Cut ribs into 4-6 serving size pieces.  
Place ribs bone side down. Cover and grill for 1 to 1 ¾  
hours or until tender. Meanwhile, for sauce, in a small  
saucepan gradually stir hot water into peanut butter  
(mixture will stiffen at first). Stir in lime juice, green onion,  
ginger, and red pepper. Cook and stir over low heat until  
heated through. Spoon sauce over ribs.  
11  
9
18  
For sauce, in small saucepan combine catsup, steak sauce,  
water, sugar, vinegar, garlic, and if desired, hot pepper  
sauce. Bring to boiling, and reduce heat. In a medium bowl  
combine ground beef, salt, and pepper. Shape meat mixture  
into four ¾ inch thick patties.  
13  
17  
Grill patties on the rack of an uncovered grill directly over  
medium coals for 14-18 minutes or until meat reaches  
160° F degrees internally. Turn patties once during cooking  
and brush once or twice with sauce during the last five  
minutes. Serve burgers on buns.  
7
5
6
3
Optional: few dashes bottled hot pepper sauce, American  
cheese slices, lettuce leaves, tomato slices, onion slices,  
and pickle slices.  
4
8
CAJUN HALIBUT  
HERB-MUSTARD CHICKEN QUARTERS  
Relish  
2 tbsp creamy Dijon-style mustard blend  
1 tbsp snipped fresh parsley  
1 tbsp snipped fresh oregano or 1 tsp dried oregano crushed  
1 tbsp water  
1/8 tsp ground red pepper  
3 to 3 ½ lb whole broiler-fryer chicken, cut into quarters  
QUANTITY DESCRIPTION  
ITEM NO. QUANTITY DESCRIPTION  
ITEM NO.  
1 can (7 oz) Green Giant Niblets whole kernel corn,  
drained  
1 medium tomato, chopped  
2 medium green onions, chopped (2 tbsp)  
1 tablespoon cider vinegar  
2 tsps honey  
1
2
3
4
5
6
7
8
9
1
1
2
2
1
1
1
1
1
Kettle Lid  
10  
11  
12  
13  
14  
15  
16  
17  
18  
1
2
1
1
1
1
1
2
1
Lid Handle  
Wheels  
Kettle Base  
Short Legs  
Long Legs  
Ash Can  
Lid Hook  
Air Damper  
¾ tsp dried oregano leaves  
¼ tsp ground red pepper (cayenne)  
¼ tsp salt  
For sauce, in a small bowl combine mustard, parsley, orega-  
no, water and red pepper. Cover and chill until ready to use.  
Optional to remove skin.  
Logo Plate (pre-assembled)  
Cooking Grate  
Ash Can Handle  
Fish  
Place chicken bone side down. Cover and grill for 50-60  
minutes or until chicken is no longer pink. (170° F degrees  
for breast and 180° F degrees for dark meat). Brush the  
pieces with sauce occasionally during the last 10 minutes of  
grilling.  
Ash Can Spacer Ring w/Air Dampers  
Storage Shelf  
Charcoal Grate  
Hub Caps  
4 halibut steaks (about 6 oz each)  
2 tbsp Worcestershire sauce  
½ tsp coarse ground pepper  
¼ tsp dried oregano leaves  
Base Handle  
Lighting Grate  
In small bowl, mix all relish ingredients; set aside. Brush  
halibut with Worcestershire sauce; sprinkle with pepper  
and oregano. Cover and grill fish over medium heat 10-15  
minutes, turning once or twice, until fish flakes easily with  
fork. Serve fish with relish.  
DO NOT RETURN TO RETAILER  
For Assembly Assistance, Missing or Damaged Parts  
Call: MASTERBUILT Customer Service at 1-800-489-1581 or  
EMAIL us at [email protected].  
STOP!  
2
13  
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HARDWARE LIST  
APPROXIMATE GRILLING TIMES  
BEEF  
SIZE  
4” (2cm) thick  
GRILLING TIME  
INTERNAL TEMP  
3
Steaks  
/
3 to 4 min. /side  
med rare 145°F (62°C)  
4 to 5 min. /side  
3 to 4 min. /side  
3 to 4 min. /side  
18 to 22 min /lb.  
20 to 25 min. /lb.  
10 min. /side  
med 160°F (71°C)  
145°-160°F (62-71°C)  
med 160°F (71°C))  
145°-160°F (62-71°C)  
145°-160°F (62-71°C)  
med 160°F (71°C)  
(C)  
3/16”  
Hex Lock Nut  
(A)  
1/4-20x1/2"  
Phillips Head Screw  
Kabobs  
1” (2.5cm) cubes  
(B)  
3/16-24x3/8"  
Phillips Head Screw  
1
Hamburger patties  
Roast, rolled rump  
Sirloin tip  
/
2” (12mm) thick  
qty-4  
qty-8  
qty-4  
4-6 lbs. (1.8-2.7kg)  
3 1/2--4 lbs. (1.5-1.8kg)  
cut in 1-rib portions  
Ribs, back  
half, 2-3 lbs. (0.9-1.3kg)  
whole, 4-6 lbs. (1.8-2.7kg)  
10 to 12 min. /side  
12 to 15 min. /side  
med rare 145°F (62°C)  
med 160°F (71°C)  
(D)  
1/4-20  
Serrated Flange Nut  
Tenderloin  
(E)  
5/16”  
Nylon Hex Lock Nut  
PORK  
SIZE  
GRILLING TIME  
INTERNAL TEMP  
qty-14  
qty-2  
3
Chops, bone-in  
/
4” (2cm) thick  
3 to 4 min. /side  
med 160°F (71°C)  
Chops, bone-out  
Tenderloin  
1 1/2” (4cm) thick  
7 to 8 min. /side  
15 to 25 min. total  
1 1/2 to 2 hrs.  
med 160°F (71°C)  
med 160°F (71°C)  
med 160°F (71°C)  
1
/
2-1 1/2 lbs. (0.2-0.6kg)  
Ribs (indirect heat)  
2-4 lbs. (0.9-1.8kg)  
GRILLING TIME  
VENISON  
SIZE  
INTERNAL TEMP  
(H)  
(F)  
1/4”  
(G)  
5/16”  
Roast, saddle or leg  
6-7 lbs. (2.7-3.1kg)  
25 to 30 min. /lb.  
145°-160°F (62-71°C)  
Heat Insulation Washer  
Aluminum Flat Washer  
Aluminum Flat Washer  
qty-8  
qty-6  
3
Steaks  
/
4” (2cm) thick  
6 to 7 min. /side  
med 160°F (71°C)  
qty-8  
CHICKEN  
SIZE  
GRILLING TIME  
INTERNAL TEMP  
Broiler fryer (indirect  
heat)  
3-4 lbs. (1.3-1.8kg)  
60 to 75 min.  
in thigh 180°F (82°C)  
Cornish hens  
18-24 oz. (510-680g)  
45 to 55 min.  
in thigh 180°F (82°C)  
170°F (77°C)  
Breast halves, bone-in  
6-8 oz. ( 170-226g)  
each  
10 to 15 min. /side  
Breast halves, boneless  
Legs or thighs  
Drumsticks  
4 oz. (113g) each  
4-8 oz. (113-226g)  
4 oz. (113g)  
6 to 8 min. /side  
10 to 15 min. /side  
8 to 12 min. /side  
8 to 12 min. /side  
170°F (77°C)  
180°F (82°C)  
180°F (82°C)  
180°F (82°C)  
(J)  
1/4”  
Lock Washer  
qty-2  
(I)  
Heat Insulation Washer  
qty-4  
(K)  
1/4”  
Crown Nut  
qty-2  
Wings  
2-3 oz. (56-85g)  
When outside temperature is cooler than 65°F and/or altitude is above 3,500 feet, additional  
cooking time may be required. To insure that meat is completely cooked use a meat  
thermometer to test internal temperature.  
Lifting grill lid during cooking process may extend cooking time due to heat loss.  
3
12  
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FREQUENTLY ASKED QUESTIONS REGARDING CHARCOAL GRILLS  
DO NOT RETURN TO RETAILER  
For Assembly Assistance, Missing or Damaged Parts  
Call: MASTERBUILT Customer Service at 1-800-489-1581 or  
EMAIL us at [email protected].  
STOP!  
Q. My cooking grate has rust. How do I get rid of it?  
Seasoning will prevent rust and food from sticking. Season by applying a thin coating of solid vegetable  
shortening over the entire surface. Place cooking grate in grill and allow to heat for 1 to 1-1/2 hours. Grate is  
now ready to use. Frequent re-seasoning prevents rusting. If rust occurs, clean with a steel brush. Reapply  
vegetable shortening and heat as indicated above.  
REPLACEMENT PARTS LIST  
Q. When can I put my meat on the grill?  
MODEL# 20040211 MODEL# 20042611  
PART NUMBER  
DESCRIPTION  
Grill is ready for use when charcoal is ashed over and no visible flames are present.  
Q. How long will the briquets stay hot?  
If cooking for more than 30 to 40 minutes, additional briquets must be added to the fire. Add 10 or 12 briquets  
to the outer edge of the fire immediately after it has been spread. Once these coals become 80% ashed over,  
add to the center of the fire as needed to maintain constant cooking temperature. Read all instructions and  
warnings on charcoal bag.  
9904090001  
9904090002  
9904090003  
9904090004  
9904090005  
990060100  
990060087  
9904090006  
9904090007  
990060095  
990000005  
9904100020  
990060130  
9004100031  
9004090009  
909060028  
9904090001  
9904090002  
9904090003  
9904090004  
9904090005  
990060100  
990060087  
9904090006  
9904090007  
990060095  
990000005  
9904100022  
990060130  
9004100031  
9004090009  
909060028  
Short Leg Kit  
Long Leg Kit  
Kettle Lid Kit  
Q. Can adjusting the air damper on my grill make a difference?  
Kettle Base Kit  
Dampers on a covered grill are usually left open. This allows oxygen into the grill, increasing the temperature  
of the coals. Regulate the grill temperature by adjusting the air dampers. Closing them (either partially or  
completely) may help to "cool down" a fire that is too hot.  
Ash Can Handle Kit  
Storage Shelf  
Wheel Kit  
Lid Handle Kit  
Base Handle Kit  
Lid Air Damper Kit  
Revolution Lid Hook Kit  
Logo Plate Kit  
SAFE STORAGE AND MAINTENANCE  
• Inspect hardware and assembled parts on a regular basis to insure grill is in safe working condition.  
• ALWAYS allow grill to cool completely before handling.  
Ash Can Spacer Ring Kit  
Charcoal Lighting Grate Kit  
Ash Can w/o Dampers  
• ALWAYS empty ash can after use only when ashes have completely cooled. This will help prolong  
ash can life.  
Air Damper Ring Control Handle  
w/Nut  
• Clean grill, including special surfaces such as cooking grates with mild cleaning agents. Wipe outside of  
grill with damp rag. DO NOT use oven cleaner.  
9004090010  
906060064  
9004090011  
9804100017  
9904090008  
9004090010  
906060064  
9004090011  
9804100017  
9904090008  
Cooking Grate  
Charcoal Grate  
MB Hub Cap  
• ALWAYS cover and store cold grill in a protected area.  
• Indoor storage of grill is permissible only if the charcoal has burned to a complete ash AND is cold.  
Remember to remove cold ashes before storing.  
Instruction Manual  
Hardware Kit  
• Grill is made of steel and may rust over time. If rusting occurs on outside surfaces, clean area with sand  
paper or steel wool, then cover with heat resistant paint, except for stainless steel parts.  
• If rusting occurs on the inside surface of grill, clean area with sandpaper or steel wool, then coat with  
cooking oil, except for stainless steel parts.  
• NEVER USE PAINT ON INSIDE SURFACES OF GRILL.  
4
11  
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ASSEMBLY INSTRUCTIONS  
GRILL OPERATION CAUTIONS  
• Avoid bumping or impacting grill.  
Before assembly read instructions  
carefully.  
• Keep your hands, hair and face away from burning charcoal.  
Tools needed for assembly:  
• This grill has an open flame. Be careful of loose hair and clothing during operation. They may catch fire.  
Adjustable Wrench  
Phillips Head Screwdriver  
• Use protective gloves when handling this grill or working with fire. Use protective gloves or long, sturdy fireplace  
tools when adding wood or charcoal.  
B
Assemble grill on a clean, flat surface.  
2
• Do not allow anyone to conduct activities around this grill during or following its use until the unit has cooled. This  
grill is HOT during operation and remains HOT for a period of time following its use.  
STEP 1.  
Align ash can spacer ring (7) with holes in kettle  
base (2). Insert phillips head screw (B) through  
kettle base (2) into ash can spacer ring (7) as  
shown. Secure with hex lock nut (C).  
• Fatty foods like hamburgers can have excess grease that can cause flare ups. When cooking fatty foods, use  
caution when opening lid and during cooking to avoid being burned.  
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use protective gloves or  
long, sturdy cooking tools.  
• Never use glass, plastic or ceramic cookware on this grill.  
• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to properly assemble or  
safely operate this grill.  
7
• Grill lid and base are HOT while in use and during cooling process.  
• Do not remove ash can while ashes and charcoal are HOT.  
C
• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when adjusting.  
• Never overfill charcoal grate. This can cause serious injury as well as damage the unit.  
Assistance may be required for this step.  
Front of kettle base has  
two holes for base handle  
Do not tighten screws all the way. Legs  
may need to be adjusted when storage  
shelf is attached in STEP 3.  
A
I
• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to ignite the charcoal.  
These fluids can explode causing injury or death.  
STEP 2.  
REMINDER: NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION. MAINTAIN A MINIMUM  
DISTANCE OF 10 FT (3M) FROM OVERHEAD CONSTRUCTION, WALLS OR RAILS. SEE DIAGRAM BELOW.  
G
Place heat insulation washers (I) on long  
legs (4) as shown. Align holes in long legs  
with holes in kettle base (2). Insert phillips  
head screws (A) through holes on legs.  
Secure with aluminum flat washers (G) and  
serrated flange nuts (D).  
D
4
2
When all four legs are attached,  
two long legs will be in front with  
two short legs in rear.  
Overhead  
10 ft (3m)  
Repeat step with short legs on rear side of  
kettle base.  
Construction  
Rails  
10 ft (3m)  
Wall  
10  
5
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HOW TO USE QUICK START IGNITION SYSTEM  
ASSEMBLY INSTRUCTIONS  
Carefully reposition grill as shown.  
17  
Be careful not to chip/scratch porcelain.  
Read all instructions and warnings on charcoal bag and in manual before using.  
11  
E
STEP 3.  
1. Load three crumpled sheets of newspaper on top of grate inside ash can. Place ash can  
in position below grill.  
Note: Shelf may require tilting to place in  
position. Legs may need to be spread apart  
to place shelf in position.  
8
2. Pile charcoal directly above ash can on charcoal grate. Open holes in bottom air damper,  
and ignite paper in ash can.  
Insert storage shelf (8) into holes in grill legs  
as shown. Secure storage shelf to long legs  
using aluminum flat washer (F) and crown  
nut (K).  
3. Spread charcoal out on grate and cook in as little as 20 minutes.  
• NEVER USE GASOLINE TO LIGHT CHARCOAL.  
Attach one wheel (11), indented side out, to  
each short leg. Then secure wheels and  
storage shelf to legs using nylon hex lock  
nuts (E).  
• OVERFILLING CHARCOAL GRATE CAN CAUSE SERIOUS INJURY AND DAMAGE THE  
UNIT.  
K
F
• NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED.  
• HOT COALS SHOULD NOT BE LEFT UNATTENDED.  
Snap hubcaps (17) in place as shown.  
• GRILL IS HOT. USE PROTECTIVE GLOVES AND LONG, STURDY COOKING  
UTENSILS.  
Carefully reposition grill as shown.  
Tighten all hardware on legs and storage  
shelf before continuing.  
WARNING  
9
To ensure that it is safe to eat, food must be cooked to the minimum internal  
temperatures listed in the table below.  
STEP 4.  
Place heat insulation washers (H) on base  
handle (9) as shown. Insert screws on base  
handle (9) into kettle base (2). Secure with  
aluminum flat washers (F) lock washers (J)  
and hex nuts (D).  
H
USDA* Safe Minimum Internal Temperatures  
2
Fish  
145° F  
160° F  
160° F  
145° F  
160° F  
165° F  
Pork  
F
Egg Dishes  
J
Steaks and Roasts of Beef, Veal or Lamb  
Ground Beef, Veal or Lamb  
Whole Poultry (Turkey, Chicken, Duck, etc.)  
D
Ground or Pieces Poultry (Chicken Breast, etc.) 165° F  
* United States Department of Agriculture  
6
9
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ASSEMBLY INSTRUCTIONS  
ASSEMBLY INSTRUCTIONS  
STEP 5.  
B
STEP 7.  
6
Note: Do not over tighten. Damper should  
Place heat insulations washers (H) on ash can  
5
13  
1
move freely.  
handle as shown. Insert handle (6) into ash can  
(5) and secure using aluminum flat washers (F)  
and hex nuts (D).  
Attach air damper (13) to kettle lid (1) using  
phillips head screw (B) and hex lock nut (C).  
H
F
D
C
STEP 8.  
STEP 6.  
10  
Insert lighting grate (18) into assembled ash  
can (5) as shown below.  
Place heat insulation washers (H) on lid  
handle (10) as shown. Insert screws on lid  
handle (10) into holes in kettle lid (1). Add lid  
hook (12) then aluminum flat washers (F) and  
secure with hex nuts (D).  
1
Slide assembled ash can (5) onto guides of  
ash can spacer ring (7).  
15  
H
Place charcoal grate (16) inside kettle base (2).  
Rest cooking grate (15) on kettle base (2) as  
shown.  
16  
18  
Place kettle lid (1) onto kettle base (2).  
2
12  
5
1
F
7
D
GRILL IS READY FOR USE  
7
8
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