Makita Drill 6041D User Manual

Cordless Driver Drill  
MODEL 6041D  
MODEL 6076D  
MODEL 6176D  
002864  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
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Electrical Safety  
Tool Use and Care  
4. A battery operated tool with integral bat-  
teries or a separate battery pack must be  
recharged only with the specified charger  
for the battery. A charger that may be suit-  
able for one type of battery may create a risk  
of fire when used with another battery.  
12. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
13. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
5. Use battery operated tool only with specif-  
ically designated battery pack. Use of any  
other batteries may create a risk of fire.  
14. Do not use tool if switch does not turn it  
on or off. A tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
6. Stay alert, watch what you are doing, and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
15. Disconnect battery pack from tool or  
place the switch in the locked or off posi-  
tion before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
7. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
16. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
17. When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together may  
cause sparks, burns, or a fire.  
8. Avoid accidental starting. Be sure switch  
is in the locked or off position before  
inserting battery pack. Carrying tools with  
your finger on the switch or inserting the bat-  
tery pack into a tool with the switch on invites  
accidents.  
9. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
18. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to  
bind and are easier to control.  
10. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enable better control of the tool in  
unexpected situations.  
19. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tool’s  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
11. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions.  
20. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool may create a risk of injury when  
used on another tool.  
3
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22. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
shock or injury.  
Service  
21. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
may result in a risk of injury.  
SPECIFIC SAFETY RULES  
USB022-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to cordless drill safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring.  
Contact with a “live” wire will also make  
exposed metal parts of the tool “live” and  
shock the operator.  
5. Hold the tool firmly.  
6. Keep hands away from rotating parts.  
7. Do not leave the tool running. Operate the  
tool only when hand-held.  
8. Do not touch the drill bit or the workpiece  
immediately after operation; they may be  
extremely hot and could burn your skin.  
2. Be aware that this tool is always in an  
operating condition, because it does not  
have to be plugged into an electrical out-  
let.  
9. Some material contains chemicals which  
may be toxic. Take caution to prevent  
working dust inhalation and skin contact.  
Follow material supplier safety data.  
3. Always be sure you have a firm footing.  
4. Be sure no one is below when using the  
tool in high locations.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
4
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IMPORTANT SAFETY INSTRUCTIONS FOR  
CHARGER & BATTERY CARTRIDGE  
USC003-1  
1. SAVE THESE INSTRUCTIONS- This man-  
ual contains important safety and operat-  
ing instructions for battery charger.  
10. Do not disassemble charger or battery  
cartridge; take it to a qualified serviceman  
when service or repair is required. Incor-  
rect reassembly may result in a risk of  
electric shock or fire.  
2. Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery, and (3)  
product using battery.  
11. To reduce risk of electric shock, unplug  
charger from outlet before attempting any  
maintenance or cleaning. Turning off con-  
trols will not reduce this risk.  
3. CAUTION - To reduce risk of injury, charge  
only MAKITA rechargeable batteries.  
Other types of batteries may burst caus-  
ing personal injury and damage.  
12. The battery charger is not intended for  
use by young children or infirm persons  
without supervision.  
4. Do not expose charger to rain or snow.  
13. Young children should be supervised to  
ensure that they do not play with the bat-  
tery charger.  
5. Use of an attachment not recommended  
or sold by the battery charger manufac-  
turer may result in a risk of fire, electric  
shock, or injury to persons.  
14. If operating time has become excessively  
shorter, stop operating immediately. It  
may result in a risk of overheating, possi-  
ble burns and even an explosion.  
6. To reduce risk of damage to electric plug  
and cord, pull by plug rather than cord  
when disconnecting charger.  
15. If electrolyte gets into your eyes, rinse  
them out with clear water and seek medi-  
cal attention right away. It may result in  
loss of your eyesight.  
7. Make sure cord is located so that it will  
not be stepped on, tripped over, or other-  
wise subjected to damage or stress.  
8. Do not operate charger with damaged  
cord or plug - replace them immediately.  
9. Do not operate charger if it has received a  
sharp blow, been dropped, or otherwise  
damaged in any way; take it to a qualified  
serviceman.  
5
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ADDITIONAL SAFETY RULES FOR CHARGER &  
TOOL  
1. The charger and the tool are specifically  
designed to work together. Do not attempt  
to charge any other cordless tool with this  
charger. Do not attempt to charge the tool  
with any other charger.  
4. Do not store the tool in locations where  
the temperature may reach or exceed 50°C  
(122°F).  
5. Do not incinerate the tool even if it is  
severely damaged or is completely worn  
out. The tool can explode in a fire.  
2. Do not charge the tool when temperature  
is BELOW 10°C (50°F) or ABOVE 40°C  
(104°F).  
6. Do not charge inside a box or container of  
any kind. The tool must be placed in a well  
ventilated area during charging.  
3. Do not attempt to use a step-up trans-  
former, an engine generator or DC power  
receptacle.  
SAVE THESE INSTRUCTIONS  
6
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FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off before  
adjusting or checking function on the tool.  
002059  
Charging  
Connect the charging plug to the charging connector, then  
plug in the charger to the power receptacle. Charging takes 3  
hours.  
CAUTION:  
1
The battery in your new tool is not fully charged. You will  
need to charge it before use.  
1. Charging plug  
Do not operate the tool during charging.  
Overcharging more than 2 days considerably shortens  
the battery service life.  
Always unplug the charger after completing the charge.  
002268  
Switch action  
For 6041D and 6076D  
To start the tool, simply pull the switch trigger. Release the  
switch trigger to stop.  
For 6176D  
1
To start the tool, simply pull the switch trigger. Tool speed is  
increased by increasing pressure on the switch trigger.  
Release the switch trigger to stop.  
1. Switch trigger  
7
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002074  
Reversing switch action  
This tool has a reversing switch to change the direction of  
rotation. Move the reversing switch lever to the FWDposi-  
tion for clockwise rotation or the REVposition for counter-  
clockwise rotation.  
1
When the reversing switch lever is in the neutral position, the  
switch trigger cannot be pulled.  
1. Reversing switch lever  
CAUTION:  
004021  
Always check the direction of rotation before operation.  
Use the reversing switch only after the tool comes to a  
complete stop. Changing the direction of rotation before  
the tool stops may damage the tool.  
F
1
When not operating the tool, always set the reversing  
switch lever to the neutral position.  
1. Reversing switch lever  
Overload protector (for 6176D only)  
The overload protector automatically cuts out to break the  
circuit whenever heavy work is prolonged. Wait 20 - 30 sec-  
onds before resuming operation.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off before  
carrying out any work on the tool.  
002112  
Installing or removing driver bit or drill bit  
CAUTION:  
1
2
Always set the reversing switch lever to the neutral  
position before installing or removing the bit.  
3
Hold the ring and turn the sleeve counterclockwise to open  
the chuck jaws. Place the bit in the chuck as far as it will go.  
Hold the ring firmly and turn the sleeve clockwise to tighten  
the chuck.  
To remove the bit, hold the ring and turn the sleeve counter-  
clockwise.  
1. Tighten  
2. Sleeve  
3. Ring  
8
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Screwdriving operation  
OPERATION  
Place the point of the driver bit in the screw head and apply  
pressure to the tool. Start the tool slowly and then increase  
the speed gradually. Release the trigger just as the screw  
bottoms out. If the trigger is not released, the screw may strip  
out the hole or the screw and/or bit may be damaged.  
NOTE:  
Make sure that the driver bit is inserted straight in the  
screw head, or the screw and/or bit may be damaged.  
When driving wood screws, predrill pilot holes to make  
driving easier and to prevent splitting of the workpiece.  
See the chart.  
Nominal diameter of  
wood screw (mm)  
3.1 (1/8)  
Recommended size  
of pilot hole (mm)  
2.0 - 2.2 (5/64- 3/32)  
2.2 - 2.5 (3/32- 3/32)  
2.5 - 2.8 (3/32- 7/64)  
2.9 - 3.2 (7/64- 1/8)  
3.5 (9/64)  
3.8 (5/32)  
4.5 (11/64)  
002138  
Drilling operation  
Drilling in wood  
When drilling in wood, the best results are obtained with  
wood drills equipped with a guide screw. The guide screw  
makes drilling easier by pulling the bit into the workpiece.  
Drilling in metal  
To prevent the bit from slipping when starting a hole, make  
an indentation with a center-punch and hammer at the point  
to be drilled. Place the point of the bit in the indentation and  
start drilling.  
Use a cutting lubricant when drilling metals. The exceptions  
are iron and brass which should be drilled dry.  
CAUTION:  
Pressing excessively on the tool will not speed up the  
drilling. In fact, this excessive pressure will only serve to  
damage the tip of your bit, decrease the tool  
performance and shorten the service life of the tool.  
There is a tremendous force exerted on the tool/bit at the  
time of hole break through. Hold the tool firmly and exert  
care when the bit begins to break through the workpiece.  
9
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A stuck bit can be removed simply by setting the  
reversing switch to reverse rotation in order to back out.  
However, the tool may back out abruptly if you do not  
hold it firmly.  
Always secure small workpieces in a vise or similar hold-  
down device.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off before  
attempting to perform inspection or maintenance.  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
DISPOSING OF TOOL  
A Ni-Cd battery is built into the handle of the tool. Always  
remove it before disposing of the tool.  
002144  
Removing built-in battery  
CAUTION:  
1
Never remove the built-in battery from the tool except  
when disposing of the tool. The battery will be damaged  
or a battery short-circuit could result.  
To remove the cover, push it in the direction of the arrow  
while pressing down on the OPENportion of the cover.  
1. Cover  
002145  
Withdraw the built-in battery halfway. Disconnect the two  
lead wires from the battery by pulling them from the battery  
terminals. Then withdraw the battery completely.  
To prevent a battery short-circuit, tape the battery terminals  
or put the battery into a plastics bag. (Note: Never put two or  
more batteries into one plastics bag. Battery short-circuit  
may result.)  
2
3
1
1. Battery terminal  
2. Lead wire  
3. Battery  
CAUTION:  
Never incinerate the battery even if it is severely  
damaged or is completely worn out. It can explode in a  
fire or toxic materials can leak out of it.  
10  
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EN0001-1  
Recycling the Battery  
The only way to dispose of a Makita battery is to recycle it.  
The law prohibits any other method of disposal.  
To recycle the battery:  
1. Remove the battery from the tool.  
Ni-Cd  
2. a) Take the battery to your nearest Makita Factory Ser-  
vice Center  
or  
b) Take the battery to your nearest Makita Authorized  
Service Center or Distributor that has been desig-  
nated as a Makita battery recycling location.  
Call your nearest Makita Service Center or Distributor to  
determine the location that provides Makita battery recycling.  
See your local Yellow Pages under “Tools-Electric”.  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory or  
attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Drill bits  
Screw bits  
Rubber pad assembly  
Wool bonnet  
Foam polishing pad  
Plastic carrying case  
11  
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Memo  
12  
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Stamp  
Timbre  
Makita Canada Inc.  
1950 Forbes Street,  
Whitby, Ontario  
L1N 7B7  
Fold  
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Your answers to the following questions are appreciated.  
1.This product was purchased from?  
3. How did you first learn of Makita Power Tools?  
Hardware/lumber Store  
Tool Distributor  
Industrial Supply  
Other (  
Magazine/Newspaper  
From dealer  
Catalog  
Other (  
)
)
Store display  
2. Use of the product is intended for?  
4. Most favored points are?  
Construction trade  
Home maintenance  
Other (  
Design  
Makita Brand  
Power  
Industrial maintenance  
)
Features  
Size  
Other (  
)
Price  
5. Any comments?  
Certificate of Warranty  
Mail to Makita  
Date Purchased  
Model No.  
Serial No.  
Month  
Day  
Year 20  
Male Female  
Single  
Married  
Initial Last Name  
Street Address  
City  
Province  
Postal Code  
Under 19  
20-29  
30-39  
40-49  
Over 50  
AGE:  
Occupation:  
Dealer's Name & Address:  
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Paste Paste Paste Paste Paste Paste  
Paste  
Paste  
Factory Service Centres  
Head Office:  
1950 Forbes St., Whitby, Ontario, L1N 7B7  
(905) 571 - 2200 1-800-263-3734  
Regional Office:  
11771 Hammersmith Way, Richmond  
B.C. V7A 5H6  
(604) 272 - 3104 1-800-663-0909  
Regional Office:  
(Montreal)  
6389 boul, Couture, St. Leonard, Quebec  
H1P 3J5  
(514) 323 - 1223 1-800-361-7049  
Dartmouth:  
202 Brownlow Avenue  
Dartmouth, N.S., B3B 1T5  
(902) 468 - 7064 1-888-625-4821  
Ville St. Laurent:  
(Montreal)  
1140 Rue Bégin, Ville St. Laurent, Quebec  
H4R 1X1  
(514) 745 - 5025 1-888-745-5025  
Les Saules:  
(Quebec)  
1200 St. Jean Baptiste, Unit 106, Les Saules,  
Quebec, G2E 5E8  
(418) 871 - 5720 1-800-663-5757  
Nepean:  
(Ottawa)  
203 Colonnade Road, Unit #6, Nepean,  
Ontario K2E 7K3  
(613) 224 - 5022 1-888-560-2214  
Whitby:  
1950 Forbes St., Whitby, Ontario, L1N 7B7  
(905) 571 - 2200 1-800-263-3734  
London:  
317 Adelaide St. S., Unit 117, London,  
Ontario, N5Z 3L3  
(519) 686 - 3115 1-800-571-0899  
Mississauga:  
Calgary:  
6350 Tomken Rd., Unit 8, Mississauga,  
Ontario, L5T 1Y3  
(905) 670 - 7255 1-800-221-9811  
#8-6115 Fourth St. S.E., Calgary  
Alberta, T2H 2H9  
(403) 243 - 3995 1-800-267-0445  
Edmonton:  
Richmond:  
Coquitlam:  
Winnipeg:  
Saskatoon:  
11614-149 Street, Edmonton, Alberta,  
T5M 3R3  
(780) 455 - 6644 1-888-455-6644  
11771 Hammersmith Way, Richmond, B.C.,  
V7A 5H6  
(604) 272 - 3104 1-800-663-0909  
2131 Hartley Ave., #103  
Coquitlam, B.C. V3K 2Z3  
(604) 525 - 7434 1-800-266-7738  
1670 St. James Street, Winnipeg, Manitoba,  
R3H 0L3  
(204) 694 - 0402 1-800-550-5073  
206A-2750 Faithful Avenue Saskatoon,  
Saskatchewan, S7K 6M6  
(306) 931 - 0111 1-888-931-0111  
For the authorized service centre nearest you please refer to the local yellow pages directory under toolsor con-  
tact our customer service department (Tel) 1-800-263-3734  
CUSTOMER RECORD  
When you need service...  
DATE  
Explain the problem in a letter  
PURCHASED:  
Enclose the letter with the tool  
DEALERS NAME  
Package carefully and send prepaid  
& ADDRESS:  
to the nearest Makita factory or  
authorized service centre  
MODEL NO.:  
SERIAL NO.:  
15  
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MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from  
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during  
this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centres.  
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)  
without charge.  
This Warranty does not apply:  
where normal maintenance is required,  
repairs have been made or attempted by others,  
the tool has been abused, misused or improperly maintained,  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM  
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS  
WARRANTY.  
The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent  
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS WARRANTY.  
This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away  
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in  
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”  
Makita Canada Inc.  
1950 Forbes Street, Whitby, Ontario L1N 7B7  
883845-237  
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