UNIPRO v3.5
Users Manual
COPYRIGHT © 1998
MARATHON MONITORS INC
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Marathon Monitors Inc.
Two (2) control output triacs for use in single or dual control
mode.
Two (2) fully isolated analog outputs, each separately configurable
for voltage or current output.
Two (2) configurable alarm triacs, assignable as process Alarms,
deviation alarms, program alarms, or fault alarms.
Four (4) programmer events, assignable in any combination as
either inputs or outputs (expandable to 16 I/O with external event
boards).
Three (3) communication ports for talking with host computers,
controllers, and discrete digital and / or analog event expansion
racks.
This manual provides all of the information required to install,
operate and maintain the MMI UNIPRO.
The manual is divided into parts: Installation, Setup and
Configuration, Operation, Programming, and Maintenance and
Troubleshooting. Installation and Setup and Configuration will be
used initially to get the instrument into use. Operation and
Programming will be used daily. Maintenance and
Troubleshooting will be used for servicing the instrument
periodically or if trouble occurs.
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Installation
Installation Location
The UNIPRO instrument is designed for 1/8 inch panel mounting in
a DIN standard opening of 5.43 inches square (adapter panels
available by special order). Required rear clearance is 10.5 inches
to allow for wiring. As with all solid state equipment, the
controller should be away from excessive heat, humidity, and
vibration (refer to specifications). Since the unit uses red LED
display devices, avoid placing it in direct sunlight to reduce
interference with the display's visibility. The instrument requires
100/120/200/240 VAC (jumper selectable on power interconnect
board inside the rear panel) 50/60 Hz. It should not be on the
same circuit with other noise-producing equipment such as
induction machines, large electrical motors, etc. All instrument
wiring must be run separate from all control wiring.
Panel Mounting/Removal
Because the instrument uses a ventilated enclosure, it is not
dust-tight and should therefore always be mounted in a sealed
control panel. To mount the UNIPRO in a control panel, a hole
must be cut 5.43 inches square in the necessary location on the
panel. The following procedure should be followed to mount the
UNIPRO in the panel.
1.
Insert the unit into previously cut out 5.43 inches square
hole in the panel.
2.
While supporting the unit, insert one slotted clamping
bracket, with head of the bolt facing to the rear of the unit, into the
0.62 inch by 0.82 inch cutout on the side of the unit.
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3.
4.
Repeat step 2 for the opposite side of the unit.
With 1/8 inch HEX KEY wrench, alternately tighten bolts
on either side of the instrument to a torque of 4 in-lbs. (See warning
below). Insure rigidity of mounting.
Warning
To prevent warping of the unit's case, do not over tighten the
clamp bolts.
5.
To remove the unit, loosen the side clamping brackets and
reverse steps 1 through 3 above.
Note
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On subsequent removals and installations the rear
panel can be removed (4 screws) and the wiring
does not have to be disturbed.
Warning
All connections, rear panel installations and removals; plus
triac board installations and removals must be done with
power removed from TBA and TBB. All PC boards should
only be removed or installed with power off via the switch
mounted on the triac board. Otherwise, serious personal
and/or equipment damage can occur.
Thermocouples and Other Signal Wires
The wiring used to connect the signal wires to the instrument
should be run in a conduit, separate from any AC lines in the area.
This provides noise immunity and physical protection.
Thermocouples should be wired with the appropriate alloy
extension wire with no termination other than at the instrument. As
with all cold-junction compensating instruments, extreme care
should be used when an existing thermocouple is to be used for
both the Controller and another instrument at the same time.
Control Devices
The UNIPRO provides simple ON/OFF as well as Proportional
control through its two contact closure Control Outputs (TBA-7,
TBB-7, TBA-8, and TBB-8) and two Analog Outputs (TBD-13
through TBD-16). Refer to the Section on Control Modes for
more details on the outputs. This allows control through simple
ON/OFF devices or through Proportional control methods.
SIMPLE ON/OFF CONTROL: Set Control Mode for
ON/OFF Control. This provides contact closure at Control Output
#1 to control absolute heat application/removal for such devices as
heating elements, etc.
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Three types of Proportional control are:
1.
Time-Proportioning: Referring to the
modulation of the duty cycle. That is,
changing the ratio of On Time versus Off
Time in systems that use such devices as
heating elements, electronically
operated/assisted valves, or servo drives that
use analog command signals for control.
2.
3.
Position-Proportioning: Referring to the
adjustment of a variable positioning device
such as a positioning motor with slidewire
feedback.
Voltage or Current Output Proportioning:
An Analog output's (voltage or current)
amplitude is varied based on input from
rheostats, thermocouples, ammeters, etc. to
control heat applications.
The UNIPRO provides many ways to use the above control
methods. Setup has details for setting the Control Modes to
determine the method to be used. Some typical applications for the
Proportioning method are:
1.
HIGH/LOW or HEAT COOL heat application system: Set
Control Modes for Time-Proportioning. This provides that
CONTROL OUTPUT #1 (TBA-7, TBB-7) and CONTROL
OUTPUT #2 (TBA-8, TBB-8) are in opposite conditions at either
extreme of the control range and are both OFF at the midpoint of
the control range.
2.
ANALOG OUTPUT control: Set Control Modes for
Time-Proportioning. This provides a 0 to 5 VDC or 4 to 20 mA
output which is selectable on the ANALOG OUTPUT BOARD
(TBD-13 through TBD-16, see Section 2.14 and Section 8.0 for
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more details). The output control is based on 0 to 99% of the
output device's control range. For example, 50% control would
equal 2.5 VDC out where 5 VDC equals maximum heat output of
the drive. This can be used with servo drives that require a voltage
or current command signal for controlling heat output or servo
positioning.
3.
POSITIONING MOTOR with SLIDEWIRE FEEDBACK:
Set Control Modes for Single Position-Proportioning with slidewire
feedback. CONTROL OUTPUT #1 will drive the motor in the
open direction, CONTROL OUTPUT #2 in the close direction.
Remember, the above methods are just examples of the typical
applications of the UNIPRO. Please call your MMI representative
or application engineer for questions concerning your particular
system.
Chart Recorders
If a chart recorder is to be used, it must have input specifications
within the following ranges:
0 to 4 VDC
0 to 45 mA
corresponding to a FRONT PANEL display of 0-2000. The ideal
location of the recorder is adjacent to the instrument but it may be
located remotely if the connecting wires are properly shielded.
Long wiring runs from the chart recorder outputs may require
resistive termination
(2 K ohms or so) at the chart recorder input(s) should be isolated
from ground.
Computer Interface
If you wish to take advantage of the UNIPRO's RS-422 digital
communications capabilities, refer to "Communications" for more
details.
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Alarms
Two user-programmable triac alarm contacts are available for
connection in appropriately-engineered systems.
Programmer
The Programmer can run an entire process, depending on how
thoroughly the capabilities are set up and used. Refer to
"Operation" and "Programming" for further information.
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Electrical Connections
Connections to the unit are made via four terminal blocks, on the
rear panel, labeled TBA, TBB, TBC, and TBD. (Position 1 is at
the top the position 10 (TBA and TBB) or 18 (TBC and TBD) is at
the bottom of the terminal strip.) AC power, event, control, and
alarm connections are made on TBA and TBB. All
communications are on TBC and all analog I/O signals are on TBD.
Refer to the Figure below for a complete layout of the UNIPRO
rear panel connections.
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UNIPRO Rear Panel
UNIPRO Electrical connections
AC Power
The UNIPRO requires 100/120/200/240 VAC at 1 AMP,
Communications
Three communications busses are at TBC and use RS-422 full or
half duplex protocol for all ports. (Refer to "Communications" in
Maintenance and Troubleshooting.) Typically, the HOST port will
connect to a host computer, the AUXILIARY BUSS to other
instruments, and the OPTOMUX PORT to OPTOMUX
I/O devices.
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Analog Inputs
The UNIPRO allows for three analog inputs with their individual
functions determined by "daughter board" located on the analog
input board inside the unit. The standard connection, at TBD, will
have the first input as a thermocouple, the second for the oxygen
probe, and the third optionally used to input voltage or milliamp
signals.
Analog Outputs
Two, separate, isolated analog outputs are provided on TBD and
can be selected as 4-20 mV (for maximum accuracy, see
Specifications for further details) or 0-10 V output through DIP
switch settings on the analog output board. Additionally, outputs
can be calibrated by placing a jumper on the two terminals supplied.
DIP Switch Setup
The user may use the UNIPRO in a multi-instrument system by
giving the instrument a unique HOST address, specified by using
the DIP switches on the Interface Board inside the UNIPRO
To get to the DIP switches, loosen the black knurled knob on the
front panel by turning in a counterclockwise direction. Carefully
remove the front panel but DO NOT remove the ribbon cable
connecting the front panel to the Interface Board. Safely support
the front panel near the instrument. Adjust the DIP switches per
Section 2.16 for the desired operating mode. When switch
adjustment is complete, replace the front panel to prevent
contamination.
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UNIPRO Front Panel Removal
Find the appropriate switches by referring to the figure below.
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UNIPRO Internal Layout
DIP Switch Assignments
Bank 0
Switch #
Description
Unassigned
Unassigned
Slide wire Deadband (see the following table)
Slide wire Deadband (see the following table)
Slide wire Deadband (see the following table)
Unassigned
1
2
3
4
5
6
7
8
Unassigned
Service (Must be OFF)
Selectable deadband for slidewire feedback control.
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Slidewire Dead Band Offset
offset
0.4%
Switch 3
OFF
Switch 4
OFF
Switch 5
OFF
0.8%
1.2%
1.6%
2.0%
2.4%
2.8%
3.2%
ON
OFF
ON
OFF
OFF
OFF
ON
OFF
ON
ON
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
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Each UNIPRO in a multiple instrument system must have a unique
address for proper communications.
HOST address selection switches: Bank 1Address
DEC HEX
SW1
SW2
SW3
SW4
0
0
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
1
1
2
2
OFF
ON
3
3
ON
4
4
OFF
ON
OFF
OFF
ON
5
5
ON
6
6
OFF
ON
ON
7
7
ON
ON
8
8
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
9
9
ON
10
11
12
13
14
15
A
B
C
D
E
F
OFF
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
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Thermocouple Burnout Jumper Selection
The thermocouple jumper selects either a full upscale or a full down
scale reaction to take place when a thermocouple fails or becomes
open. The jumper can be found on the thermocouple board, and
has two possible settings (see Figure). For full scale upwards, place
the jumper from the + to the C, and for full scale downwards, place
the jumper from the - to the C.
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Setup And Configuration
Front Panel
The front panel of the UNIPRO consists of three main parts, two
display windows and a keyboard. Refer to the figure shown below
for a layout of the front panel. The display windows each contain
four 14-segment digits that are used to display helpful messages
and numerical parameter values.
PROCESS Display
This 4 digit 14-segment display provides the value of the current
process value, along with messages for ease of operator use when
setting up parameters. The PROCESS window displays the step
number and OPCODE when in the Program Editor.
SET Display
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This 4 digit 14-segment display provides the value of the process
setpoint value during Auto and Program operation. In Manual
mode the Time-Proportioning % Output value is displayed. During
operator input procedures this display shows the data being
entered. The SET window displays the corresponding data for the
OPCODES displayed in the PROCESS window when in the
Program Editor.
LEDs
Several small LEDs indicate operations and functions of the
UNIPRO. Ten are on the face and three are in the keys.
Output 1
Output 2
Alarm 1
indicates when the Output 1 Control relay is closed.
indicates when the Output 2 Control relay is closed.
indicates when the process value has closed the relay
based upon trip point and type of alarm.
Alarm 2
indicates when the process value has closed
the relay based upon the trip point and type of alarm. Also, if
Switch 6, Bank 1 is ON the LED indicates the closed control
output relay.
Prog indicates that a program is running and Automatic control is
activated. If flashing, the program is in HOLD. Refer to the
section "The Programmer".
Auto indicates that the UNIPRO is in Automatic control mode. If
flashing, a program is in HOLD.
Manual indicates that no control action is being executed by the
UNIPRO. If flashing, a program is in HOLD.
Power indicates that the UNIPRO's 5 volt power supply is
functioning.
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Fault indicates that an open circuit is detected at the signal input.
Wait indicates that the Programmer is waiting for some condition
to be satisfied before continuing.
Setpt indicates that the Setpt Enter mode has been selected.
Cntrl Parm indicates that the Control Parameter Enter mode has
been selected.
Alarm Set indicates that the Alarm Setup mode has been selected
or one or both alarm values are non-zero.
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Keyboard
The UNIPRO keyboard consists of ten keys for operating and
programming the instrument. There are no "hidden" keys on the
UNIPRO keyboard.
Various operations with the UNIPRO involve dual-key operations
using the [Shift] key in the same way a shift key on a typewriter is
used. When activating a dual-key assignment do not try to press
both keys simultaneously; rather, follow the sequence below:
1.
2.
3.
Press and hold the[ Shift] key,
Press and release the second key,
Release the [Shift] key.
KEY
DESCRIPTION
This key selects the operating mode of the
UNIPRO. The mode selected is indicated by
the illuminated LED.
This key selects the Setpoint Enter mode
where the Setpoint, Setpoint Offset and
Reference Number can be accessed and
altered. When used in the dual-key
operation Shift/Setpt it allows the operator
to pull any program into the edit space or
decrease the remaining time of a program step
if a program is currently running.
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This key selects the Control Parameter Enter
mode where the Proportional Band, Reset,
Rate, Cycle Time and Percent Output values
(if in solenoid mode) can be accessed and
altered. When used in the dual-key
operation Shift/Cntrl Parm it selects the
keyboard Lock Level change mode.
This key selects the Alarm Setup mode where
the Alarm 1 and Alarm 2 conditions can be
accessed and altered or Alarm 2 can be used
to determine setpoint for auxiliary control
loop. When used in the dual-key operation
Shift/Alarm Set it selects the Thermocouple
Type, Custom Features, and Events Partition.
After Shift/Alarm Set the Thermocouple Type
is initially displayed, if Enter is pressed the
Custom Feature option is available while the
second press of Enter allows the Events
Partition to be observed and altered if
necessary.
This key has no function by itself. The
function of the Shift key is for all dual-key
operations, Security Sequence and the
start-up sequences.
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usually used to select which digit is to be
modified in a data entry mode. In Manual
mode this key will cause the control output
to go to the full reverse control direction
while the value is displayed in the SET
window. In Automatic mode pressing "left
arrow" causes the % on-time valve position
to be displayed in the SET window.
(positive-Output 1, negative-Output 2). In
the Programmer Status Display it causes the
display to move to a new page.**
usually used to decrease the value of a digit in
the data entry mode or scroll through various
parameter sequences. In Manual mode this
key will cause the control action
to move toward the Output 2 direction.
When used in the dual-key operation
Shift/"down arrow" it accesses the
Programmer Status Display.
usually used to increase the value of a digit in
the data entry mode or scroll through various
parameter sequences. In Manual mode this key will
cause the control action to move in the Output 1
direction. When used in the dual-key operation
Shift/"up arrow" an LED test is activated, where every segment and
decimal point should light in both displays. If any segment or
decimal point does not light a keyboard problem may exist, contact
a qualified MMI representative.
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usually used to select
which digit is to be
modified in a data entry
mode. In Manual mode
this key will cause the
control output to go to the full Output
1 direction. In the Programmer Status
Display mode it causes the display to
move to a new page.
this key is used to enter
data, clear alarms, or
cancel programs.
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Setup and Configuration
Unipro 3.5
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Setup and Configuration
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Setup and Configuration
Unipro 3.5
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Setup and Configuration
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Setup and Configuration
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Control Parameter Key
Menu Selections
The following shows the
order of configuration options
set from the [Cntl Parm] key
and their range of values.
Press [ENTER] to go
forward to the next option, or
[Shift] to back up to a
previous option. The arrow
keys are used to change the
option within its limits see the
keys portion of this section
for a complete description of
how they are used. Pressing
[Cntl Parm] at any time will
exit from this option setup
sequence.
Note
Options are saved as they are
changed.
CON menu
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Setup and Configuration
Unipro 3.5
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Setup and Configuration
Unipro 3.5
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XXX=
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Setup and Configuration
Unipro 3.5
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Setup and Configuration
Unipro 3.5
od for
OFF /
ON
dual
pp for
positio
n
propor
tioning
LOC
, IN
C
Setpoi
nt
source;
local or
input C
Unipro 3.5 Process Control
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Setup and Configuration
Unipro 3.5
INP menu
Input A, B, or C values and
actions are programmed from
this menu. Display choices
shown are for input A. The
other input choices follow
through the same cycle.
Exceptions are noted in the
table. Thermocouple degree
choices for temperature
display come at the end of the
full menu cycle.
Proces
s
d
i
s
p
l
a
y
S
e
t
d
i
s
p
l
a
y
c
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h
o
i
c
e
s
D
e
s
c
r
i
p
t
i
o
n
L
I
N
,
T
c
,
O
f
f
,
Unipro 3.5 Process Control
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Setup and Configuration
Unipro 3.5
P
r
o
g
L
i
n
e
a
r
i
z
a
t
i
o
n
f
o
r
i
n
p
u
t
A
:
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MMI Product Documentation
L
I
N
f
o
r
l
i
n
e
a
r
T
c
?
F
o
r
t
h
e
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Setup and Configuration
Unipro 3.5
r
m
o
c
o
u
p
l
e
t
y
p
e
*
O
f
f
P
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MMI Product Documentation
r
o
g
f
o
r
P
r
o
g
r
a
m
m
e
d
.
I
n
p
u
t
C
h
a
s
t
h
r
e
e
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Setup and Configuration
Unipro 3.5
m
o
r
e
c
h
o
i
c
e
s
L
3
0
,
L
5
0
,
a
n
d
L
1
0
0
.
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MMI Product Documentation
Y
E
S, NO
Cold
junctio
n
compe
nsation
active
for
input A
-999
to
9999
Input
A
offset
for
progra
m
mode
-999 to 999
Input
A span
value
for
progra
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Setup and Configuration
Unipro 3.5
m
mode
0 to 3
Input
A
display
ed
decima
l point
locatio
n for
progra
m
mode.
de
g
F,
deg C
Tempe
rature
display
units
Notes:
* thermocouple types are found in
the specifications. Values and types are also
found in Maintenance and Troubleshooting.
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AOUT menu
P
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Setup and Configuration
Unipro 3.5
P
O
,
I
N
B
,
P
2
0
,
P
2
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1
,
A
n
a
l
o
g
o
u
t
p
u
t
1
s
o
u
r
c
e
*
REFN, PROG, TEMP,
AUX
-
9
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Setup and Configuration
Unipro 3.5
9
9
t
o
9
9
9
9
A
n
a
l
o
g
o
u
t
p
u
t
1
o
f
f
s
e
t
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0
t
o
9
9
9
9
A
n
a
l
o
g
o
u
t
p
u
t
1
r
a
n
g
e
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Setup and Configuration
Unipro 3.5
Analog out put 2
choices are the same
menu items repeated.
*Analog output
source 1 menu items:
PO = percent
output
IN B = input B
P 20 & P 21 are specialized parameter
settings. Check with your programmer
before entering data.
REFN = the reference number
PROG = the program
TEMP = temperature
AUX =Auxiliary output
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COM menu
P
r
o
c
e
s
s
d
i
s
p
l
a
y
S
e
t
d
i
s
p
l
a
y
D
e
s
c
r
i
p
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Setup and Configuration
Unipro 3.5
t
i
o
n
H or
F, E
or N
Host
commu
nicatio
ns
setup
and 0 to 3
TE
M
or
UDC
Aux
commu
nicatio
ns port
mode;
MMI
10Pro
or
Honey
well
UDC3
000
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H or
F, E or
N
Aux
commu
nicatio
ns
setup
and
0
t
o
3
NO,
YES
Slave
setpoin
t offset
active
-500
to 500
Slave
temper
ature
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Setup and Configuration
Unipro 3.5
control
ler
setpoin
t offset
The
UNIPR
O can
transfe
r 7
slave
temper
atures
and
have
an
offset
for
each.
Addres
s 1 is
the
original
UNIPR
O.
Notes:
communications choices for the
UNIPRO are:
H = Half
or
F = full duplex
E = even
or
N = no parity
BAUD rate code
0 = 1200
1 = 4800
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2 = 9600
3 = 19.2k
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Setup and Configuration
Unipro 3.5
PROG menu
P
r
o
c
e
s
s
d
i
s
p
l
a
y
S
e
t
d
i
s
p
l
a
y
D
e
s
c
r
i
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p
t
i
o
n
NO,
YES
Auto
start-
up
NO,
YES
Auto
progra
m start
NO, YES
Asynch
ronous
event
0 to
3
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Setup and Configuration
Unipro 3.5
Lock
level
The
most
accessi
ble
level is
3, the
least is
0. To
set a
passwo
rd see
below.
Password Entry
The password can be entered by
pressing the Dual-key sequence
[Shift] + [Cntl. Parm] keys. Any
order of keys, except for the
[Shift] or [ENTER] key, can be
entered as a password, up to nine
keys maximum. Press [ENTER]
to save the password. The
number in the set display will
count the number of keys
entered. Pressing [ENTER]
without pressing any other key
(i.e. set display=0) will clear the
password. So to have no
password the sequence [Shift] +
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[Cntl Parm], [Enter], [Enter]
,[Enter] must be pressed.
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Setup and Configuration
Unipro 3.5
EVTS menu
P
r
o
c
e
s
s
d
i
s
p
l
a
y
S
e
t
d
i
s
p
l
a
y
o
p
t
i
o
n
s
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D
e
s
c
r
i
p
t
i
o
n
NO,
YES
Extern
al
event
boards
active
1200
, 4800
Events
commu
nicatio
ns
baud
rate
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Setup and Configuration
Unipro 3.5
0 to 4
Eve
nts
partitio
n
internal
0 to
16
Extern
al
analog
board
partitio
n ?
Where
? is
0,1, 2,
3, 4, 5,
6, 7, 8,
9, A,
B, C,
D, E, F
Repres
enting
module
s 0
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throug
h 15
respect
ively.
XXX
Extern
al
analog
board
module
lineariz
ation.
Where
XXX =
lin,
prog,
n/a or
thermo
couple
type
and
value *
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Setup and Configuration
Unipro 3.5
All thermocouple displays have TC X format where X =
thermocouple type. See the list below
Thermocouple list:
Display
T/c Type
B
C
E
J
K
N
NM
R
S
T
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[Alarm Set] key
The [Alarm Set] key also sets some
parameters. Its menu is limited to alarm
functions. Again [Enter] and [Shift] move
forward or back through the selections while
setting up, [arrow] keys change values and
[Alarm Set] exits. All values are saved as
they are changed.
Alarm Set key
P
r
o
c
e
s
s
d
i
s
p
l
a
y
S
e
t
d
i
s
p
l
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Setup and Configuration
Unipro 3.5
a
y
o
p
t
i
o
n
s
D
e
s
c
r
i
p
t
i
o
n
See
not
es
Alarm
1
mode.
Selects
which
variabl
e, type
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MMI Product Documentation
of
alarm,
and
whethe
r direct
or
reverse
acting.
See
notes
below.
-999 to
9999
Alarm
1
value.
Decim
al point
is
automa
tically
set
based
on
control
variabl
e and
type of
alarm.
0 to
250
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Setup and Configuration
Unipro 3.5
Alarm
1 turn
on
delay
time in
second
s.
0 to
250
Alarm
1 turn
off
delay
time in
second
s.
At this point, if there is no need for ALARM 2 to be set, press
[Alarm Set] to exit alarm parameters.
If ALARM 2 does need to be set, press [Enter]. Use the
information starting at the top of the table for ALARM 1. The
process display will change only from a 1 to a 2. All other
information in the table remains accurate for ALARM 2.
Notes:
Variable
Description
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D
This is
DIRECT
operation for
alarm actuation
(i.e. the contact is
normally open
until it reaches the
trigger limit
specified in the
ALARM VALUE
then the contact
closes).
Notes: continued
Description
Variable
R
REVERSE operation (opposite of
NORMAL) for ALARM actuation (i.e. the
alarm contact is normally closed until it
reaches the trigger limit specified in the
ALARM VALUE then the contact opens).
IN B Alarm actuation is based on the
analog signal at Input B inputs exceeding the
limit in the Alarm Value. Input B inputs is
physically located at TBD-4, TBD-5, and
TBD-6 on the unit's rear connectors.
AUX Alarm actuation is based on the analog signal
at Input C exceeding the limit in the
ALARM VALUE. Input C is physically
located at TBD-7, TBD-8, and TBD-9 on
the unit's rear conductors.
BND Alarm actuation uses BAND WIDTH
control above and below a programmed
setpoint limit. (i.e. If the band is set by the
ALARM VALUE to 0.10 and the
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Setup and Configuration
Unipro 3.5
programmed setpoint is at 0.80, the alarm
will trigger at 0.90 and 0.70.)
DEV Alarm actuation uses DEVIATION
control above or below the programmed
setpoint. The + and - symbols determine if
the deviation is allowed or if it is above (+)
the programmed setpoint or below (-) it.
(i.e. If deviation of 0.10 is placed in the
ALARM VALUE and 0.80 is the
programmed SETPOINT the alarm will
trigger at 0.90 or 0.70, for -0.10.)
FLT An input FAULT, or a program
alarm is to be used as basis for the actuation.
The ALARM VALUE is ignored.
PRG An Internal program will actuate the
alarm.
PO
Alarm actuation is based on the
PERCENT OUTPUT exceeding the limit in
the ALARM VALUE .
PV
PROCESS control mode. Alarm
actuation is based on the PROCESS
VARIABLE exceeding the limit in the
ALARM VALUE.
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[SETPT] key
Parameter entry under the [Setpt] key is
the same procedure as under the other
two keys controlling parameters. [Enter]
moves forward [Shift] moves back and
[arrow] keys change the values in a
parameter. [Setpt] exits and values are
saved when changed.
Setpt key
P
r
o
c
e
s
s
d
i
s
p
l
a
y
S
e
t
d
i
s
p
l
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Setup and Configuration
Unipro 3.5
a
y
o
p
t
i
o
n
s
D
e
s
c
r
i
p
t
i
o
n
-999 to
9999
Contr
ol loop
setpoi
nt.
The
locatio
n of
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the
setpoi
nt will
be
autom
aticall
y set
based
on the
contro
l loop
proces
s
variab
le.
0 to 9999
Refere
nce
numbe
r.
-999
to
9999
Opera
tor
input
which
can be
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Setup and Configuration
Unipro 3.5
access
ed by
the
host
compu
ter
system
.
Rev. 8.00
November 30, 1995
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MMI Product Documentation
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Operation
UNIPRO 3.5
OPERATION
Once installation and setup
and configuration are complete,
the day to day operation needs of
the UNIPRO depend upon the
application. The basics are found
in the Quick Reference Guide.
TO RESPOND TO ALARM
MESSAGES:
Note the alarm and
determine what caused the alarm.
Press [ENTER] once to
deactivate (silence) alarm
relay contact and continue
program execution.
After acknowledging the alarm, one of the
following actions may be appropriate:
Abort the program by pressing the
[Prog/Auto/Man] key.
In the case of a timed-out LIMIT
statement (message #93), it is normally
desirable to continue the program by
re-executing the offending LIMIT
statement to be sure it is satisfied. This is
done automatically when the [ENTER]
key is pressed to acknowledge the alarm.
If you do not want to re-execute the
LIMIT statement, pressing the [SETPT]
key will cause the LIMIT statement to be
skipped and the program to continue to
the next STEP.
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Correct the problem or do what
the programmed alarm indicates: see
“Maintenance and Troubleshooting”: the
alarm messages for complete information
on programmed alarms. Then press
[Enter] to continue the program.
If any alarm is only to be acknowledged and the operation is to
continue, press [ENTER] to silence the alarm and then press
[SETPT] to skip to the next operation.
CHANGING THE SETPOINT
AND THE REFERENCE NUMBER
[SETPT] is used to enter the setpoint, the Reference
Number, and the Operator Inputs. The first press of [SETPT]
will allow the arrow keys to adjust the value of the setpoint.
Use the [LEFT ARROW] or [RIGHT ARROW] keys to select
the character to be altered. Once the character to be changed
is flashing, use the [UP ARROW] or [DOWN ARROW] keys to
select the desired number or symbol. After all characters are
as desired, press [ENTER] to place the value in nonvolatile
memory and to continue paging through the parameters.
Pressing [ENTER] again allows the Reference Number to be
changed. Pressing [SHIFT] at any time allows the operator to
“back up”to the to the step before [ENTER] was pressed. An
additional press of [ENTER] allows the operator Input to be
changed. Anytime during the setting of values [SETPT] may
be pressed to save the value and exit.
All the parameters in this group have a lock level of 3.
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Operation
UNIPRO 3.5
SETPOINT PARAMETERS
Display
Stpt
Parameters
Description
Setpoint
The SET
display window line
represents the basic
parameter for the
Control Loop that
the process needs.
REF Reference
Number
Assign
s a number to
a program for
future
reference.
These
numbers can
range from 0
to 9999.
NM Operator Input
SET display
window line = -999
to 9999. Allows the
operator to enter
information that
may be needed by a
program. This input
may be used
similarly to the
reference number.
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PROG/AUTO/MAN
The Operation Mode for control
of programs is selected by the
[Prog/Auto/Man] key. Pressing
this key allows access to the
operation mode selection controls.
The first selection, after pressing
[Prog/Auto/Man], allows for
control of the program to be
entered. The key presses that
follow it depend upon the state of
the program. If a program is not
running see “Running A Program”
below. Anytime during the
selection process [Prog/Auto/Man]
may be pressed to exit the selection
process. All of the parameters
under this key have a Lock Level
of 3.
MANUAL MODE.
In Manual mode the process
variable is displayed in the
PROCESS display, the SET
display shows the appropriate
control value, and no control
action is computed. The arrow
keys can also be used to activate
the control output.
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Operation
UNIPRO 3.5
Either the percent ON time
(time-proportion) or valve position
(position proportion) is displayed
in the SET window. For single
control mode operation this
number is always positive
(0/50/100). The [UP ARROW] and
the [DOWN ARROW] keys
increase or decrease the percent
ON time or the valve position
toward its fully opened or closed
positions by approximately 1%.
This continues for as long as the
key is pressed. The [RIGHT
ARROW] and [LEFT ARROW]
keys force the CONTROL
OUTPUTs to increase or decrease
the percent output by
approximately 10%.
AUTOMATIC MODE
In Automatic Mode the process
variable is displayed in the
PROCESS display, the
SETPOINT is displayed in the
SET display, and control action is
computed based upon the PID
parameters and the input(s).
Pressing and holding the [LEFT
ARROW] key will cause the SET
display to show the control action
as described previously in
"Manual Mode.”
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PROGRAM OPERATIONS
Running a Program
1.
Press [PROG/AUTO/MAN]
until the instrument's Prog LED
lights.
2.
The Program Number is
displayed in the SET
display, select the program
to be run using the arrow
keys.
3.
OPTIONAL: If beginning at a step other than 1
Repeatedly press the [SHIFT] key to select the
step upon which the program should start. The
step number will appear in the PROCESS
display.
4.
Press [ENTER] to run the program.
5.
If the Program Number in the SET display
begins to flash, there is something wrong with
the program (i.e. memory disruption, wrong
command, etc.). Press the [PROG/AUTO/MAN]
key to escape, or select a new program using the
arrow keys. Troubleshoot the program and then
restart this procedure.
Stopping a Program
Press [PROG/AUTO/MAN] UNTIL either the
Auto or Man LEDs begin to flash, indicating a
program is in HOLD. Press [ENTER] to cancel
the program (flashing will stop).
1.
OR
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Operation
UNIPRO 3.5
Press the [PROG/AUTO/ MAN] key until the
Auto or Man LED is flashing, indicating a
program is in HOLD. Return to the program
mode by pressing [PROG/AUTO/MAN] and the
PROCESS window will display the word HOLd.
The SET window indicates the program number
that is in hold. Press any of the arrow keys to
cancel the program. The hold symbol will be
replaced by the run symbol.
Placing a Program in HOLD
Press [PROG/AUTO/MAN] UNTIL the
instrument is in either Auto or Man mode as
indicated by the LEDs. The flashing LED
signifies the program is in HOLD.
OR
1.
Press [SHIFT]+[LEFT ARROW].
Note
If the instrument is in Manual mode and a program is in
HOLD, no automatic control is taking place.
If the instrument is in Automatic mode and a program is in
HOLD, automatic control is continuing.
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Restarting a Program From HOLD
1.
Press [PROG/AUTO/MAN] UNTIL the
instrument is in Programmer mode as indicated
by the Prog LED. The LED should be flashing
signifying a program is in HOLD.
OR
Press [SHIFT] +[LEFT ARROW].
Do not alter the program number, otherwise, the
program will start from the first step and not
where it had left off.
2.
3.
Press [ENTER] and the program will continue
executing with the step where the HOLD was
initiated.
To Enter Program Editor*
1.
Press Shift/Setpt
2.
Select the program to be edited using the "arrow
keys"(Edit / 0001)
3.
Press Enter
*
Note that the unit will allow editing of a program that
might be running. This editing will not affect the
currently-running copy of this program until the program is
actually restarted, either manually or by a program jump.
To Edit Program Steps
1.
Use the [LEFT ARROW] and [RIGHT ARROW]
keys to select digits to be changed (either the
OPCODE or the data)
2.
Use the [UP ARROW] and [DOWN ARROW]
keys to change the selected digit
3.
4.
Press [ENTER] to move forward to the next step, or
Press [Shift] to move backward to the previous step
If at any point the program does not advance or
back up, and the entire SET display starts flashing,
5.
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Operation
UNIPRO 3.5
the data in the SET display is invalid for the
OPCODE shown. Use the [arrow keys] to enter the
correct data and then press [ENTER].
To Insert A Step
1.
1.
Go to the step of the desired insertion, using either
the [ENTER] or [Shift] keys
2.
Press [Control Parm]
3.
Enter the new step, OPCODE and data
4.
Press [ENTER]
To Delete A Step
Go to the step to be deleted, using either[ Enter] or [Shift]
2. Press [Alarm Set]
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To Exit the Editor Without Saving the Program
1.
Press [Setpt ]at any time, the edited program is lost (the
copy in non-volatile memory is unchanged)
To Exit the Editor Saving the Program
1.
Edit through step 19 as required, inserting NOP's
wherever no operation is to be executed
2.
Press [ENTER]
3.
Select the program number in the SET display using the
[arrow keys] until the desired program number is being displayed
(SAVE / 0000)
4.
Press [ENTER], the program stored in that location
previously is now lost (SAVE / Done)
CHANGING PARAMETERS
All of the UNIPRO parameters, program numbers,
OPCODES, and data values can be altered using the following
procedure:
Press [Pr. Fact. / Ctrl. Param.]. The word
MENU will appear in the PROCESS window.
The Parameter group will appear in the SET
window. Press [ENTER]. The symbol for the
parameter is displayed in the PROCESS window
while the current alterable data is shown in the
SET window. The flashing character is the one
that can be altered.
Use the [LEFT ARROW] or [RIGHT ARROW]
keys to select the character to be altered.
Once the character to be changed is flashing, use
the [UP ARROW] or [DOWN ARROW] keys to
select the desired number or symbol.
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Operation
UNIPRO 3.5
After all characters are as wanted, press the
[ALARM SET] key to place the value in
memory and exit,
or
press [ENTER] to save the value and continue
(forward) editing other parameters,
or
[SHIFT] to save the value and continue (back)
editing other parameters.
NOTE
If an entered number value is not within the acceptable data
range, the maximum/minimum value will flash in the SET
display. Repeat the above procedure until an acceptable value
has been entered.
See “Setup and Configuration” for the Menu table and
parameter definitions. The Alarms are also found there.
VIEWING A PROGRAM WHILE IT IS RUNNING
See “Status Display Page” in Maintenance and
Troubleshooting
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Programming
Unipro3.5
Programmer
Operations
Introduction to
Programming
Techniques
The UNIPRO Programmer
uses a step/OPCODE
approach rather than a
segment approach.
The advantages of using
OPCODES (operation
code) are:
1) only what is to be
changed is entered,
2) features can be added to older instruments,
and
3) less information needs to be saved for each
step therefore more programs can be stored.
The step approach is very similar to what an operator would
do if he were manually controlling the process.
Some of the features in the OPCODEs may not be obvious as
to how they would be used until more experience is gained.
However, with a little practice and experimentation the
Programmer can soon be mastered.
Each program in the UNIPRO consists of nineteen steps (one
OPCODE per step). Some OPCODEs allow programs to be
linked together. The UNIPRO can store up to 200 programs in
non-volatile memory.
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MMI Product Documentation
Description of OPCODEs
The following "alphabet" lists all of the
available OPCODEs for the UNIPRO
Programmer.
Programmer Alphabet
OPCO
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Unipro3.5
A
A
L
A
R
M
0
0
0
1
-
0
0
7
9
8
0
-
8
3
*
M
E
S
S
A
G
E
Rev. 11.00
December 30, 1995
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MMI Product Documentation
#
S
o
u
n
d
a
n
d
d
i
s
p
l
a
y
a
l
a
r
m
t
o
s
u
m
m
o
n
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Programming
Unipro3.5
o
p
e
r
a
t
o
r
a
n
d
c
o
n
v
e
y
a
m
e
s
s
a
g
e
.
b
BRAN
0000-0
019
Rev. 11.00
December 30, 1995
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MMI Product Documentation
Specifi
es an
"if
true"
and
"if
false"
step
numbe
r to
jump
to
based
upon
the
previo
us
conditi
on (b
TT.FF
).
BRAN
0
branc
hes
out of
the
progra
m.
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Programming
Unipro3.5
Programmer Alphabet Continued...
OPCODE
C
AUXC
N
Rev. 11.00
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MMI Product Documentation
0-4000
Set
Alarm
2
Setpoi
nt
value
if
Switch
7,
Bank
1 is
ON. If
Switch
7,
Bank
1 is
OFF,
interp
reted
as
NOP.
d
ADRE
F
-128 to
127
Add to
refere
nce
numbe
r.
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Programming
Unipro3.5
E
EVEN
T
1.0-15.
1
Turns
an
output
ON/O
FF or
waits
for an
input
conditi
on.
The
Progra
mmer
waits
for an
ackno
wledg
ment
that
the
change
has
occurr
ed
before
advan
cing to
the
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MMI Product Documentation
next
step.
(.0 for
OFF;
.1 for
ON)
G
GOSU
B
0-201
Allows
one
progra
m to
execut
e
anothe
r
progra
m and
then
contin
ue.
Any
progra
m can
be
called
a
subrou
tine as
long as
it does
not
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Programming
Unipro3.5
call
anothe
r
subrou
tine.
When
a
subrou
tine
ends,
the
calling
progra
m is
reload
ed and
restart
ed at
the
step
followi
ng the
G
OPCO
DE. A
GOSU
B 201
will
cause
a
progra
m to
be
called
whose
numbe
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MMI Product Documentation
r is
equal
to the
refere
nce
no.
H
TEMP
S
0-4000
Set the
tempe
rature
Setpoi
nt.
h
TEMP
I
0-4000
Check
to see
if the
tempe
rature
is
above
specifi
ed
value.
I
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Programming
Unipro3.5
DELA
Y
2-250
sec
Insert
a short
delay
in
second
s.
J
J
U
M
P
0
-
2
0
1
J
u
m
p
t
o
Rev. 11.00
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MMI Product Documentation
a
n
o
t
h
e
r
p
r
o
g
r
a
m
a
n
d
c
o
n
t
i
n
u
e
e
x
e
c
u
t
i
n
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Programming
Unipro3.5
g
a
t
t
h
e
n
e
w
p
r
o
g
r
a
m
.
T
h
e
P
r
o
g
r
a
m
m
e
r
Rev. 11.00
December 30, 1995
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MMI Product Documentation
n
e
v
e
r
r
e
t
u
r
n
s
t
o
t
h
e
p
r
o
g
r
a
m
w
i
t
h
t
h
Unipro 3.5 Process Control
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Programming
Unipro3.5
e
J
O
P
C
O
D
E
u
n
l
e
s
s
c
a
l
l
e
d
w
i
t
h
t
h
e
G
Rev. 11.00
December 30, 1995
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MMI Product Documentation
O
P
C
O
D
E
.
A
J
U
M
P
0
0
0
0
w
i
l
l
r
e
l
o
a
d
a
n
d
e
Unipro 3.5 Process Control
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Programming
Unipro3.5
x
e
c
u
t
e
t
h
e
c
u
r
r
e
n
t
l
y
r
u
n
n
i
n
g
p
r
o
g
r
a
Rev. 11.00
December 30, 1995
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MMI Product Documentation
m
.
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Programming
Unipro3.5
Programmer Alphabet Continued...
OPCODE
L
LIMI
T
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MMI Product Documentation
.05-40.
00 hrs
Limit
the
amoun
t of
time
the
Progra
mmer
should
wait
for
somet
hing to
happe
n
before
soundi
ng an
alarm.
The L
OPCO
DE
perfor
ms no
operat
ion by
itself,
it only
perfor
ms a
functio
n
when
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Programming
Unipro3.5
used
with
anothe
r
OPCO
DE.
The
data in
a
LIMI
T
statem
ent
may
also be
interp
reted
as
Tempe
rature.
(Refer
to
"Effec
t of
Limit
Statem
ent")
n
REF#
S
0-255
Set the
refere
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MMI Product Documentation
nce
numbe
r.
O
OUTP
UT
0000
to
0255
Set a
value
to be
used
for the
selecte
d
Analo
g
Outpu
t
(XXX
X).
o
OXIN
Q
000.0
to
100.0
Test
input
b.
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Unipro3.5
P
PID
0-999
Allows
the
Propor
tional
Band
to be
altered
by the
Progra
mmer.
It is
used
in
conjun
ction
with =
OPCO
DE.*
q
REF#I
0-4000
Test to
see if
the
refere
nce
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MMI Product Documentation
numbe
r is
above
the
specifi
ed
value.
r
RAMP
.05-40.
00 hrs
Specifi
es the
time(.0
5-40
hours)
to
ramp
from
the
curren
t
tempe
rature
Setpoi
nt to
the
new
tempe
rature
Setpoi
nt.
Must
be
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Unipro3.5
followe
d by
an H
OPCO
DE.
S
S
O
A
K
.
0
5
-
4
0
.
0
0
h
r
s
.
S
o
a
k
f
o
r
Rev. 11.00
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a
s
p
e
c
i
f
i
e
d
p
e
r
i
o
d
o
f
t
i
m
e
.
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Programming
Unipro3.5
T
TIME
S
0-40.0
0 hrs
Set the
master
timer
to the
specifi
ed
value
for
count
down.
If the
set
value
is 0,
the
timer
will
count
up to a
maxim
um of
99.99
hours
and
HOLD
.
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Programmer Alphabet Continued...
OPCODE
t
T
I
M
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Unipro3.5
E
I
0
-
4
0
.
0
0
h
r
s
C
h
e
c
k
t
o
s
e
e
i
f
t
h
e
Rev. 11.00
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t
i
m
e
r
i
s
a
b
o
v
e
t
h
e
s
p
e
c
i
f
i
e
d
v
a
l
u
e
.
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Programming
Unipro3.5
U
U
N
T
I
L
-
9
9
t
o
9
9
C
a
u
s
e
s
t
h
e
P
r
o
g
r
Rev. 11.00
December 30, 1995
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a
m
m
e
r
t
o
w
a
i
t
u
n
t
i
l
t
h
e
p
e
r
c
e
n
t
o
u
t
p
u
Unipro 3.5 Process Control
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Unipro3.5
t
r
e
a
c
h
e
s
t
h
e
s
p
e
c
i
f
i
e
d
v
a
l
u
e
.
T
h
i
s
Rev. 11.00
December 30, 1995
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O
P
C
O
D
E
i
s
u
s
e
d
w
h
e
n
i
t
i
s
d
e
s
i
r
e
d
t
o
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Unipro3.5
k
n
o
w
w
h
e
n
a
l
o
a
d
i
s
u
p
t
o
t
e
m
p
e
r
a
t
u
r
Rev. 11.00
December 30, 1995
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MMI Product Documentation
e
.
S
i
n
c
e
t
h
e
p
e
r
c
e
n
t
o
u
t
p
u
t
n
e
e
d
e
d
t
o
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Unipro3.5
m
a
i
n
t
a
i
n
t
h
e
f
u
r
n
a
c
e
a
t
a
g
i
v
e
n
t
e
m
Rev. 11.00
December 30, 1995
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p
e
r
a
t
u
r
e
c
a
n
b
e
d
e
t
e
r
m
i
n
e
d
,
t
h
e
l
o
a
d
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Unipro3.5
w
i
l
l
b
e
u
p
t
o
t
e
m
p
e
r
a
t
u
r
e
w
h
e
n
t
h
e
p
Rev. 11.00
December 30, 1995
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e
r
c
e
n
t
o
u
t
p
u
t
r
e
t
u
r
n
s
t
o
t
h
a
t
v
a
l
u
e
.
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Y
A
U
X
I
0
0
0
0
t
o
4
0
0
0
C
h
e
c
k
t
o
s
e
e
Rev. 11.00
December 30, 1995
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i
f
t
h
e
a
u
x
i
l
i
a
r
y
i
n
p
u
t
i
s
a
b
o
v
e
t
h
e
s
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Unipro3.5
p
e
c
i
f
i
e
d
v
a
l
u
e
.
=
P
I
D
E
Q
0
-
9
9
.
9
9
A
l
l
Rev. 11.00
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o
w
s
t
h
e
R
e
s
e
t
,
R
a
t
e
,
L
O
P
O
a
n
d
H
I
P
O
p
a
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r
a
m
e
t
e
r
s
t
o
b
e
c
h
a
n
g
e
d
b
y
t
h
e
P
r
o
g
r
a
Rev. 11.00
December 30, 1995
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m
m
e
r
.
*
O
n
l
y
i
f
p
r
e
c
e
d
e
d
b
y
P
Unipro 3.5 Process Control
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O
P
C
O
D
E
.
-
N
O
P
0
0
0
0
N
o
o
p
e
r
a
t
i
o
n
.
Rev. 11.00
December 30, 1995
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(
D
a
t
a
i
s
f
o
r
c
e
d
t
o
0
)
* Refer to NOTE at the end of this section for further
information.
Note:
The P and = OPCODEs are used together as shown in the
following example which enters values for the Pb=150,
Reset=.3, Rate=.05, LOPO=20 and HIPO=95
01
02
03
04
05
06
P
=
=
=
=
=
0150 Pb=150
0030 Reset=.30
0005 Rate=.05
0020 Minimum %Output=20%*
0095 Maximum %Output=95%*
0016 Cycle Time=16
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* When altering the above parameters, note that no decimal
point appears.
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Note:
The execution of a JUMP or a GOSUB statement always loads
the program into working memory whereas an unconditional
BRANCH statement does not reload the program.
Note that the Programmer counts time in hours, tenths of
hours (=6 minutes) and hundredths of hours (=36 seconds)
rather that in hours, minutes, and seconds.
Symbol Table of OPCODEs
DISPLAY SYMBOL
PROGRAM
MER OPCODE
A-ALARM
b-BRAN
C-AUXCN
d-ADREF
E-EVENT
F-FSOAK
G-GOSUB
H-TEMPS
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h-TEMPI
I-DELAY
J-JUMP
L-LIMIT
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Symbol Table of OPCODEs Continued....
DISPLAY SYMBOL
PROGRAM
MER OPCODE
n-REF#S
O-
OUTPUT
o-
OXINQ
P-PID
q-REF#I
r-RAMP
S-SOAK
T-TIMES
t-TIMEI
U-TOUTI
Y-AUXI
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=-PIDEQ
--NOP
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Limit Statements
There are various ways to force a program to wait for
something to happen. Although it may seem that the specified
condition should be easily satisfied, it is still wise to put
realistic time limits on how long the wait should be.
The following chart summarizes the effect the LIMIT
statement has on each OPCODE.
Effect of Limit Statement on OPCODES
OPCODE
Effect of Limit Statement
A
Effective with alarm
codes 80 and 81. An 80 or 81 --
limit statement sets deviation band
in degrees, decimal point is
ignored (i.e. 1.00 is 100 degrees)
b
No Effect*
C
d
No Effect*
No Effect*
E
No effect on event
output. On event input, sets the
maximum amount of time to wait
for that event to occur. An alarm
93 is displayed or sounded.**
G
H
No Effect*
Forces a wait and
sets the maximum amount of time
to wait for the temperature to
reach setpoint +10 F(+5 C).**
h
Sets maximum time
to wait for a condition to be met.**
I
No Effect*
No Effect*
No Effect*
No Effect*
J
L
n
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o
Sets the maximum
time to wait for a condition to be
met.*
P
q
r
No Effect*
No Effect*
ILLEGAL! An r
OPCODE must always be followed
by an H OPCODE.
S
T
t
No Effect*
No Effect*
Sets maximum time
to wait for a condition to be met.**
Sets maximum time
to wait for a condition to be met.**
Sets the maximum
U
Y
time allowed to wait for a
condition to be met.*
=
-
No Effect*
No Effect*
*
When a LIMIT
statement follows this
OPCODE it is interpreted
as a NOP.
**
An alarm 93 is displayed and/or
sounded only if the limit statement is
not followed by a branch. If the
condition is not met by the time listed in
the data statement, the unit will display
and/or sound an Alarm #93. If the
alarm need only be acknowledged and
operation is to continue, press Enter
once to silence the alarm and then press
Setpt to skip the LIMIT OPCODE and
resume operation.
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The operation of a limit statement after the following
OPCODEs is described in more detail below:
E (EVENT) (INPUT)
- A limit statement here will
cause the program to wait
for the specified event
INPUT (normally event
numbers 8-15) to switch to
the specified state (ON OR
OFF, 1 OR 0), before
proceeding. If this does not
occur within the specified
limit time, a limit time-out
alarm will occur.
Note: The event INPUT must be
held in the trip state for at least 30
seconds to make sure that the
Programmer will acknowledge it.
Thus, a momentary push button
could not be used as an event
INPUT unless some type of
latching scheme is employed.
If a limit statement is not used, the
program may wait indefinitely.
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H (TEMPS)
A limit statement
here will cause the program to wait
for the measured temperature to
come to within +10 F (or +10 C) of
the specified Setpoint. If this does
not occur within the specified limit
time, a limit time-out alarm will
occur. If no limit statement is
used, the Programmer simply sets
the specified Setpoint and goes on
to the next step. The maximum
time that a limit statement will
accept is 40 hours. Use the
Programmer Status Display during
a wait operation to reveal the time
left before a limit time-out alarm
will occur.
Branch Statements
Branch statements are best utilized when placed after inquiry
statements. If neither a branch nor a limit statement is placed
after an inquiry the Programmer will sit at the inquiry line
indefinitely. A branch statement can immediately follow an
inquiry or it can placed after the limit statement, for example:
INQUIRY
BRANCH
or
INQUIRY
LIMIT
BRANCH
The effect of a branch after an inquiry is to jump to a specific
line in the program based upon the outcome of the inquiry.
The format of the branch OPCODE is b TT.FF; therefore if
the outcome is true the program jumps to the step number
listed first. Whereas , if the outcome is false, the program
jumps to the second step.
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A limit statement between an inquiry and a branch just sets a
definite time to wait for the inquiry to become true. It has no
effect on the outcome of the inquiry or where the program
branches to. It only effects the length of the time delay.
If a branch statement is not preceded by an inquiry, or any
conditional statement, the branch is automatically assumed
TRUE.
An unconditional branch is one in which the steps specified for
true and false are the same. An unconditional branch to step 1
(b 01.01) will cause a program to loop back to the beginning of
the program every time the above statement is encountered.
The difference between a b 01.01 and a J 0000 is that the jump
reloads the program and would therefore pick up any changes
edited into the program after it was initially started.
Writing and Editing a Program
Writing
Before a program can ever be written into the UNIPRO, the
author must understand and perform the following process:
1.
2.
Determine what the program is to do,
Write, revise, and rewrite an algorithm
(program in words) until part 1 works,
Construct the program for the UNIPRO
using the OPCODEs listed in
3.
"Programmer Alphabet".
The Programmer Editor can be used to create a new program
or modify an already existing program. While in Program Edit
mode, the unit continues to control the furnace (as long as the
Auto LED is on), and a running program continues if the
program LED is on.
The Editor Mode:
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To get the unit into the editor mode, perform the dual-key
operation [Shift][Setpt.] The PROCESS window will have the
message EDIT displayed and the SET window will have a
XXXX displayed signifying the program number to be edited.
At this point any of the 200 programs can be called into the
edit space using the arrow keys to change the necessary digits.
That is, the [left arrow] or [right arrow] keys can be used to
select the digit to be changed and the [up arrow] or [down
arrow] keys can be used to select 0 through 9.
Next, press the [Enter] key once more to begin entering or
modifying the program. The PROCESS display will show step
01. The OPCODE character is also displayed in the PROCESS
display while the SET display will show the DATA line in
various formats depending on the OPCODE character. To
advance through each step of the program use the [Enter] key;
to move backwards in the program use the [Shift] key.
At any point, a step can be inserted or deleted. To insert a
step, press Control Parm, this forces the OPCODE at step 19 to
be lost and a -(NOP) will appear. To delete a step, press
[Alarm Set key], this causes a - NOP to be pulled in at step 19.
Use the [left arrow] or [right arrow] keys to determine whether
the OPCODE or DATA is to be changed. If a data character is
flashing move left or right in the data by using the arrows. If
the OPCODE needs to flash press the [left arrow] until the
OPCODE character flashes the [right arrow] does not allow
access to the OPCODE. If the OPCODE is to be changed, the
[up arrow] or [down arrow] keys can be used to scroll through
the OPCODES alphabetically. If either the "up arrow" or
"down arrow" keys are held down, the OPCODEs will
automatically be displayed with each flash of the display.
When entering data, the "up arrow" and "down arrow" keys
can be used to select 0 through 9 (or negative sign, if
applicable).
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If at any point [Enter] or [Shift] is pressed and the SET display
starts flashing, the data is not valid for the OPCODE shown.
Use the arrow keys to alter the data as required and press
[Enter] or [Shift] to continue entering or editing the program.
Exiting
Once all 19 steps have been entered or modified as needed and
the editor is sitting at step 19, press [Enter] one more time to
get the message SAVE displayed in the PROCESS window.
The program number, the number of the program originally
pulled into the edit space, will appear in the SET display but
can be changed using the arrow keys.
If the program number is changed at this point, however, the
edited program will be stored as the new number. For
example, it is possible to call up program #29, edit it, and store
it back as program #4. The original #29 is still intact, and
whatever was in program #4 is now replaced with the edited
#29.
If, while entering data an error is made, or it is desired to exit
the editing routine without making any changes, press Setpt
and the unit will continue normal operation. The edited
information will be lost.
NOTE:
It is recommended that program #200 be kept as
a "garbage" program location to temporarily
store programs as required.
Programmer messages are displayed when inputting data and
using the Editor, refer to the table shown below:
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Explanation of Programmer Messages
DISPLAY
EDIT
MESSAGE
SAVE
RUN
HOLD
Effect of Start-up Sequence on Programmer
The two start-up options described in "Start-Up Procedures"
affect the Programmer significantly.
If a Shift-Shift-Enter start-up was used, the program running
at the time of power was lost will pick up where it left off. This
includes events and soak times will be picked up with an
accuracy of +4.8 minutes.
If a simple Enter-Enter start-up sequence was used, the
program is canceled. All events will return to the rest position
(OFF) and the setpoint is lost.
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Maintenance and Troubleshooting
Unipro 3.5
Alarm Messages
Programmer alarms interrupt Manual display,
as discussed in "Keyboard Operations". This
prevents important error messages from being
lost while the Manual display is activated.
Once any of the following alarms are displayed
and/or sounded, the dual-key operation
Shift/"down arrow" cannot be used until the
alarm is silenced by pressing Enter. This does
not clear the alarm, however.
Programmer Alarms appear at Event 0 on the
Optomux board.
To respond to alarm displays (#01-#98)
1.
Press Enter one time to deactivate alarm
relay contact (silence).
2.
Examine the display to determine the origin of
the system alarm:
Messages #01-79:
Indicate a programmed alarm (from an
"A-ALARM" OPCODE in the program) has
occurred. The response should be to carry out
whatever task the message code indicates. For
example, Message #37 might mean put test pins
in furnace, while #28 might mean to manually
change the temperature setpoint to 1550`F.
These codes should\d be assigned for the
particular installation involved.
Message #80-#81:
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Used, in conjunction with the Programmer, for the
following purpose:
81
TURN ON A TEMPERATURE
DEVIATION BAND ALARM
(COMMUNICATING TEMPERATURE
CONTROLLER REQUIRED)
80
TURN OFF SAME
The A(Alarm) OPCODE in this case should be followed by the
L(Limit) OPCODE that sets the width of the particular
deviation band
(i.e. +10`,+25` or +12%C, etc.). If no LIMIT statement is used,
the previous deviation value will be used. Both the turn ON
and turn OFF statements can set the deviation. The alarms are
said to be "smart" in the sense that they are not armed until
the process is actually at the required setpoint. If tripped, the
alarms produce the standard programmer ALARM display
and pulsing alarm. The program remains in HOLD until
action is taken.
Also, after the Deviation Alarm 81 occurs, clearing the alarm
also clears the inb and flag; therefore, the process must reach
setpoint before the alarm can sound again. The alarm is
automatically disarmed at the end of a program.
Message #82-90:
Not assigned.
Message #91:
Reserved
Message #92:
Indicates a problem on the Events Buss. This error may
occur at any point in a program that attempts to use events
statements.
One of the following conditions possibly exists:
a.
The OPTOMUX board of interest
is not present, is disconnected, or is
turned off.
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b.
The jumpers on the events board
are improperly set. Should be configured
for:
-2 pass format
-1200 baud
-Address #1
-Multidrop Mode
c.
There is severe disruption of
communication due to use of wrong cable,
too long a cable run, routing of cable in
non-recommended termination schemes
(i.e. WYE), or improper or missing
termination resistor connections.
Message #93:
Indicates a limit statement has timed out. This must be
interpreted in the particular situation, but if the limit time
specified in the program was realistic, then a flaw in the system
is indicated, or an instrumentation or operator error has
occurred.
Message #94:
Not assigned.
Message #95:
Indicates an illegal ramp, the r OPCODE is not followed by the
H OPCODE in the currently running program.
Message #96:
Indicates that a power failure has occurred and the UNIPRO
started up again in the AUTO RESTART mode as determined
by DIP Switch 5 on Bank 1.
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Message #97:
Indicates that a subroutine is calling a subroutine which is
illegal with the MMI Programmer.
Message #98:
Indicates that a jump from one program to another was
attempted but not implemented due to memory disruption or a
J201 to reference number too large.
Message #99:
Not assigned.
3.
After taking the required action based upon the
alarm message, there are several possible courses
of action:
a.
Press Enter again to continue with
the program (after either correcting the
problem with the temperature or events
buss in the case of error message #92, or
taking the prescribed action in the case of
programmable messages 01 through 89).
b.
Abort the program by pressing
PROG/AUTO/MAN.
c.
In the case of a timed-out limit
statement, (message #93), it is normally
desirable to continue the program by
re-executing the offending limit statement
to be sure it is satisfied. To do this,
simply press Enter. A setpoint will cause
the LIMIT statement to be skipped and
the program to continue on the next step.
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Maintenance and Troubleshooting
Unipro 3.5
Status Display Page
The status display is broken into “pages” and
“paragraphs” the “pages” are represented here
by columns and the” paragraphs”, by the
individual cells. See “Setup And
Configuration” for the values displayed here
most of the status pages correspond to the
setup menus.
Press [Shift]+[ ] to enter the page display table.
Press [ ] to move from one column to the next
in the display. Press [ ] to move down a
column.
PROG EVNT
DATA
EXT
ALOG
CONT
(generic) SLVE
INST
R ?
P???
EVSP
////
CJ
????
EA 0
????
PO
????
00 = 0
C11C
HSP1
.???
G ?
p???
EVAC
////
IN A
????
EA 1
????
PB
????
:
:
HAC1
????
-
EVST
X ??
IN B
????
EA --
????
RES
????
HPO1
????
????
RT
????
IN C
????
----
----
----
----
RAT
????
**
**
**
MT
????
CYC
????
PAL
LOPO
????
HIPO
????
HST1
G ??
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EA 15
????
LDLN
????
----
ST A
X ??
SW
????
HST 8
NOTES:
The item displayed in the box
----
above this repeats through the full cycle
of options. For example: Exterior
Analog has 16 displays and Slave
Instrument has 8.
** Items displayed above this repeat in
sequence through the full cycle of options. For
example: Slave Instrument will display data for
HSP, HAC, And HPO for each option in the
cycle before going to the next option.
:
The Generic table (the title of this page
does not display) displays the parameters in hex
for all the programs loaded into the UNIPRO 3.5
. These are for engineering troubleshooting
purposes only. The operator should not try to
use these.
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Unipro 3.5
Calibration Procedures
The UNIPRO instrument is shipped completely
precalibrated. The drift characteristics of the
input circuits are excellent but from time to
time adjustment may be necessary in order to
maintain high accuracy.
Analog Input Calibration.
There are three analog inputs and a
cold junction compensation sensor on the
UNIPRO. The input level and input features
for each input are determined by changeable
daughter boards that are mounted piggy back
on the analog input board. There are several
types of input daughter boards: thermocouple
input, auxiliary input, 4 to 20 mA input, 0 to
10 V linear, RTD, and slide wire input.
The standard factory configuration is
for input A to be a thermocouple input, input
B to be an Oxygen probe input(auxiliary input)
board, and input C to be a slidewire feedback
input. If the instrument to be calibrated does
not have the standard factory configuration,
then identifying the configuration is necessary
so that the proper procedure for each input
board can be followed.
Calibration Displays And Keyboard
When operating in the calibration
mode, the displays and front panel keys take on
special assignments. The PROCESS display
shows the value of the input being calibrated
with a flashing digit. This flashing digit shows
the relative sensitivity of the arrow keys, as
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described following the key descriptions. The
SET display shows which input is being
calibrated and whether the zero value or the
span value is being modified.
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The SET display messages are shown below:
Message
Description
Z-A
Zero input A
Zero input B
Zero input C
Z-B
Z-C
Z-SW
Zero slide wire (from
input C)
S-A
Span input A
Span input B
Span input C
S-B
S-C
S-SW
Span slide wire (from
input C)
NOTE
It is very important to be sure the SET display
is showing the proper mode before making an
adjustment or the wrong value will be changed.
Adjustment Sensitivity
The adjustment sensitivity works in the
following manner. If the digit farthest right in
the process display is flashing, then each press
of the [Up Arrow] or [Down Arrow] key will
change the calibration value shown by one
unit. This is the least sensitive position. If the
digit farthest left is flashing, then each press of
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the [Up Arrow] or [Down Arrow] key will
change the calibration value by a thousand
units. The middle digits will show sensitivities
of a hundred and ten units respectively. It is
not important to know the relative worth of
one calibration unit. Understanding that the
location of the flashing digit affects change that
one key press will make on the calibration
value is necessary. By observing the degree of
sensitivity one key press makes at each flashing
digit location, you can quickly see how to use
this feature.
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Preparing For Calibration
Before placing the UNIPRO into calibration
mode, check to be sure that for each input:
The proper thermocouple
type has been selected, and
Cold Junction compensation has
been selected, if required. Cold Junction
compensation can be selected by using the
[Setup] key. The option is below the
corresponding input type selection.
The UNIPRO is placed into calibration mode by connecting a
jumper from TBD-17 to TBD-18. To make sure of the integrity
of the calibration factors, power should be applied to the
UNIPRO before this jumper is installed and not removed until
after this jumper has been removed. The UNIPRO should be
operating for at least 30 minutes before calibration to make
sure that input circuits have stabilized.
For each input of the UNIPRO, follow the calibration
procedure by the type of input board installed for that input.
Once an input has been calibrated, be sure to press the [Enter]
key to make sure that the latest calibration factors are stored.
Calibration Of The Thermocouple Board
This calibration procedure assumes that a
thermocouple has been selected and internal cold junction
compensation is being used. If this is not true, follow the
procedure for the auxiliary board using a 0 to 40 millivolt
signal. The calibration procedure is as follows:
Connect the input to be calibrated
to a junction compensated calibrator (IE:
Biddle Instrument Co. Versa-Cal
Calibrator) using the proper extension
wire for the thermocouple type selected.
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Using the [Display] key, select the
proper input to be calibrated (input A, if
standard configuration).
Using the [Enter] key, select the
zero mode (IE: if for input A, Z-A).
Set the calibrator output to the
recommended zero value for the
thermocouple type selected. See the table
below.
Using the Arrow keys, adjust the
process value to equal the calibrator
output.
Press the [Enter] key to select the
span mode (IE: S-A, for input A).
Set the calibrator output to the
recommended span value in for the
thermocouple type selected.
Using the arrow keys, adjust the
process value to equal the calibrator
output.
Repeat steps f. through j. until no
additional change is needed.
Press the [Enter] key one more
time to be sure the calibration factors are
stored. Go to the next input to be
calibrated or exit calibration mode by
removing the calibration jumper or
pressing [Setup] .
Thermocouple type
Zero ºF(ºC)
SpanºF ( C)
B
C
E
J
200 (90)
32 (0)
3000 (1800)
3000 (1800)
1300 (900)
1300 (900)
32 (0)
32 (0)
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K
N
32 (0)
32 (0)
2300 (1200)
2300 (1200)
2000 (1100)
3000 (1800)
3000 (1800)
700 (350)
NNM
R
32 (0)
300 (150)
300 (150)
32 (0)
S
T
The usable ranges of the
thermocouple types are
shown in The table above.
If having a high accuracy
over a specific operating
range is desirable then the
input should be calibrated
over that range. Follow the
calibration procedure for
normal calibration with the
following changes. Use the
low end of the desired range
as the zero value and the
high end as the span value.
There will be more
interaction between zero
and span with this method.
The desired operating
range must fit with the
limits of the table.
Oxygen /Auxiliary
Board Calibration
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To Zero the board
calibration
Turn off the power
at the simulator.
Short the input by putting a banana plug
shorting block into the simulator. Short the
jumper ( switch) wired into 17 and 18 to
calibration mode.
This will produce some value in the PROCESS
window and Z-A in the SET window.
Use the left and right arrow keys to change the
adjustment from coarse to fine in the PROCESS
window, and the up and down arrow keys to
change the value. Adjust the PROCESS window
value to zero (0), or as close as possible.
Press the [Enter] key twice to store the value.
Press the [Display] key to change the SET
window to Z-B or Z-C and repeat steps 4 and 5
for inputs B and C.
After all the values are stored, press the [Display] key to return
the SET window to Z-A and press the [Enter] key to change it
to S-A (span).
To set the span
Put the meter leads into the banana plug to
measure mV (300----).
Remove the jumper block from the simulator.
Using a meter to check your input voltage on the
O2 side, enter 1.4 or 1.5 mV from the simulator,
and turn ON the simulator.
Set the span values at 1400 or 1500 (depending
on what the simulator generated) using the
arrow keys to adjust the values.
Press the [Enter] key twice to save the values and
press the [Display] key to change the input type.
Repeat steps 1-5 for each input (A, B, and C),
pressing [Enter] twice to save the values each
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time. Wait 5 to 10 seconds to allow the reading
to record, then take it out of calibration mode by
throwing the switch.
Remove the banana plugs from the simulator
(remove the load from the line) and wait for the
instrument to "max out" at 3500.
Let the reading settle at maximum (another 5 to
10 seconds) then reinsert the banana plug into
the simulator to see if the instrument returns to a
steady 1500 at all inputs.
Vary the input millivoltage down and verify that
1500 reduces to 1000 at a steady level for each
input setting.
Check the reference voltage on TBD-5 and 6 (for
input B) and 8 and 9 (for input C). Should read
around +2 mV (between 1.8 and 2.2 is considered
good).
Slidewire Board Calibration
Zero
Turn off the power at the simulator.
Short the input by putting a banana plug
shorting block into the simulator. Short the
jumper ( switch) wired into 17 and 18 to
calibration mode.
This will produce some value in the PROCESS
window and Z-A in the SET window.
Use the left and right arrow keys to change the
adjustment from coarse to fine in the PROCESS
window, and the up and down arrow keys to
change the value. Adjust the PROCESS window
value to zero (0), or as close as possible.
Press the [Enter] key twice to store the value.
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Press the [Display] key to change the SET
window to Z-B or Z-C and repeat steps 4 and 5
for inputs B and C.
After all the values are stored, press the [Display]
key to return the SET window to Z-A and press
the [Enter] key to change it to S-A (span).
Span
Put the meter leads into the banana plug to
measure mV (300----).
Remove the jumper block from the simulator.
Using a meter to check your input voltage on the
O2 side, enter 1.4 or 1.5 mV from the simulator,
and turn ON the simulator.
Set the span values at 1400 or 1500 (depending
on what the simulator generated) using the
arrow keys to adjust the values.
Press the [Enter] key twice to save the values and
press the [Display] key to change the input type.
Repeat steps 1-5 for each input (A, B, and C),
pressing [Enter] twice to save the values each
time. Wait 5 to 10 seconds to allow the readings
to record, then take it out of calibration mode by
throwing the switch.
Remove the banana plugs from the simulator
(remove the load from the line) and wait for the
instrument to "max out" at 3500.
Let the reading settle at maximum (another 5 to
10 seconds) then reinsert the banana plug into
the simulator to see if the instrument returns to a
steady 1500 at all inputs.
Vary the input millivoltage down and verify that
1500 reduces to 1000 at a steady level for each
input setting.
Check the reference voltage on TBD-5 and 6 (for
input B) and 8 and 9 (for input C). Should read
around +2 mV (between 1.8 and 2.2 is considered
good).
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Maintence and Troubleshooting
Unipro 3.5
Rev. 11.00
December 30, 1995
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MMI Product Documentation
Digital Interfaces
Host
Communications
The Host communications
are able to be set from the
front panel: see “Setup
and Configuration”. The
UNIPRO is suitable for
connection to a host
computer for intelligent
overall process monitoring
or supervision. Terminal
connections are made on
the rear panel: See the
connections label on the
instrument. Twisted pair
wire with or without a
shield must be used for all
communications wiring.
Conventional RS-232 cable
is required along with a
half-duplex RS-232/422
convertor (P/N
FG/500-0501). With a
9-Pin or 25-Pin female
connector depending on
Host Computers connector,
some of the pins on the
computer end of the
connector should be
jumpered together as
follows: 9-Pin: 1,4,6,8 or
25-Pin: 5,6,8,20. The
UNIPRO never initiates
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Unipro 3.5
communications, and is
always in receive mode
unless responding to a
question.
"X" Protocol
The "X" protocol software
involves a Parameter Table,
a Program Run Buffer, a
Program Edit Buffer, and a
Serial I/O Program Buffer.
The UNIPRO can be
written to using a
"1TXparameternumber$da
ta" format. This entry
would place the data value
in the proper location as
determined by the
parameter number. Any
parameter can be read back
from the UNIPRO using the
following format
"1Txparameternumber".
Therefore, to write a value
to the UNIPRO for a
specific parameter use an
"X" or to read a specific
parameter from the
UNIPRO, use an "x".
All of the parameters are
listed below along with a
short description. The
numbers in the parenthesis
are in Hexadecimal.*
Rev. 8.00
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Parameter Table
(0H-2FH) & (72H-79H)
CHSTAT
-Status Word
(0)
SETPT
-Setpoint of Process
Variable
(1)
SETPTOS
-Setpoint Offset
GAIN
(2)
(3)
-PID Proportional Band
RESET
-PID Reset
RATE
-PID Rate
CYCTIM
-PID Cycle Time
ALARM1
(4)
(5)
(6)
(9)
-ALARM1 Value and Type
ALARM2 (0AH)
-ALARM2 Value and Type
Parameter Table
continued...
(0H-2FH) & (72H-79H)
REFNUM
-Reference Number
PRGNUM
(0CH)
(0DH)
-Program Number and Step
PRGS
TK
(0EH)
-
Progra
m
Stack
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Maintenance and Troubleshooting
Unipro 3.5
(Numb
er and
Step)
PRGMT
(0FH) -Master
Timer Bit 15 is DIR Flag
PRGRTIM (10H) -Programmer
Course Remaining Time
EVSETPT (11H) -Events Buss Setpoint
PTDALM (14H) -Programmer
Temperature Deviation Alarm
Value and Condition
RAMPTIM (15H) -Programmer Ramp Time
RAMPST
(16H) -Programmer
Ramp Starting Temperature
RAMPDIF (17H) -Programmer
Difference and Direction
TEMP(19H) -Temperature
COLDJCT (1AH) -Temperature
Compensation Value
AUXIN
DIPSW
(1BH) -Auxiliary Input
(1EH) -DIP Switch Image, bit map
ALRMCON (1FH) -Alarm Conditions
PERRCUR (21H) -Current Process Error
PERRNO
PERRN1
PERRN2
CONACC
(22H) -Process Error (N)
(23H) -Process Error (N-1)
(24H) -Process Error (N-2)
(25H) -Control Action Accumulator
RLYTIM
Time and OFF Time
(27H) -Control Action
(26H) -Relay ON
RLYCON
CONACTIM (28H) -Control Action Timer
EVPAR
EVSTAT
EVACT
CONSUM
DACV1
(29H) -Events Partition Bit Map
(2AH) -Events Buss Status
(2BH) -Actual Events Buss
(72H) -Control Summers
(73H) -DAC1 Data
Rev. 8.00
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DACV2
ALRMQ
HPOUT
(74H) -DAC2 Data
(75H) -Programmer Alarm
(76H) -Temperature Percent Output
PROGRAM RUN BUFFER (30H-45H)
PRUNPRG Program Number
and Step, Remaining Time, First
Through Last Steps of Program
Along With Opcodes, and
Checksum and
PROGRAM EDIT BUFFER (46H-5BH)
PEDPRG Program Number
and Step, First Through Last
Steps of Program Along With
Opcodes, and Checksum and
Allow Byte
**Location 91 is not used
SERIAL I/O PROGRAM BUFFER (5CH-71H)
PSIOPRG (50)
Program Number
and Step, First Through
Last Steps of Program
Along With Opcodes, and
Checksum and Allow Byte
*
Refer to Appendix A for further information on
Hexadecimal Code.
**
An Alarm Queue is included in the host
communications capabilities of the instruments. The Alarm
Queue is simply a block of storage locations for the
programmer alarms that occur within the instrument and
works similar to the idea of FIFOs (first in, first out). The
queue was added because various programmer alarms can
occur and be acknowledged and/or corrected before the Host
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Unipro 3.5
Software ever has the chance to "see" them. Therefore, the
alarms had to be passed on to the Host Software even if they
were already acknowledged and/or corrected. The Alarm
Queue was created to meet this need.
The Alarm Queue works on a READ & CLEAR basis.
If the Alarm Queue is read with the "x" parameter FF (Hex),
the storage location will return a word comprised of a HI byte
and a LO byte. The LO byte is the first alarm appearing in
memory while the HI byte is the second alarm appearing in
memory (thus creating the FIFO effect). If both bytes are
non-zero, then the Host will look again to see if any non-zero
values have been stored. Once the bytes are read from the
Queue, they are cleared out of the memory block.
If there is no Host Software used, the Alarm Queue is
never read, but the Queue is still written to by the instrument.
Once the Queue is filled, it cannot be written to until a location
has been cleared. Considering the fact that Host Software is
not used, the Queue will never be cleared and will never store
any of the alarms that occur after the Queue has been filled.
This does not cause a problem considering the fact that the
Queue is only used with Host Software and if the software is
not used, we do not care if it is filled or not.
Rev. 8.00
November 30, 1995
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Message Protocol
Format
AlCddddDLE
End of Transmission (EOT)
HEX(04).
LRC is the result of
an XOF function
performed on all
previous characters
in the message.
Delimiter marks the
end of DATA and
signals the upcoming
EOT character.
NULL HEX(00) or
Backspace HEX(08)*
*If LRC was
going to be on EOT HEX(04)
then D =
HEX(08).
Data character,
definition based on
the C (command)
character.
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Unipro 3.5
Command character
from the command
set table
Instrument prefix
Address of unit
based, on SIO setup
Possible inputs are
ASCII
0 6 B
1 7 C
2 8 D
3 9 E
4 A F
5
Rev. 8.00
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Host Software
10PRO Emulation Mode
The UNIPRO will emulate the 10PRO temperature controller
command set. The commands which are emulated are:
10PRO Temperature Controller Command Set
Command Letter
Description
p
o
I
h
I
Read Auto/Manual mode
Read Remote/Local
Read Remote Setpoint
Read Local Setpoint
Update Remote Setpoint
Update Remote Setpoint
Read Temperature
J
l
m
P
Read % Output
Update Auto/Manual mode
Command Set
The MMI command set supports the extensive capabilities of
the UNIPRO when used with a supervisory computer software
system such as MMI's Process Master. The command set
consists of the following characters:
MMI Command Set
Update
Read Description
A
D
E
*
a
d
e
Alarms
Derivative
Memory
Auxiliary
g
Input
I
I
j
Integral
(Reset)
*
Event Inputs
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Maintenance and Troubleshooting
Unipro 3.5
K
k
l
Event
Outputs
L
Program
Number
M
N
m
n
Mode
Program Step
Number
P
Band
Q
Update
R
p
q
r
Proportional
Memory
Remote
Program Access
S
s
Setpoint
*
t
Temperature
Status
% Output
Parameters**
U
V
X
Z
u
v
x
z
Communications mode
Read DIP
*
w
Switches
*
**
Update Not Allowed
See X Protocol Section
OPTOMUX Protocol
The OPTO 22 format is RS-422, Full-Duplex, 1200 BAUD, 8
bit, no parity, and 1 stop bit. The message format follows the
OPTOMUX two pass protocol. The UNIPRO sends messages
to set up the events board per the events partition, activate the
appropriate outputs, and reads the input conditions. The
UNIPRO initiates messages on this buss and waits ½ second for
a reply.
Rev. 8.00
November 30, 1995
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The Events Buss allows the Controller to receive and/or
transmit discrete events in time. The XMT and REC LEDs
indicate whether the OPTOMUX is transmitting or receiving
data. (These LEDs should never be on at the same time.) This
actual input/output switching is executed by the OPTOMUX
board: see “Setup and Configuration” or “Programmer
Operations” or the OPTO22 manual for specific details.
Slave Buss
The slave buss is a broadcast only communications buss.
Broadcast Mode
The slave buss broadcasts the UNIPRO setpoint using the
10PRO broadcast protocol. The broadcast protocol format is
similar to the message protocol format. Its form is
?AIddddDLE
where
?=
10PRO address
symbol
A=
Using 10PRO
I=
Sending Setpoint
dddd= Data for Setpoint
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Maintenance and Troubleshooting
Unipro 3.5
Passwords
In “Setup and Configuration” the Password is introduced.
Password protection for certain operator functions is provided
for security. We do not preset passwords at the factory.
To set the password:
[Shift]+[Cntl.Parm] will produce PWEN/PSWD
in the Process and Set displays. Press the
sequence that you wish to use as the password
then press [Enter]. Any combination of keys, up
to nine strokes, except [Shift] or [Enter] can be
used as the password.
To bypass the password if the old one is known:
Press [Cntl parm] press the old Password and
then press [Enter] press the new password and
press [Enter]. “See Setup and Configuration”
for the location of the password.
To change an operating function when lock level = 1:
[Shift] [Alarm Set] [Cntl Parm] [Alarm Set]
To bypass the password there is none:
Press [Enter].
If you are locked out because you forgot the password, you will
have to
Remove the front panel.
Find DIP switch 8 in the top bank. Turn it to
ON.
Find the 4 switch (bottom) bank and set them all
to OFF. This resets the address to 0.
Press [Shift],[Cntl Parm] and [Enter][Enter] to
create "enter" as a new password. Return the
bottom bank to its original address setting. Turn
switch 8 in the top bank OFF. Replace the front
Rev. 8.00
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MMI Product Documentation
panel. The new password is in effect. See “Setup
and Configuration” for more details.
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Specifications
Unipro 3.5
SPECIFICATION
S
Alarm Outputs
Ambient
Temperature
Analog
Outputs
Auxiliary Input
Impedance
Auxiliary Input
Range
Control
Outputs
Serial Interface
Host
Events
Slave
Dimensions
Humidity
Line Voltage
Panel Cutout
Requirements
Rev. 11.00
December 30, 1995
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Programs
PID Constants
Proportional
Band
Reset
Rate
Cycle Time
Relays
Setpoint
Signal Input
Impedance
Signal Input
Range
Signal Display
Range
Depends on
thermocouple
type
Thermocouple
E:
J:
K:
C:
R:
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Specifications
Unipro 3.5
S:
Two solid state relay
T:
contacts for the
process alarms -300 to
4000. Programmer
alarm provided by
optional OPTOMUX
interface.
Weight
0 to 130 F
0 to 5 volts for 0-4000
F
0 to 5 volts for -99 to
+99 control output
10K ohm
0 to 2 Vdc
Two solid state relay
contacts selectable for
Time-Proportioning or
Position-Proportionin
g.
RS-422, 1200 BAUD,
Half Duplex MMI
protocol and 10PRO
emulation
RS-422, 1200
BAUD, Full
Duplex
OPTOMUX
protocol
RS-422, 1200
BAUD, Half
Duplex BC-560
broadcast
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mode
5.63 in. wide by
5.63 in. high by
8.38 in. deep
0 to 85%
85 to 140 VAC,
50/60 Hz
5.43 in. square
200, l9 steps
each
1 to 999% of
Range
0 to 99.99 RPM
0 to 9.99
minutes
0 to 250
seconds
Solid state,
triacs,
Mechanical,
dry contact, 1
ampere, 125
VAC maximum
(fused at 1
amp)
-300 to 4000
-999 to +999
setpoint offset
for receipt of
master
broadcast
100K ohm
-10 to +64 mV
-300 to 4000
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Specifications
Unipro 3.5
(+4)
Linear
Chromel-Const
antan
Iron-Constanta
n
Chromel-Alum
el
Tungsten 5%
Rhenium vs.
Tungsten 26%
Rhenium
Platinum vs.
Platinum l3%
Rhodium
Platinum vs.
Platinum 10%
Rhodium
Copper-Consta
ntan
Approximately
11 pounds
Rev. 11.00
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Glossary
Load Line
Load line (LdLn) is a
manual offset to the control
output (manual reset). The
load line can be set from 0
to 100%. Load line must be
set to zero when using
ON/OFF control.
ON/OFF control
In ON/OFF control Output
l is turned ON whenever
the percent output exceeds
l0% and Output 2 is turned
ON whenever the percent
output goes below -l0%.
Therefore the proportional
band is used to set the
deadband. If the
proportional band is set at
5% then an error of 5 will
produce a l0% output;
therefore, the deadband is
5. Reset and Rate would
normally be set to zero;
however, experimentation
could improve the control
response. Load Line must
be set to zero.
Position with Feedback
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Glossary
Unipro 3.5
This mode is used with
slidewire feedback. Output
l is used to drive for more
feedback and Output 2 is
used to drive for a smaller
feedback. The percent
output is used as a setpoint
for the slidewire feedback.
A deadband of .5% is used
to prevent hunting.
Position without Feedback
This mode is used with a
motorized valve with no
feedback. The change in
percent output is used to
compute a drive time as a
percent of the cycle time.
For example, if the cycle
time is 30 seconds and the
percent output changes
from 40% to 60% then
Output l will be ON for 6
seconds (20% of 30
seconds). If the change was
in the opposite direction
then Output 2 is turned
ON. If the percent output
is at its limits (0 or l00 for
single, and l00 or -l00 for
dual) then the appropriate
output will remain ON
continuously.
Proportional Band
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The proportional band is
based upon a range of l000.
Therefore, if the
proportional band is set at
10% and the error is 100
(10% of range) then the
output would be 100%
(presuming reset=0).
Rate
The rate setting is in
minutes and is settable
from 0 to 9.99 minutes in .0l
steps.
Reset
The reset setting is in
repeats per minute. The
range is 0 to 99.99 repeats
per minute in .0l steps.
Time Proportion
In time proportion mode
Output l is ON for the
percent of the cycle time
when the percent output is
plus. When the percent
output is minus, Output 2 is
ON for the percent of the
cycle time.
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Appendix
Unipro 3.5
Appendix A
Hexadecimal Code
Hexadecimal code is a functional,
compact method of representing certain
parameters within the binary computer
framework. Hexadecimal code uses four
binary bits to make one hexadecimal
digit.* The number range for the
hexadecimal system is 0 to F where the
corresponding base numbers are as
follows:
Decimal
System
System
BinaryHexadecimal
System
0
1
2
3
4
5
6
7
0000
0001
0010
0011
0100
0101
0110
0111
1000
1001
1010
1011
1100
1101
1110
1111
0
1
2
3
4
5
6
7
8
9
8
9
10
11
12
13
14
15
A
B
C
D
E
F
Rev. 0. 00
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To convert a binary number to the
equivalent hexadecimal number, follow
the procedure listed below:
1.
into sets of four.
i.e. 1100 1111 0011 1101
Group the binary representation
2.
Analyze each set of four separately
for the equivalent hexadecimal digit
determined from the chart above.
i.e.
1100 1111 0011
1101
D
C
F
3
*
For further explanation, consult
any college digital systems text, such as
Microcomputer-Based Design by John B.
Peatman.
3.
Put all of the separate HEX digits
together to form the numerical word.
i.e. CF3DH*
4.
Therefore, the HEX representation
CF3DH is numerically equivalent to the
Binary representation
01011100111100111101 or the Decimal
number 53,053.
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Appendix
Unipro 3.5
Hexadecimal code is an extremely helpful
number representation when coding
computer systems. Recall that most
addressing systems for microprocessors
involve 16 binary bits which convert to
four HEX digits and 8 binary data bits
that convert to two HEX digits. The HEX
system allows very long binary numbers
to be represented in a must shorter way.
Many of the responses to the MMI
Controller's Serial Communications
questions are in HEX. Therefore, in
order for the user to correctly interpret an
answer, a clear understanding of the
Hexadecimal number system must be
attained.
*
An H is written after hexadecimal
numbers to signify that the number is
hexadecimal, it is not part of the actual
number value.
Rev. 0. 00
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MMI Product Documentation
Version 3.5 UNIPRO setup sheet
Furnace #_________________
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Appendix
Unipro 3.5
[Ctrl Parm]
PB
RES
RAT
CYC
LOPO
HIPO
LDLN
[Alarm set]
A1__
A1XX
A2__
A2xx
TON1
TOF1
TON2
TOF2
[Setpt]
STPT
REF
TCO
[Shift\Alarmset]
AO1
AO2
AO1O
AO1R
AO2O
AO2R
AI A
AI B
AI C
CONV
COMD
HOST
AUX
Rev. 0. 00
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MMI Product Documentation
AXMD
[Shift\
Ctrlparm]
LL
degC
STRT
APS
ASEV
CJCA
CJCB
UNIT #1
____________________________________
__________________________________
____________________________________
____________________________________
________
______________________________
____________________________________
____________________________________
____________________________________
____________________________________
______
____________________________________
__________________________________
UNIT #2
____________________________________
__________________________________
____________________________________
____________________________________
________
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Appendix
Unipro 3.5
____________________
__________
____________________________________
____________________________________
____________________________________
____________________________________
______
____________________________________
__________________________________
UNIT #3
____________________________________
__________________________________
____________________________________
____________________________________
________
______________________________
____________________________________
____________________________________
____________________________________
____________________________________
______
____________________________________
__________________________________
UNIT #4
Rev. 0. 00
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____________________________________
__________________________________
____________________________________
____________________________________
________
______________________________
____________________________________
____________________________________
____________________________________
____________________________________
______
____________________________________
__________________________________
CJCC
EXEV
EVBD
EP 1
EP A
EAL0
EAL1
EAL2
EAL3
EAL4
EAL5
EAL6
EAL7
EAL8
EAL9
EALA
EALB
EALC
EALD
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Appendix
Unipro 3.5
EALE
EALF
DIP switch
settings
circle ON
UNIT #1
UNIT #2
UNIT #3
UNIT #4
Rev. 0. 00
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MMI Product Documentation
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
______________________________
BANK 1
BANK 2
BANK 1
BANK 2
BANK 1
BANK 2
BANK 1
BANK 2
Unipro 3.5 Process Control
1 Aug. 1997
Download from Www.Somanuals.com. All Manuals Search And Download.
Appendix
Unipro 3.5
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
______________________________
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
Rev. 0. 00
November 30, 1995
Download from Www.Somanuals.com. All Manuals Search And Download.
MMI Product Documentation
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
______________________________
5 6 7 8
5 6 7 8
Unipro 3.5 Process Control
1 Aug. 1997
Download from Www.Somanuals.com. All Manuals Search And Download.
Appendix
Unipro 3.5
5 6 7 8
5 6 7 8
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
______________________________
Rev. 0. 00
November 30, 1995
Download from Www.Somanuals.com. All Manuals Search And Download.
MMI Product Documentation
Unipro 3.5 Process Control
1 Aug. 1997
Download from Www.Somanuals.com. All Manuals Search And Download.
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