Makita Pole Saw EK6100 User Manual

Instruction Manual  
Original Instruction Manual  
EK6100  
EK6101  
Important:  
Read this instruction manual carefully before putting the Power Cut into operation and strictly observe the  
safety regulations!  
Keep this instruction manual!  
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Delivery inventory  
5
2
4
3
1
1. Power Cut  
2. Cutting disc (not in the general scope of delivery. Country-speciÞc)  
3. Screwdriver (for carburetor adjustment)  
4. Offset screwdriver  
5. Universal wrench 13/19  
In case one of the parts listed should not be included in the  
delivery inventory, please consult your sales agent.  
6. Instruction manual (not shown)  
Symbols  
You will notice the following symbols on the Power Cut and in the Instruction Manual:  
Read instruction manual and  
follow the warning- and safety  
precautions!  
Never use circular saw blades!  
Particular care and caution!  
Forbidden!  
Never use damaged cutting discs!  
Combination switch  
Choke, On/Stop  
Wear helmet and eye, respiratory  
and hearing protection!  
Safety position  
Start engine  
Wear protective gloves!  
Wear respiratory protection!  
Stop engine!  
Hazardous dust and/or  
gas emission!  
Warning!  
Kickback!  
Fire hazard from ßying sparks!  
Fuel and oil mixture  
First aid  
No smoking!  
No open Þre!  
Direction of cutting wheel rotation  
Recycling  
Warning: the max. peripheral  
speed of the cutting disc is 80 m/s!  
CE - Marking  
Cutting disc dimensions  
3
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SAFETY PRECAUTIONS  
Note: The illustrations in the safety precautions are not identical  
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Thehelmetvisor(B)protectsthefacefromdustandmaterial  
grains. In order to prevent injuries to eyes and face, always  
wear protective goggles (C) or visor when using the Power  
Cut.  
with the product!  
Intended use  
Power Cut  
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To prevent hearing damage, always wear suitable personal  
hearing protection. (ear muffs (D), ear plugs, etc.). Octave  
brand analysis upon request.  
UsethePowerCutcutoffsawoutdoorsonly,fortrimmingandcutting  
suitable materials, using cutting discs rated for this machine.  
Improper use:  
When dry-cutting dust-producing materials such as stone  
or concrete, always wear approved respiratory protection  
(E).  
Never use the cutoff saw cutting discs for grinding or sanding (us-  
ing the side of the cutting disc to remove material). The disc can  
break! Never use the Power Cut with saw blades, cutter blades,  
brushes etc.  
Work gloves (F) of tough leather are part of the required  
work kit of the Power Cut and must always be worn when  
working with the Power Cut.  
Unauthorised users:  
Persons unfamiliar with the Instruction Manual, children, young  
people, and persons under the inßuence of alcohol, drugs or medi-  
cations must not use the Power Cut.  
General precautions  
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The operator MUST read this instruction manual to ensure  
safe operation (even if you already have experience in us-  
ing cutoff saws). It is important to be familiar with the opera-  
tion of this particular cutoff saw. Users insufÞciently informed  
will endanger themselves as well as others due to improper  
handling.  
1
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Letonlypersonswhohaveexperienceinusingcutoffsawswork  
with this unit. When letting another person use the Power Cut,  
this instruction manual must be provided along with it.  
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First-time operators should ask a specialist to instruct them in  
working with gasoline-powered cutoff saws.  
Childrenandpersonsunder18yearsofagemustnotbeallowed  
to use this Power Cut. Persons over the age of 16 years may,  
however, use the Power Cut for the purpose of being trained as  
long as they are under the supervision of a qualiÞed trainer.  
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Working with the Power Cut requires high concentration.  
OperatethePowerCutonlyifyouareingoodphysicalcondition.  
If you are tired, your attention will be reduced. Be especially  
careful at the end of a working day. Perform all work calmly and  
carefully. The user has to accept liability for others.  
2
3
4
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Never work while under the inßuence of alcohol, drugs, medica-  
tion or other substances which may impair vision, dexterity or  
judgement.  
A Þre extinguisher must be available in the immediate vicinity  
when working in easily inßammable vegetation or when it has  
not rained for a long time (danger of Þre).  
Asbestosandothermaterialsthatcanreleasetoxinsmaybecut  
only with the necessary safety precautions and after notiÞcation  
of the proper authorities and under their supervision or that of  
a person appointed by them.  
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The use of dust-reduction devices is urgently recommended  
(see Accessories, pressure water tank, water tank).  
Protective equipment  
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In order to avoid head, eye, hand or foot injuries as well as  
to protect your hearing the following protective equipment  
must be used during operation of the Power Cut:  
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Thekindofclothingshouldbeappropriate, i. e. itshouldbetight-  
Þttingbutnotbeahindrance.Clothinginwhichgrainsofmaterial  
can accumulate (trousers with cuffs, jackets and trousers with  
wide-open pockets, etc.) must not be worn, particularly when  
cutting metal.  
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Do not wear any jewellery or clothing that can get caught or  
distract from the operation of the Power Cut.  
It is necessary to wear a protective helmet whenever working  
with the Power Cut. The protective helmet (A) is to be checked  
in regular intervals for damage and is to be replaced after 5  
years at the latest. Use only approved protective helmets.  
4
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Alwayswearsafetyshoesorboots(G)withsteeltoes,non-skid  
soles, and leg protectors when working with the Power Cut.  
Safety shoes equipped with a protective layer provide protection  
against cuts and ensure a secure footing.  
Always wear a work suit (H) of tough material with sufÞcient  
ßame-retardant qualities whenever working with the cutoff  
saw.  
Fuels / Refuelling  
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Go to a safe, level place before refuelling. Never refuel while  
on scaffolding, on heaps of material, or in similar places!  
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Switch off the engine before refuelling the Power Cut.  
Do not smoke or work near open Þres (6).  
5
Let the engine cool down before refuelling.  
Fuels can contain substances similar to solvents. Eyes and skin  
shouldnotcomeincontactwithmineraloilproducts.Alwayswear  
protective gloves when refuelling (not the regular work gloves!).  
Frequently clean and change protective clothes. Do not breathe  
in fuel vapors. Inhalation of fuel vapours can be hazardous to  
your health.  
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Do not spill fuel. If a spill occurs, clean off the Power Cut im-  
mediately. Fuel should not come in contact with clothes. If your  
clothes have come in contact with fuel, change them at once.  
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Ensurethatnofueloozesintothesoil(environmentalprotection).  
Use an appropriate base.  
6
Refuelling is not allowed in closed rooms. Fuel vapors will ac-  
cumulate near the ßoor (explosion hazard).  
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Ensure to Þrmly tighten the screw cap of the fuel tank.  
Before starting the engine, move to a location at least 3 meters  
(approx. 3 1/4 yards) from where you fuelled the Power Cut  
(7), but not within the extended swing range of the cutting disc  
(direction of sparks).  
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Fuel cannot be stored for an unlimited period of time. Buy only  
as much as will be consumed in the near future.  
3 meters  
When making up the gasoline/oil mixture, always put the oil in  
the mixing container Þrst, and then the gasoline.  
Use only approved and marked containers for the transport and  
storage of fuel.  
7
Keep fuel away from children!  
Putting into operation  
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Do not work on your own. There must be someone around  
in case of an emergency (within shouting distance).  
Observe all anti-noise regulations when working in residential  
areas.  
30 m  
Never use the Power Cut near inßammable materials or  
explosive gases! The Power Cut can create sparks leading  
to Þre or explosion!  
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Make sure that all persons within 30 meters (33 yards), such  
as other workers, are wearing protective gear (see "Protective  
Equipment") (8). Children and other unauthorized persons must  
remain more than 30 meters away from the working area. Keep  
an eye out for animals as well (9).  
= wearing Protective Equipment  
8
Before starting work the Power Cut must be checked for  
perfect function and operating safety according to the pre-  
scriptions. In particular, make sure that the cutting wheel is in  
good condition(replace immediately if torn, damaged or bent),  
the cutting wheel is properly mounted, the protective hood is  
locked in place, the hand guard is properly mounted, the throttle  
moves easily and the half-throttle lock button functions properly,  
the grips are clean and dry, and the combination switch functions  
properly (Start/Stop (I/O) switch, choke).  
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Start the Power Cut only after complete assembly and inspec-  
tion. Never use the Power Cut when it is not completely as-  
sembled.  
9
5
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Cutoff discs  
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The protection hood must always be on! Change discs only  
with the engine off!  
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There are two basic types of cutoff discs:  
- For metal (hot cutting)  
- For masonry (cold cutting)  
NOTE:  
When using diamond cutoff discs, always make sure to observe  
the "direction of rotation" markings. Diamond discs should only be  
used for cutting masonry/brick/ concrete etc.  
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Cutoff discs are intended only for radial loading, i.e. for cutting.  
Do not grind with the sides of the cutting disc! This will break  
the disc (10)!  
10  
Caution!  
Never change direction (turning radius less than 5 meters /  
5 1/2 yards), exert lateral (sideways) pressure, or tip the Power  
Cut during cutting (11)!  
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Use a cutting disc only for cutting the materials it is intended  
for. The proper type of disc must be used, for either metals or  
masonry.  
The arbor hole of the cutting disc must be an exact Þt with the  
arbor or shaft. If the arbor hole is larger, it must be Þtted with an  
adapter ring (available as an accessory).  
min. 5 m  
11  
The cutting disc must be rated for freehand cutting at up to 4370  
rpm or 80 m/sec for 350 mm discs, or up to 5100 rpm or 80 m/s  
for 300 mm discs. Use only cutting discs that comply with EN  
12413, EN 13236.  
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The disc must be free of defects (12). Do not use defective cut-  
ting discs.  
Always tighten the cutting disc mounting bolt to a torque of 30  
Nm. Otherwise, the cutting disc can twist.  
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Before starting the cutting disc, make sure you have a steady  
footing.  
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PutthePowerCutintooperationonlyasdescribedinthisinstruc-  
tion manual (13). Always place your left foot in the rear handle  
and grasp the other handle Þrmly (with thumb and Þngers). Other  
starting methods are not allowed.  
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When starting the Power Cut it must be well supported and  
securely held. The cutting disc must not be touching anything.  
If the cutting disc is new, test it by running it at least 60 seconds  
at top speed. When doing this, make sure that no persons or  
body parts are in the extended swing range of the disc, in case  
it is defective and ßies apart.  
12  
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When working with the Power Cut always hold it with both  
hands. Take the back handle with the right hand and the tubu-  
lar handle with the left hand. Hold the handles tightly with your  
thumbs facing your Þngers.  
CAUTION: When you release the throttle lever the disc will  
keep spinning for a short period of time (free-wheeling effect).  
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Continuously ensure that you have a safe footing.  
Hold the Power Cut such that you will not breathe in the exhaust  
gas. Do not work in closed rooms or in deep holes or ditches  
(danger of poisoning by fumes).  
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Switch off the Power Cut immediately if you observe any  
changes in its operating behavior.  
13  
Switchoffenginebeforerefuelling,changingthecutoffdisc,work  
breaks, transporting or moving the Power Cut, taking it out of  
operation, ordealingwithmalfunctions. Beforeanymaintenance  
work, move the combination switch to the lock symbol (14).  
Refuelling  
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Turn off the engine immediately and check the disc if you hear  
or feel any change in cutting behaviour.  
Changing cutoff discs  
Stopping work  
Transport  
Turn off the Power Cut when taking a break or stopping work  
(14). Place the unit in such a way that the disc is not touching  
anything and cannot endanger anyone.  
Putting out of function  
Maintenance  
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Do not put the overheated Power Cut in dry grass or on any  
inßammable objects. The mufßer is very hot (danger of Þre).  
IMPORTANT: After wet cutting, Þrst turn off the water feed and  
then let the disc run at least 30 seconds, to ßing off the remaining  
water and prevent corrosion.  
14  
6
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Kickback and lock-in  
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When working with the Power Cut there is a danger of kickback  
and lock-in.  
Kickback occurs when the top of the cutting disc is used for  
cutting (15).  
This causes the Power Cut to be thrown back toward the user  
with great force and out of control. Risk of injury!  
To prevent kickback, observe the following:  
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Never cut with the section of the cutting disc shown in Þgure 15.  
Be especially careful when reinserting the disc into cuts  
that have already been started!  
15  
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Lock-inoccurswhenthecutnarrows(crack,orworkpieceunder  
stress).  
This causes the Power Cut to suddenly jump forward, out of  
control and with great force. Risk of injury!  
To prevent lock-in, observe the following:  
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When reinserting the disc into previous cuts, have the Power  
Cut running at top speed. Always cut at top speed.  
Always support the workpiece so that the cut is under tension  
(16), so that the cut does not press together and jam the cutting  
disc as it proceeds through the material.  
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When starting a cut, apply the disc to the workpiece with care.  
Do not just shove it into the material.  
Never cut more than one piece at a time! When cutting, make  
sure that no other workpiece comes into contact.  
Working behavior / Method of working  
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Before starting work, check the work area for any hazards  
(electrical wires, inßammable substances). Clearly mark the  
work area (for example with warning signs or by cordoning off  
the area).  
16  
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When working with the Power Cut hold it Þrmly by the front and  
rear handles. Never leave the Power Cut unattended!  
Use the Power Cut at high speed as far as possible (see “Tech-  
nical Data”).  
Only use the Power Cut during good light and visibility periods.  
Be aware of slippery or wet areas, and of ice and snow (risk of  
slipping).  
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Never work on unstable surfaces. Make sure that there are no  
obstacles in the working area, risk of stumbling.Always ensure  
that you have a safe footing.  
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Never cut above your shoulder height (17).  
Never stand on a ladder to cut (17).  
Never use the Power Cut while standing on scaffolding.  
Do not lean over too far when working. When putting down and  
picking up the Power Cut, do not bend over from the waist, but  
instead bend in the knees. Save your back!  
17  
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Guide the Power Cut in such a way that no part of your body  
is within the extended swing range of the disc (18).  
Use cutting discs only for the materials for which they are de-  
signed!  
Use cutting discs only for the materials for which they are de-  
signed. Do not use the Power Cut to lift up and shovel away  
pieces of material and other objects.  
Important! Before cutting, remove all foreign objects, such as  
rocks, gravel, nails etc. from the cutting area. Otherwise, such  
objects can be ßung away by the disc with great speed. Injury  
hazard!  
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When cutting workpieces down to length use a Þrm support.  
If necessary, secure the workpiece from slipping, but do not  
steady it with your foot or allow another person to hold it.  
When cutting round items, always secure them against rota-  
tion.  
18  
7
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When using synthetic resin cutting discs, always ob-  
serve the following:  
Cutting masonry and concrete  
IMPORTANT!  
Always wear approved respiratory protection!  
CAUTION:  
Asbestos and other materials that can release toxic sub-  
stancesmaybecutonlyafternotifyingtheproperauthorities  
and under their supervision or that of a person appointed  
bythem.Whencuttingprestressedandreinforcedconcrete  
piles, follow the instructions and standards of the respon-  
sible authorities or the builder of the structural member.  
Reinforcementrodsmustbecutintheprescribedsequence  
and in accordance with applicable safety regulations.  
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Synthetic resin cutting discs can absorb moisture. This  
moisture can cause the disc to become unbalanced at high  
speed. This imbalance can cause the disc to break.  
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Do not cool resin cutting discs with water or other ßuids.  
Do not expose resin cutting discs to high humidity or  
rain!  
Do not use resin cutting discs past their use-by date (expira-  
tion date)! The date (quarter and year) is stamped on the disc’s  
arbor ring.  
NOTE:  
Mortar,stone,andconcretedeveloplargequantitiesofdustduring  
cutting. To increase the lifetime of the cutting disc (by cooling),  
to improve visibility, and to avoid excessive dust creation, we  
strongly recommend wet cutting instead of dry cutting.  
EXAMPLE: 04 / 2015  
This cutting disc can be used through the end of the fourth quarter  
of 2015, if properly stored and correctly used.  
Cutting metals  
IMPORTANT!  
Always wear approved respiratory protection!  
Materials that can release toxic substances may be cut only  
after notifying the proper authorities and under their supervi-  
sion or that of a person appointed by them.  
CAUTION!  
The rapid rotation of the cutting disc heats metal and melts it  
at the point of contact. Swing the guard as far down as pos-  
sible (19) in order to direct the stream of sparks forward, away  
from the operator (Þre hazard).  
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Determine the cut line, mark the cut and apply the disc to the  
material at moderate speed, to cut a guide groove before going  
to top speed and applying more pressure to the Power Cut.  
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Keep the disc straight and vertical. Do not tip it, as this can  
break it.  
The best way to get a good, clean cut is to pull or move the  
Power Cut back and forth. Do not simply press the disc into  
the material.  
19  
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Thick round stock is best cut in stages (20).  
Thin tubing and pipes can be cut with a simple downward  
cut.  
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Cut large-diameter pipes as for round stock. To prevent tipping  
and for better control, do not let the disc sink too deeply into  
the material. Instead, always cut shallow around the whole  
piece.  
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Worn discs have a smaller diameter than new discs, so that at  
the same engine speed they have a lower effective circumfer-  
ential speed and therefore do not cut as well.  
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Cut I-beams and L-bars in steps; see Figure 21.  
Cut bands and plates like pipes: along the wide side with a long  
cut.  
20  
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Whencuttingmaterialunderstress(supportedmaterialormate-  
rial in structures), always make a notch in the thrust (pressure)  
side, and then cut from the tension side, so that the disc does  
not lock in. Secure cutoff material from falling!  
CAUTION!  
If there is a chance that the material is under stress, be pre-  
pared for it to kick back. Make sure you can get out of the  
way if you have to!  
Be particularly careful in scrap-metal yards, junkyards, at ac-  
cidentsites,andwithhaphazardpilesofmaterial.Precariously  
balancedpiecesorpiecesunderstresscanactinunpredictable  
ways, andmayslide, jumpout, orburst. Securecutoffmaterial  
from falling! Always exercise extreme caution and use only  
equipment that is in perfect working order.  
Observetheaccident-preventionrulesandregulationsofyour  
employer and/or insurance organization.  
21  
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In wet cutting, the disc is wetted at an equal rate on both sides by  
a trickle of water. MAKITA offers the right accessories for all wet  
cutting applications (see also "SPECIAL ACCESSORIES").  
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Remove foreign objects such as sand, stones and nails found  
withintheworkingarea.Caution:Watchoutforelectricwires  
and cables!  
The rapid rotation of the cutting disc at the point of contact  
throws fragments out of the cut groove at high speed. For  
your safety, swing the protection hood down as far as pos-  
sible (23), so that material fragments are thrown forward,  
away from the operator.  
23  
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Mark the cut, and then make a groove about 5 mm (just under  
1/5") along the entire length of the planned cut. This groove will  
then guide the Power Cut accurately guring the actual cutoff.  
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Perform the cut with a steady back-and-forth motion.  
When cutting slabs to size, you need not cut through the entire  
materialthickness(creatingunnecessarydust).Instead,simply  
make a shallow groove, and then knock off the excess material  
cleanly on a ßat surface (25).  
CAREFUL!  
Whencuttingintolengths,cuttingthroughmaterial,makingcutouts,  
etc., always make sure to plan the direction and sequence of cuts  
in such a way that the disc does not get jammed by the cut-off  
piece, and that no persons can be injured by falling pieces.  
Transport and storage  
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Always turn off the Power Cut when transporting it or  
moving it from place to place on a site (26).  
Never carry or move the unit with the engine on or the  
disc moving!  
Carry the unit only by the tubular (middle) handle with the cut-  
ting disc pointing behind you (26). Avoid touching the exhaust  
mufßer (burn hazard!)  
25  
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When moving the Power Cut over longer distances, use a  
wheelbarrow or wagon.  
When transporting the Power Cut in a vehicle, make sure it is  
securely positioned in such a way that no fuel can leak out.  
Always remove the cutting disc before transporting the unit in  
a vehicle.  
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The Power Cut should be stored safely in a dry place. It must  
not be left outdoors! Always dismount the cutting disc before  
storage. Keep the Power Cut away from children.  
Before long-term storage and before shipping the Power  
Cut, follow the instructions in the chapter on "Periodic  
care and maintenance". ALWAYS empty the fuel tank and  
run the carburetor dry.  
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When putting cutting discs in storage, be careful to:  
Cleananddrythemwell.CAUTION:DoNOTcleansynthetic  
resin cutting discs with water or other ßuids!  
Store them lying down ßat.  
26  
Avoid dampness, freezing temperatures, direct sunshine,  
high temperatures and temperature ßuctuations, as these  
can cause breakage and splintering.  
Before re-using a resin cutting disc, make sure of the use-by  
(expiration) date (quarter and year, stamped on the arbor  
ring). If this date has been exceeded, do NOT use the cutting  
disc.  
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Always check new cutting discs or cutting discs that have  
been in storage to make sure that they are free of defects  
and before the Þrst cut test-run the tool at top speed for at  
least 60 seconds. Keep body parts and people well away out  
of range of the direction of the cutting disc during this test.  
9
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Maintenance  
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Beforeperformingmaintenanceworkswitchoffthe Power  
Cut (27) and pull out the plug cap.  
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Always check the Power Cut before using it to make sure that  
it is in good working order. In particular, make sure that the  
cutting disc is properly mounted. Make sure that the cutting  
wheel is undamaged and suitable for the job it will be used  
for.  
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Operate the Power Cut only at a low noise and emission level.  
For this ensure the carburetor is adjusted correctly.  
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Clean the Power Cut regularly.  
27  
28  
29  
Check the fuel tank cap regularly for good sealing.  
Observe the accident prevention instructions issued by  
trade associations and insurance companies. NEVER  
make any modiÞcations to the Power Cut! You will only  
be putting your own safety at risk!  
Perform only the maintenance and repair works described in  
the instruction manual. All other work must be carried out by  
MAKITA Service.  
Use only original MAKITA spares and accessories.  
The use of non-MAKITA spares, accessories, or cutting discs  
increases the risk of accident. We cannot accept any respon-  
sibility for accidents or damage occurring in association with  
the use of cutting discs or accessories other than original  
MAKITA.  
SERVICE  
First aid  
For the event of a possible accident, please make sure that a  
Þrstaidkitisalwaysimmediatelyavailablecloseby.Immediately  
replace any items used from the Þrst aid box.  
When calling for help, give the following information:  
- Place of the accident  
- What happened  
- Number of injured people  
- Kind of injuries  
- Your name!  
NOTE  
Individuals with poor circulation who are exposed to excessive  
vibration may experience injury to blood vessels or the nervous  
system.  
Vibration may cause the following symptoms to occur in the Þn-  
gers, hands or wrists: ”Falling asleep” (numbness), tingling, pain,  
stabbing sensation, alteration of skin colour or of the skin. If any  
of these symptoms occur, see a physician!  
Disposal and environmental protection  
Be mindful of the environment!  
Dispose of worn-out or defective cutting discs in accordance with  
your local disposal regulations. To protect unusable cutting discs  
from misuse, destroy them before disposal.  
When the Power Cut is worn out or damaged beyond repair, have  
it disposed of or recycled in an environmentally sound manner. If  
necessary, consult your local authorities.  
10  
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Technical data  
EK6100  
EK6101  
Displacement  
cm3  
60.7  
47  
60.7  
47  
Bore  
mm  
Stroke  
mm  
35  
35  
Max. power / operating speed  
Max. torque  
kW/1/min  
Nm  
3.2 / 9.500  
3.9  
3.2 / 9.500  
3.9  
Idling speed  
1/min  
1/min  
1/min  
1/min  
dB(A)  
dB(A)  
2.600  
2.600  
Clutch engagement speed  
Engine speed limitation  
3.900  
3.900  
9.850 ± 150  
5.100  
9.850 ± 150  
4.400  
Max. spindle speed  
Sound pressure level LpA, eq per EN 19432 1) 4) 6)  
Sound power level LWA, eq per EN 19432 6) 7)  
Vibration acceleration ahv, eq per EN 19432 1) 6)  
- Tubular handle  
99,6 / KpA=2,5  
108,6 / KWA=2,5  
99,6 / KpA=2,5  
108,6 / KWA=2,5  
m/s2  
m/s2  
Type  
Type  
Type  
mm  
3,0 / K=2  
3,6 / K=2  
2,7 / K=2  
3,5 / K=2  
- Rear handle  
Carburetor (diaphragm carburetor)  
Ignition system (with speed limitation)  
Spark plug  
ZAMA  
electronic  
NGK BPMR 7A  
Electrode gap  
0.5  
1.42  
430  
700  
0.5  
1.42  
430  
700  
Fuel consumption at max. load per ISO 8893  
SpeciÞc consumption at max. load per ISO 8893  
Fuel tank capacity  
kg/h  
g/kWh  
cm3  
Mixture ratio (fuel/two-stroke oil)  
- when using MAKITA oil  
50:1  
50:1  
50:1  
50:1  
- when using other oils (quality grade: JASO FC or ISO EGD)  
- when using Aspen Alkylat (two-stroke fuel)  
50:1 (2%)  
50:1 (2%)  
Cutting disc for 80 m/sec. 2)  
mm  
mm  
mm  
300 / 20,0 / 5 3)  
350 / 20,0 / 5 3)  
350 / 25,4 / 5 3)  
20,0  
5)  
Cutting disc for 80 m/sec. 2)  
--  
20,0  
Arbor diameter  
V-belt  
Overall weight (tanks empty, without cutting disc)  
no.  
kg  
965 300 501  
8,5  
965 300 510  
8,9  
1) Data apply to idle and rated speed operation at a ratio of 1/7 to 6/7.  
2) Circumference speed at max. engine speed.  
3) Outside diameter / arbor hole / thickness.  
4) At the workplace (at user's ear).  
5) Country-speciÞc.  
6) Uncertainty (K=).  
7) Data apply rated speed operation.  
11  
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Denomination of components  
3
4
5
6
2
7
1
13  
12  
11  
9
10  
8
14  
15  
25  
24  
16  
23  
IdentiÞcation plate (9)  
Indicate when ordering spare parts  
22  
EK6101  
2013 123456  
21  
19  
17  
20  
18  
Makita Corporation, Anjo, Aichi, Japan  
Serial number  
Year of manufacture  
Made in Germany  
XXX.XXX.XXX Typ XXX  
1
2
Handle  
14  
Air intake  
Air Þlter cover  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
Fuel pump (Primer)  
Safety locking button  
Throttle lever  
3
Tubular handle  
Protection hood  
Water set  
4
5
Combination switch „Choke, On/Stop (I/O)”  
6
Adjusting screw  
Hold opening  
Fuel tank Þll-level window  
Starter housing with starter  
Stand  
7
8
Fuel tank with handle  
IdentiÞcation plate  
Tank cap (fuel)  
9
Mufßer  
10  
11  
12  
13  
Cutting disc  
Carburetor adjustment opening  
Holder for combination tool and 1/2" hose  
Starter grip  
Disc bolt  
Spring washer  
12  
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PUTTING INTO OPERATION  
CAUTION:  
Always turn off the engine and pull off the spark plug cap  
before doing any work on the Power Cut! Always wear  
protective gloves!  
CAUTION:  
Start the Power Cut only after complete assembly and  
inspection.  
For the the following work, use the assembly tools included  
with delivery:  
1. 13/19 AF combination wrench  
2. Allen key  
3. Carburetor adjustment screwdriver  
Place the Power Cut on a stable surface and carry out the fol-  
lowing assembly steps:  
Sequence  
Mounting the cutting disc  
Inspect the disc for damage.  
See SAFETY INSTRUCTIONS, Page 6.  
Unscrew screw (9) and remove the spring washer (8).  
Place the cutting disc (5) on the arbour (7).  
NOTE: The arbor hole of the cutting disc must be an exact Þt  
with the arbor or shaft.  
For cutoff discs with 25.4 mm (1”) arbor holes, use the cor-  
rect size disc holder (supplied only with cutoff discs with 25.4  
mm (1”) arbor holes). Non-compliance can cause serious  
injury!  
Make sure the cutting disc is installed so it turns in the right  
direction, if a direction is marked on the disc.  
11  
10  
Place the spring washer (8) on the arbour and insert the screw  
(9) and tighten by hand.  
Slowly turn the cutoff disc until a hole (11) in the V-belt pulley is  
visible in the counter-holding opening (10) of the cutting arm.  
8
Insert the Allen key (2) as far as it will go. The shaft is now  
blocked.  
Tighten the screw with the combination wrench (1).  
2
1
NOTE: Tighten the screw Þrmly (30 ± 2 Nm), as otherwise  
the cutting wheel may slip during cutting.  
Remove the Allen key and combination tool.  
13  
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Fuel  
CAUTION:  
This saw is powered by mineral-oil products (gasoline and  
oil).  
Be especially careful when handling gasoline.  
Avoid all ßame or Þre. Do not smoke (explosion hazard).  
50:1  
50:1  
Gasoline  
OIL  
Fuel mixture  
+
This tool is powered by a high-performance air-cooled two-  
stroke engine. It runs on a mixture of gasoline and two-stroke  
engine oil.  
The engine is designed for unleaded regular gasoline with a min.  
octane value of 91 ROZ. In case no such fuel is available, you  
can use fuel with a higher octane value. This will not affect the  
engine.  
1000 ml  
5000 ml  
(1 litre)  
20 ml  
100 ml  
200 ml  
20 ml  
100 ml  
200 ml  
(5 litre)  
10000 ml  
(10 litre)  
In order to obtain an optimum engine output and to protect  
your health and the environment use unleaded fuel only.  
It is not wise to add more engine oil than speciÞed  
to ensure safe operation. This will only result in a  
higher production of combustion residues which  
will pollute the environment and clog the exhaust  
channel in the cylinder as well as the mufßer. In ad-  
dition, fuel consumption will rise and performance  
will decrease.  
To lubricate the engine, use a synthetic oil for two-stroke air-  
cooled engines (quality grade JASO FC or ISO EGD), which  
has to be added to the fuel. The engine has been designed for  
use of MAKITA high-performance two-stroke engine oil and a  
mixture ratio of only 50:1 to protect the environment. In addition,  
a long service life and reliable operation with a minimum emission  
of exhaust gases are ensured.  
MAKITAhigh-performance two-stroke engine oil is available in the  
following sizes to suit your individual requirements:  
The Storage of Fuel  
Fuelshavealimitedstoragelife. Fuelandfuelmixtures  
age through evaporation, especially at high tempera-  
tures. Aged fuel and fuel mixtures can cause starting  
problems and damage the engine.  
100 ml  
order number 980 008 606  
order number 980 008 607  
1
l
Purchase only that amount of fuel, which will be consu-  
med over the next few months. At high temperatures,  
once fuel has been mixed it should be used up in 6-8  
weeks.  
In case MAKITA high-performance two-stroke engine oil is not  
available, it is urgently recommended to use a mixture ratio of  
50:1 with other two-stroke engine oils (quality grade: JASO FC or  
ISO EGD), as otherwise optimum operation of the engine cannot  
be guaranteed.  
Store fuel only in proper containers, in dry, cool,  
secure locations!  
Caution: Do not use ready-mixed fuel from petrol stations.  
The correct mixture ratio:  
50:1 when using MAKITA high-performance two-stroke engine  
oil, i. e. mix 50 parts gasoline with 1 part oil.  
50:1 when using other synthetic two-stroke engine oils  
(quality grade JASO FC or ISO EGD), i. e. mix 50 parts  
gasoline with 1 part oil.  
AVOID SKIN AND EYE CONTACT  
Mineral oil products degrease your skin. If your skin  
comes in contact with these substances repeatedly and  
for an extended period of time, it will desiccate. Various  
skin deseases may result. In addition, allergic reactions  
are known to occur.  
NOTE: For preparing the fuel-oil mixture Þrst mix the entire oil  
quantity with half of the fuel required, then add the remaining  
fuel. Thoroughly shake the mixture before Þlling it into the chain  
saw tank.  
Eyes can be irritated by contact with oil. If oil comes into  
youreyes,immediatelywashthemwithclearwater.Ifyour  
eyes are still irritated, see a doctor immediately!  
Caution: Open the tank cap carefully, as pressure might have  
built up inside!  
14  
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Refuelling  
IMPORTANT:  
FOLLOW THE SAFETY PRECAUTIONS!  
Be careful and cautious when handling fuels.  
The engine must be turned off and cooled down!  
Carefully clean the area around the fuel-tank Þller neck to keep  
dirt from getting in the tank.  
Place the Power Cut on an even surface.  
Unscrew the tank cap and Þll tank with fuel mixture. Take care  
to avoid spilling.  
Screw the tank cap back on hand-tight.  
Clean screw cap and tank after refuelling. Never start or  
operate the Power Cut in the same place as it was  
fuelled!  
If fuel gets on your clothing, change clothes immediately.  
Fuel mixture  
Starting the engine  
if  
necessary  
3 Meter  
CAUTION:  
Observe the SAFETY INSTRUCTIONS on page 4 and 5!  
Start the Power Cut only after complete assembly and  
inspection!  
Move at least 3m away from the place where you fuelled  
the Power Cut.  
Make sure you have a good footing, and place the Power  
Cut on the ground in such a way that the cutting disc is  
not touching anything.  
15  
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2
Move the protective hood (1) into the proper position for the  
work you intend to do (see illustration).  
2a  
The protective hood (1) can be moved between the stops in  
both directions.  
1
Note: A water supply line (from a pressurized water tank or  
other source) is connected by the water set on the protective  
hood. The water ßow rate can be adjusted with the adjusting  
screw (2). Press the 1/2" hose into the holder (2a).  
For a slower ßow, turn the adjusting screw clockwise.  
For a faster ßow, turn it counter-clockwise.  
Cold starting:  
Grasp front handle Þrmly with one hand and press the Power  
Cut against the ground.  
Place left toe in the rear handguard.  
Prime the fuel pump (4) by pressing it several times until you  
can see fuel in the pump.  
Move the combination switch (3) up (choke position). This also  
actuates the half-throttle lock.  
Pull starter handle smoothly and evenly, until you hear the  
Þrst ignition (but max. 3-5 pulls).  
CAUTION: Do not pull the starter cable more than about 50  
cm/20” out, and let it back in slowly by hand.  
Move the combination switch (3) to the central “ON” position.  
Pull the starter handle smoothly and evenly again.  
As soon as the engine is running, grasp the rear handle (the  
safety lock button (5) is actuated by the palm of the hand) and  
press the throttle trigger (6). The half-throttle lock will disengage  
and the engine will now idle.  
4
3
Warmstart:  
As described above for cold starting, but before starting push  
the combination switch (3) up (Choke position) and  
5
6
then right away back to the middle “ON” position. This is only  
to engage the half-throttle lock. If the engine doesn’t start after  
2 or 3 pulls, repeat the entire starting procedure as described  
for cold starting.  
NOTE: If the engine was switched off only for a short time, the  
saw can be started without using the combination switch.  
Important:Ifthefueltankhasbeencompletelyemptiedandthe  
enginehasstoppedduetolackoffuelprimethefuelpump(4)by  
pressing it several times until you can see fuel in the pump.  
Cold start (Choke)  
Warm start (ON)  
Stopping the engine  
Depress the combination switch  
(3).  
Engine off  
NOTE: After being pressed down, the combination switch will  
revert to the ”ON” position again. The engine is switched off,  
but can be turned on again without moving the combination  
switch.  
Combination switch in safety position  
IMPORTANT: To cut off the ignition current, push the combina-  
tion switch all the way down past the resistance point to the  
(ignition current cut off, necessary for all  
maintenance, repair, and installation work)  
safety position (  
).  
16  
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Adjusting the carburetor  
NOTE: The grinding parts are equipped with an electronic  
ignition to limit the speed.  
At the factory the idling speed has been set to approx.  
2600 rpm, but the running-in process of a new engine may  
require slight readjustment of the idling speed.  
Adjustments to the adjusting screws (L) and (H) may only  
be made by an authorised MAKITA service centre.  
7
For correct adjustment of the idling speed the following  
steps must be carried out:  
Start the engine and run it until it is warm (about 3 - 5  
minutes).  
T
L
Adjust the carburetor with the screwdriver (7, Order No. 944  
340 001) included with the Power Cut. It has a lug that helps  
with adjustment.  
Readjust the idling speed.  
If the cutoff disc turns when the engine is idling, turn the throttle  
stop screw (T) counter-clockwise in small increments until the  
disc no longer turns.  
If the engine suddenly stops in idle, turn the screw back slightly  
clockwise.  
Switch off the engine.  
MAINTENANCE  
CAUTION:  
BeforedoinganyworkonthePowerCutturnofftheengine,  
remove the cutting disc, pull the plug cap off the spark plug  
and wear protective gloves!  
CAUTION:  
Start the Power Cut only after complete assembly and  
inspection.  
17  
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IMPORTANT:  
Because many of the parts and assemblies not mentioned  
in this Instruction Manual are vital to the safety of the  
unit, and because all parts are subject to a certain amount  
of wear and tear, it is important for your own safety that  
you have the unit checked and maintained regularly by a  
MAKITA service center.  
IMPORTANT:  
SERVICE  
If the cutting wheel breaks during cutting, the  
Power Cut must be repaired by a MAKITA service  
centre before being used again!  
Changing the V-belt  
Loosen bolts (1) and remove belt cover (2).  
1
2
Move the V-belt pulley into the position shown.  
Insert the Allen key into the hole (3) to block the V-belt pulley  
(5).  
Note: Make sure that the V-belt pulley remains blocked.  
Use the combination tool to turn the nut (4) about one turn  
counter-clockwise.  
Use the combination tool to turn the eccentric (6) forcefully  
counter-clockwise to the position shown.  
Remove the old V-belt (7) or belt fragments.  
Clean out the interior with a brush.  
Insert a new V-belt.  
5
Use the combination tool to turn the eccentric (6) forcefully  
clockwise to its original position (V-belt is now tight).  
4
Tighten the nut (4).  
Remove Allen key from hole (3).  
Put the belt cover (2) on and tighten the bolts (1).  
3
Note: The V-belt is highly elastic, so it is not necessary to  
retighten it.  
7
A worn V-belt causes the cutoff disc turns at the lowest idle  
speed. In this case, the V-belt must be replaced!  
6
18  
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Cleaning the protection hood  
Over time, the inside of the protective hood can become caked  
with material residue (especially from wet cutting), which if  
allowed to accumulate can hinder the free rotation of the cut-  
ting disc. For this reason the hood must be cleaned out from  
time to time.  
Take off the cutting wheel with spring washer and remove the  
accumulated material from inside the hood with a strip of wood  
or similar implement.  
NOTE: To install the cutting wheel see ”Mounting the cutting  
wheel”.  
Clean the shaft and all removed parts.  
Cleaning / changing the air Þlter  
CAUTION:  
TurnofftheenginebeforecleaningtheairÞlter!Neverclean  
out the air Þlter with compressed air! Do not use fuel to  
clean the air Þlter insert (3) and inner Þlter (6).  
The service life of the engine depends on the condition  
and regular maintenance of the Þlter elements. Failure  
to perform maintenance and cleaning at the prescribed  
intervals will cause increased wear inside the engine!  
If the air Þlter becomes damaged, replace immediately!  
Piecesofclothorlargedirtparticlescandestroytheengine!  
Do not work in dusty conditions when it can be avoided!  
The Þne dust generated when dry-cutting concrete and  
stone is hazardous to the health of the operator and also  
shortenstheservicelifeoftheengine. Wheneverpossible,  
wet-cut with water when working in concrete and stone,  
to bind the dust.  
Loosen both bolts (1) and remove the Þlter cover (2).  
Take the air Þlter cover (3) out of the cover (5).  
Loosen the six bolts (4) on the cover and remove the cover.  
Remove the inner Þlter (6).  
7
2
When reassembling, make sure that the two lugs (7) of the  
Þlter cover engage in the cover (5).  
1
Inner Þlter  
Wash out the dirty inner Þlter (6, Order No. 315 173 020) in  
lukewarm soapy water with regular dishwashing liquid.  
3
Let the inner Þlter dry thoroughly.  
Air Þlter insert (paper cartridge)  
The air Þlter insert (3, Order No. 315 173 010) Þlters the intake  
air through a very Þne paper Þlter lamella system. For this  
reason the cartridge must never be washed or cleaned with  
compressed air. Check the air Þlter insert once per month and  
clean if necessary.  
5
4
To clean the air Þlter insert, spread it out slightly and carefully  
tap it against a clean surface.  
Replace the air Þlter insert every 500 operating hours. Re-  
place it immediately if there is a drop in power, drop in speed,  
or smoke in the exhaust.  
Before installing the Þlter system, check the intake opening to  
make sure no dirt particles have fallen in. If they have, remove  
them.  
6
19  
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Replacing the spark plug  
CAUTION:  
1
Do not touch the spark plug or plug cap if the engine is  
running (high voltage).  
Switch off the engine before starting any maintenance  
work.  
A hot engine can cause burns. Wear protective gloves!  
The spark plug (Order No. 965 603 021) must be replaced in  
case of damage to the insulator, electrode erosion (burn) or if  
the electrodes are very dirty or oily.  
Remove the Þlter cover and hood. See Cleaning / changing  
the air Þlter.  
Pulltheplugcap(1)offthesparkplug. Useonlythecombination  
wrench supplied with the saw to remove the spark plug.  
CAUTION: To prevent damage to the decompression valve  
(8), when unscrewing the spark plug position the combina-  
tion tool in such a way that it does not impact the valve.  
CAUTION: Use only NGK BPMR 7A  
spark plug.  
0,5 mm  
Other spark plugs can damage the  
ignition system!  
Electrode gap  
The electrode gap must be 0.5 mm.  
Checking the ignition spark  
Insert the combination tool (2) between the ventilation hood and  
cylinder only as shown in the illustration.  
4
CAUTION!  
Do not insert the combination tool into the spark plug hole,  
but make contact only with the cylinder (otherwise you may  
damage the engine).  
3
Using insulated pliers, hold the spark plug (3) (unscrewed but  
with the plug cap on) against the combination tool (away from  
the spark plug hole!).  
2
Switch the combination switch (4) to ”ON”.  
Pull the starter cable hard.  
If the function is correct, an ignition spark must be visible near  
the electrodes.  
Replacing the suction head  
The felt Þlter (5) of the suction head can become clogged. It  
is recommended to replace the suction head once every three  
months in order to ensure unimpeded fuel ßow to the carbure-  
tor.  
Unscrew the tank cap (6), pull the retainer out of the opening.  
Empty fuel tank.  
Use a wire hook to pull the suction out of the tank opening for  
replacement.  
Caution: Do not allow fuel to come into contact with skin!  
5
6
20  
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Replacing the starter cable  
Unscrew four screws (1).  
Remove fan housing (2).  
Insertasmallscrewdriverthroughtheventilationslitontheback  
of the fan housing (2) near the holder (15).  
Bend the air guide tab (4a) slightly to the side and carefully  
remove the air guide (3) from the fan housing.  
CAREFUL! Injury hazard! Do not unscrew screw (7) if the  
return spring is under tension.  
If the starter cable is to be replaced although it is not broken,  
it will be necessary to Þrst de-tension the cable drum return  
spring (13).  
To do this, use the grip to pull the cable all the way out of the  
fan housing.  
Hold the cable drum with one hand, and with the other push the  
cable into the space (14).  
1
2
Carefully let the drum turn until the return spring is no longer  
under tension.  
7
Unscrew screw (7) and remove the carrier (8).  
Remove any pieces of old line and take out the spring (6).  
Carefully remove the cable drum (5).  
16  
8
6
14  
Put the spring (6) back in the cable drum (so that its lower end  
Þts in the notch, see the arrow in the close-up).  
Thread a new cable (dia. 3.8 mm, length 1000 mm) as shown  
in the illustration (don’t forget the washer (10)) and knot both  
ends as shown.  
11  
Pull the knot (11) into the cable drum (5) and press it into the  
space.  
5
Pull knot (12) into the starter grip (9).  
Put the cable drum and spring back on, and turn it slightly until  
the return spring catches.  
Guide the hole (16) in the carrier (8) over the end of the spring,  
pressdownthecarrierandturnitslightlycounter-clockwiseuntil  
it is ßush on the cable drum.  
4
Insert screw (7) and tighten.  
3
1
Guide the cable into the slot (14) on the cable drum and turn  
the drum with the cable clockwise three times.  
Hold the cable drum with your left hand and with your right hand  
untwist the cable, pull it tight and hold it.  
Carefully release the cable drum. The spring will wind the cable  
around the drum.  
Repeat the procedure once. The starter grip should now stand  
straight up on the fan housing.  
NOTE: With the cable pulled all the way out, it must still be  
possible to turn the pulley another 1/4 turn against the return  
spring.  
13  
CAUTION: Danger of injury! Secure the cable grip when  
pulled out! It will whip back if the cable pulley is released  
by accident.  
Mounting the fan housing  
Insert the air guide (3) in the fan housing so that the Þve re-  
cesses (4) engage.  
2
Position the fan housing on the machine, apply slight counter-  
pressure, and pull the starter grip until the starter mechanism  
engages.  
12  
15  
Tighten screws (1).  
9
10  
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21  
Replacing the return spring pack/Replacing the  
starter spring  
Remove the fan housing (see “Replacing the starter cable”).  
Remove the air guide from the fan housing (see “Replacing  
the starter cable”).  
Detension the return spring on the cable drum and remove the  
cable drum (see “Replacing the starter cable”).  
Note: Unspool the starter cable from the drum only. Do not pull  
it out of the cable drum or the starter grip!  
7
8
CAREFUL! Injury hazard! The return spring can pop out!  
Always wear eye protection and protective gloves!  
Lightly tap the fan housing on a wooden surface with the entire  
surface of the hollow side, and hold it down. Now lift the fan  
housing carefully and in small steps. This will allow the return  
spring pack (13), which should now have fallen out, to relax in  
a controlled manner if the return spring has popped out of the  
plastic pack.  
6
5
If the return spring pops out, it can be wound back into the  
cassette as shown (15). Make sure the direction of winding is  
correct.  
Carefully insert a new return spring cassette and press down  
until it engages.  
13  
3
Put the cable drum (5) and spring back on, and turn it slightly  
until the return spring catches.  
Put on the carrier (8) and bolt it on with bolt (7).  
4
Tension the return spring (see “Replacing the starter cable”).  
Replacing the starter spring  
NOTE: If the spring (6) in the Featherlight-Starting system is  
broken, more effort will be required to start the engine and you  
will notice some resistance when pulling the starter cable.  
If you notice this, check the spring (6) and replace if neces-  
sary.  
1
Mounting the fan housing  
Insert the air guide (3) in the fan housing so that the Þve re-  
cesses (4) engage.  
Position the fan housing on the machine, apply slight counter-  
pressure, and pull the starter grip until the starter mechanism  
catches.  
Tighten screws (1).  
15  
22  
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Instructions for periodic maintenance  
To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be per-  
formed regularly. Guarantee claims can be recognized only if this work is performed regularly and properly. Failure to perform the  
prescribed maintenance work can lead to accidents!  
Users of the Power Cut must not perform any maintenance work not described in this Instruction Manual. All such work must be  
carried out by a MAKITA service centre.  
Page  
General  
Entire Power Cut  
Clean exterior, check for damage. In case of damage,  
have repaired by a qualiÞed service centre immediately  
Cutting disc  
Clutch  
Inspect regularly for damage and wear.  
Have inspected at a service center.  
Clean  
6
Protection hood  
19  
6
Before each start  
Cutting disc  
Inspect for damage and make sure the cutting wheel is  
right for the job  
Protective hood  
Adjust position  
16  
Combination switch,  
Safety locking button,  
Throttle lever  
Functional check  
Functional check  
Functional check  
16  
17  
Tank cap  
Check for tightness  
Every day  
Idle speed  
Check (cutting disc must not turn on idle)  
Every week  
Starter housing  
Starter cable  
V-belt  
Clean to ensure proper air cooling  
Check for damage  
12  
21  
18  
20  
12  
Inspect for damage and wear  
Spark plug  
Mufßer  
Check and replace if necessary  
Check tightness of mounting  
Screws and nuts  
Check their condition and that they are Þrmly secured.  
Monthly  
Air Þlter insert  
Check the air Þlter insert, clean as needed,  
replace after 500 operating hours  
19  
20  
Every 3 months  
Suction head  
Fuel tank  
Replace  
Clean  
Annually  
Storage  
Entire Power Cut  
Entire Power Cut  
Check at an authorized service centre  
Clean exterior, check for damage. In case of damage,  
have repaired by a qualiÞed service centre immediately  
Cutting disc  
Fuel tank  
Remove and clean  
Empty and clean  
Run empty  
13  
Carburetor  
Service, spare parts and guarantee  
Maintenance and repair  
The maintenance and repair of modern cutoff saws and their safety-related components requires qualiÞed technical training and a  
workshop equipped with special tools and testing devices.  
We therefore recommend that you consult a MAKITA service centre for all work not described in this instruction manual.  
The MAKITAservice centres have all the necessary equipment and skilled and experienced personnel, who can work out cost-effective  
solutions and advise you in all matters.  
23  
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Spare parts  
Reliable long-term operation, as well as the safety of your Power Cut, depend among other things on the quality of the spare parts  
used. Use only original MAKITA parts, marked  
Only original parts are from the same production line as the original unit and therefore ensure the highest possible quality of materi-  
als, dimensions, functioning and safety.  
Only original spare parts and accessories guarantee the highest quality in material, dimensions and function.  
Original spare parts and accessories can be obtained from your local dealer. He will also have the spare part lists to determine the  
required spare part numbers, and will be constantly informed about the latest improvements and spare part innovations.  
Please bear in mind that if parts other than original MAKITA spare parts are used, this will automatically invalidate the MAKITA  
product guarantee.  
We will furthermore not accept any liability damages arising from the use of non-MAKITA spare parts.  
Guarantee  
MAKITA guarantees the highest quality and will therefore reimburse all costs for repair by replacement of damaged parts resulting  
from material or production faults occurring within the guarantee period after purchase. Please note that in some countries particular  
guarantee conditions may exist. If you have any questions, please contact your salesman, who is responsible for the guarantee of  
the product.  
Please note that we cannot accept any responsibility for damage caused by:  
Disregard of the instruction manual.  
Non-performance of the required maintenance and cleaning.  
Incorrect carburetor adjustment.  
Normal wear and tear.  
Obvious overloading due to permanent exceeding of the upper performance limits.  
The use of other than original MAKITA cutting discs.  
Use of force, improper use, misuse or accidents.  
Damage from overheating due to dirt on the fan housing.  
Work on the Power Cut by unskilled persons or inappropriate repairs.  
Use of unsuitable spare parts or parts which are not original MAKITA parts, insofar as they have caused the damage.  
Use of unsuitable or old oil.  
Damage related to conditions arising from lease or rent contracts.  
Damages caused by disregarding loose outer bolted connections.  
Cleaning, servicing and adjustment work is not covered by the guarantee. All repairs covered by the guarantee must be performed  
by a MAKITA service centre.  
24  
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Troubleshooting  
Malfunction  
System  
Observation  
Cause  
Cutting disc does not  
start turning  
Clutch  
Engine runs  
Damage to clutch  
Cutting disc runs in idle  
Carburetor,  
clutch  
Cutting disc runs  
Incorrect idle speed,  
blocked clutch  
V-belt  
Belt has insufÞcient tension, V-belt is worn  
Engine does not start or  
only with difÞculty  
Ignition system  
Ignition spark  
No ignition spark  
Fuel tank is Þlled  
Inside  
Malfunction in fuel supply system, com-  
pression system, mechanical malfunction.  
Switch on STOP, fault or short-circuit in the  
wiring, plug cap or spark plug defective.  
Fuel supply  
Choke in wrong position, carburetor defective,  
suction head dirty, fuel line bent or interrupted.  
Compression  
system  
Cylinder base packing ring defective, radial  
shaft packings defective, cylinder or piston rings  
defective  
Outside  
Spark plug does not seal.  
Mechanical  
malfunction  
Starter does not engage  
Spring in starter broken, broken parts  
inside the engine.  
Warm start difÞculties  
Carburetor  
Fuel supply  
Fuel tank is Þlled  
Wrong carburetor adjustment.  
Ignition spark  
Engine starts, but  
dies immediately  
Fuel tank is Þlled  
Wrong idling adjustment, suction head or  
carburetor dirty.  
Tank venting defective, fuel line interrupted,  
cable defective, STOP switch defective.  
Decompression valve dirty  
InsufÞcient power  
Several systems  
may be involved  
simultaneously  
Engine is idling  
Air Þlter dirty, wrong carburetor adjustment,  
mufßer clogged, exhaust channel in cylinder  
clogged.  
SPECIAL ACCESSORIES  
Diamond cutting discs  
Pressurized water tank  
To keep down dust and for better cutting-disc cooling, MAKITA  
offers several options for wetting the disc during operation.  
MAKITA diamond cutting discs meet the highest demands  
in working safety, ease of operation, and economical cut-  
ting performance. They can be used for cutting all materials  
except metal.  
The pressurized water tank is connected to the Power Cut by  
the water set on the protective hood.  
The high durability of the diamond grains ensures low wear  
and thereby a very long service life with almost no change in  
disc diameter over the lifetime of the disc. This gives consistent  
cutting performance and thus high economy. The outstanding  
cutting qualities of the discs make cutting easier.  
See “Accessories” for order number.  
The metal disc plates give highly concentric running for minimal  
vibration during use.  
The use of diamond cutting discs reduces cutting time sig-  
niÞcantly. This in turn leads to lower operating costs (fuel  
consumption, wear on parts, repairs, and last but not least  
environmental damage).  
25  
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Extract from the spare parts list  
Use only original MAKITA parts. For repairs and  
replacement of other parts, see your MAKITA service centre.  
EK6100  
EK6101  
17  
18  
19  
14  
15  
16  
9
8
22  
26  
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Extract from the spare parts list  
Use only original MAKITA parts. For repairs and  
replacement of other parts, see your MAKITA service centre.  
EK6100  
EK6101  
Pos. MAKITA-No. Qty. Denomination  
Synthetic resin cutting disc  
1
966 121 150  
966 141 150  
966 144 150  
1
1
1
Cutting disc for steel, dia. 300/20 mm  
Cutting disc for steel, dia. 350/20 mm  
Cutting disc for steel, dia. 350/25,4 mm  
1
966 121 120  
966 141 120  
966 144 120  
1
1
1
Cutting disc for masonry, dia. 300/20 mm  
Cutting disc for masonry, dia. 350/20 mm  
Cutting disc for masonry, dia. 350/25,4 mm  
Diamond cutting disc  
22 966 244 632  
1
Cutting disc for masonry, dia. 350/25,4 mm  
3
4
994 290 250  
965 300 501  
965 300 510  
963 601 122  
315 114 350  
315 173 020  
315 173 010  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Hex screw M8x25  
V-belt (EK6100)  
V-belt (EK6101)  
Suction head  
5
6
8
9
Tank cap, compl. (fuel)  
Inner Þlter  
Air Þlter insert (paper cartridge)  
Disk 5  
10 395 405 000  
11 965 603 021  
12 395 164 010  
13 181 164 010  
14 181 163 050  
15 181 163 080  
16 181 163 090  
Spark plug  
Starter cable ø 3,8x1000 mm  
Starter grip  
Return spring in housing  
Spring  
Driver  
17 941 719 131  
18 940 827 000  
19 944 340 001  
1
1
1
Universal wrench SW 13/19  
Offset screwdriver T27  
Screwdriver (carburetor)  
Accessories (not delivered with the Power Cut)  
Diamond cutting disc  
22 966 . . . . . .  
1
Please consult your MAKITA dealer!  
26 957 802 600  
1
1
Pressure water tank, cpl.  
-
949 000 035  
Combined can (for 5l fuel, 2.5l oil)  
EU Conformity Declaration  
The undersigned, Tomoyasu Kato, as authorized by MAKITA Corporation, declare that the MAKITA machines,  
Type: 315  
Power Cut EK6100, EK6101  
manufactured by MAKITA Corporation, 3-11-8 Sumiyoshi-Cho, Anjo, Aichi, 446-8502 Japan, conforms to the basic safety and health  
requirements of the applicable EU Directives:  
EU Machinery Directive 2006/42/EG, EU EMC Directive 2004/108/ EG, Outdoor Noise Directive 2000/14/EG.  
The most important standards applied to properly meet the requirements of the above EU Directive were: EN 19432, CISPR 12,  
EN ISO 14982, DIN EN 61000-4.  
The conformity assessment procedure 2000/14/EG was performed per Annex V. The measured noise level (Lwa) is 114 dB(A).  
The guaranteed noise level (Ld) is 115 dB(A).  
The technical documentation is on Þle at MAKITA International Europe Ltd., Michigan Drive, Tongwell, Milton Keynes, Bucks, MK15  
8JD, England.  
Anjo, 20.8.2012 for MAKITA Corporation  
Tomoyasu Kato  
Managing Director  
27  
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This print product has been awarded the “Blue Angel”.  
To Þnd your local distributor, please visit  
SpeciÞcations subject to change without notice  
MAKITA Corporation  
3-11-8 Sumiyoshi-Cho  
Anjo, Aichi  
Form: 995 704 531 (2013-10 GB)  
446-8502 Japan  
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