Lincoln Electric Welding System IM10028 B User Manual
RETURN TO MAIN MENU  
IM10028-B  
February, 2011  
™
EAGLE 10,000 PLUS  
For Machines with Code Number 11618,11735, 11791, 11798  
Safety Depends on You  
Lincoln arc welding and cutting  
equipment is designed and built  
with safety in mind. However,  
your overall safety can be  
increased by proper installation  
... and thoughtful operation on  
your part. DO NOT INSTALL,  
OPERATE OR REPAIR THIS  
EQUIPMENT WITHOUT READ-  
ING THIS MANUAL AND THE  
SAFETY PRECAUTIONS CON-  
TAINED THROUGHOUT. And,  
most importantly, think before  
you act and be careful.  
OPERATOR’S MANUAL  
Copyright © Lincoln Global Inc.  
• World's Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBꢀSITE: www.lincolnelectric.com  
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SAFETY  
ARC RAYS can burn.  
ELECTRIC SHOCK can  
4.a. Use a shield with the proper filter and cover  
plates to protect your eyes from sparks and  
the rays of the arc when welding or observing  
open arc welding. Headshield and filter lens  
should conform to ANSI Z87. I standards.  
kill.  
3.a. The electrode and work (or ground) circuits  
are electrically “hot” when the welder is on.  
Do not touch these “hot” parts with your bare  
skin or wet clothing. Wear dry, hole-free  
gloves to insulate hands.  
4.b. Use suitable clothing made from durable flame-resistant  
material to protect your skin and that of your helpers from  
the arc rays.  
3.b. Insulate yourself from work and ground using dry insulation.  
Make certain the insulation is large enough to cover your full  
area of physical contact with work and ground.  
4.c. Protect other nearby personnel with suitable, non-flammable  
screening and/or warn them not to watch the arc nor expose  
themselves to the arc rays or to hot spatter or metal.  
In addition to the normal safety precautions, if welding  
must be performed under electrically hazardous  
conditions (in damp locations or while wearing wet  
clothing; on metal structures such as floors, gratings or  
scaffolds; when in cramped positions such as sitting,  
kneeling or lying, if there is a high risk of unavoidable or  
accidental contact with the workpiece or ground) use  
the following equipment:  
FUMES AND GASES  
can be dangerous.  
5.a. Welding may produce fumes and gases  
hazardous to health. Avoid breathing these  
• Semiautomatic DC Constant Voltage (Wire) Welder.  
• DC Manual (Stick) Welder.  
fumes and gases. When welding, keep  
your head out of the fume. Use enough  
ventilation and/or exhaust at the arc to keep  
• AC Welder with Reduced Voltage Control.  
fumes and gases away from the breathing zone. When  
welding with electrodes which require special  
ventilation such as stainless or hard facing (see  
instructions on container or MSDS) or on lead or  
cadmium plated steel and other metals or coatings  
which produce highly toxic fumes, keep exposure as  
low as possible and within applicable OSHA PEL and  
ACGIH TLV limits using local exhaust or mechanical  
ventilation. In confined spaces or in some circum-  
stances, outdoors, a respirator may be required.  
Additional precautions are also required when welding  
on galvanized steel.  
3.c. In semiautomatic or automatic wire welding, the electrode,  
electrode reel, welding head, nozzle or semiautomatic  
welding gun are also electrically “hot”.  
3.d. Always be sure the work cable makes a good electrical  
connection with the metal being welded. The connection  
should be as close as possible to the area being welded.  
3.e. Ground the work or metal to be welded to a good electrical  
(earth) ground.  
3.f. Maintain the electrode holder, work clamp, welding cable and  
welding machine in good, safe operating condition. Replace  
damaged insulation.  
5. b. The operation of welding fume control equipment is affected  
by various factors including proper use and positioning of  
the equipment, maintenance of the equipment and the spe-  
cific welding procedure and application involved. Worker  
exposure level should be checked upon installation and  
periodically thereafter to be certain it is within applicable  
OSHA PEL and ACGIH TLV limits.  
3.g. Never dip the electrode in water for cooling.  
3.h. Never simultaneously touch electrically “hot” parts of  
electrode holders connected to two welders because voltage  
between the two can be the total of the open circuit voltage  
of both welders.  
5.c. Do not weld in locations near chlorinated hydrocarbon vapors  
coming from degreasing, cleaning or spraying operations.  
The heat and rays of the arc can react with solvent vapors to  
form phosgene, a highly toxic gas, and other irritating prod-  
ucts.  
3.i. When working above floor level, use a safety belt to protect  
yourself from a fall should you get a shock.  
3.j. Also see Items 6.c. and 8.  
5.d. Shielding gases used for arc welding can displace air and  
cause injury or death. Always use enough ventilation,  
especially in confined areas, to insure breathing air is safe.  
5.e. Read and understand the manufacturer’s instructions for this  
equipment and the consumables to be used, including the  
material safety data sheet (MSDS) and follow your  
employer’s safety practices. MSDS forms are available from  
your welding distributor or from the manufacturer.  
5.f. Also see item 1.b.  
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SAFETY  
WELDING and CUTTING  
CYLINDER may explode  
if damaged.  
SPARKS can  
cause fire or explosion.  
7.a. Use only compressed gas cylinders  
containing the correct shielding gas for the  
6.a. Remove fire hazards from the welding area.  
If this is not possible, cover them to prevent  
the welding sparks from starting a fire.  
process used and properly operating  
regulators designed for the gas and  
Remember that welding sparks and hot  
materials from welding can easily go through small cracks  
and openings to adjacent areas. Avoid welding near  
hydraulic lines. Have a fire extinguisher readily available.  
pressure used. All hoses, fittings, etc. should be suitable for  
the application and maintained in good condition.  
7.b. Always keep cylinders in an upright position securely  
chained to an undercarriage or fixed support.  
6.b. Where compressed gases are to be used at the job site,  
special precautions should be used to prevent hazardous  
situations. Refer to “Safety in Welding and Cutting” (ANSI  
Standard Z49.1) and the operating information for the  
equipment being used.  
7.c. Cylinders should be located:  
•Away from areas where they may be struck or subjected to  
physical damage.  
•A safe distance from arc welding or cutting operations and  
any other source of heat, sparks, or flame.  
6.c. When not welding, make certain no part of the electrode  
circuit is touching the work or ground. Accidental contact  
can cause overheating and create a fire hazard.  
7.d. Never allow the electrode, electrode holder or any other  
electrically “hot” parts to touch a cylinder.  
6.d. Do not heat, cut or weld tanks, drums or containers until the  
proper steps have been taken to insure that such procedures  
will not cause flammable or toxic vapors from substances  
inside. They can cause an explosion even though they have  
been “cleaned”. For information, purchase “Recommended  
Safe Practices for the Preparation for Welding and Cutting of  
Containers and Piping That Have Held Hazardous  
Substances”, AWS F4.1 from the American Welding Society  
(see address above).  
7.e. Keep your head and face away from the cylinder valve outlet  
when opening the cylinder valve.  
7.f. Valve protection caps should always be in place and hand  
tight except when the cylinder is in use or connected for  
use.  
7.g. Read and follow the instructions on compressed gas  
cylinders, associated equipment, and CGA publication P-l,  
“Precautions for Safe Handling of Compressed Gases in  
Cylinders,” available from the Compressed Gas Association  
1235 Jefferson Davis Highway, Arlington, VA 22202.  
6.e. Vent hollow castings or containers before heating, cutting or  
welding. They may explode.  
6.f. Sparks and spatter are thrown from the welding arc. Wear oil  
free protective garments such as leather gloves, heavy shirt,  
cuffless trousers, high shoes and a cap over your hair. Wear  
ear plugs when welding out of position or in confined places.  
Always wear safety glasses with side shields when in a  
welding area.  
FOR ELECTRICALLY  
powered equipment.  
8.a. Turn off input power using the disconnect  
switch at the fuse box before working on  
the equipment.  
6.g. Connect the work cable to the work as close to the welding  
area as practical. Work cables connected to the building  
framework or other locations away from the welding area  
increase the possibility of the welding current passing  
through lifting chains, crane cables or other alternate cir-  
cuits. This can create fire hazards or overheat lifting chains  
or cables until they fail.  
8.b. Install equipment in accordance with the U.S. National  
Electrical Code, all local codes and the manufacturer’s  
recommendations.  
8.c. Ground the equipment in accordance with the U.S. National  
Electrical Code and the manufacturer’s recommendations.  
6.h. Also see item 1.c.  
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention  
During Welding, Cutting and Other Hot Work”, available  
from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma  
022690-9101.  
6.j. Do not use a welding power source for pipe thawing.  
Refer to http://www.lincolnelectric.com/safety for additional safety information.  
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SAFETY  
PRÉCAUTIONS DE SÛRETÉ  
6. Eloigner les matériaux inflammables ou les recouvrir afin de  
prévenir tout risque d’incendie dû aux étincelles.  
Pour votre propre protection lire et observer toutes les instructions  
et les précautions de sûreté specifiques qui parraissent dans ce  
manuel aussi bien que les précautions de sûreté générales suiv-  
antes:  
7. Quand on ne soude pas, poser la pince à une endroit isolé de  
la masse. Un court-circuit accidental peut provoquer un  
échauffement et un risque d’incendie.  
Sûreté Pour Soudage A L’Arc  
8. S’assurer que la masse est connectée le plus prés possible  
de la zone de travail qu’il est pratique de le faire. Si on place  
la masse sur la charpente de la construction ou d’autres  
endroits éloignés de la zone de travail, on augmente le risque  
de voir passer le courant de soudage par les chaines de lev-  
age, câbles de grue, ou autres circuits. Cela peut provoquer  
des risques d’incendie ou d’echauffement des chaines et des  
câbles jusqu’à ce qu’ils se rompent.  
1. Protegez-vous contre la secousse électrique:  
a. Les circuits à l’électrode et à la piéce sont sous tension  
quand la machine à souder est en marche. Eviter toujours  
tout contact entre les parties sous tension et la peau nue  
ou les vétements mouillés. Porter des gants secs et sans  
trous pour isoler les mains.  
b. Faire trés attention de bien s’isoler de la masse quand on  
soude dans des endroits humides, ou sur un plancher  
metallique ou des grilles metalliques, principalement dans  
les positions assis ou couché pour lesquelles une grande  
partie du corps peut être en contact avec la masse.  
c. Maintenir le porte-électrode, la pince de masse, le câble  
de soudage et la machine à souder en bon et sûr état  
defonctionnement.  
9. Assurer une ventilation suffisante dans la zone de soudage.  
Ceci est particuliérement important pour le soudage de tôles  
galvanisées plombées, ou cadmiées ou tout autre métal qui  
produit des fumeés toxiques.  
10. Ne pas souder en présence de vapeurs de chlore provenant  
d’opérations de dégraissage, nettoyage ou pistolage. La  
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs  
du solvant pour produire du phosgéne (gas fortement toxique)  
ou autres produits irritants.  
d.Ne jamais plonger le porte-électrode dans l’eau pour le  
refroidir.  
e. Ne jamais toucher simultanément les parties sous tension  
des porte-électrodes connectés à deux machines à souder  
parce que la tension entre les deux pinces peut être le  
total de la tension à vide des deux machines.  
11. Pour obtenir de plus amples renseignements sur la sûreté,  
voir le code “Code for safety in welding and cutting” CSA  
Standard W 117.2-1974.  
f. Si on utilise la machine à souder comme une source de  
courant pour soudage semi-automatique, ces precautions  
pour le porte-électrode s’applicuent aussi au pistolet de  
soudage.  
2. Dans le cas de travail au dessus du niveau du sol, se protéger  
contre les chutes dans le cas ou on recoit un choc. Ne jamais  
enrouler le câble-électrode autour de n’importe quelle partie  
du corps.  
PRÉCAUTIONS DE SÛRETÉ POUR  
LES MACHINES À SOUDER À  
TRANSFORMATEUR ET À  
REDRESSEUR  
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,  
donc:  
a. Utiliser un bon masque avec un verre filtrant approprié  
ainsi qu’un verre blanc afin de se protéger les yeux du ray-  
onnement de l’arc et des projections quand on soude ou  
quand on regarde l’arc.  
1. Relier à la terre le chassis du poste conformement au code de  
l’électricité et aux recommendations du fabricant. Le dispositif  
de montage ou la piece à souder doit être branché à une  
bonne mise à la terre.  
b. Porter des vêtements convenables afin de protéger la  
peau de soudeur et des aides contre le rayonnement de  
l‘arc.  
2. Autant que possible, I’installation et l’entretien du poste seront  
effectués par un électricien qualifié.  
c. Protéger l’autre personnel travaillant à proximité au  
soudage à l’aide d’écrans appropriés et non-inflammables.  
3. Avant de faires des travaux à l’interieur de poste, la debranch-  
er à l’interrupteur à la boite de fusibles.  
4. Des gouttes de laitier en fusion sont émises de l’arc de  
soudage. Se protéger avec des vêtements de protection libres  
de l’huile, tels que les gants en cuir, chemise épaisse, pan-  
talons sans revers, et chaussures montantes.  
4. Garder tous les couvercles et dispositifs de sûreté à leur  
place.  
5. Toujours porter des lunettes de sécurité dans la zone de  
soudage. Utiliser des lunettes avec écrans lateraux dans les  
zones où l’on pique le laitier.  
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for selecting a QUALITY product by Lincoln Electric. We want you  
to take pride in operating this Lincoln Electric Company product  
••• as much pride as we have in bringing this product to you!  
Thank You  
CUSTOMER ASSISTANCE POLICY  
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip-  
ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln  
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses-  
sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor-  
mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,  
with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or  
correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any  
warranty with respect to the sale of our products.  
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control  
of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in  
applying these types of fabrication methods and service requirements.  
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com  
for any updated information.  
Please Examine Carton and Equipment For Damage Immediately  
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims  
for material damaged in shipment must be made by the purchaser against the transportation company at the  
time the shipment is received.  
Please record your equipment identification information below for future reference. This information can be  
found on your machine nameplate.  
Product _________________________________________________________________________________  
Model Number ___________________________________________________________________________  
Code Number or Date Code_________________________________________________________________  
Serial Number____________________________________________________________________________  
Date Purchased___________________________________________________________________________  
Where Purchased_________________________________________________________________________  
Whenever you request replacement parts or information on this equipment, always supply the information you  
have recorded above. The code number is especially important when identifying the correct replacement parts.  
On-Line Product Registration  
- Register your machine with Lincoln Electric either via fax or over the Internet.  
• For faxing: Complete the form on the back of the warranty statement included in the literature packet  
accompanying this machine and fax the form per the instructions printed on it.  
• For On-Line Registration: Go to our WEBꢀSITE at www.lincolnelectric.com. Choose “Quick Links” and then  
“Product Registration”. Please complete the form and submit your registration.  
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it  
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.  
The level of seriousness to be applied to each is explained below:  
WARNING  
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.  
CAUTION  
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.  
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TABLE OF CONTENTS  
Page  
Installation.......................................................................................................................Section A  
Technical Specifications.......................................................................................................A-1  
Safety Precautions........................................................................................................A-2  
Machine Grounding.......................................................................................................A-2  
Spark Arrester...............................................................................................................A-2  
Towing...........................................................................................................................A-2  
Vehicle Mounting...........................................................................................................A-3  
Pre-Operation Engine Service..............................................................................................A-3  
Fuel, Oil, Battery Connections ......................................................................................A-3  
Welding Cable Connections..........................................................................................A-4  
Angle of Operation ........................................................................................................A-4  
Lifting, Additional Safety Precautions............................................................................A-4  
High Altitude Operation.................................................................................................A-4  
Muffler Outlet Pipe ........................................................................................................A-4  
Location and Ventilation................................................................................................A-5  
Stacking ........................................................................................................................A-5  
Connection of Tig Module .............................................................................................A-5  
Additional Safety Precautions .......................................................................................A-5  
Welding Operation Output, Auxiliary Power Receptacles, and Plugs .................................A-6  
Motor Starting and Extension Cord Length Table ................................................................A-6  
Electrical Device Used with the EAGLE™ 10,000 Plus .......................................................A-7  
Auxiliary Power While Welding, Standby Power Connections ............................................A-8  
Premises Wiring ...................................................................................................................A-9  
________________________________________________________________________________  
Operation.........................................................................................................................Section B  
Safety Precautions ...............................................................................................................B-1  
General Description..............................................................................................................B-1  
Welder Controls Function and Operation.............................................................................B-1  
Range, Polarity Control Switch and Fuel Consumption .......................................................B-2  
Start in/Shutdown Instructions.....................................................................................................B-3  
Starting the Engine........................................................................................................B-3  
Safety Precautions........................................................................................................B-3  
Stopping the Engine......................................................................................................B-3  
Break-In Period .............................................................................................................B-3  
Welding Process ..................................................................................................................B-4  
Stick (Constant Current) Welding..................................................................................B-4  
Scratch Start TIG (Constant Current) Welding .............................................................B-4  
Arc Gouging ..................................................................................................................B-5  
Summary of Welding Processes...................................................................................B-5  
________________________________________________________________________________  
Accessories ........................................................................................................Section C  
Optional Equipment...............................................................................................C-1  
Recommended Equipment....................................................................................C-2  
________________________________________________________________________  
Maintenance ....................................................................................................Section D  
Safety Precautions ................................................................................................D-1  
Routine Engine Maintenance ..........................................................................D-1,D2  
Engine Adjustments...............................................................................................D-3  
Slip Rings ..............................................................................................................D-3  
Battery Maintenance.......................................................................................D-3  
Engine Maintenance Parts..............................................................................D-3  
________________________________________________________________________  
Troubleshooting..............................................................................................Section E  
How to Use Troubleshooting Guide.......................................................................E-1  
Troubleshooting Guide...................................................................................E-2, E-3  
________________________________________________________________________  
Wiring Diagram & Dimension Print................................................................Section F  
Wiring Diagram ......................................................................................................F-1  
Dimension Print......................................................................................................F-2  
________________________________________________________________________  
Parts List.................................................................................................................P-629  
________________________________________________________________________  
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A-1  
INSTALLATION  
TECHNICAL SPECIFICATIONS - EAGLE™ 10,000 Plus ( K2343-3)  
A-1  
INPUT - GASOLINE ENGINE  
Description  
Operating  
Speed (RPM)  
Displacement  
cu. in.  
(cu.cm.)  
Capacities  
Make/Model  
Starting  
System  
Horsepower  
2 cylinder  
4 Cycle  
Air-Cooled  
Gasoline  
Engine.  
High Idle 3700  
12VDC  
Battery  
Electric Start  
Group 58  
Battery  
Fuel:  
12 Gal (45.4 L)  
Lubricating Oil:  
41.1(674)  
Kohler  
CH23S  
Full Load 3500  
Low Idle 2200  
23 HP @  
3600 RPM  
Aluminum Alloy  
with Cast Iron  
Liners,  
(435 cold  
Cranking  
Amps)  
2.0 Qts. (1.9 L)  
Electronic  
Ignition  
RATED OUTPUT @ 104°F (40°C)- WELDER  
Welding Output  
DC Constant Current 225A / 25V / 40%  
DC Constant Current 210A / 25V / 100%  
RATED OUTPUT @ 104°F (40°C)- GENERATOR  
Auxiliary Power 1  
9,000 Watts Continuous, 60ꢀHz AC  
10,500 Watts Surge, 60 Hz AC  
120/240 Volts  
RECEPTACLES AND CIRCUIT BREAKERS  
AUXILIARY POWER CIRCUIT BREAKER BATTERY CHARGING CIRCUIT BREAKER  
RECEPTACLES  
(2) 120VAC Duplex (5-20R)  
(1) 120/240VAC Dual Voltage  
Full KVA (14-50R)  
Two 20AMP for Two Duplex Receptacle  
(1) 40AMP for Dual Voltage (2-pole)  
20AMP for Engine Battery  
Charging Circuit  
PHYSICAL DIMENSIONS  
DEPTH  
HEIGHT  
WIDTH  
WEIGHT  
30.00** in.  
762.0 mm  
21.50 in  
42.25 in.  
514 lbs. (233kg)  
546.0 mm  
1073.0 mm  
** Top of enclosure, add 6.00”(152mm) for exhaust.  
ENGINE COMPONENTS  
FUEL SYSTEM  
Mechanical Fuel Pump  
LUBRICATION  
Full Pressure  
VALVE LIFTERS  
Hydraulic  
GOVERNOR  
Mechanical Governor  
with Full Flow Filter  
5% Regulation  
AIR CLEANER  
ENGINE IDLER  
MUFFLER  
ENGINE PROTECTION  
Shutdown on low oil  
pressure.  
Low noise Muffler: Top outlet  
can be rotated. Made from  
long life, aluminized steel.  
Dual Element  
Automatic Idler  
1 Output rating in watts is equivalent to volt - amperes at unity factor.Output voltage is within +/-10% at all loads up to rated capacity.  
When welding available auxiliary power will be reduced.  
EAGLE™ 10,000 PLUS  
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A-2  
A-2  
INSTALLATION  
When this welder is mounted on a truck or trailer, it’s  
frame must be electrically bonded to the metal frame  
of the vehicle. Use a #8 or larger copper wire connect-  
ed between the machine grounding stud and the  
frame of the vehicle.  
SAFETY PRECAUTIONS  
WARNING  
Do not attempt to use this equipment until you  
have thoroughly read the engine manufacturer’s  
manual supplied with your welder. It includes  
important safety precautions, detailed engine  
starting, operating and maintenance instructions,  
and parts lists.  
Where this engine driven welder is connected to  
premises wiring such as that in your home or shop, it’s  
frame must be connected to the system earth ground.  
See further connection instructions in the section enti-  
tled “Standby Power Connections”, as well as the arti-  
cle on grounding in the latest National Electrical Code  
and the local code.  
------------------------------------------------------------------------  
ELECTRIC SHOCK can kill.  
• Do not touch electrically live parts or  
electrode with skin or wet clothing.  
• Insulate yourself from work and  
ground.  
In general, if the machine is to be grounded, it should  
be connected with a #8 or larger copper wire to a solid  
earth ground such as a metal water pipe going into  
the ground for at least ten feet and having no insulat-  
ed joints, or to the metal framework of a building  
which has been effectively grounded. The National  
Electrical Code lists a number of alternate means of  
grounding electrical equipment. A machine grounding  
• Always wear dry insulating gloves.  
------------------------------------------------------------------------  
ENGINEꢀEXHAUSTꢀcan kill.  
• Use in open, well ventilated areas or  
vent exhaust outside.  
------------------------------------------------------------------------  
MOVING PARTSꢀcan injure.  
stud marked with the symbol  
front of the welder.  
is provided on the  
• Do not operate with doors open or  
guards off.  
• Stop engine before servicing.  
• Keep away from moving parts.  
------------------------------------------------------------------------  
SPARK ARRESTER  
Some federal, state, or local laws may require that  
gasoline engines be equipped with exhaust spark  
arresters when they are operated in certain locations  
where unarrested sparks may present a fire hazard.  
The standard muffler included with this welder does  
not qualify as a spark arrester. When required by local  
regulations, the K1898-1 spark arrester must be  
installed and properly maintained.  
See additional warning information at  
front of this operator’s manual.  
-----------------------------------------------------------  
MACHINE GROUNDING  
Because this portable engine driven welder or genera-  
tor creates it’s own power, it is not necessary to con-  
nect it’s frame to an earth ground, unless the machine  
is connected to premises wiring (your home, shop,  
etc.).  
CAUTION  
An incorrect arrester may lead to damage to the  
engine or adversely affect performance.  
------------------------------------------------------------------------  
TOWING  
The recommended trailer for use with this equipment  
(1)  
for road, in-plant and yard towing by a vehicle is  
Lincoln’s K2635-1. If the user adapts a non-Lincoln  
trailer, he must assume responsibility that the method  
of attachment and usage does not result in a safety  
hazard nor damage the welding equipment. Some of  
the factors to be considered are as follows:  
WARNING  
To prevent dangerous electric shock, other equip-  
ment to which this engine driven welder supplies  
power must:  
• be grounded to the frame of the welder using a  
grounded type plug, or be double insulated.  
1. Design capacity of trailer vs. weight of Lincoln  
equipment and likely additional attachments.  
Do not ground the machine to a pipe that carries  
explosive or combustible material.  
------------------------------------------------------------------------  
2. Proper support of, and attachment to, the base of  
the welding equipment so there will be no undue  
stress to the framework.  
EAGLE™ 10,000 PLUS  
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A-3  
A-3  
INSTALLATION  
3. Proper placement of the equipment on the trailer to  
insure stability side to side and front to back when  
being moved and when standing by itself while  
being operated or serviced.  
FUEL  
Fill the fuel tank with clean, fresh, lead-free gasoline.  
Observe fuel sight gauge in the base of the machine  
while filling to prevent overfilling.  
4. Typical conditions of use, i.e., travel speed; rough-  
ness of surface on which the trailer will be operated;  
environmental conditions.  
WARNING  
(1)  
5. Conformance with federal, state and local laws  
(1) Consult applicable federal, state and local laws regarding specific  
• Damage to the fuel tank may cause  
fire or explosion. Do not drill holes  
in the EAGLE™ 10,000 Plus base or  
weld to the EAGLE™ 10,000 Plus  
requirements for use on public highways.  
VEHICLE MOUNTING  
base.  
-----------------------------------------------------------------------  
WARNING  
Improperly mounted concentrated loads may  
cause unstable vehicle handling and tires or other  
components to fail.  
OIL  
LUBRICATIONꢀ SYSTEMꢀ CAPACITY  
(INCLUDING ꢀFILTER)  
Kohler CH23S - 2.0 Quarts (1.9 Liters)  
• Only transport this Equipment on serviceable  
vehicles which are rated and designed for such  
loads.  
• Distribute, balance and secure loads so vehicle  
is stable under conditions of use.  
• Do not exceed maximum rated loads for compo-  
nents such as suspension, axles and tires.  
• Mount equipment base to metal bed or frame of  
vehicle.  
The EAGLE™ 10,000 Plus is shipped with the engine  
crankcase filled with SAE 10W-30 oil. Check the oil  
level before starting the engine. If it is not up to the full  
mark on the dip stick, add oil as required. Make cer-  
tain that the oil filler cap is tightened securely. Refer to  
the engine Owner’s Manual for specific oil recommen-  
dations.  
• Follow vehicle manufacturer’s instructions.  
------------------------------------------------------------------------  
PRE-OPERATION SERVICE  
CAUTION  
CAUTION  
BATTERY CONNECTIONS  
Use caution as the electrolyte is a strong  
acid that can burn skin and damage eyes.  
------------------------------------------------------------------------  
This welder is shipped with the negative battery cable  
disconnected. Make sure that the Engine Switch is in  
the “STOP” position and attach the disconnected  
cable securely to the negative battery terminal before  
attempting to operate the machine. If the battery is  
discharged and does not have enough power to start  
the engine, see the battery charging instructions in the  
Battery section.  
READ the engine operating and maintenance  
instructions supplied with this machine.  
WARNING  
• Stop engine while fueling.  
• Do not smoke when fueling.  
• Keep sparks and flame away from  
tank.  
• Do not leave unattended while  
fueling.  
• Wipe up spilled fuel and allow  
NOTE: This machine is furnished with a wet charged  
battery; if unused for several months, the battery may  
require a booster charge. Be careful to charge the bat-  
tery with the correct polarity.  
GASOLINE  
can cause fire  
or explosion.  
fumes to clear before starting  
engine.  
• Do not overfill tank, fuel expan-  
sion may cause overflow.  
--------------------G----A---S--O----L--I-N----E---F---U---E---L----O---N---L--Y--------  
EAGLE™ 10,000 PLUS  
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A-4  
A-4  
INSTALLATION  
WELDING OUTPUT CABLES  
ADDITIONAL SAFETY PRECAUTION  
With the engine off, connect the electrode and work  
cables to the studs provided. These connections  
should be checked periodically and tightened if neces-  
sary. Loose connections will result in overheating of  
the output studs.  
WARNING  
• Lift only with equipment of  
adequate lifting capacity.  
• Be sure machine is stable  
when lifting.  
When welding at a considerable distance from the  
welder, be sure you use ample size welding cables.  
Listed below are copper cable sizes recommended for  
the rated current and duty cycle. Lengths stipulated  
are the distance from the welder to work and back to  
the welder again. Cable sizes are increased for  
greater lengths primarily for the purpose of minimizing  
cable voltage drop.  
• Do not lift this machine using  
lift bail if it is equipped with a  
heavy accessory such as trail-  
er or gas cylinder.  
FALLING  
• Do not lift machine if lift bail is  
EQUIPMENT can damaged.  
cause injury. • Do not operate machine while  
suspended from lift bail.  
TOTAL COMBINED LENGTH OF  
ELECTRODE AND WORK CABLES  
------------------------------------------------------------------------  
225 Amps  
100% Duty Cycle  
HIGH ALTITUDE OPERATION  
At higher altitudes, Welder output de-rating may be  
necessary. For maximum rating, de-rate the welder  
output 3.5% for every 1000 ft. (305m) above 3000 ft.  
(914m). If operation will consistently be at altitudes  
above 5,000 ft. (1525m), a carburetor jet designed for  
high altitudes should be installed. This will result in  
better fuel economy, cleaner exhaust and longer  
spark plug life. It will not give increased power.  
Contact your local authorized engine service shop for  
high altitude jet kits that are available from the engine  
manufacturer.  
0-100 Ft. (0-31m)  
1 AWG  
1 AWG  
100-150 Ft. (31-46m)  
150-200 Ft. (46-61m)  
1/0 AWG  
ANGLE OF OPERATION  
Internal combustion engines are designed to run in a  
level condition which is where the optimum perfor-  
mance is achieved. The maximum angle of operation  
for the engine is 15 degrees from horizontal in any  
direction. If the engine is to be operated at an angle,  
provisions must be made for checking and maintain-  
ing the oil at the normal (FULL) oil capacity in the  
crankcase in a level condition.  
CAUTION  
Do not operate with a high altitude jet installed at  
altitudes below 5000 ft. (1525m). This will result in  
the engine running too lean and result in higher  
engine operating temperatures which can shorten  
engine life.  
------------------------------------------------------------------------  
When operating at an angle, the effective fuel capacity  
will be slightly less than the specified 12 Gal. (45 L).  
MUFFLER OUTLET PIPE  
Using the clamp provided secure the outlet pipe to the  
outlet tube with the pipe positioned such that it will  
direct the exhaust in the desired direction. Tighten  
using a 9/16” socket or wrench.  
LIFTING  
The EAGLE™ 10,000 Plus weighs approximately  
587lbs. (266.3kg) with a full tank of gasoline. A lift bail  
is mounted to the machine and should always be used  
when lifting the machine.  
EAGLE™ 10,000 PLUS  
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A-5  
A-5  
INSTALLATION  
LOCATION / VENTILATION  
The welder should be located to provide an unrestrict-  
ed flow of clean, cool air to the cooling air inlets and to  
avoid heated air coming out of the welder recirculating  
back to the cooling air inlet. Also, locate the welder so  
that engine exhaust fumes are properly vented to an  
outside area.  
STACKING  
EAGLE™ 10,000 Plus machines cannot be stacked.  
CONNECTION OF K930-2 TIG MODULE TO THE  
EAGLE™ 10,000 PLUS.  
The TIG Module is an accessory that provides high  
frequency and shielding gas control for DC GTAW  
(TIG) welding. See IM528 supplied with the TIG  
Module for installation instructions.  
NOTE: The TIG Module does not require the use of a  
high frequency bypass capacitor. However, if the  
EAGLE™ 10,000 Plus is used with any other high fre-  
quency equipment, the bypass capacitor must be  
installed, order kit T12246.  
INSTRUCTIONS  
ADDITIONAL SAFETY PRECAUTIONS  
Always operate the welder with the roof and case  
sides in place as this provides maximum protection  
from moving parts and assures proper cooling air flow.  
Read and understand all Safety Precautions before  
operating this machine. Always follow these and any  
other safety procedures included in this manual and in  
the Engine Owner’s Manual.  
EAGLE™ 10,000 PLUS  
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A-6  
A-6  
INSTALLATION  
WELDER OPERATION  
WELDER OUTPUT  
120/240 VOLT DUAL VOLTAGE RECEPTACLE  
• Maximum Open Circuit Voltage at 3700 RPM is 80  
Volts RMS.  
The 120/240 volt receptacle can supply up to 38  
amps of 240 volt power to a two wire circuit, up to 38  
amps of 120 volts power from each side of a three  
wire circuit (up to 76 amps total). Do not connect the  
120 volt circuits in parallel. Current sensing for the  
automatic idle feature is only in one leg of the three  
wire circuit as shown in the following column.  
• Duty Cycle is the percentage of time the load is  
being applied in a 10 minute period. For example, a  
60% duty cycle represents 6 minutes of load and 4  
minutes of no load in a 10 minute period. Duty  
Cycle for the EAGLE™ 10,000 Plus is 100%.  
EAGLE™ 10,000 Plus  
GND  
Constant Current  
210 Amps DC @ 25 Volts  
AUXILIARY POWER  
The EAGLE™ 10,000 Plus can provide up to 9,000  
watts of 120/240 volts AC, single phase 60Hz power  
for continuous use, and up to 10,500 watts of 120/240  
volts AC, single phase 60Hz power surge use. The  
front of the machine includes three receptacles for  
connecting the AC power plugs; one 50 amp 120/240  
volt NEMA 14-50R receptacle and two 20 amp 120  
volt NEMA 5-20R receptacles. Output voltage is within  
+/-10% at all loads up to rated capacity.  
120 V  
240 V  
120 V*  
*Current Sensing for Automatic Idle.  
(Receptacle viewed from front of Machine)  
120 V DUPLEX RECEPTACLES  
All auxiliary power is protected by circuit breakers.  
The 120V has 20 Amp circuit breakers for each  
duplex receptacle. The 120/240V Single Phase has a  
40 Amp 2-pole Circuit Breaker that disconnects both  
hot leads simultaneously.  
The 120V auxiliary power receptacles should only be  
used with three wire grounded type plugs or approved  
double insulated tools with two wire plugs.  
The current rating of any plug used with the system  
must be at least equal to the current load through the  
associated receptacle.  
CAUTION  
Do not connect any plugs that connect to the  
power receptacles in parallel.  
MOTOR STARTING  
------------------------------------------------------------------------  
Start the engine and set the “IDLER” control switch to  
the desired operating mode. Set the “CONTROL” to  
10. Voltage is now correct at the receptacles for auxil-  
iary power.  
Most 1.5 hp AC single phase motors can be started if  
there is no load on the motor or other load connected  
to the machine, since the full load current rating of a  
1.5 hp motor is approximately 20 amperes (10  
amperes for 240 volt motors). The motor may be run  
at full load when plugged into only one side of the  
duplex receptacle. Larger motors through 2 hp can be  
run provided the receptacle rating as previously stated  
is not exceeded. This may necessitate 240V operation  
only.  
EAGLE™ 10,000 Plus Extension Cord Length Recommendations  
(Use the shortest length extension cord possible sized per the following table.)  
Current Voltage Load  
(Amps) Volts (Watts)  
Maximum Allowable Cord Length in ft. (m) for Conductor Size  
12 AWG  
40 (19)  
30 (9)  
75 (23)  
60 (18)  
14 AWG  
30 (9)  
10 AWG  
8 AWG  
6 AWG  
4 AWG  
15  
20  
15  
20  
38  
120  
120  
240  
240  
240  
1800  
2400  
3600  
4800  
9000  
75 (23) 125 (38) 175 (53)  
300 (91)  
225 (69)  
600 (183)  
450 (137)  
225 (69)  
50 (15)  
88 (27) 138 (42)  
150 (46) 225 (69) 350 (107)  
175 (53) 275 (84)  
50 (15) 90 (27) 150 (46)  
60 (18)  
100 (30)  
Conductor size is based on maximum 2.0% voltage drop.  
EAGLE™ 10,000 PLUS  
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A-7  
A-7  
INSTALLATION  
TABLE llyn  
ELECTRICAL DEVICE USE WITH THE EAGLE™ 10,000 Plus.  
Type  
Common Electrical Devices  
Possible Concerns  
Resistive  
Heaters, toasters, incandescent  
light bulbs, electric range, hot  
pan, skillet, coffee maker.  
NONE  
Capacitive  
TV sets, radios, microwaves,  
Appliances with electrical control.  
Voltage spikes or high voltage  
regulation can cause the capaci-  
tative elements to fail. Surge  
protection, transient protection,  
and additional loading is recom-  
mended for 100% fail-safe oper-  
ation. DO NOT RUN THESE  
DEVICES WITHOUT ADDI-  
TIONAL RESISTIVE TYPE  
LOADS.  
Inductive  
Single-phase induction motors,  
Drills, well pumps, grinders, small  
Refrigerators, weed and hedge  
Trimmers  
These devices require large  
Current inrush for starting.  
Some synchronous motors may  
be frequency sensitive to attain  
maximum output torque, but  
they SHOULD BE SAFE from  
any frequency induced failures.  
Capacitive/Inductive  
Computers, high resolution TV sets,  
Complicated electrical equipment.  
An inductive type line condition-  
er along with transient and  
surge protection is required, and  
liabilities still exist. DO NOT  
USE THESE DEVICES WITH A  
EAGLE™ 10,000 Plus  
The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected  
to the EAGLE™ 10,000 Plus.  
EAGLE™ 10,000 PLUS  
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A-8  
A-8  
INSTALLATION  
1. Install a double pole, double throw switch between  
the power company meter and the premises dis-  
connect.  
AUXILIARY POWER WHILE WELDING  
Simultaneous welding and power loads are permitted  
by following Table I. The permissible currents shown  
assume that current is being drawn from either the  
120V or 240V supply (not both at the same time).  
Also, the “Output Control” is set at “10” for maximum  
auxiliary power.  
Switch rating must be the same or greater than the  
customer’s premises disconnect and service over-  
current protection.  
2. Take necessary steps to assure load is limited to  
the capacity of the EAGLE™10,000 Plus by  
installing a 40 amp 240V double pole circuit break-  
er. Maximum rated load for the 240V auxiliary is 38  
amperes. Loading above 38 amperes will reduce  
output voltage below the allowable -10% of rated  
voltage which may damage appliances or other  
motor-driven equipment.  
TABLE I  
SIMULTANEOUS WELDING AND POWER  
Output Selector  
Setting  
Permissible Power  
Watts (Unity Power  
Factor)  
Permissible Auxiliary  
Current in Amperes  
@ 120V *-or- @ 240V  
Max. Stick Setting  
None  
0
0
3. Install a 50 amp 120/240V plug (NEMA type 14-50)  
to the Double Pole Circuit Breaker using No. 8, 4  
conductor cable of the desired length. (The 50 amp  
120/240V plug is available in the optional plug kit.)  
145 Stick Setting  
90 Stick Setting  
No Welding  
3450  
6000  
9000  
32**  
50**  
76**  
16  
25  
38  
4. Plug this cable into the 50 amp 120/240V recepta-  
cle on the EAGLE™ 10,000 Plus case front.  
* Each duplex receptacle is limited to 20 amps.  
**Not to exceed 40A per 120VAC branch circuit when  
Splitting the 240 VAC output.  
STANDBY POWER CONNECTIONS  
The EAGLE™ 10,000 Plus is suitable for temporary,  
standby, or emergency power using the engine manu-  
facturer’s recommended maintenance schedule.  
The EAGLE™ 10,000 Plus can be permanently  
installed as a standby power unit for 240V-3 wire, sin-  
gle phase 38 ampere service.  
WARNING  
(Connections must be made by a licensed electri-  
cian who can determine how the 120/240V power  
can be adapted to the particular installation and  
comply with all applicable electrical codes.) The  
following information can be used as a guide by  
the electrician for most applications (refer also to  
the connection diagram shown in Figure 1.)  
-------------------------------------------------------------------------  
EAGLE™ 10,000 PLUS  
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A-9  
A-9  
INSTALLATION  
Figure 1  
CONNECTION OF EAGLE™ 10,000 Plus TO PREMISES WIRING  
WARNING  
Connection of EAGLE™ 10,000 Plus to premises  
wiring must be done by a licensed electrician and  
must comply with the National Electrical Code and  
all other applicable electrical codes.  
EAGLE™ 10,000 PLUS  
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B-1  
B-1  
OPERATION  
SAFETY PRECAUTIONS  
WELDER CONTROLS - FUNCTION AND  
OPERATION  
Do not attempt to use this equipment until you  
have thoroughly read the engine manufacturer’s  
manual supplied with your welder. It includes  
important safety precautions, detailed engine  
starting, operating and maintenance instructions,  
and parts lists.  
ENGINE SWITCH  
The engine switch is used to Start the Engine, Select  
High Idle or Auto Idle while the engine is running, and  
stop the Engine.  
------------------------------------------------------------------------  
ELECTRIC SHOCK can kill.  
• Do not touch electrically live parts or  
electrode with skin or wet clothing.  
When placed in the “OFF” position, the ignition  
circuit is de-energized to shut down the engine.  
• Insulate yourself from work and  
ground  
• Always wear dry insulating gloves.  
When held in the “START”  
starter motor is energized.  
position, the engine  
• Always operate the welder with the hinged door  
closed and the side panels in place.  
When in “HIGH IDLE” (  
run continuously at high idle.  
) position, the engine will  
• Read carefully the Safety Precautions page  
before operating this machine. Always follow  
these and any other safety procedures included  
in this manual and in the Engine Instruction  
Manual.  
When in “AUTO IDLE” (  
engine will run continuously and the idler operates as  
follows:  
/
) position, the  
• Welding  
------------------------------------------------------------------------  
When the electrode touches the work, the weld-  
ing Arc is initiated and the engine accelerates to  
full Speed.  
GENERALꢀDESCRIPTION  
The EAGLE™ 10,000 Plus is a twin-cylinder, gasoline  
driven, multiprocess arc welder and AC power gener-  
ator. It is built in a heavy gauge steel case for durabili-  
ty on the job site.  
After welding ceases (and no auxiliary power is  
being drawn), the engine will return to low idle  
after approximately 10 to 14 seconds.  
Codes 11791 and above meet EPA evaporative emis-  
sion requirements.  
• Auxiliary Power  
With the engine running at low idle and auxiliary  
power for lights or tools are drawn (approximate-  
ly 100-150 watts or greater) from the recepta-  
cles, the engine will accelerate to high speed. ꢀIf  
no power is being drawn from the receptacles  
(and not welding) for 10-14 seconds, the idler  
reduces the engine speed to low idle.  
EAGLE™ 10,000 PLUS  
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B-2  
“
B-2  
OPERATION  
RANGE” SWITCH  
The “Range” switch is used to select one of four  
amperage ranges with generous overlap for Stick/TIG  
welding.  
Process  
Range Setting  
Current Range  
STICK/TIG  
(Constant current)  
(3 range settings)  
90 Max.  
145 Max.  
225 MAX.  
40 to 90 Amps  
70 to 145 Amps  
120 to 225 Amps  
CAUTION  
Never change the “RANGE” Switch setting while  
welding. This will damage the switch.  
------------------------------------------------------------------------  
“
CONTROL” DIAL  
Provides a fine welding current adjustment within the  
Range Switch settings in the STICK mode and weld-  
ing voltage control with the Range switch set in the  
wire feed mode.  
EAGLE™ 10,000 PLUS APPROXIMATE FUEL CONSUMPTION  
KOHLER  
23 H.P. COMMAND CH23S  
Low Idle - No Load  
2400 RPM  
.40 Gallons/Hour  
(1.50 Liters/Hour)  
.7 Gallons/Hour  
(2.8 Liters/Hour)  
1.3 Gallons/Hour  
(4.9 Liters/Hour)  
1.4 Gallons/Hour)  
(5.3 Liters/Hour)  
High Idle - No Load  
3700 RPM  
DC CC Weld Output  
210 Amps @ 25 Volts  
Auxiliary Power  
9000 Watts  
EAGLE™ 10,000 PLUS  
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B-3  
B-3  
OPERATION  
STARTING/SHUTDOWN INSTRUCTIONS  
STARTING THE ENGINE  
STOPPING THE ENGINE  
Remove all welding and auxiliary power loads and  
allow engine to run at low idle speed for a few minutes  
to cool the engine.  
WARNING  
• Do not touch electrically live parts  
of electrode with skin or wet cloth-  
ing.  
Stop the engine by placing the Engine switch in the  
“OFF”  
position.  
A fuel shut off valve is not required on the EAGLE™  
10,000 Plus because the fuel tank is mounted below  
the engine.  
• Keep flammable material away.  
• Insulate yourself from work and  
ground. Wear eye, ear, and body  
protection.  
BREAK-IN PERIOD  
It is normal for any engine to use a greater amount of  
oil until the break-in is accomplished. Check the oil  
level twice a day during the break-in period (approxi-  
mately 50 running hours).  
• Keep your head out of the fumes.  
• Use ventilation or exhaust to  
remove fumes from breathing zone.  
IMPORTANT: IN ORDER TO ACCOMPLISH THIS  
BREAK-IN, THE UNIT SHOULD BE  
SUBJECTED TO MODERATE  
LOADS, WITHIN THE RATING OF  
THE MACHINE. AVOID LONG IDLE  
RUNNING PERIODS. REMOVE  
LOADS AND ALLOW ENGINE TO  
COOL BEFORE SHUTDOWN.  
Be sure all Pre-Operation Maintenance has been per-  
formed. Also, read the Engine Owner’s Manual before  
starting for the first time.  
Remove all loads connected to the AC power recepta-  
cles. Use the choke control as follows:  
The engine manufacturer’s recommendation for the  
running time until the first oil change is as follows:  
KOHLER ENGINE - Always pull the choke control out  
when starting the engine; cold, warm or hot.  
KOHLER  
CH23S  
Turn the engine switch to the “start”  
position and  
crank the engine until it starts. Release the switch as  
soon as the engine starts, slowly return the choke  
control to the full “in” position (choke open),  
5 HRS  
And turn the switch to the Auto Idle(  
/
)
Position. Do not turn the switch to the “start” position  
while the engine is running because this will cause  
damage to the ring gear and/or starter motor  
The oil filter is to be changed at the second oil  
change. Refer to the Engine Owner’s Manual for more  
information.  
After running at high engine speed for 10-14 seconds,  
the engine will go to low idle.  
Allow the engine to warm up by letting it run at low idle  
for a few minutes.  
EAGLE™ 10,000 PLUS  
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B-4  
B-4  
OPERATION  
WELDING PROCESS  
The EAGLE™ 10,000 Plus can be used with a broad  
range of DC stick electrodes. See “Welding Tips 1”  
included with the EAGLE™ 10,000 Plus for electrodes  
within the rating of this unit and recommended weld-  
ing currents of each.  
For any electrodes the procedures should be kept  
within the rating of the machine. For electrode infor-  
mation see the appropriate Lincoln publication.  
STICK (CONSTANT CURRENT) WELDING  
SCRATCH START TIG (CONSTANT CURRENT)  
WELDING  
Connect welding cables to the "TOꢀWORK” and  
"ELECTRODE” studs. Start the engine. Set the  
"Polarity” switch to the desired polarity. The “RANGE”  
switch markings indicate the maximum current for that  
range as well as the typical electrode size for that  
range. The “OUTPUT” Control provides fine adjust-  
ment of the welding current within the select range.  
For maximum output within a selected range set the  
“OUTPUT” Control at 10. For minimum output within a  
selected range set the “OUTPUT” Control at 5. (“OUT-  
PUT” Control settings below 5 may reduce arc stabili-  
ty) For best overall welding performance set the  
“RANGE” Switch to the lowest setting and the OUT-  
PUT” Control near the maximum to achieve the  
desired welding current.  
The EAGLE™ 10,000 Plus can be used for Scratch-Start of DC  
TIG welding applications. To initiate a weld, the course and fine  
output control knobs must be set for the desired current. The  
tungsten electrode is then scratch on the work which establish-  
es the arc.  
To stop the arc, simply lift the TIG torch away from the work  
piece. The tungsten may then be scratched on the work piece  
to restrike the arc.  
If a high frequency start is desired, the K930-2 TIG Module can  
be used with the EAGLE™ 10,000 Plus. The settings are refer-  
enced.  
The EAGLE™ 10,000 Plus and any high frequency generating  
equipment must be properly grounded. See the K930-2 TIG  
Module operating manuals for complete instructions on installa-  
tion, operation and maintenance.  
RANGE SETTING  
TYPICAL  
CURRENT RANGE  
ELECTRODE SIzE  
90 MAX.  
145 MAX.  
225 MAX.  
3/32  
1/8  
40 TO 90 AMPS  
70 TO 145 AMPS  
120 TO 225 AMPS  
When using the TIG Module, the OUTPUT control on  
the EAGLE™ 10,000 Plus is used to set the maximum range of  
the CURRENT CONTROL on the TIG Module or an Amptrol if  
connected to the TIG Module.  
5/32  
(1)  
(2)  
TYPICAL CURRENT RANGES  
FOR TUNGSTEN ELECTRODES  
Tungsten Electrode  
Diameter in. (mm)  
DDENE (-)  
DAZE (+)  
Approximate Argon Gas Flow  
Flow Rate C.F.H. ( l /min.)  
TIG TORCH  
Nozzle Size (4), (5)  
1%, 2% Thoriated  
Tungsten  
1%, 2% Thoriated Aluminum  
Tungsten  
Stainless Steel  
.010  
0.020  
0.040  
(.25)  
(.50)  
(1.0)  
2-15  
5-20  
15-80  
(3)  
(3)  
(3)  
3-8  
5-10  
5-10  
(2-4)  
(3-5)  
(3-5)  
3-8  
5-10  
5-10  
(2-4)  
(3-5)  
(3-5)  
#4, #5, #6  
1/16  
(1.6)  
70-150  
10-20  
5-10  
(3-5)  
9-13  
(4-6)  
#5, #6  
3/32  
1/8  
(2.4)  
(3.2)  
150-250  
250-400  
15-30  
25-40  
13-17  
15-23  
(6-8)  
(7-11)  
11-15  
11-15  
(5-7)  
(5-7)  
#6, #7, #8  
5/32  
3/16  
1/4  
(4.0)  
(4.8)  
(6.4)  
400-500  
500-750  
750-1000  
40-55  
55-80  
80-125  
21-25  
23-27  
28-32  
(10-12)  
(11-13)  
(13-15)  
13-17  
18-22  
23-27  
(6-8)  
(8-10)  
(11-13)  
#8, #10  
(1) When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.  
(2) Tungsten electrodes are classified as follows by the American Welding Society (AWS):  
Pure  
EWP  
1% Thoriated  
2% Thoriated  
EWTh-1  
EWTh-2  
Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC and DC applications.  
(3) DAZE is not commonly used in these sizes.  
(4) TIG torch nozzle "sizes" are in multiples of 1/16ths of an inch:  
# 4 = 1/4 in.  
# 5 = 5/16 in.  
# 6 = 3/8 in.  
# 7 = 7/16 in.  
# 8 = 1/2 in.  
#10 = 5/8 in.  
(6 mm)  
(8 mm)  
(10 mm)  
(11 mm)  
(12.5 mm)  
(16 mm)  
(5) TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to breakage, but cannot withstand high temperatures  
and high duty cycles.  
EAGLE™ 10,000 PLUS  
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B-5  
B-5  
OPERATION  
ARC GOUGING  
The EAGLE™ 10,000 Plus can be used for limited arc  
gouging.  
Set the Range switch to adjust output current to the  
desired level for the gouging electrode being used  
according to the ratings in the following table:  
ELECTRODE SETTING  
CURRENT RANGE (DC, electrode positive)  
1/8  
5/32  
3/16  
30 - 60 Amps  
90 - 150 Amps  
150 - 250 Amps  
SUMMARY OF WELDING PROCESSES  
CONTROL  
CABLE  
USED  
ELECTRODE  
WHEN NOT  
WELDING  
IDLE  
MODE  
TO START  
WELDING  
PROCESS  
STICK  
No  
AUTO  
HIGH  
Hot  
Touch electrode to work.  
Welding starts immediately  
And engine goes to high  
Idle.  
TIG, TIG MODULE WITH  
WITHꢀCONTACTORꢀKIT  
CONTROLꢀCABLE, &  
AMPTROL  
Yes  
Cold  
Press Amptrol,  
Contactor closes,  
Welding starts immediately.  
EAGLE™ 10,000 PLUS  
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C-1  
C-1  
ACCESSORIES  
K704 Accessory Kit - Includes 35 ft (Im) 2/0 AWG elec-  
trode cable, 30 ft. (Im) 2/0 AWG work cable, headshield with  
No. 12 filter, GC300 work clamp and cooltong® 300 elec-  
trode holder. Cables are rated at 300 amps, 100% duty  
cycle.  
OPTIONAL EQUIPMENT (Field Installed)  
K2635-1 SMALL TWO-WHEEL ROAD TRAILER  
WITH DUO-HITCH-For heavy-duty road, off-road,  
plant and yard use.  
K875 Accessory Kit - For Stick welding. Includes ft.(.m)#  
electrode cable with lug. ft.(.m)# work cable with lugs, head-  
shield, filter plate, work clamp, electrode holder and sample  
pack of mild steel electrode. 150 amp capacity.  
Includes pivoting jack stand, safety chains, and 13"  
wheels. Overall width 60". Stiff .120" welded rectangu-  
lar steel tube frame construction is phosphate etched  
and powder coat painted for superior rust and corro-  
sion resistance.  
K1898-1 Spark Arrester Kit - Attaches between muffler  
and exhaust elbow. Virtually eliminates spark emissions.  
Low sway suspension gives outstanding stability with  
manageable tongue weight. Wheels bearings are  
packed with high viscosity, high pressure, low  
washout luxuriates® grease.  
K1690-1 GFCI RECEPTACLE KIT - Includes one UL  
appraised ground fault circuit interrupter duplex type  
receptacle with cover and installation instructions.  
Replaces the factory installed 120V duplex receptacle.  
Each receptacle of the GFCI Duplex is rated at 20 Amps,  
the maximum total current from the GFCI Duplex is limit-  
ed to the 20 Amps. Two kits are required.  
Features a Duo-Hitch™ - a 2" Ball/Lunette Eye combi-  
nation hitch.  
Order:  
K2635-1 Trailer  
K2639-1 Fender and Light Kit  
K2640-1 Cable Rack  
K1816-1 FULL KVA ADAPTER KIT - Plugs into the  
120/240V NEMA 14-50R receptacle on the case front  
(which accepts 4-prong plugs) and converts it to a NEMA 6-  
50R receptacle, (which accepts 3-prong plugs.)  
K1737-1 FOUR WHEEL ALL-TERRAIN UNDER-  
CARRIAGE - For moving by hand at construction  
sites. Heavy duty puncture resistant pneumatic tires.  
T12153-9 Full-KVA Power Plug - One dual voltage plug  
rated at 120/240V, 50 amps.  
K1770-1 UNDERCARRIAGE (FACTORY) - For mov-  
ing by hand on a smooth surface. One or two gas  
cylinders can be mounted on the rear of the undercar-  
riage with the installation of K1745-1 Cylinder  
Holder(s). Heavy duty puncture resistant pneumatic  
tires and front caster.  
K1745-1 WELDING GAS CYLINDER LOX TANK  
HOLDER  
Holds Welding Gas Cylinder for use on K1770-1  
Undercarriage. One or two may be installed on an  
undercarriage.  
K1788-1 ROLL CAGE - Gives added damage protection.  
Attaches to K1737-1, K1770-1, and K957-1.  
K886-2 Canvas Cover -To protect the EAGLE™  
10,000 Plus when not in use. Made from attractive red  
canvas material which is flame retardant, mildew  
resistant, and water repellent.  
K802R Power Plug Kit - provides four 120V plugs  
rated at 15 amps each and one dual voltage, Full  
KVA plug rated at 120/240V, 50 amps.  
K802N Power Plug Kit - Provides four 120V plugs  
rated at 20 amps each and one dual voltage, full KVA  
plug rated at 120/240V, 50 amps.  
EAGLE™ 10,000 PLUS  
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C-2  
C-2  
ACCESSORIES  
RECOMMENDEDꢀEQUIPMENT  
STICK  
K704 Accessory Kit- (400 AMP Capacity) which  
includes:  
• Electrode Holder & Cable  
• Work Clamp & Cable  
• Headshield  
K875 Accessory Kit- (150 AMP Capacity)  
TIG  
Magnum™ TIG Torch  
K1783-4 - TIG Torch  
KP509-Magnum Parts Kit and Argon Gas  
K930-2 TIG Module - Provides high frequency and shield-  
ing gas control. For AC and DC GTAW (TIG) welding appli-  
cations. Its compact case is designed for easy carrying,  
complete with a handle. High frequency bypass is built in  
Requires K938-1 Contactor Kit, K936-4 Control Cable, and  
K814 Arc Start Switch.  
K938-1 Contactor Kit - For use with TIG Module, Provides a  
“cold” electrode until the triggering device (Arc Start Switch)  
is pressed.  
K936-4 Control Cable - Connects TIG Module to EAGLE™  
10,000 Plus.  
Optional TIG Equipment:  
K939-1 Docking Kit - For Mounting the K930-2 TIG Module  
on top of the EAGLE™ 10,000 Plus.  
K937-45 Control Cable Extension - Allows TIG Module to be  
operated at distances up to 200ft. From the power source.  
Available in 45ft. (Im).  
K814 Arc Start Switch  
Plasma  
K1580-1 Pro-Cut 55  
(Requires Full KVA Adapter K1816-1)  
EAGLE™ 10,000 PLUS  
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D-1  
D-1  
MAINTENANCE  
SAFETY PRECAUTIONS  
CAUTION  
WARNING  
Make certain that the oil filler cap is securely tight-  
ened after checking or adding oil. If the cap is not  
tight, oil consumption can increase significantly  
which may be evidenced by white smoke coming  
from the exhaust.  
Have qualified personnel do the maintenance  
work. Turn the engine off before working inside  
the machine. In some cases, it may be necessary  
to remove safety guards to perform required  
maintenance. Remove guards only when  
necessary and replace them when the mainte-  
nance requiring their removal is complete.  
Always use the greatest care when working near  
moving parts.  
• OIL - Maintenance schedule for changing the oil and  
oil filter after break-in :  
Kohler  
CH23S  
Do not put your hands near the engine cooling  
blower fan. If a problem cannot be corrected by  
following the instructions, take the machine to  
the nearest Lincoln Field Service Shop.  
-----------------------------------------------------------------------  
ELECTRIC SHOCK can kill.  
Oil  
100 Hrs.  
Oil Filter  
200 Hrs.  
The above schedule is for normal operating condi-  
tions. More frequent oil changes are required with  
dusty, high temperature and other severe operating  
conditions. Refer to the maintenance section of the  
Engine Owner's Manual for more information.  
• Do not touch electrically live parts  
or electrode with skin or wet  
clothing.  
• Insulate yourself from work and  
ground  
• Always wear dry insulating gloves.  
------------------------------------------------------------------------  
NOTE: Engine life will be reduced if the oil and oil  
filter are not changed according to the manufacturer’s  
recommendation.  
ENGINEꢀEXHAUSTꢀcan kill.  
• Use in open, well ventilated areas  
or vent exhaust outside.  
ENGINE OIL CHANGE  
Drain the oil while the engine is warm to assure rapid  
and complete draining.  
------------------------------------------------------------------------  
MOVING PARTSꢀcan injure.  
• Do not operate with doors open or  
guards off.  
• Stop engine before servicing.  
• Remove the oil filler cap and dipstick. Remove the  
yellow cap from the oil drain valve and attach the  
flexible drain tube supplied with the machine. Push  
in and twist the drain valve counterclockwise. Pull  
the valve out and drain the oil into a suitable contain-  
er.  
• Keep away from moving parts.  
------------------------------------------------------------------------  
See additional warning information  
throughout this operator’s manual and  
the Engine manual as well.  
------------------------------------------------------------  
• Close the drain valve by pushing in and twisting  
clockwise. Replace the yellow cap.  
• Refill to the upper limit mark on the dipstick with the  
recommended oil. Tighten the oil filler cap securely.  
Read the Safety Precautions in the front of this manual  
and the engine instruction manual before working on  
this machine.  
ENGINE OIL REFILL CAPACITIES  
Without oil filter replacement:  
• 1.7qt. (1.6 liter)-Kohler  
Keep all equipment safety guards, covers, and devices  
in position and in good repair. Keep hands, hair, cloth-  
ing, and tools away from gears, fans, and all other  
moving parts when starting, operating, or repairing the  
equipment.  
With oil filter replacement:  
• 2.0qt. (1.9 liter)-Kohler  
Routine Maintenance  
•
At the end of each day’s use, refill the fuel tank to  
Minimize moisture condensation in the tank.  
Running out of fuel tends to draw dirt into the fuel  
System. Also, check the crankcase oil level and  
Add oil if indicated.  
EAGLE™ 10,000 PLUS  
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D-2  
D-2  
MAINTENANCE  
Use 4-stroke motor oil that meets or exceeds the  
requirements for APIO service classification SG or SH.  
Always check the APIO SERVICE label on the oil con-  
tainer to be sure it includes the letters SG or SH.  
AIR CLEANER AND OTHER MAINTENANCE  
•
Air Cleaner - With normal operating conditions, the  
maintenance schedule for cleaning and re-oiling  
the foam pre-filter is every 25 hours and replace-  
ment of the air cleaner filter every 100 hours.  
More frequent servicing is required with dusty  
operating conditions. Refer to the maintenance  
section of the Engine Owner’s Manual for more  
information.  
SAE 10W-30 is recommended for general, all-tempera-  
ture use, -5 F to 104 F (-20 C to 40 C).  
See Engine Owner’s Manual for more specific informa-  
tion on oil viscosity recommendations.  
Wash your hands with soap and water after handling  
used oil.  
•
•
Refer to the maintenance section of the Engine  
Owner’s Manual for the maintenance schedule,  
spark plug servicing, cooling system servicing, and  
fuel filter replacement.  
Please dispose of used motor oil in a manner that is  
compatible with the environment. We suggest you take  
it in a sealed container to your local service station or  
recycling center for reclamation.  
Blow out the machine with low pressure air period-  
ically. In particularly dirty locations, this may be  
required once a week.  
Do not throw it in the trash, pour it on the ground or  
down a drain.  
• Output Ranger Selector and Polarity Switches:  
Switch contacts should not be greased. To keep  
contacts clean, rotate the switch through its entire  
range frequently. Good practice is to turn the han-  
dle from maximum to minimum setting twice each  
morning before starting to weld.  
OIL FILTER CHANGE  
1. Drain the engine oil.  
2. Remove the oil filter, and drain the oil into a suitable  
container. Discard the used oil filter.  
3. Clean the filter mounting base, and coat the gasket  
of the new oil filter with clean engine oil.  
4. Screw on the new oil filter by hand, until the gasket  
contacts the filter mounting base, then use an oil fil-  
ter socket tool to tighten the filter an additional 1/2 to  
7/8 turn.  
5. Refill the crankcase with the specified amount of the  
recommended oil. Reinstall the oil filler cap.  
6. Start the engine and check for oil filter leaks.  
7. Stop the engine, and check the oil level. If neces-  
sary, add oil to the upper limit mark on the dipstick.  
EAGLE™ 10,000 PLUS  
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D-3  
D-3  
MAINTENANCE  
ENGINE ADJUSTMENTS  
WARNING  
GASES FROMꢀBATTERY can explode.  
• Keep sparks, flame and cigarettes away from battery.  
OVERSPEED IS HAzARDOUS  
To prevent EXPLOSION when:  
• INSTALLINGꢀAꢀNEWꢀBATTERY - disconnect negative  
cable from old battery first and connect to new bat-  
tery last.  
WARNING  
The maximum allowable high idle speed for this  
machine is 3750 RPM, no load. Do NOT tamper  
with governor components or setting or make any  
other adjustments to increase the maximum  
speed. Severe personal injury and damage to the  
machine can result if operated at speeds above  
maximum.  
------------------------------------------------------------------------  
Adjustments to the engine are to be made only by a  
Lincoln Service Center or an authorized Field Service  
Shop.  
• CONNECTINGꢀAꢀBATTERYꢀCHARGER - Remove bat-  
tery from welder by disconnecting negative cable  
first, then positive cable and battery clamp. When  
reinstalling, connect negative cable last. Keep well  
ventilated.  
• USINGꢀAꢀBOOSTER - connect positive lead to battery  
first then connect negative lead to engine foot.  
BATTERYꢀACIDꢀCANꢀBURNꢀEYESꢀANDꢀSKIN.  
• Wear gloves and eye protection and be careful when  
working near battery. Follow instructions printed on  
battery.  
BATTERY  
SLIP RINGS  
1. When replacing, jumping, or otherwise connecting  
the battery to the battery cables, the proper polarity  
must be observed. Failure to observe the proper  
polarity could result in damage to the charging cir-  
cuit. The positive (+) battery cable has a red termi-  
nal cover.  
2. If the battery requires charging from an external  
charger, disconnect the negative battery cable first  
and then the positive battery cable before attaching  
the charger leads. Failure to do so can result in  
damage to the internal charger components. When  
reconnecting the cables, connect the positive cable  
first and the negative cable last.  
A slight amount of darkening and wear of the slip rings  
and brushes is normal. Brushes should be inspected  
when a general overhaul is necessary.If brushes are  
to be replaced, clean slip rings with a fine emery  
paper.  
CAUTION  
Do not attempt to polish slip rings while engine is  
running.  
------------------------------------------------------------------------  
HARDWARE  
Both English and Metric fasteners are used in this  
welder.  
ENGINE MAINTENANCE PARTS  
KOHLERꢀC23S  
KOHLER 12 050 01  
FRAM PH8172*  
Oil Filter  
Air Filter  
Element  
KOHLER 47 083 03  
FRAM CA79  
Air Filter  
Pre-Cleaner  
KOHLER 24 083 02  
KOHLER 24 050 10  
Fuel Filter  
Spark Plugs  
(Resistor  
Type)  
CHAMPIONꢀRC12YC  
(.030” GAP)  
* Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.  
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E-1  
E-1  
TROUBLESHOOTING  
HOW TO USE TROUBLESHOOTING GUIDE  
WARNING  
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.  
Unauthorized repairs performed on this equipment may result in danger to the technician and  
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical  
Shock, please observe all safety notes and precautions detailed throughout this manual.  
__________________________________________________________________________  
This Troubleshooting Guide is provided to help you  
locate and repair possible machine malfunctions.  
Simply follow the three-step procedure listed below.  
Step 3. RECOMMENDED COURSE OF ACTION  
This column provides a course of action for the  
Possible Cause, generally it states to contact your  
local Lincoln Authorized Field Service Facility.  
Step 1. LOCATE PROBLEMꢀ(SYMPTOM).  
Look under the column labeled “PROBLEM (SYMP-  
TOMS)”. This column describes possible symptoms  
that the machine may exhibit. Find the listing that  
best describes the symptom that the machine is  
exhibiting.  
If you do not understand or are unable to perform the  
Recommended Course of Action safely, contact your  
local Lincoln Authorized Field Service Facility.  
Step 2. POSSIBLE CAUSE.  
The second column labeled “POSSIBLE CAUSE” lists  
the obvious external possibilities that may contribute  
to the machine symptom.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
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E-2  
E-2  
TROUBLESHOOTING  
Observe all Safety Guidelines detailed throughout this manual  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE  
CAUSE  
RECOMMENDED  
COURSE OF ACTION  
No welder output power or Auxiliary 1. Open in miscellaneous leads.  
Power.  
2. Open lead in flashing or field  
circuit.  
3. Faulty rotor.  
4. Faulty Potentiometer (R1).  
5. Faulty stator Field winding.  
6. Faulty Field rectifier (On PCB*).  
7. Faulty P.C. Board.  
If all recommended possible areas of  
misadjustment have been checked  
and the problem persists, Contact  
your local Lincoln Authorized  
Field Service Facility.  
Engine will not idle down to low  
speed.  
1. Idler switch on High Idle.  
2. Insufficient voltage present on  
idler solenoid terminals.  
(Voltage should be 12V to 14V  
DC).  
3. External load on welder or  
auxiliary power.  
4. Faulty wiring in solenoid circuit.  
5. Faulty idler solenoid.  
6. Faulty P.C. Board.  
Engine will not go to high idle when 1. Poor work lead connection to  
attempting to weld.  
work.  
2. No voltage signal from the  
current sensor.  
3. No open circuit voltage on  
output studs.  
4. Faulty P.C. Board.  
* Printed Circuit Board (PCB)  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
EAGLE™ 10,000 PLUS  
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E-3  
E-3  
TROUBLESHOOTING  
Observe all Safety Guidelines detailed throughout this manual  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE  
CAUSE  
RECOMMENDED  
COURSE OF ACTION  
Engine will not go to high idle when 1. No voltage signal from the  
using auxiliary power.  
current sensor.  
2. Auxiliary power load less than  
100 to 150 watts.  
3. Faulty P.C. Board.  
Engine will not crank or is hard to  
crank.  
1. Battery will not hold a charge.  
Faulty Battery.  
2. No or insufficient charging  
current.  
If all recommended possible areas of  
misadjustment have been checked  
and the problem persists, Contact  
your local Lincoln Authorized  
Field Service Facility.  
3. Loose battery cable  
connection(s).  
Engine shuts down.  
1. Out of fuel.  
2. Low oil level.  
Engine does not develop full power. 1. Fuel filter clogged.  
2. Air filter clogged.  
Engine is hard to start.  
1. Spark plugs do not have  
specified gap.  
2. Spark plugs are fouled.  
3. Out of fuel.  
4. Fuel filter clogged.  
5. Electric fuel pump not working.  
(Electric pump equipped models  
only.)  
6. Mechanical fuel pump not work-  
ing.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
EAGLE™ 10,000 PLUS  
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F-1  
F-1  
DIAGRAMS  
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F-2  
F-2  
DIMENSION PRINT  
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NOTES  
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NOTES  
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l Do not touch electrically live parts  
or electrode with skin or wet cloth-  
ing.  
l Insulate yourself from work and  
ground.  
l Keep flammable materials away. l Wear eye, ear and body protec-  
tion.  
WARNING  
Spanish  
l Mantenga el material com-  
l No toque las partes o los electro-  
dos bajo carga con la piel o ropa  
mojada.  
bustible fuera del área de traba-  
jo.  
l Protéjase los ojos, los oídos y el  
cuerpo.  
AVISO DE  
PRECAUCION  
French  
l Aislese del trabajo y de la tierra.  
l Ne laissez ni la peau ni des vête-  
ments mouillés entrer en contact  
avec des pièces sous tension.  
l Isolez-vous du travail et de la  
terre.  
l Gardez à l’écart de tout matériel  
inflammable.  
l Protégez vos yeux, vos oreilles  
et votre corps.  
ATTENTION  
German  
l Entfernen Sie brennbarres  
Material!  
l Tragen Sie Augen-, Ohren- und  
Kör-perschutz!  
l Berühren Sie keine stromführen-  
den Teile oder Elektroden mit  
Ihrem Körper oder feuchter  
Kleidung!  
WARNUNG  
Portuguese  
l Isolieren Sie sich von den  
Elektroden und dem Erdboden!  
l Use proteção para a vista, ouvi-  
do e corpo.  
ATENÇÃO  
l Mantenha inflamáveis bem  
guardados.  
l Não toque partes elétricas e  
Japanese  
Chinese  
Korean  
Arabic  
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE  
CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.  
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE  
EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU  
SUPERVISOR.  
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT  
ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE  
EMPLOYEUR.  
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEIN-  
SATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND  
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l Keep your head out of fumes.  
l Use ventilation or exhaust to  
remove fumes from breathing  
zone.  
l Turn power off before servicing.  
l Do not operate with panel open  
or guards off.  
WARNING  
Spanish  
l Desconectar el cable de ali-  
mentación de poder de la  
máquina antes de iniciar  
cualquier servicio.  
l No operar con panel abierto o  
guardas quitadas.  
l Los humos fuera de la zona de  
respiración.  
l Mantenga la cabeza fuera de los  
humos. Utilice ventilación o  
aspiración para gases.  
AVISO DE  
PRECAUCION  
French  
l N’opérez pas avec les panneaux  
ouverts ou avec les dispositifs de  
protection enlevés.  
l Débranchez le courant avant l’en-  
tretien.  
l Gardez la tête à l’écart des  
fumées.  
ATTENTION  
l Utilisez un ventilateur ou un aspi-  
rateur pour ôter les fumées des  
zones de travail.  
German  
l Anlage nie ohne Schutzgehäuse  
oder Innenschutzverkleidung in  
Betrieb setzen!  
l Strom vor Wartungsarbeiten  
abschalten! (Netzstrom völlig öff-  
nen; Maschine anhalten!)  
l Vermeiden Sie das Einatmen  
von Schweibrauch!  
l Sorgen Sie für gute Be- und  
Entlüftung des Arbeitsplatzes!  
WARNUNG  
Portuguese  
l Mantenha-se afastado das  
partes moventes.  
l Não opere com os paineis aber-  
tos ou guardas removidas.  
l Não opere com as tampas removi-  
das.  
l Desligue a corrente antes de  
ATENÇÃO  
l Mantenha seu rosto da fumaça.  
l Use ventilação e exhaustão para  
Japanese  
Chinese  
Korean  
Arabic  
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES  
DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.  
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• World's Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBꢀSITE: www.lincolnelectric.com  
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