ECHNICAL INFORMATION
PRODUCT
T
P 1/ 8
DS4010, DS4011/ DS5000
Model No.
Description
Drills 13mm (1/2")/ 16mm (5/8'')
CONCEPT AND MAIN APPLICATIONS
L
These three drills are redesigned version of models 6013B, 6013BR, 6016BR
with the same high performance as the current models.
Their main features and benefits are:
H
Non-skid elastomer covering main handle area for good looking impression
and sure and comfortable grip
Full 360 degree rotatable D-handle with 24 positive stops
W
for multi-position operation
Switch type is the main notable specification difference between
these three models:
DS4010
Dimensions: mm (")
Model No. DS4010
DS4011
DS5000
Trigger type, without reverse function, with variable speed control
DS4011, DS5000
Rocker type, with reverse function, without variable speed control
Length (L)
340 (13-3/8)
348 (13-3/4)
83 (3-1/4)
Width (W)
Height (H) 391 (15-3/8)
401 (15-3/4)
DS4010 is also available without Drill chuck as model DS4010M.
Specification
DS4010
Continuous Rating (W)
Voltage (V)
Cycle (Hz)
Max. Output (W)
Current (A)
Output
380
380
Input
750
---
110
120
220
230
240
7.2
6.5
3.6
3.4
3.3
50/ 60
50/ 60
50/ 60
50/ 60
50/ 60
540
650
650
650
650
750
750
750
380
380
380
DS4011, DS5000
110
120
7.2
6.5
3.6
3.4
3.3
50/ 60
50/ 60
50/ 60
50/ 60
50/ 60
750
---
350
350
350
350
350
550
550
550
550
550
220
230
240
750
750
750
Model No.
DS4010
DS4011
DS5000
Specification
No load speed: min-1= rpm
Drill chuck type
0 - 600
Keyed
2 - 13
(1/16 - 1/2)
13 (1/2)
600
Keyed
2 - 13
600
Keyed
3 - 16
(1/8 - 5/8)
16 (5/8)
36 (1-7/16)
Yes
Chuck capacity: mm (")
(1/16 - 1/2)
13 (1/2)
Steel
Capacities: mm (")
Wood
Reverse function
36 (1-7/16)
No
36 (1-7/16)
Yes
Variable speed control by trigger
Double insulation
Yes
No
No
Yes
Yes
Yes
Power supply cord*1: m (ft)
Net weight*2: kg (lbs)
2.5 (8.2)
2.8 (6.2)
2.5 (8.2)
2.8 (6.3)
2.5 (8.2)
3.0 (6.6)
*1 2.0m (6.6ft) for Brazil, Australia *2 Weight according to EPTA-Procedure 01/2003, with Side grip
Standard equipment
Chuck key S-13 ........... 1 (for DS4010, DS4011)
Chuck key S-16 ........... 1 (for DS5000)
Side grip ...................... 1
Plastic carrying case .... 1 (for DS4011, if requested)
Note: The standard equipment for the tool shown above may vary by country.
Optional accessories
Depth gauge
Bits
Angle attachment
Keyless Drill chuck set (for DS4010, DS4011)
Keyed drill chuck set (for DS4010, DS4011)
Hole saws
Wrench 9 (for Hole saw)
Wrench 17 (for Angle attachment)
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P 3/ 8
Repair
[3]-2. Drill chuck, Gear, Spindle
DISASSEMBLING
(1) Remove Drill chuck as illustrated in Fig. 4.
Fig. 4
1. Loosen the jaws of Drill chuck and then remove
M6x22 Flat head screw by turning it clockwise.
Drill chuck
1R223
M6x22 Flat head screw
Note: It has left-hand thread.
1R224
2. Fit the flats of Spindle to the notch of 1R139
and then hold 1R139 in vise.
1R139
3. Attach 1R224 and 1R298 to 1R223 and then secure
1R298 with Drill chuck.
1R298
4. Turn 1R223 counterclockwise.
(1A) When Drill chuck is broken, 1R298 can not be secured with the Drill chuck.
Therefore, separate the drill chuck from Spindle as illustrated in Fig. 5 or 6
after removing M6x22 Flat head screw.
Fig. 5
Removing Drill chuck S13 for DS4010 and DS4011
Hole of Drill chuck
1. Fit the flats of Spindle to the notch of 1R139
and then hold 1R139 in vise.
2. Fit the pin of 781024-2 into a hole of Drill chuck,
and turn 781024-2 counterclockwise as illustrated
right.
781024-2
1R139
Fig. 6
781007-2
Removing Drill chuck S16 for DS5000
1. Hold Drill chuck in vise.
2. Fit the flats of 781007-2 to those of Spindle and
turn 781007-2 counterclockwise as illustrated right.
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P 4/ 8
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Drill chuck, Gear, Spindle
DISASSEMBLING
(2) Gears can be removed as illustrated in Figs. 7 and 8.
Fig. 7
1. Hold Switch cover handle in vise.
remove Bearing retainer 22-36 by
turning it clockwise with 1R340.
2. Separate Motor housing complete
3. After pulling off Armature,
from Gear housing cover complete
by removing four 5x70 Tapping
screws.
separate Gear housing cover
complete and Gasket from
Gear housing complete.
Do not lose Pin 3.
Note: Use Cushion to protect
5x70 Tapping screw
(4pcs.)
Switch cover handle in vise.
Gear housing complete
Gasket
1R340
Bearing
retainer
22-36
Note:
Gear housing
It has a
cover complete
Pin 3
left-hand
Switch cover
thread.
Gear housing cover complete
handle
Motor housing complete
Fig. 8
4. Remove Retaining ring S-14
with 1R291 from Spindle.
5. Strike Gear housing complete to
remove Gears as illustrated below.
6. Remove Spindle together
with Ball bearing 6202LLB
from Gear housing complete.
Gear complete 7-41 with
Retaining ring S-14
Fiber washer 6
Ball bearing 626LLB
Key 5
Spur gear 47
Ring 15
Spindle
Spindle
Ball bearing
6202LLB
(3) Remove Ball bearings on Spindle and Gear complete 7-41 with 1R269 as illustrated in Fig. 9.
Fig. 9
Remove Ball bearing
Remove Ball bearing
626LLB from Gear
complete 7-41.
6202LLB from Spindle.
1R269
1R269
Ball bearing 626LLB
Gear complete 7-41
Ball bearing 6202LLB
Spindle
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P 5/ 8
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Gear, Spindle
(1) Assemble Gear section as illustrated in Figs. 10 and 11.
Fig. 10
1. Assemble Ball bearing 626LLB
to Gear housing complete.
Meanwhile, assemble Ball bearing
6202LLB to Spindle, then set them
in place of Gear housing complete.
2. Fit Key 5 to Spindle’s groove.
And assemble Ring 15 and Spur
gear 47 to Spindle.
Secure their parts to Spindle with
Retaining ring S-14.
3. Insert Gear complete 7-41 into Ball
bearing 626LLB with Spur gear 47
engaged.
Do not forget to assemble Fiber
washer 6 to the Gear complete 7-41.
Spur gear 47
Ball bearing
Fiber washer 6
626LLB
Ring 15
Key 5
Gear complete 7-41
Retaining
ring S-14
Spindle
Ball bearing
6202LLB
Key 5
Fig. 9
4. Set Pin 3 in place to assemble Gasket
and Gear housing cover complete
precisely to Gear housing complete
in the next step.
5. Align the holes of Gasket and those of Gear housing cover complete
and insert Pin 3 through Gasket into Gear housing complete.
Pin 3
Gasket
Pin 3
Gear housing
cover complete
Gear housing complete
(3) Take the disassembling step in reverse. Refer to Figs. 5 and 4.
Note: 1. Turn 1R340 counterclockwise for setting Bearing retainer 22-36 in place.
2. Preset the fastening torque of 1R223 to 68.6 - 78.4 N.m (700 - 800 Kgf.cm) and turn Drill chuck clockwise to
Spindle using 1R223 with 1R224, 1R139, 1R298 and vise.
[3]-3. Leaf spring
ASSEMBLING
Two Leaf springs have to be set in place of Handle set (L) without dropping. See Fig. 10.
Fig. 10
Handle set (L)
Leaf spring
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P 6/ 8
Circuit diagram
Fig.D-1
Field viewed from
Armature fan side
Model DS4010 without reverse switch,
with variable speed control
Color index of lead wires' sheath
Black
Brown
Blue
Switch
(Noise suppressor
is built in.)
This Lead wire is black
This Lead wire is white
for some countries.
for some countries.
Line filter
Fig.D-1A
Models DS4011 and DS5000 with reverse switch,
without variable speed control
Color index of lead wires' sheath
Black
Purple
Orange
Blue
Noise
suppressor
White
Terminal
block
Field viewed from
Armature Fan side
Line filter
Switch viewed from
Trigger side
4
5
6
1
2
3
1
2
3
Resistor
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P 7/ 8
Wiring diagram
Fig.D-2
Model DS4010 without reverse switch,
with variable speed control
Motor Housing
viewed from Armature fan side
Switch handle cover set (L)
Hole for
storing
Chuck key
Pass field lead wires
(black) between Boss
and rib of Hole.
Switch
Boss
Rib
Put Line filter between
Ribs.
Power supply cord
Line filter
To Switch terminals
M1 and M2
Pass Field lead wires
(black) through the
hole to connect
them to Switch.
Pass the Lead wires
of Power supply cord
through Line filter.
Fig.D-2A
Models DS4011 and DS5000 with reverse switch,
without variable speed control
Motor Housing viewed
from Armature fan side
Pass Field lead wires
(black, purple, white)
through this hole.
Pass Field lead wires
(blue, orange, black)
through this hole.
to Switch
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P 8/ 8
Wiring diagram (cont.)
Fig.D-3A
Models DS4011 and DS5000 with reverse switch,
without variable speed control
Switch handle cover set (L)
Put Line filter here
Hole for storing Chuck key
Pass field lead wires between Boss
and Hole for storing Chuck key
Line filter
Boss
Coil Field lead wires
(orange) and (purple)
to Line filter one time.
Connect Field lead wires
(white), (purple), (orange),
(blue) as illustrated in
Fig. D-SP.
Rib
Do not to put the folowing Lead wires
on the Ribs and Terminal block.
* Field lead wires (black)
* Noise suppressor’s lead wire (white)
* Lead wires (brown), (blue)
of Power supply cord
Resistor
Terminal
block
Noise
supperssor
Rib
Viewed from Switch cover handle (R) side
Viewed from Switch cover handle (L) side
1. Connect Field lead wire (white) to
Switch terminal No. 6 and Field lead
wire (blue) to Switch terminal No.3
from Switch trigger side.
Field lead wire
(white)
Field lead wire
(blue)
2. Inflect their Insulated connectors of
the Field lead wires until they touch
Screw heads.
Screw head
Screw head
Insulated terminal
Switch terminal end
Switch terminal end
3. Insulated connectors of Field lead
wires (purple) and (orange) have to
be located inside of Switch terminal
end.
Field lead
wire (purple)
Field lead wire
(orange)
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