Majestic Appliances Outdoor Fireplace EWF36A User Manual

EWF36A  
Fireplace  
Homeowner’s  
Installation and  
Operating  
Manual  
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,  
OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT.  
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.  
FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,  
BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS  
ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN  
YOUR AREA.  
CFM Specialty Home Products  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
Do Not Discard This Manual: Retain for Future Use  
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Vermont Castings EWF36A  
Safety Information  
Please Read This Manual Before Installing and Using Fireplace  
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to  
follow these instructions may result in a possible fire hazard and will void the warranty.  
This fireplace and chimney system must be vented to  
the out-of-doors.  
Description  
The EWF36A fireplace is a solid fuel, woodburning,  
heat circulating fireplace.  
Do not obstruct or modify air inlets/outlets in any  
manner.  
Precautions  
Do not install combustible materials on any of the  
black fireplace surround.  
Vermont Castings, Majestic Products fireplaces and  
component parts have been highly tested and will  
operate safely when installed in accordance with  
instructions provided in this manual. Carefully read and  
understand all instructions before beginning installa-  
tion.  
Burn only solid wood fuel.  
The EWF36A is intended for operation with the  
doors closed or fully open only with the optional  
spark screen in place.  
Do not install a solid fuel burning insert or other  
products not specified for use with this fireplace.  
If you notice any damage to fireplace or component  
parts, immediately report damage to your Vermont  
Castings, Majestic Products dealer.  
This fireplace is not approved for installation in  
mobile homes.  
Only use Vermont Castings, Majestic Products compo-  
nents or the warranty will be voided and a fire hazard  
may be created.  
NOTE: Hairline cracks in hearth brick and ash lips  
are not a safety issue and do not need to be re-  
placed.  
Vermont Castings, Majestic Products warranty will be  
voided by and Vermont Castings, Majestic Products  
disclaims any responsibility for the following actions:  
Drafts  
The fireplace should not be located in areas that create  
drafts (ie: frequently opened doors and central heating  
air inlets/outlets) that hamper the normal flow of air into  
the fire.  
Installation of any damaged fireplace or  
chimney component;  
Modification of fireplace, chimney assembly  
or any component parts thereof; (except for  
chase flashings as detailed in Vermont Castings,  
Majestic Products’ Chimney Top installation  
instructions).  
EWF36A  
Listed  
UL / ULc127  
Installation other than as instructed by Ver-  
Standard for Factory Built Fireplaces  
mont Castings, Majestic Products; or  
Installation and/or use of any component part  
not manufactured or approved by Vermont  
Castings, Majestic Products in combination or  
assembly with a Vermont Castings, Majestic  
Products fireplace system, notwithstanding  
any independent testing laboratory or other  
third party approval of such component parts  
or accessory.  
Any such action may possibly cause a fire hazard.  
Consult local building codes to ensure that you are in  
compliance before installing the fireplace.  
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Vermont Castings EWF36A  
Specifications  
EWF36A  
*Under specific test conditions used during EPA emis-  
sions standard testing.  
Range of heat output* ............... 11,300 - 75,500 Btu/hr  
Maximum heat output**..... in excess of 100,000 Btu/hr  
EPA emissions rating (g/h, catalytic) ...................... 2.4*  
Area heated*** .............. Up to 2500 sq. ft. (558 sq. m)  
Size of wood splits ................... 18” - 24” (450-610mm)  
Fuel Capacity ........................................... 40lbs. (18kg)  
Loading ................................................................ Front  
Flue size..................................................... 8” (200mm)  
Fireplace weight ................................................ 741lbs.  
Primary Air Control ............................................ Manual  
Glass panel ......................... High-temperature ceramic  
Flue exit position ..................................................... Top  
Blower rating .............................. 160cfm. (115V, 60Hz)  
**This value can vary depending on how the unit is  
operated, and the type and moisture content of the fuel  
used. Figure shown is based on maximum fuel con-  
sumption obtained under laboratory conditions and on  
average efficiencies.  
***These values are based on operation in building-  
code conforming homes under typical winter climate  
conditions. If your home is of nonstandard construction  
(e.g. unusually well insulated, not insulated, built under  
ground, etc.) or if you live in a more severe or more  
temperate climate, these figures may not apply. Since  
so many variables affect performance, consult your  
Vermont Castings’ Authorized Dealer to determine  
realistic expectations for your home.  
EWF36A Woodburning Fireplace  
Rough  
Opening  
Depth  
41" (1041mm)  
67¹⁄₄" (1708mm)  
1" (25mm)  
27"  
8¹⁄₂"  
(216mm)  
(686mm)  
13¹⁄₂" Dia.  
(343mm)  
26"  
(660mm)  
)
m
⁵⁄₈" Recessed  
(16mm) Nailing  
Flange  
Rough Opening Width 43"  
1"  
)
m
)
" (1207m  
¹⁄₂  
47  
m
(1092mm)  
5/8" (16m  
Rough  
Opening  
Height  
95" (2413m  
47¹⁄₂"  
(1207mm)  
51¹⁄₂"  
(1308mm)  
12⁷⁄₈"  
(327mm)  
Outside  
Air  
12⁷⁄₈"  
(327mm)  
14¹⁄₄"  
(362mm)  
36" (914mm)  
41" (1041mm)  
12¹⁄₂"  
(318mm)  
14¹⁄₄"  
(362mm)  
4⁷⁄₈"  
(124mm)  
Electrical  
Access  
Fig. 1 EWF36A specifications and framing.  
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Vermont Castings EWF36A  
Chase Installation  
Insulation methods shown are  
optional for cold climate, not a  
requirement for unit operation.  
Termination Cap  
Storm Collar  
Pan Flashing  
Batt Insulation  
(cut out around  
firestop)  
Draftstop  
Firestop  
Ceiling Level  
Batt Insulation  
MUST be  
Standoff  
used in the  
Chase.  
Brick Ledge  
Outside Air  
Cover Plate  
Andiron  
Metal Safety Strips  
(1,2 or 3 pieces)  
FP554a  
Fig. 2 Fireplace and chase parts identification.  
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Vermont Castings EWF36A  
Chimney Requirements - Offset Installations  
Offset  
CHIMNEY FLUE EXIT  
Rise  
Chimney  
Section  
FP282  
30°  
Elbow  
Return  
30˚ Elbow Offsets  
Elbow  
B
G
A
1'  
1¹⁄₂'  
0
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Offset  
3"  
8¹⁄₄"  
3' 4'  
Rise  
G
30°  
0
1
0
2
1
0
2
0
0
1
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
1
1
0
2
1
0
2
1
0
2
1
3
2
1
3
2
1
3
2
4
3
2
4
3
2
4
3
5
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
11"  
20"  
Offset  
Elbow  
0
0
0
0
1
0
0
1
0
0
2
0
1
2
0
1
3
0
2
3
1
2
0
1
3
0
2
3
1
2
0
1
3
0
2
3
1
2
0
D
C
E
6 FT.  
Rise  
11¹⁄₄" 25¹⁄₄"  
13¹⁄₂" 29¹⁄₄"  
16¹⁄₂" 34¹⁄₄"  
20¹⁄₄" 40³⁄₄"  
21³⁄₄" 43¹⁄₂"  
26¹⁄₄" 51¹⁄₄"  
28¹⁄₂" 55¹⁄₄"  
31¹⁄₂" 60¹⁄₄”  
34¹⁄₂" 65¹⁄₂"  
37¹⁄₂" 70³⁄₄"  
41¹⁄₂" 77³⁄₄"  
45" 83³⁄₄"  
47¹⁄₄" 87¹⁄₂"  
51"  
53¹⁄₄"  
56¹⁄₄" 103¹⁄₄"  
59¹⁄₄" 108¹⁄₂"  
62¹⁄₄" 113¹⁄₂"  
64¹⁄₂" 117¹⁄₂"  
68¹⁄₄"  
70¹⁄₂"  
74¹⁄₄" 134¹⁄₂"  
78" 140³⁄₄"  
81"  
84" 151¹⁄₄"  
87" 156¹⁄₂"  
89¹⁄₄" 160¹⁄₄"  
93" 166³⁄₄"  
95¹⁄₄" 170³⁄₄"  
99¹⁄₄" 177³⁄₄"  
TCS8A  
Support  
30°  
Return  
Elbow  
H
Offset  
H
30°  
Offset  
Elbow  
B
Hearth  
Floor  
Example 1  
Example 2  
Example 3  
94"  
98"  
FP269  
Notes: G + H cannot exceed 20 feet.  
Air Space Clearances: "S" Series (3-wall) = 2" Min. to Combustibles  
Illustration Key  
The following safety rules apply to  
offset installations (letters correspond  
with illustration above):  
C. The chimney cannot be more than 30˚  
(45˚ in Canada) from the vertical plane in  
any installation*.  
124"  
128"  
D. The maximum length of the angled run  
of the total chimney system is 20 feet. (G  
plus H cannot exceed 20 feet.)  
A. Height of the chimney is measured  
from the hearth to the chimney exit.  
2
2
2
2
2
2
2
2
146"  
EWF36A  
E. A chimney support (Model TCS8A) is  
required every 6 feet of angled run of  
chimney. Chimney supports are required  
for every 30 feet and 60 feet of vertical  
chimney height above the hearth.  
Maximum:  
Minimum:  
50'  
Without Elbows  
With 2 Elbows*  
With 4 Elbows*  
17’0"  
19’0"  
21’0"  
Determine the offset distance of your  
chimney arrangement from the centerline  
of the fireplace to the centerline of the  
chimney where it is to pass through the  
first ceiling.  
2 101¹⁄₄" 181³⁄₄"  
2 104¹⁄₄" 186¹⁄₄"  
2 107¹⁄₄" 191¹⁄₂"  
B. Do not use more than 4 elbows per  
chimney.  
Attach the straps of the return (top)  
elbow to a structural framing member.  
2
3
3
3
110¹⁄₄" 196³⁄₄"  
114" 203¹⁄₄"  
117³⁄₄" 209³⁄₄"  
120" 213¹⁄₂"  
NOTE: This offset distance may not be  
your full offset distance. See Examples 2  
and 3.  
The offset (first) elbow of any pair does  
not have straps.  
3 123³⁄₄"  
220"  
Fig. 3 Chimney system requirements.  
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Vermont Castings EWF36A  
Planning Information  
Planning an installation is very important to ensure  
safety and to save time and money. An installer must  
predetermine where a fireplace will be set and how the  
chimney system will be run.  
5. No more than 2 offsets (4 total 30° elbows in U.S./or  
2 total 45° elbows in Canada) per fireplace may be  
used.  
6. A guy wire stabilizer is required for chimneys extend-  
ing more than 6’ (1.8m) above a roof line.  
Mounting the Fireplace  
The Ten Foot Rule  
The fireplace is shipped with lifting handles attached to  
each side with lifting straps. NOTE: The lifting straps  
are intended for ligting unit off of the skid and final  
positioning. Unit should remain on skid until final  
positioning. After fireplace is in position, the lifting  
handle and straps may be removed or left in place.  
Major U.S. building codes specify a minimum chimney  
height above the roof top. The “Ten Foot Rule” is a fire  
safety rule and not a draft rule. To ensure proper draft,  
it is recommended that you always meet or exceed the  
Ten Foot Rule,” especially when installing a termination  
on a high pitch roof. (Fig. 5)  
A fireplace may only be mounted on the following  
surfaces:  
The key points of the "Ten Foot Rule" are:  
1. A flat combustible surface.  
2. A raised wooden platform.  
3. A concrete block or other solid object placed beneath  
each of the four (4) corners of the fireplace.  
1. If the horizontal distance from the chimney to the  
peak of the roof is 10’ (3m) or less, the top of the  
chimney must be at least 2’ (610mm) above the peak  
of the roof, but never less than 3’ (914mm) in height  
above the highest point where it passes through the  
roof.  
The fireplace must be spaced 1” from a combustible  
back wall and 1” from a combustible side wall or  
support. (Page 13, Fig. 17)  
2. If a horizontal distance from the chimney to the peak  
of the roof is more than 10’ (3m), a chimney height  
reference point is established that is on the surface  
of the roof a distance of 10’ (3m) from the chimney in  
a horizontal plane. The top of the chimney must be at  
least 2’ (610mm) above the reference point, but  
never less than 3’ (914mm) in height above the  
highest point where it passes through the roof.  
Planning the Chimney Run  
TOTAL  
LENGTH  
INSTALLED  
LENGTH  
L
L
L
T
1
1
TRIPLE  
WALL  
(L )  
(L )  
T
1
11¹⁄₂  
17¹⁄₂  
35¹⁄₂  
47¹⁄₂  
"
"
"
"
81  
818  
83  
10¹⁄₂  
16¹⁄₂  
34¹⁄₂  
46¹⁄₂  
"
"
"
"
0 To 10’  
84  
2’ Min.  
0 To 10’  
3’  
FP288a  
Min.  
Fig. 4 Installed lengths of chimney sections.  
2’ Min.  
3’  
Min.  
Determine how the chimney will be run, length of run  
and chimney components required to complete the job.  
(Fig. 4) Never install a chimney below minimum  
heights.  
Reference  
Point  
AC246  
In planning a chimney system, it is important to know:  
1. The height of a chimney is measured from the  
hearth to the exit point on the termination.  
2. A chimney cannot be offset more than 30° from a  
vertical plane.  
Fig. 5 Ten Foot Rule illustration.  
3. A chimney may run straight up or it may be neces-  
sary to offset it to avoid obstructions.  
4. The maximum length of an angled run (total chimney  
system) is 20 feet.  
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Vermont Castings EWF36A  
Chimney Supports  
Installation  
The chimney system is supported by the fireplace for  
vertical chimney heights less than 30’ (9m) above the  
hearth. Chimney supports are required if the vertical  
height exceeds 30’ (9m). Locate chimney supports at  
ceiling holes or other structural framing at 30’ (9m)  
heights. Spacing between chimney supports must not  
exceed 30’ (9m). Use Chimney Support Model TCS8A.  
(NOTE: The TCS8A cannot be mounted directly to  
the fireplace.) Support provided by elbow straps fulfills  
the support requirement only if they are spaced as  
previously described. (A chimney support is 2¹⁄₂"  
(64mm) long when installed.)  
Insulating Fireplace Enclosure  
for Cold Climates  
If you live in a cold climate, it is not required but  
highly recommended that you insulate fireplace  
enclosure to eliminate cold air penetration as much as  
possible.  
Insulate base of fireplace with a noncombustible  
insulation rated for a minimum of 300° F. Insulating is  
very important for outside wall installations over a  
concrete slab. If fireplace is installed on a platform,  
insulation should be placed on top of the platform  
before fireplace is set. (Fig. 7)  
Angled chimney runs require a support every 6’ (1.8m)  
in addition to the elbow straps. Chimney supports are  
used for this function. (Fig. 6)  
When a fireplace is installed in a chase or on an  
outside wall, enclosure should be treated like any  
outside wall in a home. Insulation should be installed  
on the inside wall as well as the outside wall(s). In a  
chase, it is also a good idea to install a firestop at the  
first ceiling level above the fireplace and enclose the  
chase with sheeting material. Insulation may then be  
installed above sheeting material to assure the space  
around the fireplace is totally protected. (Fig. 2)  
Chimney  
Support Strap  
When installing the chimney, DO NOT caulk between  
outer pipe and firestop. It is vital that some air be  
allowed to flow through this very thin gap.  
TCS8A  
CAUTION: When installing a fireplace in an  
insulated enclosure, be sure all required air  
spaces are maintained. (Page 13, Fig. 17)  
FP284a  
Fig. 6 Chimney support installation.  
Chase Installation  
A chase is a vertical box-like structure which encloses  
the fireplace and/or chimney. Chases are typically built  
on the outside of the house with fireplace opening cut  
into the outer wall of a room. (Page 5, Fig. 2)  
If you need help in determining fireplace location or how  
the chimney system should be run, contact your Ver-  
mont Castings, Majestic Products dealer for assistance.  
Hard  
Flat  
Surface  
Insulation  
Platform  
FPC555a  
Fig. 7 Insulating between platform and fireplace.  
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Vermont Castings EWF36A  
Framing  
Using a plumb bob positioned directly over center point  
of fireplace flue collar, mark the ceiling to establish the  
chimney center point. (Fig. 8)  
Framing can be constructed before or after the fireplace  
is set in place, however, most installers build the frame  
before setting the fireplace.  
Chimney Centerline  
Actual Centerpoint  
Frame fireplace with 2 x 4 lumber or heavier materials.  
Refer to framing dimensions in Figure 1 for basic  
fireplace specifications.  
9¹⁄₂"  
(241mm)  
NOTE: Framing should be positioned to accommodate  
wall covering and fireplace facing material.  
EB1 (Receptacle) Hookup  
Option for Circulating Models Only  
Wiring should be installed by a certified electrician.  
Turn off circuit breaker before wiring models.  
Plumb Line  
Plumb Bob  
Once fireplace is secured, complete wiring the fan kit.  
Remove knockout in the center of the back of the EB1  
and install listed cable clamps. Feed electrical wire  
through listed cable clamp leaving approximately six (6)  
inches of wire exposed through the EB1. Secure listed  
cable clamp to the wire.  
Imaginary  
Centerpoint  
Attach white wire from power source to one (1) wire of  
receptacle and secure with nut. Attach black wire from  
power source to the other wire of receptacle and  
secure with nut. Be sure nuts are secured tightly.  
Secure EB1 assembly to inside of electrical box  
coverplate using two screws. Attach cover to face of the  
EB1 while being careful to position excess wire com-  
pletely within the EB1, then attach coverplate to fire-  
place.  
Chimney Set-Up  
Since you have already planned the chimney run, you  
should know exactly how the installation is to be  
accomplished - how much pipe is required, the number  
of elbows, if any, and type of termination to be used.  
FPC556a  
CAUTION: Report to your dealer any parts damaged in  
shipment, specifically check the end connection of  
chimney sections and elbows.  
Fig. 8 Locate centerline of chimney with plumb line.  
Offset Installation  
NOTE: The EWF36A fireplace must use Vermont  
Castings, Majestic Products model triple wall 8” chim-  
ney components only. The installation procedure  
described in this manual applies only to this system.  
In order to clear an obstruction, it may be necessary to  
offset chimney from vertical. This is accomplished by  
using elbows. Use the 30˚ Offset Elbow table on Page 6  
to determine proper offset and parts required.  
Each offset requires two (2) elbows. The second elbow  
is equipped with support straps. It is very important to  
install the second elbow in each offset as close to the  
ceiling or support as possible so that the elbow straps  
can be secured to framing members to help support the  
weight of the chimney.  
Straight-Up Chimney Installation  
To mark the centerline of the flue, put the fireplace in  
final position and measure out from the wall: 9¹⁄₂"  
(241mm). Mark a spot on the ceiling directly above the  
fireplace. Draw a line parallel to the back wall through  
this mark. (Fig. 8)  
Determine offset distance of your chimney arrangement  
from centerline of fireplace to centerline of chimney  
where it is to pass through ceiling.  
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Locate center point of the chimney on ceiling as though  
a straight up chimney arrangement is to be used.  
Measure your offset dimension from straight up chim-  
ney center point on ceiling.  
17¹⁄₂”  
(445mm)  
Existing  
Ceiling  
Joists  
17¹⁄₂”  
(445mm)  
Chimney  
Hole  
Ceiling Chimney Hole/  
Possible Obstructions  
The size of the hole in ceiling will vary with the angle at  
which the chimney passes through ceiling.  
Drive a nail up through ceiling at marked chimney  
center point. Go to floor above and see where hole will  
be cut. Check to see where existing ceiling joists and  
other possible obstructions are located...i.e. wiring,  
plumbing etc... If necessary, re-position chimney and/or  
fireplace to avoid obstructions.  
New Framing  
Members  
Ceiling  
FP551b  
Fig. 10 Typical frame for ceiling chimney hole.  
Cutting the Hole  
Cover fireplace collar opening and cut proper sized  
chimney hole in chimney.  
Framing the Ceiling Hole  
Frame the ceiling chimney hole as shown in Figure 10.  
It is good practice to use framing lumber that is the  
same size as the ceiling joists; this is a requirement at  
attic level.  
“Z” Metal Safety  
Strips (1 or 2 pcs.)  
“Z” Safety  
Strip  
The following table gives firestop spacer model num-  
bers:  
Fire-  
Decorative  
Hearth  
Chimney Hole Size  
place  
1¹⁄₂”  
(38mm)  
Face  
Angle of Chimney at Ceiling  
1/2” Min.  
Overlap  
Plat-  
form  
Size of Chimney  
8” Flue  
Vertical  
30°  
FS6A  
FS2A  
17¹⁄₂” x 17¹⁄₂”  
17⁷⁄₈” x 29⁵⁄₈”  
Hearth Ext.  
FP557b  
(445 x 445mm) (454 x 753mm)  
Fig. 11 Safety strip installation.  
Fig. 9 Ceiling chimney hole sizes necessary for installing  
firestop spacer.  
supplied with the fireplace and are required for installa-  
tion. The safety strips provided have a 1” offset. For  
applications with a greater offset, “Z” shaped strips will  
have to be fabricated of metal. Overlap safety strips at  
least 1/2” to provide a positive joint. The safety strips  
must also extend at least 1¹⁄₂” (38mm) beyond the sides  
of the fireplace. (Fig. 11)  
The inside dimension of the frame must be the same  
as the hole size selected from Figure 9 in order to  
provide required the 2” (51mm) air space between the  
outside diameter of the chimney and the edges of the  
framed ceiling hole.  
NOTE: Safety strips are not required over noncombus-  
tible floors where all supports at the base of the fire-  
place are noncombustible.  
Positioning, Safety Strips,  
Securing the Fireplace  
Four (4) nailing flanges are supplied with the fireplace  
(found on the fireplace hearth). To level the box and  
secure it firmly in place, remove the nailing flanges from  
the hearth and install at the sides of the fireplace as  
shown in Figure 12.  
Slide fireplace into position.  
Safety strips are used to ensure that any combustible  
materials in front of the fireplace are protected even  
though a noncombustible hearth extension is required.  
When the finished extended hearth is added, the top of  
the finished hearth must be flush with the bottom of the  
fireplace. “Z” shaped metal safety strips have been  
10  
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Vermont Castings EWF36A  
Duct run must be limited to a maximum distance of 40  
feet from the fireplace pipe collar to duct termination.  
This will provide the least restriction to air flow. No more  
than four (4) 90° elbows can be used. Duct run may be  
horizontal, vertical, inclined or any combination of  
these. Vertical duct runs must be at least three (3) feet  
below the fireplace chimney flue exit. (Fig. 13) You are  
now ready to install the AK-MST Outside Air Kit.  
Nail Top  
Standoffs  
Nail Side  
Nailing  
Flanges  
Duct Termination Must  
be More Than 3’  
Below Chimney  
Attic  
FP1197  
Fig. 12 Fasten fireplace in position.  
Duct  
Termination  
Ceiling  
Installating Outside Air Kit  
An outside air kit may be installed on the EWF36A. If  
desired, or if local codes mandate the use of an air kit,  
then two (2) AK-MSTs are required to complete the  
installation (from air kit to the outdoors). If the outside  
air kits are to be used, the AK-MSTs MUST be installed  
BEFORE the fireplace is enclosed.  
40’ Max.  
Duct Run  
Duct  
NOTE: Four (4) inch Class 1 air duct, material or metal  
duct (not supplied) may be used with AK-MST. (For  
installation in New York State, only aluminum,  
noncombustible flexible or type “O” metal ducting  
is permissible.)  
Soffit Termination  
Installation Precautions  
The duct termination should be located so it is exposed  
to an out-of-doors opening at least 100 square inches.  
If the duct termination must be located in a crawl space  
or basement, be sure the termination area has 100  
square inches of ventilation opening to outside air.  
Exterior Wall  
Rain Cap  
40’ Max. Duct Run  
The duct termination must be located so it does not  
compete for air flow with exhaust fans, gas vent hoods  
or other air consuming devices or appliances. It must  
not be obstructed by rafters, insulation materials or  
other obstructions. The less restrictive the air supply,  
the better the AK-MST will perform.  
Duct  
Termination  
Duct  
Exterior Wall Termination  
Fig. 13 Typical installations.  
FP1060  
It is a good practice to protect your hands and eyes  
during installation by wearing work gloves and safety  
glasses.  
1. Remove and discard the outside air cover plate  
located at the center of both sides of the fireplace.  
Use care not to rub against the sharp edges of this  
opening to avoid cuts. Remove the four (4) screws  
exposed when cover plate is removed. Retain for  
future use.  
CAUTION: Do not install termination into a garage  
or other area that could contain flammable liquids  
or fumes, or into an attic space.  
Installation Instructions  
2. Slide the two (2) connecting boxes provided with the  
unit into the openings on each side of the unit.  
Determine the location of the fireplace as described in  
the fireplace Installation Manual. Then plan location of  
the duct termination and the route of the duct run  
between the fireplace and the duct termination.  
3. Attach the connecting boxes to the inside panel with  
four (4) screws removed in Step 1.  
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Vermont Castings EWF36A  
4. Attach the inlet collar with four (4) #10 screws to the  
side near the bottom of the fireplace. Slide the duct  
over the collar and attach the duct to the collar using  
the plastic tie straps or three (3) screws (screws not  
provided). Continue attaching the ducting together  
using three (3) screws at each joint until you have  
installed sufficient duct to arrive at your duct termina-  
tion location.  
Pipe Section  
Pipe  
Rim  
Hem  
Lance  
Pipe  
Hem  
5. At the termination end, install the duct termination.  
This should be installed from the outside of the  
home. Cut a hole in the desired location approxi-  
mately 4¹⁄₂” in diameter, caulk around the hole, and  
slide the termination through the opening from  
outside the home. The termination/rain cap should  
be caulked around its perimeter to assure a tight  
seal. The rain cap opening should be positioned  
downward. (Fig. 14)  
FP1198  
Fig. 15 Install pipe, listening for the snap-lock to fasten.  
The AK-MST Outside Air Kit is now installed and ready  
for use.  
Support Structure  
Elbow Strap  
Duct Termination  
Rain Cap  
Caulking  
Elbow Strap  
(must be tight)  
Ceiling Hole  
Framing  
Angled Strap  
Angled Firestop  
Chimney Support Strap  
(must be tight)  
FP270/271  
Wall  
FP1061  
Fig. 16 Attach straps to a structural framing member.  
Fig. 14 Caulk and install duct termination/rain cap in place.  
Installing the Firestop Spacer  
in the Ceiling Hole  
Installing the Chimney System  
Start by attaching the first chimney section to the collar  
on top of the fireplace.  
A firestop spacer is used to keep pipe spaced properly  
and required for safety.  
Install the pipe as pictured in Figure 15. When you get  
a good lock, you will hear the pipe clearly snap to-  
gether. Once sections are snap-locked in place, it is  
extremely difficult to get them apart. Make sure the  
pipe is firmly snapped and locked together as each  
pipe section is mounted.  
Nail the firestop spacer (at each corner) to the framing  
members of the ceiling hole. NOTE: A firestop spacer  
is not required at the roof.  
Hole sizes listed in Figure 9 for angled firestop spacers  
provide minimum required air space to chimney pipe for  
ceiling thickness up to 8” (203mm). When combined  
thickness of ceiling material, ceiling joists and flooring  
material exceeds 8” (203mm), adjustments must be  
made in framing to assure that minimum air spaces to  
chimney are maintained.  
When installing elbows, only outer pipe will snap- lock.  
Middle pipes simply slide into position. Be sure to  
always attach straps on upper elbow to a structural  
framing member. (Fig. 16)  
Continue installing the pipe as required until pipe is  
installed up through the ceiling. At this point, you must  
install a firestop spacer.  
Proper Firestop Spacer Installation  
Figure 17 shows different installation procedures for  
both an area that is an attic and an area that is not an  
attic.  
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If the area above the ceiling is not an attic, position the  
firestop spacer with the flange on the ceiling side and  
the angled portion extending up into the hole.  
Attic Insulation  
Shield  
If the area above the ceiling is an attic, position the  
firestop spacer with the flange on the top of the framed  
hole and the angled portion extending down into the  
hole.  
Nails  
(4 Required)  
Firestop spacers are not available for, nor are they  
required on vertical walls.  
Attic Joist  
DO NOT put any sealant around the area where the  
outer pipe slides through the firestop spacer. If you  
seal this area, it may cause a fire hazard.  
Base  
Flanges  
FP263  
Ceiling  
Attic Installation  
Fig. 18 Attic shield installation (Canadian requirement).  
Nails (4)  
Chimney Supports  
Firestop Spacer  
Joist  
If chimney supports are required, they are installed the  
same as elbows. Nail chimney support straps to  
adjacent structural framing, as shown on Figure 16.  
Bend straps as necessary and make sure they are  
secure so they will support the weight of the chimney. A  
chimney support is 2¹⁄₂" (64mm) long when installed.  
Consider this dimension when determining how many  
straight chimney sections are needed.  
Ceiling Installation  
NOTE: Chimney supports are generally used in long  
runs in a chase installation.  
Joist  
Additional Ceilings  
Firestop Spacer  
If you encounter additional ceilings, repeat same steps  
required for first ceiling installation. See firestop  
illustration in Figure 17.  
Penetrating the Roof  
Nails (4)  
FP593  
Run pipe to roofline. Since chimney system must be  
vented to the out-of-doors, you must use an approved  
Vermont Castings, Majestic Products termination.  
Fig. 17 Firestop spacer installations.  
Canadian Requirements  
for Insulation Shield  
If a chase is used, refer to the installation manual  
provided with the termination cap.  
In Canada, an attic insulation shield is required to  
prevent attic insulaiton from contacxting the chimney  
section. Framing dimensions fr the chimney hole should  
measure 17¹⁄₂” x 17¹⁄₂” (445mm x 445mm). An attic  
shield MUST be installed on top of attic joists (above  
the floor level). (Fig. 18)  
Locate Chimney Centerpoint on Roof  
Use same procedure detailed in locating center point of  
the flue system.  
Drive a nail up through roof at the center point. This will  
determine center point on outside of the roof.  
Cut and Frame Roof Hole  
Continue Installing Pipe to Complete Run  
Size of roof hole varies with the type of chimney termi-  
nation installed. Refer to installation instructions  
provided with Vermont Castings, Majestic Products  
chimney termination to find correct size of roof hole.  
Continue attaching pipe sections to complete system to  
next level always being careful that the pipe is firmly  
snapped locked in place before proceeding to next pipe  
section.  
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Vermont Castings EWF36A  
There must be a 2” (51mm) air space between outer-  
most portion of chimney sections and any adjacent  
combustible surfaces. (Combustible surfaces include  
burnable materials such as: ceiling members, joists,  
flooring, combustible insulation and roof structures.)  
Finish Wall  
Finish the wall with material of your choice. Do not  
install a combustible mantel shelf less than 12”  
(305mm) above the firebox grille opening. Do not  
install a mantel face plate less than 6” (159mm)  
from top of grille opening. (Fig. 21) If a combustible  
material is used below a flat mantel shelf, consult your  
local building codes for minimum clearance from top of  
fireplace opening to bottom of mantel shelf.  
WARNING: Do not pack required air spaces with  
insulation or other materials.  
Mark an outline of the roof hole around the center of the  
point nail. NOTE: Hole dimensions given in the chim-  
ney top installation instructions are horizontal dimen-  
sions; therefore, the hole size must be marked on the  
roof accordingly.  
All joints (top, bottom and sides) where wall or decora-  
tive facing material meets fireplace surround must be  
completely sealed with a noncombustible material.  
(Figures 20 and 24)  
Cover the opening of the installed chimney so debris  
cannot get into the system.  
NOTE: No side wall protection is required for fireplaces  
Cut and frame the hole. It is good practice to use  
framing lumber that is the same size as the rafters.  
Install the frame securely because the chimney top and  
flashing anchored to the frame must be able to with-  
stand heavy winds.  
installed at 45° to two (2) side walls (corner installation).  
Air Space Clearances  
Combustible framing material MUST NOT  
penetrate AIR SPACE (shaded areas)  
Install Remainder of Chimney Sections  
Since you have already preplanned the height of your  
termination according to the Ten Foot Rule, continue to  
install pipe to the predetermined height.  
2”  
(51mm)  
Standoff  
Check the chimney top installation instructions for  
details on how high above the roof top the chimney  
sections (all pipes) should extend.  
1” (25mm) Air  
Space to Sides  
Install Top Housing or Termination  
Follow the installation instructions provided with the  
Vermont Castings, Majestic Products chimney termina-  
tion you have selected.  
Firestop  
Wall  
Shield  
Installing Chimney in a Chase  
1” (25mm)  
Space to Back  
Refer to Figure 2, Page 5 for an illustration of a typical  
chase installation.  
CAUTION: Treatment of firestop spacers and construc-  
tion of chase may vary with type of building. These  
instructions are not a substitute for local building codes.  
You must check your local building codes to determine  
specific requirements for your city or state. NOTE:  
Other building materials may be required in addition to  
Vermont Castings, Majestic Products Firestop Spacers.  
1” (25mm)  
Air Space  
to Sides  
NO  
material  
may cover  
cast face  
Finishing  
0” Clearance  
to Floor  
CAUTION: All joints between the finished wall and the  
fireplace surround (steel front) must be sealed with  
noncombustible material to prevent cold air leakage into  
the room. (Fig. 19)  
FP1199  
Hearth Extension  
Fig. 19 Minimum clearances to combustibles.  
NOTE: No material may cover black cast face.  
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Side View  
Mantel Shelf  
Finished Wall  
See mantel drawing for  
shelf-to-grille dimension  
2 x 4 Stud  
Standoff  
Noncombustible Finish  
Material Only in this Area  
1¹⁄₂"  
Ref.  
*
Brick Ledge  
Cast Front  
**  
Combustible materials  
are permitted within a  
shaded area shown in  
Figure 25 titled  
Top View  
Fireplace  
Front (Steel)  
Minimum Wall  
Clearances  
2 x 4 Stud  
1” (25mm)  
Must be sealed with  
noncombustible material  
* 12” (305mm) from top of grille opening.  
** 6” from top of grille opening.  
FP1200  
MA81  
Fig. 20 Finishing materials placement.  
Fig. 22 Combustible mantel clearances.  
Mantels  
Side Wall Protection  
The height that a combustible mantel is fitted above the  
fireplace is dependent on the depth of the mantel. This  
also applies to the distance between the mantel leg (if  
fitted) and the fireplace.  
Adjacent combustible side walls that are within mini-  
mum dimensions shown in Figure 24 of the fireplace  
opening must be protected with Majestic Wall Shield  
Model SP40 or a specifically built wall shield described  
in Figure 19.  
For the correct mounting heights and widths, refer to  
Figures 21 and 22. When using paint or lacquer to  
finish the mantel, such paint or lacquer must be heat  
resistant to prevent discoloration.  
The special wall shield design described in Figure 19 is  
an alternate method of adding protection to side walls  
and can be used in place of the SP40 with the same  
wall clearances specified for the SP40. Rt must =1.85  
minimum.  
Combustiible  
12"  
(305mm)  
Max.  
Mantel and  
Examples of wall shield insulation:  
Trim  
Finished Wall  
1. Manville - CERAFORM 126, K=.27,  
1/2 inches thick  
Header  
1¹⁄₂"  
(38mm)  
2. EH2416, K = .458,  
1 inch thick required.  
Standoff  
12"  
(305mm)  
Min.  
Hearth Installation  
Noncombustible  
Material  
A hearth extension is required to protect a combustible  
floor in front of the fireplace. Refer to Figure 25 for  
minimum dimensions and mounting detail.  
6"  
(159mm)  
Min.  
Brick Ledge  
NOTE: Hearth Extension must not cover the air  
inlet opening of a fireplace.  
GrilleOpening  
The hearth extension described in Figure 25 must be a  
durable noncombustible material with a minimum (total)  
Rt value of 1.09; see Figure 23 for examples. The  
overall height (above a combustible floor), depth and  
width must be as indicated, with the extension centered  
to the fireplace opening.  
Fireplace  
Front  
FP1398  
Fig. 21 Combustible mantel minimum opening.  
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The top of insulation must be covered with a non-  
combustible decorative covering or a piece of .018”  
minimum sheet metal, to protect hearth extension  
material. (Fig. 25)  
Example of Determining Hearth Extension  
Equivalents  
To determine the thickness required for any new  
material:  
Secure the hearth extension to the floor to prevent  
shifting, using trim molding or other similar means at  
three (3) outer edges. Seal crack between the fireplace  
hearth and hearth extension with a noncombustible  
material. (Figs. 24 and 25)  
NEW  
required  
thickness  
thickness  
of listed  
material  
K of new material (per inch)  
K of listed material (per inch)  
=
x
Example for Common Brick  
WARNING: Hearth extension must be installed in  
accordance with Figure 24. Top of hearth extension  
must be level with bottom of fireplace.  
T (new) = 5.0/0.458 x 0.50 in. = 5.46 in. (new required  
thickness).  
2 x 4 Header - Do not  
notch at standoffs  
Wall Covering  
Alternate noncombustible materials may be used  
providing the (total) thermal resistance (Rt value) of the  
alternate material employed is greater than or equal to  
R = 1.09 Thermal resistance (R) or thermal conductiv-  
ity (K), may be obtained from manufacturer of the  
material. Factors are related by the formula K = 1/R.  
(Fig. 23)  
Noncombustible  
Decorative  
Facing  
Seal all cracks  
between fireplace  
surround (steel) and  
wall materials with  
noncombustible  
material.  
NOTE: No  
material  
may cover  
black cast  
face.  
T = given thickness  
R = thermal resistance for a given thickness (T)  
K = thermal conductivity  
Cast Front  
Noncombustible material with a lower R value may be  
used, provided thickness of material is sufficiently  
greater to maintain an equivalent (total) thermal resis-  
tance (Rt).  
Noncombustible  
Decorative  
Covering  
Safety Strips - Must be  
overlapped 1/2” minimum  
FP1202  
COMMON MATERIALS AND FACTORS  
Fig. 24 Sealing gaps.  
MINIMUM  
THICKNESS  
R
MATERIAL  
K*  
EH2416  
(Majestic Products  
Company)  
2.18 1.0 in.**  
0.916  
Common Brick  
0.10 5.46 in.**  
5.0  
R Value is for ¹⁄₂ inch.  
* Units of K = BTU/SQ FT/HR/ßF/IN  
** Thickness of Listed Material  
FP533ADD  
Fig. 23 Hearth extension material factors.  
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Vermont Castings EWF36A  
Minimum Hearth Extension Dimensions  
(for On-Site Construction)  
Minimum Wall Clearances  
WITH  
WITHOUT  
Noncombustible  
Surround Facing  
Noncombustible  
Surround Facing  
Shaded area starts  
1/2" away from  
edge of unit  
4" Brick  
(Example material)  
G
G
H
NOTE: No material may  
cover black cast face.  
Hearth extension must be  
flush with bottom of fireplace.  
4"  
J
E
F**  
Firebox  
Opening  
E
D
C**  
A - Min. clearance  
to combustible  
Seal cracks  
between the  
fireplace  
and hearth  
extension with  
noncombustible  
material  
perpendicular wall  
May install  
noncombustible  
decorative  
covering  
OR .018" min.  
sheet metal  
Fireplace  
Opening  
B - Min. clearance  
to combustible  
perpendicular wall when  
using noncombustible wall shield*  
Side  
Wall  
Side  
Wall  
Combustible material permitted within shaded area.  
Noncombustible wall shield requires 1" EH2416  
insulation (minimum R Value = 1.85) between decorative  
noncombustible rigid covering and combustible wall.  
Minimum height and width is 40" x 40".  
9¹⁄₂" Required  
*
1" Min.  
Dimension/degree of angle will vary depending on thickness  
of noncombustible surround facing.  
**  
"Z" Safety strips  
must overlap  
¹⁄₂" minimum  
Combustible  
Floor  
1" Min.  
EH2416 or  
Equal "R" Value  
A
B
C
D
E
F
G
H
J
EWF36A  
24”  
12”  
17°  
25°  
12”  
8”  
8”  
18”  
57”  
FP1201  
610mm 305mm  
305mm 203mm 203mm 457mm 1448mm  
Fig. 25 Combustible side wall protection and hearth extension dimensions.  
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Vermont Castings EWF36A  
Operation  
Damper  
Attach Handles  
Primary Air Control  
The fallaway handles are used to open and close the  
front doors. Remove after each use so they will not get  
hot. Keep in convenient location for each use. (Fig. 26)  
Assemble the primary air control and damper handles  
by passing the 3³⁄₈” screw through the ceramic shaft  
and into the bright metal hub. Tighten carefully until  
snug. Do not overtighten. Ceramic handle could crack.  
(Fig. 27)  
Steel Handle  
FP1203  
Fallaway Handle  
Fig. 28 EWF36A controls.  
The primary air control is located in the upper left  
corner of the unit. (Fig. 26) It is the primary source of  
air for starting, maintaining, and reviving the fire.  
FP1397  
Generally, more air entering the fireplace makes the fire  
burn hotter and faster, while less air prolongs the burn.  
Fig. 26 Insert fallaway handles into door handle stubs.  
The air supply is open to the maximum when the  
control lever is rotated clockwise, and closed when  
rotated counterclockwise. To vary the burn rate, adjust  
the control to the desired position in between these  
extremes; opening the primary air control makes the  
unit burn hotter. Closing the control slows the unit  
down. You may adjust to any position you desire.  
Metal Hub  
The Damper  
Ceramic Shaft  
The damper directs air flow within the fireplace.  
The damper is operated by moving the lever located in  
the upper right corner of the unit. It has two positions:  
Open to start or revive the fire and closed, for normal  
operation and to control burn rate. The damper is open  
when the lever is fully rotated counterclockwise and  
pulled out and closed when pushed in. When the  
damper is in the open position, with the lever pulled out,  
and rotated fully in the clockwise direction, the handle  
can ‘telescope’ back without closing the damper or any  
damper movement. There are no intermediate settings  
for the damper.  
Screw  
FP1396  
Fig. 27 Assemble primary air control and damper handles.  
EWF36A Controls  
Three controls regulate the performance of the  
EWF36A fireplace: A primary air control supplies  
oxygen for the fire, the damper directs air flow within  
the fireplace and a variable-speed fan control, or  
rheostat, regulates the warm air flow into the room.  
(Fig. 28)  
NOTE: Full clockwise or counterclockwise movement of  
the damper handle is approximately 50°.  
NOTE: Always open the damper before opening the  
doors. Close damper to set burn rate.  
Primary Air Control  
A single air control regulates the amount of heat the fire  
will produce and how long it will burn.  
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Vermont Castings EWF36A  
The Fan  
for short-term storage, however, keep wood a safe  
distance from the heater and keep it out of the areas  
around the heater used for refueling and ash removal.  
Heated air from the fireplace is forced into the room by  
an internal fan. The control for the fan is in the right  
corner of the unit.  
Use the Air Control Settings  
that Work Best for You  
“Off” is to the far left.  
“High” is just to the right of “Off.”  
“Low” is to the far right.  
No single air control setting will fit every situation. Each  
installation will differ depending on the quality of the  
fuel, the amount of heat desired, and how long you wish  
the fire to burn.  
Variable adjustment of the fans is possible with any  
setting between “high” and “low.”  
The control setting also depends on your particular  
installation’s “draft,” or the force that moves air from the  
stove up through the chimney. Draft is affected by such  
things as the length, type, and location of the chimney,  
local geography, nearby obstructions, and other factors.  
For best results, coordinate fan speed with the setting  
of the primary air control. For example, when the air  
control lever is set at “low,” also set the fan at “low.”  
With the air control set for maximum heat, set the fan at  
“high.”  
Too much draft may cause excessive temperatures in  
the fireplace. On the other hand, too little draft can  
cause backpuffing into the room and/or the “plugging” of  
the chimney or combustor.  
Glass Doors  
The EWF36A is intended for use with the doors fully  
closed or fully open only when optional spark screen is  
installed. (Fig. 29) NOTE: When operated with the  
doors open and spark screen in place, the damper  
MUST be in the open position.  
How do you know if your draft is excessively high or  
low? Symptoms of too much draft include an uncontrol-  
lable burn or a glowing-red part of the EWF36A front. A  
sign of inadequate draft is smoke leaking into the room  
through the stove or chimney connector joints, low heat,  
and dirty glass.  
In some newer homes that are well-insulated and  
weather-tight, poor draft may result from insufficient air  
in the house. In such instances, an open window near  
the stove on the windward side of the house will provide  
the fresh air needed.  
Optional  
Correct  
Correct  
Spark  
KT108b  
Screen  
Fig. 29 Correct door position during operation.  
Another option for getting more combustion air to the  
stove is to duct air directly from the outside to the stove.  
In fact, in some areas provisions for outside combustion  
air are required in all new construction.  
Burn Only High-Quality Wood  
The EWF36A is designed to burn natural wood only;  
do not burn fuels other than that for which it was  
designed.  
Your EWF36A is designed so that it is possible to  
incorporate outside air for combustion. Directions for  
installing the optional AK-MST outside air ducts are  
included with the kits and beginning on Page 11 of this  
instruction.  
You will enjoy the best results when burning wood that  
has been adequately air-dried. Avoid burning “green”  
wood that has not been properly seasoned.  
The best hardwood fuels include oak, maple, beech,  
ash, and hickory that has been split, stacked, and air-  
dried outside under cover for at least one year.  
When first using the stove, keep track of the settings of  
the air controls. You will quickly find that a specific  
setting will give you a fixed amount of heat. It may take  
a week or two to determine the amount of heat and the  
length of burn you should expect from various settings.  
For areas that do not have a supply of hardwood,  
commonly burned softwoods include tamarack, yellow  
pine, white pine, Eastern red cedar, fir, and redwood.  
These too should be properly dried. Your EWF36A will  
accept wood up to 24" (610 mm). Longer wood pieces  
work better than short ones.  
Most installations do not require a large amount of  
combustion air, especially if adequate draft is available.  
Do not for any reason attempt to increase the firing  
of your heater by altering the air control adjustment  
range outlined in these directions.  
Wood should be stored under cover to maintain dry-  
ness, and should be dried at least six months for  
optimum heating and fire-viewing performance. Even  
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Vermont Castings EWF36A  
5. Once a good ember bed of at least 2-3" (51-76 mm)  
has formed, let the fire burn hot for an additional ten  
to fifteen minutes.  
Starting and Maintaining a Wood Fire  
Burn solid wood fuel only in the EWF36A, and burn  
it directly on the grate. Do not elevate the fuel. Do  
not burn coal or other fuels.  
6. Close the damper and the primary air control to a  
medium-low setting as described on Page 18. The  
fire volume will diminish immediately, but the  
fireplace will continue to heat up. Maintain control of  
the fire using the primary air control, and remember:  
reduce the setting for less heat, increase the setting  
for more heat. Refer to the air control settings  
information on Page 18 for recommended settings at  
different burn rates.  
Minimize thermal stress by allowing the plates to adjust  
gradually during an initial break-in fire by following  
Steps 1-3 below.  
WARNING: Operate your EWF36A only with the  
doors fully closed. If the door is left partially open,  
gas and flame may be drawn out of the fireplace  
opening, creating risks of both fire and smoke.  
1. Open the primary air control fully.  
2. Open the damper.  
DO NOT OVERFIRE THIS HEATER. Overfiring may  
cause a house fire, or can result in permanent damage  
to the stove. If an exterior part of the EWF36A glows,  
you are overfiring.  
3. Lay some crumpled newspapers on the bottom  
grate. Place on the paper six or eight pieces of dry,  
finely-split kindling. On the kindling lay two or three  
larger sticks of split dry wood approximately 1-2"  
(25-50 mm).  
Reloading and Reviving a Wood Fire  
Open the damper and set the air control on “High,”  
and wait at least fifteen seconds for the draft to  
increase. Open the door slowly.  
Do not use chemicals or fluids to start the fire. Do  
not burn garbage or flammable fluids such as  
gasoline, naptha, or engine oil.  
Check the ash level, and empty the ash pan if  
necessary. Replace the pan.  
Also, never use gasoline-type lantern fuel, kerosene,  
charcoal lighter fluid, or similar liquids to start or  
“freshen up” a fire in this heater. Keep all such liquids  
well away from the heater while it is in use.  
Add the fuel, smaller pieces first. If it is necessary to  
use wood smaller than the 24" (610mm) optimum  
size, be sure to fill the firebox as completely as  
possible by loading the wood pieces alternately on  
the left and right. Split wood will fill the firebox more  
completely and reduce the frequency of reloading.  
4. Light the newspaper and close the door. Gradually  
build up the fire by adding a few 3-5" (80-120mm)  
diameter splits.  
If you have an ember bed of at least 2-3" (51-76 mm),  
leave the thermostat set on "high" for 10-15 minutes. If  
the ember bed is less than 2-3" (51-76mm), you may  
have to let it burn longer.  
If this is your initial break-in fire, let the fire burn brightly,  
but not to excess. Control the fire's intensity by adjust-  
ing the air control lever. After an hour or so stop adding  
wood so that the fire dies out gradually.  
Finally, close the damper and adjust the air control and  
fan speed for your desired heat level.  
For ongoing operation after the initial break-in, continue  
to add a few sticks at a time of a progressively larger  
size. Continue until you have a live ember bed at least  
2-3" (51-76mm) deep. This may take an hour or longer.  
NOTE: If the charcoal bed is relatively thick and your  
fuel is well-seasoned, it is possible to add fresh fuel  
(smaller pieces first), close the door and damper, and  
reset the air control within five minutes.  
CAUTION: THE EWF36A IS HOT WHILE IN OPERA-  
TION! KEEP CHILDREN, CLOTHING, AND FURNI-  
TURE AWAY. CONTACT MAY CAUSE SKIN  
BURNS.  
Special Tactics for Cold-Climate Heating  
The EWF36A is capable of producing in excess of  
100,000 Btu's/hour and heating an area of up to 2,500 sq.  
ft.(558 sq. m) However, many factors affect heating  
performance and can influence the extent to which the  
EWF36A can heat a given area.  
NOTE: Some chimneys need to be “primed,” or  
warmed up, before they will draw sufficiently to open  
the damper. To correct this situation, roll up a couple  
pieces of newspaper, place them on top of the kindling  
and toward the back of the stove, light them, and close  
the doors. This should heat the chimney enough to  
initiate a draft.  
A well-insulated home, located in a moderate climate  
and with the EWF36A Fireplace located centrally in an  
open floor plan, will be easier to heat than a drafty  
home in the far north in which the EWF36A is installed  
on an exterior wall at the end of a long house.  
Once the draft is established, open the front door and  
light the rest of the fuel from the bottom. Do not light the  
main bed of fuel until the chimney begins drawing, and  
repeat the procedure as often as necessary if the initial  
attempt is unsuccessful.  
20  
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Vermont Castings EWF36A  
Different results may be experienced even in the same  
installation if you switch from burning good, dry wood to  
wood that is partially rotted or inadequately seasoned.  
Empty the ash pans regularly, typically every one to  
three days. The frequency will vary depending on how  
you operate your EWF36A: If you burn more wood at  
higher heat output settings, and ash will accumulate  
faster.  
To compensate for these factors in cold climates, it may  
be necessary to operate the EWF36A with the air  
control set to a higher level more of the time.  
Ash should be removed frequently and placed outdoors  
in a metal container with a tight-fitting lid. The closed  
container of ash should be placed on a noncombustible  
floor or on the ground, well away from all combustible  
materials, pending final disposal. If the ash is disposed  
of by burial in soil or otherwise locally dispersed, it  
should be retained in the closed container until all  
cinders have thoroughly cooled. Wood ash may be  
used as a garden fertilizer.  
Remove and Store Ash Safely  
Check the ash pan before reloading the stove, and  
empty if necessary using the following procedure:  
Open the damper.  
Open the load door.  
Remove the ash pans from under the hearth  
brick. The EWF comes with a cover for the ash  
pan. To install this cover, hold just above the ash  
pans with the handle on the cover closest to you.  
Slide the cover onto the top of the pan as you pull  
the pan out. As the pan slides out, the flange on  
the back of the cover should slide into the slot in  
the back of the ash pan and the flange on the  
front of the cover will slide over the handle on the  
ash pan. CAUTION: Do not pull the pan out too  
far before the cover engages the slot. Ash may  
contain hot coals and must be treated with  
extreme care. Hold the covered ash pan with both  
hands to avoid dropping or spilling the ashes.  
Take the pans outdoors and empty the ash into  
an ash container.  
CAUTION: Never use your household or shop vacuum  
cleaner to remove ash from the fireplace; always  
remove and dispose of the ash properly.  
Before replacing the ash pan, clear away any ash  
that has spilled over the sides and back of the  
pan.  
Replace the ash pans and front door.  
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Vermont Castings EWF36A  
Maintenance  
Keep your EWF36A Fireplace Looking New  
and Working Its Best  
Pawl  
Small  
Locking Nut  
Care of the Cast Iron Surface  
Striker Screw  
An occasional dusting with a dry rag will keep the painted  
cast iron of your EWF36A fireplace looking new.  
Large  
Locking Nut  
If the paint needs retouching, first allow the surface to  
cool completely. Wire-brush areas needing to be  
painted. Touch-up with high temperature stove paint  
available from your local dealer. Apply the paint spar-  
ingly. Two light coats are better than one heavy one.  
Set Screw  
Cleaning the Glass  
Handle Stub  
ST531  
The EWF36A glass system requires a minimum amount  
of cleaning. Most carbon deposits that accumulate will  
burn off during hot fires.  
Fig. 30 Turn the striker screw to tighten or loosen the door  
latch.  
resistance, the gasket isn’t snug enough at that spot.  
Continue to make small adjustments until the setting is  
right.  
Ash residue that accumulates on the glass should be  
removed periodically to prevent etching. To clean the  
glass, follow this procedure:  
If additional adjusting of the latch does not enable the  
door to seal sufficiently in one area, try “adjusting” the  
gasket in that area. Pack more cement or a smaller  
diameter gasket into the channel beneath the gasket so  
that the main gasket is raised and makes contact with  
the door frame. This procedure should solve the  
problem. If the gasket needs replacing, follow the  
directions beginning on Page 23.  
Be sure the glass is completely cool.  
Cleaning with water will work in most cases. Use  
a glass cleaner especially made for this purpose  
only if deposits are especially heavy. (If heavy  
deposits are a frequent occurrence, however,  
evaluate your operating techniques.)  
Rinse the glass thoroughly.  
Dry the glass completely.  
The Catalytic Element  
This wood heater contains a catalytic combustor, which  
needs periodic inspection and replacement for proper  
operation. In the United States, it is against the law to  
operate this wood heater in a manner inconsistent with  
the operating instructions in this manual, or if the  
catalytic element is deactivated or removed.  
NOTE: The EWF36A glass is coated with a special  
material on the outside that helps reflect heat back  
into the fire chamber. Do not attempt to remove  
this coating.  
Adjust the Door Latch Periodically  
The front door of the fireplace should close securely to  
prevent accidental opening and should close tightly to  
prevent air from leaking into the fire chamber. The door  
handles will be positioned vertically when the door is  
closed.  
Under normal operating conditions, the catalytic com-  
bustor should remain active for two to six years (de-  
pending on the amount of wood burned). However, it is  
important to monitor the combustor periodically to  
ensure that it is functioning properly, as well as to  
determine when it needs to be replaced. A nonfunc-  
tional combustor will result in a loss of heating effi-  
ciency, and an increase in creosote and emissions.  
Over a period of time, the gasket around the door will  
compress and the latch may need adjustment. To  
adjust the handle, follow this procedure (Fig. 30):  
1. Loosen the small lock nut with a wrench.  
Inspection and Cleaning  
2. Extend the striker screw one turn by turning it with  
an Allen wrench.  
Inspect the combustor “in place” for fly ash accumula-  
tion and physical damage three times per year. Do not  
remove the combustor unless a more detailed inspec-  
tion is warranted because of diminished performances  
as outlined in the next section.  
3. Retighten the lock nut, while at the same time  
holding the striker screw with the Allen wrench to  
prevent its turning.  
Test the door seal. Close the door on a dollar bill and  
attempt to pull it free. If the bill is freed with little  
22  
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Vermont Castings EWF36A  
When to Suspect a Combustor Problem  
Wedge (In Place)  
The best way to evaluate the performance of your  
EWF36A’s combustor is to observe the amount of smoke  
leaving the chimney - both when the combustor has  
“lighted-off” and when it has not. Follow these steps:  
With a fire going and the combustor properly acti-  
vated, with the damper closed to route smoke  
Wedge  
Catalyst  
Assembly  
Catalyst  
through it as described in the Operation Section, go  
outside and observe the smoke leaving the chimney.  
FP1324  
Then, open the stove damper and once again check  
Fig. 31 Carefully tap out the wedges, then slide the Catalyst  
Assembly out of fireplace.  
the smoke leaving the chimney.  
You should see significantly more smoke when the  
stove damper is open and exhaust does not pass  
through the combustor. However, be careful not to  
confuse smoke with steam from wet wood. Steam  
dissipates in the air quickly; smoke does not.  
passages. Such abrasion can scrape the thin  
coating of platinum (the catalyst) off the ceramic  
base, shortening the catalyst’s life and reducing its  
effectiveness.  
5. Inspect the element for damage or degradation.  
Although small hairline cracks will not affect perfor-  
mance, the element should be essentially intact. If  
the element is broken in pieces or has sections  
missing, it should be replaced. Call your local  
Vermont Castings, Majestic Products authorized  
dealer for a replacement element.  
If this test indicates a problem, consider other possible  
factors as well, such as the weather or a change in the  
quality of your fuel. In warm weather, draft is weaker  
than it is in colder winter weather and fires can burn  
sluggishly. Small, hot fires are a good solution under  
these conditions.  
6. If the element is in good condition and clean,  
reinstall it in the fireplace.  
Burning “green” (insufficiently seasoned) wood will  
result in poorer performance than burning properly  
seasoned fuel. You may have to run your fireplace  
hotter (more air) to achieve acceptable performance  
using green or wet wood.  
Operate the stove in your usual manner for two weeks,  
inspecting the chimney and the chimney connector  
frequently during this period.  
Also consider any changes in your operating routine.  
Once you have ruled out any other possible causes for  
a decline in performance, inspect and clean the com-  
bustor if necessary.  
If creosote does not build up as fast, it is likely that the  
performance change was caused by fly ash deposits on  
the catalytic element. However, continue the inspec-  
tions of the chimney system for a few weeks to ensure  
that proper performance continues.  
Inspecting the Combustor  
If you continue to find a significant creosote buildup or if  
you continue to see excessive smoke form the chimney,  
the catalytic element will need to be replaced. Contact  
your nearest Vermont Castings, Majestic Products  
authorized dealer.  
Use a flashlight and mirror, if necessary, to examine the  
combustor. If no fly ash or damage is visible, the  
inspection is complete. If closer examination, cleaning  
or replacing is needed, go to the next section.  
NOTE: Use only the replacement catalyst supplied by a  
Vermont Castings, Majestic Products dealer.  
Removing, Cleaning or  
Replacing the Combustor  
How to Replace Gaskets  
1. Allow fireplace to cool.  
2. Tap the left and right wedges back and remove. (Fig.  
31)  
The EWF36A uses rope-type fiberglass gaskets to  
make a tight seal between some parts. With use,  
particularly on those parts that move, gaskets can  
become brittle and compressed and can begin to lose  
their effectiveness. These will need periodic replace-  
ment.  
3. Carefully slide catalyst assembly to the back of the  
fireplace and out of the retaining brackets.  
4. Check the combustor’s honeycomb-like element for  
a buildup of fly ash. If any is evident, take the  
combustor outside and clean it by blowing air gently  
through it. Do not push anything through the honey-  
comb; do not use compressed air to clear the  
All of the gaskets used are made of fiberglass. The  
four sizes of replaceable gasket are listed below, along  
with their application.  
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Vermont Castings EWF36A  
Replaceable Fiberglass Gaskets  
The Chimney System  
Gasket Size...  
...And The Parts It Seals  
A Clean Chimney System is  
Safer and Works Better  
1/2"  
5/8”  
3/16"  
The door to the front  
Door to the hearth brick support  
The glass seal tothe door  
Cat holder to top plate  
Damper to top plate  
Although the combustion system in the EWF36A can  
reduce creosote formation dramatically, it is not a  
substitute for regular inspection and cleaning of the  
chimney and chimney connector.  
1/2”  
1/2” Braided  
Should you need to change a replaceable gasket, wait  
until the fire is out and the stove has cooled. Be sure to  
follow the standard safety procedure for working with  
dusty materials: Wear safety goggles and a dust mask.  
The procedure for replacing gaskets is the same,  
regardless of the gasket location. Four easily-accom-  
plished steps are involved:  
Learn to Recognize —  
and Avoid — Creosote  
The EWF36A has been designed to reduce creosote  
build-up significantly. However, regular chimney  
inspection and maintenance must still be performed.  
For safety, good stove performance, and to protect your  
chimney and chimney connector, inspect your chimney  
and chimney connector on a regular schedule. Clean  
the system if necessary. Failure to keep the chimney  
and connector system clean can result in a serious  
chimney fire.  
1. Remove the existing fiberglass gasket by grasping  
an end and pulling firmly.  
2. Use a wire brush or the tip of a screwdriver to clean  
the channel of any remaining cement or bits of  
gasket.  
3. Apply a thin bead of stove cement to the newly-  
cleaned groove.  
When wood is burned slowly, it produces tar, organic  
vapors and moisture which combine to form creosote.  
The creosote vapors condense in the relatively cool  
chimney flue of a slow-burning fire. As a result, creo-  
sote residue accumulates on the flue lining. When  
ignited, this creosote makes an extremely hot fire within  
the flue system that can damage the chimney and  
overheat adjacent combustible material. If a significant  
layer of creosote has accumulated —1/8" (3mm) or  
more — it should be removed to reduce the risk of a  
chimney fire.  
4. Pack a new gasket into the groove. Wait until you  
have placed all but a couple inches from the end  
before you trim the end to an exact fit.  
5. Place door back on fireplace, latch door and keep  
closed for 1/2 hour to insure cement has set.  
Replacing the Door Gaskets  
Remove the door by lifting it straight up off its hinge  
pins. Lay it face down on a padded surface.  
Follow steps 1-4 as described above.  
If you do experience a chimney fire, act promptly to:  
Replace Damaged Door Glass Immediately  
Close the primary air control lever and the  
damper  
Get everyone out of the house.  
Call the Fire Department.  
Do not operate the fireplace with damaged glass door.  
Use the following procedure for glass replacement.  
NOTE: Replace glass only with the replacement glass  
made for this unit, available from your authorized  
dealer.  
You should inspect the system every two weeks during  
the heating season as part of a regular maintenance  
schedule. To inspect the chimney, let the fireplace cool  
completely. Remove the termination top. Then, using a  
strong light, sight down into the chimney flue.  
Remove the door and loosen the retaining clips which  
hold the glass to the door frame. Remove clips. Use  
caution when handling broken glass.  
Examine the gasket that seals the glass to the door  
frame. Replace if necessary with gasket obtained from  
your local Vermont Castings’ Authorized Dealer. See  
the directions for gasket replacement on Page 23.  
Check the flat surface of the door frame, and clear  
away debris if necessary.  
Install the new glass.  
Clean the chimney using a specially designed brush the  
same size and shape as the flue liner. Flexible fiber-  
glass rods are used to run the brush up and down the  
liner, causing any deposits to fall to the bottom of the  
chimney where they can be removed through the clean-  
out door on top of the fireplace.  
If you can not do the chimney inspection yourself,  
contact your local Vermont Castings' Authorized Dealer,  
or engage a professional chimney sweep to perform the  
inspection and cleaning of the chimney.  
Secure the clips, being careful not to overtighten. Be  
sure the glass is firmly seated against the gasket.  
Replace door.  
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Vermont Castings EWF36A  
The prefabricated chimney used with your fireplace  
should be cleaned from above using an 8" round brush  
and the appropriate number of extension rods for  
complete access.  
The chimney cap first must be removed following the  
procedure recommended by the manufacturer. After  
thoroughly cleaning the chimney, reinstall the chimney  
cap according to the manufacturer’s directions.  
Maintenance Schedule  
Fireplace:  
Daily:  
Ash should be removed before the level reaches the  
top of the pan. Check each time you re-load, or at  
least once a day.  
Keep the area around the fireplace clear of any  
combustible material.  
Yearly Spring Cleaning:  
Remove ash from the fire box and replace with a  
moisture-absorbing material (such as Kitty Litter) to  
keep the interior of the fireplace dry.  
Touch up painted surfaces with black paint.  
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Vermont Castings EWF36A  
Chimney Components  
Component  
Description  
Model Number  
Chimney Support  
Used to support chimney for each of  
30’ vertical height and 6’ of angled chimney run  
TCS8A  
(8” flue)  
Firestop  
Required at each floor level and attic on  
multi-story installation  
FS2A (8” straight flue)  
FS6A (8” 30° inclined flue)  
Attic Insulation Shield  
Traditional Top Housing  
Required in Canada  
FS2100HT  
Top housing of simulated brick pattern  
available in red, tan or white. Appropriate  
adapter is required (8CA). Flashing included.  
S20B  
(single flue)  
Housing Extension  
Extends Traditional Top Housing on  
steep pitched roofs  
202036  
(single flue)  
Contemporary Chase Top  
Termination  
Used to terminate chimney at the top of a  
chase. Flashing is not included.  
SLTS8  
Contemporary Flashing  
8-6-12 with 8” flue  
0 to 6/12 pitch  
8-12-12 with 8” flue  
(6/12 to 12/12 pitch)  
Required for Contemporary Round Top  
termination to prevent rain entry.  
Chimney Sections  
8” flue  
81 (1’ long)  
818 (1¹⁄₂’ long)  
83 (3’ long)  
84 (4’ long)  
Used to build chimney systems.  
Chimney Elbows  
Used to develop offset chimney systems.  
Only 30° elbows are available. (Elbows  
packed 2 per carton - upper and lower  
elbow set.)  
830A-2  
(8” 30° flue)  
Round Top Termination  
Used to terminate chimney on the roof.  
Flashing not included.  
RLTS8  
(8” flue)  
Extended Round Top Chase  
Termination  
Used to terminate chimney at the top of a  
chase. Adapter Kit included. Flashing not  
included.  
RLTS8L  
(8” flue)  
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Vermont Castings EWF36A  
1
4
EWF36CLK  
65  
5
7
64  
63  
3
6
EWF36CFTK  
52  
49  
48  
62  
41  
42  
44  
43  
2
2
18  
50  
56  
51  
45  
24  
25  
55  
26  
75  
80  
52  
86  
11  
76  
EWF36CLK  
47  
9
40  
47  
39  
46  
15  
17  
16  
20  
EWF36CLK  
73  
24  
25  
13  
54  
32  
33  
31  
EWF36S  
26  
27  
19  
15  
76  
10  
38  
85  
84  
34  
28  
80  
EWF36CLK  
74  
77  
83  
79  
30  
13  
75  
68  
16  
82  
29  
79  
r
ati  
n
g
p
e
R
a
O
n
g
e
87  
22  
74  
24  
25  
36  
35  
67  
21  
53  
69  
12  
74  
14  
85  
83  
84  
26  
23  
37  
74  
81  
82  
78  
70  
71  
24  
25  
26  
5167  
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and  
products at any time, without notice.  
Ref.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
Description  
EWF36A  
20006303  
20005212  
1201836  
5004265  
1203591  
30001716  
1200993  
20006095  
1203290  
20005153  
20005213  
20005152  
EWF36A Fireplace  
Left Hinge Painted  
For unit FA3ECB  
Left Door Assy.  
Pin, Hinge  
Ref.  
1.  
Description  
EWF36A  
20005982  
20005983  
20005984  
20005985  
20005986  
20005980  
20005990  
20006057  
20006302  
Left, Door Handle Assy. Vert. Nickel  
Gasket, 5/16 Adhesive Backed  
Glass Clip  
Damper  
2.  
Gib  
3.  
Damper Rod  
Pan Hd. PH 1/4-20 x 3/8 - Blk  
Primary Rod  
4.  
Damper rod Clamp  
Round Head Square Neck Bolt  
.375 Washer  
5.  
Nut, Hex Jam 3/8-16 Toplk-Z  
Glass, Left Door - EPA Front  
Right Door Assy.  
6.  
7.  
Damper Clamp  
Damper Link Assy.  
Right Hinge Painted  
9.  
Glass Right Door - EPA Front  
10.  
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Vermont Castings EWF36A  
EWF36A Fireplace (continued)  
Ref.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
53.  
Description  
EWF36A  
Ref.  
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Description  
EWF36A  
20004741  
20006296  
20006297  
20006024  
20006025  
20006026  
20006027  
20005994  
20006295  
20005979  
20006072  
20006024  
20006292  
1301254  
Right, Door Handle Assy. Vert. Nickel 20006286  
Door, Lt - EPA FP Front  
Air Wash Rt., Painted  
Air Wash Lt., Painted  
Basic Upper Rt. (not shown)  
Basic Upper Lt. (not shown)  
Basic Lower Rt. (not shown)  
Basic Lower Lt. (not shown)  
Hinge Cover (not shown)  
Gasket  
Damper Steel Handle w/Screw  
Handle, Ceramic Blk 2.78 Lg  
Ov Hd Sl 1/4-20 x 3/375 Lg  
Linkage Assy.  
5004265  
20006381  
1201294  
20005307  
20005154  
20005155  
20005156  
1201529  
Pawl, Top  
Pawl, Bottom  
Link, EPA FP Front  
CS, Soc But hd 1/4-20 x 5/8 - Blk  
Nut, Hex 1/4-20 Plain  
5/16 Shoulder Screw, 1/4-20  
SS, Soc 1/4-20 x 1/4 Knl Cup Pt.  
3/8 Shoulder Bolt 5/16 x 1/2  
Ash Pan Assy.  
1203210  
Top Cast Plate  
20006091  
1200417  
Damper Gasket  
Basic Universal  
20005202  
20004915  
20006300  
20004865  
20005881  
20006299  
20005987  
20005992  
20005993  
20005541  
20005988  
20006298  
1601103  
Ash Pan Cover  
Handle, Ash Pan, WW/Encore  
1/4-20 x 3/4” FL Hd Phillips  
1/4” Star Washer - Black  
Nut, Hex 1/4-20 Plain  
Brick Ash Lip Right  
Ash Pan Front, Painted  
Hearth Brick  
1200881  
1202461  
Brick Ash Lip Left  
1203210  
Ash Grate Painted  
20006085  
1201985  
Flame Holder Assy.  
Cast Cat Holder  
Ring, Jump  
Hinge Cover  
20005994  
1200894  
Cast Flamer  
1/4-20 x 1/2” Phillips Rd Hd Screw  
Temperature Probe Assy  
Black Fallaway Handle  
Gasket 5/8” Dia. Low-D Blk  
1/4-20 x 1” #8 Hardness  
Frame & Screen Assy  
Stud, 3/8-16 x 2.00  
Catalyst  
20006417  
20006382  
20006842  
20006847  
20006612  
20006336  
20006924  
20006337  
20006339  
20006469  
20006474  
Wedge  
Andiron, Painted  
Firebrick  
Front, Upper Right EPA FP Front  
Front, Upper Left EPA FP Front  
Front, Lower Left - EPA FP Front  
Front, Lower Right - EPA FP Front  
Lattice, EPA FP - Front  
Door, Rt - EPA FP Front  
20005158  
20005159  
20005161  
20005160  
20005162  
20004742  
Spacer  
Screen Latch  
3/8-16 Lock Nut  
Lt. Gasket 1/2” Dia. Low-D Blk.  
Rt. Gasket 1/2” Dia. Low-D Blk  
28  
20005167  
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Vermont Castings EWF36A  
Optional Accessories  
Fan Kit  
Heat Sensor  
Electrical  
Fan  
(Snapstat)  
Box  
FK26 Fan  
The FK26 fan helps distribute heated air from within  
the firebox out into the room. The fan is controlled by a  
snapstat that turns power on and off as the firebox  
temperature rises above and falls below a preset  
temperature. A rheostat provides for variable fan  
speeds.  
Fan Speed Switch  
(Rheostat)  
Specifications  
FP1323  
115 Volt / 60Hz / .75 Amps  
Maintenance  
Fig. 32 FK26 fan placement.  
Trim Kits  
The fan itself does not require regular maintenance,  
however, periodic cleaning of the fan and the  
surrounding area is required.  
A cast face trim kit and a cast louvre kit are available to  
enhance the look of your EWF36A fireplace.  
Installation instructions are included with the kit.  
Installation  
Model  
Description  
1. Place fan assembly at the back of the unit between  
hearth supports. Attach using velcro strips provided.  
(Fig. 32)  
EWF36ACFTK  
EWF36ACLK  
Cast Face Trim Kit  
Cast Louvre Kit  
2. Install thermal sensor (snapstat) on bottom of  
firebox by sliding between bracket and firebox.  
3. Place electronic fan speed control box (rheostat) to  
side bracket. Fasten fan speed control box with #10  
- 24 hex nuts.  
4. If the EB-1 receptacle box (Pt. #ZA1200) was  
correctly connected when the unit was installed, the  
fan lead can be directly plugged into the EB-1 plug  
socket.  
Screen Kit  
An optional spark screen, EWF36S, is available to  
allow the fireplace to be operated with the doors fully  
open.  
NOTE: When operated with the doors open and the  
screen in place, the damper MUST be in the open  
position.  
The fireplace, when installed must be  
electrically connected and grounded in  
accordance with local codes, with the  
current CSA C22.1 Canadian Electrical  
Code or for US installations, follow local  
codes and the National Electrical Code,  
ANSI/NFPA No. 70.  
Any electrical rewiring of this fan must  
be completed by a qualified electrician.  
Turn off all power before hook up.  
20005167  
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Warranty  
Exclusions & Limitations  
Limited 3 Year Warranty  
1. This warranty is transferable; however, proof of original retail  
purchase is required.  
Vermont Castings, Majestic Products warrants that this  
woodburning fireplace will be free of defects in material and  
workmanship for a period of three years from the date you receive  
it, except that the catalyst, thermostat assembly, handles, glass  
door panels, cement, and gasketing shall be warranted as  
described below.  
2. This warranty does not cover misuse of the EWF36A. Misuse  
includes overfiring which will result if the fireplace is used in such a  
manner as to cause one or more of the plates to glow red. Overfiring  
can be identified later by warped plates and areas where the paint  
pigment has burned off. Overfiring in enamel fireplaces is identified by  
bubbling, cracking, chipping and discoloration of the porcelain enamel  
finish. Vermont Castings, Majestic Products offers no warranty on  
chipping of enamel surfaces. Inspect your woodburning fireplace prior  
to accepting it for any damage to the enamel.  
Vermont Castings, Majestic Products will repair or replace, at its option,  
any part found to be defective upon inspection by a Vermont Castings,  
Majestic Products Authorized Dealer. The customer must return the  
defective part or the fireplace, with shipping prepaid, to the Authorized  
Dealer or pay for any Authorized Dealer in-home travel fees or service  
charges for in-home repair work. It is the dealer's option whether the  
repair work will be done in the customer's home or in the dealer's shop.  
If, upon inspection, the damage is found to be the fault of the manufac-  
turer, repairs will be authorized at no charge to the customer for parts  
and/or labor.  
3. This warranty does not cover misuse of the fireplace as described in  
the Owner’s Guide, nor does it cover any fireplace which has been  
modified unless authorized by a Vermont Castings, Majestic Products  
representative in writing. This warranty does not cover damage to the  
fireplace caused by burning salt saturated wood, chemically treated  
wood, or any fuel not recommended in the Owner’s Guide.  
4. This warranty does not cover a fireplace repaired by someone other  
than a Vermont Castings, Majestic Products Authorized Dealer.  
Any woodburning fireplace or part thereof that is repaired or replaced  
during the limited warranty period will be warranted under the terms of  
the limited warranty for a period not to exceed the remaining term of the  
original limited warranty or six (6) months, whichever is longer.  
5. Damage to the unit while in transit is not covered by this warranty but  
is subject to a claim against the common carrier. Contact Vermont  
Castings, Majestic Products Authorized Dealer from whom you  
purchased your fireplace or Vermont Castings, Majestic Products if the  
purchase was direct. (Do not operate the fireplace as this may negate  
the ability to process the claim with the carrier.)  
Limited 1 Year Warranty  
The following parts of the woodburning fireplace are warranted to be  
free of defects in material and workmanship for a period of one year  
from the date you receive it: The thermostat assembly, handles, glass  
door panels, cement, and gasketing. Any of these items found to be  
defective will be repaired or replaced at no charge, upon the return of  
the part with postage prepaid to a Vermont Castings, Majestic Products  
Authorized Dealer.  
6. Claims are not valid where the installation does not conform to local  
building and fire codes or, in their absence, to the recommendations in  
our Owner’s Guide.  
7. The salt air environment of coastal areas, or a high-humidity  
environment, can be corrosive to the porcelain enamel finish. These  
conditions can cause rusting of the cast iron beneath the porcelain  
enamel finish, which will cause the porcelain enamel finish to flake off.  
This warranty does not cover damage caused by a salt air or high-  
humidity environment.  
Any part repaired or replaced during the limited warranty period will be  
warranted under the terms of the limited warranty for a period not to  
exceed the remaining term of the original limited warranty or six (6)  
months, whichever is longer.  
8. Vermont Castings, Majestic Products shall have no obligation to  
enhance or update any unit once manufactured.  
Limited Catalyst Warranty  
The catalyst will be warranted for a six year period as follows: If the  
original catalyst or a replacement catalyst proves defective or ceases to  
maintain 70% of its particulate emission reduction activity (as measured  
by an approved testing procedure) within 24 months from the date the  
EWF36A is received, the catalyst itself will be replaced free.  
IN NO EVENT SHALL VERMONT CASTINGS, MAJESTIC PRODUCTS  
BE LIABLE FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES.  
ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRAN-  
TIES OF MERCHANTABILITY AND FITNESS, ARE LIMITED TO THE  
DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY  
SUPERCEDES ALL OTHER ORAL OR WRITTEN WARRANTIES.  
From 25 - 72 months a pro-rated credit will be allowed against a  
replacement catalyst and the cost of labor necessary for its installation  
at the time of replacement.  
Some states do not allow the exclusion or limitations of incidential and  
consequential damages or limitations on how long an implied warranty  
lasts, so the above limitations may not apply to you. This warranty gives  
you specific rights and you may have other rights which vary from state  
to state.  
A third year (25 - 36 months) of no charge replacement will be made  
when combustor failure is due to thermal degradation of the substrate  
(crumbling of ceramic material). The customer must pay for any in-  
home travel fees, service charges, or transportation costs for returning  
the EWF36A to the Authorized Dealer.  
How to Obtain Service  
Amount of Time  
Since Purchase  
0 - 24 months  
25 - 36 months  
37 - 48 months  
49 - 60 months  
61 - 72 months  
Credit Towards  
Replacement Cost  
If a defect is noted within the warranty period, the customer should  
contact a Vermont Castings, Majestic Products Authorized Dealer or  
Vermont Castings, Majestic Products if the purchase was direct with the  
following information:  
1. Name, address, and telephone number of the purchaser.  
2. Date of purchase.  
100%  
50 %  
30%  
20%  
10%  
3. Serial number from the label on the back.  
Any replacement catalyst will be warranted under the terms of the  
catalyst warranty for the remaining term of the original warranty. The  
purchaser must provide the following information in order to receive a  
replacement catalyst under the terms of this limited warranty:  
1. Name, address and telephone number.  
4. Nature of the defect or damage.  
5. Any relevant information or circumstances, e.g., installation, mode  
of operation when defect was noted.  
A warranty claim will then start in process. Vermont Castings, Majestic  
Products reserves the right to withhold final approval of a warranty  
claim pending a visual inspection of the defect by authorized represen-  
tatives.  
2. Proof of original purchase date.  
3. Date of failure of catalyst.  
4. Any relevant information or circumstances regarding determination of  
failure.  
5. In addition, the owner must return the failed catalyst.  
30  
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