| 	
		 Gas-Fired Vented   
					FLOOR FURNACE   
					P/N 74521   
					REV. 08/97   
					INSTALLATION AND   
					OPERATING INSTRUCTIONS   
					R 
					MODEL NUMBERS   
					MILLIVOLT CONTROL SYSTEM   
					NATURAL GAS   
					90N30A   
					90N50A   
					90N65A   
					90N75A   
					WARNING: If the information in this manual is not followed   
					exactly, a fire or explosion may result causing property   
					damage, personal injury or loss of life.   
					- Do not store or use gasoline or other flammable vapors and   
					liquids in the vicinity of this or any other appliance.   
					- WHAT TO DO IF YOU SMELL GAS:   
					• 
					• 
					Do not try to light any appliance.   
					Do not touch any electrical switch; do not use any phone   
					inyourbuilding.   
					• 
					• 
					Immediatelycallyourgassupplierfromaneighbor’sphone.   
					Follow the gas supplier’s instructions.   
					If you cannot reach your gas supplier, call the fire   
					department.   
					The coating selected to provide   
					longer life to the heat exchanger   
					may smoke slightly upon initial   
					firing. Please provide adequate   
					ventilation if this occurs.   
					- INSTALLATION AND SERVICE MUST BE PERFORMED   
					BY A QUALIFIED INSTALLER, SERVICE AGENCY OR   
					THE GAS SUPPLIER.   
					WARNING: Operation of this furnace when not connected to a properly installed   
					and maintained venting system can result in Carbon Monoxide (C.O.) poisoning   
					and possible death. For your safety, this furnace and the venting system should   
					be inspected at least annually by a qualified service person.   
					THIS UNIT IS NOT APPROVED FOR INSTALLATION IN MOBILE HOMES,   
					GREENHOUSES, OR ENVIRONMENTS INVOLVING DUSTY, WET, CORROSIVE, OR   
					EXPLOSIVE CONDITIONS. SUCH CONDITIONS WILL INVALIDATE THE WARRANTY   
					AND MAY CREATE UNSAFE CONDITIONS.   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				SAFETY RULES - Continued   
					2.   
					FOLLOW ALL APPLICABLE CODES AND ORDINANCES. IF THERE ARE NONE, FOLLOW THE   
					INSTALLATION STANDARDS, LATEST EDITION OF NFPA54/ANSI.Z223.1. A COPY MAY BE OBTAINED   
					FROM THE AMERICAN GAS ASSOCIATION, 1515 WILSON BLVD., ARLINGTON, VA. 22209, OR THE   
					NATIONAL FIRE PROTECTION ASSOCIATION, BATTERYMARCH PARK, QUINCY, MA. 02269.   
					DO NOT INSTALL THIS FLOOR FURNACE IN A RECREATIONAL VEHICLE, TRAILER OR MOBILE HOME.   
					DO NOT OPERATE THIS FLOOR FURNACE UNLESS IT IS CONNECTED TO A PROPERLY INSTALLED AND   
					MAINTAINED VENT SYSTEM. DO NOT EXHAUST FLUE GASES UNDER THE FLOOR FOR ANY REASON.   
					BE SURE THIS FLOOR FURNACE IS EQUIPPED FOR THE TYPE GAS YOU INTEND TO USE.   
					LOCATE THE THERMOSTAT IN A ROOM OR SPACE THAT CANNOT BE SEPARATED BY A DOOR OR   
					OTHER MEANS FROM THE ROOM OR SPACE IN WHICH THE FLOOR FURNACE GRILL IS INSTALLED.   
					NEVER USE A MATCH, CANDLE, FLAME OR OTHER SOURCE OF IGNITION TO CHECK FOR GAS LEAKS.   
					USE ONLY SOAPY WATER OR LIQUID DETERGENT.   
					3.   
					4.   
					5.   
					6.   
					7.   
					8.   
					9.   
					ADEQUATE AIR FOR COMBUSTION AND VENTING MUST BE PROVIDED.   
					IF IT IS SUSPECTED THAT RISING WATER OR SEEPAGE MAY ENTER THE FLOOR FURNACE, TURN OFF   
					THE GAS IMMEDIATELY. DO NOT USE THIS FLOOR FURNACE IF ANY PART HAS BEEN UNDER WATER.   
					IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FLOOR FURNACE AND TO   
					REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER   
					WATER.   
					10.   
					11.   
					HAVE YOUR FLOOR FURNACE AND VENT SYSTEM INSPECTED AT LEAST ANNUALLY BY A QUALIFIED   
					SERVICETECHNICIAN.   
					THEGRILLBECOMESHOTWHENTHEFLOORFURNACEISINOPERATION. CHILDRENMUSTBECLOSELY   
					SUPERVISEDWHENINTHEPRESENCEOFANYHEATINGAPPLIANCE. CONTACTWITHBARESKINMAY   
					RESULTINSEVEREBURNS. KEEPCHILDRENOFFTHEGRILL.   
					12.   
					BEFORECLEANINGORSERVICINGTHEFLOORFURNACE, TURNOFFTHEGASANDALLOWITTOCOOL.   
					THISWILLPREVENTBURNS.   
					13.   
					14.   
					ALWAYSLEAVETHEGRILLINPLACEEXCEPTWHENCLEANINGORSERVICINGTHEFLOORFURNACE.   
					NEVER OPERATE THE FLOOR FURNACE WITHOUT THE SIGHT GLASS ASSEMBLY IN PLACE, OR WITH   
					THEGLASSBROKENORMISSING.   
					HELPFUL INSTALLATION INFORMATION   
					Do not attempt to heat through more than one doorway in any direction to adjoining rooms.   
					Always over-estimate the amount of heat required rather than under-estimate it. Always use the next size floor furnace above   
					your actual heating requirements.   
					Seal all cracks around windows, doors, and attic access doors or significant heat loss will occur.   
					INSTALLATION REQUIREMENTS   
					Listed below are steps that are part of a floor furnace installation. You must see that each step is followed closely so that the   
					floor furnace will provide maximum efficiency with safe operation.   
					YOUMUST:   
					1. Locate the floor furnace in the best available space for safe and efficient operation.   
					2. Provide fresh air for combustion and venting.   
					3. Cut and frame the floor opening so that the floor furnace fits properly.   
					4. Attach the draft hood and connect the vent pipe in compliance with applicable codes.   
					5. Connect an adequate gas supply to the floor furnace.   
					6. Select the best location for the thermostat.   
					7. Check and adjust the floor furnace for safe and efficient operation.   
					If you have any doubts about the correct way to install a floor furnace, contact local authorities or agency, or your gas supplier.   
					If local or state codes require that your floor furnace installation be inspected by local authorities, do so after the floor furnace   
					is installed and before it is put into service.   
					Page 3   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				FLOOR FURNACE LOCATION   
					Choose a central location such as a hallway but where occupant traffic is minimal and where there is at least 18 inches of   
					room from two adjoining sides of the grill to the nearest wall so that occupants may pass without stepping on the grill. See   
					Figure Number 1.   
					WALL   
					Bedroom   
					Bath   
					Kitchen   
					Vent Pipe   
					8”Minimum   
					Thermostat   
					Bedroom   
					18” Minimum   
					Living Room   
					FIGURE 2   
					FIGURE 1   
					Give consideration to available air for combustion, location in relation to chimney or vent system, thermostat location,   
					clearance under floor, clearance to combustibles, and heat circulation. Any open foundation is unacceptable as wind can   
					cause pilot outage and reduced efficiency. Keep furniture, drapes, doors, and other combustible materials at least 12 inches   
					from the edge of the grill. Never locate the floor furnace closer than 8 inches to a wall and never in a corner. See Figure 2.   
					Two adjoining sides of the floor furnace must have a minimum clearance of 18”. See Figure 1.   
					After selecting a location in the home, go beneath the floor and check   
					the position of the floor furnace in relation to joists, supporting   
					columns, electric wires, water pipes and walls. There must be a minimum   
					of 6 inches clearance between the top of the draft hood and floor   
					joists. There must also be at least 6 inches clearance between the   
					bottom of the floor furnace and the ground. See Figure 3.   
					FLOOR   
					JOIST   
					FLOOR   
					JOIST   
					FLOOR   
					FURNACE   
					6” Minimum   
					Draft   
					Hood   
					In order to find the location beneath the floor it may be necessary to   
					drill a 1/16 inch hole through the floor approximately in the center of   
					the selected floor furnace location to use as a reference point when   
					measuring under the floor.   
					Ground   
					Level   
					6” Minimum   
					FIGURE 3   
					FRESH AIR FOR COMBUSTION AND VENTING   
					Adequate air for combustion and venting must be provided. Any reduction in the necessary amount of fresh air   
					can result in an oxygen starved flame that emits Carbon Monoxide (C.O.) an odorless, colorless gas   
					that can cause serious injury or death. A ventilated crawl space will usually provide enough fresh air. However, you   
					must check to see that there is 1 square inch of free area of ventilation opening for each 1,000 BTU’s input of your floor furnace.   
					EXAMPLE: 50,000 BTU floor furnace ) 1,000 = 50 square inches. If another gas burning appliance such as a water heater is   
					installed within the same crawl space or basement, add the B.T.U.’s of the other appliance to those of the floor furnace before   
					calculating the total ventilation needed. EXAMPLE: 50,000 B.T.U. floor furnace plus 40,000 B.T.U. water heater equals 90,000   
					B.T.U. ) 1,000 = 90 square inches. To compensate for the loss of square inches of ventilation due to the use of louvers, grills,   
					or screens add approximately 50% to the square inches calculated. Screen all openings with mesh not less than ¼ inch to   
					prevent animals or insects from entering the crawl space.   
					All type “B” vents shall extend in a generally vertical direction with offsets not exceeding 45 degrees, except that a vent system   
					having not more than one 60 degree offset may be allowed.   
					Any angle greater than 45 degrees from the vertical is considered horizontal. The total horizontal run of a vent plus the   
					horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent.   
					Any offsets used should be as far above the drafthood as possible to allow a venting action to begin before any restriction is   
					encountered.   
					Page 4   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				CUTTING THE FLOOR OPENING   
					Consult the specification chart on Page 2 for the correct floor opening size for the floor furnace to be installed. Lay out the   
					opening size on the floor by using masking tape or cutting a piece of cardboard to the opening size. The opening must be cut   
					square. If you have determined that there is nothing under the floor to interfere with the installation, you are now ready to cut   
					the opening. Start by drilling ½ inch holes inside the lines of each corner. Use a keyhole saw or a properly grounded saber saw   
					to cut along the lines making sure to keep the lines straight and the corners square. If the opening dimensions are not correct,   
					it may be difficult to fit the floor furnace into the opening. Forcing the floor furnace through the opening may create stresses   
					that cause the floor furnace to be excessively noisy.   
					Most installation will require cutting a floor joist. Cut the floor joist   
					JOIST   
					so that double headers of the same size lumber can be used to frame   
					around the floor furnace. Double headers are necessary to maintain   
					the strength of the floor. See Figure 4.   
					DOUBLE   
					HEADER   
					FLOOR   
					FURNACE   
					OPENING   
					If the clearance between the bottom of the floor furnace and the   
					ground is not adequate, dig a pit that will provide clearances of at   
					least 6 inches under the floor furnace, 18 inches on the end where   
					the gas valve is located and 12 inches on the other three sides.   
					Slope the sides of the pit to prevent dirt from caving into the pit. See   
					Figure 5.   
					FIGURE 4   
					FLOOR   
					JOIST   
					FLOOR   
					JOIST   
					FLOOR   
					FURNACE   
					6” Minimum   
					DRAFT   
					HOOD   
					18”   
					Minimum   
					12”   
					Minimum   
					6” Minimum   
					FIGURE 5   
					If there is any possibility that water may accumulate in the pit, a drain must be provided. If a drain cannot be provided, fabricate   
					a waterproof pan of at least 16 ounce per square foot sheet copper or a suitable substitute. Size the pan to provide 6 inches   
					clearance to the bottom of the floor furnace, 18 inches on the side where the gas valve is located and 6 inches on the other three   
					sides. The sides of the pan must extend at least 4 inches above the ground. Anchor the pan to prevent it from floating   
					up against the bottom of the floor furnace when water is present. Failure to do so may result in the pan   
					rising to seal off air for combustion and venting. If this occurs, carbon monoxide (C.O.) a colorless,   
					odorless gas that can cause serious injury or death may be formed.   
					SETTING THE FLOOR FURNACE   
					Lay aside the grill and package containing the thermostat, wires, etc., grasp two opposite sides of the outer casing and lower the   
					floor furnace gently through the opening. Support the furnace evenly by the flange at the top of the outer casing. Trim back   
					carpet, padding, and other types of floor covering so that the entire flange rests directly on the floor. If not evenly supported   
					on all four sides, stresses may be created that cause excessive expansion and contraction noises as the floor furnace heats and   
					cools. Anchor the floor furnace in place by driving two galvanized roofing nails through each side of the outer casing into the   
					double headers approximately 1 inch below the flange. Place the grill into position making sure it lays flat against the outer   
					casing flange. Leave the grill in place until time to light the furnace to keep occupants from falling into the furnace.   
					Page 5   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				INSTALLING THE DRAFT HOOD   
					The draft hood must be installed in the same atmospheric pressure zone as   
					the combustion air inlet. The draft hood is packed in its own carton within   
					the master pack. Make sure the draft hood received is the correct one for   
					the floor furnace being installed. Included in the carton are two rope-like   
					gaskets and 7 sheet metal screws. Begin by pressing the rope-like gasket   
					material into the groove provided around the two male vent outlets on the   
					floor furnace. See Figure 6.   
					GASKET   
					MATERIAL   
					Slip the two female couplings in the draft hood over the male outlets   
					extending through the outer casing, making sure the gaskets remain in   
					place. Press the draft hood tight against the casing and use the 7 sheet   
					metal screws to secure it tightly. All 7 screws must be used to prevent   
					leakage of vent gases. Never install or operate a floor furnace   
					without a draft hood. To do so could result in serious injury,   
					property damage or death.   
					FIGURE 6   
					CONNECTING THE VENT   
					Refer to the specifications on Page 2 for the correct vent pipe size. Familiarize yourself with local codes or contact authorities   
					to determine the approved material and method of installing the vent. NOTE: An existing vent that has worked for years may   
					not be adequate for todays design because of higher efficiency requirements that result in lower stack temperatures.   
					Improper or unsafe venting presents a hazard that may result in property damage, bodily injury or loss   
					of life. Listed below are some guidelines to observe when installing the vent system.   
					1. Never reduce the vent pipe to a size smaller than the outlet on the draft hood.   
					2. Never run pipe more than 15 feet horizontally.   
					3. The total horizontal run of a vent plus the horizontal vent connector shall be not greater than 75 percent of the   
					vertical height of the vent.   
					4. Slope horizontal pipe upwards at least ¼ inch per lineal foot.   
					5. Do not use more than one elbow. An elbow restricts the flow of vent gases by approximately 10%.   
					6. Use a noncombustible thimble when connecting vent pipe to a masonry chimney.   
					7. Do not insert vent pipe farther than ¼ inch into the interior of the chimney.   
					8. Single wall pipe must not be used.   
					9. Never connect the vent pipe to any chimney or vent system serving a solid fuel-burning appliance.   
					10. If another appliance is being vented through the vent system with the floor furnace, the vent pipe must be   
					increased to compensate for the additional load.   
					11. Never install any kind of damper in the vent system.   
					12. Do not use transite or any other type of ceramic pipe for venting.   
					Class “B” double wall pipe is acceptable to most codes, and if installed in accordance with the pipe manufacturers instructions   
					provides the safest and most efficient vent system. Class “B” pipe has an integral lock for securing sections together. These   
					locks must be properly fitted together. Fasten pipe to draft hood using at least three self-tapping sheet metal screws at equal   
					intervals around the circumference of the pipe. Support horizontal pipe at three-foot intervals with metal strapping attached to   
					joists.   
					The floor furnace you have selected was carefully designed to operate both safely and efficiently when vented with the proper   
					size vent listed for each furnace on Page 2 of these instructions. We do not recommend doing so, but if you must vent into a   
					masonry chimney use the following instructions.   
					Continued – next page   
					Page 6   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				CONNECTING THE VENT - Continued   
					1/4”   
					SAFE   
					FIGURE 7A   
					UNSAFE   
					FIGURE 7B   
					RECOMMENDED   
					FIGURE 7C   
					If the floor furnace is vented into a masonry chimney, the chimney must be inspected to determine that it is clear and free of   
					obstructions and that it is safe for the intended use. The inside of the chimney must be at least 6 inches in diameter or 6 inches   
					by 6 inches if rectangular. Insert the vent pipe into the chimney through a masonry or noncombustible corrosion-resistant   
					thimble of the correct diameter. Do not push the pipe farther than ¼ inch into the inside of the chimney. See Figure 7A. Pushing   
					the pipe farther into the inside of the chimney may cause partial or complete blockage as illustrated in Figure 7B.   
					Even following these instructions you may still have a venting problem because of the larger area to be heated inside the   
					chimney. This could cause pilot outage, odors coming from the furnace, or noise due to excessive heat not being vented out of   
					the combustion chamber. If you experience any of these problems, we recommend running the proper size “B” type vent pipe   
					down the chimney and connecting to the horizontal run of vent pipe with a 90-degree elbow inside the chimney. See Fig. 7C.   
					Extend the vent system at least 3 feet above the point where it exits the roof and at least two feet higher than any part of the roof   
					system within 10 feet. Terminate with a listed or approved cap. See Figure 9.   
					10’OR   
					LESS   
					MORE THAN   
					10 FEET   
					10’   
					RIDGE   
					CHIMNEYOR   
					METAL PIPE   
					3’ MINIMUM   
					2’ Minimum   
					RIDGE   
					2’ Minimum   
					CHIMNEYOR   
					METAL PIPE   
					3’ MINIMUM   
					FIGURE 9   
					FIGURE 9   
					Page 7   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				If more than one gas appliance is vented through   
					a common vent system, the vent should be   
					increased in size to accommodate the increased   
					load. Consult your local code or the tables in the   
					latest edition of NFPA54/ANSI.Z223.1 for the   
					correct size. If no local codes apply, use the   
					following alternate method for sizing a vent   
					connected to more than one appliance. The   
					effective area of the vent must be not less than   
					the area of the largest vent connection plus 50   
					percent of the areas of additional draft hood   
					outlets.   
					CONNECTING THE VENT - Continued   
					Typical Installation Using   
					Class “B” Vent Pipe   
					1. Adequate clearances around floor furnace.   
					2. Draft Diverter 6” from combustibles.   
					3. Adequate clearances around vent pipe.   
					4. Horizontal vent pipe sloping upward 1/4” per foot.   
					5. Pipe supported with metal straps.   
					6. Adequate height of vent system.   
					7. Listed vent cap.   
					The homeowner appreciates neatness in   
					workmanship and the neat installation usually   
					functions better than the sloppy one. Double   
					check your work to verify that all clearances around   
					the floor furnace and vent system are adequate   
					and that the vent system is installed to code or   
					pipe manufacturers specifications. See Figure 10.   
					FIGURE 10   
					GAS SUPPLY AND PIPING   
					The gas piping system must meet the requirements of local codes or the specifications of the servicing gas supplier. It must   
					have adequate capacity to supply the floor furnace and any other appliance within the home with enough gas to maintain the   
					full rated capacities without excessive pressure drop when all appliances are operating at full rate.   
					GASTUBINGANDPIPESIZES-CAPACITY -   
					*L.P. GAS   
					GAS PIPE SIZES - CAPACITY - *NATURAL GAS   
					Length of   
					Pipe/Tubing   
					**Copper Tubing **Steel Pipe   
					Outside Diameter Inside Diameter   
					Length of   
					Pipe - Feet   
					INSIDE PIPE DIAMETER   
					1/2” 3/4” 1”   
					Feet   
					10   
					20   
					30   
					40   
					50   
					60   
					1/2”   
					3/4”   
					1/2”   
					3/4”   
					10   
					20   
					30   
					40   
					50   
					60   
					132,000 278,000 520,000   
					92,000 329,000 275,000 567,000   
					92,000 190,000 350,000 Capacity   
					73,000 152,000 285,000 B.T.U.   
					63,000 130,000 245,000 Per Hour   
					56,000 115,000 215,000 Input   
					50,000 105,000 195,000   
					62,000 216,000 189,000 393,000 Capacity   
					50,000 181,000 152,000 315,000 B.T.U.   
					41,000 145,000 129,000 267,000 Per Hour   
					37,000 131,000 114,000 237,000 Input   
					35,000 121,000 103,000 217,000   
					*Based on heating value of 1,000 btu per cubic foot (specific gravity   
					of 0.6) @ 0.5 PSIG and a pressure drop of 0.3 inch water column.   
					*Undiluted Liquefied Petroleum Gas @ 11 inches water column inlet   
					pressure. Based on a pressure drop of 0.5 inches water column.   
					**Copper tubing must comply with limitations of NATIONAL FUEL   
					GAS CODE reference 2.6.3 metallic tubing.   
					***Steel pipe should be of at least standard weight (Schedule 40).   
					Support the piping or tubing at regular intervals with   
					metal pipe strapping. See chart below.   
					Nominal Steel   
					Pipe Size   
					Spacing of   
					Supports   
					Nominal size of   
					tubing O.D.   
					Spacing of   
					Supports   
					1/2”   
					3/4” or 1”   
					6’   
					8’   
					1/2”   
					5/8” or 3/4”   
					4’   
					6’   
					Where local conditions include earthquake, tornado, unstable ground or flood hazards, give special consideration to   
					increased strength and flexibility of piping supports and connections. Consult local authorities for recommendations.   
					All unused openings in the piping system must be securely closed gas-tight.   
					Page 8   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				CONNECTING THE GAS PIPING   
					Refer to Figure 11 for the basic fittings you will need   
					at the furnace.   
					1. Use black iron or steel pipe and fittings or other   
					pipe and fittings that are approved by local codes.   
					2. Use pipe joint compound that is resistant to the   
					action of Liquefied Petroleum (L.P.) Gas or to any   
					other chemical constituents of the gases to be   
					conducted through the piping only on male   
					threads.   
					3. Use two wrenches when making the connection   
					to the valve to keep from bending the mounting   
					bracket or manifold pipe. Do not overtighten as   
					damage to the valve can occur.   
					GAS VALVE   
					TEE   
					1/8” N.P.T. PLUG   
					GROUND   
					JOINT UNION   
					4. Provide a 1/8” nominal pipe thread (NPT) plugged   
					tapping for test gauge connection immediately   
					upstream of the gas supply connection to the   
					floor furnace.   
					MANUAL VALVE   
					SUPPLY   
					5. Provide a sediment trap at least 6 inches long to   
					trap dirt and moisture. Provide space to permit   
					cleaning or emptying.   
					6. Use a ground joint union.   
					7. Install an approved manual shut-off valve.   
					FIGURE 11   
					ADDITIONAL L.P. GAS REQUIREMENTS   
					8.   
					9.   
					Have all connections made at the storage tank by a licensed L.P. Gas installer.   
					Have L.P. Installer check all lines, piping, and connections from the storage tank to the floor furnace when the floor   
					furnace is connected to the storage tank.   
					10.   
					The regulator on the storage tank should be set at 11 inches water column.   
					CHECKING THE GAS PIPING   
					All joints must be tested for leaks by applying pressure to the piping system. If the test pressure is equal to or less than ½   
					PSIG the floor furnace must be isolated from the gas supply piping system by closing the manual gas shut-off valve on the   
					floor furnace. If the test pressure exceeds ½ PSIG, the floor furnace and its manual gas shut-off valve must be disconnected   
					from the gas piping system before testing. Failure to do so may result in damage to the pressure regulator   
					in the gas valve resulting in overfiring. Overfiring can result in combustion chamber failure, property   
					damage, bodily injury or death.   
					Use a mixture of soap and water or liquid detergent to check each joint. Leaks will be indicated by bubbles forming. Correct   
					even the smallest leak at once. Since some soaps may cause corrosion, or stress cracking, rinse the gas piping exterior with   
					water after testing to remove the soap.   
					WARNING   
					Never use a match, candle, open flame or other method which could provide a source of ignition to   
					test for leaks. To do so may result in property damage, bodily injury or death.   
					CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous   
					operation. Verify proper operation after servicing.   
					Page 9   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				CHECKING THE GAS PIPING - CONTINUED   
					Limit Switch Wires   
					When you have determined that there are no leaks in the gas   
					piping system you may purge the system of air. Disconnect the   
					pilot supply tubing from the right side of the valve. See Figure   
					12.   
					Turn the knob on the gas valve to the pilot position. Press the   
					knob down and hold until you smell gas at the pilot supply   
					opening. Release the knob and turn it to the off position.   
					Reconnect the pilot supply tubing and check for leaks with soap   
					and water or liquid detergent.   
					Pilot   
					Adjustment   
					Pilot Supply   
					Tubing   
					WARNING   
					When purging gas piping, the area around the floor furnace must   
					be well ventilated to allow any gas to dissipate. Liquid Petroleum   
					(L.P.) Gas is heavier than air and may puddle in low places under   
					the floor. Check thoroughly to determine that no gas is present   
					before lighting the floor furnace. Failure to do so could result in   
					property damage, bodily injury or death.   
					Pressure Tap   
					FIGURE 12   
					THERMOSTAT INSTALLATION   
					Follow the instructions included with the thermostat. Locate the thermostat approximately five feet above the floor. Always   
					mount the thermostat on an inside wall where it won’t be affected by heat or cold sources such as direct sunlight, televisions,   
					fireplaces, hidden hot or cold water pipe, drafts, etc. The thermostat must never be installed in an adjoining room where a door   
					can be closed between the thermostat and floor furnace. This floor furnace is equipped with a self-generating control system.   
					Never connect to a 24-volt transformer or to the household electric system. Do not use more thermostat wire than is included   
					with the floor furnace.   
					WIRE AS INDICATED: (See Figure 13)   
					Step 1. Connect black limit switch wire to black thermostat wire using wire nut. (Nut not furnished).   
					Step 2. Connect white thermostat wire to terminal on gas valve marked “TH PP”.   
					Step 3. Connect white limit switch wire to terminal on gas valve marked “TH”.   
					Step 4. Connect the thermostat wires to the thermostat following the instructions provided by the thermostat manufacturer.   
					Limit   
					Switches   
					POWERPILE   
					GENERATOR   
					Thermo-   
					stat   
					Red   
					TERMINALBLOCK   
					ON GAS VALVE   
					TH TP   
					TP   
					TH   
					Terminal Block   
					FIGURE 13   
					Page 10   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				FOR YOUR SAFETY READ BEFORE LIGHTING   
					WARNING: If you do not follow these instructions exactly, a fire or explosion may   
					result causing property damage, personal injury or loss of life.   
					A. This appliance has a pilot which must be lighted by   
					hand. When lighting the pilot, follow these instruc-   
					tions exactly.   
					B. BEFORE LIGHTING smell all around the appliance   
					area for gas. Be sure to smell next to the floor because   
					some gas is heavier than air and will settle on the   
					floor.   
					department.   
					C. Use only your hand to push in or turn the gas control knob.   
					Never use tools. If the knob will not push in or turn by hand,   
					don’t try to repair it, call a qualified service technician. Force   
					or attempted repair may result in a fire or explosion.   
					D. Do not use this appliance if any part has been under water.   
					Immediately call a qualified service technician to inspect the   
					appliance and to replace any part of the control system and   
					any gas control which has been under water.   
					WHATTODOIFYOUSMELLGAS:   
					• 
					• 
					Do not try to light any appliance.   
					Do not touch any electric switch; do not use any   
					phone in your building.   
					• 
					• 
					Immediately call your gas supplier from a neighbor’s   
					phone. Follow the gas supplier’s instructions.   
					If you cannot reach your gas supplier, call the fire   
					LIGHTING INSTRUCTIONS   
					1. STOP! Read the information on the safety label.   
					2. Set thermostat to lowest setting.   
					3. Remove the floor grille.   
					Pilot   
					Burner   
					Pilot is located   
					on the side of   
					and toward   
					control end   
					of burner   
					4. Place the furnace key on the control rod, push down   
					slightly and turn clockwise   
					to “ALL OFF”.   
					NOTE: Control   
					rod cannot be   
					turned from   
					“PILOT” to “ALL   
					OFF” unless the   
					control rod is   
					pusheddown   
					slightly.   
					BURNER   
					Control   
					Rod   
					9. Locate the red piezo igniter button beside the control rod.   
					10. Press down on the control rod with the furnace key.   
					Immediately begin a series of pushing and releasing the   
					red piezo igniter while observing the pilot through the sight   
					glass opening, continue to spark until pilot is lit or use the   
					lighter rod with match. Continue to hold the control rod   
					down for about one (1) minute after the pilot is lit. If it goes   
					out, repeat steps 4 through 10.   
					ALL OFF   
					5. Wait five (5) minutes to clear out any gas. Then   
					smell for gas, including near the floor. If you smell   
					gas, STOP! Follow “B’ in the information on the   
					safety label. If you don’t smell gas, go to the next   
					step.   
					6. Remove the sight glass assembly from the opening   
					on top of the heat exchanger.   
					7. Locate the pilot burner looking down through the   
					sight glass opening.   
					• 
					If control rod does not pop up when released, STOP and   
					immediately call your service technician or gas supplier.   
					If the pilot will not stay lit after several tries, turn the control   
					rod to “OFF” and call your service technician or gas   
					supplier.   
					• 
					11. Replace the sight glass assembly and turn the control rod   
					counterclockwise to “BURNER” position. Remove   
					furnace key and replace the floor grille.   
					12. Set thermostat to desired temperature.   
					8. Turn the control rod counterclockwise   
					the pointer is on “PILOT”.   
					until   
					TO TURN OFF GAS TO APPLIANCE   
					1. Set the thermostat to it’s lowest setting.   
					2. Allow floor grille to cool, then remove.   
					3. Place furnace key on control rod, push slightly and   
					turn clockwise   
					to “ALL OFF”. Do not force.   
					4. Replace floor grille.   
					Page 11   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				VENT SYSTEM   
					After the floor furnace has been burning for five minutes, hold a match or candle under the draft hood at the air intake area. If   
					the vent system is working properly, the flame will be pulled into the air inlet of the draft hood. If the vent system is not working   
					properly, turn the floor furnace off immediately and refer to the installation instructions or local code for proper installation   
					procedure.   
					ADJUSTING THE PILOT FLAME   
					PILOT FLAME ADJUSTMENT   
					Pilot flame should envelop 3/8 to   
					1/2 inch of the tip of the generator.   
					RefertoFigure17forthecorrectsizepilotflame. Ifadjustmentisnecessary,   
					refer to Figure 12 for the location of the pilot adjustment screw. Using a   
					standard screwdriver, remove the pilot adjustment screw cover. Insert a   
					small screwdriver into the pilot adjustment screw and turn clockwise   
					decrease the flame or counterclockwise to increase the flame.   
					to   
					3/8 to   
					1/2”   
					If the flame is too low, the safety pilot may cause all of the gas to be cut   
					off. NOTE: The gas supply to the pilot is unregulated. When line pressure   
					exceeds 7” Natural Gas, or 11” L.P. Gas, a pilot adjustment must be   
					made.   
					BURNER ORIFICE   
					This appliance is orificed at the factory for elevations up to 2,000 feet. If   
					installed above 2,000 feet, the BTU input must be reduced 4% per 1,000   
					feet. See the following orifice chart for the proper orifice for a specific   
					elevation.   
					FIGURE 17   
					L.P. GAS   
					NATURAL GAS   
					SPECIFICELEVATIONS   
					SPECIFICELEVATIONS   
					Model No.   
					0 to 2,000 - 4,000 - 6,000 - 8,000–   
					2,000’ 4,000’ 6,000’ 8,000’ 10,000’   
					Model No.   
					0 to 2,000 - 4,000 - 6,000 - 8,000 –   
					2,000’ 4,000’ 6,000’ 8,000’ 10,000’   
					90P30A   
					90P50A   
					90P65A   
					1/16 53   
					53   
					49   
					45   
					54   
					50   
					47   
					54   
					51   
					48   
					90N30A   
					90N50A   
					90N65A   
					38   
					30   
					26   
					41   
					31   
					28   
					42   
					31   
					29   
					43   
					32   
					30   
					44   
					35   
					30   
					47   
					43   
					49   
					44   
					ORDER KIT #49800 44-1 HIGH ALTITUDE KIT   
					ORDER KIT #49800 44-1 HIGH ALTITUDE KIT   
					90P75A   
					51   
					52   
					52   
					53   
					54   
					90N75A   
					33   
					36   
					37   
					38   
					41   
					ORDER KIT #49850 2287-2 HIGH ALTITUDE KIT   
					ORDER KIT #49850 2287-2 HIGH ALTITUDE KIT   
					ADJUSTING THE BURNER   
					After the floor furnace has been burning 15 minutes, remove the bottom pan from the outer casing exposing the complete   
					burner assembly. Loosen the screw at the bottom side of the sliding air shutter. Slide the air shutter closed until yellow tips   
					start to appear at the top of the flame. See Figure 19. (75,000 BTU floor furnace has two burners, both of which may need   
					adjustment). Now open the shutter slightly beyond the point that the yellow disappears and the flame burns blue. (See   
					Figure 20). Airborne dust particles may cause flashes or streaks of yellow flame as they are drawn into the flame but will   
					have no effect on the efficiency of the floor furnace. If you are satisfied that the burner is properly adjusted, tighten the set   
					screw to lock the shutter in position. Replace the bottom pan. Check air shutter setting at least twice each season to assure   
					that changing conditions are not causing yellow tipping.   
					Manifold Tube   
					Sliding Air Shutter   
					YELLOW   
					BLUE   
					BURNER   
					CORRECT FLAME ADJUSTMENT   
					IMPROPER FLAME ADJUSTMENT   
					Set Screw   
					FIGURE 18   
					FIGURE 19   
					FIGURE 20   
					Page 12   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ADJUSTING THE BURNER – Continued   
					If difficulty in adjusting the burner is experienced, it may be the result of incorrect gas supply pressure or manifold pressure.   
					Pressure can only be checked and adjusted by a trained service technician using instruments designed for that purpose.   
					WARNING: Do not attempt to change pressure settings without proper training and instruments.   
					To do so may cause your floor furnace to malfunction resulting in property damage, bodily injury, or   
					death.   
					The following information is provided for use by a trained service technician with measuring instruments.   
					MinimumInletPressure, NaturalGas…………………………………………………….   
					Minimum Inlet Pressure, Liquefied Petroleum (L.P.) Gas………………………………..   
					4.5 Inches Water Column   
					11.0 Inches Water Column   
					MaximumInletPressureforNaturalGas…………………………………………………   
					Maximum Inlet Pressure, Liquefied Petroleum (L.P.) Gas……………………………….   
					7.0 Inches Water Column   
					14.0 Inches Water Column   
					(If the inlet pressure is found to exceed 14.0 inches water column, check the performance of the control valve thoroughly as   
					damage may have occurred. If manifold pressure cannot be adjusted, replace the control valve).   
					ManifoldPressure, NaturalGas…………………………………………………………..   
					Manifold Pressure, Liquefied Petroleum (L.P.) Gas……………………………………..   
					3.5 Inches Water Column   
					10.0 Inches Water Column   
					OPTIONAL OPERATION   
					Your floor furnace has been designed to meet all safety requirements of the American National Standards Institute and   
					government regulations by offering two modes of operation.   
					OPTION 1. Place the furnace key on the damper control   
					rod (See Figure 21) and turn counterclockwise   
					until the warning flag is concealed and the damper is   
					open. Your floor furnace will now cycle on and off   
					maintaining a moderate grill temperature and an even   
					room temperature. Your floor furnace will function best   
					on this setting during mild weather.   
					OPTION 2. Turn the furnace key clockwise   
					until the   
					warning flag reading “WARNING – GRILL IS HOT – Keep off –   
					can cause burns” is visible and the damper is closed. The limit   
					control will now cease to function and the floor furnace will now   
					put out the maximum amount of heat until the room temperature   
					reaches the thermostat setting. Use this option only in extremely   
					cold weather. If furnace continues to cycle on limits, assure that   
					damper door is 100% closed by adjusting damper door pin if   
					necessary.   
					OPTION 1   
					In mild weather,   
					operate furnace   
					with damper open.   
					Furnace will cycle   
					on and off main-   
					OPTION 2   
					In extremely cold   
					weather, close damper   
					(which exposes warning   
					plate). Furnace will then   
					put out maximum   
					Damper   
					Open   
					taining a moderate   
					grill temperature   
					Damper   
					Closed   
					amount of heat until   
					room temperature   
					and an even room   
					temperature.   
					reaches setting on wall   
					thermostat.   
					FIGURE 21   
					WARNING   
					FIGURE 22   
					FLOOR FURNACE GRILLS BECOME   
					HOT WHEN FURNACE IS IN   
					LIMIT SWITCH   
					TEMPERATURE SETTINGS   
					90{N,P}30A……………………..   
					90{N,P}50A……………………..   
					90{N,P}65A……………………..   
					90{N,P}75A……………………..   
					OPERATION. CONTACT OF BARE   
					SKIN WITH GRILL MAY RESULT IN   
					SEVERE BURNS. KEEP CHILDREN   
					OFF, PROVIDE FENCE OR REGISTER   
					GUARD FOR THEIR PROTECTION.   
					140N   
					160N   
					180N   
					170N   
					Page 13   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				MAINTENANCE INSTRUCTIONS   
					WARNING   
					Do not use any kind of solvent or cleaning   
					fluid to clean your floor furnace. It may leave   
					a residue or invisible coating that will burn   
					or smell when you turn your floor furnace on.   
					Use only a damp cloth.   
					CAUTION: Label all wires prior to disconnection when   
					servicing controls. Wiring errors can cause improper and   
					dangerous operation.   
					For proper operation, Floor Furnace must be kept clean. At   
					regular intervals turn control valve to off, let cool, remove register   
					and clean dust and foreign material from jacket with vacuum   
					cleaner.   
					Repair service must be performed by qualified   
					persons. The floor furnace must be inspected   
					before initial use. An annual cleaning of floor   
					furnace and safety performance check should be   
					made by a qualified service person. More   
					frequent cleaning may be required when exposed   
					to the excessive lint conditions due to carpeting   
					and bedding material, etc. It is imperative that   
					the control compartment, burners, and circulating   
					air passageways of the floor furnace be kept clean.   
					Any safety screen or guard removed for servicing   
					the floor furnace must be replaced prior to   
					operating heater.   
					Have the Floor Furnace checked by a qualified service technician   
					for venting system, pilot, and burner operation prior to its use   
					each year.   
					Follow a regular service and maintenance schedule for safe   
					and efficient operation.   
					Keep flammable materials away from floor furnace area.   
					Be sure not to obstruct combustion and ventilation air.   
					TO CLEAN BURNER   
					1. Remove bottom pan from outer casing.   
					2. Remove 2 screws from burner support bracket.   
					3. Remove 2 screws from pilot bracket allowing burner to   
					slide off of manifold and out of floor furnace.   
					4. Examine the burner. If any distortion is noticed, replace   
					burner.   
					Examine the entire venting system as a routine part of   
					the safety performance check on an annual basis.   
					5. Clean burner ports by inserting a toothpick in ports to   
					remove any debris that might have accumulated.   
					6. Inspect burner for spider webs or dust buildup during the   
					off-season. If necessary, wash out with garden hose.   
					7. Re-install and adjust burner.   
					WARNING   
					This is a gas-fired floor furnace. Keep the   
					area clear of gasoline and other flammable   
					vapor and liquids. All combustible material   
					must be kept clear of this area to avoid fire   
					or explosion.   
					SERVICE RECORD   
					SERVICE RECORD   
					SERVICE RECORD   
					SERVICE RECORD   
					Page 14   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				TROUBLE SHOOTING CHART - MAIN BURNER   
					SYMPTOM   
					POSSIBLE CAUSES   
					CORRECTIVE ACTION   
					Flame too large   
					1. Defective operator section of gas valve.   
					2. Burner orifice too large.   
					1. Replace complete valve.   
					2. Check with local gas company for   
					proper orifice size and replace.   
					3. If installed above 2,000 ft.   
					Too much primary air.   
					1. Too much primary air.   
					2. Noisy pilot.   
					3. Refer to Burner Orifice Section, Pg. 12.   
					Adjust air shutter. See Page 12.   
					1. Adjust air shutter. See Page 12.   
					2. Reduce pilot gas with adjusting screw marked   
					pilot on combination gas control valve. See   
					Page 12.   
					Flame pops back   
					Noisy Flame   
					3. Burr in orifice (if it whistles or   
					resonates).   
					3. Remove burr or replace orifice. (Do not   
					enlarge orifices).   
					4. Excessive gas input.   
					1. Too little primary air.   
					2. Clogged main burner ports.   
					3. Clogged draft hood.   
					4. Linted up air shutter.   
					4. See “Flame Too Large” above.   
					1. Adjust air shutter. See page 12.   
					2. Clean main burner ports. (Do not enlarge ports).   
					3. Clean draft hood.   
					4. Check for dust or lint at air mixer opening and   
					around the shutter.   
					Yellow tip flame (some   
					yellow tipping on L.P.   
					gas is permissible)   
					Floating flame   
					Gas odor   
					1. Blocked venting.   
					1. Clean flue passage ways to remove blockage.   
					2. Adjust air shutter to increase primary air supply.   
					1. Clean chimney or vent - replace if necessary.   
					2. Eliminate drafts.   
					2. Insufficient primary air.   
					1. Chimney or vent obstruction.   
					2. Drafts around appliance.   
					3. Gas leak.   
					3. See Page 1.   
					Delayed ignition   
					1. Pilot flame too small.   
					1. Check pilot orifice, close, increase pilot gas flow if   
					necessary by adjusting at combination control valve.   
					See Page 12.   
					2. Burner ports clogged near pilot.   
					3. Low gas pressure.   
					2. Clean burner ports (Do not enlarge ports).   
					3. Check gas supply pressure.   
					4. Pilot decreases in size when main burners   
					come on.   
					5. Air shutter open too far.   
					4. Supply piping is inadequately sized. Consult local   
					gas utility or competent installer.   
					5. Close air shutter to proper setting as outlined in   
					these instructions (slight yellow tipping is   
					allowable on L.P. gas).   
					6. Drafts around appliance.   
					7. Bad venting.   
					6. Eliminate drafts.   
					7. See “Venting”.   
					Failure to ignite   
					1. Main gas off.   
					2. Defective gas valve.   
					1. Open all manual gas valves.   
					2. Replace gas valve.   
					Condensation of water vapor 1. Improper venting.   
					1. See “Venting.   
					Burner won’t turn off   
					Incorrect gas input   
					Not enough heat   
					1. Defective or sticking automatic valve.   
					1. Clean or replace valve.   
					2. To correct this situation contact the utility   
					supplying the gas.   
					2. Excessive gas pressure (The supply gas   
					pressure must not exceed 1/2 psi or 14”   
					water column).   
					1. Gas input not checked.   
					2. Clogged orifice.   
					1. Recheck gas input.   
					2. Check orifice for clogging. If clogged, clean out the   
					hole carefully with a smooth wood toothpick. (Do   
					not in any way enlarge or distort it.   
					1. This is especially true when a dwelling or room is   
					enlarged. Have the heat loss calculated and compare to   
					the appliance output (70% of input). Your gas company   
					or installer can supply you with this information. If   
					appliance is undersized, replace with correct size unit.   
					2. Setting of thermostat. See “Lighting and Shutting Down   
					Instructions”.   
					1. Appliance undersized   
					2. Thermostat set too low.   
					3. Incorrect supply pressure.   
					1. Thermostat set too high.   
					3. Check supply pressure as outlined above.   
					1. Lower setting of temp. dial. See “Lighting and Shutting   
					Down Instructions”.   
					Too much heat   
					2. Combination control valve sticks open.   
					2. Replace combination control valve.   
					TROUBLE SHOOTING CHART - AUTOMATIC PILOT & VALVE   
					Burner won’t turn on   
					1. Pilot flame too large or too small.   
					1. Readjust pilot flame using adjustment screw marked   
					“Pilot” on combination control valve. See Page 10.   
					2. Clean pilot orifice with air or solvent, do not ream.   
					3. Replace entire combination control valve.   
					2. Dirt in pilot orifice.   
					3. Defective automatic pilot section in   
					combination control valve.   
					4. Defective Thermocouple.   
					4. Replace thermocouple.   
					5. Replace valve.   
					5. Defective combination control valve.   
					Page 15   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				MODELSINCLUDED:   
					90N30A NAT.   
					GAS FLOOR FURNACELIST PRICES   
					90N50A NAT.   
					90N65A NAT.   
					Prices and specifications subject to change   
					witout notice. All prices   
					90N75A NAT.   
					are F.O.B. factory. Specify model number   
					when ordering parts.   
					3 
					42   
					1 
					4 
					10   
					2 
					11   
					14   
					13   
					12   
					18   
					26   
					17   
					16   
					15   
					44   
					22   
					45   
					41   
					43   
					36   
					40   
					28   
					38   
					39   
					29   
					39   
					36   
					37 38   
					32   
					33   
					32   
					41   
					33   
					27   
					31   
					31   
					34   
					40   
					34   
					BURNER ASSEMBLY FOR:   
					90N30A 90N50A 90N65A   
					BURNERASSEMBLYFOR:   
					90N75A   
					Mr. Contractor, we only sell parts through our wholesalers, but the prices listed are for   
					your convenience. For prompt parts service, contact the wholesaler from which you   
					purchased your Cozy heater. NOTE: Parts & schematic drawings on current models are   
					
					MARCH 2005   
					Page 16   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				HOW TO PROPERLY ORDER PARTS: In addition to part description and part number, please give model number, serial   
					number, and type of gas used. This information can be found on the rating plate that is attached to heater.   
					MODEL NUMBER   
					NAT.   
					REF.   
					NO.   
					1 
					90N30A   
					90N50A   
					90N65A   
					90N75A   
					PART   
					LIST   
					PART   
					LIST   
					PART   
					LIST   
					PART   
					LIST   
					PRICE   
					$370.40   
					$7.20   
					PART DESCRIPTION   
					Heat Exchanger w/Gasket   
					Gasket, Heat Exchanger   
					Liner, Complete Assembly   
					Grille, Floor   
					NO.   
					PRICE   
					NO.   
					PRICE   
					NO.   
					PRICE   
					NO.   
					23074   
					74530   
					23001   
					23145   
					23040   
					24048   
					74510   
					24035   
					24044   
					74205   
					91256   
					24045   
					23200   
					23225   
					74592   
					74518   
					74209   
					74315   
					74414   
					49200   
					N/A   
					$206.20   
					24099   
					74530   
					23980   
					24175   
					24002   
					24048   
					74510   
					24035   
					24044   
					74205   
					91256   
					24045   
					24075   
					24077   
					74592   
					74518   
					74209   
					74315   
					74414   
					49210   
					N/A   
					$291.10   
					24499   
					74532   
					24380   
					24475   
					24402   
					24048   
					74510   
					24035   
					24044   
					74205   
					91256   
					24045   
					24477   
					24077   
					74592   
					74518   
					74209   
					74315   
					74414   
					49220   
					N/A   
					$331.90   
					24699   
					74535   
					24580   
					24675   
					24602   
					24048   
					74510   
					24642   
					24044   
					74205   
					91256   
					24045   
					24676   
					24077   
					74592   
					74518   
					74209   
					74315   
					74414   
					49330   
					74403   
					74404   
					N/A   
					N/A   
					2 
					$4.20   
					$167.60   
					$142.30   
					$159.90   
					$14.10   
					$2.10   
					$3.70   
					$1.20   
					$1.20   
					$4.50   
					$1.90   
					$74.40   
					$3.70   
					$20.00   
					$1.30   
					$1.20   
					$164.30   
					$2.00   
					$22.70   
					N/A   
					$4.20   
					$148.90   
					$180.80   
					$183.00   
					$14.10   
					$2.10   
					$3.70   
					$1.20   
					$1.20   
					$4.50   
					$1.90   
					$81.10   
					$4.80   
					$20.00   
					$1.30   
					$1.20   
					$164.30   
					$2.00   
					$22.70   
					N/A   
					$5.90   
					$161.00   
					$230.50   
					$210.60   
					$14.10   
					$2.10   
					$202.90   
					$270.20   
					$227.10   
					$14.10   
					$2.10   
					3 
					Casing, Complete Assembly   
					Vision Cap, Complete Assy.   
					Lighter Rod   
					4 
					10   
					11   
					12   
					13   
					14   
					16   
					17   
					18   
					19   
					22   
					23   
					24   
					26   
					37   
					N/A   
					27   
					28   
					29   
					31   
					32   
					32   
					33   
					34   
					36   
					N/A   
					38   
					39   
					39   
					41   
					42   
					N/A   
					43   
					44   
					45   
					N/A   
					Valve Rod   
					$3.70   
					$3.80   
					Washer, Valve Rod   
					$1.20   
					$1.20   
					Key, Furnace   
					$1.20   
					$1.20   
					Instruction Plate, Lighting   
					Valve Rod Indicator Plate   
					Drafthood Assembly w/Gasket   
					Drafthood Gasket w/Screws   
					Thermostat, Millivolt   
					Wire, Thermostat 20'   
					Staples, Thermostat Wire   
					Valve, VS821A1061 Nat. Gas M.V.   
					Disappearing Bushing 1/4x3/8   
					L.P. Conversion Kit   
					$4.50   
					$4.50   
					$1.90   
					$1.90   
					$83.80   
					$4.80   
					$88.50   
					$4.80   
					$20.00   
					$1.30   
					$20.00   
					$1.30   
					$1.20   
					$1.20   
					$164.30   
					$2.00   
					$164.30   
					$2.00   
					$22.70   
					N/A   
					$22.70   
					$23.80   
					$21.80   
					N/A   
					Left Burner w/Pilot Bracket 75   
					Right Burner 75   
					N/A   
					N/A   
					N/A   
					N/A   
					N/A   
					N/A   
					Burner w/Pilot Brkt. & Air Adj.   
					Pilot Generator, Q313A1014 M.V.   
					Pilot Burner w/Orifice Q350A1271 N.   
					Pilot Burner w/Orifice Q350A1589 LP   
					Mounting Screws, Pilot (2)   
					Pilot Tubing w/Fittings   
					Burner Support, Front   
					Burner Support, Rear   
					Manifold   
					74401   
					70098   
					74410   
					74415   
					50107   
					74452   
					24036   
					24038   
					74416   
					74390   
					74609   
					24068   
					*74306   
					74320   
					70050   
					74351   
					74350   
					24039   
					$22.30   
					$32.30   
					$9.80   
					$9.80   
					$1.20   
					$7.00   
					$5.10   
					$2.60   
					$6.70   
					$3.40   
					$3.40   
					$9.80   
					74401   
					70098   
					74410   
					74415   
					50107   
					74452   
					24036   
					24038   
					74416   
					74406   
					74606   
					24068   
					$22.30   
					$32.30   
					$9.80   
					$9.80   
					$1.20   
					$7.00   
					$5.10   
					$2.60   
					$6.70   
					$3.40   
					$3.40   
					$9.80   
					74402   
					70098   
					74410   
					74415   
					50107   
					74452   
					24036   
					24430   
					74416   
					74407   
					74607   
					24068   
					$24.40   
					$32.30   
					$9.80   
					70098   
					74410   
					74415   
					50107   
					74452   
					24036   
					24627   
					74412   
					$32.30   
					$9.80   
					$9.80   
					$9.80   
					$1.20   
					$1.20   
					$7.00   
					$7.00   
					$5.10   
					$5.10   
					$2.90   
					$3.40   
					$6.70   
					$24.00   
					$3.40   
					Burner Orifice, Natural Gas   
					Burner Orifice, L.P. Gas   
					Warning Flag   
					$3.40 *74408   
					$3.40 *74608   
					$3.40   
					$9.80   
					24068   
					$9.80   
					Limit Control 60T11   
					Wiring Harness   
					$9.30 *74307   
					$9.30 *74308   
					$9.30 *74309   
					$9.30   
					$8.40   
					$5.60   
					$5.10   
					$3.70   
					$8.20   
					74321   
					70050   
					74351   
					74350   
					24039   
					$8.70   
					$5.60   
					$5.10   
					$3.70   
					$8.20   
					74322   
					70050   
					74351   
					74350   
					24431   
					$9.50   
					$5.60   
					$5.10   
					$3.70   
					$10.40   
					74323   
					70050   
					74351   
					74350   
					24628   
					$10.00   
					$5.60   
					Piezo Ignitor   
					Ignitor Wire   
					$5.10   
					Electrode   
					$3.70   
					Bottom Burner Cover   
					$11.70   
					Prices and specifications subject   
					to change without notice. All   
					prices are F.O.B. factory.   
					P/N 74521   
					*2 Required   
					Mr. Contractor, we only sell parts through our   
					wholesalers, but the prices listed above are for your   
					convenience. For prompt parts service, contact the   
					wholesaler from which you purchased your Cozy   
					heater. NOTE: Parts & schematic drawings on   
					
					MARCH 2005   
					Page 17   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT   
					SYSTEM FOR HEATING EQUIPMENT   
					WHAT YOU DON’T KNOW CAN HURT YOU.   
					Your pilot light system has been designed for safe and reliable operation. Although safety   
					mechanisms are built-in, the potential for hazard exists. This information is intended to help you   
					avoid these hazards.   
					YOUR GAS CONTROL AND PILOT LIGHT   
					SYSTEM   
					WHAT TO DO IF YOU SMELL GAS . . .   
					• 
					• 
					Do not try to light any appliance.   
					Do not touch any electrical switch; do not   
					use any phone in your building.   
					Immediately call your gas supplier from a   
					neighbor’s phone. Follow the gas supplier’s   
					instructions.   
					Your gas control and pilot light system has a safety   
					device whose purpose is to shut-off the gas supply to   
					the appliance if the pilot light goes out. If you have   
					trouble lighting the pilot or keeping it lit, it may mean   
					that this safety device is warning you that there is a   
					problem with your system. Inspection and repairs or   
					replacement must be made by a trained gas service   
					technician.   
					• 
					• 
					If you cannot reach your gas supplier, call   
					the fire department.   
					Installation and service must be performed by a   
					qualified installer, service agency or the gas   
					supplier.   
					Do not store or use gasoline or other flammable   
					vapors and liquids in the vicinity of this or any   
					other appliance.   
					TAMPERING IS DANGEROUS   
					The pilot safety system may also not work if you do   
					not follow the lighting instructions carefully or if you   
					tamper with the gas control that you use to light the   
					pilot. Tampering with the gas control, particularly with   
					tools, can damage the safety mechanism in the control   
					and can allow gas to leak. This can result in a fire or   
					explosion causing property damage, personal injury   
					or death.   
					CRITICAL SAFETY POINTS TO REMEMBER . . .   
					• 
					Your gas has been odorized so that you can smell   
					it. Always smell around for gas before lighting   
					your appliance.   
					• 
					Sniff for L.P.-gas at floor level. LP-gas is heavier   
					than air and may temporarily exist at floor level.   
					IF YOU SMELL GAS, DON’T LIGHT IT   
					• 
					• 
					If you smell gas, do not attempt to light the pilot.   
					Do not cause a spark by turning on or off   
					electrical switches or appliances or by using the   
					phone. Turn off the gas to the appliances and call   
					your gas supplier from another location.   
					If your gas control has gotten wet as the result of   
					flooding or other wetting, it must be replaced   
					immediately by a trained gas service technician.   
					Water can lead to damage of the internal safety   
					mechanism in the gas control and can create a   
					hazardous condition.   
					IF YOU CAN’T LIGHT IT,   
					DON’T FIGHT IT!   
					THIS IS NOT AN ADVERTISEMENT   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				Download from Www.Somanuals.com. All Manuals Search And Download.   
				 |