Louisville Tin and Stove Electric Heater VFM103 User Manual

VENT FREE  
INFRA RED HEATERS  
INSTALLATION AND  
OPERATION INSTRUCTIONS  
P/N 88900 / REV. 02/04  
R
MODEL NUMBERS  
NATURAL GAS  
PROPANE GAS  
MANUAL MODELS  
VFM63, VFM103, VFM203, VFM303 VFT101, VFT201, VFT301  
VFM64, VFM104, VFM204, VFM304 VFT102, VFT202, VFT302  
THERMOSTAT MODELS  
WARNING: If the information in this manual is not  
followed exactly, a fire or explosion may result causing  
property damage, personal injury, or loss of life.  
-
Do not store or use gasoline or other flam-  
mable vapors and liquids in the vicinity of this  
or any other appliance.  
-
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electrical switch; do not use any  
phone in your building.  
Immediately call your gas supplier from a neighbor’s  
phone. Follow the gas supplier’s instructions.  
If you cannot reach your gas supplier, call the fire  
department.  
INSTALLER: Leave this manual  
with the appliance.  
CONSUMER: Retain this  
manual for future reference.  
INSTALLER MUST SHOW  
HOMEOWNER PROPER  
LIGHTING AND OPERATION  
OF HEATER. HAVE THEM  
COMPLETE AND RETURN  
THE WARRANTY CARD.  
-
INSTALLATION AND SERVICE MUST BE  
PERFORMED BY A QUALIFIED  
INSTALLER, SERVICE AGENCY OR THE  
GAS SUPPLIER.  
This is an unvented gas fired heater. It uses air (oxygen) from the room in which it is installed. Provisions  
for adequate combustion and ventilation air must be provided. See Pg. 4 & 5.  
This unit is not approved for installation in greenhouses,or environments involving dusty, wet,  
corrosive, or explosive conditions. Such conditions will invalidate the warranty and may create  
unsafe conditions.  
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home,  
where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the  
rating plate. This appliance is not convertible for use with other gases.  
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INTRODUCTION – CONT’D.  
For your protection this heater is equipped with an Oxygen Depletion Sensor (ODS) pilot system. Never operate heater if  
ODS has been damaged or tampered with as this could expose you to Carbon Monoxide (a colorless, odorless gas) that  
could result in injury or death. Early signs of Carbon Monoxide poisoning resemble influenza, with headaches, dizziness,  
or nausea. If you develop these symptoms GET FRESH AIR AT ONCE. Turn off heater and call a qualified serviceman to  
check heater. Some people are more affected by Carbon Monoxide than others: Including pregnant women, persons with  
a heart or lung disease, anemia, those under the influence of alcohol, and those at high altitudes.  
OPERATION  
Infrared heaters “heat like the sun” with almost instantaneous, safe, clean burning “waves” of infrared heat. Like the sun,  
they must “see” the object to be heated. Make sure they are installed away from furniture or any other object which  
might block the infrared “waves”. The Cozy thermostatically controlled units offer the additional benefit of automatically  
cycling the heating to maintain just the right room temperature. Ventfree gas room heaters are designed strictly for  
“supplemental” room heat use and should never be installed as “sole source heating”.  
ROOM HEATER SPECIFICATIONS  
Your room heater comes packed in a single carton. Before installation, check the rating plate to verify that the Model  
Number is correct and that the room heater is equipped for the type gas you intend to use.  
MODELNUMBER  
NATURALGAS  
PROPANEGAS  
TYPE CONTROL  
MANUAL MODELS  
THERMOSTAT MODELS  
VFM63  
VFM64  
MAN.  
VFM103  
VFM104  
MAN.  
VFM203  
VFM204  
MAN.  
VFM303  
VFM304  
MAN.  
VFT101 VFT201  
VFT102 VFT202  
VFT301  
VFT302  
T-STAT  
BULB  
T-STAT  
BULB  
22-1/2”  
14-9/16”  
7”  
T-STAT  
BULB  
HEIGHT  
22-1/2”  
11-1/2”  
7”  
22-1/2”  
14-9/16”  
7”  
22-1/2”  
22-1/2”  
26-13/16”  
7”  
22-1/2”  
20-11/16”  
7”  
22-1/2”  
26-13/16”  
7”  
WIDTH  
20-11/16”  
7”  
DEPTH  
INPUT (BTU/HR.)  
5,500  
10,000  
LO / 10,000  
HI / 20,000  
LO / 10,000  
MED./20,000  
HI / 30,000  
½”  
10,000  
20,000  
30,000  
Gas Supply Line Size  
Optional CVF Blower  
Optional Floor Stand  
Bathroom Installation  
Bedroom Installation  
Piezo Ignitor  
½”  
½”  
½”  
½”  
½”  
½”  
NO  
NO  
YES  
YES  
NO  
YES  
NO  
YES  
YES  
NO  
YES  
YES  
NO  
NO  
YES  
NO  
YES  
YES  
NO  
YES  
YES  
YES  
16 LB.  
NO  
YES  
YES  
22 LB.  
NO  
NO  
YES  
YES  
22 LB.  
NO  
NO  
YES  
30 LB.  
YES  
YES  
30 LB.  
YES  
35 LB.  
Shipping Weight  
35 LB.  
As applicable:  
1. An unvented room hetaer having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom  
or bathroom; or  
2. An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom.  
SAFETY INSTRUCTIONS  
1) Keep burner and control compartment clean.  
2) Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.  
3) Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns  
or clothing ignition.  
4) Young children should be carefully supervised then they are in the same room with this heater.  
5) Do not place clothing or other flammable material on or near the heater.  
6) Any safety screen or guard removed for servicing must be replaced prior to operating the heater.  
Page 3  
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SAFETY INSTRUCTIONS - CONTINUED  
7) Installation and repair should be done by a qualified service person. The heater should be inspected before use  
and at least annually by a professional service person. More frequent cleaning may be required due to excessive  
lint from carpeting, bedding, material, etc. It is imperative that control compartments, burners, and circulating air  
passageways of the heater be kept clean.  
8) WARNING: Any changes to this heater or its controls can be dangerous”.  
9) Do not use this heater if any part has been under water. Immediately call a qualified service person to inspect the  
heater and to replace any part of the control system and any gas control which has been under water.  
10) Due to high surface and radiated temperatures, keep children, clothing, and furniture away.  
11) Do not install this heater in a recreational vehicle.  
12) Never use a match, candle, flame or other source of ignition to check for gas leaks. Use only soapy water or  
liquid detergent.  
13) Before cleaning or servicing, turn off the gas and allow heater to cool.  
14) Do not put objects around the heater that will obstruct the flow of combustion and ventilation air.  
15) When installing the heater allow adequate accessibility clearances for servicing and proper operation.  
16) Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.  
17) Do not install in a residential or commercial garage.  
18) WARNING: Do not use a blower or other accessory not approved for use with this heater.  
19) WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property  
damage.”  
20) WARNING: Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner flame  
patterns.”  
21) This appliance is intended for supplemental heating.  
FRESH AIR FOR COMBUSTION, VENTILATION AND HEAT DISTRIBUTION  
With todays energy efficient homes, it is possible to make your home so air tight that it can result in stale air, dry rot, mold  
development and host of other related problems. Gas burning appliances need fresh air for combustion as well as for  
good distribution of heated air throughout the home. The following guide provides good general rules for classifying and  
properly ventilating most homes.  
“The National Fuel Gas Code ANSI Z223.1/NFPA54 defines a confined space as a space whose volume is less than 50  
cubic feet per 1,000 Btu per hour (4.8m³ per Kw) of the aggregate input rating of all appliances installed in that space and  
an unconfined space as a space whose volume is equal to or greater than 50 cubic feet per 1,000 Btu per hour (4.8m³ per  
Kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space  
in which the appliance is installed, through openings not furnished with doors, are considered a part of the unconfined  
space.”  
“This heater shall not be installed in a confined space or unusually tight construction unless provisions for adequate  
combustion and ventilation air are made. Use the following example to determine if the heater is being installed in a  
confined or unconfined space.”  
STEP 1. First find the cubic feet of area to be heated length x width x height. NOTE: Include any adjoining rooms that  
cannot be separated by closing a door or that have a air exchange grille that cannot be closed between rooms.  
EXAMPLE: Area size 25 ft. x 15 ft. x 7-1/2 ft. = 2,812.5 cubic feet.  
STEP 2. Divide area cubic feet by 50. EXAMPLE: 2,812.5 ) 50 = 56.25. Multiply this number by 1,000 for total Btu input  
room can support. E XAMPLE: 56.25 x 1,000 = 56,250 Btu.  
STEP 3. List all gas burning appliances in this area and total the combined Btu input. EXAMPLE:  
Cozy vent free heater……………………..  
Gaswaterheater…………………………..  
Gas range (all burners & oven on)………..  
20,000 Btu  
58,000 Btu  
28,000 Btu  
106,000 Btu  
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FRESH AIR FOR COMBUSTION, VENTILATION AND HEAT DISTRIBUTION - CONT’D.  
STEP 4. Compare the total Btu the area can support (from Step 2) to the total Btu in the area the heater will be installed  
(from Step 3). If the total from Step 2 is larger this is considered an unconfined space, if Btu total from Step 3 is larger this  
is considered a confined space and provisions must be made for additional combustion and ventilation air. EXAMPLE:  
Btu area can support is 56,250, total Btu in area is 106,000 – this would be a confined space.  
NOTE: A third construction class is one with unusually tight construction, defined as, construction where: (A) Walls  
and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 per (6x10-11 Kg  
per pa-sec-m²) or less with openings gasketed or sealed, and, (B) Weatherstripping has been added on openable windows  
and doors, and , (C) Caulking or sealants are applied to areas such as joints around window and door frames, between  
sole plates and floors, between wall ceiling joints, between wall panels, at penetration for plumbing, electrical, and gas  
lines, and at other openings.  
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space, or if the  
building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods  
described in the National Fuel Gas Code, ANSI Z223.1/NFPA54, Section 5.3 or applicable local codes.” Examples would  
be to provide two permanent openings either to an adjoining room, or to the outside. See the National Fuel Gas Code for  
details. See Figure 9 & Figure 10 below.  
Chimney or gas vent  
Chimney or gas vent  
Ventilation louvers  
(each end of attic)  
Opening  
Outlet Air  
Water  
Heater  
Furnace  
Furnace Water  
Heater  
Inlet Air  
Alternate  
air inlet  
Opening  
Equipment located in confined  
spaces; all air from inside the  
building. See 5.3.3(a).  
Ventilation louvers for  
unheated crawl space  
Equipment located in confined spaces; all air from  
outdoors - inlet air from ventilated crawl space and  
outlet air to ventilated attic. See 5.3.3(b).  
FIGURE 9  
FIGURE 10  
INSTALLATION  
Installation and service must be performed by a qualified installer, service agency or the gas supplier.  
LOCATION  
1)  
2)  
For most efficient performance, locate heater as centrally as possible in the area to be heated.  
Do not install heater in a closet, alcove or small hallway where the heater could be isolated from the space to be  
heated and adequate combustion air by closing a door.  
Page 5  
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INSTALLATION - CONTINUED  
3)  
4)  
Protect heater from wind, high traffic areas, and drafts (such as doorways, locations that get direct air from a ceiling  
fan, etc.) as this will cause nuisance pilot outage.  
All models may be wall mounted. Model No. VFM10, VFT10, VFM20, VFT20, VFM30 & VFT30 may be free  
standing by adding optional VF-FSK floor stand kit. These floor mounted units must also have an approved, fire  
resistant floor base (available from factory) and must be hard piped.  
5)  
If optional blower is to be added, locate heater so there is safe access to an electrical outlet.  
CLEARANCES  
1)  
Maintain adequate accessibility clearances for  
36”  
servicing and proper operation.  
2)  
Minimum clearances as viewed from front of  
heater. 3” clearance below heater shall be  
measured from top surface of carpeting, tile,  
etc.  
3)  
If VF-FSK Free Standing Kit is used and the  
heater is installed directly on carpeting, tile, or  
other combustible material other than wood  
8”  
8”  
flooring, the appliance shall be installed on a  
metal or wood panel extending the full width  
and depth of the appliance, such as a stove  
board.  
TOOLS AND ADDITIONAL SUPPLIES  
REQUIRED  
3”  
CLEARANCES  
1)  
2)  
3)  
4)  
Pipe wrenches (2).  
Phillip head screwdriver or screwgun.  
Pressure test gauge.  
An A.G.A. certified manual shut off valve  
with 1/8” NPT pressure tap.  
Union connector for type of piping used  
(check local codes).  
5)  
6)  
7)  
8)  
9)  
Pipe sealant certified for use with L.P. gas.  
Components to assemble a drip leg.  
Level.  
Drill (if anchors are required).  
ROUGH-INGASSUPPLY  
1)  
2)  
Determine location of heater. (See  
“Operation”, “Fresh Air”, and “Safety  
Instructions” for details.  
Install at least a ½” diameter gas supply line.  
(Gas supply can enter through bottom or  
back of heater). See Figure 1.  
1-5/8”  
13-1/16”  
FIGURE 1  
Page 6  
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TABLE 1 – first stage pipe sizing  
PROPANE GAS  
10 PSIG Inlet with a 1 PSIG Pressure Drop  
Maximum capacity of pipe or tubing, in thousands of BTU/hr. of L.P. Gas  
Size of Pipe  
Or Copper  
Tubing, Inches  
LENGTH OF PIPE OR TUBING, FEET*  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
3/8  
558  
383  
309  
265  
235  
213  
196  
182  
171  
161  
Copper  
½
1387  
2360  
3993  
3339  
6982  
13153  
27004  
40461  
77924  
870  
700  
599  
531  
481  
443  
412  
386  
365  
Tubing 5/8  
1622  
2475  
2295  
4799  
9040  
18560  
27809  
53556  
1303  
2205  
1843  
3854  
7259  
14904  
22331  
43008  
1115  
1887  
1577  
3298  
6213  
12756  
19113  
36809  
988  
896  
824  
767  
719  
679  
1149  
961  
2009  
3785  
7770  
11642  
22422  
(O.D.)  
¾
1672  
1398  
2923  
5507  
11306  
16939  
32623  
1515  
1267  
2649  
4989  
10244  
15348  
29559  
1394  
1165  
2437  
4590  
9424  
14120  
27194  
1297  
1084  
2267  
4270  
8767  
13136  
25299  
1217  
1017  
2127  
4007  
8226  
12325  
23737  
½
Pipe  
Size  
¾
1
1-1/4  
1-1/2  
2
125  
150  
175  
200  
225  
250  
275  
300  
350  
400  
3/8  
½
142  
130  
118  
111  
104  
90  
89  
89  
82  
76  
Copper  
323  
601  
293  
269  
251  
235  
222  
211  
201  
185  
172  
Tubing 5/8  
546  
502  
467  
438  
414  
393  
375  
345  
321  
(O.D.)  
¾
1018  
852  
1780  
3354  
6887  
10318  
19871  
923  
843  
790  
740  
700  
664  
634  
584  
543  
½
772  
710  
660  
619  
585  
556  
530  
488  
454  
Pipe  
Size  
¾
1613  
3039  
6240  
9349  
18005  
1484  
2796  
5741  
8601  
16564  
1381  
2601  
5340  
8002  
15410  
1296  
2441  
5011  
7508  
14459  
1224  
2305  
4733  
7092  
13658  
1162  
2190  
4495  
6735  
12971  
1109  
2089  
4289  
6426  
12375  
1020  
1922  
3945  
5911  
11385  
949  
1
1788  
3670  
5499  
10591  
1-1/4  
1-1/2  
2
*Total length of piping from outlet of first stage regulator to inlet of second stage regulator (or to inlet of second stage regulator furthest  
away).  
Notes:  
1) To allow 2 PSIG pressure drop, multiply total gas demand by .707, and use capacities from table.  
2) For different first stage pressures, multiply total gas demand by the following factors, and use capacities from table.  
First State Pressure PSIG  
20  
21  
Multiply by  
.844  
.912  
Data Calculated per NFPA #54 & 58.  
TABLE 4 – Second, Single, or Integral Twin Stage Pipe Sizing  
11 Inches Water Column Inlet with a ½ Inch Water Column Drop  
Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas  
PROPANE GAS  
Size of Pipe  
Or Copper  
LENGTH OF PIPE OR TUBING, FEET*  
Tubing, Inches  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
3/8  
Copper 1/2  
Tubing 5/8  
49  
34  
27  
23  
20  
19  
110  
206  
348  
536  
291  
608  
1146  
2353  
3525  
6789  
76  
61  
52  
46  
42  
38  
36  
33  
32  
141  
239  
368  
200  
418  
788  
1617  
2423  
4666  
114  
192  
296  
161  
336  
632  
1299  
1946  
3747  
97  
86  
78  
71  
67  
62  
59  
(O.D.)  
3/4  
7/8  
1/2  
3/4  
1
164  
253  
137  
287  
541  
1111  
1665  
3207  
146  
224  
122  
255  
480  
985  
1476  
2842  
132  
203  
110  
231  
435  
892  
1337  
2575  
120  
185  
102  
212  
400  
821  
1230  
2369  
113  
174  
94  
105  
161  
87  
100  
154  
84  
Pipe  
Size  
198  
372  
764  
1144  
2204  
185  
349  
717  
1074  
2068  
175  
330  
677  
1014  
1954  
1-1/4  
1-1/2  
2
125  
150  
175  
200  
225  
250  
275  
300  
350  
400  
3/8  
Copper 1/2  
Tubing 5/8  
(O.D.)  
3/4  
7/8  
1/2  
3/4  
1
1-1/4  
1-1/2  
2
74  
67  
62  
58  
54  
51  
48  
46  
43  
40  
Pipe  
Size  
155  
292  
600  
899  
1731  
141  
265  
544  
815  
1569  
129  
244  
500  
749  
1443  
120  
227  
465  
697  
1343  
113  
213  
437  
654  
1260  
107  
201  
412  
618  
1190  
101  
191  
392  
587  
1130  
97  
89  
83  
182  
374  
560  
1078  
167  
344  
515  
992  
156  
320  
479  
923  
*Total length of piping from outlet of regulator to appliance furthest away.  
Data Calculated per NFPA #54 & 58.  
Page 8  
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INSTALLING HEATER  
WALL MOUNT  
(VFM20, VFT20, VFM30, VFT30)  
WALL MOUNT (VFM6, VFM10, VFT10)  
STEP 1. Remove wall mounting bracket from back of  
heater.  
STEP 2. Locate two studs.  
STEP 3. Attach wall mounting bracket to wall studs with  
top at desired height using (2) wood screws provided.  
Make sure top of bracket is level. See Figure 4.  
STEP 4. Hang top of heater over wall mounting bracket.  
STEP 5. Remove bottom front panel.  
STEP 1. Remove wall mounting bracket from back of  
heater.  
STEP 2. Locate wall stud.  
STEP 3. Attach wall mounting bracket to wall stud  
with top at desired height, using (2) screws provided.  
Make sure top of bracket is level. See Figure 2.  
STEP 4. Hang top of heater on wall mounting bracket.  
STEP 5. Remove bottom front panel.  
STEP 6. Secure back of heater to wall, utilizing anchors (if  
necessary) or wood screws. See Figure 3.  
STEP 6. Secure back of heater to wall, utilizing  
anchors (if necessary) or wood screws. See Figure 3.  
WALL STUD  
WALL  
MOUNTING  
BRACKET  
Wall Stud  
Wall Mounting Bracket  
FIGURE 4  
INSTALLING VF-FSK FLOOR BASE KIT  
STEP 1. Remove floor base from carton.  
STEP 2. Align screw holes in base to holes in heater  
bottom.  
FIGURE 2  
STEP 3. Make sure that cut-out in top of floor base aligns  
with cut-out in bottom of heater and the other cut-out in  
bottom of heater and the other cut-out in base if facing  
towards back of unit (see illustration below).  
STEP 4. Attach floor base to bottom of heater using four  
#8 screws (provided).  
NOTE: Floor bases are for use on VFM10, VFT10, VFM-  
20, VFT-20, VFM30 and VFT30 only. The VFM6 Series has  
no base and is not approved for use with one.  
HEATER  
HOLES FOR MOUNTING BACK OF  
HEATER TO WALL  
FIGURE 3  
Make sure this cut-out  
faces back of heater.  
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GAS CONNECTION  
STEP 1.  
NOTE:  
Make the gas connection between the manual shut off valve and regulator located inside  
heater cabinet. Hold regulator when tightening connection to prevent damage to regulator  
and internal tubing. See Figure 5 for completed installation.  
All piping and connection must be checked for leaks by the installer. If connections are not  
exposed, a pressure test must be run. The appliance and its individual shut off valve must  
be disconnected from the gas supply piping system during any pressure testing at pressures  
in excess of ½ psig (3.5 kPa). The appliance must be isolated from the gas supply piping  
system by closing its individual manual shut off valve during any pressure testing of the gas  
supply piping system at test pressures equal to or less than ½ psig (3.5kPa).  
Manual  
Cut off  
Valve  
Internal Regulator  
Outside Reg.  
Supplied  
by Gas Co.  
(Supplied)  
Manual Shut Off  
Union  
1/8” NPT  
Pressure  
Plug  
Drip  
Leg  
Drip Leg  
1/8” NPT Plug  
GAS PIPING WITH VF-FSK KIT  
FIGURE 5  
FIGURE 5A  
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VFM63, VFM103 - NATURAL GAS  
VFM64, VFM104 - L.P. GAS  
FOR YOUR SAFETY READ BEFORE LIGHT  
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A  
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,  
PERSONAL INJURY OR LOSS OF LIFE.  
A. This appliance has a pilot which must be lighted by  
hand. When lighting the pilot, follow these  
instructions exactly.  
B. BEFORE LIGHTING smell all around the appliance  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will settle  
on the floor.  
If you cannot reach your gas supplier, call the fire  
department.  
C. Use only your hand to push in or turn the gas control  
knob. Never use tools. If the knob will not push in or  
turn by hand, don’t try to repair it, call a qualified  
service technician. Force or attempted repair may  
result in a fire or explosion.  
WHAT TO DO IF YOU SMELL GAS:  
D. Do not use this appliance if any part has been under  
water. Immediately call a qualified service technician  
to inspect the appliance and to replace any part of the  
control system and any gas control which has been  
under water.  
Do not try to light any appliance.  
Do not touch any electric switch, do not use any  
phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above on this  
label.  
2. Depress gas control knob slightly and turn  
clockwise  
to “OFF”.  
3. Turn off all electric power to the appliance.  
7. Turn gas control knob counterclockwise  
“PILOT”.  
to  
Gas  
Control  
Knob  
8. Depress gas control knob and hold in. Immediately  
begin alternately pushing and releasing piezo  
ignitor button, observing pilot, until pilot is lit.  
Continue to hold the control knob in for about one  
(1) minute after the pilot is lit. Release the gas  
control knob and it will pop back up. Pilot should  
remain lit. If pilot goes out, repeat steps 2 thru 7.  
If knob does not pop up when released, STOP and  
immediately call your service technician or gas  
supplier.  
NOTE: Knob can not be turned from “PILOT” to  
“OFF” unless knob is depressed slightly. Do not force.  
4. Wait five (5) minutes to clear out any gas. Then smell  
for gas, including near the floor. If you smell gas,  
STOP! Follow “B” in the safety information above  
on this label. If you don’t smell gas, go to the next  
step.  
If the pilot will not stay lit after several tries, turn the  
gas control knob to “OFF” and call your service  
technician or gas supplier.  
9. Turn gas control knob counterclockwise  
“ON”.  
to  
5. Locate pilot in the cut-out below the burner.  
6. Locate piezo ignitor button on top of heater.  
TO TURN OFF GAS TO APPLIANCE  
1.  
Depress gas control knob slightly and turn clockwise  
to “OFF”.  
Page 11  
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VFM203 - NATURAL GAS  
VFM204 - L.P. GAS  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A  
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PER-  
SONAL INJURY OR LOSS OF LIFE.  
If you cannot reach your gas supplier, call the  
fire department.  
A. This appliance has a pilot which must be lighted by  
hand. When lighting the pilot, follow these instruc-  
tions exactly.  
B. BEFORE LIGHTING smell all around the appliance  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will settle  
on the floor.  
C. Use only your hand to push in or turn the gas  
control knob. Never use tools. If the knob will not  
push in or turn by hand, don’t try to repair it, call a  
qualified service technician. Force or attempted  
repair may result in a fire or explosion.  
D. Do not use this appliance if any part has been  
under water. Immediately call a qualified service  
technician to inspect the appliance and to replace  
any part of the control system and any gas control  
which has been under water.  
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electric switch, do not use any  
phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above on this  
label.  
2. Depress gas control knob slightly and turn clockwise  
to “OFF”.  
3. Turn off all electric power to the appliance.  
7. Turn gas control knob counterclockwise  
“PILOT”.  
to  
Gas  
8. Depress gas control knob and hold in. Immediately  
begin alternately pushing and releasing piezo  
ignitor button, observing pilot, until pilot is lit.  
Continue to hold the control knob in for about  
one (1) minute after the pilot is lit. Release the  
gas control knob and it will pop back up. Pilot  
should remain lit. If pilot goes out, repeat steps  
2 thru 7.  
Control  
Knob  
NOTE: Knob can not be turned from “PILOT” to “OFF” unless  
knob is depressed slightly. Do not force.  
If knob does not pop up when released, STOP and  
immediately call your service technician or gas  
supplier.  
If the pilot will not stay lit after several tries, turn  
the gas control knob to “OFF” and call your  
service technician or gas supplier.  
4. Wait five (5) minutes to clear out any gas. Then smell  
for gas, including near the floor. If you smell gas,  
STOP! Follow “B” in the safety information above  
on this label. If you don’t smell gas, go to the next  
step.  
5. Locate pilot in the cut-out below the burner.  
6. Locate piezo ignitor button on top of heater.  
9. Turn on all electric power to the appliance.  
10. Turn gas control knob counterclockwise  
desired “LO” or “HI” setting.  
to  
TO TURN OFF GAS TO APPLIANCE  
1.  
2.  
Depress gas control knob slightly and turn clockwise  
to “OFF”.  
Turn off all electric power to the appliance if service is to be performed.  
Page 12  
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VFM303 - NATURAL GAS  
VFM304 - L.P. GAS  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR  
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR  
LOSS OF LIFE.  
A. This appliance has a pilot which must be lighted by  
hand. When lighting the pilot, follow these instruc-  
tions exactly.  
B. BEFORE LIGHTING smell all around the appliance  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will settle  
on the floor.  
If you cannot reach your gas supplier, call the fire  
department.  
C. Use only your hand to push in or turn the gas control  
knob. Never use tools. If the knob will not push in or  
turn by hand, don’t try to repair it, call a qualified  
service technician. Force or attempted repair may  
result in a fire or explosion.  
WHAT TO DO IF YOU SMELL GAS:  
D. Do not use this appliance if any part has been under  
water. Immediately call a qualified service technician  
to inspect the appliance and to replace any part of the  
control system and any gas control which has been  
under water.  
Do not try to light any appliance.  
Do not touch any electric switch, do not use any  
phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above on this  
label.  
2. Depress gas control knob slightly and turn  
clockwise  
to “OFF”.  
3. Turn off all electric power to the appliance.  
7. Turn gas control knob counterclockwise  
“PILOT”.  
to  
Gas  
Control  
8. Depress gas control knob and hold in. Immediately  
begin alternately pushing and releasing piezo  
ignitor button, observing pilot, until pilot is lit.  
Continue to hold the control knob in for about one  
(1) minute after the pilot is lit. Release the gas  
control knob and it will pop back up. Pilot should  
remain lit. If pilot goes out, repeat steps 2 thru 7.  
If knob does not pop up when released, STOP and  
immediately call your service technician or gas  
supplier.  
Knob  
NOTE: Knob can not be turned from “PILOT” to “OFF”  
unless knob is depressed slightly. Do not force.  
4. Wait five (5) minutes to clear out any gas. Then  
smell for gas, including near the floor. If you smell  
gas, STOP! Follow “B” in the safety information  
above on this label. If you don’t smell gas, go to  
the next step.  
If the pilot will not stay lit after several tries, turn the  
gas control knob to “OFF” and call your service  
technician or gas supplier.  
9. Turn on all electric power to the appliance.  
5. Locate pilot in the cut-out below the burner.  
6. Locate piezo ignitor button on top of heater.  
10. Turn gas control knob counterclockwise  
desired temperature setting.  
to  
TO TURN OFF GAS TO APPLIANCE  
1.  
2.  
Depress gas control knob slightly and turn clockwise  
to “OFF”.  
Turn off all electric power to the appliance if service is to be performed.  
Page 13  
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VFT101, VFT201, VFT301 - NAT. GAS /VFT102, VFT202, VFT302 - L.P.  
GAS  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A  
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PER-  
SONAL INJURY OR LOSS OF LIFE.  
If you cannot reach your gas supplier, call the  
fire department.  
A. This appliance has a pilot which must be lighted by  
hand. When lighting the pilot, follow these instruc-  
tions exactly.  
B. BEFORE LIGHTING smell all around the appliance  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will settle  
on the floor.  
C. Use only your hand to push in or turn the gas  
control knob. Never use tools. If the knob will  
not push in or turn by hand, don’t try to repair it,  
call a qualified service technician. Force or  
attempted repair may result in a fire or explosion.  
D. Do not use this appliance if any part has been  
under water. Immediately call a qualified service  
technician to inspect the appliance and to replace  
any part of the control system and any gas  
control which has been under water.  
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electric switch, do not use any  
phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above on this  
label.  
2. Depress gas control knob slightly and turn clockwise  
to “OFF”.  
3. Turn off all electric power to the appliance.  
Gas  
Control  
Knob  
7. Turn gas control knob counterclockwise  
“PILOT”.  
to  
8. Depress gas control knob and hold in.  
Immediately begin alternately pushing and  
releasing piezo ignitor button, observing pilot,  
until pilot is lit. Continue to hold the control  
knob in for about one (1) minute after the pilot  
is lit. Release the gas control knob and it will  
pop back up. Pilot should remain lit. If pilot  
goes out, repeat steps 2 thru 7.  
NOTE: Knob can not be turned from “PILOT” to “OFF” unless  
knob is depressed slightly. Do not force.  
4. Wait five (5) minutes to clear out any gas. Then smell  
for gas, including near the floor. If you smell gas,  
STOP! Follow “B” in the safety information above  
on this label. If you don’t smell gas, go to the next  
step.  
If knob does not pop up when released, STOP  
and immediately call your service technician or  
gas supplier.  
If the pilot will not stay lit after several tries, turn  
the gas control knob to “OFF” and call your  
service technician or gas supplier.  
5. Locate pilot in the cut-out below the burner.  
6. Locate piezo ignitor button on top of heater.  
9. Turn on all electric power to the appliance.  
10. Turn gas control knob counterclockwise  
desired temperature setting.  
to  
TO TURN OFF GAS TO APPLIANCE  
1.  
2.  
Depress gas control knob slightly and turn clockwise  
to “OFF”.  
Turn off all electric power to the appliance if service is to be performed.  
Page 14  
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PROPER OPERATION  
ODS / PILOT FLAME  
The pilot pressure has been pre-set at the factory and with proper supply pressure will provide a safe,  
reliable ignition source. See Figure 6.  
INCORRECT -  
LOW PRESSURE  
INCORRECT - OXYGEN  
LEVEL DROPPING  
CORRECT  
BURNER FLAME  
All orificing and pressure setting was done at the factory and, with proper supply pressure, will provide a safe, efficient  
source of heat. However, if any questions about manifold pressure, have a qualified serviceman check with a manometer,  
Natural Gas will be 5”, L.P. Gas will be 10” w.c. A proper burner flame (See Figure 7) will produce a reddish-orange flow on  
the surface of the ceramic burner plaques. If the burner flame has blue streamers or the flame is floating off the surface of  
the plaques, turn heater off and call a qualified service person. Do not operate heater if all plaques are not glowing.  
NOTE: There will be approximately ¼” space on the sides and top of the burner that will not glow.  
VFM20: When turned to the “LO” setting the two middle plaques will light and glow. When valve is turned to “HI” then  
FIGURE 7  
CORRECT FLAME  
INCORRECT FLAME  
all four plaques will be lit.  
VFM20 / CORRECT FLAME  
“LO”  
VFM20 / CORRECT FLAME  
HI”  
Page 15  
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MAINTENANCE  
The entire heater should be checked and cleaned by a qualified service person before the start of each  
heating season. More frequent cleaning may be required due to excessive lint conditions from carpeting,  
bedding material, etc.  
CABINET  
To clean the cabinet and hearth and jamb assemblies of your heater, turn off and allow to cool, then wipe  
with a soft damp cloth. This will remove any dust. Never use metal polish, furniture wax, or any type of  
cleaning solution as this could cause odors when the heater is turned back on.  
MAIN BURNER  
Burners may be cleaned by using a low pressure air hose, or soft brush. Be careful not to damage the  
ceramic plaque.  
ODS/PILOT  
STEP 1.  
STEP 2.  
STEP 3.  
Remove bottom front panel.  
Disconnect pilot line from pilot.  
Use a low pressure air hose to blow through pilot and through ODS opening in side of pilot.  
WARNING: Never insert anything into any of the openings in the pilot as this could damage the Oxygen  
Depletion System and expose the homeowner to Carbon Monoxide poisoning.  
STEP 3 - PILOT CLEANING  
WARNING: After any servicing or cleaning make sure heater is completely re-assembled and check for  
gas leaks.  
Page 16  
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BLOWER INSTRUCTIONS  
INSTALLINGTHEVFBBLOWER  
STEP 1. Remove blower assembly from shipping carton.  
STEP 2. Insert blower assembly into upper back of heater (See Figure 8).  
STEP 3. Secure blower to heater using three #8 screws (provided) through holes pre-punched in heater back.  
STEP 4. Locate mounting holes for switchbox (See Figure 8).  
STEP 5. Secure switchbox to heater using two #8 screws (provided).  
STEP 6. Plug power cord into 115 volt three-prong grounded receptacle.  
CAUTION:  
Always unplug power cord before servicing or cleaning heater. This appliance is equipped with a three-  
prong (grounding) plug for your protection against shock hazard and should be plugged directly into a  
properly grounded three-prong receptacle.  
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper  
and dangerous operation. Verify proper operation after servicing.  
Switchbox  
Blower Assembly  
Blower  
Motor  
Fan  
Switch  
FIGURE 8  
Black  
White  
If any of the original wire supplied  
with the appliance must be re-  
placed, it must be replaced with a  
wire of at least a 105/C tempera-  
ture rating.  
WIRING DIAGRAM / VFB BLOWER  
Page 17  
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MANUAL MODELS  
VENT FREE INFRA-RED HEATER  
MANUAL CONTROL  
PARTS LIST  
NAT. GAS  
VFM63  
L.P. GAS  
VFM64  
VFM103  
VFM203  
VFM303  
VFM104  
VFM204  
VFM304  
Prices and specifications subject to change  
without notice. All prices are F.O.B. factory.  
12  
11  
Blower  
Parts  
16  
10  
13  
20  
32  
33  
7
18  
30  
17  
31  
19  
24  
21  
2
14  
15  
22  
26  
9
5
23  
25  
6
1
3
VFM63,  
VFM64  
VFM303, VFM304  
VFM203, VFM204  
VFM103,  
VFM104  
“MED.”  
3 a, b, c  
“LO”  
“LO”  
3 a, b  
3
“HI”  
“HI”  
Page 18  
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REPLACEMENT PARTS LIST. TOORDERREPLACEMENTPARTSYOUMUSTGIVEMODELNUMBER, SERIAL  
NUMBER, TYPE OF GAS USED, PART DESCRIPTION AND PART NUMBER.  
MODEL NUMBERS NATURAL  
MODEL NUMBERS PROPANE  
VFM63  
VFM64  
VFM103  
VFM104  
VFM203  
VFM204  
VFM303  
VFM304  
REF. PART  
LIST  
PART  
NO.  
88290  
LIST  
PART  
NO.  
88291  
LIST  
PART  
LIST  
PART DESCRIPTION  
Valve, CPMM-21400/17  
ODS/Pilot (NAT. GAS)  
ODS/Pilot (L.P. GAS)  
Manifold  
NO.  
1
NO.  
88290  
PRICE  
$40.60  
$41.90  
$36.20  
$10.10  
N/A  
PRICE  
$40.60  
$41.90  
$36.20  
$20.10  
N/A  
PRICE  
$42.00  
$41.90  
$36.20  
N/A  
NO.  
88177  
PRICE  
$41.30  
2
88169  
88168  
88147  
N/A  
88169  
88168  
88148  
N/A  
88169  
88168  
N/A  
88169  
88168  
N/A  
$41.90  
$36.20  
N/A  
2
3
Manifold “LO”  
3a  
3b  
3c  
5
88155  
88156  
N/A  
$18.40  
$17.90  
N/A  
88157  
88159  
88158  
88021  
88020  
88031  
88032  
$18.80  
$18.80  
$18.80  
$3.40  
Manifold “HI”  
N/A  
N/A  
N/A  
N/A  
Manifold “MEDIUM”  
Burner Orifice (NAT. GAS)  
Burner Orifice (L.P. GAS)  
Gas Regulator (NAT. GAS)  
Gas Regulator (L.P. GAS)  
Burner Assembly  
N/A  
N/A  
N/A  
N/A  
88021  
88020  
88035  
88036  
88150  
88045  
88019  
88075  
35220  
80016  
88070  
88013  
88018  
35165  
35060  
35070  
35045  
35080  
35100  
88100  
35200  
35185  
35240  
91370  
$3.40  
$3.40  
$17.50  
$17.50  
$42.20  
$2.80  
$11.70  
$4.00  
$7.00  
$5.70  
$2.80  
$4.70  
$1.10  
$16.90  
$13.10  
$13.10  
$14.90  
$10.10  
$43.40  
$21.40  
$2.60  
$2.90  
$5.00  
$2.80  
88021  
88020  
88035  
88036  
88151  
88066  
88019  
88075  
35220  
80016  
88070  
88013  
88018  
35425  
35060  
35070  
35340  
35360  
35380  
88101  
35460  
N/A  
$3.40  
$3.40  
$17.50  
$17.50  
$79.70  
$4.20  
$11.70  
$4.00  
$7.00  
$5.70  
$2.80  
$4.70  
$1.10  
$19.30  
$13.10  
$13.10  
$16.20  
$10.70  
$46.80  
$23.00  
$2.90  
N/A  
88021  
88020  
88031  
88032  
$3.40  
5
$3.40  
$3.40  
6
$17.50  
$17.50  
$17.50  
$17.50  
6
7
88152 $145.50  
88153 $197.40  
Gas Supply Tube  
Control Rod  
9
88066  
88019  
88008  
35960  
80016  
88070  
88013  
88018  
35925  
35060  
35070  
35870  
35860  
35880  
88105  
35940  
35185  
35240  
91371  
$4.20  
$11.70  
$5.90  
88049  
88019  
88010  
35960  
80016  
88070  
88013  
88018  
36425  
35060  
35070  
36340  
36360  
36380  
88104  
36440  
35185  
35480  
91380  
$4.70  
$11.70  
$6.60  
10  
11  
12  
13  
14  
Control Knob  
Wall Mounting Bracket  
Piezo  
$8.60  
$8.60  
$5.70  
$5.70  
Electrode Wire 30"  
$2.80  
$2.80  
Pilot Tubing Assy.24"Nat.&L.P. 15  
$4.70  
$4.70  
Control Rod Grommet  
Casing Back  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
$1.10  
$1.10  
$20.00  
$13.10  
$13.10  
$12.70  
$12.40  
$51.70  
$26.60  
$4.00  
$25.90  
$13.10  
$13.10  
$21.20  
$13.80  
$58.30  
$33.40  
$4.60  
Casing Left Side  
Casing Right Side  
Top Front Panel  
Bottom Front Panel  
Bezel Assembly  
Wire Guard  
Heat Shield  
Valve Support Bracket  
Regulator Support Bracket  
Lighting Instruction Assembly  
$2.90  
$2.90  
35480  
91370  
$4.00  
$2.80  
$5.00  
$4.00  
$2.80  
$4.50  
BLOWER PARTS VF-B  
Blower/Motor Assembly  
Blower Housing  
Fan Switch  
30  
31  
32  
33  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
88250  
37025  
88240  
80202  
37075  
37085  
$58.60  
$13.00  
$5.90  
$4.20  
$6.10  
$7.80  
88250  
37025  
88240  
80202  
37075  
37085  
$58.60  
$13.00  
$5.90  
$4.20  
$6.10  
$7.80  
Power Cord  
Junction Box  
Junction Box Cover  
* TWO REQUIRED  
Mr. Contractor, we only sell parts through our wholesalers, but the prices listed above are for your convenience.  
For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts &  
schematic drawings on current models are shown at www.cozyheaters.com.  
MARCH 2005  
Page 19  
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THERMOSTAT MODELS  
VENT FREE INFRA-RED HEATER  
THERMOSTAT CONTROL  
PARTS LIST  
NAT. GAS  
VFT101  
VFT201  
VFT302  
L.P. GAS  
VFT102  
VFT202  
VFT302  
Prices and specifications subject to change  
without notice. All prices are F.O.B. factory.  
Blower  
Parts  
12  
16  
13  
20  
32  
33  
7
18  
30  
17  
19  
31  
24  
21  
2
14  
2
22  
5
23  
6
9
1
VFT101, VFT102  
VFT201, VFT202  
VFT301, VFT302  
3
Mr. Contractor, we only sell parts through  
our wholesalers, but the prices listed are for  
your convenience. For prompt parts  
service, contact the wholesaler from which  
you purchased your Cozy heater. NOTE:  
Parts & schematic drawings on current  
models are shown at www.cozyheaters.com.  
Page 20  
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REPLACEMENT PARTS LIST. TOORDERREPLACEMENTPARTSYOUMUSTGIVEMODELNUMBER, SERIAL  
NUMBER, TYPE OF GAS USED, PART DESCRIPTION AND PART NUMBER.  
MODEL NUMBERS NATURAL  
MODEL NUMBERS PROPANE  
VFT101  
VFT102  
VFT201  
VFT202  
VFT301  
VFT302  
REF.  
PART  
NO.  
88179  
LIST  
PART  
NO.  
88179  
LIST  
PART  
NO.  
LIST  
PRICE  
$88.10  
PART DESCRIPTION  
Valve, VT-23100/18  
ODS/Pilot (NAT. GAS)  
ODS/Pilot (L.P. GAS)  
Manifold  
NO.  
1
PRICE  
PRICE  
$88.10  
$88.10  
88179  
2
88169  
88168  
88041  
88021  
88020  
88035  
88036  
88151  
88046  
35220  
80016  
88070  
88013  
88005  
35425  
35060  
35070  
35345  
35360  
35380  
88101  
35460  
35480  
91373  
$41.90  
$36.20  
$22.80  
$3.40  
88169  
88168  
88490  
88021  
88020  
88031  
88032  
88152  
88046  
35960  
80016  
88070  
88013  
88005  
35925  
35060  
35070  
35855  
35860  
35880  
88105  
35940  
35480  
91373  
$41.90  
$36.20  
$24.60  
$3.40  
88169  
88168  
88491  
88021  
88020  
88031  
88032  
88153  
88046  
35960  
80016  
88070  
88013  
88005  
36425  
35060  
35070  
36355  
36360  
36380  
88104  
36440  
35480  
91373  
$41.90  
$36.20  
$35.30  
$3.40  
2
3
Burner Orifice (NAT. GAS)  
Burner Orifice (L.P. GAS)  
Gas Regulator (NAT. GAS)  
Gas Regulator (L.P. GAS)  
Burner Assembly  
5
5
$3.40  
$3.40  
$3.40  
6
$17.50  
$17.50  
$79.70  
$6.10  
$17.50  
$17.50  
$145.50  
$6.10  
$17.50  
$17.50  
$197.40  
$6.10  
6
7
Gas Supply Tube  
Wall Mounting Bracket  
Piezo  
9
12  
13  
14  
$7.00  
$8.60  
$8.60  
$5.70  
$5.70  
$5.70  
Electrode Wire 30"  
$2.80  
$2.80  
$2.80  
Pilot Tubing Assy.24"Nat.&L.P. 15  
$4.70  
$4.70  
$4.70  
Control Rod Grommet  
Casing Back  
16  
17  
18  
19  
20  
21  
22  
23  
24  
26  
$1.20  
$1.20  
$1.20  
$19.30  
$13.10  
$13.10  
$16.20  
$10.70  
$46.80  
$23.00  
$2.90  
$20.00  
$13.10  
$13.10  
$18.80  
$12.40  
$51.70  
$26.60  
$4.00  
$25.90  
$13.10  
$13.10  
$21.10  
$13.80  
$58.30  
$33.40  
$4.60  
Casing Left Side  
Casing Right Side  
Top Front Panel  
Bottom Front Panel  
Bezel Assembly  
Wire Guard  
Heat Shield  
Regulator Support Bracket  
Lighting Instruction Assembly  
$4.00  
$4.00  
$4.00  
$2.80  
$2.80  
$2.80  
BLOWER PARTS VF-B  
Blower/Motor Assembly  
Blower Housing  
Fan Switch  
30  
31  
32  
33  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
88250  
37025  
88240  
80202  
37075  
37085  
$58.60  
$13.00  
$5.90  
$4.20  
$6.10  
$7.80  
88250  
37025  
88240  
80202  
37075  
37085  
$58.60  
$13.00  
$5.90  
$4.20  
$6.10  
$7.80  
Power Cord  
Junction Box  
Junction Box Cover  
Mr. Contractor, we only sell parts through our wholesalers, but the prices listed above are for your convenience.  
For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts &  
schematic drawings on current models are shown at www.cozyheaters.com.  
MARCH 2005  
Page 21  
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TROUBLE SHOOTING GUIDE  
(for qualified serviceman)  
SYMPTOM  
POSSIBLE CAUSES  
CORRECTIVE ACTION  
No spark at ODS1.  
Ignitor wire off ODS or Piezo.  
2. Ignitor wire shorting out on casing.  
3. Defective piezo ignitor.  
1. Check and re-attach ignitor wire.  
2. Move ignitor wire.  
3. Replace Piezo ignitor.  
4. Set gap at 3/16”.  
4. Wrong gap from electrode.  
Spark but no ignition  
at ODS  
1. No gas to heater.  
2. Air in gas line.  
3. Blocked ODS orifice.  
1. Check and turn on gas.  
2. Hold in pilot knob to bleed air from gas line.  
3. Blow out ODS with low pressure air hose.  
ODS will not remain  
lit when control  
knob is released  
1. Safety interlock system activated.  
1. Wait five minutes between re-ignition  
attempts.  
2. Control knob not held in long  
enough.  
3. Control knob not in “PILOT”  
position.  
2. Press in control knob, light ODS and hold  
control knob in for one minute.  
3. Turn control knob to “OFF” then without  
pushing down turn knob counterclockwise  
until knob stops turning. Push  
knob down completely at this point.  
4. Tighten thermocouple into gas valve.  
5. Replace thermocouple (hand tighten plus  
1/4 turn with wrrench).  
4. Thermocouple loose.  
5. Defective thermocouple.  
6. Defective gas valve.  
7. Air in line.  
6. Replace gas valve.  
7. Bleed all air from gas line.  
ODS lights but main  
burner does not  
1. Control knob not in “ON” position.  
2. Burner orifice blocked.  
1. Turn control knob to “ON”.  
2. Clean burner orifice with low pressure  
air hose.  
3. Gas supply pressure low.  
4. Weak thermocouple.  
5. Defective gas valve.  
3. Check supply pressure. Call gas supplier.  
4. Replace thermocouple.  
5. Replace gas valve.  
Delayed ignition  
1. Low gas supply pressure.  
1. Check supply pressure. Call gas supplier.  
2. Clean burner orifice with low pressure  
air hose.  
3. Check and replace regulator if necessary.  
4. Make sure ODS is properly mounted to  
burner bracket.  
2. Burner orifice blocked at ODS.  
3. Low manifold pressure.  
4. ODS not in correct location.  
Flashback  
1. Broken or defective plaque.  
2. Gas supply pressure low.  
1. Discontinue use and replace burner assembly.  
2. Check supply pressure. Call gas supplier.  
One or more plaques  
not glowing  
1. Burner orifice blocked.  
1. Clean burner orifice with low pressure  
air hose.  
2. Discontinue use and replace burner assembly.  
3. Check supply pressure. Call gas supplier.  
2. Broken or defective plaque.  
3. Low gas supply pressure.  
Heater shuts off during 1. Blocked ODS.  
normal operation 2. Low gas supply presure.  
1. Clean ODS. See maintenance section.  
2. Check supply pressure. Call gas supplier.  
3. See “Provisions for adequate combustion  
and ventilation air” on Page 3 of  
instructions.  
3. Not an adequate supply of  
combustion and ventilation air.  
4. Heater located in drafty area.  
4. Re-locate heater.  
Page 22  
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IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT  
SYSTEM FOR HEATING EQUIPMENT  
WHAT YOU DON’T KNOW CAN HURT YOU.  
Your pilot light system has been designed for safe and reliable operation. Although safety mechanisms are  
built-in, the potential for hazard exists. This information is intended to help you avoid these hazards.  
YOUR GAS CONTROL AND PILOT LIGHT  
WHAT TO DO IF YOU SMELL GAS . . .  
Do not try to light any appliance.  
Do not touch any electrical switch; do not use  
any phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
If you cannot reach your gas supplier, call the  
fire department.  
SYSTEM  
Your gas control and pilot light system has a  
safety device whose purpose is to shut-off the  
gas supply to the appliance if the pilot light goes  
out. If you have trouble lighting the pilot or  
keeping it lit, it may mean that this safety  
device is warning you that there is a problem  
with your system. Inspection and repairs or  
replacement must be made by a trained gas  
service technician.  
Installation and service must be performed by a  
qualified installer, service agency or the gas  
supplier.  
Do not store or use gasoline or other flammable  
vapors and liquids in the vicinity of this or any  
other appliance.  
CRITICAL SAFETY POINTS TO  
REMEMBER . . .  
TAMPERING IS DANGEROUS  
The pilot safety system may also not work if  
you do not follow the lighting instructions  
carefully or if you tamper with the gas control  
that you use to light the pilot. Tampering with  
the gas control, particularly with tools, can  
damage the safety mechanism in the control  
and can allow gas to leak. This can result in a  
fire or explosion causing property damage,  
personal injury or death.  
Your gas has been odorized so that you can  
smell it. Always smell around for gas before  
lighting your appliance.  
Sniff for L.P.-gas at floor level. LP-gas is  
heavier than air and may temporarily exist at  
floor level.  
IF YOU SMELL GAS, DON’T LIGHT IT  
If you smell gas, do not attempt to light the  
pilot. Do not cause a spark by turning on or  
off electrical switches or appliances or by  
using the phone. Turn off the gas to the  
appliances and call your gas supplier from  
another location.  
If your gas control has gotten wet as the result  
of flooding or other wetting, it must be  
replaced immediately by a trained gas service  
technician. Water can lead to damage of the  
internal safety mechanism in the gas control  
and can create a hazardous condition.  
IF YOU CAN’T LIGHT IT,  
DON’T FIGHT IT!  
THIS IS NOT AN ADVERTISEMENT  
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LIMITED WARRANTY  
should write directly to the manufacturer, and the  
name of an alternative service source will be supplied.  
The product safety registration card  
(packed inside the appliance) must be completed and  
returned to the factory.  
The Louisville Tin & Stove Co. warrants to  
the original user the accompanying product for the period  
specified herein, provided said product is installed,  
operated, maintained, serviced, and used according to  
the instructions and specifications accompanying the  
product. AS OUTLINED IN OUR INSTRUCTIONS,  
ANY WARRANTY CONSIDERATIONS ARE  
CONTINGENT ON INSTALLATION BY A  
QUALIFIED INSTALLER (CONTRACTOR).  
SELF-INSTALLATION IS NOT RECOMMENDED  
AND MAY INVALIDATE YOUR WARRANTY.  
If within a period of one year from the date of  
installation of the product, any part supplied by the  
manufacturer proves to be defective due to workmanship  
or material, it will replace such part, provided parts  
have not been subjected to misuse, alteration, neglect, or  
accidents. The term of the warranty for the heat  
exchanger is covered in Table A below. Any claim not  
made within ten (10) days after the expiration of the  
warranty period shall be deemed waived by the user.  
The manufacturer shall have no liability or be  
THIS WARRANTY IS EXPRESSLY IN  
LIEU OF ANY OTHER WARRANTIES, EXPRESS  
OR IMPLIED (WHETHER WRITTEN OR ORAL).  
ANY IMPLIED WARRANTY OF  
MERCHANTABILITY OR OF FITNESS FOR A  
PARTICULAR PURPOSE IS EXPRESSLY  
LIMITED TO THE DURATION OF THE  
MANUFACTURER’S EXPRESS, WRITTEN  
WARRANTY.  
UNDER NO CIRCUMSTANCES SHALL  
THE MANUFACTURER BE LIABLE FOR ANY  
SPECIAL, INDIRECT OR CONSEQUENTIAL  
DAMAGES OR EXPENSES ARISING DIRECTLY  
OR INDIRECTLY FROM ANY COMPONENT OR  
FROM THE USE THEREOF. THE REMEDIES  
SET FORTH HEREIN SHALL BE THE  
EXCLUSIVE REMEDIES AVAILABLE TO THE  
USER AND ARE IN LIEU OF ALL OTHER  
REMEDIES.  
required to perform any obligation under this warranty  
unless, when requested, the user returns, at the user’s  
expense, the component or product claimed defective,  
to the manufacturer for inspection, to enable the  
manufacturer to determine if the claimed defect is covered  
by this warranty.  
SOME STATES DO NOT ALLOW  
LIMITATIONS ON HOW LONG AN IMPLIED  
WARRANTY LASTS, SO THE ABOVE  
LIMITATIONS MAY NOT APPLY TO YOU.  
SOME STATES DO NOT ALLOW THE  
EXCLUSION OR LIMITATION OF INCIDENTAL  
OR CONSEQUENTIAL DAMAGES, SO THE  
ABOVE LIMITATIONS OR EXCLUSIONS MAY  
NOT APPLY TO YOU.  
No charges for freight, labor or other  
expenses incurred in the repair, removal, or  
replacement of any product or component claimed to  
be defective, will be paid by the manufacturer to the  
user, and the manufacturer will not be liable for any  
expenses incurred, by the user, in remedying any  
defect in the product.  
THIS WARRANTY GIVES YOU  
SPECIFIC LEGAL RIGHTS, AND YOU MAY  
ALSO HAVE OTHER RIGHTS, WHICH VARY,  
FROM STATE TO STATE.  
Service under this warranty is the  
responsibility of the installer. In the event service  
under this warranty is needed, the user of the product  
shall request such service directly from the installer.  
If the user is unable to locate the installer, the user  
TABLE A  
Warranty for gas appliance heat exchangers only.  
Product  
Cozy Gas Fired Floor Furnace  
Cozy Gas Fired Wall Furnace  
Cozy Gas Fired Vented Console Heater  
Cozy Gas Fired Direct Vent Heater  
Cozy Gas Fired Counterflow Furnace  
Cozy Gas Fired Counterflow Direct Vent Furnace  
Cozy Gas Fired Mobile Home Direct Vent Furnace  
Cozy Gas Fired Hi-Efficient Direct Vent Wall Furnace  
Warranty Period  
10 Years  
10 Years  
10 Years  
10 Years  
10 Years  
10 Years  
10 Years  
10 Years  
LOUISVILLE TIN & STOVE COMPANY  
P.O. BOX 2767  
-
LOUISVILLE, KENTUCKY 40201-2767  
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