Lopi Stove Yankee PS User Manual

Yankee™  
Pellet Stove  
• Horizontal Or Vertical Vent  
• Freestanding Stove  
• Mobile Home Approved  
• Class A Chimney Retrofit  
• Hearth Stove into Existing  
Masonry Chimney , Masonry  
Fireplace, or Z.C. Fireplace  
Tested and Listed by  
Omni-Test Laboratories, Inc.  
Portland, Oregon  
Report # 028-S-62-2  
ASTM E1509-2004  
-- Please read this entire manual before installation and use of this pellet fuel-  
burning room heater. Failure to follow these instructions could result in property  
damage, bodily injury, or even death.  
-- Contact local building or fire officials about restrictions and installation inspection  
requirements in your area.  
-- Save these instructions.  
Installer: After installation give this manual to the home-owner and  
explain operation of this stove.  
$10.00  
Copyright 2008, T.I.  
Part # 100-01156  
4800 Harbour Pointe Blvd. SW  
Mukilteo, WA 98275  
4080728  
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Table of Contents  
3
Introduction  
Operation (continued)  
Introduction......................................................2  
Manual Mode.....................................................22  
Auto Mode........................................................23  
Restrictor Adjustment.........................................24  
Restrictor Adjustment.........................................24  
Adjusting the Fan Speed......................................24  
Start-Up Sequence.............................................25  
"AUGER ON" Light..............................................25  
"FAULT" Light....................................................25  
"MANUAL AUGER" Button....................................26  
Power Outages..................................................26  
Using a Pellet/Corn Mix with This Heater .................26  
Important Information .........................................2  
Safety Precautions  
Safety Precautions ............................................4  
Specifications  
Heating Specifications........................................6  
Dimensions.......................................................6  
Electrical Specifications......................................6  
Fuel.................................................................6  
EPA Compliance................................................6  
Installation  
Maintenance  
Before You Begin...............................................7  
Packing List......................................................7  
Installation Options............................................7  
Planning The Installation .....................................7  
Stove Placement ...............................................7  
Floor Protection Requirements..............................7  
Clearances - Straight Installation ..........................8  
Clearances - Corner Installation............................8  
Venting the Pellet Stove......................................9  
Maximum Venting Distance .............................9  
Pellet Vent Type............................................10  
Installing the Pellet Vent.................................10  
Pellet Vent Termination...................................10  
Mobile Home Requirements..................................11  
Outside Air (used for combustion) .........................11  
Alcove Installation Requirements..........................12  
Baffle Installation...............................................12  
Door Seal Verification .........................................12  
Restrictor Adjustment.........................................12  
Thermostat Installation .......................................13  
Daily Maintenance (whenever using the stove).........27  
Inspect the Burn ...........................................27  
Make Sure Pellets are Not Piling Up...................27  
Check Firepot for Clinkers...............................28  
Cleaning the Firepot.......................................28  
Door Opening ...............................................29  
Clearing the Auger Drop Tube...........................29  
Weekly Maintenance (or every 5 bags of pellets)......30  
Flyash Removal ............................................30  
Clean the Hopper...........................................30  
Clean the Heat Exchange Tubes.......................30  
Clean the Baffles...........................................31  
Sweep Ash Into Ashpan..................................32  
Check Ashpan, Dispose if necessary................33  
Clean the Glass ............................................33  
Yearly Maintenance (or every ton).........................34  
Clean the Vertical Exhaust Duct.......................34  
Clean the Exhaust Blower ...............................35  
Clean the Vent..............................................35  
Door Seal.....................................................36  
Installation Example: Direct "Through-the-wall"  
Installation .......................................................14  
Normal Operating Sounds  
Normal Operating Sounds....................................39  
Installation Example: Interior Vertical Installation ....15  
Installation Example: Class A Chimney Retrofit........16  
InstallationExample:MasonryFireplaceHearthStove.......................17  
InstallationExample:Zero-Clearance(Metal)FireplaceHearthStove.. 18  
InstallationExample:FreestandingMasonryChimney................19  
Safety Label  
Safety Label .....................................................40  
Warranty  
Warranty..........................................................41  
Operation  
Index  
Safety Notice....................................................20  
Location of Controls ...........................................20  
Starting the Heater for the First Time......................20  
Loading Pellets..................................................21  
The Two Modes of Operation ................................21  
Index...............................................................42  
© Travis Industries  
4080728  
100-01156  
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4
Safety Precautions  
Do not operate the  
heater if you smell  
smoke coming from  
the heater. Turn the  
MODE switch to  
"OFF", monitor your  
heater, and call your  
dealer.  
Contact your local building  
officials to obtain a permit  
and information on any  
installation restrictions or  
inspection requirements  
in your area. Notify your  
insurance company of this  
heater as well.  
Ok  
Never use gasoline,  
The exhaust system must  
be completely airtight and  
properly installed. The  
pellet vent joints must be  
sealed with RTV 500o F.  
(260o C.) silicone sealant.  
gasoline-type lantern fuel,  
kerosene, charcoal lighter  
fluid, or similar liquids to  
start or 'freshen up' a fire in  
this heater. Keep all such  
liquids well away from the  
heater while it is in use.  
This unit must be properly  
installed to prevent the  
possibility of a house fire.  
The instructions must be  
strictly adhered to. Do not  
use makeshift methods or  
compromise in the  
Do not unplug the heater  
if you suspect a  
malfunction. Turn the  
MODE SWITCH to "OFF"  
and periodically inspect  
the heater.  
installation.  
Never try to repair or  
replace any part of the  
heater unless instructions  
are given in this manual.  
All other work should be  
done by a trained  
Your heater requires  
periodic maintenance and  
cleaning (see "Maintaining  
Your Heater"). Failure to  
maintain your heater may  
lead to smoke spillage in  
your home.  
technician.  
The viewing door and  
ashpan must be closed  
and latched during  
operation.  
Allow the heater to cool  
before carrying out any  
maintenance or cleaning.  
Ashes must be disposed  
in a metal container with a  
tight lid and placed on a  
non-combustible surface  
well away from the home  
or structure.  
Never block free airflow  
through the open vents of  
the unit.  
Do not operate the heater  
if the flame becomes dark  
& sooty of if the firepot  
overfills with pellets. Turn  
the MODE SWITCH to  
"OFF" and periodically  
inspect the heater (see  
"Running Your Heater").  
This heater is designed  
and approved for  
pelletized wood fuel or a  
mixture up to 50% corn,  
50% pellets. See page 25  
for details on using a corn  
pellet mix.  
© Travis Industries  
4080728  
100-01156  
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Safety Precautions  
5
The heater will not operate  
during a power outage. If  
a power outage does  
occur, check the heater  
for smoke spillage and  
open a window if any  
This heater must be  
connected to a standard  
115 V., 60 Hz grounded  
electrical outlet. Do not  
use an adapter plug or  
sever the grounding plug.  
Do not route the electrical  
cord underneath, in front  
of, or over the heater.  
smoke spills into the room.  
Keep foreign objects out  
of the hopper.  
When installed in a mobile  
home, the heater must be  
bolted to the floor, have  
outside air, and NOT BE  
INSTALLED IN THE  
BEDROOM (Per H.U.D.  
requirements). Check  
?
Mobile  
Home  
with local building officials.  
Disconnect the power  
cord before performing  
any maintenance.  
The exhaust system  
should be checked twice a  
year minimum for any  
build-up of soot or  
creosote.  
NOTE:  
Turning the Mode Switch  
to "OFF" does not  
disconnect all power to  
the heater.  
Do not throw this manual  
away. This manual has  
important operating and  
maintenance instructions  
that you will need at a later  
time. Always follow the  
instructions in this manual.  
Do not touch the hot  
surfaces of the heater.  
Educate all children of the  
danger of a high-  
temperature heater.  
Young children should be  
supervised when they are  
in the same room as the  
heater.  
This  
Manual  
Do not place clothing or  
other flammable items on  
or near the heater.  
Because this heater can  
be controlled by a  
Travis Industries, Inc.  
grants no warranty,  
implied or stated, for  
the installation or  
maintenance of your  
heater, and assumes  
no responsibility of  
any consequential  
damage(s).  
thermostat there is a  
possibility of the heater  
turning on and igniting any  
items placed on or near it.  
© Travis Industries  
4080728  
100-01156  
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6
Specifications  
Heating Specifications  
Approximate Maximum Heating Capacity (in square feet)* ........................................800 to 2,250 Sq. Feet  
Burn Rate (Pounds per Hour)**............................................................................1.7 to 5.5  
Maximum Burn Time on Low Burn** ......................................................................47 Hours  
Hopper Capacity ..............................................................................................80 Pounds  
*
Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affected  
by the fuel size, quality, and moisture level.  
** Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20% depending on fuel  
quality may occur.  
Dimensions  
This tab can be bent  
out and used to hang  
the scraper rod tool.  
5-1/4"  
13"  
4"  
32"  
Diameter  
Exhaust  
Air Inlet  
(1-3/4"  
Outside  
Diameter)  
16-1/2"  
9-1/4"  
25"  
23"  
Weight: 225 Lbs.  
Electrical Specifications  
Electrical Rating.........................................................................................115 Volts, 3.6 Amps, 60 Hz  
Watts During Start-Up Sequence...................................................................400 (approximately)  
Watts During Operation ...............................................................................180 (approximately)  
Fuel  
This heater is designed and approved for pelletized wood fuel or a mixture up to 50% corn, 50% pellets.  
See page 25 for details on using a corn pellet mix.  
EPA Compliance  
This heater has been tested exempt from EPA Phase II Requirements by OMNI-Test Laboratories, Inc.  
© Travis Industries  
4080728  
100-01156  
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Installation  
(For Qualified Installers Only)  
7
Before You Begin  
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER.  
FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,  
BODILY INJURY, OR EVEN DEATH.  
Check with local building officials for any permits required for installation of this pellet heater and notify  
your insurance company before proceeding with installation.  
Packing List  
Thermostat & Wire  
Scraper Rod Tool Brush Spare Fuses  
Installation Options  
Residential or Mobile Home (see the section "Mobile Home Requirements")  
Alcove Compatible (see the section "Alcove Installation")  
Horizontal or Vertical Vent  
Outside Air Compatible  
Vent with L-Vent, L-Vent Fireplace Liner, or Type A Chimney (with adapter)  
Planning The Installation  
HINT:  
HINT:  
HINT:  
Have an authorized Travis Industries dealer install this heater. If you install the heater  
yourself, have your dealer review your installation plans.  
Sketch out a detailed plan of the installation including dimensions. Then verify the  
dimensions with the requirements listed in this manual.  
When determining the location of the stove, locate the wall studs (for horizontal  
penetrations) and ceiling trusses (for vertical penetrations). You may wish to adjust the  
stove position slightly to ensure the vent does not intersect with a framing member.  
HINT:  
Place the heater outside and load 10 pounds of pellets inside the hopper. Plug the  
heater in and let it run on HIGH until the pellets run out. This will cure the paint and burn  
off any oil on the steel, eliminating any smell inside the home.  
Stove Placement  
Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes,  
doors), 36" of the front of the heater.  
If the stove is placed in a location where the ceiling height is less than 7', it must follow the  
requirements in the section "Alcove Installation Requirements".  
HINT:  
REDUCING CLEARANCES - Clearances may be reduced by methods specified in NFPA  
211, listed wall shields, pipe shields, or other means approved by local building or fire  
officials.  
Heater and floor protection must be installed on a level, secure floor.  
Floor Protection Requirements  
The heater must be installed on a non-combustible floor protector extending the full width  
and depth of the heater and extending 6" in front (minimum 27-3/4" wide by 31" deep)  
(minimum .018" thick - 26 gauge) .  
Must extend under and 2" to each side and rear of a "Tee" (if used).  
© Travis Industries  
4080728  
100-01156  
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8
Installation  
(For Qualified Installers Only)  
Clearances - Straight Installation  
Through the Wall Installations  
Interior Vertical Vents  
Vent  
Clearance*  
2”  
Minimum**  
Tee”  
3Minimum  
9Minimum  
9Minimum  
Floor Protection  
6Minimum  
6Minimum  
Clearances - Corner Installation  
Through the Wall Vents  
Interior Vertical Vents  
Vent Clearance*  
3”  
Minimum  
3Minimum  
2”  
Minimum**  
45°  
45° Elbow  
Tee”  
3”  
3Minimum  
Minimum  
6Minimum  
6Minimum  
Floor Protection  
*
Install vent at clearance specified by the vent manufacturer.  
NOTE: If interior vertical vent is used, the stove to backwall dimension is determined by the vent  
being used. This dimension will vary depending on the brand of pellet vent used. To determine the  
distance from the backwall to the stove, connect the "Tee" and add the vent clearance .  
** The floor protection must extend 2or to the wall (whichever is less) all vent clearances must be met.  
© Travis Industries  
4080728  
100-01156  
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Installation  
(For Qualified Installers Only)  
9
Venting the Pellet Stove  
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT  
MANUFACTURER.  
DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY  
OTHER APPLIANCE OR STOVE.  
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM  
OF THIS UNIT.  
USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENT  
THROUGH WALLS AND A CEILING SUPPORT/FIRE STOP SPACER  
WHEN PASSING THE VENT THROUGH CEILINGS (MAKE SURE TO  
MAINTAIN CLEARANCE TO ANY COMBUSTIBLES).  
No more than one tee and 180° of elbows (one tee with two 90° elbows, one tee with one  
90° and two 45° elbows, etc.).  
33 Feet  
(max.)  
Maximum Venting  
Distance  
30 Feet  
25 Feet  
20 Feet  
Vent must have a support  
bracket every 5' of pellet vent  
when exterior of structure  
The vent height and run  
must not exceed the  
distance shown in the  
shaded region shown to the  
right.  
Venting into this shaded  
area may require restrictor  
adjustments. See the  
section Restrictor  
15 Feet  
10 Feet  
5 Feet  
Adjustmentfor details.  
NOTE: To achieve optimum  
performance, we  
recommend keeping the  
vent as short as possible  
(horizontal run especially).  
0 Feet  
© Travis Industries  
4080728  
100-01156  
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10 Installation (For Qualified Installers Only)  
Pellet Vent Type  
Must be 4" diameter Type "L" (except for masonry fireplace installations) - or - connect the  
vent to a factory built type "A" chimney. All vent joints (including adapters, elbows, etc)  
must be sealed with 500° F. RTV silicone.  
Installing the Pellet Vent  
Seal each vent section (including  
adapters, elbows, etc...) by  
injecting a liberal amount of 500°  
F. RTV silicone into the gap  
between sections.  
Horizontal sections must have a 1/4" rise every 12" of travel.  
Pellet vent connections must be sealed airtight with 500° F. RTV silicone and screwed  
together with at least three sheet metal screws.  
Pellet Vent Termination  
Vent must terminate on the exterior of the dwelling. Horizontal terminations must protrude a  
minimum12" from the wall. Vertical terminations must protrude a minimum 24" from the roof  
surface. In addition, all clearances listed below must be met.  
Must have an approved cap (to prevent water from entering) or a 45° downturn with rodent screen.  
If the termination is located on a windy side of the house, an approved house shield is  
recommended to prevent soot from building up on the side of the house.  
Must not be located where it will become plugged by snow or other material.  
H
G
F
X
A
B
D
C
F
E
H
A
NOTE: Measure clearances to the nearest edge of the exhaust hood.  
A
Minimum 4' clearance below or beside any door or window that opens  
(This clearance may be reduced to18if using outside air (see page 11) we recommend  
the door or window be kept closed during operation.  
Minimum 1clearance below or beside any window that does not open.  
Minimum 1' clearance above any door or window that opens  
Minimum 2' clearance from any adjacent building  
Minimum 7' clearance above any grade when adjacent to public walkways  
NOTE: Vent may not terminate in covered walkway or breezeway.  
Minimum 2' clearance above any grass, plants, or other combustible materials  
Minimum 3' clearance from any forced air intake of any other appliance  
Minimum 2' clearance below eaves or overhangs  
B
C
D
E
F
G
H
X
Minimum 1' clearance horizontally from combustible wall  
Must be a minimum of 2' above the roof  
© Travis Industries  
4080728  
100-01156  
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Installation  
(For Qualified Installers Only)  
11  
Mobile Home Requirements  
Outside air is required (used for  
combustion) - see the directions  
below.  
The heater must be bolted to the  
floor (Some states do not require  
this; check with your local building  
department). See the illustration  
to the right.  
b
Use the lag bolts (used  
to secure the stove to  
the pallet) to screw the  
pedestal to the floor.  
The heater must be grounded to  
the steel chassis of the mobile  
home (Some states do not require  
this; check with your local building  
department).  
7/16”  
Socket  
a
WARNING: DO NOT INSTALL IN  
SLEEPING ROOM.  
Remove the ash pan  
(see page 29).  
CAUTION:  
THE STRUCTURAL  
INTEGRITY OF THE  
MANUFACTURED HOME  
FLOOR, WALL, AND  
CEILING/ROOF MUST BE  
MAINTAINED.  
Outside Air (used for combustion)  
Must not be drawn from an enclosed space (garage, unventilated crawl space).  
HINT:  
Travis Industries strongly suggests outside air for all residential installations, especially for  
those that are energy efficient, air-tight homes.  
Must not be over 15' long.  
Must be made with 1 3/4"  
diameter or larger metal or  
aluminum duct with a metal  
screen attached to the end  
to keep out rodents  
NOTE:  
This valve must be open (the rod  
parallel with the tube) when the  
stove is in operation.  
13"  
(P.V.C. or other  
combustible materials may  
not be used). We  
recommend the Travis  
Industries Outside Air Kit  
(part # 99200136).  
Select a location  
Seal the area around  
the tube to prevent  
air from entering  
between framing  
members for the  
outside air hole.  
through the wall.  
Must not terminate above  
or within 1' of the chimney  
termination.  
9-1/4"  
Must have a rain cap or  
down-turned elbow to  
prevent water from  
entering.  
Cut a minimum 2" diameter  
hole in the wall.  
Must be located so that it  
will not become plugged by  
snow or other material.  
1-3/4" Diameter Flex Duct  
Rain Hood with Rodent Screen  
© Travis Industries  
4080728  
100-01156  
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12 Installation (For Qualified Installers Only)  
Alcove Installation Requirements  
When the pellet stove is placed in a location where the ceiling height is less than 7' tall, it is considered  
an alcove installation. Because of the reduced height, the requirements listed below must be met.  
Minimum height is 60"  
Minimum width is 43"  
Maximum depth is 48"  
Minimum clearance of 9" on each side and 3" on back  
Baffle Installation  
Install the baffles included with the stove (see page 29 for details).  
Door Seal Verification  
The door is aligned prior to leaving the factory. However, shipping and installation may cause the door to  
become mis-aligned. Verify the door is correctly aligned and seals properly (see the section "Door Seal"  
under Yearly Maintenance).  
Restrictor Adjustment  
The restrictor is used to adjust airflow to the firepot. It should be adjusted to match the heat output setting  
and burn the pellets at the appropriate rate. This keeps the firepot as clean as possible.  
For low heat output settings the restrictor will need to be closed or near closed to limit the amount of air.  
This prevents the stove from burning the pellet fuel faster than it is fed.  
For medium heat output settings the restrictor will need to be opened to a medium position.  
For high heat output settings the restrictor will need to be opened to a high position. This prevents the  
firepot from over-filling with pellets and becoming clogged with ash clumps.  
Keeping your firepot clean is the most important step to maintaining a safe and efficient stove. Check and  
clean your firepot daily until you find the correct restrictor settings and appropriate firepot cleaning interval.  
Not Enough Air  
If clinkers (ashes that solidify into a clump)  
develop or the flame appears lazy and slow  
to blow the ash out of the firepot, pull the  
restrictor outward until the flame becomes  
active and the firepot holes remain clean.  
NOTE: If the restrictor is fully out, yet the  
firepot does not remain clean, the stove  
needs to be cleaned and checked for air  
leaks (see Maintenancesection of this  
manual).  
Too Much Air  
If the flames are too active (small, flickering  
flames) or if burning pellets are expelled  
from the firepot, move the restrictor rod  
inwards until the flame slows down and no  
burning pellets are expelled (note: it is okay  
to have glowing embersjump out of the  
firepot). Another symptom of too much air  
is the heater blowing the fire out” – a  
condition in which the pellets burn faster  
than they are fed (this is most common on  
low).  
© Travis Industries  
4080728  
100-01156  
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Installation  
(For Qualified Installers Only)  
13  
Thermostat Installation  
!
Do not connect 120 VAC to the thermostat circuit of this heater (do not use a  
household thermostat used for a wall-board or other electical heater).  
A thermostat is included with this heater (part # 99300650). Follow the directions below to install.  
1
Attach the thermostat  
wire to the circuit board  
Pull the cover off the thermostat  
(see the illustration  
below). Route the wire  
through the back of the  
heater (away from any hot  
or moving components).  
50  
60  
70 80 90  
50 60 70 80 90  
Run the thermostat wires  
through the wall (cut off excess  
wire, leaving 6of slack).  
Robertshaw  
Attach the quick-connects  
to the two posts near the  
molex connector on the  
circuit board (orientation  
does not mater).  
Expose 1/2of wire and  
attach to these two posts.  
2
Determine a location for  
the thermostat that is  
within range of the 20'  
length of thermostat wire.  
It should be centralized in  
the room and away from  
the heater. The wire may  
be routed externally on  
the wall or behind the wall  
(preferred).  
Standard  
Screwdriver  
3
Follow the directions to  
the right to attach the  
thermostat and  
Attach the thermostat to  
the wall through these  
two holes.  
thermostat wires.  
© Travis Industries  
4080728  
100-01156  
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14 Installation (For Qualified Installers Only)  
Installation Example: Direct "Through-the-wall" Installation  
Horizontal Rain Cap  
Type "L"  
Outside Air  
Vent  
12Minimum  
House Shield (used to protect exterior wall from soot  
discoloration) is HIGHLY RECOMMENDED  
Seal each vent  
section (including  
adapters, elbows,  
etc...) by injecting a  
liberal amount of  
500° F. RTV  
3Minimum  
Wall Thimble (note  
clearance between  
vent and  
combustibles)  
9Minimum  
silicone into the gap  
between sections.  
Floor Protection  
6Minimum  
3Minimum  
12”  
Minimum  
Floor Protection  
9-1/4”  
16-1/2”  
© Travis Industries  
4080728  
100-01156  
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Installation  
(For Qualified Installers Only)  
15  
Installation Example: Interior Vertical Installation  
2”  
Vent  
Minimum  
Clearance*  
Tee”  
Outside  
Type "L" Vent  
Air  
(optional)  
9Minimum  
Floor Protection  
Vertical Cap  
6Minimum  
24Minimum  
Storm Collar  
Roof Flashing  
Insulation  
must maintain  
clearance.  
Vent must  
maintain  
Ceiling Support / Fire Stop Spacer  
clearance to  
combustibles.  
LVent  
Seal each vent  
section (including  
adapters, elbows,  
etc...) by injecting a  
liberal amount of  
500° F. RTV  
Vent  
Clearance*  
silicone into the gap  
between sections.  
2Min.  
Floor Protection  
Outside air may be drawn from  
a ventilated crawl space.  
*
Install vent at clearance specified by the vent manufacturer.  
© Travis Industries  
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16 Installation (For Qualified Installers Only)  
Installation Example: Class A Chimney Retrofit  
2”  
Vent  
Minimum  
Clearance*  
Tee”  
Outside  
Air  
(optional)  
Type "L" Vent  
9Minimum  
Seal each vent  
Floor Protection  
6Minimum  
section (including  
adapters, elbows,  
etc...) by injecting a  
liberal amount of  
500° F. RTV  
silicone into the gap  
between sections.  
Class A Chimney  
Storm Collar  
Roof Flashing  
Class A Chimney must  
maintain clearances outlined  
in the chimneys installation  
instructions (usually 2).  
Class A Chimney Ceiling Support  
LVent to Class A Chimney Adapter  
LVent  
Vent  
Clearance*  
2Min.  
Floor Protection  
Outside air may be drawn from  
a ventilated crawl space.  
*
Install vent at clearance specified by the vent manufacturer.  
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Installation  
(For Qualified Installers Only)  
17  
Installation Example: Masonry Fireplace Hearth Stove  
Vertical Cap  
Storm Collar  
LVent  
Cover Plate (non-combustible)  
Seal the cover  
plate with silicone.  
Seal each vent  
section (including  
adapters, elbows,  
etc...) by injecting a  
liberal amount of  
500° F. RTV  
silicone into the gap  
between sections.  
LVent Flex  
Section  
Allow room for the  
hopper lid to open  
53-3/8”  
Lintel  
3”  
Outside air  
may be  
drawn from  
the ash  
cleanout.  
6Min.  
NOTE: you will probably need a short horizontal section  
here to clear the lintel and allow the hopper lid to open.  
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18 Installation (For Qualified Installers Only)  
Installation Example:Zero-Clearance (Metal) Fireplace Hearth Stove  
Vertical Cap  
Storm Collar  
Cover Plate (non-combustible)  
Seal the cover  
plate with silicone.  
LVent  
Seal each vent  
section (including  
adapters, elbows,  
etc...) by injecting a  
liberal amount of  
500° F. RTV  
silicone into the gap  
between sections.  
LVent Flex  
Section  
Allow room for the  
hopper lid to open  
53-3/8”  
3”  
6Min.  
NOTE: you will probably need a short horizontal section  
here to clear the lintel and allow the hopper lid to open.  
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Installation  
(For Qualified Installers Only)  
19  
Installation Example: Freestanding Masonry Chimney  
Vertical Cap  
LVent  
Cover Plate (non-combustible)  
Storm Collar  
Seal the cover  
plate with silicone.  
Seal each vent  
section (including  
adapters, elbows,  
etc...) by injecting a  
liberal amount of  
500° F. RTV  
silicone into the gap  
between sections.  
LVent Flex  
Section  
LVent  
Sections  
Vent  
Clearance*  
Allow room for the  
hopper lid to open  
53-3/8”  
Clean-Out Access  
6Min.  
*
Install vent at clearance specified by the vent manufacturer.  
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20  
Operation  
Safety Notice  
Read this entire manual (especially the "Safety Precautions" on pages 4 and 5)  
before using this stove. Failure to follow the instructions may result in property  
damage, bodily injury, or even death.  
!
Do not unplug the stove to turn it off. This stove relies upon electricity to push the flue  
gases out the pellet vent unplugging it may lead to smoke entering your room.  
!
Failure to maintain your heater will lead to a restricted combustion air system, leading to  
poor performance and in some cases, smoke spillage into the room. See the  
"Maintenance" section for details.  
Location of Controls  
Control Panel  
Restrictor  
The restrictor  
adjusts the amount  
of air flowing to the  
flame.  
Thermostat or Remote  
(required for Auto  
Operation)  
Firepot  
Starting the Heater for the First Time  
Start the Heater - Let it Burn for 1 Hour - THEN OPEN THE DOOR  
The stove paint is cured through heat. To prevent it from bonding to the door gasket, you must burn  
the heater for approximately 1 hour, then open and close the door to break any bonding.  
Curing the Paint  
2 to 4 hours  
This stove uses a heat-activated paint that will  
emit some fumes while starting the first fire.  
Open doors and windows to the room to vent  
these fumes. You may also notice oil burning  
off of the interior of the stove. This rust-  
stopping agent will soon dissipate.  
Priming the Auger  
Because of its electronic control panel, this stove does not require priming. If you run out of pellets  
you may notice it will take approximately 5 minutes longer for the stove to start.  
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Operation  
21  
Loading Pellets  
Lift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopper  
holds approximately 80 pounds of pellets.  
To Close the Hopper Lid:  
To Open the Hopper Lid:  
lift the lid, pull this bar forward,  
lift the hopper lid from this  
then lower the lid down.  
handle.  
These notches allow  
you to open the hopper  
lid to the level you wish.  
Make sure pellets  
are not left on this  
heat shield.  
Warning:  
The front edge of the  
hopper lid becomes very  
hot, do not touch the area  
below the handle.  
The Two Modes of Operation  
NOTE: if using a  
DISCONNECT POWER BEFORE SERVICE  
Manual  
modulating remote, this  
H
light will come on to  
Manual mode requires the user to turn  
the heater on and off manually.  
E
A
T
REMOTE  
AUTO  
HIGH  
MED  
LOW  
indicate the remote is  
controlling the heater.  
MANUAL  
Auto (requires a thermostat)  
O
U
T
P
U
T
These indicator lights  
are used to determine  
which mode you are in.  
Auto mode allows you to use a  
thermostat to control room  
AUGER  
FAULT  
temperature. The stove automatically  
turns on when the temperature drops  
below the thermostat setting. Once the  
stove reaches operating temperature,  
the stove then runs at the heat output  
setting selected.  
AUTO  
OFF  
MANUAL  
UP  
H
Use the mode  
switch to  
E
A
T
MANUAL  
DOWN  
determine the  
mode.  
Switching Modes While in  
Operation  
START  
UP  
F
A
N
MANUAL  
Whenever the stove is switched from  
one mode to another while in  
operation, the stove will enter the "start-  
up" sequence for a minimum of 20  
minutes.  
DOWN  
AUGER  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
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22  
Operation  
Manual Mode  
Manual mode requires the user to turn the  
heater on and off manually.  
AUTO  
OFF  
MANUAL  
UP  
H
E
A
T
To Start  
MANUAL  
DOWN  
UP  
Press the "Manual Start" button. That's it. The  
stove automatically goes to a medium burn rate  
and high fan while the igniter starts the fire  
burning within 10 minutes. During this period  
the lowest HEAT OUTPUTlight will flash. If  
the stove does not start in 30 minutes, the  
stove turns off.  
START  
F
A
N
MANUAL  
DOWN  
AUGER  
Once up to temperature, the stove will then  
run at the heat output setting selected on the  
control panel (see To Adjust the Heatbelow).  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
To Shut Down  
AUTO  
OFF  
MANUAL  
Move the mode switch to "OFF". The exhaust  
blower will still run until the heater cools down.  
UP  
H
E
A
T
MANUAL  
DOWN  
UP  
START  
F
A
N
MANUAL  
DOWN  
AUGER  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
DISCONNECT POWER BEFORE SERVICE  
H
E
A
T
REMOTE  
HIGH  
AUTO  
MANUAL  
M
O
U
T
P
U
T
To Adjust the Heat  
AUGER  
LOW  
These lights  
indicate the  
heat output  
setting.  
Press the "Heatbuttons to adjust the heat  
output.  
FAULT  
AUTO  
UP  
OFF  
MANUAL  
H
NOTE: the  
lights may  
be difficult to  
see from an  
angle.  
E
A
T
NOTE: During start-up you may adjust the heat  
setting. This heat setting will take affect once  
the start-up sequence is complete.  
MANUAL  
WN  
RT  
F
A
N
Press the  
upor  
DOWN  
down”  
AUGER  
button to  
adjust the  
heat output.  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
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Operation  
23  
Auto Mode  
Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns  
on when the temperature drops below the thermostat setting. Once the stove reaches operating  
temperature, the stove then runs at the heat output setting selected.  
To Adjust Room Temperature (or Start the Stove)  
Move the thermostat to the heat setting desired. If the room is  
cooler than the setting, the stove will go through the start-up  
sequence for approximately 10 minutes. During this period the  
lowest HEAT OUTPUTlight will flash. Once up to temperature,  
the stove will then run at the heat output setting selected on the  
control panel. If the room is too hot, move the thermostat to a  
lesser setting.  
DISCONNECT POWER BEFORE SERVICE  
H
E
A
T
REMOTE  
AUTO  
To Adjust the Heat  
HIGH  
M
LOW  
O
U
T
Press the "Heatbuttons to adjust the heat  
output.  
MANUAL  
P
U
T
AUGER  
FAULT  
HINT:  
These lights  
indicate the  
heat output  
setting.  
If you find that the stove turns on and off  
repeatedly, you may wish to turn the heat  
output to a lesser setting. The lower setting  
will provide a more consistent heat output over  
time, eliminating the need for the thermostat to  
repeatedly turn the stove off.  
AUTO  
OFF  
NOTE: the  
lights may  
be difficult to  
see from an  
angle.  
UP  
H
MANUAL  
E
A
T
MANUAL  
OWN  
RT  
F
NOTE:  
A
N
L  
Press the  
upor  
DOWN  
If the thermostat calls for heat while the stove is  
still cooling down, the stove will go through the  
start-up sequence (for a minimum of 20  
minutes).  
down”  
button to  
adjust the  
heat output.  
AUGER  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
To Shut Down  
AUTO  
OFF  
MANUAL  
Move the mode switch to "OFF". The exhaust  
blower will still run until the heater cools down.  
UP  
H
E
A
T
MANUAL  
DOWN  
UP  
START  
F
A
N
MANUAL  
DOWN  
AUGER  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
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24  
Operation  
Restrictor Adjustment  
The restrictor is used to adjust airflow to the firepot. It should be adjusted to match the heat output setting  
and burn the pellets at the appropriate rate. This keeps the firepot as clean as possible.  
For low heat output settings the restrictor will need to be closed or near closed to limit the amount of air.  
This prevents the stove from burning the pellet fuel faster than it is fed.  
For medium heat output settings the restrictor will need to be opened to a medium position.  
For high heat output settings the restrictor will need to be opened to a high position. This prevents the  
firepot from over-filling with pellets and becoming clogged with ash clumps.  
Keeping your firepot clean is the most important step to maintaining a safe and efficient stove. Check and  
clean your firepot daily until you find the correct restrictor settings and appropriate firepot cleaning interval.  
Not Enough Air  
If clinkers (ashes that solidify into a clump)  
develop or the flame appears lazy and slow to  
blow the ash out of the firepot, pull the  
restrictor outward until the flame becomes  
active and the firepot holes remain clean.  
NOTE: If the restrictor is fully out, yet the firepot  
does not remain clean, the stove needs to be  
cleaned and checked for air leaks (see  
Maintenancesection of this manual).  
Too Much Air  
If the flames are too active (small, flickering  
flames) or if burning pellets are expelled from  
the firepot, move the restrictor rod inwards until  
the flame slows down and no burning pellets  
are expelled (note: it is okay to have glowing  
embersjump out of the firepot). Another  
symptom of too much air is the heater blowing  
the fire out” – a condition in which the pellets  
burn faster than they are fed (this is most  
common on low).  
Adjusting the Fan Speed  
Press the upor down”  
button to adjust the fan  
speed.  
AUTO  
OFF  
MANUAL  
UP  
H
E
A
T
MANUAL  
DOWN  
UP  
F
A
N
DOWN  
AUGER  
NOTE: When adjusting  
the fan speed the HEAT  
OUTPUT lights will flash  
the fan speed setting for  
one second.  
TM  
TRAVIS INDUSTRIES  
HOUSE OF FIRE  
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Operation  
25  
Start-Up Sequence  
This stove utilizes a start-up sequence whenever the mode switch is changed or the heater is started  
when cold. This is to ensure proper operation through all possible settings and operational states (hot  
or cold, pellets burning or not burning, etc.). This sequence over-rides all user settings (except the  
"OFF" position) to set the auger feed rate to medium, the exhaust blower to high, and the igniter on.  
During this period the lowest HEAT OUTPUTlight will flash.  
"AUGER ON" Light  
This light comes on when the auger is turning. This allows the operator to determine when the auger  
is turning.  
"FAULT" Light  
NOTE: If the FAULTlight comes on, check  
the items below before calling for service.  
DISCONNECT POWER BEFORE SERVICE  
# 6 Light  
(red)  
H
E
A
T
# 4 Light  
(yellow)  
The FAULTlight is used to indicate  
maintenance is required on the heater. It will  
turn on due to various operating  
circumstances. When the fault light turns on, a  
second light will turn on near HEAT OUTPUT”  
(see the illustration to the right). When the fault  
light turns on, determine the fault code (2, 4, or  
6), then use the chart below to diagnose and  
remedy the situation.  
REMOTE  
HIGH  
AUTO  
# 2 Light  
(green)  
MANUAL  
MED  
O
U
T
P
U
T
AUGER  
LOW  
FAULT  
Light  
Likely Cause  
Remedy  
Clean the Firebox (see page 34)  
2
Heavy Ash Build-Up in Exhaust Duct  
(green)  
Heavy Ash Build-Up in Exhaust  
Clean the Exhaust Housing and Tubing (see page  
Housing or Plugged Tubing  
35)  
Heavy Ash Build-Up in Vent  
Clean the Vent (see page 35)  
4
Heater Ran Out of Pellets  
Refill the Hopper (see page 21)  
(yellow)  
Heater Did Not Start-Up Correctly  
Re-Start the Heater and Verify the Pellets Ignite  
after 10 Minutes  
Power Outage  
Re-Start the Heater (see page 26)  
Restrictor Not Set Properly  
Re-Start the Heater and Monitor Restrictor  
Setting (see page 24)  
Burnpot Clogged  
Air Leak  
Clean Burnpot (see page 28)  
Verify Door, Glass, and Ashpan Seal Correctly  
(see page 37)  
Heavy Ash Build-Up  
Clean the Firebox (see page 34), Exhaust  
Housing (see page 35), and Vent (see page 35)  
Auger Drop Tube Plugged  
Clear the Auger Drop Tube (see page 29)  
6
(red)  
Electrical Input Error (voltage or mhz  
fluctuation, amp deficiency, etc.)  
Unplug the Heater then Plug it Back In (this re-  
starts the circuit board)  
Components Over-Heated  
Clean the Heater and Vent (a plugged heater will  
slow exhaust flow, increasing temperatures –  
see pages 34- 35)  
Faulty Wiring / System Fault  
If this Fault Persists, Contact Your Dealer  
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26  
Operation  
"MANUAL AUGER" Button  
This button turns the auger on. It is used to primethe auger after the hopper has run out of pellets.  
Power Outages  
If a sustained power outage occurs while in "Manual", the stove will go to a "cool down" mode to  
vacate smoke once power returns. If the power outage was short, the heater will go to the start-up  
sequence. If in "Auto", the stove will re-start (if the room is cool).  
!
Because this stove relies upon a blower to evacuate the smoke, some smoke may enter  
the home during a power outage. To keep to a minimum, leave the door closed.  
Using a Pellet/Corn Mix with This Heater  
This heater may burn a mixture of corn and wood pellets up to a 50% - 50% proportion by volume.  
Shelled corn burned in Travis pellet appliances must be clean (free of husk and cob residue) and have  
a moisture content no greater than 15%.  
DO NOT BURN A MIX WITH MORE THAN 50% CORN TO WOOD PELLETS.  
THOROUGHLY MIX THE TWO FUELS TOGETHER TO BE SURE OF AN  
EVEN BURN RATE.  
If combustion is slow, if the fire is slow to start, or if clinkers (ashes that solidify into a clump)  
build up rapidly in the fire pot, decrease the proportion of corn and increase the proportion  
of wood pellets until you find a proportion that works well in your appliance.  
If your stove or insert is operated with a thermostat, you may notice the automatic igniter at  
times fails to light a 50/50 corn to pellet mix. If you experience this, decrease the proportion  
of corn and increase the proportion of wood pellets in the mix.  
For an optimum fire and greatest efficiency, it is important to keep the fire pot free of built up ashes. If  
you are burning only high quality wood pellets, you should check and clean the fire pot at least every  
two weeks or after ten bags of pellets.  
If the pellets you are burning have a high ash content or if you burn a corn/wood pellet mixture, we  
recommend that you check the fire pot every day and clean it if necessary.  
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Maintenance  
27  
Daily Maintenance (whenever using the stove)  
Inspect the Burn  
When burning on high, the  
flames should be bright orange  
with embers jumping from the  
firepot.  
NOTE: the optimal restrictor  
position will vary over time as soot  
builds up inside the exhaust  
system. See "Restrictor  
Adjustment" for details.  
Make Sure Pellets are  
Not Piling Up  
If the pellets pile up over the burn  
pot, turn the mode switch to  
"OFF".  
The most likely causes are:  
Restrictor needs adjustment  
(see Restrictor Adjustment”  
in the installation section of  
this manual)  
The door, glass, or ashpan is  
open or has an air leak  
The firepot requires cleaning  
The exhaust system requires  
cleaning  
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28  
Maintenance  
Daily Maintenance (whenever using the stove) - Continued  
Check Firepot for  
Clinkers  
If the flames seem to be  
coming only from the sides,  
or are orange/black, turn  
the heater off and check for  
clinkers (ashes that solidify  
into a clump).  
The most likely causes are:  
Restrictor needs  
adjustment (see  
Restrictor  
Adjustmentin the  
installation section of  
this manual)  
Poor pellet quality  
The door or glass has  
an air leak  
The exhaust system  
requires cleaning  
Cleaning the Firepot  
WARNING:  
Make sure the heater  
has fully cooled  
(approximately 25  
minutes) before  
opening the door and  
conducting service.  
To clean the firepot, open  
the door (see page 27) and  
knock away any debris on  
the firepot with a  
screwdriver. If severely  
clogged, remove the  
firepot to gain better  
access.  
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Maintenance  
29  
Daily Maintenance (whenever using the stove) - Continued  
Door Opening  
WARNING:  
Make sure the  
Phillips  
Screwdriver  
heater has fully  
cooled  
(approximately 25  
minutes) before  
opening the door  
Bracket (attached to side of  
heater)  
and conducting  
service.  
Pawl  
Door  
Frame  
Lock Nut  
When securing  
the door, make  
sure the pawl fits  
over the bracket  
before tightening.  
With the pawl free of the bracket,  
the door may be swung open.  
NOTE: Do not overtighten the pawl. This can  
permanently damage the latch and  
prematurely wear out the door gasket.  
Clearing the Auger Drop Tube  
In rare cases the auger drop tube will become plugged with pellets. If your heater fails to feed pellets (make sure  
the hopper has pellets and the auger has been turning for 10 minutes after refueling), this is an indication of a  
plugged drop tube. Follow these steps to clear the drop tube: a) Remove the screw on the drop tube; b) Slide  
the fuel gate from the drop tube; c) Use a screwdriver to dislodge pellets from the top of the drop tube (make  
sure to get both sides of the auger you will get approximately 1/4 cup); and, d) Replace the fuel gate and  
secure with the screw.  
NOTE:  
Earlier models do not have the fuel gate proceed to step c to clear the drop tube.  
WARNING: Whenever the auger becomes jammed, it is an indication that the firepot has become plugged.  
After clearing the pellets, clean the firepot (see page 2 8) and review the operating  
instructions to verify the heater is working correctly and pellets are not piling up.  
b
a
d
c
NOTE: Make sure this gate can  
swing when in place. If it is  
installed incorrectly, it will prevent  
pellets from feeding correctly.  
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30  
Maintenance  
Weekly Maintenance (or every 5 bags of pellets)  
Flyash Removal  
This heater was designed to allow for easy flyash removal with the included tools. However, to ease  
maintenance, several pellet stove owners have purchased vacuums specifically made to remove  
flyash. Furthermore, some of these vacuums are heat-resistant to allow for flyash removal while it is still  
warm. Do not use a standard vacuum on this appliance (except to clean the pellet dust out  
of the hopper). Standard vacuums may spread the fine particles inside the flyash into the home and  
are not heat-resistant (hot flyash may cause the internal portion of vacuums to ignite).  
Clean the Hopper  
Run the stove until the pellets run out. Open the hopper and remove the dust and debris near the  
bottom of the hopper.  
Clean the Heat Exchange Tubes  
Open the hopper lid.  
WARNING:  
The front edge of the  
hopper lid becomes very  
hot, do not touch the area  
below the handle.  
WARNING:  
This rod becomes very hot  
during operation. Use the tool  
to move the cleaner.  
Store this tool by hanging it on the  
hanger on the back of the stove.  
With the stove cool (or using the door  
latch tool), move the heat exchange  
cleaner up and down several times.  
Keep the door closed so the  
flyash does not enter the room.  
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Maintenance  
31  
Weekly Maintenance (or every 5 bags of pellets) - continued  
Cleaning the Optional Gold Surfaces (Door and optional Grill)  
Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped  
clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth (make sure  
the heater is cool). Other cleaners may leave a film that may become etched into the gold.  
Clean the Baffles  
WARNING: Make sure the heater has fully cooled (approximately 25 minutes) before conducting service.  
Use both hands to lift each baffle up and forward. Then tilt the baffle downward to remove any flyash  
that may have accumulated on top of the baffle.  
NOTE: you do not need to remove the baffle from the firebox.  
Cleaning the Baffles  
The baffles are located along the top of  
the firebox. Follow the directions below  
b
to remove the baffle and shake any  
flyash from baffle onto the firebox floor  
Left Side Baffle  
(NOTE: you do not need to remove the  
Note how this tab inserts  
into this slot in the baffle.  
baffle from the firebox).  
The baffle rests on this ledge at  
the back of the firebox.  
Left Side Baffle  
Heat Exchange Tubes  
Right Side Baffle  
c
Lift the left side baffle up  
and move it towards the  
front of the stove. Rotate  
the back of the baffle  
forward.  
Remove the refractory following the  
a
directions below.  
Remove both refractory  
side clips.  
d
With the baffle free of the ledge,  
bring it downwards and tap any  
flyash onto the floor of the  
firebox.  
Remove the firepot.  
e
Repeat step bthrough  
dfor the right side  
baffle.  
To replace the baffles:  
Lift the refractory up and  
forward to remove.  
follow the above procedure in reverse.  
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32  
Maintenance  
Weekly Maintenance (or every 5 bags of pellets) - continued  
Sweep Ash Into Ashpan  
WARNING:  
The firebox becomes very hot during operation. Let the stove cool completely before conducting service.  
Lift it up and away from the firebox.  
Repeat for the opposite side.  
a
b
Swing the side ash trap door up.  
Ash Trap  
Door  
Slide the ash pan trap door forward to expose the ash  
dumps (the door can be removed and cleaned if necessary)  
c
d
Lift the firepot out of its holder.  
Firepot  
Ash Pan  
Trap Door  
Brush all flyash into the ash dumps, including  
the flyash inside the firepot holder.  
Replace the ash trap doors and firepot.  
Slide the ash pan trap door forward.  
e
f
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Maintenance  
33  
Weekly Maintenance (or every 5 bags of pellets) - continued  
Check Ashpan, Dispose if necessary  
WARNING: Make sure the heater has fully cooled (approximately 25 minutes) before conducting service.  
WARNING: The ashpan must be in place while the heater is in use.  
The ash pan has a built in  
handle to ease  
transportation of the ashes.  
NOTE:  
When replacing the ash pan make sure it is pushed all the way in.  
Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid. The closed  
container of ashes should be placed on a noncombustible floor or on the ground, well  
away from all combustible materials, pending final disposal. If the ashes are disposed of  
by burial in soil or otherwise locally dispersed, they should be retained in the closed  
container until all cinders have been thoroughly cooled.  
Clean the Glass  
Open the doors and clean the glass with a non-abrasive glass cleaner and rag.  
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34  
Maintenance  
Yearly Maintenance (or every ton)  
The following section details extensive maintenance procedures. We strongly suggest  
these items be carried out by a trained service technician, possibly by a service agreement  
set up with your dealer.  
WARNING: Disconnect the power cord and make sure the heater has fully cooled  
prior to conducting service.  
Soot and Flyash: Formation and Need for Removal The products of combustion will  
contain small particles of flyash. The flyash will collect in the exhaust venting system and restrict the  
flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect  
operation of the room heater will lead to some soot formation which will collect in the exhaust venting  
system. The exhaust venting system should be inspected at least once every year to determine if  
cleaning is necessary.  
Clean the Vertical Exhaust Duct  
Clean the refractory and  
the entire area behind it  
(both sides).  
Remove both  
refractory clips.  
Remove these doors to  
remove fallen flyash and  
soot (see Bi-Weekly  
Clean the Exhaust Duct  
(the stove must be cool  
and unplugged)  
Open the hopper lid and remove the two  
screws holding the side doors in place.  
a
Phillips  
Screwdriver  
Swing the side panels open.  
b
Clean the Convection  
Blower  
d
c
(the stove must be cool and  
unplugged)  
Use a vacuum or bottle  
brush to remove all  
flyash from the exhaust  
duct (if the gasket is  
damaged, replace).  
Remove the  
cover plates over  
the exhaust duct  
(both sides)  
The convection  
blower inlet can  
be vacuumed  
out (if needed).  
If extensive  
cleaning is  
needed, it can  
be removed for  
cleaning.  
Cover Plate  
7/16" Nutdriver  
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Maintenance  
35  
Yearly Maintenance (or every ton) - continued  
Clean the Exhaust Blower  
Remove the six screws holding the  
b
exhaust blower motor in place.  
a
Open the hopper lid  
and remove the  
screw holding the  
left door in place.  
Remove the  
11/32" Socket  
restrictor knob.  
Pull the motor out (be careful not to damage the wiring or  
blades - replace gaskt if it is damaged).  
c
Swing the left side  
panel open.  
Phillips  
Screwdriver  
Exhaust Box  
Flow Switch  
Tube  
Blower  
Blades  
Nipple (attached to  
exhaust box)  
Exhaust  
Motor  
Blower  
Housing  
Clean the blower blades, blower housing, and exhaust box. You may wish to  
use a vacuum to pull ash out of the vent system. When replacing the motor,  
take care to align the gasket (if it is damaged, replace). Check the nipple and  
flow switch tube. Insert a pipe cleaner through the nipple to dislodge any  
flyash. NOTE: The flow switch will shut off the auger if the tube becomes  
d
Restrictor Knob  
Clean the Vent  
Make sure the cap is free of debris  
(especially if it has a screen that could  
become blocked).  
Check the vent sections for creosote  
accumulation (indicating a poorly burning  
stove). Accumulation over 1/4must be  
removed.  
Flyash will deposit along  
sections that are horizontal.  
On vertically vented systems, the dirtiest portion  
is often the point where the vent turns upwards  
(i.e. the "Tee"). Fortunately, the "Tee" has a built-  
in clean-out cover. Place a container under the  
Tee, disconnect the cover and remove all flyash.  
While open, use a flashlight to look up the vent to  
check for build-up.  
Warning: Whenever any portion of the pellet vent is disconnected, the joints must be sealed with  
RTV 500° F. silicone sealant.  
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36  
Maintenance  
Yearly Maintenance (or every ton) - continued  
Door Seal  
!
Air leaks into the firebox will decrease the  
stove's performance greatly, leading to  
excessive sooting, inefficient burning,  
and perhaps a malfunction.  
The door gasket must contact the entire  
perimeter of the door and create an air-  
tight seal. To verify this, open the door,  
hold a dollar bill against the body of the  
heater, close the door, and secure the  
latch. The dollar bill should be held firmly  
in place (check the entire perimeter of the  
door. If it is loose or falls out, the door  
must be adjusted (see the following  
page).  
Correctly Aligned Door  
When properly adjusted, the door should be evenly  
spaced from the front of the stove (and shut tight,  
compressing the gasket).  
Door Alignment  
Because the door is three-sided, it is  
crucial the door is aligned correctly.  
We recommend that you open the  
hopper lid and look down upon the  
door and body of the heater. Use the  
illustration to the right to determine  
the correct door alignment.  
Hinge  
Latch  
Top of Stove  
Door  
Note how both corners are evenly spaced.  
Latch Too Tight - In the illustration below, the  
latch is too tight (this is the most common mis-  
alignment). Loosen the latch and tighten the hinge.  
Note how the gasket separates from the body.  
Hinge Too Tight - In the illustration below, the  
hinge is too tight. Loosen the hinge and tighten  
the latch.  
Note how the gasket separates from the body.  
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Maintenance  
37  
Yearly Maintenance (or every ton) - continued  
Adjusting the Door Hinge and Latch  
The door hinge and door latches may be adjusted to pull the door closer to the body. The  
illustration below details how to adjust these components. NOTE: Make sure to read the section  
"Door Alignment" on the previous page before adjusting the door.  
Open the hopper lid  
and remove the two  
screws holding the  
Latch Adjustment  
side doors in place.  
Loosen the lock nut and twist  
the pawl (clockwise to tighten,  
counter-clockwise to loosen).  
Tighten the lock nut to secure  
in place.  
Bracket (attached to side of  
heater)  
Door  
Pawl  
Lock Nut  
Dimple (used to monitor hinge  
Door Hinge Bracket  
bracket position)  
Hinge Adjustment  
(1) With the door closed, loosen the  
two bolts going through the door  
hinge bracket.  
Door  
(2) Loosen the four nuts used to  
move the hinge adjusting plate.  
Tighten or loosen these nuts to  
adjust the door hinge bracket. Adjust  
the upper and lower nuts equally to  
insure the door remains level.  
Tighten the four nuts.  
Hinge Adjusting Plate  
4080728  
(3) Tighten the two bolts loosened in  
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38  
Maintenance  
Yearly Maintenance (or every ton) - continued  
Check for Air Leaks Around the Door, Glass, and Ashpan  
!
Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive  
sooting, inefficient burning, and perhaps a malfunction.  
Inspect the door gasket to make sure it is fully attached. Use stove gasket cement to re-attach if  
necessary. If the door gasket is worn or flattened, replace.  
If the glass is cracked, replace. The glass is held in place by glass clips. See the illustration below  
for details.  
Remove the ashpan and inspect the gasket around the perimeter of the ashpan. Re-attach, or  
replace the gasket if necessary.  
Door Trim  
Door  
Frame  
Door Gasket  
Attachment  
Nuts  
5/16"  
Nutdriver  
Glass Clip  
Door  
Gasket  
Airwash Bracket  
Glass Clips  
Glass (with  
channel gasket)  
Airwash Brackets  
Replacement Parts  
ASH DUMP PLATE, LARGE PS/PI  
ASHTRAP DOORS  
91002022  
93005054  
91002024  
93005093  
91002021  
210-02702  
91002013  
93005096  
90-0191  
91002020  
93005535  
98900755  
100-04301  
99300171  
100-04310  
100-00203  
100-00112  
221-22089  
93005060  
99300164  
93005059  
210-05199  
210-05198  
100-00210  
93-0695  
GASKET, DOOR 7/8" x 85" WHITE ROPE  
GASKET, GLASS 5/8"x137" BLACK  
GLASS, FRONT, P12/14, P13  
99900431  
99900398  
91002004  
91002005  
100-02811  
100-03235  
100-03206  
100-03231  
100-03230  
100-04312  
99300094  
91002017  
100-04307  
99300149  
100-04241  
112-00505  
100-02801  
210-03216  
93005015  
210-03831L  
210-03831R  
211-01660  
100-00232  
100-00231  
100-00233  
100-02302  
100-00390  
100-00391  
AUGER BEARING PLT, LOWER, LRG  
AUGER BUSHING PLATE, UPPER  
AUGER DRIVE COLLAR, 1997 & UP  
AUGER FLIGHT INSPECTION COVER  
AUGER FLIGHT, 2000+ LRG PEL  
AUGER MOTOR STOP, P11-P15  
AUGER MOTOR, ALL PS/PI  
AUGER SUB-ASS'Y - LARGE PEL  
BLOWER, COMB, PELLET  
BLOWER, CONV, P2-8/11-15/G1  
BRUSH, BROOM STYLE - PELLET  
BURNPOT ASSY, FIREPOT  
CABLE HANGER CLIP  
CNTRL BRD, LG PEL (P13-15)  
CORD RESTRAINER  
DAMPER PLATE S-ASS'Y - LRG PS  
DRAFT (FLOW) SWITCH  
DRAFT FLOW TUBING  
FIRE-BACK, CAST IRON,  
GLASS, SIDE, P12/14, P13  
GROMMET, IGNITOR WIRE BLACK RUBBER  
GSKT, CLEAN-OUT CVR, 3.250 x 2.750  
GSKT, COMB BLOWER (BODY)  
GSKT, COMB BLOWER(MOTOR) 7" dia  
GSKT, EXHAUST PLATE 4.25"x4.25"  
HANDLE, HOPPER LID  
HANDLE, PEL CNTRL BOARD 97  
HINGE PLATE ASS'Y  
HOSE NIPPLE, BARBED  
IGNITER, LG PS/PI  
KNOB (PHENOLIC), 3/4" dia  
LBL, EXHAUST DAMPER  
MAGNET w/OUT SHEATH 1x.75" 1/4" THICK  
OIL PAN, COMB BLOWER - LG PEL  
POWER CORD, PS/PI  
REFRACTORY SIDE CLIP, LEFT  
REFRACTORY SIDE CLIP, RIGHT  
SCRAPER ROD (P12/13/14)  
SNAP-DISC - 120deg CERAMIC NO  
SNAP-DISC - 120deg NO # NO  
SNAP-DISC - 200deg NC # NC  
TOOL, GLASS LATCH/RESTRICT0R  
WIRE HRNS, PEL, JUMPER, LRGPELLET  
WIRE HRNS, PEL, PS/PI 97 & UPLARGE OR SMALL  
FIREBOX BAFFLE, LEFT  
FIREBOX BAFFLE, RIGHT  
FUSE HOLDER (IN-LINE)  
FUSE, 5AMP, 5 - FOR INLINE  
FUSE, 6AMP, 5 - CONTROL BOARD  
GASKET CEMENT (WHITE), 4oz.  
GASKET, ASHPAN 70" BLK 1/2"x1/8" ADH  
93005019  
99900409  
99900428  
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Normal Operating Sounds  
39  
Exhaust Blower  
This blower may create a  
low-pitched hum. This  
sound will change as the  
HEAT OUTPUT is altered.  
Auger Motor  
When feeding pellets, you  
may hear the intermittent  
buzz of this motor running.  
Heat Exchanger Tubes  
You may hear the heated air  
being forced through these  
tubes by the convection fan.  
Convection Fan  
The modern high efficiency  
fan may produce a low  
hum, particularly on  
"HIGH". This sound will  
change as the FAN setting  
is changed.  
Firepot  
As pellets are fed into the  
firepot, a light clicking  
sound may be heard.  
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40  
Safety Label  
WARNING - DO NOT REMOVE OR COVER THIS LABEL  
Listed Pelletized  
Solid Fuel Burning Appliance  
Also for Use in Mobile Homes  
Serial No:  
Model: Yankee PS  
Report No. 028-S-62-2  
Tested to: ASTM E, 1509, and ULC-C1482-M1990 Room Heater Pellet Burning Type (UM) 84 HUD  
Electrical Rating: 115V, 60Hz, 3 Amp; Start 3 Amps, Run 1.5 Amps  
Maximum Input Rating: 5.5 lbs (2.5kg)/hr  
This pellet fired appliance has been tested and listed for use in manufactured (mobile) homes in accordance  
with OAR 814-23-900 through 814-23-909.  
WARNING - FOR MANUFACTURED HOMES: Do not install appliance in a sleeping room. Must utilize outside  
combustion air inlet (part #99200136) or equivalent. Structural integrity of the manufactured home floor,  
ceiling, and walls must be maintained.  
Install only in accordance with the manufacturers installation and operating instructions. Contact local  
building or fire officials about restrictions and installation inspection in your area.  
Use only listed 4 in./100 mm diameter listed type Lor PLventing system. See manufacturers installation  
instructions and local codes for precautions required for passing chimney through a combustible wall or  
ceiling. Do not connect this appliance to a vent serving another appliance. Inspect and clean exhaust venting  
system frequently in accordance with manufacturers instructions.  
May be installed in a sleeping room with use of outside combustion air inlet (Part #99200136) or equivalent.  
Minimum Clearance to Combustible Materials (Measured to Stove Top)  
BACKWALL  
C
ADJACENT WALL  
D
Interior Vertical  
Flue Installation the Wall Installation  
Horizontal Through  
E
Left Sidewall  
Right Sidewall  
Backwall  
Corner  
Flue Vent  
A
B
C
D
E
9”  
9”  
**  
3”  
3”  
9”  
9”  
3”  
3”  
3”  
A
H
B
H
D
G
FLOOR PROTECTOR  
Maximum alcove depth 48 in/1220 mm, minimum ceiling height 60 in/1525 mm, minimum alcove width  
44 in/1115 mm.  
Combustible floor must be protected by a non-combustible material, extending to the front (G) 6 in/150 mm  
and to the sides (H) 0 in/0 mm.  
EXCEPTIONS: Non-combustible floor protection must extend beneath a vent tee when installed.  
** This dimension will vary depending on brand of listed type Lvent. See manual for details.  
For use with 1/4 in/6 mm to 5/16 in/7 mm diameter pelletized wood fuels only.  
Replace glass only with 5 mm ceramic glass available from your dealer.  
DANGER: Risk of electrical shock. Disconnect power supply before servicing. Route power cord away from  
unit. Do not route power cord beneath heater.  
Operate only with viewing door and ash removal tray tightly closed. Do not obstruct combustion air openings.  
The space beneath heater must not be obstructed. Keep all furnishings away from heater.  
Mfg. by TRAVIS INDUSTRIES, INC.  
10850 117th Pl N.E.  
Kirkland, WA 98033  
U.S. ENVIRONMENTAL PROTECTION AGENCY  
This model is exempt from EPA certification under 40 CFR 60.531 by definition  
[Wood Heater (A) Air-to-fuel Ratio].  
Date of Manufacture  
2001 2002 2003 Jan  
Feb  
Mar  
Apr  
May  
Jun  
Jul  
Aug  
Sep  
Oct  
Nov  
Dec  
DO NOT REMOVE THIS LABEL  
MADE IN U.S.A.  
????  
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Limited 7 Year Warranty  
41  
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance  
purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this  
appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original  
purchaser from the date of purchase as follows:  
Check with your dealer in advance for any costs to you when arranging a warranty call.  
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.  
Years 1 & 2 - COVERAGE: PARTS & LABOR  
Firebox Assembly:  
Ceramic Glass  
Accessories  
Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash  
Dump, Cast Fireback, Heat Exchanger Tubes, Exhaust  
Manifold, Exhaust Box  
Glass (breakage from thermal shock)  
Igniter System  
Ceramic Log with Log Shelf, Remote  
Re-Installation Allowance  
Igniter, Igniter Leads  
In cases where heater must be removed from home for repairs, a  
partial cost of re-installation is covered (pre-authorization required)  
Door Assembly:  
Electrical System  
Door Frame, Latch Assembly, Glass Retainers  
Auger Motor, Convection Blower, Exhaust Blower, Circuit  
Board, Snap Disks, Wiring Harness, Vacuum Switch  
One-Way Freight Allowance  
Auger Assembly  
One-way freight allowance on pre-authorized repair done at factory  
is covered.  
Auger Flight, Auger Tube, Auger Bushings  
Cast Iron Parts  
Warranted against breakage, cracking, or burn through  
Exclusions:  
Paint, Gasketing  
Years 3 Through 5 - COVERAGE: PARTS & LABOR  
Firebox Assembly:  
Door Assembly:  
Door Frame, Latch Assembly, Glass Retainers  
One-Way Freight Allowance  
Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash  
Dump, Cast Fireback, Heat Exchanger Tubes, Exhaust  
Manifold, Exhaust Box  
One-way freight allowance on pre-authorized repair done at  
factory is covered.  
Auger Assembly  
Auger Flight, Auger Tube, Auger Bushings  
Exclusions:  
Paint, Gasketing, Ceramic Glass, Igniter System, Electrical System, Cast Iron Parts, Accessories, Re-Installation Allowance  
Years 6 & 7 - COVERAGE: PARTS ONLY  
Firebox Assembly:  
Door Assembly:  
Firepot, Firepot Holder, Ash Cleanout Doors, Ashbox or Ash Dump, Cast  
Fireback, Heat Exchanger Tubes, Exhaust Manifold, Exhaust Box  
Door Frame, Latch Assembly, Glass Retainers  
Exclusions:  
Paint, Gasketing, Ceramic Glass, Igniter System, Electrical System, Cast Iron Parts, Accessories, Auger Assembly, Re-Installation  
Allowance, One-Way Freight Allowance, Labor  
CONDITIONS & EXCLUSIONS  
1.  
This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in  
the Owners Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.  
This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.  
Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered  
under warranty.  
2.  
3.  
4.  
5.  
6.  
The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the  
installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.  
Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills  
or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.  
This Warranty is void if:  
a.  
b.  
c.  
The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.  
The unit is subject to submersion in water or prolonged periods of dampness or condensation.  
Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited  
to, improper chimney/venting installation.  
7.  
8.  
9.  
Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation,  
alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in  
transit, alteration, or act of God.  
This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked  
firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which  
the unit is configured.  
Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold or nickel from the use of cleaners  
other than denatured alcohol is not covered in this warranty.  
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or  
consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.  
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the  
express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.  
12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of  
this 7 year warranty.  
13. This warranty is automatically voided if the appliances serial number has been removed or altered in any way. If the appliance is used for commercial  
purposes, it is excluded from this warranty.  
14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS  
INDUSTRIES, INC. assumes no liability for such warranties or representations.  
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.  
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.  
17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or  
implied, are hereby expressly disclaimed and purchasers recourse is expressly limited to the warranties set forth herein.  
IF WARRANTY SERVICE IS NEEDED:  
1.  
If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the  
model name and serial number.  
2.  
3.  
Travis Industries has the option of either repairing or replacing the defective component.  
If your dealer is unable to repair your appliances defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the  
appliance, a copy of your receipt showing the date of the appliances purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid,  
to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the  
time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional  
distributor, or dealership.  
Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to  
store.  
4.  
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42  
Index  
"AUGER ON" Light..............................................25  
Loading Pellets ................................................. 21  
Location of Controls........................................... 20  
Make Sure Pellets are Not Piling Up....................... 27  
Manual Mode .................................................... 22  
Maximum Venting Distance.................................. 9  
Mobile Home Requirements.................................. 11  
Normal Operating Sounds.................................... 39  
Outside Air (used for combustion)......................... 11  
Packing List ..................................................... 7  
Pellet Vent Termination....................................... 10  
Pellet Vent Type................................................ 10  
Planning The Installation..................................... 7  
Power Outages ................................................. 26  
Restrictor Adjustment......................................... 12  
Restrictor Adjustment......................................... 24  
Safety Label..................................................... 40  
Safety Notice.................................................... 20  
Safety Precautions............................................ 4  
Starting the Heater for the First Time...................... 20  
Start-Up Sequence ............................................ 25  
Stove Placement............................................... 7  
Sweep Ash Into Ashpan...................................... 32  
The Two Modes of Operation................................ 21  
Thermostat Installation....................................... 13  
Venting the Pellet Stove...................................... 9  
Warranty.......................................................... 41  
Yearly Maintenance (or every ton)......................... 34  
"FAULT" Light....................................................25  
Alcove Installation Requirements..........................12  
Auto Mode........................................................23  
Baffle Installation...............................................12  
Before You Begin...............................................7  
Weekly Maintenance (or every 5 bags of pellets)......30  
Check Ashpan, Dispose if necessary.....................33  
Check Firepot for Clinkers....................................28  
Clean the Exhaust Blower....................................35  
Clean the Glass.................................................33  
Clean the Heat Exchange Tubes ...........................30  
Clean the Hopper ...............................................30  
Clean the Vent...................................................35  
Clean the Vertical Exhaust Duct............................34  
Cleaning the Firepot............................................28  
Clearances - Corner Installation............................8  
Clearances - Straight Installation ..........................8  
Daily Maintenance (whenever using the stove).........27  
Dimensions.......................................................6  
Door Seal Verification .........................................12  
Electrical Specifications......................................6  
EPA Compliance................................................6  
Floor Protection Requirements..............................7  
Flyash Removal.................................................30  
Fuel.................................................................6  
Heating Specifications........................................6  
Important Information .........................................2  
Inspect the Burn................................................27  
Installation Example: Class A Chimney Retrofit........16  
InstallationExample:Direct"Through-the-wall"Installation.............14  
InstallationExample:FreestandingMasonryChimney................19  
Installation Example: Interior Vertical Installation ....15  
InstallationExample:MasonryFireplaceHearthStove.......................17  
InstallationExample:Zero-Clearance(Metal)FireplaceHearthStove.. 18  
Installation Options............................................7  
Installing the Pellet Vent......................................10  
Introduction......................................................2  
© Travis Industries  
4080728  
100-01156  
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