Lincoln Electric Welder 2HBG User Manual

Premium Pipe Welding Consumables  
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Contents  
Page  
Complete pipe solutions from the name you trust.  
Product Introduction . . . . . 2-3  
Electrode Selection  
By partnering with a single, comprehensive welding resource,  
pipe contractors find that they can improve efficiencies and  
maintain strong accountability.  
Guide . . . . . . . . . . . . . . . . . 4-7  
For many of the world’s most successful pipe contractors,  
Lincoln Electric has become that single-source welding partner.  
Why? Because Lincoln offers an exceptional array of well-  
designed and well-built pipe welding products, as well as the  
deepest pool of welding expertise and experience on earth.  
Stick (SMAW)  
Electrodes . . . . . . . . . . . . 8-13  
MIG (GMAW)  
Electrodes . . . . . . . . . . . . . . 14  
Behind those products and that expertise is Lincoln’s unique  
total process engineering approach to welding. It means that  
every Pipeliner consumable has been designed to work in  
harmony with all other Lincoln Electric pipe welding products —  
every Lincoln Electric wire feeder, power source, gun and cable  
assembly and accessory has been engineered with an eye on  
efficient, synergistic, system-wide performance.  
Flux-Cored (FCAW)  
Electrodes . . . . . . . . . . . .15-18  
Submerged Arc (SAW)  
Electrode/Flux . . . . . . . . . . .19  
That translates to less downtime, improved production rates,  
and higher profit potential on every pipe project.  
3
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Pipe Grades  
The primary pipe grades are classified in accordance with  
the API 5L:2000 specification. This specification establishes  
requirements for two product specification levels – PSL 1  
and PSL 2. PSL 1 includes mandatory requirements for  
chemistry, ductility, minimum yield strength and minimum  
tensile strength. PSL 2 adds mandatory requirements for  
maximum yield strength, maximum tensile strength and  
Charpy impacts.  
PSL1  
Ultimate  
Tensile Strength  
Minimum  
Yield Strength  
Minimum  
Grade  
psi  
MPa  
psi  
MPa  
A25  
A
B
X42  
X46  
X52  
X56  
X60  
X65  
X70  
25,000  
30,000  
35,000  
42,000  
46,000  
52,000  
56,000  
60,000  
65,000  
70,000  
(172)  
(207)  
(241)  
(290)  
(317)  
(359)  
(386)  
(414)  
(448)  
(483)  
45,000  
48,000  
60,000  
60,000  
63,000  
66,000  
71,000  
75,000  
77,000  
82,000  
(310)  
(331)  
(414)  
(414)  
(434)  
(455)  
(490)  
(517)  
(531)  
(565)  
PSL2  
Ultimate  
Tensile Strength  
Minimum  
Ultimate  
Tensile Strength  
Maximum  
Yield Strength  
Minimum  
Yield Strength  
Maximum  
Grade  
psi  
MPa  
psi  
MPa  
psi  
MPa  
psi  
MPa  
B
35,000  
42,000  
46,000  
52,000  
56,000  
60,000  
65,000  
70,000  
80,000  
(241)  
(290)  
(317)  
(359)  
(386)  
(414)  
(448)  
(483)  
(552)  
65,000  
72,000  
76,000  
77,000  
79,000  
82,000  
87,000  
90,000  
100,000  
(448)  
(496)  
(524)  
(531)  
(544)  
(565)  
(600)  
(621)  
(690)  
60,000  
60,000  
63,000  
66,000  
71,000  
75,000  
77,000  
82,000  
90,000  
(414)  
(414)  
(434)  
(455)  
(490)  
(517)  
(531)  
(565)  
(621)  
110,000  
110,000  
110,000  
110,000  
110,000  
110,000  
110,000  
110,000  
120,000  
(758)  
(758)  
(758)  
(758)  
(758)  
(758)  
(758)  
(758)  
(827)  
X42  
X46  
X52  
X56  
X60  
X65  
X70  
X80  
Joint Design  
A customary joint preparation is commonly called an "API"  
fitup. While this is not actually an API 1104 requirement,  
the figures shown in the specification are drawn to have a  
60 degree included angle with a 1/16" (1.6 mm) land and  
1/16" (1.6 mm) gap.  
As an alternative, for thicker wall pipe (>3/4", >20 mm), a  
compound bevel can be used. The amount of material  
required to fill a compound bevel joint is less than a 60  
degree included angle preparation, so productivity may be  
increased.  
Recommended joint preparation  
10˚  
60˚  
2/3 T  
1/3 T  
T
30˚  
1/16-5/64 in.  
(1.6-2.0 mm)  
1/16-5/64 in.  
(1.6-2.0 mm)  
3/64-1/16 in.  
(1.0-1.6 mm)  
1/16 in.  
(1.6 mm)  
Wall thickness <3/4 in. (<20mm)  
Wall thickness >3/4 in. (>20mm)  
Pipeliner  
4
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Product Selection  
The table below can be used as a product selection  
guide for each pipe grade. This table is for guidance  
only and should be referenced against the appropriate  
construction standard for each contract.  
API 5L Pipe Grades  
Products  
AWS Class  
A
B
X42 X46 X52 X56 X60 X65 X70 X80 X90 X100  
Cellulosic All Position Stick (SMAW) Electrodes  
Pipeliner 6P+  
Pipeliner 8P+  
E6010  
E8010-P1  
Low Hydrogen Stick (SMAW) Electrodes  
Pipeliner 16P  
Pipeliner 18P  
E7016 H4  
E8018-G H4  
MIG (GMAW) Electrodes  
Pipeliner 70S-G  
ER70S-G  
Innershield® Self-Shielded Flux-Cored (FCAW-S) Electrodes  
Pipeliner NR-207+  
Pipeliner NR-207XP  
E71T8-K6  
E71T8-K6  
Outershield® Gas-Shielded Flux-Cored (FCAW-G) Electrodes  
Pipeliner G70M  
E71T-1MJH8  
E71T-9MJH8  
E71T-1MJH8  
E71T-9MJH8  
Pipeliner Autoweld G70M  
Product Selection  
Root Pass Welding Only  
Pipeliner  
5
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CONSUMABLE SELECTION GUIDE  
Electrode  
Name  
AWS  
Class  
Recommended  
Polarity  
General  
Description  
Page  
No.  
Cellulosic All Position Stick (SMAW) Electrodes  
Pipeliner 6P+  
Pipeliner 8P+  
E6010  
DC+  
DC+  
Pipeliner 6P+ is an all-position cellulosic pipe electrode  
designed especially for vertical down root pass welding.  
This electrode is based on a long-time favorite among  
cross-country pipeline welders.  
8
9
E8010-P1  
Here’s an electrode that makes short work of even the most  
challenging high silicon pipe applications! Pipeliner 8P+ is an  
outstanding choice for API 5L-X56 through X70 grade pipe. This  
electrode features high stacking efficiency – formulated to carry and  
deposit weld metal in difficult vertical down out-of-position  
applications.  
Low Hydrogen Stick (SMAW) Electrodes  
Pipeliner 16P  
E7016 H4  
DC+  
AC  
We designed this quality electrode for optimum performance 10  
for vertical up welding of pipe up to API 5L-X65 – especially  
where a low hydrogen deposit is desired. Obtain Charpy  
V-Notch impact values down to temperatures of -20°F (-29°C).  
Pipeliner 18P  
E8018-G H4  
DC+  
AC  
A real workhorse for vertical up welding jobs up to X80 pipe!  
Lincoln 18P offers low temperature impact properties down to  
-50°F (-46°C).  
11  
Pipeliner  
6
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CONSUMABLE SELECTION GUIDE  
Electrode  
Name  
AWS  
Class  
Recommended  
General  
Description  
Page  
No.  
Polarity/  
Shielding Gas  
MIG (GMAW) Electrodes  
Pipeliner 70S-G ER70S-G  
Pipeliner 70S-G MIG (GMAW) wire electrode is especially  
intended and packaged for the needs of semiautomatic and  
automatic root pass pipe welding. Delivering low hydrogen  
deposits, 70S-G exhibits an extremely fluid puddle for outstanding  
wash-in at the weld toes and uniform bead shape. Well-suited for  
use on API 5L-X56 through X70 pipe.  
14  
Innershield® Self-Shielded Flux-Cored (FCAW-S) Electrodes  
Pipeliner NR-207+  
E71T8-K6  
DC-  
Optimum performance on vertical down hot, fill and cap  
passes on standard cross-country pipelines and arctic  
grade pipe. Excellent crack resistance, CTOD, and Charpy  
V-Notch properties. Recommended for API Pipe Grades  
X42 through X70.  
15  
16  
Pipeliner NR-207XP E71T8-K6  
DC-  
For consistently high impact values, choose 207XP. Optimum  
performance on vertical down, hot, fill and cap passes on standard  
cross-country pipelines and arctic grade pipe. Recommended for  
API Pipe Grades X42 through X70.  
Outershield® Gas-Shielded Flux-Cored (FCAW-G) Electrodes  
Pipeliner G70M  
E71T-1MJH8  
& E71T-9MJH8 75-80% Ar  
DC+  
Pipeliner G70M is designed to deliver outstanding weld  
properties for semi-automatic applications. Robust impacts  
17  
18  
/balance CO2 mean consistently high CVN values.  
Pipeliner Autoweld  
G70M  
E71-T-1MJH8  
& E71T-9MJH8 75-80% Ar  
DC+  
Pipeliner Autoweld G70M is specifically designed for use  
with the Autoweld pipe welding system to deliver outstanding  
/balance CO2 weld properties.  
Pipeliner  
7
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PIPELINER 6P+ AWS: E6010 Cellulosic All-Position Stick (SMAW) Electrode  
Pipeliner 6P+ is an all-position  
cellulosic pipe electrode designed  
especially for vertical down root  
pass welding. This electrode is based  
on a long-time favorite among cross-  
country pipeline welders.  
• Manufactured under a quality  
system certified to ISO 9001  
requirements.  
WELDING POSITIONS  
1G  
3G  
2F  
2G  
4G  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
3G  
ADVANTAGE LINCOLN  
• All-position; particularly good for  
vertical and overhead.  
TYPICAL APPLICATIONS  
• Designed especially for all-position  
vertical down root pass welding.  
5G  
5G  
• Light slag with little slag interference  
for easy arc control. Easy slag  
removal, smooth bead.  
CONFORMANCE  
AWS A5.1: E6010  
ASME SFA-5.1: E6010  
CSA W48.01: E41010  
EN499: E 42 3 C 25  
• Deep penetration with maximum  
dilution.  
• Capable of x-ray quality welds,  
even out-of-position.  
MECHANICAL PROPERTIES - As Required per AWS A5.1-91  
NOTE: Pipeliner electrodes  
are manufactured under  
lot control. A Certificate  
of Test showing actual  
deposit chemistry and  
mechanical properties  
per AWS A5.1 (DC+ only)  
is available on request  
from the factory for every  
lot of electrode.  
Charpy V-Notch  
ft•lbf (Joules)  
@ -20ºF (-29ºC)  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
Required  
AWS E6010 (as-welded)  
48,000 (330)  
min.  
60,000 (410)  
min.  
22  
min.  
20 (27)  
min.  
Typical Results  
As-welded  
57,000 - 76,000  
(393 - 524)  
72,900 - 86,200  
(503 - 594)  
38 - 63  
(51 - 85)  
24 - 33  
30 - 34  
(Fax 216-383-8386).  
Stress-relieved(1)  
1 hr @ 1150°F (612°C)  
51,000 - 64,000  
(352 - 579)  
67,000 - 78,000  
(462 - 538)  
45 - 53  
(61 - 72)  
(1)  
Data provided for information only – not part of AWS classification.  
TYPICAL OPERATING  
PROCEDURES  
DIAMETERS / PACKAGING  
Diameter  
10 Lb. (4.5 kg)  
Easy Open Cans  
50 Lb. (22.7 kg)  
Easy Open Cans  
in.  
(mm)  
Current (Amps)  
5/32”  
[ 60 lb. (27.2 kg) Master ]  
1/8”  
(3.2mm)  
3/16”  
(4.8mm)  
Polarity  
(4.0mm)  
1/8  
5/32 (4.0)  
3/16 (4.8)  
(3.2)  
ED030845  
ED030846  
ED030847  
ED030848  
ED030849  
ED030850  
DC+  
65 - 130  
90 - 175  
140 - 225  
Manufactured in metric diameters, U.S. Customary sizes are approximate.  
NOTE: This AWS electrode classification is not  
required to deposit weld metal that is low in diffusible  
hydrogen. Therefore, these electrodes should not be  
used in applications where the hydrogen content of the  
weld metal is required to be controlled.  
DEPOSIT COMPOSITION - As Required per AWS A5.1-91  
%C  
%Mn  
%Si  
%S  
%P  
Requirements  
AWS E6010  
Not Specified  
Typical Results .10-.20 .40-.65 .11-.30 .009-.020 .005-.025  
Pipeliner  
8
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PIPELINER 8P+ AWS: E8010-P1 Cellulosic All Position Stick (SMAW) Electrode  
Here’s an electrode that makes  
short work of even the most  
challenging high silicon pipe  
applications! Pipeliner 8P+ is an  
outstanding choice for API 5L-X56  
through X70 grade pipe. This elec-  
trode features high stacking efficiency  
– formulated to carry and deposit weld  
metal in difficult vertical down out-of-  
position applications.  
• Excellent Resistance to Porosity –  
Repeated x-ray testing shows out-  
standing results.  
WELDING POSITIONS  
1G  
3G  
• High Stacking Efficiency –  
Formulated to carry and deposit  
weld metal in difficult vertical down  
out-of-position applications. Fill  
joints in fewer passes.  
2F  
2G  
4G  
3G  
• Exceptional mechanical properties –  
Consistent best-in-class perfor-  
mance.  
5G  
5G  
ADVANTAGE LINCOLN  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
CONFORMANCE  
• Manufactured to metric electrode  
diameters – use anywhere in the  
world.  
AWS A5.5: E8010-P1  
ASME SFA-5.5: E8010-P1  
ABS: E8010-P1  
CSA W48-01: E55010-P1  
EN499: E 46 4 1Ni C 25  
• Fill and Cap Consistency – Approved  
manufacturing sites deliver industry-  
leading consistency in composition  
and arc action.  
TYPICAL APPLICATIONS  
• Typical applications include high-  
yield pipe steels.  
MECHANICAL PROPERTIES - As Required per AWS A5.5-96  
Charpy V-Notch  
ft.-lbs. (Joules)  
@ -20ºF (-29ºC) @ -50°F (-46°C)  
NOTE: Pipeliner electrodes  
are manufactured under lot  
control. A Certificate of Test  
showing actual deposit  
chemistry and mechanical  
properties per AWS A5.5  
(DC+ only) is available on  
request from the factory for  
every lot of electrode.  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
Required  
AWS E8010-P1  
67,000 (460)  
min.  
80,000 (550)  
min.  
19  
min.  
20 (27)  
min.  
Not  
Required  
.
Typical Results  
As-welded  
67,000-81,000  
(460-559)  
80,000-98,000  
(550-676)  
19-27  
46-73  
34-62 .  
(Fax 216-383-8386).  
(62-99)  
(46-84) .  
DIAMETERS / PACKAGING  
TYPICAL OPERATING PROCEDURES  
4.5 kg (10 Lb.)  
Easy Open Cans  
[ 27.2 kg (60 lb.) Master ]  
Current (Amps)  
22.7 kg (50 Lb.)  
Easy Open Cans  
Diameter  
mm (in.)  
3.2mm  
(1/8")  
4.0mm  
(5/32")  
5.0mm  
(3/16")  
Polarity  
3.2 (1/8)  
4.0 (5/32)  
5.0 (3/16)  
ED030829  
ED030830  
ED030831  
ED030826  
ED030827  
ED030828  
DC+  
75 - 130  
100 - 185  
140 - 225  
Manufactured in metric diameters, U.S. Customary sizes are approximate.  
NOTE: This AWS electrode  
classification is not required  
to deposit weld metal that  
is low in diffusible hydrogen.  
Therefore, these electrodes  
should not be used in  
applications where the  
hydrogen content of the  
weld metal is required to  
be controlled.  
DEPOSIT COMPOSITION - As Required per AWS A5.5-96  
%C  
%Mn  
%Si  
%Ni  
%Cr  
%Mo  
%V  
%S  
%P  
Requirements  
AWS E8010-P1  
1.20  
max.  
.60  
max.  
1.00  
max.  
0.30  
max.  
.50  
max.  
0.10  
max.  
0.03  
max.  
0.03  
max.  
.20  
max.  
Typical Results .15 -.19 .60 -.85  
.15 -.32  
.67 -.85  
.01 -.04  
.15 -.30  
< .01  
.005 -.010 .008 -.015  
Pipeliner  
9
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PIPELINER 16P AWS: E7016 H4 Low Hydrogen Stick (SMAW) Electrode  
We designed this quality electrode  
for optimum performance for verti-  
cal up welding of pipe up to API 5L-  
X65 – especially where a low hydro-  
gen deposit is desired. Obtain  
• Manufactured under a quality  
system certified to ISO 9001  
requirements.  
WELDING POSITIONS  
1G  
2G  
2F  
4G  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
Charpy V-Notch impact values down  
to temperatures of -20°F (-29°C).  
3G  
5G  
ADVANTAGE LINCOLN  
TYPICAL APPLICATIONS  
CONFORMANCE  
• Excellent low temperature impact  
properties.  
• Primarily designed for vertical up  
root and fill pass welding of high  
strength pipe up to and including  
API 5L-X65.  
AWS A5.1: E7016 H4  
ASME SFA-5.1: E7016 H4  
• Square burnoff makes welding  
easier, especially in critical pipe  
welding applications.  
• Open gap root pass welding with  
2.5mm (3/32”) and 3.2mm (1/8”)  
diameters using DC polarity.  
NOTE: Pipeliner electrodes are  
MECHANICAL PROPERTIES - As Required per AWS A5.1-91  
manufactured under lot control.  
A Certificate of Test showing  
actual deposit chemistry and  
mechanical properties per AWS  
A5.1 (DC+ only) is available on  
request from the factory  
Charpy V-Notch  
ft•lbf (Joules)  
@ -20ºF (-29ºC)  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
for every lot of electrode.  
(Fax 216-383-8386).  
Required  
AWS E7016 H4  
58,000 (400)  
min.  
70,000 (480)  
min.  
22  
min.  
20 (27)  
min.  
Typical Results  
As-welded  
65,000 - 82,000  
(448 - 566)  
80,000 - 93,000  
(550 - 641)  
40 - 90  
(54 - 122)  
25 - 32  
DIFFUSIBLE  
DIAMETERS / PACKAGING  
TYPICAL OPERATING PROCEDURES  
HYDROGEN  
As Required per AWS A5.1-91  
Diameter  
mm (in.)  
22.7 kg (50 lb.)  
Easy Open Cans  
Current (Amps)  
2.5mm  
(3/32")  
3.2mm  
(1/8")  
4.0mm  
(5/32")  
Polarity  
(mL/100g  
weld deposit)  
2.5 (3/32)  
3.2 (1/8)  
4.0 (5/32)  
ED030916  
ED030917  
ED030918  
DC+  
AC  
55 - 80  
60 - 80  
75 - 120  
80 - 120  
120 - 160  
120 - 160  
Requirements  
AWS E7016 H4  
4
Manufactured in metric diameters,  
U.S. Customary sizes are approximate.  
Typical Results  
2 - 4  
DEPOSIT COMPOSITION - As Required per AWS A5.1-91  
%C  
%Mn  
%Si  
%S  
%P  
%Cr  
%Mo  
%Ni  
%V  
Requirements  
AWS E7016 H4 Specified  
Not  
1.60  
max.  
.75  
max.  
Not  
Specified  
Not  
Specified  
.20  
max.  
.30  
max.  
.30  
max.  
.08  
max.  
Typical Results .05-.08  
1.0-1.5 .40-.60 .010-.020 .008-.015 .02-.05 .01-.03 .01-.05  
.01-.03  
Pipeliner  
10  
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PIPELINER 18P AWS: E8018-G H4 Low Hydrogen Stick (SMAW) Electrode  
A real workhorse for vertical up  
welding jobs up to X80 pipe!  
Lincoln 18P offers low temperature  
impact properties down to -50°F  
(-46°C).  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
WELDING POSITIONS  
1G  
2G  
2F  
TYPICAL APPLICATIONS  
• Primarily designed for vertical up fill  
and cap pass welding of high  
strength pipe up to and including  
API 5L-X80.  
ADVANTAGE LINCOLN  
5G  
4G  
3G  
• Low temperature impact properties  
down to -50°F (-46˚C).  
CONFORMANCE  
• Square burnoff makes welding  
easier, especially in critical pipe  
welding applications.  
AWS A5.5: E8018-G H4  
ASME SFA-5.5: E8018-G H4  
• Manufactured under a quality  
system certified to ISO 9001  
requirements.  
MECHANICAL PROPERTIES - As Required per AWS A5.5-96  
NOTE: Pipeliner elec-  
trodes are manufactured  
under lot control. A  
Certificate of Test show-  
ing actual deposit chem-  
istry and mechanical  
properties per AWS A5.5  
(DC+ only) is available on  
request from the factory  
for every lot of electrode.  
(Fax 216-383-8386).  
Charpy V-Notch  
ft•lbf (Joules)  
@ -20ºF (-29ºC) @-50°F (-46°C)  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
Required  
AWS E8018-G H4R  
67,000 (460)  
min.  
80,000 (550)  
min.  
19  
min.  
Not  
Not  
Required  
Required .  
Typical Results  
As-welded  
88,000 - 94,000  
(607 - 648)  
99,000 - 105,000  
(683 - 724)  
74 - 83  
57 - 59 .  
28  
(100 - 112)  
(77 - 80) .  
DIFFUSIBLE HYDROGEN  
DIAMETERS / PACKAGING  
TYPICAL OPERATING  
PROCEDURES  
- As Required per AWS A5.5-96  
Diameter  
mm (in.)  
22.7 kg (50 lb.)  
Easy Open Cans  
(mL/100g  
weld deposit)  
Current (Amps)  
3.2mm  
(1/8”)  
4.0mm  
(5/32”)  
Polarity  
3.2 (1/8)  
4.0 (5/32)  
ED030919  
ED030920  
Requirements  
AWS E7016 H4  
4
DC+  
AC  
90 - 140  
130 - 170  
Manufactured in metric diameters,  
U.S. Customary sizes are approximate.  
100 - 140 140 - 180  
Test Results  
1 - 3  
NOTE: Preferred polarity is listed first.  
DEPOSIT COMPOSITION - As Required per AWS A5.5-96  
%C  
%Mn(1)  
%Si(1)  
%S  
%P  
%Cr(1)  
%Mo(1)  
%Ni(1)  
%V(1)  
%Cu(1)  
Requirements  
AWS E8018-G H4  
Not  
Specified  
1.00  
min.  
.80  
min.  
Not  
Specified  
Not  
Specified  
.30  
min.  
.20  
min.  
.50  
min.  
.10  
min.  
.20  
min.  
Typical Results  
.04-.08  
1.30-1.60 .30-.60  
.005-.020  
.005-.020  
.03-.07  
.30-.45  
.70-.95 .005-.015  
.03-.08  
(1)  
Weld deposit must meet the minimum requirement of at least one of the elements listed.  
Pipeliner  
11  
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PIPELINER 70S-G AWS: ER70S-G All Position MIG (GMAW) Wire Electrode  
Pipeliner 70S-G MIG wire electrode  
is especially intended and pack-  
aged for the needs of semiauto-  
matic and automatic root pass pipe  
welding. Delivering low hydrogen  
deposits, 70S-G exhibits an extremely  
fluid puddle for outstanding wash-in  
at the weld toes and uniform bead  
shape. Well-suited for use on  
• Foil bag packaging guards against  
moisture.  
WELDING POSITIONS  
• Manufactured under a quality sys-  
tem certified to ISO 9001 require-  
ments.  
2G  
1G  
3G  
2F  
4G  
5G  
TYPICAL APPLICATIONS  
• Primarily intended for all-position  
root pass welding on pipe steels  
such as API 5L, 5L-X56 through  
5L-X70  
API 5L-X56 through X70 pipe.  
ADVANTAGE LINCOLN  
• Clean weld deposit.  
• Capable of consistent x-ray quality  
welds.  
CONFORMANCE  
AWS A5.18-2001: ER70S-G  
ASME SFA-5.18: ER70S-G  
• Uniform bead shape.  
Fluid puddle provides good wash-in  
at the weld toes.  
• Typical applications include high-  
yield pipe steels.  
• Manufactured to actual lot control  
and testing. Actual certificates of  
conformance are available upon  
request.  
MECHANICAL PROPERTIES - As Required per AWS A5.18:2001  
NOTE: Pipeliner electrodes  
Charpy V-Notch  
ft•lbf (Joules)  
@ 0ºF (-18ºC)  
are manufactured under  
lot control. A Certificate  
of Test showing actual  
deposit chemistry and  
mechanical properties  
per AWS A5.18 is available  
on request from the  
factory for every lot of  
electrode.  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
Required  
AWS ER70S-G  
As welded with CO2  
58,000 (400)  
min.  
70,000 (480)  
min.  
22  
min.  
Not  
Required  
Typical Results  
As welded with CO2  
63,700  
(439)  
76,200  
(525)  
30  
70 (95)  
(Fax 216-383-8386).  
TYPICAL OPERATING  
PROCEDURES  
DIAMETERS / PACKAGING  
Diameter  
10 Lb. (4.5 kg)  
Plastic Spool  
in Foil Bag  
30 Lb. (13.6 kg)  
Plastic Spool  
in Foil Bag  
in.  
(mm)  
Diameter  
.045 in. (1.1 mm)  
Parameters  
Polarity  
DC+  
1/2-3/4 (12-19)  
NA  
125-500 (3.2-12.7)  
19-30  
145-340  
3.4-13.2 (1.5-6.0)  
NA  
.045 (1.1)  
ED030904  
ED030905  
CTWD(1) – in (mm)  
Wire Weight – lbs/in (g/m)  
Wire Feed Speed – in/min (m/min)  
Arc Voltage (volts)  
Approx. Current (amps)  
Melt-off Rate – lbs/hr (kg/hr)  
Deposition Rate – lbs/hr (kg/hr)  
ELECTRODE COMPOSITION-As Required per AWS A5.18:2001  
%C  
%Mn  
%Si  
%S  
%P  
%Cu  
Requirements  
AWS A5.18  
Not Specified  
(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to  
calculate Electrical Stickout.  
Typical Results .06-.15 .90-1.40 .45-.75 .035 max. .025 max. .50 max.  
Typical Range  
Pipeliner  
12  
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PIPELINER NR-207+ AWS: E71T8-K6 Self-Shielded Flux-Cored (FCAW-S) Wire Electrode  
Optimum performance on vertical  
down hot, fill and cap passes on  
standard cross-country pipelines  
and arctic grade pipe. Excellent  
crack resistance, CTOD, and Charpy  
V-Notch properties. Recommended for  
API Pipe Grades X42 through X70.  
characteristics and superior  
feedability.  
WELDING POSITIONS  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
2G  
1G  
3G  
2F  
TYPICAL APPLICATIONS  
• Standard cross country pipelines.  
• Arctic grade pipe.  
ADVANTAGE LINCOLN  
5G  
4G  
• Produces quality welds in moderate  
wind conditions with no tenting.  
CONFORMANCE  
• Use these wires instead of stick for  
improved productivity on pipeline  
projects.  
• Our quality driven manufacturing  
system – certified to ISO 9001 –  
and our exceptionally high grade raw  
materials mean every coil of  
AWS A5.29-98: E71T8-K6  
ASME SFA-5.29: E71T8-K6  
Innershield delivers great arc  
MECHANICAL PROPERTIES - As Required per AWS A5.29-98  
NOTE: Pipeliner elec-  
trodes are manufactured  
under lot control. A  
Certificate of Test show-  
ing actual deposit chem-  
istry and mechanical  
properties per AWS  
Charpy V-Notch  
ft•lbf (Joules)  
@ -20°F (-29°C) @-40°F (-40°C) Rockwell B  
Yield Strength  
psi (MPa)  
Tensile Strength(1) Elongation(1)  
Hardness  
psi (MPa)  
(%)  
Requirements  
AWS E71T-K6  
58,000 (400)  
min.  
70,000 - 90,000  
(483 - 620)  
20  
min.  
20 (27)  
min.  
Not  
Required  
.
Not  
Required  
A5.29 is available on  
request from the factory  
for every lot of electrode.  
(Fax 216-383-8386).  
.
Typical Results 58,000 - 64,000  
75,000 - 80,000  
(517 - 551)  
20 - 33  
103 - 116  
(176 - 230)  
109  
84 - 90  
(400 - 441)  
(147) ..  
(1)  
The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F  
(104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the  
specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weld-  
ment geometry, the metallurgical structure of the weld deposit and other factors.  
TYPICAL OPERATING  
PROCEDURES  
DIAMETERS / PACKAGING  
Diameter  
5/64 in. (2.0 mm)  
Parameters  
Diameter  
14 Lb. (6.3 kg) Coil  
[ 56 Lb. (25.4 kg)  
in.  
(mm)  
Polarity  
CTWD(1) – in (mm)  
DC-  
3/4 (19)  
Master Sealed Pail ]  
Wire Weight – lbs/in (g/m)  
Wire Feed Speed – in/min (m/min)  
Arc Voltage (volts)  
Approx. Current (amps)  
Melt-off Rate – lbs/hr (kg/hr)  
Deposition Rate – lbs/hr (kg/hr)  
1.04/1000 (18.57)  
70-130 (1.7-3.3)  
18-21  
210-305  
4.3-8.1 (2.0-3.7)  
3.6-6.7 (1.6-3.0)  
5/64 (2.0)  
ED030924  
(1) CTWD (Contact Tip to Work  
Distance). Subtract 1/4" to  
calculate Electrical Stickout.  
DEPOSIT COMPOSITION - As Required per AWS A5.29-98  
%C  
%Mn  
%P  
%S  
%Si  
%Al  
%Ni  
%Cr  
%Mo  
%V  
Requirements  
AWS E71T8-K6  
.15  
max.  
.50-  
1.50  
.03  
max.  
.03  
max.  
.80  
max.  
1.80  
max.  
.40-  
1.00  
.20  
max.  
.15  
max.  
.05  
max.  
Typical Results  
.06  
1.21  
.007  
<.003  
.25  
.96  
.82  
.03  
.02  
<.01  
Pipeliner  
13  
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PIPELINER NR-207XP AWS: E71T8-K6 Self-Shielded Flux-Cored (FCAW-S) Wire Electrode  
For consistently high impact values,  
choose 207XP. Optimum perfor-  
mance on vertical down, hot, fill and  
cap passes on standard cross-country  
pipelines and arctic grade pipe.  
Recommended for API Pipe Grades  
X42 through X70.  
• Our quality driven manufacturing  
system – certified to ISO 9001 –  
and our exceptionally high grade  
raw materials mean every coil of  
Innershield delivers great arc  
characteristics and superior  
feedability.  
WELDING POSITIONS  
2G  
1G  
3G  
2F  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
5G  
4G  
ADVANTAGE LINCOLN  
• Consistently high CVN properties,  
even down to -40˚F (-40˚C).  
• Virtually eliminates CVN values  
below 42 ft•lbf (56 joules).  
TYPICAL APPLICATIONS  
CONFORMANCE  
• Suggested for use on applications  
demanding consistently high tough-  
ness.  
• Self-shielded, flux-cored. No need  
for external gas or flux.  
AWS A5.29-98: E71T8-K6  
ASME SFA-5.29: E71T8-K6  
• Produces quality welds in moderate  
wind conditions with no tenting.  
• Standard cross country pipelines.  
• Arctic grade pipe.  
MECHANICAL PROPERTIES - As Required per AWS A5.29-98 (Standard AWS Test Plate)  
NOTE: Pipeliner elec-  
trodes are manufactured  
under lot control. A  
Certificate of Test showing  
actual deposit chemistry  
and mechanical properties  
per AWS A5.29 is avail-  
able on request from the  
factory for every lot of  
electrode.  
Charpy V-Notch  
Hardness  
@ -20°F (-29°C) @-40°F (-40°C) Rockwell B  
Yield Strength  
psi (MPa)  
Tensile Strength(1) Elongation(1)  
ft•lbf (Joules)(2)  
psi (MPa)  
(%)  
Requirements  
AWS E71T8-K6  
58,000 (400)  
min.  
70,000 - 90,000  
(483 - 620)  
20  
min.  
20 (27)  
min.  
Not .  
Not  
Required  
Required  
.
Typical Results  
63,000  
(434)  
79,000  
(545)  
30  
173 - 251  
(234 - 340)  
147 .  
(199) ..  
NA  
(Fax 216-383-8386).  
(1)  
The strength and elongation properties reported were obtained from a .505" tensile specimen artificially aged at 220°F  
(104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the  
specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weld-  
ment geometry, the metallurgical structure of the weld deposit and other factors.  
(2) Standard testing completed to AWS test plate specifications.  
Figure 1 – CVN Distribution  
Figure 1 below shows results on a simulated pipe joint.  
E6010 Root Pass on Simulated Pipe Joint  
20.0  
18.0  
16.0  
14.0  
12.0  
10.0  
8.0  
@ -4˚F (-20˚C)  
42 ft•lbf (56 joules)  
DIAMETERS / PACKAGING  
Diameter  
14 Lb. (6.3 kg) Coil  
[ 56 Lb. (25.4 kg)  
in.  
(mm)  
Master Sealed Pail ]  
6.0  
4.0  
2.0  
5/64 (2.0)  
ED030925  
0
0
20  
40  
60  
80 100 120 140 160 180 200 220 240  
CVN (ft-lbs)  
Typical Operating Procedures – See page 15.  
NR-207XP virtually eliminates CVN values below 42 ft•lbf (56 joules).  
DEPOSIT COMPOSITION - As Required per AWS A5.29  
%C  
%Mn  
%P  
%S  
%Si  
%Al  
%Ni  
%Cr  
%Mo  
%V  
Requirements  
AWS E71T8-K6  
.15  
max.  
.50-  
1.50  
.03  
max.  
.03  
max.  
.80  
max.  
1.80  
max.  
.40-  
1.00  
.20  
max.  
.15  
max.  
.05  
max.  
Typical Results  
.055  
.98  
.009  
<.003  
.07  
.80  
.61  
.04  
.03  
<.003  
Pipeliner  
14  
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PIPELINER G70M AWS E71T-1MJH8 & E71T-9MJH8 Gas-Shielded Flux-Cored (FCAW-G) Wire Electrode  
Pipeliner G70M is designed to  
deliver outstanding weld properties  
for semi-automatic applications.  
Robust impacts mean consistently  
high CVN values.  
• Manufactured under a quality  
system certified to ISO 9001  
requirements.  
WELDING POSITIONS  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
2F  
1G  
3G  
2G  
ADVANTAGE LINCOLN  
4G  
5G  
• Impacts are typically in the 60 ft•lbf  
@ -20°F (-29°C), as-welded.  
TYPICAL APPLICATIONS  
SHIELDING GAS  
• All position single and multiple pass  
wire designed to join pipe up to  
X70.  
• Smooth, spray type arc transfer and  
low spatter level.  
75-80% Ar / Balance CO  
Flow Rate 40-50 CFH (19-24 l/min.)  
2
• Slag system provides for puddle  
support, good wetting and bead  
shape in all positions.  
CONFORMANCE  
AWS A5.20-95: E71T-1MJH8  
E71T-9MJH8  
ASME SFA-5.20: E71T-1MJH8  
E71T-9MJH8  
NOTE: Pipeliner elec-  
trodes are manufactured  
MECHANICAL PROPERTIES - As Required per AWS A5.20-95  
under lot control. A  
Certificate of Test show-  
ing actual deposit chem-  
istry and mechanical  
Charpy V-Notch  
ft•lbf (Joules)  
@ -40ºF (-40ºC)  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
properties per AWS  
Required  
AWS E71T-1MJH8  
& E71T-9MJH8  
58,000 (400)  
min.  
70,000 (480)  
min.  
22  
min.  
20 (27)  
A5.20 is available on  
min.  
request from the factory  
for every lot of electrode.  
(Fax 216-383-8386).  
Typical Results  
75% Ar / 25% CO2  
80,000  
(550)  
89,000  
(612)  
26  
78 (106)  
TYPICAL OPERATING  
PROCEDURES  
DIAMETERS / PACKAGING  
Diameter  
10 Lb. (4.5 kg)  
Plastic Spool  
Foil Bag  
25 Lb. (11 kg)  
Plastic Spool  
Foil Bag  
in.  
(mm)  
Diameter  
.045 in. (1.1mm)  
Parameters  
Polarity  
CTWD(1) – in. (mm)  
DC+  
3/4 (19)  
.045 (1.1)  
ED030926  
ED030927  
Wire Weight – lbs/in. (g/m)  
Wire Feed Speed – in/min (m/min)  
Arc Voltage (volts)  
.361/1000 (6.45)  
175-525 (4.4-13.3)  
23-30  
Approx. Current (amps)  
Melt-off Rate – lbs/hr (kg/hr)  
Deposition Rate – lbs/hr (kg/hr)  
130-275  
3.9-11.9 (1.8-5.4)  
3.2-9.8 (1.4-4.4)  
DEPOSIT COMPOSITION-As Required per AWS A5.20-95  
%C  
%Mn  
%P  
%S  
%Si  
%Ni  
(1) CTWD (Contact  
Tip to Work  
Distance).  
Subtract 1/4" to  
calculate Electrical  
Stickout.  
Requirements  
AWS E71T-1MJH8  
AWS E71T-9MJH8  
DIFFUSIBLE HYDROGEN  
.18  
max.  
1.75  
max.  
.03  
max.  
.03  
max.  
.90  
max.  
.50  
max.  
- As Required per AWS A5.20-95  
(mL/100g  
weld deposit)  
Typical Results  
75% Ar / 25% CO  
.05  
1.60  
.013  
.011  
.45  
.36  
2
Requirements  
E71T-1MJH8  
8
& E71T-9MJH8  
Typical Results  
4 - 8  
75-80% Ar/CO2  
Pipeliner  
15  
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PIPELINER AUTOWELD G70M AWS E71T-1MJH8 & E71T-9MJH8 Gas-Shielded Flux-Cored (FCAW-G) Wire Electrode  
Pipeliner Autoweld G70M is  
specifically designed for use with  
the Autoweld pipe welding system  
to deliver outstanding weld  
properties.  
• Smooth, spray type arc transfer and  
low spatter level.  
WELDING POSITIONS  
• Slag system provides for puddle  
support, good wetting and bead  
shape in all positions.  
2F  
1G  
2G  
• Manufactured under a quality  
system certified to ISO 9001  
requirements.  
ADVANTAGE LINCOLN  
4G  
5G  
3G  
• Specifically designed for use with  
Autoweld™ pipe welding system on  
pipe up to X70.  
• Manufactured to actual lot control.  
Actual certificates of conformance  
are available upon request.  
SHIELDING GAS  
75-80% Ar / Balance CO  
Flow Rate 40-50 CFH (19-24 l/min.)  
• Tightly controlled cast and helix  
assure proper wire placement every  
time.  
2
TYPICAL APPLICATIONS  
• Excellent mechanical properties —  
impacts are normally in the 60 ft•lbf  
@ -20°F (-29°C), as welded.  
• All position wire designed to weld  
pipe up to X70.  
MECHANICAL PROPERTIES - As Required per AWS A5.20-95  
NOTE: Pipeliner electrodes  
are manufactured under  
lot control. A Certificate  
of Test showing actual  
Charpy V-Notch  
ft•lbf (Joules)  
@ -40ºF (-40ºC)  
Yield Strength  
psi (MPa)  
Tensile Strength  
psi (MPa)  
Elongation  
(%)  
deposit chemistry and  
mechanical properties  
per AWS A5.20 is available  
on request from the  
factory for every lot  
of electrode.  
Required  
AWS E71T-1MJH8  
& E71T-9MJH8  
58,000 (400)  
min.  
70,000 (480)  
min.  
22  
min.  
20 (27)  
min.  
Typical Results  
75% Ar / 25% CO2  
82,700  
(570)  
93,200  
(642)  
26  
63 (85)  
(Fax 216-383-8386).  
TYPICAL OPERATING  
PROCEDURES  
DIAMETERS / PACKAGING  
Diameter  
10 Lb. (4.5 kg)  
Plastic Spool  
Foil Bag  
in.  
(mm)  
Diameter  
.052 in. (1.3 mm)  
Parameters  
Polarity  
CTWD(1) – in. (mm)  
DC+  
3/4 (19)  
.052 (1.3)  
ED030928  
Wire Weight – lbs/in. (g/m)  
Wire Feed Speed – in/min (m/min)  
Arc Voltage (volts)  
.482/1000 (8.61)  
150-450 (3.8-11.4)  
22-31  
Approx. Current (amps)  
Melt-off Rate – lbs/hr (kg/hr)  
Deposition Rate – lbs/hr (kg/hr)  
155-315  
4.4-13.3 (2.0-6.0)  
3.6-10.9 (1.6-4.9)  
DEPOSIT COMPOSITION-As Required per AWS A5.20-95  
%C  
%Mn  
%P  
%S  
%Si  
%Ni  
(1) CTWD (Contact  
Tip to Work  
Distance).  
Subtract 1/4" to  
calculate Electrical  
Stickout.  
Requirements  
DIFFUSIBLE HYDROGEN  
AWS E71T-1MJH8  
AWS E71T-9MJH8  
.18  
max.  
1.75  
max.  
.03  
max.  
.03  
max.  
.90  
max.  
.50  
max.  
- As Required per AWS A5.20-95  
(mL/100g  
weld deposit)  
Typical Results  
75% Ar / 25% CO  
.05  
1.62  
.01  
<.01  
.46  
.39  
2
Requirements  
E71T-1MJH8  
8
& E71T-9MJH8  
Typical Results  
4 - 8  
75-80% Ar/CO2  
Pipeliner  
16  
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TEST RESULTS  
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from  
a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in  
a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld  
procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by  
qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the  
intended application.  
CUSTOMER ASSISTANCE POLICY  
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables,  
and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occa-  
sion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to  
our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant  
or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any  
warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such informa-  
tion or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting  
any such information or advice once it has been given, nor does the provision of information or advice create, expand or  
alter any warranty with respect to the sale of our products.  
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely  
within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln  
Electric affect the results obtained in applying these types of fabrication methods and service requirements.  
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to  
Pipeliner  
17  
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LINCOLN INTERNATIONAL HEADQUARTERS  
Lincoln at a Glance  
LINCOLN ELECTRIC MANUFACTURING  
REGIONAL HEADQUARTERS  
CLEVELAND, OHIO, U.S.A.  
MIAMI, FLORIDA, U.S.A.  
BARCELONA, SPAIN  
SINGAPORE  
WORLD HEADQUARTERS  
Cleveland, Ohio U.S.A.  
Phone: (216) 481-8100  
ASIA PACIFIC  
EUROPE  
Barcelona, Spain  
Phone: 34 93 492 20 00  
LATIN AMERICA  
Miami, Florida U.S.A.  
Phone: (305) 888-3203  
Singapore  
Phone: 65 276 0878  
Australia  
Phone: 61 2 9772 7222  
NORTH AMERICA  
Cleveland, Ohio U.S.A.  
Phone: (216) 481-8100  
RUSSIA, AFRICA & MIDDLE EAST  
Cleveland, Ohio U.S.A.  
Phone: (216) 481-8100  
Pipeliner Consumables  
C1.100 6/03  
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