AUTOMATIC WIRE FEEDERS
Power Feed™ 10R
Compact Wire Drive System for Automation
The Power Feed 10R is a high performance, digitally controlled wire feeder designed to
be a part of a modular, multi-process welding system. It is specifically designed to mount to a
robot arm or to use in hard automation applications. Modular systems can be arranged in a
variety of ways for optimum, customized performance and easy maintenance. This four drive roll
feeder operates on 40VDC input power and is designed to be used with ArcLink™ Robotic
Power Wave™ power sources. Close integration of the feeder, power source and existing
equipment creates the foundation for a system with superior welding performance and reliability.
Power Feed 10R mounted
on FANUC Robot Arm.
Processes
Description
40
MIG
Pulsed
STT
Flux-Cored
Output
Input
VDC
Recommended General Options
Advantage Lincoln
• Digitally controlled by the Power Wave power source, yielding
the best performance in the industry.
Water Connection Kit, 14-Pin to 14-Pin Control Cable, 4 Drive Rolls
and Split Wire Guide, Torch Bushings, Incoming Conduit Bushings,
Wire Straightener, Magnum Low Drag Wire Conduit, Accu-Trak™
Drum Payoff Kit
• Use with Lincoln power sources featuring ArcLink, the leading
digital communications protocol for welding, making it the best
choice for seamless integration with the power source and
networked equipment.
Recommended Power Sources
• Tachometer feedback provides calibration and precise control
of wire feed speed.
Power Wave F355i, Power Wave 455M Robotic,
Power Wave 455M/STT Robotic, Power Wave 655R
• Feeder brakes from maximum speed to zero in milliseconds,
minimizing the chance of wire sticking in the puddle.
Order
• Select standard or high speed gears for wide wire feed speed
range.
K1780-2 Power Feed 10R
Call the Lincoln Electric Automation Division at 216.383.2667 for
more information.
• Split wire guides provide trouble-free feeding and offer fast,
tool-less wire installation, changeover and maintenance.
• Easy-to-read gauge for accurate drive roll tension.
• Brass-to-brass connections for good connectivity between
feeder and gun.
• Modular construction for easy servicing.
• Self loading wire feature for easy set-up.
TECHNICAL SPECIFICATIONS
Wire Size Range
Solid
inches (mm)
Wire Size Range
Cored
inches (mm)
Dimensions
H x W x D
inches (mm)
Net
Weight
lbs (kg)
Product
Name
Product
Number
Wire Feed Speed Range
inches/min (m/min)
Power Feed 10R
K1780-2
50-800 in/min (1.3-20.3m/min)
75-1200 in/min (2.0-30.5 m/min) .025-1/16 in (0.6-1.6mm)
.025-3/32 in (0.6-2.4mm)
.035-.120 in. (0.9-3.0mm)
.035-5/64 in (0.9-2.0mm)
8.9 x 10.3 x 8.1
(226 x 261 x 206)
22.4 lbs
(10.2 kg)
Power Wave 455M Robotic.
Power Wave F355i shown integrated with
FANUC Arc-Mate RJ3iB controller.
Publication E9.160 4/03
Web Update 1/07
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A CLOSER LOOK
DESIGN
• Brass-to-brass electrode pairing connections for good connectivity
between welding torch and torch bushing.
• Easy-to-read gauge for accurate drive roll tension producing a
reference point for the operator to set tension on the wire more accu-
rately.
• The feeder is self-threading for easy wire loading enabling operator
to feed wire without the need to remove drive rolls.
Patented Drive Roll System
• The Power Feed 10R is a basic wire feeder with an optimized design,
which consists of an industrial motor driving the feeder
mecha-
nism in a sheet metal frame. The logic for controlling the wire feeder
resides in a PC board inside the robotic power source.
Split Wire Guide
• Lower section contains gas solenoid and differential tachometer
amplifier allowing accurate motor speed control up to 100 ft. from
power source.
4-Drive Roll
Brass Connector
• Split wire guide provides easy wire loading and accessibility for
maintenance.
• Variety of drive rolls for any application.
• Tool-less access to routine maintenance points.
4-Drive Roll and Split Wire Guide System
• High speed gear for most fine wire applications. Low speed gear for
applications requiring higher torque such as welding with
Innershield® electrode.
Key Controls
1
2
1. Drive Roll Tension Gauge
2. Drive Roll Tension Adjustment Knob
3. 14-Pin Receptacle for Control Cable (Amphenol)
4. CGA Gas Connection
8
7
5. Wire Inlet Guide
6. Optional Water Kit (Not Shown)
7. Drive Roll Cover
8. Gun Bushings (K1500-1)
3
4
6
5
QUALITY AND RELIABILITY
• Operating temperature for the Power Feed 10R is -20°C to
+40°C.
• Electronically protected from overloads.
• Feeder can be easily disassembled for servicing.
• Modular construction for easy servicing of individual units.
• Rugged steel and cast aluminum construction.
• Storage temperature for the Power Feed 10R is -40°C to +40°C.
• Three year warranty on parts and labor.
• Manufactured under a quality system certified to ISO 9001
requirements.
Power Feed 10R
[3]
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RECOMMENDED OPTIONS
4 DRIVE ROLLS AND SPLIT WIRE GUIDE
Description
Order Number
Solid Steel Wire, Smooth V Groove
.023-.030 (0.6-0.8mm) Solid
.035 (0.9mm) Solid
.040-.045 (1.0-1.2mm) Solid
.052 (1.4mm) Solid
KP1505-030S
KP1505-035S
KP1505-045S
KP1505-052S
KP1505-XX
Drive Rolls for Solid and Cored Wires
Cored Steel Wire, Knurled V Groove
.030-.035 (0.8-0.9mm) Cored
.040-.045 (1.0-1.2mm) Cored
.052 (1.4mm) Cored
KP1505-035C
KP1505-045C
KP1505-052C
KP1505-1/16C
KP1505-7/64H
1/16” (1.6mm) Cored
7/64” (2.8mm) Hardfacing (Smooth U Groove)
Cored or Solid Steel Wire, Knurled V Groove
Aluminum Wire, Smooth U Groove
.068-.072 (1.8mm)
5/64” (2.0mm)
KP1505-068
KP1505-5/64
KP1505-3/32
KP1505-7/64
3/32” (2.4mm)
7/64” (2.8mm) Cored only
.035 (0.9mm)
.040 (1.0mm)
3/64” (1.2mm)
1/16” (1.6mm)
3/32” (2.4mm)
KP1507-035A
KP1507-040A
KP1507-3/64A
KP1507-1/16A
KP1507-3/32A
KP1507-XX
Drive Rolls for Aluminum Wires
14-PIN TO 14-PIN CONTROL CABLES
CABLE ADAPTERS
Description
Product
Number
Cable
Adapter
Cable
Length
Product
Number
18 in. (0.45m)
12 ft. (3.6m)
16 ft. (4.8m)
25 ft. (7.6m)
50 ft. (15.2m)
100 ft. (30.4m)
K1785-2
K1785-12
K1785-16
K1785-25
K1785-50
K1785-100
22-pin to 14-pin
14-pin to 22-pin
10 ft. (3m)
18 in. (0.45m)
18 in. (0.45m)
K1804-1
K1804-2
K1805-1
POWER FEED 10R
K1780-2
PIN
14
OR
CABLE SELECTION
Hard Automation
POWER FEED 10R
Robotic
K1780-1
(1)
K1785-2
POWER FEED 10R
(1)
POWER FEED 10R
K1780-2
OR
K1780-1
K1805-1
PIN 14
PIN
22
PIN
PIN
14
14
14
K1785-X
PIN
M
5
5
4
E
V
A
W
R
E
W
O
P
PIN
14
K1804-X
PIN
PIN
ROBOT
K1805-1
14
22
22
K1795-X
M
5
5
4
POWERFEED 10R
K1780-2
E
V
A
W
R
E
W
O
P
PIN
14
POWER WAVE 455M Robotic K2262-3
OR
POWER WAVE 455M/STT Robotic K2263-1
OR
POWERFEED 10R
PIN
PIN
K1780-2
POWERFEED 10R
14
K1780-1
(1)
OR
K1785-2
POWERFEED 10R
PIN
POWER WAVE 455M Robotic K2262-3
OR
K1780-1 (1)
22
K1805-1
22
POWER WAVE 455M/STT Robotic K2263-1
PIN
22
PIN
22
PIN
22
M
5
5
4
E
V
A
W
R
E
W
O
P
M
5
5
4
E
V
A
PIN
22
W
R
E
W
O
P
K1795-X
PIN
14
OR
K1804-2
K1804-1
(1) Obsolete product.
ROBOT
POWERWAVE 455R
K1761-X
POWERWAVE 655R
K1519-1
POWERWAVE 455R
K1761-X
POWERWAVE 655R
K1519-1
Power Feed 10R
[4]
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RECOMMENDED OPTIONS
GENERAL OPTIONS
GENERAL OPTIONS CONT.
Water Connection Kit
Wire Straightener
For Lincoln Electric 10 series wire
feeders.
Consists of quick disconnect inlet
and outlet fittings with water hose
and clamps to be mounted on
Power Feed10R.
Order K1733-1
Magnum Low Drag Wire Conduit
Plastic wire conduits are for use
with the Accu-Trak Drum Payoff Kit.
Order:
K515-15 for 15ft. (5m)
K515-25 for 25ft. (7.6m)
K515-50 for 50ft. (15m)
Order K590-7
Gun Bushings
Convert feedplate on Power Feed
10R to accommodate specific
torches.
Order:
K1500-2 (Optional) Tweco® or
Tregaskiss® Torches (standard on
PowerFeed 10R)
K1500-1 Lincoln or D&F® Torches
K489-7 Binzel® or Lincoln Fast-
Mate Torches
Accu-Trak Drum Payoff Kit
A payoff kit must be used with
Accu-Trak drums to insure precise
feeding.
Order:
K884-5 (20 in. drum)
K884-6 (23 in. drum)
Incoming Conduit Bushings
Bushings connect directly to wire
conduit for use in boom system,
long distances or large payoff
packages. Fits Lincoln Electric K515
conduit.
Order:
K1546-1 for .025-1/16” (0.6-1.6mm)
K1546-2 for 1/16-3/32” (1.6-2.4mm)
Power Feed 10R
[5]
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POWER FEED 10R ORDER FORM
PRODUCT DESCRIPTION
POWER FEED 10R
ORDER NUMBER
K1780-2
QUANTITY
PRICE
RECOMMENDED EQUIPMENT
Power Wave F355i
Contact Lincoln Automation at 216.383.2667 for information
Power Wave 455M Robotic
Power Wave 455M/STT Robotic
Power Wave 655R
K2262-3
K2263-1
K1519-1
RECOMMENDED GENERAL OPTIONS
Water Connection Kit
4 Drive Rolls and Split Wire Guide
14-Pin to 14-Pin Control Cables
Cable Adapters
K590-7
See Chart on Page 4
See Chart on Page 4
See Chart on Page 4
Gun Bushings
Tweco® or Tregaskiss®
Lincoln or D&F®
K1500-2 (Optional)
K1500-1
Binzel or Lincoln Fast-Mate
Incoming Conduit Bushings
.025-1/16 in. (0.6-1.6mm)
1/16-3/32 in. (1.6-2.4mm)
Wire Straightener
K489-7
K1546-1
K1546-2
K1733-1
Magnum Low Drag Wire Conduit
15 ft. (5m)
K515-15
K515-25
K515-50
25 ft. (7.6m)
50 ft. (15m)
Accu-Trak™ Drum Payoff Kit
20 in. drum
K884-5
K884-6
23 in. drum
TOTAL:
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of
our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers
based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such
information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice.
As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision
of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
THE LINCOLN ELECTRIC COMPANY
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