LG Electronics Motorcycle PR200 User Manual

OWNER’S MANUAL  
Read and understand this entire manual before riding!  
Item Number:  
155001  
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BEFORE YOU BEGIN  
Remove contents from box. Remove the foam separators that protect the components from damage during  
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have  
occurred during shipping. Because the Pocket Rocket was 95 percent assembled and packed at the factory,  
there should not be any problems, even if the box has a few scars or dents.  
WARNING:  
Do not use your Pocket Rocket  
for the first time until you have  
charged the battery for at least  
12 hours. Failure to do so may  
damage your vehicle and void  
your warranty.  
Estimated Assembly and Set-Up Time  
Razor recommends assembly by an adult with experience in bicycle mechanics.  
Allow up to 30 minutes for assembly, not including initial charge time.  
Allow up to 12 hours for initial charge (see page 3 for charging information).  
DO NOT USE NON-RAZOR  
PRODUCTS WITH YOUR RAZOR  
POCKET ROCKET. The Pocket  
Rocket has been built to certain  
Razor design specifications. The  
original equipment supplied at  
the time of sale was selected  
on the basis of its compatibility  
with the frame, fork and all  
other parts. Certain aftermarket  
products may or may not be  
compatible.  
Charger Port  
Speed Control  
Drive  
Chain  
Front Fork  
Charger  
Circuit Breaker  
Brake Lever  
Charger  
Port  
Charger  
Plug  
Brake Lever  
Adjuster  
Circuit  
Breaker  
Tire  
Wheel  
Back Brake  
Adjuster  
On/Off  
Switch  
Required Tools  
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied  
tools only as a last resort.  
4mm and 5mm  
hexagonal key wrenches  
(included)  
Bicycle-style tire pump for  
Schrader valve tires, with  
pressure gauge  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free  
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
2
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ASSEMBLY AND SET-UP  
Charging the Battery  
Your electric motorbike may not have a fully charged battery; therefore it is a good idea to charge the  
battery prior to use.  
WARNING:  
Always disconnect your electric  
motorbike from the charger before  
cleaning with liquid.  
• Initial charge time: 12 hours  
• Recharge time: up to 8 hours,  
depending on the level of depletion  
• Run time: up to 40 minutes  
• Average battery life: 250 charge/discharge cycles  
Note: If your charger does not  
look like the one illustrated,  
your unit has been supplied  
with an alternative charger.  
The specifications and charging  
procedure would not change.  
Charger  
Port  
The charger has a small window  
with one LED or two LEDs to  
indicate the charge status. Refer  
to the illustration on the charger  
unit for the actual “charging” and  
“charged” status indications for  
your model charger.  
Charger  
Plug  
1
Plug the charger port into the  
2
Plug the charger plug into a  
port on the electric motorbike.  
The charger works with the  
power switch in either the on or  
off position.  
wall outlet.  
Chargers have built-in over-charge  
protection to prevent battery from  
being over-charged.  
Be sure to properly align the  
groove on the charger input  
plug with the corresponding  
socket on the case; otherwise,  
no charging action will occur.  
Attaching the Handlebars  
WARNING:  
2
Using a 5mm hex key  
1Swing the handlebars  
outward as shown. You may  
have to loosen the clamps  
to allow the bar to pivot on  
the fork.  
Failure to properly tighten both  
sides may cause the handlebars  
to dislodge while riding and  
may cause you to lose control  
and fall. When correctly  
wrench, tighten both the left  
and right side handlebar clamps  
by turning the screws clock-  
wise. When properly tightened,  
the handlebars cannot be  
tightened, the handlebars will  
not rotate out of alignment  
under normal circumstances.  
twisted out of alignment.  
Attaching the Fairing  
1Remove two rubber protectors  
from fairing mount. Remove two  
button head screws with rubber  
washers from both sides of fairing  
mount.  
2 Position the fairing and  
align holes with holes in fairing  
mount. Attach fairing to  
mounting points and secure  
with screws.  
3 If you have trouble aligning  
holes, put one screw in place  
loosely and maneuver opposite  
side into position. Tighten all  
screws.  
3
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ASSEMBLY AND SET-UP  
Inflating the Tires  
WARNING:  
Tires are inflated when shipped, but they invariably lose some pressure between the point of  
manufacturing and your purchase.  
Do not use the Pocket Rocket  
for the first time until you  
have inflated the tires to the  
correct PSI. Failure to do so may  
damage your vehicle and void  
your warranty.  
Front Tire  
Rear Tire  
Note:
The pressurized air  
supplies found at gasoline  
stations are designed to inflate  
high-volume automobile tires.  
If you decide to use such an  
air supply to inflate your tires,  
first make sure the pressure  
gauge is working, then use very  
short bursts to inflate to the  
correct PSI. If you inadvertently  
over-inflate the tire, release the  
excess pressure immediately.  
1
Using a bicycle-style tire  
pump equipped for a Schrader-  
type valve, inflate the front  
tire to the PSI indicated on the  
sidewall of the tire.  
1
Remove valve extender/  
2
To inflate the rear tire align  
the access hole in the drive  
sprocket with the tire valve.  
Thread the adapter completely  
onto the valve and attach the  
pump and inflate to the psi  
indicated on the tire sidewall.  
adapter from right handgrip.  
Te
sting the Brake  
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted  
with a cable adjuster to compensate for cable stretch and/or to fine-tune the lever movement to brake  
engagement. If brake is not engaging properly, follow instructions for adjusting the brake outlined below.  
REPAIR AND MAINTENANCE  
WARNING:  
The brake is capable of  
causing the electric motorbike  
to skid the tire throwing an  
unsuspecting rider. Practice  
in an open area free from  
obstacles until you are familiar  
with the brake function. Avoid  
skidding to a stop as this can  
cause you to lose control or  
damage the rear tire.  
Check the Razor web site for any updates on the latest repair and maintenance procedures.  
Turn power switch off before conducting any maintenance procedures.  
q Adjusting the Brake  
1
To adjust the play, thread  
the brake lever adjuster in or  
out 1/4 to 1/2 turn until the  
desired brake adjustment is  
attained. Most adjustments are  
complete at this step. If brake  
still needs further adjustment,  
proceed to step 2.  
2
If the brake lever adjuster is  
threaded outward and the brake  
still has too much slack, use the  
back brake adjuster at the rear  
brake for additional adjustment.  
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REPAIR AND MAINTENANCE  
q Chain and Rear Tire Replacement  
Tools required: 10mm wrench, two (2) 8mm wrenches and two (2) 17mm wrenches  
2 With a 10mm wrench,  
loosen the brake cable anchor  
and disconnect the cable.  
Loosen screws and remove  
chain guard.  
3 With two 8mm wrenches,  
loosen brake housing anchor  
and disconnect. Keep the spacer  
and washers together.  
4 Loosen and remove both axle  
adjuster nuts.  
5 With two 17mm wrenches,  
loosen the axle. Push the wheel  
forward to loosen the chain  
and remove from rear and front  
sprocket.  
Note: Your hands will get  
greasy doing this.  
7Install the new chain or  
wheel by slipping the chain  
around the axle. Slide the axle  
into the slots on the frame.  
Maneuver the chain onto the  
rear sprocket and front sprocket  
6
Pull the wheel out. Note the  
arrangement of the hardware  
sequence.  
8 Slide rear frame cap on axle  
adjuster bolt.  
1
2
Tighten the brake housing  
anchor securely. Re-attach  
the chain guard. Test ride and  
check. Readjust as needed.  
1
1
Install the brake spring  
and thread the cable wire into  
the cable anchor. Thread the  
cable to its original position and  
tighten securely.  
9 Start screwing on both nuts  
alternating 1/8 to 1/4 turn at a time  
until chain is properly tensioned.  
10 To hook up the brake hous-  
ing anchor, align the cable guide  
adjuster and install the spacer  
and bolt. Do not tighten until  
final step.  
5
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REPAIR AND MAINTENANCE  
q
Chain and Sprocket  
WARNING:  
The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket  
rotational position. This is normal and common to all chain-driven vehicles due to run-out tolerances of the  
freewheel and sprocket. The chain should be adjusted to the ideal tension with chain in the tightest spot.  
To avoid a pinch or injury, keep  
fingers away from moving  
sprockets and chain.  
Proper chain alignment must be maintained. The wheel must not be skewed. If the chain is noisy or rough  
running, check the lubrication, tension and alignment of the sprockets, in that order.  
q Battery Care and Disposal  
Do not store the battery in temperatures above 75° F or below -10° F.  
CONTAINS SEALED LEAD ACID BATTERY. BATTERY MUST BE RECYCLED.  
WARNING:  
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in  
an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode  
or leak. Do not dispose of a lead-acid battery in your regular household trash. The incineration, land filling  
or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return  
exhausted batteries to a federal or state approved lead-acid battery recycler or a local seller of automotive  
batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the  
municipal waste stream.  
If a battery leak develops, avoid  
contact with the leaking acid  
and place the damaged battery  
in a plastic bag. Refer to the  
disposal instructions at left. If  
acid comes into contact with  
skin or eyes, flush with cool  
water for at least 15 minutes  
and contact a physician.  
q Charger  
The transformer/charger supplied with the bike should be regularly examined for damage to the cord, plug,  
enclosure and other parts, and, in the event of such damage, the Pocket Rocket must not be charged until it  
has been repaired or replaced.  
Use ONLY with the recommended charger.  
q Replacement Parts  
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are  
contact an authorized Razor repair center.  
q Repair Centers  
For a list of authorized Razor repair centers:  
• Send an e-mail to [email protected] or call 866-467-2967 for the center nearest you.  
6
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Vehicle does not run  
Undercharged battery  
Charge the battery. A new battery should have been charged for at  
least 12 hours before using the vehicle for the first time and up to 8  
hours after each subsequent use.  
Check all connectors. Make sure the charger connector is tightly  
plugged into the charging port, and that the charger is plugged into  
the wall.  
Make sure power flow to the wall outlet is on.  
Charger is not working  
You may check to see if your charger is working by using a volt meter or  
asking your local Razor authorized service center to test your charger  
for you.  
Loose wires or connectors  
Tripped circuit breaker  
Check all wires and connectors to make sure they are tight.  
Wait a few seconds and push the breaker to reset the circuit.  
Vehicle was running but  
suddenly stopped  
An excessive overload, such as too heavy a rider or too steep a hill,  
could cause the motor to overheat. Replace the fuse with a new one  
of equal amperage. Correct the conditions that caused the fuse to burn  
out and avoid repeatedly burning out fuse.  
Motor or electrical switch damage  
Contact your local Razor authorized service center for diagnosis and  
repair.  
Short run time (less than Undercharged battery  
30 minutes per charge)  
Charge the battery. A new battery should have been charged for at  
least 12 hours before using the vehicle for the first time and up to 8  
hours after each subsequent use.  
Check all wires and connectors. Make sure the battery connector is  
tightly plugged into the charger connector, and that the charger is  
plugged into the wall.  
Make sure power flow to the wall outlet is on.  
Battery is old and will not accept full  
charge  
Even with proper care, a rechargeable battery does not last forever.  
Average battery life is 1 to 2 years depending on vehicle use and  
conditions. Replace only with a Razor replacement battery.  
Brake is not adjusted properly  
Refer to brake adjustment instructions on page 4 of this manual.  
Use only on solid, flat clean and dry surfaces such as pavement or  
level ground.  
Vehicle runs sluggishly  
Driving conditions are too stressful  
The tires are inflated when shipped, but they invariably will lose some  
pressure between the point of manufacturing and your purchase. Refer  
to instructions on page 4 of this manual to properly inflate tires.  
Tires are not properly inflated  
Vehicle is overloaded  
Make sure you do not overload the vehicle by allowing more than  
one rider at one time, exceeding the maximum weight limit, going up  
too steep a hill or towing objects behind the vehicle. If the vehicle is  
overheated, the temperature circuit protector will slow motor down  
and if the condition continues, will shut off power to the motor. Correct  
the driving conditions that caused the overheating, wait 5-10 minutes  
and then resume riding. Avoid repeatedly overheating the unit.  
7
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Check all wires around the motors and all connectors to make sure  
they are tight.  
Sometimes the vehicle  
doesn’t run, but other  
times it does  
Loose wires or connectors  
Contact your local Razor authorized service center for diagnosis and  
repair.  
Motor or electrical switch damage  
Normal response to charger use  
No action required. This is normal for some chargers and is no cause  
for concern. If your charger does not get warm during use, it does not  
mean that it is not working properly.  
Charger gets warm  
during use  
Refer to instructions on page 4 of this manual to properly adjust  
brake.  
Vehicle does not stop  
Brake is not adjusted properly  
Chain is too dry  
when applying the brake  
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.  
Vehicle makes loud  
noises or grinding  
sounds  
Need Help?
Visit our web site for updates and a list of authorized service centers at
www.razor.com
or call toll-free  
at
866-467-2967
Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
8
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POCKET ROCKET PARTS  
Keep your Pocket Rocket running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part  
availability. (Specifications subject to change without notice.)  
1. 1 ea Top crown  
27. 1 ea Chain, Pocket Rocket length  
28. 3 ea Nut, nylock self locking  
29. 3 ea Washer, flat 10mm  
2. 1 ea Bolt, steering, 10mm x 135mm  
3. 2 ea Bearing for steering, 6200 (spacers required, not shown)  
4. 2
 
ea Handlebar  
30. 1 ea Sprocket  
5. 2 ea Cap screw, hexagonal head 5mm x 25mm  
6. 1 ea Speed control, twist grip  
7. 1 ea Grip, half-length w/concealed valve extender  
8. 1 ea Brake lever, w/cut off switch  
9. 1 ea Grip  
31. 1 ea Freewheel mechanism (attachment screws and nuts not  
shown)  
32. 1 ea Spacer, chain-side 42mm  
33. 1 ea Wheel-half, rear chain-side  
34. 1 ea Wheel half, rear brake side  
35. 2 ea Bearing, 6001  
10. 1 ea Fork  
11. 1 ea Axle, front wheel  
36. 1 ea Spacer, rear center 56mm  
37. 1 ea Spacer, rear wheel-brake 34mm  
38. 1 ea Snap-ring retainer  
39. 1 ea Brake drum  
40. 1 ea Brake anchor plate, actuator and braking band assembly  
41. 1 ea Axle, rear  
12. 2 ea Tire 3.00-4 (10 x 3.5 inch)  
13. 2 ea Inner tube, schrader valve  
14. 1 ea Wheel half, front, screw-side  
15. 1 ea Wheel half, front, threaded-side  
16. 1 ea Spacer, front wheel center  
17. 2 ea Bearing, 6000  
42. 2 ea Axle adjuster  
18. 2 ea Spacer, front wheel outside  
19. 2 ea Washer, flat  
20. 2 ea Nut, nylock self locking front axle  
21. 6 ea Cap screw, hexagonal head 5mm x 15mm  
22. 2
 
ea Footrest cover  
23. 1 ea Wiring assembly (not shown)  
24. 1
 
ea Frame  
25. 1 ea Motor  
43. 2 ea Stop plate, axle adjuster  
44. 2 ea Nut, nylock self-locking 6mm  
45. 1 ea Screw, 5mm brake anchor plate-to-frame  
46. 1ea Washer, flat 5mm  
47. 1 ea Nut, nylock self-locking 5mm  
48. 2 ea Battery, 12v 8 AH  
49. 1 ea Strap for battery hold-down (not shown)  
50. 1ea Electronic control module  
51. 2 ea Screw, 5mm for control module hold-down  
26. 4 ea motor mounting screws (not shown)  
9
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POCKET ROCKET PARTS  
10  
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SB 1918 (CALIFORNIA) DECLARATION  
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING  
THE USE OF THIS SCOOTER/ELECTRIC VEHICLE. TO DETERMINE IF COVERAGE IS  
PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.  
11  
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SAFETY REMINDERS  
PRE-RIDE CHECKLIST  
Loose Parts  
Tire Inflation  
There should not be any unusual rattles or sounds from  
loose parts or broken components. If you are not sure, ask  
an experienced mechanic to check.  
Periodically inspect the tires for excess wear and replace as  
required, and regularly check the tire pressure and re-inflate  
as necessary. If you get a flat tire, the inner tube can be  
patched or a new tube can be purchased from Razor or an  
authorized repair center.  
q
q
q
Brake  
Check the brake for proper function. When you squeeze the  
lever, the brake should provide positive braking action.  
Safety Gear  
q
q
Always wear proper protective equipment, such as an  
approved safety helmet, elbow pads and kneepads. Always  
wear shoes, never drive barefooted or in sandals, and keep  
shoelaces tied and out of the way of the wheels, motor and  
drive system.  
Frame, Fork and Handlebars  
Check for cracks or broken connections. Although broken  
frames are rare, it is possible for an aggressive driver to  
bash into a curb or wall and wreck and bend or break a  
frame. Get in the habit of inspecting yours regularly.  
DO NOT RETURN TO STORE  
Do not use this vehicle for the first time until you  
have inflated the tires to the correct PSI and  
charged the battery for at least 12 hours.  
Failure to follow these instructions may damage  
your vehicle and void your warranty.  
WARRANTY  
Razor Limited Warranty  
Original Razor packaging is designed to ensure product protection.  
Save original packaging in case of warranty related shipping.  
The manufacturer warranties this product to be free of manufacturing  
defects for a period of 90 days from date of purchase. This Limited  
Warranty does not cover normal wear and tear, tires, tubes or  
cables, or any damage, failure or loss caused by improper assembly,  
maintenance, or storage or use of the Razor Pocket Rocket.  
For your records, save your original sales receipt with this manual and  
write the serial number below.  
This Limited Warranty will be void if the product is ever:  
• used in a manner other than for recreation;  
• modified in any way;  
Item Number:  
155001  
• rented.  
The manufacturer is not liable for incidental or consequential loss or  
damage due directly or indirectly to the use of this product.  
Razor does not offer an extended warranty. If you have purchased an  
extended warranty, it must be honored by the store at which it was  
purchased.  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free  
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
Printed in China for:  
Razor USA LLC  
PO Box 3610  
Cerritos, CA 90703  
© Copyright 2005 Razor USA. All rights reserved.  
110705  
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